PART'S CATALOGUE

18XW
HYDRAULIC MOBILE CRANE
 TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 ENGINE COMPONENTS
01.01 AIR INDUCTION AND EXHAUST SYSTEM 4-5
01.02 CRANK CASE ASSEMBLY AND RELATED PARTS 6-11
01.03 CRANK SHAFT ASSEMBLY AND RELATED PARTS 12-13
01.04 VALVE GEAR MECHANISM AND RELATED PARTS 14-15
01.05 CYLINDER HEAD ASSEMBLY AND RELATED PARTS 16-19
01.06 WATER PUMP ASSEMBLY AND RELATED PARTS 20-21
01.07 LUBRICATION SYSTEM AND RELATED PARTS 22-23
01.08 FUEL SUPPLY SYSTEM AND RELATED PARTS 24-25
01.09 ALTERNATOR, COMPRESSOR AND STARTER MOTOR 26-27
01.10 ALTERNATOR MOUNTING 28-29
01.11 AIR CLEANER ASSEMBLY AND RELATED PARTS 30-31
01.12 DUAL FUEL FILTER (1 LITRE) 32-33
01.13 FAN ASSEMBLY 34-35
01.14 FLYWHEEL HOUSING REAR END OIL SEAL 36-37
01.15 FUEL INJECTION PUMP 38-41
01.16 LUBRICATING OIL FILTER 42-43
01.17 LUBRICATING OIL PUMP 44-45
01.18 ROCKER SHAFT ASSEMBLY 46-47
01.19 STARTER MOTOR 48-49
01.20 TIMING GEAR AND CAMSHAFT 50-53
01.21 WATER PUMP ASSEMBLY 54-55
01.22 FILTER ASSEMBLY 56-57
01.23 COOLING SYSTEM 58-59
02.24 AIR INTAKE SYSTEM 60-61
02.25 EXHAUST SYSTEM 62-63

02 GEAR BOX & TRANSMISSION COMPONENTS

02.01 CLUTCH ACTUATOR GUIDE ASSY 64-65
02.02 LAY SHAFT ASSY 66-67
02.03 IDLER CLUSTER ASSY 68-69
02.04 GEAR SHIFTING RODS ASSY 70-71
02.05 INTERMEDIATE SHAFT ASSY 72-73
02.06 GEAR SHIFTER LEVER ASSY 74-75
02.07 DIFFERENTIAL HOUSING ASSY 76-77
02.08 DIFFERENTIAL DETAIL ASSY 78-79
02.09 BULL GEAR ASSY 80-81
02.10 TRUMPET HOUSING ASSY 82-83
02.11 CAGE ASSY. & RELATED PARTS 84-85

1
S NO. DESCRIPTION PAGE NO
02.12 BRAKE HOUSING ASSY 86-87
02.13 INTERNAL GEAR ASSY 88-89

03 MAIN STRUCTURE
03.01 FUEL TANK ASSEMBLY 90-91
03.02 A FRAME INSTALLATION ASSEMBLY 92-93
03.03 COUNTER WEIGHT ASSEMBLY 94-95
03.04 CABIN ASSEMBLY 96-97
03.04 CABIN SUB ASSEMBLY 98-101
03.05 BONNET ASSEMBLY 102-103
03.06 TIE BOLT ASSEMBLY 104-105
03.07 CRADLE & YOKE ASSEMBLY 106-107
03.08 ENGINE & DRIVE LINE ASSEMBLY 108-109

04 CONTROL & LINAKAGES

04.01 FOOT ACCELERATOR ASSEMBLY 110-111
04.02 GEAR SHIFTING ASSEMBLY 112-113
04.03 CLUTCH ASSEMBLY 114-115

05 FRONT & REAR AXLE

05.01 FRONT TYRE 12.00X20.00 116-117
05.02 REAR TYRE 14.00X25.00 118-119
05.03 FRONT AXLE ASSEMBLYWITH PNEUMATIC BRAKE 120-121
05.04 FRONT WHEEL BRAKE ASSY. 122-125

06 HYDRAULICS
06.01 LOWER STRUCTURE ASSY 126-127
06.02 LUFF CIRCUIT 128-129
06.03 HYDRAULIC PUMP INSTALLATION ASSEMBLY 130-131
06.04 CONTROL VALVE CM11 132-133
06.05 CONTROL VALVE ASSY. CM11 134-135
06.06 HYDRAULIC PUMP ASSEMBLY 136-137
06.07 LUFF CYLINDER (924901251270) 138-139
06.08 EXTENSION BOOM CYLINDER (924801004000) 140-141
06.09 EXTENSION BOOM CYLINDER (924801004001) 142-143
06.10 STEERING CYLINDER(RH) 924400700880 144-145
06.11 STEERING CYLINDER(LH) 924400700881 146-147
06.12 PUMP COUPLING ASSEMBLY 148-149
06.13 HYDRAULIC TANK ASSEMBLY 150-151

2
S NO. DESCRIPTION PAGE NO

07 PNEUMATICS
07.01 PNEUMATICS CKT 152-155
07.02 BRAKE VAVLE 156-157
07.03 GRADUATED HAND CONTROL VALVE 158-159

08 DECALS ASSEMBLY 160-161

09 WINCH
09.01 WINCH GEAR BOX WITH BRAKE (SAI) 162-165
09.02 HYDRAULIC MOTOR (SAI) 166-167
09.03 WINCH HYDRAULIC INSTALLATION 168-169

10 BOOM & EXTENSION ASSEMBLY

10.01 BOOM INSTALLATION ASSEMBLY 170-171
10.02 BOOM COMPLETE ASSEMBLY 172-175
10.03 MAIN BOOM ASSEMBLY 176-177
10.04 FIRST EXTENSION ASSEMBLY 178-179
10.05 SECOND EXTENSION ASSEMBLY 180-181
10.06 MANUAL EXTENTION ASSEMBLY 182-183
10.07 LIFTING HOOK ASSEMBLY 184-185
10.08 SNATCH BLOCK ASSEMBLY (4 FALL) 186-187
10.09 SNATCH BLOCK ASSEMBLY (6 FALL) 188-189

11 ELECTRICLAS

11.01 DASHBOARD & INSTRUMENT ASSEMBLY 190-191

11.02 WIRING HARNESS ASSEMBLY 192-193
11.03 BATTERY INSTALLATION ASSEMBLY 194-195
11.04 OVER HOIST WARNING SYSTEM 196-197
11.05 S.L.I INSTALLATION ASSEMBLY 198-203

12 HOSE KIT 204-204

3
 AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01

4
 AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 955800055600 A MANIFOLD INDUCTION 1
2 955800055700 A JOINT INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 955800055800 A WASHER SPRING INDUCTION MANIFOLD TO CYLINDER 9
4 955800055900 A SETSCREW, INDUCTION MANIFOLD TO CYLINDER HEAD 9
5 931980005000 A MANIFOLD EXHAUST 1
6 931980005100 A GASKET EXHAUST MANIFOLD TO CYLINDER HEAD 2
7 931980005400 A STUD 9
8 931980005500 A WASHER SPRING CYLINDER HEAD STUD TO EXHAUST MANIFOLD 9
9 931980005600 A NUT EXHAUST MANIFOLD RETAINING 9
10 955800056000 A COVER PLATE EXHAUST MANIFOLD FLANGE 1
11 955800056100 A GASKET EXHAUST MANIFOLD OUTLET FLANGE 1
12 931980005700 A JOINT EXHAUST MANIFOLD OUTLET FLANGE 1
13 955800056200 A HEAT SHIELD 1 NOT ILLUSTRATED
14 955800056300 A STUD EXHAUST MANIFOLD TO HEAT SHIELD 2 NOT ILLUSTRATED
15 955800056400 A PLATE WASHER STUD TO EXHAUST MANIFOLD HEAT SHIELD 2 NOT ILLUSTRATED
16 955800056500 A SPRING WASHER 2 NOT ILLUSTRATED
17 955800056600 A NUT EXHAUST MANIFOLD HEAT SHIELD STUD 2 NOT ILLUSTRATED
18 955800056700 A DUST CAP 1 NOT ILLUSTRATED

5
 CRANK CASE ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.02

6
 CRANK CASE ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.02
REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS
1 998000000357 A CRANK CASE M/C(WITH BEARING CAP) 1
2 998000000043 A FRONT BEARING CAP 1
3 998000000044 A CENTRE BEARING CAP 3
4 998000000045 A REAR BEARING CAP 1
5 998000000072 A BEARING STUDS 10
6 998000000102 A HEX NUT (M14X1.5) 10
7 424611220400 A BEARING LINER (TOP) 4
8 424611220500 A BEARING LINER (BOTTOM) 4
9 424611220600 A BEARING LINER (REAR TOP) 1
10 424611220700 A BEARING LINER (REAR BOTTOM) 1
11 424611222200 A MAIN BEARING SET 1 INCLUDING (7-10)
12 424611220800 A THRUST BEARING (FRONT TOP) 1
13 424611220900 A THRUST BEARING (FRONT BOTTOM) 1
14 424611221000 A THRUST BEARING (REAR TOP) 1
15 424611221100 A THRUST BEARING (REAR BOTTOM) 1
16 424611222300 A THRUST LINER SET 1 INCLUDING (11-14)
17 424611419900 A RUBBER GASKET (DIPSTICK ASSY) 1
18 998000000365 A DIPSTICK ASSY 1
19 424611221200 A VALVE GEAR LUB BOLT 1
20 901201000000 A HEX NUT (M10) 1
21 901611000000 A SPRING WASHER (M10) 37
22 901501012050 A HEX SCREW (M10X25) 25
23 901501012040 A HEX SCREW (M10X20) 2
24 424611221300 A SPACER (ALTERNATOR BKT-II) 1
25 424611319900 A ALTERNATOR BKT-II 1
26 901601000000 A PLAIN WASHER (M10)SIDE COVER 2
27 901101012140 A HEX BOLT (M10X70) 1
28 424611221400 A CRANK CASE PLUG 6
29 901681013000 A CU WASHER (10X14X1) 7
30 424611221500 A PLUG WITH GROOVE 1
31 424611221600 A OIL CHANNEL PLUG 1
32 901681824000 A CU WASHER (18X24X1.5) 3
33 998000000303 A GASKET (SIDE COVER) 2
34 998000000302 A SIDE COVER WITH BREATHER 1
35 998000000322 A SIDE COVER WITHOUT BREATHER 1

7
 CRANK CASE ASSEMBLY AND RELATED PARTS

FIGURE NO: - 01.02

8
 CRANK CASE ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.02

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

36 424611320000 A PLUG CAMSHAFT BORE 1
37 424611221700 A CYLINDER LINER 4
38 424611420000 A CYLINDER LINER SEALING 12
39 446111420000 A GASKET FRONT COVER 1
40 446111420000 A GASKET FRONT COVER 1
41 445112219900 A FRONT COVER POWER STRNG 1
42 424612119900 A MAIN OIL SEAL (FRONT COVER) 1
43 424612119900 A MAIN OIL SEAL (FRONT COVER) 1
44 424612420000 A GASKET TRANSMISSION PLATE 1
45 424612220100 A TRANSMISSION PLATE 1
46 901610800000 A SPRING WASHER (M8) 19
47 901500812032 A HEX SCREW (M8X16) 6
48 998000000160 A GASKET COVER HYD PUMP 1
49 998000000067 A COVER (HYD. PUMP SIDE) 1
50 424612420200 A GASKET (BREATHER SIDE) 1
51 424612220300 A COVER (BREATHER SIDE) 1
52 901500812040 A HEX SCREW (M8X20) 3
53 901101012100 A HEX BOLT (M10X50) 13
54 424611221800 A DOWEL PIN (Ø8) 4
55 446111420100 A GASKET REAR COVER 1
56 424611221900 A REAR COVER 1
57 424611120200 A MAIN OIL SEAL REAR COVER 1
58 901500812050 A HEX SCREW (M8X25) 7
59 901500812070 A HEX SCREW (M8X35) 2
60 998000000310 A GASKET OIL PAN 1
61 466113119900 A OIL PAN 1
62 424611222000 A DRAIN PLUG 1
63 424612120000 A BREATHER ASSY 1
64 424612420400 A O,RING BREATHER ASSY (Ø38xØ3.5) 2
65 424612420300 A BREATHER PIPE 1
66 955400180250 A WORM DRIVE HOSE CLAMP 25A 2
67 424611222100 A LIFTING BOLT 2
68 901111012050 A HEX SOCKET BOLT (M10X25) 3
69 901101012110 A HEX BOLT (M10X55) 2
70 424611420500 A O RING (10X2) 2

9
 CRANK CASE ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.02

10
 CRANK CASE ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.02

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

71 424611320700 A BREATHER PIPE ASSY (SIDE COVER) 1
72 424612420300 A BREATHER PIPE 1
73 424611320400 A FRONT BAR 1
74 424611320300 A REAR BAR 1
75 998000000399 A SIDE BAR (4 HOLES) 2
76 998000000317 A SIDE BAR (5 HOLES) 2
77 998000000067 A GASKET (HYD PUMP PLATE) 1
78 998000000420 A PLATE (HYD PUMP) 1

11
 CRANK SHAFT ASSEMBLY AND RELATED PARTS

FIGURE NO: - 01.03

12
 CRANK SHAFT ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.03

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 998000000307 A CRANKSHAFT ASSY 4,CYL 1
2 901500612030 A HEX SCREW (M6X16) 4
3 445113120000 A CONNECTING ROD ASSY(118 STROKE) 4
4 424613220500 A CONNECTING ROD BUSH 4
5 424613220600 A CONNECTING ROD BOLT 8
6 424613220700 A CONNECTING ROD NUT 8
7 424613220800 A BEARING LINER (CONNECTING ROD) 1
8 930035150200 A CIRCLIP (B35) 8
9 424613221000 A GUDGEON PIN 4
10 424613220900 A PISTON (DIA 105) 4
11 424613221100 A PISTON RING – I 4
12 424613221200 A PISTON RING -II 4
13 424613221300 A OIL PISTON RING 4
14 424613220200 A KEY 1
15 424613221400 A CRANKSHAFT GEAR 1
16 424613320000 A OIL SPLASH GUARD 1
17 998000000440 A ENGINE BELT PULLEY 1
18 424613320100 A LOCKING WASHER (CRANK SHAFT) 1
19 424613221600 A CLAW NUT (M32X1.5) 1
20 424613220300 A DOWEL PIN 1
21 998000000016 A FLYWHEEL RING GEAR 1
22 424513120000 A FLYWHEEL ASSY. WITH RING GEAR 1
23 424613221900 A FLYWHEEL BOLT 4
24 424613420200 A RAD BALL BEARING (6203 ZZ) 1
25 930040175200 A INTERNAL CIRCLIP (B40) 1
26 424613222100 A CENTRING TUBE 2
27 424613419900 A GASKET FLYWHEEL HOUSING 1
28 424613222000 A FLYWHEEL HOUSING 1
29 424613420000 A RUBBER GKT FLYWHEEL HOUSING 1
30 901611200000 A SPRING WASHER (M12) 11
31 901101212080 A HEX BOLT (M12X40) 9
32 901101212100 A HEX BOLT (M12X50) 2
33 424613420100 A GKT TIMING WINDOW PLATE 1
34 424613222200 A PLATE TIMING WINDOW 1
35 901610600000 A SPRING WASHER (M6) 4
36 998000000410 A SPACER PROPELLER SHAFT 4
37 901611000000 A SPRING WASHER B-10 4
38 901501012040 A HEX SCREW M10X20 4

13
 VALVE GEAR MECHANISM AND RELATED PARTS
FIGURE NO: - 01.04

14
 VALVE GEAR MECHANISM AND RELATED PARTS

FIGURE NO: - 01.04

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 998000000308 A CAMSHAFT ASSY (4,CYL) 1
2 424614221400 A KEY 1
3 466114119900 A BEARING (NUP 1006) 1
4 424614220200 A CAMSHAFT RETAINER 1
5 901610800000 A SPRING WASHER (M8) 6
6 901500812032 A HEX SCREW (M8X16) 3
7 424614220300 A CAMSHAFT GEAR 1
8 424614220400 A CAMSHAFT WASHER 1
9 901501012060 A HEX BOLT M10X30 1
10 424614221700 A VALVE TAPPET (DIA 18) 8
11 424614119900 A PUSH ROD ASSY 8
12 930017100100 A EXT CIRCLIP (A17) 2
13 424614220600 A INT. GEAR PAD 1
14 424614220700 A BOTTOM INT. GEAR 1
15 424614220800 A INT. GEAR PIN 1
16 424614420000 A RAD BALL BEARING (6203) 2
17 930040175200 A INT CIRCLIP (B40) 1
18 424614221900 A PIN (TIG) 1
19 424614221000 A TOP INT. GEAR 1
20 424614221100 A ADOPTER PLATE (T.I.G) 1
21 901100812090 A HEX BOLT (M8X45) 3
22 901680812000 A COPPER WASHER (8X12X1) 2
23 424614120000 A INT GEAR TUBE ASSY 1
24 901131030000 A BANJO BOLT (B5) 1

