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Fugitive Dust - Control Guide

The Fugitive Dust Control Guide provides strategies for managing dust emissions from operations involving cement, clinker, and silica. It outlines various respirable dust control measures, including the use of conveyor belts, transfer points, and task controls to minimize dust generation. The guide is intended for all Group businesses and individuals working on Holcim premises, emphasizing the importance of adhering to legal frameworks and best practices for dust management.

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0% found this document useful (0 votes)
46 views26 pages

Fugitive Dust - Control Guide

The Fugitive Dust Control Guide provides strategies for managing dust emissions from operations involving cement, clinker, and silica. It outlines various respirable dust control measures, including the use of conveyor belts, transfer points, and task controls to minimize dust generation. The guide is intended for all Group businesses and individuals working on Holcim premises, emphasizing the importance of adhering to legal frameworks and best practices for dust management.

Uploaded by

waleedsalem25
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Fugitive Dust

Control Guide

Table of Contents

1. Purpose: 2
2. Scope: 2
3. Respirable Dust Controls: 2
3.1 Conveyor Belts and Transfer Points: 3
3.1.1 Conveyor Belt Cleaners: 3
3.1.2 Dribble Chutes: 3
3.1.3 Return Rollers: 3
3.1.4 Feeder Skirt Boards and Dust Seals: 4
3.1.5 Belt Trough Angle: 6
3.1.6 Rollers at Belt Loading Zone: 6
3.1.7 Belt Tension and Tracking: 6
3.1.8 Feeder Boxes and Chutes: 7
3.1.9 Screen Deck Covers and Skirts: 7
3.1.10 Below Belt Self Cleaning Trough: 8
3.1.11 Conveyor Head Enclosures and Chutes: 8
3.1.12 Belt Covers: 10
3.1.13 Pressure Relief Vents: 11
3.1.14 Wet Curtains: 11
3.1.15 Conveyor Head Pulley Elevation: 11
3.1.16 Water Spray: 11
3.1.17 Bank Watering: 13
3.1.18 Road Watering: 13
3.1.19 Local Exhaust and Dust Collectors: 14
3.1.20 QC Lab Ventilation: 14
3.2 Worker Isolation: 16
3.2.1 Environmental Cabs: 16
3.2.2 Control Rooms and Towers: 16
3.2.3 Ancillary Work and Rest Areas: 18
3.2.4 Maintenance and Welding Shops: 18
3.3 Task Controls: 18
3.3.1 Shovelling / Sweeping Elimination: 18
3.3.2 Ground Cleaning with Skid Steer: 19
3.3.3 Plant Decking and Structure Cleaning: 19
3.3.4 Routine Maintenance and Inspection: 20
4. Portland Cement Dust and Clinker Dust: 22
4.1 Clinker Hopper: 22
4.2 Clinker Transport Bucket Conveyor and Cement Fine Material Belt Conveyor: 22
4.3 Packing Plants: 23
4.4 Mobile and Fixed Vacuum Systems: 25

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1. PURPOSE

This document is designed to assist local management in controlling the emission of various dusts
including, Cement, Clinker, Silica, and other respirable dusts generated during common activities or
operations. Occupational Health over-exposures are identified through a country’s annual sampling plan.
A collection of proven practices are outlined to support operations to reduce dust emission levels.

Agent ACGIH-TLV Type


Particles not Otherwise Specified (PNOS or Dust) 3 mg/m3 Respirable
Particles not Otherwise Specified (PNOS or Dust) 10 mg/m3 Inhalable
Respirable Crystalline Silica 0.025 mg/m3 Respirable
Portland Cement (all cement/clinker dust) 1 mg/m3 Respirable

2. SCOPE

This document applies to all Group businesses and joint ventures when the Group is either the majority
shareholder or the managing partner. The program covers all individuals (i.e., employees, contractors &
sub-contractors, transporters, suppliers, visitors, and other third parties) engaged on a permanent or
occasional basis to perform activities within Holcim premises, and in accordance with the respective legal
frameworks.

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3. RESPIRABLE DUST CONTROLS

3.1 Conveyor Belts and Transfer Points

3.1.1 Conveyor Belt Cleaners

Scrapers installed on belt heads at transfer points where carry-over and debris is being flung off
below the belt head. The scrapers remove the stuck-on material at the apex of the head so that it
will not fall off further downstream. Scraped material falls down to a dribble chute (see below).

Secondary scrapers downstream of the head are sometimes needed if the primary scraper cannot
remove all material.

