III B.

Tech I Semester Regular Examinations

Sub Code: SUBJECT: FUNDAMENTAL OF MANUFACTURING PROCESS
(CE)
MODEL PAPER-I
Time: 3 hours Max. Marks: 70
Note: Answer All FIVE Questions.
All Questions Carry Equal Marks (5 X 14 = 70M)

Q.
MARK
N QUESTION KL CO
S
O
Unit - I
i)What are the steps involved in sand casting? CO
K2 [7M]
Advantage of casting and its applications 1
a
ii) List out and explain various pattern materials with CO
K2 [7M]
applications 1
1
OR
i) List out and explain various pattern allowances with CO
K2 [10M]
sketches 1
b
ii) Explain Properties of molding sands CO
K2 [4M]
1
Unit - II
i) What are the classification of joining process in CO
welding and explain different welding joints K2 [7M]
2
a
2 ii) Define welding, List out the advantages, limitations CO
K2 [7M]
and applications of welding. 2
OR
i) Distinguish gas welding and gas cutting. Illustrate CO
K2 [7M]
with few examples. 2
b
ii) Explain the principle, advantages and applications CO
K2 [7M]
of submerged arc welding 2
Unit - III
i) Differentiate between hot working and cold working
CO
process, making references to advantages, limitations K2 [7M]
3
a and application?
3 ii) Write short notes on stamping process. CO
K1 [7M]
3
OR
b i) Explain the terms ‘recovery’, ‘recrystallisation’, and CO
K2 [7M]
‘grain growth’ in detail. 3
ii) What is coining? Enumerate the process of coining K2 CO [7M]
 . 3
Unit - IV
Explain the working principle of Impact Extrusion CO
a K3 [7M]
with a sketch 4
ii) What type of products can be made easily with CO
4 K3 [7M]
impact extrusion process and Describe for one product 4
OR
i) Give the classification of hot extrusion based on CO
shape or configuration K2 [7M]
4
b ii) Explain the analysis of extrusion basic terms i)
CO
Reduction Ratio ii) True Strain iii) Ram Pressure iv) K2 [7M]
4
Actual True Strain
Unit - V
i) What is the basic principle of forging operation and
write advantages and disadvantages of forging CO
K2 [7M]
process? 5
a
.
5 ii) Explain Different Types of forging tools with CO
K2 [7M]
diagrams 5
OR

CO
i) Explain the process of Smith Forging with neat K3 [7M]
5
b sketch
CO
K3 [7M]
ii) Explain the process of Drop Forging with neat sketch 5
 III B.Tech I Semester Regular Examinations
Sub Code: SUBJECT: FUNDAMENTAL OF MANUFACTURING PROCESS
(CE)
MODEL PAPER-II
Time: 3 hours Max. Marks: 70
Note: Answer All FIVE Questions.
All Questions Carry Equal Marks (5 X 14 = 70M)

Q
. C MAR
QUESTION KL
N O KS
O
Unit - I
i) With neat sketch explain the principle C
and working of cupola furnace. K3 O [7M]
1
ii) Explain in detail the defects of casting?. C
K2 O [7M]
1
1
OR
i) i) Explain about Die Casting with neat sketch C
and applications of die casting K3 O [7M]
1
ii) Briefly explain investment casting with C
neat sketch. Also give its limitations and K3 O [7M]
applications 2
2 Unit - II
i) Explain about manual metal arc welding in C
detail? K2 O [7M]
2
ii) Explain the principle, advantages and C
applications of submerged arc welding K2 O [7M]
2
OR
i) Explain TIG welding process variables
and enumerate its advantages Explain TIG C
welding process variables and enumerate its K2 O [7M]
advantages 2

Ii ii) Discuss in detail thermit welding and K2 C [7M]

 forge welding. Also list their applications O
2
Unit - III [7M]
i) What is Forming Process and explain C
Types of Forming Process K2 O [7M]
3
ii) Explain the working Principle of C
Electromagnetic forming. Discuss the K2 O [7M]
various Advantages and applications 3
3 OR
i) Write short notes on Blanking and C
piercing with diagrams K2 O [7M]
3
ii) Describe wire drawing operation in
C
detail also mention the defects in wire
K2 O [7M]
Drawing operation.
2
Unit - IV
i) Write short notes on extrusion process C
and explain the types of extrusion process. K2 O [7M]
4
ii) Write short notes on impact extrusion C
process and Advantages of Impact K2 O [7M]
Extrusion 4
4
OR
i) Difference between cold extrusion and C
hot extrusion. K2 O [7M]
4
ii) Difference between Forward Extrusion C
and Backward Extrusion K2 O [7M]
4
Unit - V
i)Explain the process of Press Forging , C
Upset Forging and Swaging K2 O [7M]
5
ii)Explain the process of Roll forging and C
5 write major forging defects K2 O [7M]
5
OR
i)Write short notes on forging process and C
explain different types of forging methods K2 O [7M]
5
ii)What is rotary forging? Explain types of C
forging machines K2 O [7M]
5