15
 CYLINDER HEAD ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.05

16
 CYLINDER HEAD ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.05

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 424615219900 A CYL HEAD ASSY.(WITH SEAT & GUIDE) 4
2 424615220600 A CYL HEAD BOLT (SPL) 1
3 424615220500 A CYL HEAD BOLT 15
4 424615220200 A VALVE GUIDE 8
5 424615120000 A VALVE STEM OIL SEAL 8
6 424615320200 A SPRING SEAT 8
7 424615420500 A INNER SPRING 8
8 424615420600 A OUTER SPRING 8
9 424615220700 A VALVE SPRING RETAINER CUP 8
10 424615220800 A VALVE COTTER 16
11 424615221400 A ROCKER ARM SUPPORTING STUD 4
12 424615420000 A GASKET (CYL HEAD COVER) 4
13 424615320300 A CYL HEAD COVER 4
14 424615420100 A SEALING PAD (CYL HEAD COVER) 4
15 424615320400 A SEALING WASHER 4
16 424615221700 A DOME NUT 4
17 901100812140 A HEX BOLT (M8X70) 4
18 901610800000 A SPRING WASHER (M8) 20
19 424615220900 A ROCKER ARM BKT 4
20 424615221000 A ROCKER ARM PIN 4
21 424615221100 A ROCKER ARM 8
22 424615221600 A ADJUSTING SCREW NUT 8
23 424615221500 A ADJUSTING SCREW 8
24 424615221200 A ROCKER ARM BUSH 8
25 424615221300 A ROCKER ARM WASHER 12
26 930022120100 A EXT CIRCLIP (A22) 8
27 424615221900 A PLUG RETURNLINE 1
28 904682632000 A CU WASHER (26X32X2) 1
29 998000000306 A RETURNLINE, 4CYL 4
30 901100812110 A HEX BOLT (M8X55) 4
31 901500812070 A HEX BOLT (M8X35) 4
32 424615420200 A GASKET RETURNLINE 4
33 901201000000 A HEX NUT (M10) 10
34 423511400300 A STUD (M10X30) 10
35 901611000000 A SPRING WASHER (M10) 10

17
 CYLINDER HEAD ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.05

18
 CYLINDER HEAD ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.05

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

36 998000000305 A EXHAUST MANIFOLD, 4CYL 1
37 424615420300 A GASKET EXHAUST MANIFOLD 4
38 424615419900 A GASKET CYL HEAD 4
39 424615220100 A SEAT EXHAUST 4
40 424615220000 A SEAT INLET 4
41 424615220400 A EXHAUST VALVE 4
42 424615220300 A INLET VALVE 4
43 466115320500 A INTAKE MANIFOLD , 4CYL 1
44 424615420400 A GASKET INTAKE MANIFOLD 4
45 424615320100 A HOLLOW DOWEL SLEEVE 8
46 424615319900 A DISC PLUG 16
47 424615320000 A DISC PLUG SMALL 4
48 901681420000 A CU WASHER (14X20X1.5) 1
49 424615420700 A TEMP SENSOR UNIT 1
50 423511400400 A STUD (M8X40) 4
51 901500812040 A HEX SCREW (M8X20) 8
52 901620800000 A PLAIN WASHER M8 4
53 424615120100 A ROCKER ARM ASSY 4

19
 WATER PUMP ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.06

20
 WATER PUMP ASSEMBLY AND RELATED PARTS

FIGURE NO: - 01.06

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS
1 424616419900 A GASKET WATER PUMP ASSY 1
2 445111100100 A WATER PUMP ASSY (4,CYL) 1
3 901611000000 A SPRING WASHER (M10) 4
4 901101012070 A HEX BOLT (M10X35) 4
5 901681620000 A CU WASHER 16X22X1.5 1
6 446111220300 A ADOPTER (INTAKE MANIFOLD 1
7 901500812050 A HEX SCREW M8X25 6
8 955400320450 A WORM DRIVE HOSE CLAMP-45A 4
9 424616120000 A THEMOSTAT ASSY 1
10 424616420000 A THERMOSTAT HOSE -I 1
11 424616420100 A THERMOSTAT HOSE-II 1
12 901610800000 A SPRING WASHER (M8) 10
13 998000000394 A EGR COOLER 1
14 998000000421 A GASKET EGR COOLER 2
15 998000000430 A EXHAUST PIPE (EXH MANIFOLD TO COOLER) 1
EXHAUST PIIPE (COOLER TO INTAKE
16 998000000431 A MANIFOLD) 1
17 998000000432 A WATER PIPE (WATER PUMP TO COOLER) 1
18 998000000433 A WATER PIPE (COOLER TO WATER PUMP) 1
19 998000000423 A GASKET (EXHAUST PIPE) 1
20 998000000424 A HOSE PIPE (WATER PUMP TO COOLER) 2
21 998000000426 A ADOPTER WATER OUTLET (M14 & M18)) 1
22 998000000427 A ADOPTER WATER INLET (M16 & M18) 1
23 901681420000 A CU WASHER 14X20X1.5 1

21
 LUBRICATION SYSTEM AND RELATED PARTS
FIGURE NO: - 01.07

22
 LUBRICATION SYSTEM AND RELATED PARTS

FIGURE NO: - 01.07

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 998000000325 A LUBE. OIL PUMP ASSY (4,CYL) 1
2 424617320000 A LOCKING PAD 1
3 901101012260 A HEX BOLT (M10X130) 2
4 424617219900 A CENTRING TUBE 2
5 424617319900 A SHIM LUBE OIL PUMP AS REQD.
6 901681824000 A CU WASHER (18X24X1.5) 1
7 424617220100 A CONNECTION 1
8 998000000327 A DELIVERY PIPE ASSY 1
9 424617120100 A REDUCTION VALVE ASSY 1
10 904682632000 A COPPER WASHER (26X32X2) 1
11 424617220000 A NECK FOR SCREW IN 1
12 998000000313 A SUCTION STRAINER TUBE ASSY 1
13 998000000324 A OIL FILTER TUBE ASSY 1
14 901131830000 A BANJO BOLT M18X1.5 2
15 424617419900 A O' RING (Ø14X2) 2
16 424617220300 A CENTERING GUIDE 1
17 998000000490 A GASKET LUBE OIL FILTER 1
18 901611000000 A SPRING WASHER (M10) 4
19 901501012050 A HEX SCREW (M10X25) 4
20 998000000360 A LUBE. OIL FILTER ASSY 1
21 901610800000 A SPRING WASHER M8 2
22 901500812032 A HEX SCREW M8X16 2

23
 FUEL SUPPLY SYSTEM AND RELATED PARTS
FIGURE NO: - 01.08

24
 FUEL SUPPLY SYSTEM AND RELATED PARTS

FIGURE NO: - 01.08

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 998000000397 A FIP ASSY (A65) 1
2 423511400300 A STUD (M10X30) 3
3 901611000000 A SPRING WASHER (M10) 7
4 901201000000 A HEX NUT (M10) 3
5 424618419900 A GASKET FIP 1
6 424618320000 A FUEL FILTER BRACKET 1
7 423512402000 A FUEL FILTER ASSY 1
8 901501212080 A HEX SCREW (M12X40) 2
9 901611200000 A SPRING WASHER (M12) 2
10 901201200000 A HEX NUT (M12) 2
11 901501012040 A HEX SCREW (M10X20) 4
12 424618320200 A FUEL PIPE (FILTER TO FIP) 1
13 901681420000 A CU WASHER (14X20X1.5) 18
14 901131430000 A BANJO BOLT (B10) 7
15 424618320100 A FUEL PIPE (FEED PUMP TO FILTER) 1
16 424618320300 A HOLDER 6
17 901220500000 A HEX NUT (M5) 3
18 901500512030 A HEX SCREW (M5X15) 3
19 424618219900 A INJECTOR CLAMP 4
20 424618220000 A SPHERICAL WASHER 4
21 901200810000 A HEX NUT (M8) 4
22 445118120000 A INJECTOR ASSY(A50) 4
23 998000000311 A DISCHARGE PIPE 1
24 466118320500 A FIP LUBRICATION PIPE 1
25 901681013000 A Cu WASHER (10X14X1) 2
26 901131030000 A BENJO BOLT M10X1X19 1
27 901601000000 A PLAIN WASHER (M10) 3
28 901601200000 A PLAIN WASHER (M12) 2
29 424614221600 A FIP GEAR 1
30 996910069800 A WATER SEPARATOR 1
31 998000000244 A HOSE (WATER SEPARATOR TO FEED PUMP) 1
32 424611320800 A WATER SEPARATOR BKT 1
33 998000000314 A INJECTION PIPE-I 1
34 998000000362 A INJECTION PIPE-II 1
35 998000000363 A INJECTION PIPE-III 1
36 998000000364 A INJECTION PIPE-IV 1

25
 ALTERNATOR, COMPRESSOR AND STARTER
MOTOR
FIGURE NO: - 01.09

26
 ALTERNATOR, COMPRESSOR AND STARTER
MOTOR
FIGURE NO: - 01.09

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 424619119900 A ALTERNATOR ASSY 1 1
2 901101012170 A HEX BOLT (M10X85) 1 1
3 901201000000 A HEX NUT (M10) 1 1
4 901500812060 A HEX SCREW (M8X30) 1 1
5 901600800000 A PLAIN WASHER (M8) 1 1
6 424619120000 A STARTER MOTOR 1 1
7 424619419900 A GASKET STARTER MOTOR 1 1
8 901611000000 A SPRING WASHER (M10) 4 4
9 901501012060 A HEX SCREW (M10X30) 3 3
10 424681100900 A ALTERNATOR PULLEY 1 1
11 901610800000 A SPRING WASHER (M8) 5 5
12 998000000408 A ALTERNATOR BKT 1 1
13 998000000407 A COMPRESSOR 1 1
14 998000000355 A GEAR (COMPRESSOR) 1 1
15 998000000351 A GASKET (COMPRESSOR) 1 1
16 901111012120 A HEX SOCKET BOLT M10X60 2 2
17 998000000353 A COMPRESSOR MOUNTING HOUSING 1 1
18 998000000417 A COMPRESSOR LUBRICATION PIPE 1 1
19 901681013000 A COPPER WASHER DIA 10 4 4
20 901131020000 A BENJO BOLT M10X1.5 2 2
21 901200800000 A HEX NUT M8 4
22 998000000419 A STUD M8X20 4
23 424611319900 A ALTERNATOR BKT-II 1
24 998000000405 A V BELT XB-1300 1
25 800037611700 A SPRING WASHER B-18 1
26 800037611800 A HEX NUT M18X1.5 1

27
 ALTERNATOR MOUNTING
FIGURE NO: - 01.10

28
 ALTERNATOR MOUNTING

FIGURE NO: - 01.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 955800056800 A ALTERNATOR 1
2 955800056900 A PULLEY 1
3 955800057000 A BRACKET ALTERNATOR 1
4 955800057100 A STUD ALTERNATOR BRACKET 1
5 955800057200 A WASHER SPRING 1
6 955800057300 A NUT 1
7 955800057400 A SETSCREW 2
8 955800057500 A SETSCREW 1
9 955800057600 A NUT 1
10 955800057700 A WASHER PLAIN 2
11 955800057800 A WASHER SPRING 2
12 955800057900 A LEVER ALTERNATOR 1
13 955800058000 A SETSCREW 1
14 955800058100 A NUT 1
15 955800058200 A WASHER PLAIN 1
16 955800058300 A WASHER SPRING 1
17 955800058400 A FAN BELT 1

29
 AIR CLEANER ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.11

30
 AIR CLEANER ASSEMBLY AND RELATED PARTS
FIGURE NO: - 01.11

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 998000000441 A AIR CLEANER ASSEMBLY 7'' 1
2 466119105400 A AIR CLEANER CLAMP 7'' 1
3 466119105200 A COVER ASSEMBLY 7'' 1
4 423517102500 A ELECTRICAL INDICATOR (OVAL) 1
5 466119104900 A ELEMENT ASSEMBLY PRIMARY 1
6 466119105000 A ELEMENT ASSEMBLY SAFETY 1
7 466119105300 A VACTUATOR VALVE 1

31
 DUAL FUEL FILTER (1 LITRE)

FIGURE NO: - 01.12

32
 DUAL FUEL FILTER (1 LITRE)
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800060500 A DUAL FILTER FUEL OIL ( [Link]. F002H20132) (WITH LINE HAND PRIMER) 1
2 955800060600 A BOLT BANJO ( [Link]. 9411033404 ) 2
3 955800060700 A WASHER BANJO BOLT ( [Link]. 2916710609 ) 5
4 955800060800 A PLUG FUEL FITLER ( [Link]. 2911271701 ) 1

33
 FAN ASSEMBLY
FIGURE NO: - 01.13

34
 FAN ASSEMBLY
FIGURE NO: - 01.13

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 931980030300 A BELT WATER PUMP DRIVING 1
2 931980030100 A WASHER TAB FAN TO WATER PUMP PULLEY SETSCREW 2
3 931980030200 A SETSCREW 4
4 424616120200 A FAN 1

35
 FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.14

36
 FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
HOUSING CRANKSHAFT REAR END OIL SEAL ASSEMBLY (WITH JOINT TO PART
1 955800060900 A NO.37424611) 1
2 931980001900 A DOWEL CYLINDER BLOCK TO OIL SEAL HOUSING 2
3 931980001800 A JOINT REAR END OIL SEAL HOUSING TO CYLINDER BLOCK(LEAK LESS) 1
4 931980001700 A SEAL CRANKSHAFT REAR END 1
5 931980001600 A HOUSING REAR END OIL 1
6 931980002100 A WASHER SPRING OIL SEAL HOUSING TO CYLINDER BLOCK 9
7 931980002000 A SETSCREW OIL SEAL HOUSING TO CYLINDER BLOCK 9
8 931980034400 A FLY WHEEL HOUSING (FOR ACE ENGG) 1
9 931980034200 A DOWEL CYLINDER BLOCK TO ADAPTOR PLATE 2
10 931980034300 A STUD ADAPTOR PLATE TO CYLINDER BLOCK 6
11 955800061000 A WASHER ADAPTOR PLATE STUD 6
12 955800061100 A NUT ADAPTOR PLATE STUD 6
13 931980034100 A SPRING WASHER 2
14 955800061200 A SETSCREW 2
15 955800061300 A FLYWHEEL & STARTER RING ASSEMBLY 1
16 931980034600 A RING STARTER 1
17 931980034500 A FLYWHEEL 1
18 931980034800 A WASHER TAB FLYWHEEL TO CRANKSHAFT SETSCREW 3
19 931980034700 A SETSCREW FLYWHEEL TO CRANKSHAFT 6
20 933100006203 A FLYWHEEL BEARING 1

37
 FUEL INJECTION PUMP
FIGURE NO: - 01.15

38
 FUEL INJECTION PUMP
FIGURE NO: - 01.15

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 931980030400 A FIP (BOSCH NO.F002A0Z839) (DEV NO.E040255700 ) 1
2 931980030500 A ADAPTOR FUEL INJECTION PUMP GEAR 1
3 955800061400 A CONNECTION NUT 1
4 931980030800 A DOWEL, DRIVE GEAR LOCATING 1
5 931980030700 A WASHER 1
6 931980030900 A JOINT FUEL PUMP TO TIMING CASE 1
7 931980031000 A GEAR FUEL PUMP DRIVE 1
8 955800061500 A WASHER SPRING GEAR FUEL PUMP DRIVE RETAINING SETSCREW 3
9 931980031100 A SETSCREW, FUEL PUMP ADAPTOR TO PUMP 3
10 955800061600 A STUD, TIMING CASE TO FUEL INJECTION PUMP 3
11 955800061700 A WASHER PLAIN FUEL INJECTION PUMP RETAINING NUT 3
12 955800061800 A WASHER SPRING FUEL INJECTION PUMP RETAINING NUT 3
13 955800061900 A NUT FUEL INJECTION PUMP RETAINING 2
14 955800062000 A NUT FUEL INJECTION PUMP RETAINING 1
15 931980031300 A PIPE FUEL INJECTION ASSEMBLY NO.1 CYLINDER 1
16 931980031400 A PIPE FUEL INJECTION ASSEMBLY NO.2 CYLINDER 1
17 931980031500 A PIPE FUEL INJECTION ASSEMBLY NO.3 CYLINDER 1
18 931980031600 A PIPE FUEL INJECTION ASSEMBLY NO.4 CYLINDER 1
NOZZLE AND HOLDER ASSEMBLY(BOSCH NO.F002A0Z382) (DEV
19 931980032300 A NO.E080204500) 4
20 931980031800 A PLATE FUEL INJECTION PIPE VIBRATION DAMPER RETAINING 8
21 931980031700 A DAMPER FUEL INJECTION PIPE DAMPER 4
22 931980032000 A SCREW FUEL INJECTION PIPE DAMPER 3
23 931980032100 A NUT FUEL INJECTION PIPE DAMPER SCREW 3
24 955800062100 A PIPE ASSY MAIN LEAK OFF PIPE 1
25 931980033100 A WASHER BANJO BOLT ( [Link]. 2916710603 ) 8
26 931980033000 A BOLT BANJO 4
27 931980032600 A STUD ATOMISER RETAINING 8
28 955800062200 A BRACKET NOZZLE HOLDER 4
29 931980032900 A WASHER ATOMISER RETAINING STUD 8
30 931980032700 A NUT, ATOMISER RETAINING FOR INNER STUD 8

39
 FUEL INJECTION PUMP
FIGURE NO: - 01.15

40
 FUEL INJECTION PUMP
FIGURE NO: - 01.15

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

31 955800062300 A PIPE FIP DRAIN ASSEMBLY 1
32 955800062400 A WASHER, BANJO BOLT 2
33 955800062500 A BANJO BOLT 1
34 931980033200 A RELIEF VALVE ASSEMBLY 1
35 955800062600 A WASHER RELIEF VALVE ASSEMBLY. 2
36 955800062700 A BRACKET SUPPORT 1
37 955800062800 A WASHER SPRING FUEL INJECTION PUMP SUPPORT 2
38 955800062900 A SETSCREW FUEL INJECTION PUMP SUPPORT BRACKET 2
39 955800063000 A PIPE ASSY FIP RETURN TO TANK 1
40 955800063100 A PIPE FLEXIBLE ATOMIZER LEAK OFF TO FIP 1