3.1.2 Dribble Chutes

Installed at transfer points below the belt scrapers, and direct the scrapings down onto a receiving
belt, so that they do not end up on the ground and require clean-up. (See photos above).

3.1.3 Return Rollers

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The use of disc-type return rollers instead of the solid cylinder type can help reduce the amount of
spillage below the belt. The lesser contact area of these rollers against the belt underside means
that less stuck-on material will be dislodged.

Alternatively, the use of a return belt tension bar which replaces almost all the return rollers may
be considered for some applications. This effectively eliminates belt underside contact with any
roller or guide, preventing residue from being released as spillage (see picture, below).

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3.1.4 Feeder Skirt Boards and Dust Seals

Seals (flashing) along the back and sides of crusher out-feeds, feeder boxes, and at the loading
area at the bottom of a transfer chute. The most commonly-found side seals are vertical hard
rubber, but these do not offer effective sealing due to their poor edge contact with the belt – any
belt sagging or roller misalignment will create gaps and leakage. Rapid wear of this type also
creates gaps unless frequently adjusted. A better design are the flexible side contact skirts (see
picture, below) which have a much larger contact patch and are able to contour to an uneven belt
for effective sealing. Shaped back spill seals at the rear (tail end) of crusher out-feeds and feeder
boxes are contoured to fit the curve of the belt, and are sometimes double-layered to ensure a
good seal. Seals are also used for fugitive dust control.

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3.1.5 Belt Trough Angle

The angle of belt trough can be increased, if possible, below crusher out-feed and feeder box
loading zones in order to better contain the material and prevent spillage. This must be done in
combination with side and tail flashing (see above). Increased idler angle at key loading zones
serves to concentrate material to the centre of the belt, raises the side height of the belt to better
contain spillage and dust, and creates a better seal at the flashing. (see photo above).

3.1.6 Rollers at Belt Loading Zone

Adding extra rollers at loading zones below crusher out-feeds and feeder boxes prevents belt
sagging and ensures that the side flashing will seal properly. Rollers must be aligned on a uniform
plane to ensure a tight fit for the dust seals. Loading zone impact beds serve a similar purpose.

3.1.7 Belt Tension and Tracking

Belt tension should be optimized to prevent sagging and ensure smooth running at the loading
zone to ensure a good dust seal at crusher discharge and feeder side skirting. Insufficient tension
may cause sagging, belt flapping or vibration, leading to dust and debris leakage.

Belt tracking should to be optimized for all belts in order to avoid downstream targeting problems
and spillage off the belt.

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3.1.8 Feeder Boxes and Chutes

Installed at transfer points at the tail end loading zone of a receiving belt. The box and chute
direct material to the centre of the target belt and contain material on the belt by preventing
bounce-off and overflow. They can be very useful in a tight location were head-to-target belt
alignment is difficult and material must be deflected or directed to the loading zone. The box can
be designed to have sufficient height to partially enclose the supply belt head. Dust seals should
be used at the sides and ends of the feed box to prevent leakage.

3.1.9 Screen Deck Covers and Skirts

Prevent spillage by enclosing the entire deck with a cover attached to tight-fitting side skirts at the
perimeter of the deck. The cover may be flexible or rigid, depending on the application.
Alternatively, a heavy “blanket” may be laid directly on the upper part of the deck to suppress
stone bounce. This is often made from old conveyor belting laid in wide strips down the top of the
deck. The aggregate feeds beneath the blanket, which is configured to allow material to flow
down the screen (see photo below). If deck covers or blankets are not used, then raised skirting
installed at the side of the screen deck helps to keep material on the screen, and also shields
from wind-blown dust entrainment.

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3.1.10 Below Belt Self Cleaning Trough

For stationary plants with difficult to control spillage problems, such as fine material like stone
dust, the use of a self-cleaning trough mounted below a belt may be appropriate. These troughs
catch all spillage along the full length of the belt, and have an integral screw conveyor which
continuously cleans the fallen debris. Such systems are fully enclosed, including top covers and
side skirting to prevent spillage and dust emissions.

3.1.11 Conveyor Head Enclosures and Chutes

Enclosures which cover the entire belt head at a transfer point, including part of the upstream belt
before the head, and extend into an enclosed chute which carries the rock to the receiving belt or
screen. These are commonly installed in stationary plants. While not typical for portable plants,
compact versions can have useful application on portable conveyor rigs, and full-size enclosures
may be used within a mobile structure such as a short belt at a jaw or cone crusher discharge.
The transfer chute should be angled (approx. 45 degree incline) to slow falling material and to
provide it with momentum in the direction of receiving belt travel. The enclosure should have a
large enough air volume to accommodate fast-moving, expanding bursts of dust emission. The
extra space inside allows the pressure to dissipate and prevents dust-laden air leakage out of the
enclosure.

