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The document is a process flow diagram detailing the steps involved in the production of a Carabinar Gate, including raw material receipt, inspection, storage, and various machining processes. It highlights potential sources of variation and inspection criteria for each step, ensuring compliance with specifications. The document also outlines the necessary equipment and characteristics required for each process stage.

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mr
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45 views1 page

2

The document is a process flow diagram detailing the steps involved in the production of a Carabinar Gate, including raw material receipt, inspection, storage, and various machining processes. It highlights potential sources of variation and inspection criteria for each step, ensuring compliance with specifications. The document also outlines the necessary equipment and characteristics required for each process stage.

Uploaded by

mr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Format No.

:-
Rev. No.:-
PROCESS FLOW DIAGRAM
Rev. Date:-
Origin Date:-
Customer: Dwg No.:
Part No.: Carabinar Gate Dwg Rev/Date.:
Part Desc.: A Part of carabinar Date:- 02.06.2025
Desired Outcome /
Process & Machine(s) / Equipment(s)
[Link]. Symbols Incoming Source of Variation Product Process Characteristics
Description used
characteristics

*Raw Material
Grade:Carbon Steel
Receipt of Raw
140 Wrong Grade,Dia material may be received Trolley/Or By Hand EN-8 ---
Material
*Raw Material Dia.-
Ø12.7X60mm

Wrong material grade


Inspection of *Raw Material Grade: Material Certificate & Incoming
150 Wrong material Diameter MTC
Raw Material *Raw Material Dia: inspection report

*Material kept at pre-


defined location in
store
Storage of Stock in form
160 Unidentified material position *FIFO not being followed Trolley *Material as per
Material FIFO board
material handling WI
*FIFO as per FIFO
board
* Material Grade:
*Wrong material grade *Stock out according
Material Request Slip
170 Issue of Material *Material issued not as per FIFO Weighing m/c to the procedure
*Incorrect Quantity Issued *Quantity: As per
material Issue slip

*Inside dia more or less then spec. Drillings Machine *Inside dia should be
180 Drilling-01 Inprocess Inspection sheet
DVC set as per spec.

CNC Machine *Diameter,Thread


Turning & *Diameter,Thread Pitch more or less then spec.
190 Thread Ring Gauge Pitch should be set Inprocess Inspection sheet
Threading
DVC as per spec.

*Slotting Dim.
*Slotting Dim. ,Length more or less then spec. Milling machine
200 Slotting (1&2) ,Length should be Inprocess Inspection sheet
DVC
set as per spec.

*Inside dia more or less then spec. Drilling Machine *Inside dia should be
210 Drilling-02 Inprocess Inspection sheet
DVC set as per spec.

*Hardness more or less then spec *Hardness should be


220 Heat Treatment Hardness Tester Incoming Inspection Report
set as per spec.

*Plating thickness
*Plating thickness more or less then spec should be set as per
230 Zinc Plating *Visual Not good found Plating thickness tester spec. Incoming Inspection Report
*Visual part should
be ok

*As per
*Untrained inspector may inspect the part.
240 Assembly Assembly should be
*Digital Vernier Caliper
found part ok.

Legends:- Operation Inspection


Descision Storage
Assembly Out Source Process

Prepared By:- Approved By:

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