41
 LUBRICATING OIL FILTER
FIGURE NO: - 01.16

42
 LUBRICATING OIL FILTER
FIGURE NO: - 01.16

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

LUBRICATING OIL FILTER ASSEMBLY CANISTER TYPE (INCLUDES [Link]. 03
1 931980017300 A & 07) 1
2 931980017200 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
3 931980016900 A HEAD LUBRICATING OIL FILTER ASSEMBLY 1
3A 955800065500 A HEAD [Link] FILTER INVERTED 1
4 931980016700 A WASHER PLAIN TO SETSCREW 2
5 931980016800 A SETSCREW LUBRICATING OIL FILTER HEAD TO CYLINDER BLOCK 2
6 931980017000 A ‘O’ RING LUBRICATING OIL FILTER (SUPPLIED WITH FILTER ASSEMBLY) 1
7 931980017100 A FILTER LUBRICATING OIL (CANISTER) 1

43
 LUBRICATING OIL PUMP
FIGURE NO: - 01.17

44
 LUBRICATING OIL PUMP
FIGURE NO: - 01.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800065600 A PUMP LUBRICATING OIL ASSEMBLY (FLANGED TYPE) 1
2 931980026400 A PLUNGER 1
3 931980026500 A SPRING LUB OIL RELIEF VALVE 1
4 931980026600 A CAP, SPRING RETAINING 1
5 931980026700 A SPLIT PIN 1
WASHER SPRING, [Link] PUMP ASSY TO FRONT BEARING CAP
6 931980027200 A SETSCREW 3
7 931980027100 A SETSCREW LUBRICATING OIL PUMP ASSEMBLY TO FRONT BEARING CAP 3
8 931980026300 A LUBRICATING OIL PUMP IDLER GEAR ASSEMBLY 1
9 931980026800 A GEAR LUBRICATING OIL PUMP IDLER 1
10 931980026900 A BUSH PUMP IDLER GEAR 1
11 931980027000 A CIRCLIP, PUMP IDLER GEAR RETAINING 1
12 955800065700 A PIPE, LUBRICATING OIL DELIVERY, PUMP TO CYLINDER BLOCK 1
13 931980024100 A GLAND NUT LUBRICATING OIL PUMP AND DELIVERY PIPE 2
14 931980024200 A OLIVE, LUBRICATING OIL DELIVERY PIPE 2
15 955800065800 A PIPE LUBRICATING OIL SUCTION ASSEMBLY – FLANGE TYPE 1
16 955800065900 A JOINT LUBRICATING, OIL SUCTION PIPE FLANGE TO PUMP 1
17 955800066000 A WASHER TAB LUB OIL SUCTION PIPE FLANGE 2
18 955800066100 A SETSCREW SUCTION PIPE TO OIL PUMP 2
19 931980024600 A BUSH, SUCTION PIPE CLAMPING CLIP 1
20 931980024700 A CLIP, SUCTION PIPE CLAMPING SUPPORT BRACKET 1
21 931980024900 A WASHER PLAIN, SUCTION PIPE CLAMPING SETSCREW 1
22 931980025000 A WASHER SPRING, SUCTION PIPE CLAMPING SETSCREW 1
23 931980024800 A SETSCREW, SUCTION PIPE CLAMPING 1
24 931980025100 A BRACKET, SUCTION PIPE SUPPORT BEARING CAP ASSEMBLY 1
WASHER PLAIN, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN BRG.
25 931980025200 A CAP 1
WASHER SPRING, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
26 931980025400 A BRG CAP 1
SETSCREW LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN BEARING
27 931980025300 A CAP 1

45
 ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.18

46
 ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800067000 A ROCKET SHAFT ASSEMBLY (WITH MODIFIED BRACKET) 1
2 955800067100 A SHAFT ROCKER 1
3 955800067200 A PLUG ROCKER SHAFT END 2 [Link] 32417115
4 955800067300 A SHIM ROCKER SHAFT 4
5 955800067400 A CIRCLIP ROCKER SHAFT LOCATING 2
6 955800067500 A LEVER ROCKER R.H. ASSEMBLY INCLUSIVE OF BUSH 3
7 955800067600 A LEVER ROCKER L.H. ASSEMBLY INCLUSIVE OF BUSH 3
8 955800067700 A DISTANCE PIECE ROCKER LEVER (SHORT) 4
9 955800067800 A BRACKET ROCKER SHAFT 1
10 955800067900 A SPRING ROCKER SHAFT 4
11 955800068000 A PIPE ROCKER SHAFT OIL FEED 1
12 955800068100 A DISTANCE PIECE ROCKER LEVER (LONG) 1
13 955800068200 A BRACKET ROCKER SHAFT 4
14 955800068300 A UNION ROCKER SHAFT OIL FEED PIPE 1
15 955800068400 A STUD ROCKER SHAFT BRACKET 5
16 955800068500 A WASHER ROCKER SHAFT BRACKET RETAINING 5
17 955800068600 A NUT ROCKER SHAFT BRACKET RETAINING 5

47
 STARTER MOTOR
FIGURE NO: - 01.19

48
 STARTER MOTOR
FIGURE NO: - 01.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800068700 A STARTER MOTOR ( M14-12V ) 1
2 95580068800 A SPRING WASHER 3
3 955800068900 A SETSCREW STARTER MOTOR TO FLYWHEEL HOUSING 3

49
 TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.20

50
 TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.20
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980018000 A TIMING CASE 1
2 955800069000 A JOINT TIMING CASE TO CYLINDER BLOCK 1
3 955800069100 A BRIDGE PIECE (METRIC)COVER TIMING CASE BOTTOM 1
4 931980019300 A STUD TIMING CASE BOTTOM COVER RETAINING 2
5 931980019400 A WASHER SPRING BOTTOM COVER RETAINING STUD 2
6 931980019500 A NUT BOTTOM COVER RETAINING STUD 2
7 931980018500 A WASHER SPRING TIMING CASE RETAINING SETSCREW 14
8 931980018400 A SETSCREW TIMING CASE TO CYLINDER BLOCK 10
9 955800069200 A SETSCREW TIMING CASE TO CYLINDER BLOCK – THIN HEAD 4
10 931980018200 A DOWEL TIMING CASE TO CYLINDER BLOCK 2
11 931980020300 A HUB IDLER 2
12 931980021000 A GEAR IDLER LOWER 1
13 931980020900 A GEAR IDLER UPPER 1
14 931980020500 A PLATE IDLER GEAR RETAINING 1
15 931980020600 A PLATE IDLER GEAR RETAINING 1
16 931980020700 A WASHER TAB IDLER GEAR HUB 2
17 931980020400 A STUD IDLER GEAR HUB 6
18 931980020800 A NUT IDLER GEAR RETAINING 6
19 931980021100 A LUB. OIL PIPE IDLER ASSEMBLY 1
20 931980021300 A WASHER BANJO BOLT ( [Link]. 2916710603 ) 2
21 931980021200 A BANJO BOLT 1
22 931980017900 A PIN THRUST 1
23 955800069300 A WASHER CAMSHAFT THRUST 1
24 931980017400 A CAMSHAFT 1
25 931980017500 A GEAR CAMSHAFT 1
26 931980017700 A WASHER SPRING CAMSHAFT GEAR RETAINING 3
27 931980017600 A SETSCREW GEAR TO CAMSHAFT 3
28 931980021700 A SPRING CAMSHAFT THRUST 1
29 931980021800 A RIVET CAMSHAFT THRUST SPRING 1
30 931980021500 A JOINT TIMING CASE COVER 1
COVER TIMING CASE FRONT ASSEMBLY (INCLUDES THRUST
30.1 931980021400 A SPRING & SEAL) 1
31 955800069400 A TIMING CASE COVER 1
32 955800069500 A WASHER TIMING CASE COVER RETAINING 1
33 931980022500 A SETSCREW TIMING CASE COVER TO TIMING CASE 5
34 955800069600 A STUD 1
35 955800069700 A SPRING WASHER 1
36 955800069800 A NUT 1

51
 TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.20

52
 TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.20
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 955800069900 A WASHER SPRING TIMING COVER RETAINING 1
38 955800070000 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
39 955800070100 A WASHER, SETSCREW TIMING CASE COVER 1
40 955800070200 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
41 955800070300 A JOINT [Link] 1
42 931980022000 A COVER TIMING CASE INSPECTION 1
43 955800070400 A WASHER SPRING 6
44 955800070500 A SETSCREW 6
45 955800070600 A WASHER SPRING TIMING COVER RETAINING 1
46 955800070700 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
47 955800070800 A SEAL TIMING CASE COVER 1
48 955800070900 A WASHER SPRING TIMING COVER RETAINING 3
49 955800071000 A SETSCREW TIMING CASE COVER TO BOTTOM COVER 3
50 955800071100 A WASHER SPRING TIMING COVER RETAINING 10
51 931980022400 A SETSCREW TIMING CASE COVER TO TIMING CASE 10
52 955800071200 A JOINT P.T.O BLANKING PLATE 1
53 955800071300 A PLATE P.T.O BLANKING 1
54 955800071400 A JOINT COMPRESSOR BOSS(T/C) 1

53
 WATER PUMP ASSEMBLY
FIGURE NO: - 01.21

54
 WATER PUMP ASSEMBLY
FIGURE NO: - 01.21
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980027400 A WATER PUMP ASSEMBLY(UNITIZED SEAL) 1
2 955800071500 A PULLEY WATER PUMP 1
3 931980027500 A BODY WATER PUMP 1
4 955800071600 A SHAFT WATER PUMP (INTEGRAL BEARING TYPE) 1
5 955800071700 A SEAL WATER PUMP (UNITISED) 1
6 955800071800 A IMPELLER WATER PUMP 1
7 931980029300 A JOINT WATER PUMP BACK PLATE 1
8 955800072300 A BACK PLATE WATER PUMP BODY TO TIMING CASE FRONT COVER 1
9 955800072400 A HOSE BYPASS CONNECTION TO WATER PUMP BODY 1
10 955800072500 A CLIP WATER CONNECTION HOSE 2
11 955800072600 A HOSE WATER PUMP OUTLET TO CYLINDER BLOCK WATER INLET 1
12 955800072700 A CLIP WATER CONNECTION HOSE 2
13 955800072800 A STUD WATER PUMP MOUNTING 4
14 931980028400 A SPRING WASHER 4
15 931980028500 A NUT 4

55
 FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 01.22

56
 FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 01.22

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 922700000600 A BOLT 6
2 922700000700 A WASHER 6
3 922700000800 A FILTER BODY 1
4 922700000900 A BOLT 4
5 922700001000 A WASHER 4
6 922700001100 A FILTER 1
7 922700001200 A COVER 1

57
 COOLING SYSTEM
(101635120900)
FIGURE NO: - 01.23

20 22
9
21

8 15
13
3
12
6
7
19
18
5

4 10
1
14

11

58
 COOLING SYSTEM
(101635120900)
FIGURE NO: - 01.23

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101635321300 C RADIATOR MTG ANGLE FAB(LH) 1
2 101635321200 B RADIATOR MTG ANGLE FAB(RH) 1
3 101035401300 B RUBBER WASHER 6
4 101035301900 A M.S. WASHER 50x15x1.5 8
5 101035401900 A RUBBER PAD 4
6 901100812090 A BOLT HEX 6 M8x45
7 101635321400 B COOLANT BOOTLE MTG FAB 1
8 901200800000 A NUT HEX 10
9 901500812040 A SCREW HEX 6 M8x20
10 101635424300 B RADIATOR TOP HOSE 1
11 101635424400 B RADIATOR BOTTOM HOSE 1
12 901601000000 A WASHER PLAIN 12 M10
13 901610800000 A WASHER SPRING 17 M8
14 901100812100 A BOLT HEX 4 M8x50
15 901201200000 A NUT HEX 4 M12
18 955400450600 A WORM DRIVE CLAMP 2 ( 60A)
19 901600800000 A WASHER PLAIN 7 M8
20 955300009900 - RADIATOR -60HP 1
21 423512400900 A RECOVERY BOTTLE ASSY 1
22 901600800000 A WASHER PLAIN 2

59
 AIR INTAKE SYSTEM
(101632120300)
FIGURE NO: - 01.24

7
5
1 9 11
8
4 2
6 10

60
 AIR INTAKE SYSTEM
(101632120300)
FIGURE NO: - 01.24

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 998000000441 A AIR CLEANER ASSY 1
2 955400550750 A HOSE CLAMP 3 SIZE TYPE: 70A, 2-1/4"
3 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
4 955400801000 A WORM DRIVE CLAMP 1 SIZE TYPE 100A
5 901610800000 A WASHER SPRING 3 M8
6 901200800000 A NUT HEX 3
7 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
8 101432420700 A CLAMP AIR CLEANER 1
9 101632421600 A REDUCER HOSE 1
10 101632421400 C AIR INTAKE PIPE 1

61
 EXHAUST SYSTEM
(101633120300)
FIGURE NO: - 01.25

14
12

2 11

8 13

10
5 6
7 9
3
1

62
 EXHAUST SYSTEM
(101633120300)
FIGURE NO: - 01.25

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101233300200 A SILENCER ASSY 1
2 101633323100 B SILENCER PIPE FAB 1
3 901201000000 A NUT HEX 2 M10
4 101032400300 A GASKET(SILENCER) 1
5 901611000000 A WASHER SPRING 2
6 101032300400 CLAMP FOR SILENCER 1 DIA-135X2.5MM
7 901200800000 A NUT HEX 2
8 901501012080 A SCREW HEX 2 M10x40, Gr - 8.8
9 940000004200 A STAY RUBBER MOUNT 1
10 901601000000 - WASHER PLAIN 4 M10
11 901600800000 A WASHER PLAIN 4 M8 EXISTING
12 901100812130 A BOLT HEX 1 M8x65, Gr - 8.8
13 101633425100 A SILENCER MOUNTING BKT. 1
14 901500812060 A SCREW HEX 3 M8x30, Gr - 8.8

63
 CLUTCH ACTUATOR GUIDE ASSY
FIGURE NO: - 02.01

64
 CLUTCH ACTUATOR GUIDE ASSY
FIGURE NO: - 02.01

REV. [Link] PART No. REV. DESCRIPTION QTY COMENTS

1 100082200900 A INPUT SHAFT Z-21 1
2 933100002900 A BALL BEARING - 6209 1
3 423523207300 A GASKET (C.A. GUIDE) 2
4 934035025070 A OIL SEAL(25x35x7) 1
5 901610800000 A SPRING WASHER B-8 16
7 100081301800 A SPRING INNER BUSH 2
8 423523203100 A INNER BUSH (S.C.) 1
CLUTCH RELEASE BRG (SC)
9 933100003800 1
A 6010T2RLU
10 423523207900 A GASKET (BEARING HSG.) 1
11 423523208200 A PLAIN COVER (C) GEAR BOX 1
12 423523207600 A CLUTCH ACTUATOR SHAFT 1
13 100081202600 A CLUTCH ACTUATOR FORK 1
14 901101212090 A HEX BOLT 12X45MM 1
15 901300800000 A GREASE NIPPLE M8 X 1 4
16 423523207800 A WOODRUFF KEY SPECIAL (8X32) 1
17 901221200000 A NUT NYLOCK M12 1
18 930045175100 A EXTERNAL CIRCLIP A-45 1
19 100081200100 A GEAR BOX HOUSING (MACHINED) 1
21 423535401200 A GASKET (DIFF. HSG & G.B MTG.) 1
22 901501212040 A HEX SCREW M 12 X 20 1
23 901681420000 A COPPER WASHER 14X20X1.5 2
24 925061000600 A PLUG (M14*1.5) 2
FLEX (GREASING PIPE) 40 MM
25 1000812034000
A (STXADP) 1

65
 LAY SHAFT ASSY

FIGURE NO: - 02.02

66
 LAY SHAFT ASSY
FIGURE NO: - 02.02
REV. [Link] PART No. REV. DESCRIPTION QTY REMARKS
1 100082204000 A LAY SHAFT (HOLLOW) 1
2 996910794000 A SPACER (GEAR Z-24) 1
3 100082203500 A FIXED GEAR Z = 25/17 1
4 996910793000 A SPACER FOR LAY SHAFT 42.5MM 1
5 100082203400 A FIXED GEAR Z – 35/17 1
6 996910795000 A SPACER FOR LAY SHAFT 25mm 1
7 100082203200 A [Link] Z =43/17 (RH), SC 1
8 933100002700 A BALL BEARING 6210 1
9 930090300200 A INTERNAL CIRCLIP B - 90 2
10 101221205200 A WASHER FOR WITHDRAWL NUT 1
11 100082303100 A LOCKING WASHER LAY SHAFT 1
12 100082303000 A WITHDRAWL / NUT 48*1.5 1
13 100082204200 A FIXED GEAR Z-21/14 1

67
 IDLER CLUSTER ASSY
FIGURE NO: - 02.03

68
 IDLER CLUSTER ASSY
FIGURE NO: - 02.03
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
1 100082204300 A THRUST WASHER FOR CLUSTER GEAR 2
2 100082204200 A IDLER CLUSTER GEAR (Z-20) 1
3 100082204500 A SPACER RING 2
4 100082203700 A NEEDLE ROLLER Ø3x21.8 48
5 100082204100 A SPACER MIDDLE (IDLER CLUSTER GEAR) 1
6 100082204400 A IDLER GEAR SHAFT 1

