OVERHEAD CRANE CHECKLIST & INSPECTION
REPORT
Project: Maintenance & Overhauling of OHC at TRANSCO (TAQA)
Location: ___________________________
Crane ID/Tag No.: ___________________
Date: ___________
Inspection Type: ■ Pre-Maintenance ■ Post-Maintenance ■Periodic
Inspected By (Name & Designation): ___________________________
Signature: _____________________
1. GENERAL INFORMATION
Inspection Item Status (✓/ ✗/ N/A) Remarks Inspector Signature
Crane power isolated (LOTO applied)
Work area barricaded & signage placed
Permit to Work (PTW) available at site
Inspection performed by competent person
2. MECHANICAL INSPECTION
Inspection Item Status (✓/ ✗/ N/A) Remarks Inspector Signature
Hoist – wear, corrosion, alignment
Gearbox – noise, leakage, oil level
Trolley movement – smooth operation
Brakes – proper functioning, wear level
Chain/Pulley Blocks – deformation, lubrication
Load hook – deformation, latch condition
Bearings – noise, lubrication
Bolts & Fasteners – tightness check
Runway rail & alignment
3. ELECTRICAL & CONTROL SYSTEMS
Inspection Item Status (✓/ ✗/ N/A) Remarks Inspector Signature
Control Panel – clean, secured, no overheating
Wiring – no loose or exposed connections
Cable insulation resistance (IR test)
Limit switches – upper/lower/travel
Emergency stop – operational
Remote control / pendant – function test
Indicator lights – operational
4. SAFETY FEATURES
Inspection Item Status (✓ / ✗ / N/A) Remarks Inspector Signature
Overload protection devices
Warning signage – visible and in good condition
Fall protection systems (if applicable)
Warning alarm/horn – functional
5. TESTING
Inspection Item Status (✓ / ✗ / N/A) Remarks Inspector Signature
No-load operational test
Load test (SWL verified)
Functional movement of crane (all axes)
Brake test (with/without load)
6. HOUSEKEEPING & FINAL CHECKS
Inspection Item Status (✓ / ✗ / N/A) Remarks Inspector Signature
Tools/materials cleared from site
Waste oil/parts properly disposed
Site restored to original condition
INSPECTOR'S CONCLUSION
■ Crane is fit for service
■ Crane is fit for service after corrective actions
■ Crane is NOT fit for service (Requires major repair)
Corrective Actions Taken / Recommended:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
Inspector Name & Signature: ____________________
Date: ________________
Reviewed by TRANSCO Representative:
Name & Designation: ___________________________
Signature: _____________________
Date: ________________