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Downstream belts should be covered for approximately 10' to 15' to contain emissions, and
should have dust seals at the lower sides of the cover. Discharge end and back spill dust seal
must also be installed at the front and rear of the enclosure.

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3.1.12 Belt Covers

Are installed over crusher discharge belts or downstream of a transfer chute/enclosure to contain
billowing dust at the loading zone. The covers extend from crusher frame or enclosure wall, to
usually about 15 feet downstream so that the dust has time to settle back onto the belt before
exiting the cover. Some covers enclose the entire belt, from loading zone to head. All covers
must have side dust seals for their entire length and a flexible curtain seal at the exit opening. At
the feed end they are fitted tightly to the crusher frame or enclosure wall for a gap-free
installation. They must have sufficient air volume to accommodate expanding dust plumes (ex.
enough space inside to allow the pressure from air displacement to dissipate, preventing leakage
out of the enclosure).

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3.1.13 Pressure Relief Vents

The crushing chambers and discharge chutes of some crushers create significant positive air
pressure which aggressively forces dust out of any available opening, including any enclosures
and downstream belt covers. If the entire enclosure system has insufficient air volume to allow the
dust-laden air to expand, and/or is not well sealed, then this pressure should be vented through a
stack or relief vent. Dust exiting through the vent can be captured or suppressed to prevent
excessive fugitive emissions.

3.1.14 Wet Curtains

Thick, tightly spaced fabric strands that are hung across the discharge openings of crusher or
transfer chutes, and are used instead of flexible rubber curtains. They are kept wet with a gentle,
constant stream of water from nozzles mounted to a dust suppression spray bar. Dust adheres to
the wet curtain and is contained within the chute. The water stream keeps the curtain clean
although wash-down with a high-pressure hose is sometimes required. The curtain is mounted
flush with the chute for a gap-free fit. The water spray serves a dual purpose by also dampening
the aggregate on the belt, thereby suppressing dust emissions at downstream transfer points.

3.1.15 Conveyor Head Pulley Elevation

All transfer points should have their conveyor heads set to the minimum possible drop height.
This serves two purposes: (1) the impact of the material on the receiving belt is minimized; and
(2) it reduces wind capture of fine dust from the material stream by minimizing the exposed
contact area. Low drop height ensures that the material is still moving in a forward direction when
it hits the receiving belt, and is not in free fall. Less turbulence on impact means less dust
emission and spillage.

3.1.16 Water Spray

The objective of preventing dust emission using water spray is to make the aggregate sufficiently
damp so as to prevent fine particles from becoming airborne when agitated, but not too wet to
cause material flow or other process problems. This is done by using carefully calibrated coarse
spray nozzles which moisten the material. These are typically located at the start of a belt near
the loading zone so that the water has time to soak into the layer of aggregate as it travels along
the belt.

The water sprays should be configured in the following manner:

• Wetting nozzles (coarse spray) are installed well upstream of transfer points, locations are
chosen based on assessment of major emission points.

• Spray bars with multiple nozzles are mounted across the entire width of the belts to ensure
adequate coverage from edge to edge; higher volume nozzles can be placed in the center of the
bar if the material layer is significantly thicker at the middle of the belt – this adds more water to
the deepest layer. Three or more nozzles are typically needed for adequate coverage across a
belt.

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Soak-in time is maximized when spray bars are located immediately downstream of the tail end
loading area. This allows for the maximum water penetration as the stone travels along the belt
toward the transfer point.

• Non-clogging nozzles (such as spiral nozzles) should be used to prevent failure due to
plugged openings. Alternatively, in-line water filters can be installed to remove impurities.

• Water pressure can be moderate, but pump capacity must be sufficient to supply the
necessary volume.

A general rule when first deciding where to locate the sprays within the plant material stream is to
start by placing them as close to the beginning of the process flow path as possible where dry
material begins emitting dust. Thus the maximum number of downstream emission points can
benefit from the spray. The effects of the first spray bars should then be studied to determine how
far along the material path the added moisture is able to suppress the dust. Additional sprays can
then be located downstream, just before the next significant emission points. Such coarse sprays
are typically needed immediately after crushers (esp. cones), which fracture the stone and expose
the dry interior, producing fine dust. Emissions at screen decks downstream of the crushers are
often controlled as well.