69
 GEAR SHIFTETR RODS ASSY
FIGURE NO: - 02.04

70
 GEAR SHIFTER RODS ASSY
FIGURE NO: - 02.04
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
1 423523206100 A GEAR SHIFTER ROD HI / LOW 1
2 100081201100 A GEAR SHIFTER FORK HI / LOW 1
3 100081200600 A SHIFTER BUSH HI-LOW 1
4 101283429100 A LOCKING SCREW (M8x20) 2
5 100081300700 A SPRING (SHIFTER ROD) 3
6 100081300800 A STEEL BALL 5/16" 3
10 100081201400 A GEAR SHIFTER ROD 2ND 1
11 100081201200 A GEAR SHITER ROD 1st / REV 1
12 100081201300 A LOCKING PIN Ø12x38.5 (BIG) 1
13 101283429000 A LOCKING SCREW (M8x25) 3
14 100081400500 A LOCKING WIRE 2 X 200 5
15 100081201000 A GEAR SHIFTER FORK IST-REVERSAL 1

71
 INTERMEDIATE SHAFT ASSY
FIGURE NO: - 02.05

72
 INTERMEDIATE SHAFT ASSY
FIGURE NO: - 02.05
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
1 100082201600 A INTERMEDIATE SHAFT 1
2 933100003300 A BALL BEARING 6208NR 1
3 933100003200 A BALL BEARING 6208 1
4 200241160000 A EXTERNAL CIRCLIP A-40 1
5 10082203400 A SLIDING GEAR Z - 35 1
6 100082201100 A SLIDING GEAR Z – 26 1
7 100082203700 A NEEDLE ROLLER Ø3x21.8 24

73
 GEAR SHIFTER LEVER ASSY
FIGURE NO: - 02.06

74
 GEAR SHIFTER LEVER ASSY
FIGURE NO: - 02.06

REV [Link] PART No. REV DESCRIPTION QTY COMMENTS

1 423522600100 A GEAR SHIFTER HOUSING 1
2 101253428400 A GEAR SHIFTER LEVER(HYDRA) 2
3 101053300200 A GEAR SHIFTER LEVER HI/LOW(HYDRA) 2
4 100081203700 A GEAR SHIFTER LEVER PIN (Ø8X15) 1
5 100081203800 A GEAR SHIFTER LEVER PIN (Ø8X20) 1
6 423522400900 A DUST COVER (GEAR SHIFTER LEVER) 1
7 423522401000 A DUST COVER (GEAR SHIFTER HI/LOW) 1
8 901500812050 A HEX SCREW M8X25 4
9 901610800000 A SPRING WASHER B-8 4
10 423522401100 A SPRING (GEAR SHIFTER HOUSING) 2
11 423522401200 A SPRING SEAT (GEAR SHIFTER LEVER) 2
12 900400300250 A SPLIT PIN (Ø3x25) 2
13 423522400600 A RUBBER CUP GEAR LEVER 2
14 423522400500 A GASKET SHIFTER HOUSING 1
15 423522400700 A RUBBER BOOT (GEAR SHIFTER LEVER) 2

75
 DIFFERENTIAL HOUSING ASSY
FIGURE NO: - 02.07

76
 DIFFERENTIAL HOUSING ASSY
FIGURE NO: - 02.07
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
434535200100 A DIFFERNTIAL HOUSING(MACHINED) 1
1
423535600200 A DIFFERENTIAL HOUSING (CASTING) 1
2 423535400600 A COVER PLATE (PTO SHIFTER) 1
2 423535400600 A COVER PLATE (DIFFERENTIAL HSG.) L.H 2
12 423535401500 A GASKET (COVER SUC. & PTO SHIFTER) 2
13 100083300300 A STUD M12X40 11
14 423523204700 A DOWEL Ø12x32 2
15 423533400800 A GASKET (TRUMPET) 2
16 901841200000 A STUD M12x42 28
17 901201200000 A HEX NUT 12MM GR.8.8 39
18 901611200000 A SPRING WASHER B-12 39
19 901501012050 A HEX SCREW M10X25 GR. 8.8 12
20 901611000000 A SPRING WASHER B-10 12
21 423523203500 A DRAIN PLUG ASSY. (M24x1.5 ) 2
22 901682434000 A COPPER WASHER DIA24.3XDIA34X2 2
23 423535401200 A GASKET (DIFF. HSG. & G.B. MTG.) 1
24 901301000000 A GREASE NIPPLE M10 X 1 2
25 996910796000 A DIFFERENTIAL TOP COVER PLATE 1
26 455535101900 A GASKET (DIFFERENTIAL TOP COVER) 1
27 423541404900 A DIPSTICK CUM BREATHER 1
28 901681620000 A COPPER WASHER DIA24.3XDIA34X2 1
29 100081304400 A GROMET FOR [Link] SWITCH 1
30 930018120100 A EXTERNAL CIRCLIP A-18 1

77
 DIFFERENTIAL DETAIL ASSY
FIGURE NO: - 02.08

78
 DIFFERENTIAL DETAIL ASSY
FIGURE NO: - 02.08
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
1 423531100200 A TAIL PINION CARRIER ASSY 1
2 930040175100 A EXTERNAL CIRCLIP A-40 2
13 901611200000 A SPRING WASHER B-12 18
14 901501212080 A HEX SCREW M12x40 18
15 423535400800 A B.P. SHAFT LEFT(Z-12) 1
16 423535400900 A B.P. SHAFT RIGHT(Z-12) 1
17 423532100300 A CAGE LEFT / RIGHT ASSY.(BIG) 1
18 423535403100 A SEAL CARRIER (L & R) 2
19 423535402500 A O - RING (100x5 SEAL CARRIER) 2
20 423535404700 A SHIM SEAL CARRIER 0.2 MM AR
21 423535404700 A SHIM SEAL CARRIER 0.3 MM AR
22 423535404700 A SHIM SEAL CARRIER 0.4 MM AR
23 423535401000 A FELT RING SEAL CARRIER 2
24 934072050100 A OIL SEAL 72x50x10 2
25 933300000800 A TAPER ROLLER BEARING 32212 3
26 933300000700 A TAPER ROLLER BEARING 32211 1
27 423535402400 A NEEDLE CAGE BB-50347 1
28 423535402300 A NEEDLE BUSH DL3020 1
29 901501212060 A HEX SCREW M12X30 GR. 8.8 16
31 423535402800 A COVER PLATE(PTO) 1
32 423535401300 A GASKET (COVER PLATE PTO) 1

79
 BULL GEAR ASSY
FIGURE NO: - 02.09

80
 BULL GEAR ASSY
FIGURE NO: - 02.09
REV [Link] PART No. REV DESCRIPTION QTY COMMENTS
1 100083302900 A BULL GEAR Z-54 2
2 901670502500 A SPRING COTTER SLEEVE Ø5x15 4
3 423535404600 A SHIM BULL GEAR 0.3 MM AR
4 423535401800 A LOCKING PLATE(BULL GEAR) 2
LOCKING WASHER ( LOCKING
5 423535402100 A 2
PLATE)
6 901502433100 A HEX SCREW M24x1.5x50 2

81
 TRUMPET HOUSING ASSY
FIGURE NO: - 02.10

82
 TRUMPET HOUSING ASSY
FIGURE NO: - 02.10

REV [Link] PART No. REV DESCRIPTION QTY COMMENTS

1 101714220100 A TRUMPET HOUSING LH 1
2 101714220100 A TRUMPET HOUSING RH 1
3 934080060100 A OIL SEAL Ø80xØ60x10 2
4 933300000800 A TAPER ROLLER BEARING 32212 2
5 100083201200 A REAR AXLE (55 HP) 1
6 101481400100 A SPECIAL BOLT (REAR AXLE) 16
7 423533400500 A COVER FOR TRUMPET 2
8 423533400600 A FELT RING (TRUMPET COVER) 2
9 934090070130 A OIL SEAL Ø90xØ70x13 2
10 423533400700 A GASKET (TRUMPET COVER) 2
11 901300800000 A GREASE NIPPLE M8x1 2
12 901501212040 A HEX SCREW M12x20 8
13 901611200000 A SPRING WASHER B-12 8

83
 CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11

84
 CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11

REV. [Link]. PART No. REV. DESCRIPTION QTY. COMMENTS

1 423532400100 A CAGE RIGHT 1
2 423532400200 A CAGE LEFT 1
3 901101012180 A HEX BOLT 10X90MM 8
4 423535402000 A LOCKING WASHER CAGE ASSEMBLY. 8
5 901501212060 A HEX SCREW M12X30 GR. 8.8 4
6 423535401900 A LOCKING WASHER TAIL PINION CARRIER 6
7 933300000800 A TAPER ROLLER BRG 32212 1
8 933300000700 A TAPER ROLLER BRG 32211 1
9 423535403800 A THRUST WASHER (B.W.) 2 mm 1
10 423535400700 A BEVEL WHEEL( LEFT) 1
THRUST WASHER (BEVEL WHEEL
11 423535403900 A 4
PINION)
12 423535400500 A BEVEL WHEEL PINION 1
13 423535400300 A BEVEL WHEEL (RIGHT) 1
14 100083303700 A CROSS Ø22 1
15 423532400300 A SPIDER KIT 1
16 423532400900 A OIL SCOOP 1
17 901550612031 A HEX BOLT M6x16 4

85
 BRAKE HOUSING ASSY
FIGURE NO: - 02.12

86
 BRAKE HOUSING ASSY
FIGURE NO: - 02.12

REV [Link] PART No. REV DESCRIPTION QUANTITY COMMENTS

1 100085402000 A BRAKE HOUSING LH 1
2 100085402100 A BRAKE HOUSING RH 1
3 423534102600 A GASKET FOR BRAKE HSG. 2
BRAKE LINER (LINER FRICTION
4 100085401100 4
A DISC)
5 423534102100 A BRAKE DISC ASSY. 4
6 100085401600 A BRAKE LINK 4
7 423534102800 A SPECIAL BOLT M8x35 4
8 901200810000 A HEX. NUT M8 4
9 901621000000 A M/CD WASHER DIA10.5XDIA21X2 10
10 423534101400 A RUBBER BOOT BRAKE HOUSING 2
11 901101211200 A HEX BOLT M12X100 8
12 901611200000 A SPRING WASHER B-12 8
13 100085403100 A VENT BREATHER 2
14 901131030000 A BENJO BOLT (M10x1x19) 2
15 901681013000 A COPPER WASHER Ø10.2xØ13.4x1.5 4
16 901501212060 A HEX SCREW M12x30 2
17 901201200000 A HEX NUT 12MM GR.8.8 2
18 903690700000 A STEEL BALL 7/8” 10
19 423534104000 A BRAKE SPRING 10

87
 INTERNAL GEAR ASSY
FIGURE NO: - 02.13

88
 INTERNAL GEAR ASSY
FIGURE NO: - 02.13

REV [Link]. PART No. REV DESCRIPTION QTY. COMMENTS

1 100081201700 A METALIC BUSH 20x16 1
2 100082201800 A THRUST PLATE COPPER 1
3 100082201700 A INNER PLATE 1
4 100082204900 A SPACER PLATE 1
5 423523204700 A DOWEL PIN FOR INT. GEAR 2 (12x32)
6 100082202000 A INTERNAL GEAR (4+1) 1
7 100082202100 A PLANNET CARRIER ASSY. 1
8 423523205700 A THRUST PLAE PHOS. BRONZE 1
9 100082202200 A OUTER PLATE 1
10 423535401900 A LOCKING WASHER (T. PINION) 4
11 901101212150 A HEX BOLT 12X75 MM 4
12 100082202300 A SLEEVE HI - LOW 1
13 100082202400 A OUTPUT SHAFT 1
14 100081203300 A REV. SWITCH MTG BKT. 1
15 901611200000 A SPRING WASHER B-12 1
16 100081304400 A SWITCH FOR REV. GEAR 1

89
 FUEL TANK ASSEMBLY
(101635120800)

FIGURE NO: - 03.01

90
 FUEL TANK ASSEMBLY
(101635120800)
FIGURE NO: - 03.01

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101634320800 A FUEL TANK FAB 1
2 101035401900 A RUBBER PAD 4
3 101034400200 A FUEL COCK 1
4 101546422300 A OIL LEVEL GAUGE 1
5 901131430000 A BOLT BENJO 3 M14x1.5
6 901681420000 A COPPER WASHER 7 14X20X1.5
7 901201200000 A NUT HEX 7 M12
8 901611200000 A WASHER SPRING 4 M12
9 901601200000 A WASHER PLAIN 8 M12
10 901101212110 A BOLT HEX 4 M12x55, Gr - 8.8
11 455563400100 A FUEL CAP WITH LOCK 1 (DI 550)
12 925061000600 A PLUG 14X1.5, MS 19A/FX28 1
13 101634420300 A FUEL RETURN PIPE 1

91
 A FRAME INSTALLATION ASSEMBLY
(101612120200)
FIGURE NO: - 03.02

11

1
4

3
9
7
8

10 2

92
 A FRAME INSTALLATION ASSEMBLY
(101612120200)
FIGURE NO: - 03.02

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101512300100 B A FRAME FAB 1
2 101112200415 A PIN STEERING JACK 2 30X140 L
3 101612320000 C PIN FAB 1
4 901263002000 B SLOTTED NUT 1 M30x1.5
5 101211300300 A WASHER 1
6 101216221200 A THRUST WASHER 1
7 901601000000 A WASHER PLAIN 4 M10
8 901611000000 A WASHER SPRING 2 M10
9 901101012120 A BOLT HEX 2 M10x60, Gr - 8.8
10 901201000000 A NUT HEX 2 M10
11 901670200700 A COTTER PIN 1

93
 COUNTER WEIGHT INSTALLATION ASSEMBLY
(101815120100)

FIGURE NO: - 03.03

10

3
8
4
5
7 6
9
1

94
 COUNTER WEIGHT INSTALLATION ASSEMBLY
(101815120100)
FIGURE NO: - 03.03

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101815320800 A COUNTER WEIGHT FAB 1
2 101814321700 A CHASSIS FAB 1
3 101014402100 D MTG PLATE 2
4 901101612440 A BOLT HEX 10 M16x220, Gr - 8.8
5 901221600000 A NUT NYLOCK 10 M16
6 901601600000 A WASHER PLAIN 22 M16
7 901611600000 A WASHER SPRING 22 M16
8 901501612070 A SCREW HEX 4 M16x35, Gr - 8.8
9 901501612100 A SCREW HEX 8 M16x50, Gr - 8.8
10 101614447600 D AXLE BOTTOM PLATE 2

95
 CABIN ASSEMBLY
(101663119900)
FIGURE NO: - 03.04

7 3

5
9 8
1
10

11

96
 CABIN ASSEMBLY
(101663119900)
FIGURE NO: - 03.04

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101263130900 D CABIN SUB ASSY 1
2 200563400100 A BACK VIEW MIRROR 1
3 936100000900 A DRIVER SEAT 1 (UNIVERSAL TYPE)
4 901101012060 A BOLT HEX 2 M10x30, Gr - 8.8
5 901201000000 A NUT HEX 2 M10
6 901601200000 A WASHER PLAIN 2 M12
7 901611000000 A WASHER SPRING 2 M10
8 901600800000 A WASHER PLAIN 2 M8
9 901610800000 A WASHER SPRING 2 M8
10 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
11 101463421300 A FLOOR MAT ASSY 1

97
 CABIN SUB ASSEMBLY
(101263130900)
FIGURE NO: - 03.05

8
10 3 14 36
12

20 13 52
5

69 71 24
62
41

25 30 DETAIL C
35
2
11
23

B
26
I

27

C 54
65 61
66 64 15
6 58 9
63
56 73
57
72
70
39 34
74
51
55 60
37
DETAIL I
33
1:12.5
41 DETAIL B
19
1:12.5
1

98
 CABIN SUB ASSEMBLY
FIGURE NO: - 03.05 (101263130900)
REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101263334600 C CABIN BOX FRAME 1
2 101261120700 C CAB BASE SUB ASSY 1
3 101263330300 E DOOR FAB 1
4 101263498400 C REAR DOOR GLASS BOTTOM 1
5 101263334700 A LHS DOOR FAB 1
6 101263334800 B RHS DOOR FAB 1
7 101263498600 B REAR GLASS RHS FIXED 1
8 101263488400 D REAR GLASS LHS FIXED 1
9 101263498700 C FRONT GLASS 1
10 101263498100 C REAR DOOR GLASS 1
11 101263498500 C REAR GLASS BEDING 1
12 101263498300 C SIDE GLASS BEDING 1
13 101263488300 C REAR GLASS BEDING 1
14 101263498200 C SIDE GLASS BEDING 1
15 101263498900 C FRONT GLASS BEDING 1
19 101263510800 A HINGE PIN 6
20 938100002000 A DOOR HANDLE 1
23 937100001700 A WINDOW LOCK HANDLE 2
24 101261445200 B DOOR GLASS BEDING 1
25 101263556100 C SIDE GLASS BEDING 2
26 101263556000 C SIDE GLASS 1
27 101261445300 B SIDE DOOR GLASS 2
30 941800000400 A WIPER ARM 1
33 937100002500 A CATCHER LOCK 3
34 101275420500 A WIPER MOTOR (015) 1 12V HD
35 941800002000 A WIPER BLADE 20" 1
37 901601000000 A WASHER PLAIN 8 M10
39 901501012070 - SCREW HEX 2 M10x35
41 901201003000 A NUT HEX 8 M10X1.5 (LH)
51 901611000000 A WASHER SPRING 8
52 901561012080 A COUNTERSUNK SCREW 8 M10x25
54 101261440600 A RUBBER PAD 8
55 101262421000 A BUSH 6
56 101263411500 A BUSH 8
57 901600800000 A WASHER PLAIN 9 M8
58 901500812040 A SCREW HEX 8 M8x20
60 101263557500 A BACK VIEW MIRROR MTG BKT 1
63 937100003200 A BACK DOOR LOCK 1
64 901200500000 A NUT HEX 1 M5
65 101263557100 A PIN FOR DOOR LOCK 1
69 901500812080 A SCREW HEX 2 M8x40
70 901610800000 A WASHER SPRING 1 M8

99
 BONNET ASSEMBLY
(101664124900)
FIGURE NO: - 03.06

9
1

2
8

10
7 5
6

100
 BONNET ASSEMBLY
(101664124900)
FIGURE NO: - 03.06

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101664124800 E BONNET SUB ASSY 1
2 901100812100 A BOLT HEX 5 M8x50
3 901101012100 A BOLT HEX 2 M10x50
4 901601000000 A WASHER PLAIN 5 M10
5 101035401900 A RUBBER PAD 2
6 901611000000 A WASHER SPRING 2
7 901221000000 A NUT NYLOCK 2 M10

101
 TIE BOLT ASSEMBLY
(101857199901)
FIGURE NO: - 03.07

12

7
13
2
8
10

9
11

1
5

102
 TIE BOLT ASSEMBLY
(101857199901)
FIGURE NO: - 03.08

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101491300815 A TIE BOLT 1
2 101491400515 A BEARING CAP 1
3 101491201015 A DISC (15 TON) 1
4 101221206600 A SPACER 70X50X8.0 1
5 101291401400 A WASHER (65X40X5) 1
6 101491401515 A NUT 48X3 2
7 101291400400 A THRUST BEARING 1 T12 (RIAT)
8 901670200700 A COTTER PIN 2
9 901601000000 A WASHER PLAIN 1 M10
10 901611000000 A WASHER SPRING 1
11 901101012120 A BOLT HEX, M10x60 1
12 101491400915 A TIE BOLT SPRING 1
13 101491400315 A BEARING WASHER 1

103
 CRADLE YOKE ASSEMBLY
(101813120100)
FIGURE NO: - 03.08

15
2

4
8
16 1

11
10
9 17
7
5
14 12
13

104
 CRADLE YOKE ASSEMBLY
(101813120100)
FIGURE NO: - 03.08

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101813320800 A CRADLE FAB (MINES) 1
2 101813320400 A YOKE FAB 1
3 901501612160 A SCREW HEX 8 M16x80
4 901611600000 A WASHER SPRING 8 M16
5 101213200300 A BUSH FOR A FRAME 1
6 101213200600 A BUSH NYLON MO S2 2
7 901301000000 - NIPPLE GREASE 4 M10x1
8 901201600000 A NUT HEX M16 16 M16
9 101213200700 B CRADLE PIN (40X155) 2
10 901101212150 A BOLT HEX 2 M12x75
11 901201200000 A NUT HEX 2 M12
12 101243301800 C STEERING PIPE FAB. 1
13 901610800000 A WASHER SPRING 2 M8
14 901500812040 A SCREW HEX 2 M8x20
15 101216221400 A THRUST WASHER 1
16 901601200000 A WASHER PLAIN M12 2
17 101113200400 B PIN STEERING JACK 2
REAR WITH FLANGE

105
 ENGINE & TRANSMISSION ASSEMBLY
(101631120700)
FIGURE NO: - 03.09

13

14

9 12

2 10

17 11

16

4
7
15

18
20
8 19

106
 ENGINE & TRANSMISSION ASSEMBLY
(101631120700)
FIGURE NO: - 03.09

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 466120000000 A ENGINE ASSEMBLY (4CYL) ACE 1
2 101631320700 D ENGINE MTG FAB. 1
4 100800000000 A MECH. TRANSMISSION ASSY. 1
5 101614447600 C AXLE BOTTOM PLATE 1
6 901101612440 A BOLT HEX 10 M16x220, Gr - 8.8
7 901611600000 A WASHER SPRING 18 M16
8 901221600000 A NUT NYLOCK 12 M16
9 940000005300 A RUBBER PAD 2
10 901101212200 A BOLT HEX 2 M12x100, Gr - 8.8
11 101214401900 A WASHER 2
12 901601200000 A WASHER PLAIN 2 M12
13 901611200000 A WASHER SPRING 2 M12
14 901221200000 A NUT NYLOCK 2 M12
15 101634420300 B RETURN PIPE FIP TO FUEL TANK 1
16 901601600000 A WASHER PLAIN 8 M16
17 901101612180 A BOLT HEX 4 M16x90, Gr - 8.8
18 101214439300 D GEAR BOX MTG BKT 1
19 901501612120 A SCREW HEX 2 M16x60, Gr - 8.8
20 901501612070 A SCREW HEX 2 M16x35, Gr - 8.8
101086100100 A PUMP COUPLING ASSY.(PROPELLER SHAFT) 1
101284400100 A CLUTCH (6 PAD CERAMIC DESING ) 1
101284400200 A COVER ASSY. (PRESSURE PLATE) 1
423523205300 A GASKET (GB HOUSING). 1
101243320800 C COVER FAB 1
423512400600 A RUBBER PIPE (RAD. TO RECOVERY BOTTLE ) 0.170 MTR

107
 BUMPER INSTALLATION ASSEMBLY
(101864120400)
FIGURE NO: - 03.10

4
2
3
5

108
 BUMPER INSTALLATION ASSEMBLY
(101864120400)
FIGURE NO: - 03.10

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101664331000 A BUMPER FAB. 1
2 901201600000 A NUT HEX M16 4 M16
3 901601600000 A WASHER PLAIN 4 M16
4 901611600000 - WASHER SPRING 4 M16
5 901501612100 A SCREW HEX 4 M16x50, Gr - 8.8

109
 FOOT ACCELERATOR ASSEMBLY
(101651120700)
FIGURE NO: - 04.01

5
6

4 7
8

10
9

110
 FOOT ACCELERATOR ASSEMBLY
(101651120700)
FIGURE NO: - 04.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101651400100 A FOOT PEDAL 1
2 101051300200 A BRACKET ACC. CABLE 1
3 101051300300 A HINGE WITH LEVER 1
4 101051300400 A BRACKET 1
5 101051400500 A THROTTLE CABLE ASSY 1
6 901100812030 A HEX BOLT M8x15 2
7 901200800000 A HEX NUT M8 5
8 901100812040 A HEX BOLT M8x20 3
9 900400200200 A SPLIT PIN 4
10 101651420200 A PIN 2
- 101651320300 A ACC. CABLE MTG BKT 1
- 520058302000 A SPRING ACCELERATOR 1
- 101631420300 A STOP CABLE-1910MM 1
- 101652320800 D STOP CABLE MTG FAB 1

111
 GEAR SHIFTING ASSEMBLY
(101663119900)
FIGURE NO: - 04.02

112
 GEAR SHIFTING ASSEMBLY
(101663119900)
FIGURE NO: - 04.02

REV. [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 101253326000 B BOX FAB 1
2 100081404600 A GEAR KNOB HI-LOW 1
3 100081404700 A GEAR KNOB 1 ASGBHA470000
4 101053300800 D HI LOW LEVER FAB. 1
5 101253428100 A LEVER ROD 1
6 101254200400 A HOUSING BLOCK ASSY. (NEW CITY) 1
7 101261202200 B PIN (HI-LOW LEVER) 1
9 101253120300 D HI-LOW LEVER ROD 1
10 101253325800 A GEAR LEVER ROD FAB 1
11 901101012080 A BOLT HEX 1 M10x40, Gr - 8.8
12 901201000000 A NUT HEX 1 M10
13 901611000000 A WASHER SPRING 1 M10
14 901611200000 A WASHER SPRING 1 M12
15 901201200000 A NUT HEX 1 M12
16 901100812070 A BOLT HEX 4 M8x35, Gr - 8.8
17 901600800000 A WASHER PLAIN 4 M8
18 901610800000 A WASHER SPRING 4 M8
19 101252420900 A BRAKE LEVER PIN 1
20 901400200000 A SPLIT PIN 1 SUITABLE FOR DIA 2 (L=20)
21 901601000000 A WASHER PLAIN 1 M10
22 101253120600 A RUBBER BOOT ASSY. 1
23 101253326000 A BOX FABRICATION 1
24 901550812040 A HEX SCREW FLANGE 6
25 901500812050 A SCREW HEX 12
26 901610800000 A SPRING WASHER 12

113
 CLUTCH ASSEMBLY
(101663119900)
FIGURE NO: - 04.03

8
6

114
 CLUTCH ASSEMBLY
(101663119900)
FIGURE NO: - 04.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101261302200 A CLUTCH PEDAL 1
2 101254422900 A BUSH 2
3 101026241100 A CLUTCH PADAL PIN 1 (DIA15X85)
4 900400600400 A SPLIT PIN 1 SUITABLE FOR DIA 6
5 101261302400 A CLUTCH ADJUSTING ROD ASSLY 1
6 901601000000 A WASHER PLAIN 4 M10
7 101253422700 A PIN 2
8 900400300250 A SPLIT PIN 2 SUITABLE FOR DIA 3
101254321400 A CLUTCH PEDAL BKT FAB 1

115
 FRONT TYRE 12.00X20.00
(101082122000)
FIGURE NO: - 05.01

116
 FRONT TYRE 12.00X20.00
(101082122000)
FIGURE NO: - 05.01
REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960100001220 A TYRE 12x20 4
2 960300001220 A FLAP(12X20) 4
3 960200001220 A TUBE(12x20) 4
4 101481422400 B SPACER RING(PR33) 4 TYRE 12X20
5 960400002400 A RIM(7"x20") 4

117
 REAR TYRE 14.00X25.00
(101082114250)
FIGURE NO: - 05.02

118
 REAR TYRE 14.00X25.00
(101082114250)
FIGURE NO: - 05.02

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 960100000400 A TYRE 14X25 - 20 PR 1
2 960200000400 A TUBE 14X25 1
3 960300000200 A FLAP 14X25 1
4 960400002000 A RIM (14X25 TYRE) 1 23.5 DIA ON 220 PCD
5 101481400200 A WHEEL NUT 16 M22X1.5X30)

119
 FRONT AXLE ASSEMBLY
WITH PNEUMATIC BRAKE
(101611332400)
FIGURE NO: - 05.03

120
 FRONT AXLE ASSEMBLY
WITH PNEUMATIC BRAKE
(101611332400)
FIGURE NO: - 05.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 956100002800 A BRAKE DRUM TATA 2
2 101481422000 A OIL CATCHER 2
3 101481422400 A SPACER RING(PR33) 2
4 101281421900 A OIL SEAL(135X160X13) 2
5 933300001300 A TAPER ROLLER BEARING 2
6 101681424000 A STEEL HUB 2
7 933300001500 A TAPER ROLLER BEARING 2
8 101281422600 A SPACER WASHER 2
9 101281421600 A GROOVE NUT 4
10 101281422300 A LOCKING WASHER 4
11 101281421800 A AXLE GASKET 2
12 101281421700 A HUB PLATE(PH28) 2
13 901560812060 A COUNTERSUNK SCREW 16 M8x30, Gr - 8.8
14 101281421500 A WHEEL MOUNTING BOLT 16
15 101281422100 A FLAT COLLER NUT 16 M20X1.5
16 956700004500 A BRAKE ACTUATOR RH 1 M252500
17 956700004400 A BRAKE ACTUATOR LH 1 M252490
18 101252422400 A BOOSTER MTG PLATE 2
19 901221600000 A NUT NYLOCK 20 M16
20 901101612100 A BOLT HEX 16 M16x50, Gr - 8.8
21 101252320500 A SLACK ADJUSTER FAB 2
- 101281422700 A OIL SEAL 2
25 102085100300 A TATA BRAKE ASSY (LH) 1
26 102085100400 A TATA BRAKE ASSY (RH) 1
27 901601600000 A WASHER PLAIN 4 M16
28 901611600000 A WASHER SPRING 4 M16
29 101252420900 A BRAKE LEVER PIN 2
30 901601200000 A WASHER PLAIN 4 M12
31 901400200000 A SPLIT PIN 2 SUITABLE FOR DIA 2 (L=20)
32 101252320800 A BOOSTER MTG BKT FAB(RH) 1
33 101252320700 A BOOSTER MTG BKT FAB(LH) 1

121
 FRONT WHEEL BRAKE ASSY

FIGURE NO: - 05.04

122
 FRONT WHEEL BRAKE ASSY
FIGURE NO: - 05.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 927000001900 A WHEEL BRAKE CYLINDER 2
2 927000002000 A PRESSURE SPRING WITH RETAINER 2
3 927000002100 A PISTON CAP 4
4 927000002200 A PISTON 4
5 927000002300 A CIRCLIP 4
6 927000002400 A BOOT 4
7 927000002500 A SLOTTED PIN 4
8 927000002600 A BLEEDING SCREW 2
9 927000002700 A DUST CAP 2
10 927000002800 A DUST SHIELD 2
11 927000002900 A SPRING WASHER 4
12 927000003000 A SCREW 4
13 927000003100 A ANCHOR PLATE RH 1
14 927000003200 A ANCHOR PLATE LH 1
15 927000003300 A FLAP 4
16 927000003400 A BOTTOM HED RIVET 4
17 927000003500 A BOLT 6
18 927000003600 A SPRING WASHER 4
19 927000003700 A NUT 4
20 927000003800 A BOLT 4
22 927000003900 A ADJUSTING ECCENTRIC WITH HEX NUT 4
23 927000004000 A NUT M14X1.5” 4
24 927000004100 A PRESSURE SPRING 4
25 927000004200 A TAPPERED GROOVED PIN 4
26 927000004300 A BRAKE SHOE FRONT & REAR WITH LINING 4
27 927000004400 A BRAKE LINING 8
28 927000004500 A TUBULAR RIVET (FOR BRAKE SHOE) 32
29 927000004600 A SHACKLE 8
30 927000004700 A PIN 4
31 927000004800 A CIRCLIP 12
32 927000004900 A SPECIAL PIN 4
33 927000005000 A SPACER WASHER 8
34 927000005100 A PRESSURE SPRING 4
35 927000005200 A LOCK RING 4
36 927000005300 A PIN 4

123
 FRONT WHEEL BRAKE ASSY
FIGURE NO: - 05.04

124
 FRONT WHEEL BRAKE ASSY
FIGURE NO: - 05.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

37 927000001900 A RETURN SPRING (TO FRONT BRAKE SHOE) 2
38 927000002000 A RETURN SPRING (BETWEEN BRAKE SHOES) 4
39 927000002100 A PIN 4
40 927000002200 A CIRCLIP 4
41 927000002300 A BOLT 4
42 927000002400 A SPRING RETAINER FLAT 4
43 927000002500 A PRESSURE SPRING 4
44 927000002600 A SPRING RETAINER 4
45 927000002700 A SPRING WASHER 4
46 927000002800 A NUT 4
47 927000002900 A HEX BOLT 4
48 927000003000 A HEX BOLT 4
49 927000003100 A SPRING WASHER M12 4
50 927000003200 A HEX NUT 4
927000003300 A WHEEL CYLINDER REPAIR KIT
51 927000003400 A KIT ANCHOR PLATE (ITEM NO. 41 & 46) 1
101285427900 A FRONT WHEEL BRAKE ASSY. 2

125
 LOWER STRUCTURE ASSY
(101811112000)

FIGURE NO: - 06.01

1
6
4
7
3
2
5

126
 LOWER STRUCTURE ASSY
(101811112000)
FIGURE NO: - 03.02

[Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101811322100 A M/F WITH AXLE & J/G FAB 1
2 101211461800 A A FRAME PIN 2
3 101211461900 A SPACER 2
4 901263000000 B SLOTTED NUT 2 M30x1.5
5 901400400000 - SPLIT PIN 2 SUITABLE FOR DIA 4 x 5 0 LG
6 901201600000 A NUT HEX M16 2 M16
7 901101612100 A BOLT HEX 2 M16x50, Gr - 8.8

127
 LUFF CIRCUIT
(101642120100)
FIGURE NO: - 06.02

1
15

14 13

10 12
9

11

6
5
2

128
 LUFF CIRCUIT
(101642120100)
FIGURE NO: - 06.02

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101242300600 B LIFT JACK TUBE ASSY 1
2 924901251270 A LUFF CYL 2 STROKE - 1270mm
3 101242320000 A LOWER TUBE FAB 1
4 101242319900 A UPPER TUBE 1
5 929200002100 A CONTROL BALANCE VALVE (TUSCON) 1 (OSI95F4W20N4IN1)
6 101241200300 A ADOPTER 3/8" X 3/8" BSP 4
7 200145400500 A DOWTY SEAL 4 1/2" BSP
8 101416419900 B PIN 2
9 101242200300 C LIFT JACK PIN (50X135) 2
10 901601200000 A WASHER PLAIN 4 M12
11 901101212180 A BOLT HEX 4 M12x90, Gr - 8.8
12 901201205000 A NUT HEX 4 M12X1.75 RH
13 901600800000 A WASHER PLAIN 2 M8
14 901610800000 A WASHER SPRING 2 M8

129
 HYDRAULIC PUMP INSTALLATION ASSEMBLY
(101642121200)
FIGURE NO: - 06.03

130
 HYDRAULIC PUMP INSTALLATION ASSEMBLY
(101642121200)
FIGURE NO: - 06.03

REV [Link] PART NO REV DESCRIPTION QTY COMMENTS

1 101247202500 A FLANGE V-50(101247202500) 1
2 101247201200 B OUTLET FLANGE 1
3 935035000280 A O-RING 1
4 101247101014 A VANE PUMP 1
5 200145204600 A PLUG 1/4"BSP 1
6 200145400200 A DOWTY SEAL 1 1/4" BSP
7 100293401500 A SUCTION HOSE (2"x280) 1
8 101643421100 A DELIVERY TUBE (L=1780) 1
9 101643320500 B SUCTION TUBE FAB. 1
10 200145400700 A DOWTY SEAL 1 1" BSP
11 101243427200 A ADOPTER 1" X 1" BSP 1
12 101243427100 B ELBOW 1" X1" FREE NUT 1 1" X 1" BSP
13 935040045000 A O-RING 1 SIZE: 45/4
14 901200800000 A NUT HEX 4 M8
15 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
16 901501212080 A SCREW HEX 4 M12x40, Gr - 8.8
17 901610800000 A WASHER SPRING 4 M8
18 901611200000 A WASHER SPRING 4 M12
19 901111010060 A BOLT ALLEN 4 M10x30, Gr - 12.9
20 901520812040 A GRUB SCREW_8x20 1
21 901201200000 A NUT HEX 2 M12
22 901101212110 A BOLT HEX 2 M12x55, Gr - 8.8