3.1.17 Bank Watering

For quarries, the regular watering of the blast rock pile, using a water truck sprayer or moveable
sprinklers and hoses, is often very useful in preventing dust emission early in the crushing
process, such as at the primary crusher and immediately downstream thereof. The blast rock pile
at the active extraction area should be kept damp at all times. This can be especially effective in
porous rock deposits, such as limestone or sandstone, where the rock can absorb some moisture.
In these cases, early watering for several hours before extraction will allow some soak-in time.

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3.1.18 Road Watering

Road dust suppression is accomplished in many ways from water to chemical binders such as
calcium or magnesium chlorides. Some newer products use water-based polymers and others are
organic based binders. One such organic binder used at the Chilanga quarry in Zambia is a
molasses-based product, which after application leaves an asphalt like surface, significantly
reducing fugitive dusts due to vehicle traffic.

Shown here is a photo of the road before and after treatment. In this case, due to local availability
of the treatment, the particular weather conditions, and longer lasting effects, this was the most
effective and lower cost solution for Chilanga quarry. Moving from water to Molasses saved
24,000 CHF per year and provided a better road surface.

3.1.19 Local Exhaust and Dust Collectors

Dust collectors and local exhaust inlets are typically only used at large stationary plants. They
have particular application at indoor crushing and screening facilities where there is little natural
draft ventilation for dust dilution, and control of dust at the source is required. They are generally
not considered feasible for portable plants, although small discreet units are available for
mounting on individual crusher rigs.

Typical dust collector systems at aggregate plants consist of local exhaust hoods, exhaust ducts,
and a large central fan located downstream of a bag house filter enclosure. Large sites with
several crushing and screening towers may have more than one such system. In order for these
systems to be effective, the hoods should be located so as to draw air from within an enclosure
such as at a crusher or screen discharge, transfer chute, or a conveyor cover. The enclosures
contain the billowing, expanding dust emission, allowing the exhaust hood to capture and extract
it.

Basic design parameters include: sufficient fan capacity to supply all hoods and ducts with the
needed static pressure, face and transport velocities; well-sealed enclosures to maximize interior
negative pressure; and properly balanced duct and hood branches. The design of the enclosures
(transfer points, crushers, belt covers, etc.) is an important variable in the effective operation of a
dust collection system, and should be considered an integral part of the system. They must have
sufficient air space to allow the rapidly moving dust to expand, and the fan/duct/hood combination
must have sufficient capacity and power to keep the enclosure under a strong negative pressure.

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Proper maintenance is essential to keeping such systems running as designed. System


maintenance must not be neglected or the entire system will become ineffective within a very
short time. Regular service must be carried out diligently, including bag house clean out, torn or
clogged bag changes, and fan maintenance. To maintain proper exhaust capacity, damaged
ducts must be promptly repaired, and the integrity of all enclosures must be maintained, such as
side and end dust seals and curtains, belt tension and alignment, etc.

Despite their high cost, dust collection systems can be a very effective means of controlling
fugitive dust at an aggregate plant, but only if properly designed and kept well maintained.

3.1.20 QC Lab Ventilation

Technicians at quality control labs have been shown to have elevated risk of silica and respirable
dust exposures if they handle a high volume of samples in the lab, and if the ventilation in the lab
is ineffective or lacking. Sample handling in a typical aggregate lab involves the transfer of dry
material many times during a work day, from pans, sieves, shakers, etc., and each transfer can
create dust emission. Up to two hundred or more dust emission events per day is typical. In order
to reduce lab technician exposure, engineering control in the form of local exhaust ventilation
is required. Dust emissions must be controlled at the following locations in a typical lab:

Gilson shaker – emissions are created when loading the shaker, and when running if the shaker is
not enclosed. The shaker should be located in a sound- and dustproof cabinet. Dust from loading
is controlled with high velocity slot hood mounted at the front/side of the shaker, either at the
bottom or the top, depending on shaker design.

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Heated and/or conditioned make up air must be supplied to the lab to replace the air removed by
the dust control system, or the exhaust system will not function properly.

3.2 Worker Isolation

Isolation of the workers serves to separate them from the dust sources, either through an enclosed and
controlled work environment, or through simple physical separation by moving their work area away from
the emissions.

Isolated work environments include control room and tower booths, heavy equipment cabs, and even
lunch room trailers if they are located close to a major fugitive dust source. All require efficient dust
filtration systems and good sealing of seams and openings (windows and doors). Booths, trailers and
other such enclosed work structures should be located as far away from fugitive dust sources as possible,
to minimize the concentrations of dust impacting thereon.