131
 CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04

132
 CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 923000003500 A CONTROL VALVE ASSY WALVOIL 1
2 200145400600 A DOWTY SEAL 3/4" BSP 2
3 101241200300 A ADOPTER PORT 1/2" X 1/2" 3
4 101241200400 A ADOPTER 1/2"X1/2" BSP 3
5 200145400700 A DOWTY SEAL 1"BSP 2
6 101241200500 A STEERING RELIEF VALVE 2
7 101241200600 A ADOPTOR 1/2"X1" 1
9 901100812140 A BOLT HEX-M8X70,GR 8.8 2
10 901600800000 A PLAIN WASHER M8 3
11 901200800000 A HEX NUT-M8 3
12 A PIN 8
13 A CIRCLIP 10
14 PART OF A LINK 4
15 CONTROL VALVE A ROD 1
16 101393401200 CONTROL VALVE LEVER 4
- 101241200200 A ADOPTER RETURN 3/4" X1" 1
- 200145400500 A DOWTY SEAL 1/2" BSP 9

133
 CONTROL VALVE ASSY. (HYDRO 4 SPOOL)

FIGURE NO: - 06.05

134
 CONTROL VALVE ASSY. (HYDRO 4 SPOOL)
FIGURE NO: - 06.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 100941200001 A OUTLET SECTION BODY 1
2 100941200002 A BALL 4
3 100941200003 A SPRING 4
4 100941200004 A ‘O’ RING 4
5 100941200005 A BACK UP RING 4
6 100941200006 A PLUG 4
7 100941200007 A SHIM 12
8 100941200008 A RETAINER 3
9 100941200009 A SEAL 3
10 100941200010 A BACKUP RING 3
11 100941200011 A SEAL 3
12 100941200012 A CENTRE SECTION, BODY 2
13 100941200013 A BACKUP SECTION 4
14 100941200014 A ‘O’ RING 8
15 100941200015 A ‘C’ WASHER 8
16 100941200016 A CENTRING SPRING 8
17 100941200017 A SCREW 8
18 100941200018 A ‘O’ RING 4
19 100941200019 A SLEEVE 4
20 100941200020 A RETAINER 4
21 100941200021 A INLET BODY 1
22 100941200022 A CENTRAL VALVE SUB 1
23 100941200023 A SPRING 1
24 100941200024 A ‘O’ RING 1
25 100941200025 A PLUG 1
26 100941200026 A STUD 4
27 100941200027 A NUT 8
28 100941200028 A PLUG 1
29 100941200029 A SPOOL & BODY & SERVICE SEPERATELY
30 100941200030 A SEAL KIT

135
 HYDRAULIC PUMP ASSEMBLY (VELJAN 14G)
FIGURE NO: - 06.06

136
 HYDRAULIC PUMP ASSEMBLY
FIGURE NO: - 06.06
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101247100001 A HOUSING 1
2 101247100002 A PORT PLATE REAR 1
3 101247100003 A DOWEL PIN 2
4 101247100004 A ‘CAM’ RING 1
5 101247100005 A ‘O’ RING 1
6 101247100006 A BACK UP RING 1
7 101247100007 A PORT PLATE PRESSURE 1
8 101247100008 A RETAINING RING 1
9 101247100009 A BALL BEARING 1
10 101247100010 A MOUNTING CAP 1
11 101247100011 A KEY 1
12 101247100012 A SHAFT 1
13 101247100013 A ROUND SECTION RING 2
14 101247100014 A SHAFT SEAL 1
15 101247100015 A SQ SECTION SEAL 1
16 101247100016 A SQ SECTION SEAL 1
17 101247100017 A SCREW 2
18 101247100018 A ROTOR INSERT ASSY. 1
19 101247100019 A PIN VANE HOLD OUT 10
20 101247100020 A VANE 10
21 101247100021 A DOWEL PIN 1
22 101247100022 A SCREW 1
23 101247100023 A BUSH 1
101247101014 A [Link] T6C-014-2 VELAJN
101247100025 A SEAL KIT HYDRAULIC PUMP
101247100026 A CARTRIDGE KIT
921200000900 A PUMP-HPV2MY-17-F-LAB-K2-10 YUKEN 17G
101247100028 A SEAL KIT (VSI)
101247100029 A SEAL KIT (YUKEN
100947100550 A HYDRAULIC GEAR PUMP ACE 17 G
100947100440 A HYDRAULIC GEAR PUMP ACE 14 G
102047101000 A HYD PUMP DOUBLE T6CC0100061200C111
921100002600 A HYD PUMP 21GALLON VELJAN
921200000800 A PUMP-HPV2MY-14-F-LAB-K2-10 YUKEN 14G

137
 LUFF CYLINDER
(924901251270)
FIGURE NO: - 06.07

138
 LUFF CYLINDER
(924901251270)
FIGURE NO: - 06.07

[Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 924200049600 A TUBE FINAL WELDMENT 1
2 924200049700 A ROD WELDMENT 1
3 924200038400 A PISTON 1
4 924200021900 A GLAND 1
5 924200022000 A GLAND CAP 1
6 924200022200 A BUSH 1
7 924200022500 A GREASING NIPPLE 3
8 924200049800 A SPH BEARING 1
9 924200049900 A CIRCLIP INTERNAL 2
10 924200050000 A CIRCLIP INTERNAL 1
11 924200050100 A WASHER 1
12 924200050200 A CUSHIONING RING 1
13 924200022100 A SNAP RING 1
14 924200003200 A STEEL BALL 1
15 924200038600 A GRUB SCREW 1
16 924200022700 A GRUB SCREW 1
17 924200022800 A COPPER BUTTON 1
18 PART OF SEAL KIT A PISTON SEAL 1
19 PART OF SEAL KIT A O RING 1
20 PART OF SEAL KIT A BACK UP RING 1
21 PART OF SEAL KIT A WIPER SEAL 1
22 PART OF SEAL KIT A ROD SEAL 1
23 PART OF SEAL KIT A SLYD RING 1
24 PART OF SEAL KIT A BACK UP RING 1
25 PART OF SEAL KIT A O RING 1
26 SEAL KIT OF CONSIST 18 TO 25 A DS14152-01 1

139
 EXTENSION BOOM CYLINDER
(924801004000)
FIGURE NO: - 06.08

140
 EXTENSION BOOM CYLINDER
(924801004000)
FIGURE NO: - 06.08

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 924200050300 A TUBE FINAL WELDMENT 1
2 924200050400 A PISTON ROD WELDMENT 1
3 924200050500 A PISTON 1
4 924200050600 A GLAND 1
5 924200050700 A SPACER 1
6 924200031200 A PH BEARING 1
7 924200031300 A CIRCLIP 2
8 924200003200 A STEEL BALL 1
9 924200050800 A GRUB SCREW 1
10 SEAL KIT OF CONSIT 10 TO 16 A PISTON SEAL 1
11 SEAL KIT OF CONSIT 10 TO 16 A SLYD RING 1
12 SEAL KIT OF CONSIT 10 TO 16 A WIPER SEAL 1
13 SEAL KIT OF CONSIT 10 TO 16 A ROD SEAL 1
14 SEAL KIT OF CONSIT 10 TO 16 A SLYD RING 3
15 SEAL KIT OF CONSIT 10 TO 16 A O RING 1
16 SEAL KIT OF CONSIT 10 TO 16 A O RING 1
17 SEAL KIT OF CONSIT 10 TO 16 A SEAL KIT OF CONSIT 7 TO 16 1

141
 EXTENSION BOOM CYLINDER
(924801004002)
FIGURE NO: - 06.09

142
 EXTENSION BOOM CYLINDER
(924801004002)
FIGURE NO: - 06.09

REV [Link]. PART NO. REVISION DESCRIPTION QTY. COMMENTS

1 924200050900 A TUBE FINAL WELDMENT 1
2 924200051000 A PISTON ROD WELDMENT 1
3 924200051100 A PISTON 1
4 924200051200 A GLAND 1
5 924200038600 A GRUB SCREW 1
6 924200003200 A STEEL BALL 1
7 PART OF SEAL KIT A PISTON SEAL 1
8 PART OF SEAL KIT A SLYD RING 2
9 PART OF SEAL KIT A O RING 1
10 PART OF SEAL KIT A BACK UP RING 2
11 PART OF SEAL KIT A WIPER SEAL 1
12 PART OF SEAL KIT A ROD SEAL 1
13 PART OF SEAL KIT A SLYD RING 5
14 PART OF SEAL KIT A O RING 1
15 PART OF SEAL KIT A BACK UP RING 1
16 PART OF SEAL KIT A O RING 1
17 DS13705 A SEAL KIT OF CONSIT 7 TO 16 1

143
 STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.10

144
 STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 924200027900 A JACK CYL. ASSY 1
2 924200028000 A TUBE ASSEMBLY 1
3 924200028100 A PISTON ROD ASSEMBLY 1
4 924200028200 A PISTON 1
5 924200028300 A GLAND (H.E COVER) 1
6 924200028400 A BUSH 2
7 924200028500 A NYLOCK NUT 1
8 924200028600 A GREASE NIPPLE 2
9 924200028700 A SPARE SEAL KIT 1

145
 STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.11

146
 STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.11

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 924200028800 A JACK CYL. ASSY 1
2 924200028900 A TUBE ASSEMBLY 1
3 924200028100 A PISTON ROD ASSEMBLY 1
4 924200028200 A PISTON 1
5 924200028300 A GLAND (H.E COVER) 1
6 924200028400 A BUSH 2
7 924200028500 A NYLOCK NUT 1
8 924200028600 A GREASE NIPPLE 2
9 924200028700 A SPARE SEAL KIT 1

147
 PUMP COUPLING ASSYEMBLY
FIGURE NO: - 06.12

148
 PUMP COUPLING ASSYEMBLY
FIGURE NO: - 06.12

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101086100001 A SLIP JOINT 1
2 101086100002 A CORK WASHER 1
3 101086100003 A DUST CAP 1
4 101086100004 A SPLINED SHAFT 1
5 101086100005 A YOKE FLANGE 2
6 101086100006 A GREASE NIPPLE (G1.06) 4
7 101086100007 A UNIVERSAL JOINT KIT 2
9 101247202500 A PUMP FLANGE 1
10 101086100008 A GRUB SCREW 1
11 101086100009 A ALLEN SCREW 4
12 101086100010 A SCREW 4
13 101086100011 A SPRING WASHER 8
14 101086100012 A BOLT 4
15 101086100013 A NUT 4
101086100100 A PUMP COUPLING ASSY. 1

149
 HYDRAULIC TANK ASSEMBLY
(101646120500)
FIGURE NO: - 06.13

12 20

7 15

5
3

22
21

4
19
13 18

17

16

11

24

10

6 2 14

150
 HYDRAULIC TANK ASSEMBLY
(101646120500)
FIGURE NO: - 06.13

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101646319900 B HYD. TANK FAB 1
2 100083301900 A MAGNETIC PLUG 1
3 101046400200 A RETURN LINE FILTER 1 TIFP-08-025
4 101046400300 A BREATHER ASSY 1 002ABF10NSG
5 101246427100 B DIFFUSER PIPE 1
6 901201200000 A NUT HEX 4 M12
7 901100812070 A BOLT HEX 2 M8x35, Gr - 8.8
8 901501212080 A SCREW HEX 4 M12x40, Gr - 8.8
9 901601200000 A WASHER PLAIN 8 M12
10 901611200000 A WASHER SPRING 4 M12
11 922100000200 A SUCTION STRAINER 1 003-SC2-040
12 955400350350 A WORM DRIVE CLIP 1 35A
13 901131430000 A BOLT BENJO 2 M14x1.5
14 901682431000 A COPPER WASHER 1 24x31x1.5
15 901610800000 A WASHER SPRING 10 M8
16 101546422300 A OIL LEVEL GAUGE 1
17 901681418000 A COPPER WASHER 4 14x18x1.5
18 101046400500 A GASKET FOR HYD TANK 1
19 901500812040 A SCREW HEX 8 M8x20, Gr - 8.8
20 901600800000 A WASHER PLAIN 10 M8
21 901500512030 A SCREW HEX 6 M5x16, Gr - 8.8
22 901610500000 A WASHER SPRING 6 M5
23 101247300800 A ADOPTER M36X1" BSP 1
24 101646423200 A RUBBER PAD- 250X50X6MM 2

151
 PNEUMATICS CKT
(101885120100)

FIGURE NO: - 07.01

152
 PNEUMATICS CKT
(101885120100)
FIGURE NO: - 07.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101252423100 A M.S TUBE (Z TYPE) 1
2 927000019600 A RESERVIOR ASSY(25 Ltr.) 1
3 956700004400 A SP BRAKE ACTUATOR RH 1 F8895200 (M252490)
4 956700004500 A SP BRAKE ACTUATOR LH 1 F8895100 (M252500)
5 956100002600 A BRAKE CHAMBER 1 B2527101 (AL)
6 927000019100 A UNLOADER VALVE 1 WTVS NO.100301910
7 92700001500 A QUICK RELEASE VALVE 1 WTVS NO.100303670
8 101085204100 A INSERT 24
9 101085204200 A NUT 24
10 101085204000 A FURRULE 24
11 927000001100 A GRADUATED HAND CONTROL VALVE 1 WTVS NO.100303670
12 101285427000 A ADOPTER (PEDAL) 1 (18x1.5/14x1.5/16x1.5)
13 101285426000 A ADOPTER (PEDAL) 1 (18x1.5/12x1.5/16x1.5)
14 101344100100 A BRAKE VALVE COPMLETE 1 ABBV00000000
15 927000001000 A STOP LIGHT SWITCH 1 WTVS NO. 100250150
16 101285426500 A “T” ADOPTER 3 12L
17 101285426900 B ADOPTER 2 14x1.5/12L
18 101285426800 B ADOPTER 5 16x1.5/12L
19 101285426100 A ADOPTER 2 22x1.5/12L
20 200145400500 A DOWTY SEAL 2 1/2” BSP
21 901681418000 A COPPER WASHER 2 14x18x1.5
22 901681620000 A COPPER WASHER 5 16X20X1.5
23 901682227000 A COPPER WASHER 2 22x27x1.5
24 101285427800 A PU PIPE - 18 MTR.
25 101085404000 A PVC FLEX PIPE 3/4” - 18 MTR.,ABPB4009000
26 320124400900 A TAFLON TAPE - 2 ROLL
28 101252320500 A SLACK ADJUSTER FAB(LHS) 1
29 101252320600 A SLACK ADJUSTER FAB(RHS) 1
30 102085100300 A TATA BRAKE ASSY (LH) 1
31 102085100400 A TATA BRAKE ASSY (RH) 1
32 956100004600 A BRAKE DRUM TATA 2
33 101252320200 B CLY MTG BKT FAB(LHS) 1

153
 PNEUMATICS CKT
(101885120100)
FIGURE NO: - 07.01

154
 PNEUMATICS CKT
(101885120100)
FIGURE NO: - 07.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
34 101252320300 B FORK MTG BUSH FAB LHS 1
35 101252422400 A BOOSTER MTG PLATE 2
36 101252423000 A LEVER MTG BKT. 1
37 101211442900 B BUSH (BRAKE SHAFT) 1
38 101252420500 B PUSH ROD BRAKE 1 M14x1.5 TAPPING
39 101252421100 A SWIVEL BLOCK 2 ABAHW010000BAA
40 101252420100 A COMPRESSION SPRING 2 ABCHW0104001AA
41 101252420700 A WOODRUFF KYE SPECIAL 1 AGBHW0102003
42 101252420600 A BRAKE PEDAL SHAFT 1 ABCAS0101000AA
43 101252421200 A ACTUATOR FORK CUM TIE ROD 2 ABAHWO100004AA
44 101252420900 A BRAKE LEVER PIN 5 ABAHW0100003AA
45 901400200000 A SPLIT PIN 7
46 901501012050 A SCREW HEX 4 M10x25, Gr-8.8
47 901601000000 A WASHER PLAIN 4 M10
48 901101212110 A SCREW HEX 1 M12x55, Gr-8.8
49 901601200000 A WASHER PLAIN 14 M12
50 901100812040 A BOLT HEX 6 M8x20 ,Gr-8.8
51 901610800000 A SPRING WASHER 6 M8
52 901600800000 A WASHER PLAIN 6 M8
53 929800121619 A HOSE CLAMP 6
54 901101612100 A BOLT HEX 4 M16x50, Gr-8.8
55 901611600000 A SPRING WASHER 4 M16
56 901221600000 A NUT NYLOCK 4 M16
57 930301501000 A EXTERNAL CIRCLIP 2 DIA. 30x1.5 N
58 901100612070 A BOLT HEX 4 M6x25, Gr-8.8
59 901200600000 A NUT HEX 4 M6
60 901221200000 A NUT NYLOCK 1 M12
61 101252423600 A DUST COVER 2
62 901100812030 A BOLT HEX 12 M8x15, Gr - 8.8
63 901610800000 A WASHER SPRING 12 M8
- 945000005200 A PNEUMATIC PU PIPE ASSY-5200MM 1
- 945000005600 A PNEUMATIC PU PIPE ASSY-5600MM 1
- 945000001350 A PNEUMATIC PU PIPE ASSY-1350MM 3
- 945000000800 A PNEUMATIC PU PIPE ASSY-800 MM 5
- 945000000675 A PNEUMATIC PU PIPE ASSY-675MM 2

155
 BRAKE VAVLE
FIGURE NO: - 07.02

156
 BRAKE VAVLE
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
101344100100 BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1

157
 GRADUATED HAND CONTROL VALVE
(927000001100)
FIGURE NO: - 07.03

158
 GRADUATED HAND CONTROL VALVE
(927000001100)
FIGURE NO: - 07.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

159
 DECALS ASSEMBLY
(101892120200)
FIGURE NO: - 08.00

26

27

5
OIL LEVE L

12
HYDRAULIC OIL
CAUTI ON
NEVER
* START THE ENGINE WHEN THE VEHICLE IS

IN GEAR.
* CHANGE GEAR WHEN MOVING.
* DRIVE WITH YOUR FOOT ON THE CLUTCH PEDAL.
* FILL HYDRA ULIC OIL WITH ENGINE RUNNIN G.
* WELD WITH BATTERY CONNECTED.
* DISCONNECT ELECTRICALS WITH ENGINE

RUNNING.
* UNNECESSARILY INTERFERE WITH FACTORY

DIESEL
XXXX
ADJUSMENTS.