3.2.1 Environmental Cabs

Heavy Equipment Cabs: in newer mobile equipment (loaders, haul trucks, etc.) the air filtration
systems have been found to be very efficient, and the cabs well sealed. Measurements of
airborne silica in such cabs have shown concentrations so low as to be almost unmeasurable.
Older equipment should be tested to confirm filtration efficiency and proper door and window
sealing. If deficiencies are found, the air system should be repaired or upgraded to meet new
equipment standards.

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Elevated exposures occur when the operators work with windows or doors open. All sites must
have a “windows and doors closed” policy for mobile equipment

3.2.2 Control Rooms and Towers

Control Booths: repeated air monitoring surveys have shown that control tower operators can be
overexposed to fugitive dust, even if they remain in the booth for their entire shift. Leaking door
and window seals, leaking seams around crude air conditioner cut-outs, and porous inefficient
ventilation filters contribute to dust ingress into the booth. To control this problem, the air system
must supply positive pressure to the booth and be filtered for sub-5-micron particles. The booth
structure must have good integrity, and air leakage prevented through properly sealed doors,
windows, seams and other openings.

If possible, the tower/booth should be located away from dust sources. Prevailing wind direction
should be considered when choosing a location, and the booth placed upwind of the sources.

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3.2.3 Ancillary Work and Rest Areas

Lunch Rooms: portable plants often place the lunch/office trailers immediately adjacent to the
process equipment. If fugitive dust is a problem in such a plant, then the trailer can have a
significant amount of airborne dust impacting on it and entering the interior through leakage,
opening/closing of windows and doors, or being actively drawn in by an air conditioning unit. Air
conditioners must be of recirculating type, or have highly-efficient filters capable of removing su

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5-micron particles, door and window seals must be tight fitting, and gaps in walls or around
cut-outs must be tightly sealed. Alternatively, the trailers may be located well away from the plant
and fugitive emission sources, in order to minimize dust impingement.

3.2.4 Maintenance and Welding Shops

The maintenance shop/trailer, tool trailer, and the welding area should be set up well away from
any plant fugitive emission sources in order to minimize the potential for fugitive dust impacting on
the area. Prevailing wind direction should be taken into account when choosing a location, so that
the areas can be placed upwind of the plant.

3.3 Task Controls

The objective of work task controls is to change how the worker interacts with a hazardous substance. In
the case of controlling silica or Portland / Clinker Cement dust in a plant, the focus of changing work tasks
is to:
a) reduce the emission (concentration) of dust created by specific tasks; and
b) reduce the time spent by the worker in the hazardous environment by making their work more
efficient and eliminating some tasks by automation or mechanization.

The primary tasks which benefit from modification are:


• debris and spillage clean-up;
• routine inspection; and
• maintenance.

Exposure from clean-up tasks has been discussed in previous sections, but to summarize, ground
workers may be exposed to both clean-up generated dust from shovelling or open skid steer, and to
fugitive process emissions while doing this task.

The biggest contributor to this elevated risk is almost always dust disturbed by manual clean-up work
such as shovelling. Controls for this worker group should therefore focus both on reducing the amount of
work task emissions and on reducing exposure time, through work task modification.

3.3.1 Shovelling / Sweeping Elimination

In order for the controls discussed below (enclosed skid steer, plant wash down, and other
clean-up controls) to be effective in reducing exposure, no shovelling or other manual clean-up
work should be performed at an aggregate or cement plant, if at all possible. To facilitate this, the
plant must be set up so as to allow skid steer and/or high-pressure hose access to all plant areas
and under all structures. Other clean-up and spillage prevention measures aimed at eliminating
shovelling may also be adopted (see below), depending on feasibility at an individual site.

3.3.2 Ground Cleaning with Skid Steer

One of the best ways to reduce skid steer operator exposure is to isolate the worker in the sealed
cab of an enclosed skid steer, fitted with filtered air supply and A/. This should be used for all
ground clean-up work. Newer models of skid steer are being fitted with efficient filtration systems

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similar to those in heavy equipment (loaders, etc.). To access hard-to-reach areas under the
plant, the skid steer should be fitted with a long rake or pusher.

3.3.3 Plant Decking and Structure Cleaning

The preferred method of avoiding plant decking clean-up is to prevent the spillage from occurring
in the first place. However, if spillage does occur, such as from accidental events or process
upsets, then plant decking and components (motors, guards, etc.) should be washed with a high
pressure hose fitted to a water truck or permanent water line. Alternatively, solid plate decking
upon which spillage builds up, can be replaced with perforated decking so that the stones fall
through the openings to the ground for clean-up with an enclosed skid steer. The openings should
be large enough to allow the size of stones processed there to pass through cleanly without
jamming. For this reason, perforated decking is not feasible where medium to large stones are
present, such as at primary or secondary crushers, or primary screens.

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3.3.4 Routine Maintenance and Inspection

Routine inspection tasks pose a risk through extended exposure duration in areas of the plant that
have fugitive dust emissions. The following work task controls focus on reducing exposure time in
the plant, thereby reducing the worker’s overall exposure dose.

Maintenance tasks can involve both lengthy periods exposed to fugitive dust, and clean-up
generated dust from the clearing of settled debris from equipment being worked on, such as dust
build-up on motor housings or guards. Exposure reduction is accomplished by limiting time in the
plant, as well as changing how debris clean-up is done.

Daily Maintenance Shutdown: whenever possible, routine maintenance which does not require
the plant to be operating, should be performed during a daily maintenance shutdown or
before/after normal production hours. The exception is some Maintenance Module items which
must be performed when the plant is running.

Auto-Lubricating Bearings: to reduce the time spent greasing bearings while the is plant
running, wherever possible self-lubrication systems should be installed on all bearings presently
being manually lubricated. Bearings which can be lubricated with the plant not running should be
serviced during daily maintenance shut down. Those bearings which must be lubricated when the
plant is running and cannot be fitted with self-lubricating units, should have grease line extension
hoses fitted that reach to ground level (if possible) so that the operator can perform the service
without having to climb onto a rig. This reduces exposure contact time and proximity to the
emission sources.

Debris Clean-up on Machinery: maintenance work on items which require cleaning of debris or
settled fine dust should be done only after a water wash-down, if possible. Disturbance of fine
dust on machinery should be avoided, and if water wash down is not feasible then alternative
methods should be considered, or PPE should be worn as a mandatory measure for these
procedures.

Bearing Temperatures: to reduce the time spent in the plant exposed to fugitive dust, the
installation of remote sensing bearing temperature readers should be considered for all bearings
requiring routine temperature checks, especially those which bring the worker into close contact
with fugitive emissions. These function by reading the bearing temperature and relaying the value
to the control room, so that the plant operator can continuously monitor bearing status.
Excursions by workers to conduct these readings in a fugitive dust environment are eliminated.

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Fugitive Dust
Control Guide

4. PORTLAND CEMENT DUST & CLINKER DUST

4.1 Clinker Hopper

The opening of the hopper is covered with rubber strips (conveyor belt material), leaving an opening the
exact size of the truck. On the top of the hopper a de-dusting system is installed (ex. duct to filter bag).

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Fugitive Dust
Control Guide

4.2 Clinker Transport Bucket Conveyor & Cement Fine Material Belt Conveyor

A metallic conical duct is installed to trap dust during the fall of clinker or cement from height. The length
of the installation at the discharge point should be elongated in the direction of movement (length equal to
the height of the duct). The gap between the metal structure and the bucket or conveyor should be
restricted by elastic banding (or fire-resistant fabric for clinker), leaving an opening in the direction of
movement. For belt conveyors, the opening should be equal to the height of the conveyed material.
Blank the drive side of the material as much as the height of the outgoing material.

Just before the exit of material from the metal structure there should be installed the connection to the
de-dusting system (e.g., bag filter).

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Fugitive Dust
Control Guide

4.3 Packing Plants

This machine consists of 8 cement bag filling nozzles. On the back of each nozzle there is a dust exhaust
duct installed. On the floor, grates are installed to collect the cement in the event of bag failure. The
whole machine is enclosed in a compartment to restrict dust emission and prevent access.

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Fugitive Dust
Control Guide

Large Bag Equipment: The system consists of a structure that acts as a lid on the Big-bag for 2
simultaneous operations:
a) bag filling with cement,
b) exhaust of dust and air trapped in the bag.

4.4 Mobile and Fixed Vacuum Systems

Task such as sweeping, shovelling and maintenance task post-kiln often disturb dust that has settled on
surfaces making them airborne increasing the potential for respirable particles. Fixed or hard piped
vacuum systems or vacuum trucks with extendable hoses are a preferred method of cleaning tasks prior
to maintenance activities or to clean spillage.

Creation Date: 02/2021


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Fugitive Dust
Control Guide

Creation Date: 02/2021


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