ALWAYS
* START ONLY THROUG H BATTERY.
* FIT EARTH LEAD LAST TO CONNECT BATTERY.
* TIGHTEN WHEEL NUTS FREQUENTLY.
* REMOVE EARTH LEAD FIRST TO DISCONNECT

BATTERY.

3
WARNING

6
BEF OR E TEL ESC OPIN OU T
CONF IRM THAT PU LLEY
BLOCK IS SL ACK OR YOU
W ILL DAM AGE W IRE ROPE,
EXT ENSION AN D W INCH. Action Construction E qui pment Ltd.

13 LEF T DOW N EXT END LO W ERING

CAUTION BOOM
NEVERRUN THE CRANE WITH
FOOT ONCLUTCH PEDALAS IT
STEERING BOOM HOIST
RESULTS INCLUTCHHEATING
UP ANDCLUTCHWILLHAVE
POSSIBILITY OF FAILURE.
DO NOT MOVE DOWNWARDS ON
SLOPE WITH CRANE IN GEARAND EXTENSION
7
CLUTCHPEDAL N I PRESSURED
POSTION ANDENGINE IN
SHUTOFF POSITION.
RIG HT RE TRACT RAIS ING
DONOT DIS TURBCLUTCH
ADJUTMENT. THIS WILL RESULT
IN FAST WEAR OUT OFCLUTCH
ANDHEAVY DAMAGE TOCLUTCH.

WHENCLUTCHIS SERVICED OR
DISCS ARE REPLACED THEN
CHECKCLUTCHFREE PLAY IN
FIRST 50HOURS ANDDO
NECESSARY ADJUSTMENT
IMMEDIATELY IFREQUIRED.

AFTER THATCHEACKCLUTCHFREE
PLAY AFTER 250HOURS INTERVAL.
IT SHOULDBE 25TO 30mm .

28

32 8 14
Action Construction Equipment Ltd.

22
CAU TION SERVICE INSTRUCTIONS
NEGATIVE EARTH ELECTR ICAL SYSTEM
(12 VO L TS) Recommended Lubricants
LUBRICANT ENGINE,AIR CLEANER & FIP TRANSMISSION TRANSMISSION HYDRAULIC
MANU FAC- GREASE
TEMP TEMP ABOVE
BELOW 0vC SHUT
POWER ABOVE 0vC
TLE REDUCTION OI L
SERVO SUPERSERVO SUPERSERVO TRANS SERVO TRANS SERVO SYSTEM SERVO SYSTEM SERVO SYSTEM
TURER
INDIA N OI L 0-27vC 27vC C-4, SAE-10 C-4, SAE-30
(CARRARO)
BHARAT ACTUMA ACTUMA TRANS OIL TRANS OIL WINCH GEAR
BHARAT BHARAT
RESEVIOR MP
20 30 HP-90
SPIROL 90 EP HYDROL
HP-68 68 UNIVEX A

31
HINDUSTAN H.P MOTOR HYLUBE H.P GEAR ENLKO H.P MU LTI
PETROLEUMSUPER OIL- 20 SUPER OIL- 30 POWER
C-4 SAEGRID
C-310 - 10 POWER
SAE -GRID
C-4C-330 30 BOX
68

PETROLEUM CASTROL CASTROL TRANS OIL TRANS OIL HYPOY PERFECT TO

10
CASTROL OI L OI L APPURPOSE
GREASE - 3
HDX - 30

GULF GULF LUBE EP GULF GU LFSIL

GULF )
(H.P.C CRB- LUBE
PREMIUM
MOTOR 20OIL
- 20 CRB- 30O IL
MOTOR TRANS OIL TRANS
C-4, SAE-10 OIL
C-4, SAE-10 90 EP
EP-90 (HYSPIN) 100 GREASE - 3
XHD20 XHD30
SAH IPOL MTB TRANS OIL TRANS OIL IPOL SYNCRO IPO L
IPOL MTB C-4, SAE-10 C-4, SAE-10 GEAR OIL HARMONY MULTI

23
OI L CHAN GE-:
PEROLEUM C-4,FIRST SUBSEQUENT
SAE-30 CAPACITY 90 (Litres) 15XW 15XWIPO L M.P. 3
CIRCULATING
HD 20 HD 30 (Hrs) C-4, SAE-30 R60 EP
(Hrs) 90 -R90 R110 68 12XW 14XWPURPOSE -3
(CARRORO)
7.0 8. 0 8.0 8.0 11
--
Engi ne Oil 8. 0

24
Air Cleaner oil (Wet Ty pe Oil ) : Normal Condition
LI MITED 50 250 0.75 0. 75 0. 75
OIL AW0.75 0.75 GREASE
68 0.75
-
LUBRICATION CHART 50 50 0.75 0. 75 0. 75 0.75
Transmis sion 150 1000 57 57 57 57 57

-- -
150 1000 100 100 100 125 125 135
75
: Dusty C onditi on 750 - 2 2 2
50 500 - - - - 17
Hydraulic
FI Oil System
LTER ELEMENT INSTRUCTIONS : -
Clean : Elements 125 REAR AXLE HUB SAE - 90 3 (EACH)
125
Winch G ear B ox

25
Replace :: Suction Stainer
250 DIFFERENCIAL HSG. SAE - 90 14. 5
250
TRANSMISSION (CARRARO) 250
Engi ne lub oil Fi lter 500
50 500
SERVICE INSTRUCTION :- TYRE INFLATION DETAIL
CLUTCH PEDAL FREE FuelPLAY
Filt er 20mm FRONT :
10.00X20- 16 PR. 90 PSI (6.30 Kg / Cm 2)
Hydrauli c Filt er
REAR :
11.00X20- 16 PR. 100 PSI (7.00 kg/Cm 2)
13.00X24- 12 PR. 35 PSI (2.45K g / Cm 2)
Air RANGE
ENGINE OPERATING Cl eaner (Dry Ty pe) Filter
550- 2300 R.P.M
12.00X20- 18 PR 120 PSI ( 8. 40 Kg/Cm2)
IMPOTANT INSTRUCTION : - 14.00X25- 20 PR. 35 PSI (2.45kg/Cm2)

16.9X 28- 12 PR 35 PSI (2.45K g/Cm2)

DO NOT START
CARRARO ENGINE WHEN
TRANSMISSION IN GEAR
FI LTER
VALVE TAPP ET CLEARANCE HOT
UP
DO NOT CHANGE GEAR WHEN IN MOTIO N
& COLD BOTH IN LET & EXHAUST 0.25- 0. 30 MM

DO NOT RIDE C LUTCH PEDAL OR BRAKE PEDAL

DAILY C HECK TYRE INFLATION PRESSURE.

INJECTOR, FUEL PRESSURE 230 K g/cm 2

FACTORY ADJUSTMENTS NOT BE DISTURBED.

XXXX
ADHERE TO SERVICE SPECIFACTION & MAINTANCE.
FAN BELT DEFLECTION 10- 12 mm

SCHEDULE AS GIVEN I N OPRATOR'S MANUAL.

11 S PE ED
LI M IT

20 k m.
4
PLEASE DRAIN
WATER DAILY
XXXX

1
TYRE PRESSURE
FRONT REA R 2 9
100 PS I 35 PSI
XXXX
OK OK OK OK

Q
C HECK
R OAD
T EST
LO AD
T EST
PAI NT PDI

160
 DECALS ASSEMBLY
(101892120200)
FIGURE NO: - 08.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101092401600 A OK STICKER 1
2 101292423400 A STICKER TYRE PRESSURE 2
3 101292420400 A STICKER CAUTION 1
4 101092401700 A WATER DRAIN STICKER 1
5 101092402500 A HYD. OIL STICKER 2
6 101092401300 A WARNING STICKER 1
7 101092401000 A CAUTION STICKER 1
8 101092400700 A CAUTION STICKER (N.E.E.S.) 1
9 101092401500 A Q. CHECK STICKER 1
10 101092401400 A STICKER LUBRICANT CHART 1
11 101092401600 A SPEED LIMIT STICKER 1
12 101092400300 A DIESEL TANK STICKER 2
13 101292423800 A CONTROL LEVER STICKER 1
14 101292423900 A SERVICE INSTRUCTION STICKER 1
15 101292422100 A STICKER FUSE BOX 1
16 101092400600 A MONOGRAM ACE PLATE 1
17 101092401100 A DATA PLATE 1
18 101092400900 A ACE NAME PLATE 1
19 901100612070 A BOLT HEX 4 M6x35,Gr-8.8
20 901200600000 A NUT HEX 4 M6
21 901600600000 A WASHER PLAIN 4 M6
22 101292401100 A STICKER-12T 2
23 101592420100 C STICKER-14T
24 101692420300 A STICKER-16T 2
25 101892319900 B STICKER-18T 2
26 101292400800 A STICKER-ACE 2
27 101892420300 A STICKER-18XW 2
28 - A LOAD CHART PLATE 1
29 101893422300 A PART CATALOGUE-18XW 1
30 101893422400 A OPERATOR MANUAL-18XW 1
31 101292401000 A STICKER-8T 2
32 101692426400 A STICKER-0.5T 2
970700019700 A WHITE LINING TAPE VINYL - 0.5" 5.8 MTR
970700019800 A BLACK LINING TAPE- VINYL - 2" 5.8 MTR

161
 WINCH GEAR BOX WITH BRAKE (SAI)

FIGURE NO: - 09.01

162
 WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100001 A PLUG 1
2 101245100002 A WASHER 1
3 101245100003 A PISTON RING ASSY. 1
4 101245100004 A ‘O’ RING 1
5 101245100005 A PISTON 1
6 101245100006 A PLUG 1
7 101245100007 A OIL PLUG 1
8 101245100008 A WASHER 1
9 101245100009 A ‘O’ RING 1
10 101245100010 A DISC SUPPORT FLANGE 1
11 101245100011 A PLANETARY GEAR 3
12 101245100012 A SPECIAL PLUG 1
13 101245100013 A WASHER 9
14 101245100014 A HEADLESS SCREW 3
15 101245100015 A INTERNAL GEAR 1
16 101245100016 A PIN 3
17 101245100017 A ROLLER 117
18 101245100018 A OUTPUT SHAFT 1
19 101245100019 A ROLLER 1
20 101245100020 A BUSH 1
21 101245100021 A WASHER 1
22 101245100022 A RETAINING RING 1
23 101245100023 A OIL SEAL 1
24 101245100024 A ROLLER 34
25 101245100025 A SPACER 4
26 101245100026 A SUN GEAR 1
27 101245100027 A WASHER 1
28 101245100028 A ROLLER 22
29 101245100029 A BOLT 2
30 101245100030 A NUT 2

163
 WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.01

164
 WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
31 101245100031 A BRAKE DISC 2
32 101245100032 A COUNTER DISC 3
33 101245100033 A HEAD LESS SCREW 1
34 101245100034 A SPRING 15
35 101245100035 A SCREW 5
36 101245100036 A ‘O’ RING 1
37 101245100037 A HOUSING 1
38 101245100038 A DISC SUPPORT GEAR 1
39 101245100039 A SPACER 1
40 101245100040 A ‘O’ RING 1

165
 HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.02

166
 HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100040 A TAPPER PLUG 2
2 101245100041 A PLASTIC PLUG 1
3 101245100042 A WASHER 2
4 101245100043 A HEX HEAD BOLT 10
5 101245100044 A OIL RELIEF VALVE 1
6 101245100045 A WASHER 1
7 101245100046 A MOTOR COVER 1
8 101245100047 A DRIVE PIN 1
9 101245100048 A MOTOR COVER 1
10 101245100049 A RETAINING RING 2
11 101245100050 A SPACING WASHER 2
12 101245100051 A ROLLER 84
13 101245100052 A CRANK SHAFT 1
14 101245100053 A CRANK SHAFT GEARED 1
14A 101245100054 A CRANK SHAFT INTERNAL SPLINED 1
14B 101245100055 A CRANK SHAFT 1
14C 101245100056 A KEY 1
15 101245100057 A GASKET 1
16 101245100058 A CYLINDRICAL ROLLER BEARING 2
17 101245100059 A OIL SEAL 1
18 101245100060 A RETAINING RING 1
19 101245100061 A MOTOR BODY 1
20 101245100062 A INNER SPLINED SLEEVE 1
21 101245100063 A RETAINING RING 1
22 101245100064 A PISTON COMPENSATION SPRING 2
23 101245100065 A PISTON RETAINING RING 2
24 101245100066 A SPHERICAL SUPPORT 1
25 101245100067 A PISTON 5
26 101245100068 A CYLINDER 5
27 101245100069 A BUSHING 10
28 101245100070 A SEAL 10
29 101245100071 A ‘O’ RING 5
30 101245100072 A SEAL RING 5
31 101245100073 A ‘O’ RING 5
101245100074 A CYLINDER WITH SEAL RING 5
101245100075 A HYDRAULIC MOTOR COMPLETE 1
101245100076 A SEAL KIT FOR MOTOR

167
 WINCH HYDRAULIC INSTALLATION
(101245500000)
FIGURE NO: - 09.03

168
 WINCH HYDRAULIC INSTALLATION
(101245500000)
FIGURE NO: - 09.03

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 929100000800 A WINCH ASSY (ROPE & TENSIONER) 1 2.5 T/86 mtr
2 200145400200 A DOWTY SEAL 1 1/4" BSP
3 101245200500 A 1/4"X1/4" ADOPTER 1
4 925082000100 A DOWTY SEAL 3/4" 1
5 200145203700 A ADOPTER 3/4" X 1/2" BSP 1
6 901501612140 A SCREW HEX 4 M16x70, Gr - 8.8
7 901221600000 A NUT NYLOCK 4 M16
8 901611600000 - WASHER SPRING 4 M16
10 901601600000 A WASHER PLAIN 1 M16

169
 BOOM INSTALLATION ASSEMBLY
(101821121400)
FIGURE NO: - 10.01

5
6
7 4
9
8

3
2

170
 BOOM INSTALLATION ASSEMBLY
(101821121400)
FIGURE NO: - 10.01

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101821120100 B BOOM ASSY COMP 1
2 101221432400 C BOOM PIVOT PIN 1 DIA 80X565
3 102021435100 A PIVOT PIN SPACER 1
4 101628200100 B SLOTTED NUT 1 M50
5 901670200700 A COTTER PIN 1
6 901601200000 A WASHER PLAIN 1 M12
7 901611200000 A WASHER SPRING 1 M12
8 901101212240 A BOLT HEX 1 M12X120
9 901201205000 A NUT HEX 1 M12X1.75

171
 BOOM COMPLETE ASSEMBLY
(101821120100)
FIGURE NO: - 10.02

5 14 13
31

12
41 6
7
38
40
15
42

1 22

37 21

43 52
44
3
51
30
18
27 28 47

2
16 4
9 29
10 49 48
26
33
11
8 35 50
20 23 46
53

36 24 32
19 25

172
 BOOM COMPLETE ASSEMBLY
(101821120100)
FIGURE NO: - 10.02

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101821120200 A MAIN BOOM ASSY 1
2 101822119900 B FIRST EXT ASSY 1
3 101823119900 B SECOND EXT ASSY 1
4 101824119900 B MANUAL EXT ASSY 1
5 924801004000 A EXTENSION CYL 1 CCL-4600
6 924801004002 A EXTENSION CYL 1
7 101021302400 D ROPE PULLEY BKT 1
- 929400000200 B SEQUENCE VALVE 1 P2010002
8 101222219900 A PIN 3
9 101228400300 E PULLEY 2 REF NO. ANBAM3-1012
10 101228400400 C BUSH 2 REF NO. ANBAM3-1212
11 101228400500 A PIN ROLLER BKT 2 ANBAM3-0812
12 101223200500 A ROLLER 1
13 101223200600 A PIN 1
14 101223200700 A BUSH 1
15 929100000800 A WINCH ASSY 2.5 T/86 mtr 1 ROPE & ROPE TENSIONER
16 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
- 101821424800 A HOOK ASSY 20T 1
17 101221421600 A HOOK PIN 1
18 101221426200 B HOSE GUARD 1
19 901600800000 A WASHER PLAIN 18 M8
20 901500812040 A SCREW HEX 13 M8x20, Gr - 8.8
21 901101212150 A BOLT HEX 3 M12x75, Gr - 8.8
22 901221200000 A NUT NYLOCK 3 M12
23 101422425700 C JACK LOCK PLATE 2
24 901601200000 - WASHER PLAIN 13 M12
25 901501212070 A SCREW HEX 12 M12x35, Gr - 8.8
26 101222320600 B PULLEY BKT FAB 1
27 101623423300 B LOCKING PIN 2
28 901660600000 A LINCH PIN 1
29 901300600000 A NIPPLE GREASE 2 M6x1
30 901200800000 A NUT HEX 1 M8X1.25P

173
 BOOM COMPLETE ASSEMBLY
(101821120100)
FIGURE NO: - 10.02
5 14 13
31

12
41 6
7
38
40
15
42

1 22

37 21

43 52
44
3
51
30
18
27 28 47

2
16 4
9 29
10 49 48
26
33
11
8 35 50
20 23 46
53

36 24 32
19 25

174
 BOOM COMPLETE ASSEMBLY
(101821120100)
FIGURE NO: - 10.02

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

31 901400400000 A SPLIT PIN 1 DIA 4 x 5 0 LG
32 101226120100 C SNATCH BLOCK ASSY 1
WIRE ROPE-DIA13X115 MTR STEEL CORE ANTI
33 101521445500 A 1
(18X7) TWIST
34 901101212200 A BOLT HEX 1 M12x100, Gr - 8.8
35 901201200000 A NUT HEX 2 M12
36 901500812030 A SCREW HEX 5 M8x15, Gr - 8.8
37 101621326100 A EXTENSION TUBE FAB 1
38 901611600000 - WASHER SPRING 4 M16
40 901601600000 A WASHER PLAIN 4 M16
41 901101612160 A BOLT HEX 4 M16x80, Gr - 8.8
42 901221600000 A NUT NYLOCK 4 M16
43 101621326000 B ROPE PULLEY BKT FAB 1
44 101621433600 A PIN ROLLER BKT 1 ANBAM3-0812
WIRE ROPE- DIA10, 6X19
46 101624424500 A FIBRE CORE
L=11.33 MTR
47 101623427400 A PIN 1
48 101622424100 A LOCKING PIN 1
49 101621434800 A STOPPER 2
50 101621434900 A JACK LOCK PLATE MB 2
51 901611200000 A WASHER SPRING 1 M12
52 901501212080 A SCREW HEX 1 M12x40, Gr - 8.8
53 101221432200 A HOOK PIN 65 X 265 2

175
 MAIN BOOM ASSEMBLY
(101821120200)
FIGURE NO: - 10.03

10
7
15
13
14

6 1
5
4
2 12
A

16 11
8
3
DETAIL A 9

176
 MAIN BOOM ASSEMBLY
(101821120200)
FIGURE NO: - 10.03

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101821319900 A MAIN BOOM FAB 1
2 101122401200 B WEARPAD 2
3 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
4 101021401900 A WEARPAD CARRIER 2
5 901201600000 A NUT HEX 2 M16
6 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
7 101221402000 A T HANDLE BKT 1
8 901101012070 - BOLT HEX 6 M10x35, Gr - 8.8
9 901611200000 A WASHER SPRING 6 M12
10 101021201500 C BUSH 2 EXISTING
11 101421431000 C PAD BLOCK 1
12 101421431200 C PAD-295 1
13 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
14 901601000000 - WASHER PLAIN 2 M10
15 901201000000 A NUT HEX 2 M10
16 901611000000 - WASHER SPRING 6 M10

177
 FIRST EXTENSION ASSEMBLY
(101822119900)
FIGURE NO: - 10.04

11 12

A
13

14 19

2
15 20
3
16 1
4
17 7
18
5 B
8
DETAIL A
6 10
DETAIL B
9

178
 FIRST EXTENSION ASSEMBLY
(101822119900)
FIGURE NO: - 10.04

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101822319900 B FIRST EXT FAB NEW 1
2 101021401900 A WEARPAD CARRIER 2
3 101122401200 B WEARPAD 2
4 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
5 901201600000 A NUT HEX 2 M16
6 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
7 101421430900 B STOPPER PLATE 2
8 101422423700 C PAD-TL-250 1
9 901611200000 A WASHER SPRING 6 M12
10 901501212060 - SCREW HEX 6 M12x30, Gr - 8.8
11 901561012050 A COUNTERSUNK SCREW 6 M10x25, Gr - 8.8
12 101422423800 A PAD-FH220 1
13 101022401400 B WEAR PAD 2 100X50X13
14 901560812040 - COUNTERSUNK SCREW 4 M8x20, Gr - 8.8
15 101122400800 A SHIM 2 (100X50X1)
16 101122400900 A SHIM 2 (100X50X3)
17 101122404200 B WEAR PAD 2 100X50X20
18 901560812060 - COUNTERSUNK SCREW 4 M8x30, Gr - 8.8
19 101621220200 A LOCKING PIN 1
20 901660600000 A LINCH PIN 1

179
 SECOND EXTENSION ASSEMBLY
(101823119900)

FIGURE NO: - 10.05

6
9

8
A

10 7
11 14
12
4 3
DETAIL A
13
2
5 DETAIL B
B

180
 SECOND EXTENSION ASSEMBLY
(101823119900)
FIGURE NO: - 10.05

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101823319900 C SECOND EXT FAB NEW 1
2 101623426600 A STOPPER PLATE 2
3 101623426500 A BOTTOM PAD 1
4 901611200000 A WASHER SPRING 6 M12
5 901501212060 - SCREW HEX 6 M12x30, Gr - 8.8
6 901561012050 A COUNTERSUNK SCREW 4 M10x25, Gr - 8.8
7 101022401400 B WEAR PAD 4 100X50X13
8 901560812040 - COUNTERSUNK SCREW 4 M8x20, Gr - 8.8
9 101223427300 A NYLON PAD FH160 1 100293401300
10 101122400800 A SHIM 2 (100X50X1)
11 101122400900 A SHIM 2 (100X50X3)
12 901560812050 A COUNTERSUNK SCREW 4 M8x20, Gr - 8.8
13 101623427300 A BOTTOM PAD 2
14 101623220000 B PULLEY 2

181
 MANUAL EXTENTION ASSEMBLY
(101824119900)

FIGURE NO: - 10.06

8 13
11
5 23
16
15
27
25 4
7
3
10 26
6

21
20 2
18 14
24 DETAIL B
19

17 22 DETAIL A
1

182
 MANUAL EXTENTION ASSEMBLY (4P TC 65‘)
(101824119900)
FIGURE NO: - 10.06

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101824320100 B THIRD EXTN FAB 1
2 101122400800 A SHIM 2 (100X50X1)
3 101122401300 B WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
5 101223427300 A NYLON PAD FH160 1 100293401300
6 101624421400 A PIN LOWER 1
7 101624421500 A SPACER 3
8 933100001000 A DEEP GROOVE BALL BRG. 6 16010
9 101126200100 B SPACER 5 3
10 101126200800 A PULLEY 3
11 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N IS:3075
12* 901300600000 A NIPPLE GREASE 3 M6x1
13 101623422600 A SPACER 1 EXISTING
14 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
15 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
16 901221000000 A NUT NYLOCK 2 M10
17 101623420400 B ROPE GAURD PIN 2
18 901602000000 A WASHER PLAIN 4 M20
19 901400400000 A SPLIT PIN 4 DIA 4 x 5 0 LG
20 901600800000 A WASHER PLAIN 1 M8
21 901610800000 A WASHER SPRING 1 M8
22 901660600000 A LINCH PIN 1
23 901561012050 A COUNTERSUNK SCREW 4 M10x25, Gr - 8.8
24 101123201300 A PIN 1
25 101624421300 A PIN UPPER 1
26 101223423100 B THRUST WASHER 2
27 101223423200 A SPACER UPPER 1

183
 LIFTING HOOK ASSEMBLY
(101227119900)
FIGURE NO: - 10.07

184
 LIFTING HOOK ASSEMBLY
(101227119900)
FIGURE NO: - 10.07

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101228119900 A HOOK 12T 1
2 101227419900 A SWIVEL 1
3 101627420100 A SPACER 1
4 101227420200 A LOCKING BUSH 1
5 101227420100 A SPRING DOWEL 1 DIA 10, LONG 90 , C –DOWEL
6 901300600000 A GREASE NIPPLE 1 M6X1

185
 SNATCH BLOCK ASSEMBLY (4 FALL)
(101521130900)
FIGURE NO: - 10.08

4
3

17
9
11
16
10
13
15 12

6
5

14

2
18

186
 SNATCH BLOCK ASSEMBLY(4 FALL)
(101521130900)
FIGURE NO: - 10.08

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101521332300 C SNATCH BLOCK FAB-4F 1
2 101226420100 B PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 101126200800 B PULLEY 2
7 901400400000 A SPLIT PIN 4 DIA 4 x 50L
8 901300600000 A NIPPLE GREASE 3 M6x1
9 933100001000 A DEEP GROOVE BALL Brg. 4 16010
10 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N
11 101126200100 B SPACER 5 2
12 101223423300 A SPACER 5
13 101223423100 C THRUST WASHER 4 AMPBA0200
14 101526419900 A HOOK 8 T 1 APBA12-011
15 933500001100 A THRUST BALL BRG.(51110) 1
16 101226422400 A HOOK NUT 1

187
 SNATCH BLOCK ASSEMBLY
101521131000 - (6 FALL)
FIGURE NO: - 10.09

14

10
11
12

8 7

3
2

13 1
16
18
4

188
 SNATCH BLOCK ASSEMBLY (OPTIONAL)
101521131000 - (6FALL)
FIGURE NO: - 10.09

REV. [Link]. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101521332300 C SNATCH BLOCK FAB-4F 1
2 101226420100 B PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 901201000000 A NUT HEX 1 M10
7 101126200800 C PULLEY 3
8 901400400000 - SPLIT PIN 4 DIA 4 x 5 0 LG
9 901300600000 A NIPPLE GREASE 4 M6x1
10 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N
11 933100001000 A DEEP GROOVE BALL BRG. 6 16010
12 101126200100 B SPACER 5 3
13 101623422600 A SPACER 2
14 101223423100 B THRUST WASHER 6 AMPBA0200
15 101226422600 A SPRING DOWEL PIN 1
16 101226422400 A HOOK NUT 1
17 933500001100 A THRUST BALL BRG.(51110) 1
18 101526419900 A HOOK 8 T 1 APBA12-011
19 101623422700 A SPACER7 2

189
 DASHBOARD & INSTRUMENT ASSEMBLY
(101274120300)
FIGURE NO: - 11.01

2 4
3
5
12
7 11

10
18
1

8 19

15
6
16 17
21 20
13
14 22 9

190
 DASHBOARD & INSTRUMENT ASSEMBLY
(101274120300)
FIGURE NO: - 11.01
REV. S. NO. PART NO. REV. DESCRIPTION QTY COMMENTS
1 101274520000 E DASH BOARD PLATE 1
2 944100001100 A AIR PRESSURE GAUGE 12V 1
3 944100000900 A OIL PRESSURE GAUGE 12V 1
4 101074401400 A RPM METER 1
5 101074401000 A WATER TEMP. GAUGE 1
6 943800000300 A FUSE BOX 1
7 101074400700 A INDICATOR LIGHT CLUSTER 1
8 101074400800 A PIANO SWITCH 1
9 901600500000 A WASHER PLAIN 4 M5
10 901540512040 A SLOTTED CHESE HEAD SCREW 2 M5x20, Gr - 8.8
11 901610600000 A WASHER SPRING 4 M6
12 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
13 943300001200 A HAZARD SWITCH 1
14 943500000100 A IGNITION SWITCH 1
15 101074400600 A INDICATOR SWITCH 1
16 101074400300 A PUSH PULL SWITCH 2
17 101074400400 A HORN (BUTTON) SWITCH 1
18 101074400200 A DIPPER SWITCH 1
19 901600400000 A WASHER PLAIN 2 M4
20 901200500000 A NUT HEX 2 M5
21 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
22 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,

191
 WIRING HARNESS ASSEMBLY
(101671122000)
FIGURE NO: - 11.02

192
 WIRING HARNESS ASSEMBLY
(101671122000)
FIGURE NO: - 11.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101271122200 A W/H ENGINE 1
2 101271122300 A W/H CABIN 1
3 101271122400 A W/H BOOM 1
4 101271122500 A W/H REAR 1
5 101271122600 A W/H DASHBOARD 1

193
 BATTERY INSTALLATION ASSEMBLY
(101672120300)
FIGURE NO: - 11.03

5
4 6
3

194
 BATTERY INSTALLATION ASSEMBLY
(101672120300)
FIGURE NO: - 11.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101573420000 A BATTERY RUBBER MAT-400X180X 6MM 1
2 424583100100 A BATTERY MHD880 1
3 101074403400 A BATTERY CABLE TO EARTH(450MM) 1
4 101074401600 A BATTERY CABLE TO STARTER (1600 MM) 1
5 300173400300 C SCREW ROD WITH WING NUT 2
6 901400200000 A SPLIT PIN 2 SUITABLE FOR DIA 2 (L=20)

195
 OVER HOIST WARNING SYSTEM
FIGURE NO: - 11.04

196
 OVER HOIST WARNING SYSTEM
FIGURE NO: - 11.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 101075400300 A WEIGHT ASSY. 1
2 PART OF ASSY A HEX BOLT M10X1.5X35 WITH NUT 1
3 101075400001 A FORK 1
4 PART OF ASSY A GUARD SPRING 1
5 PART OF ASSY A HEX BOLT M12X1.5X20 1
6 101075400002 A PIVOT 1
7 101075400003 A SIDE PLATE 1
8 101075400004 A TRANSMETER ARIAL 1
9 101075400005 A BATTERY 1
10 101075400006 A TRANSMETER 1
11 101075400007 A MAGNET 1
12 101075400008 A BUSH WITH INSERT 1
13 101075400009 A SENSING SPRING 2
14 101075400010 A ROPE 1
101075400100 A OVER HOIST WARNING SYSTEM ASSY. (ITEM NO. 2 TO 7) 1
101075400200 A OH REMOTE ALARM ASSY. (ITEM NO. 11, 12, 13 & 14)

197
 S.L.I. INSTALLATION ASSEMBLY (OPTIONAL)
(101275121100)
FIGURE NO: - 11.05

2 5
6

1.2

1.5
1.6
B A
9
1.7 4
8
1.4
1.8
1.1
3

DETAIL B
10

1.3

11 DETAIL A

198
 S.L.I. INSTALLATION ASSEMBLY (OPTIONAL)
(101275121100)
FIGURE NO: - 11.05

REV [Link] PART NO REV DESCRIPTION QTY COMMENTS

1 943950001200 A SLI SYSTEM SET 1 12V
2 943990011800 A SLI DISPLAY UNIT 1
3 943950000500 A PRESSURE TRANSDUCER 2
4 943990012000 A A2B LIMIT SWITCH 1
5 943990011900 A LENGTH CUM ANGLE SENSOR 1
6 100975420000 A ROPE GAURD 2
7 100975419900 A WEIGHT .BOX 1
8 100975520000 A [Link] 1
9 100975519900 A DISPLAY [Link] 1
10 100975420100 A PIN 1
11 901540512040 A SLOTTED CHESE HEAD SCREW 8 M5x20, Gr - 8.8
12 901101012050 A BOLT HEX 4 M10x25, Gr - 8.8
13 901602000000 A WASHER PLAIN 1 M20
14 901202000000 A NUT HEX 2 M20
15 901600500000 A WASHER PLAIN 8 M5
16 901601000000 A WASHER PLAIN 4 M10
17 901201600000 A NUT HEX 1 M16
18 901501612100 A SCREW HEX 1 M16x50, Gr - 8.8
19 901601600000 A WASHER PLAIN 1 M16

199
 S.L.I. SYSTEM SET (OPTIONAL)
(943950001200)
FIGURE NO: - 11.05.01

200
 S.L.I. SYSTEM SET (OPTIONAL)
(943950001200)
FIGURE NO: - 11.05.01

REV. [Link]. PART NO. REV DESCRIPTION QTY. COMMENTS

1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 20M 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
3 CORE SHIELDED CABLE (PRESSURE SENSOR
11 943990019100 A CABLE) 2

201
 S.L.I. SYSTEM SET (OPTIONAL)
(943950001200)
FIGURE NO: - 11.05.01

202
 S.L.I. SYSTEM SET (OPTIONAL)
(943950001200)
FIGURE NO: - 11.05.01

REV. [Link]. PART NO. REV DESCRIPTION QTY. COMMENTS

12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. MM 1
15 943990019500 A RELAY CUT-OFF CABLE LENGTH- 7 MTR 1
- 943990011900 A LENGTH CUM ANGLE SENSOR 1

203
 HOSE KIT
(101642121100)
FIGURE NO: - 12.00
.

REV. [Link]. PART NO. REV DESCRIPTION QTY. COMMENTS

1 911002120940 A H.P. HOSE 940 (ST-ST,1/2"BSP) 2
HOSE-1/2" BSP X 1/2" BSP, ST TO 90
2 911202121500 A 4
,L=1500, SAE-100R2AT
HOSE-1/2" BSP TO 1/2" BSP, ST TO
3 912302121020 A 2
90,L=1020MM ,SAE100-R2AT
HOSE-1/2 BSP TO 1/2 BSP, ST TO
4 911202122100 A 6
90,L=2100MM-SAE-100R2AT
HOSE - BDXBDX 1/2" BSP
5 912002120700 A ADOPTERX1/2"BSP HEX NUT 700 MM 1
LEN. X SAE100R2X 30"
6 912002120820 A H.P. HOSE (1/2" X 820MM-R2) 2
7 912002127850 A H.P. HOSE (1/2" X 785MM-R2) 2
8 912003250700 A L.P. HOSE (01623(OR) 623(OR)16070 R3 1
9 912022250700 A H.P. HOSE (1/2" X 700 BDXBD-R2) 4
HOSE-1/2" BSPX1/2" BSP,ST TO 90
10 911202120650 A 1
,L=650MM-SAE-100R2AT

204