PART'S CATALOUGE

F210,FP210 BS V 101 HP TATA

HYDRAULIC MOBILE CRANE

Page 0
 TABLE OF CONTENT

S NO. DESCRIPTION PAGE NO

01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY 04-05
01.02 OUTRIGGER HYD. ASSEMBLY 06-07
01.03 REAR FRAME SUB ASSY 08-09
01.04 CENTER PIVOT ASSY 10-11
01.05 COUNTER WEIGHT ASSY & INSTALLATION 12-13
01.06 FRONT FENDER & COVER ASSEMBLY 14-15
01.07 REAR FENDER & COVER ASSEMBLY 16-17
01.08 REAR BONNET ASSEMBLY 18-19
01.09 CABIN ASSEMBLY 20-21
01.10 CABIN SUB ASSY 22-23
01.11 AC-CABIN ASSEMBLY 24-25
01.12 AC-CABIN SUB ASSEMBLY 26-27
01.13 AC INSTALLATION ASSEMBLY 28-29
01.14 AC KIT WESTERN COOL 30-37
01.15 TYRE GUARD ASSY 38-39

02 BOOM AND EXTENSION ASSEMBLY

02.01 BOOM COMPLETE ASSY 4P 58‘ 40-43
02.02 MAIN BOOM ASSY 4P 58‘ 44-45
02.03 FIRST EXT ASSEMBLY 4P 58‘ 46-49
02.04 SECOND EXT ASSEMBLY 4P 58‘ 50-51
02.05 MANUAL EXTENSION ASSY 52-53
02.06 SNATCH BLOCK ASSEMBLY (6 FALL) 54-55
02.07 COMPLETE BOOM ASSY NON SLOTTED (FREE FALL WINCH4P) 56-59
02.08 MAIN BOOM ASSY NON SLOTTED FREE FALL 60-61
02.09 FIRST EXT ASSEMBLY 62-65
02.10 SECOND EXT ASSEMBLY 66-67
02.11 MANUAL EXTENSION ASSY 68-69
02.12 FREE FALL JIB BRACKET ASSLY 70-71

03 ENGINE & TRANSMISSION ASSEMBLY

03.01 AIR INTAKE ASSEMBLY 72-73
03.02 EXHAUST SYSTEM 74-75
03.03 FUEL TANK INSTALLATION 76-77
03.04 FUEL LINE INSTALLATION 78-79
03.04 COOLING SYSTEM 80-81
03.05 UREA TANK INSTALLATION 82-83

04 FRONT & REAR AXLE

04.01 FRONT WHEEL ASSEMBLY 84-85
04.02 FRONT AXLE INSTALLATION 86-87
04.03 REAR AXLE INSTALLATION 88-89
04.04 SINGLE SUSPENSION ASSY 90-91
04.05 DRIVE LINE ASSEMBLY 92-93
04.06 ENGINE INST. 94-95

Page 1
S NO. DESCRIPTION PAGE NO

05 CONTROL & LINKAGES

05.01 ENGINE CONTROL ASSEMBLY 96-97
05.02 GEAR SHIFTING ASSEMBLY 98-99
05.03 PNEUMATIC CIRCUIT 100-103
05.04 CLUTCH ASSEMBLY 104-105

06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT (5 SPOOL) 106-107
06.02 STEERING CIRCUIT 108-111
06.03 LUFF CIRCUIT 112-113
06.04 HYD. TANK INSTALATION 114-115
06.05 STEERING UNIT (SAUER DANFOSS) 116-117
06.06 PRIORITY VALVE (SAUER DANFOSS) 118-119
06.07 HYDRAULIC CYLINDERS 120-127
06.08 OIL COOLER INSTALLATION 128-129
06.09 ROLLER BRACKET ASSY 130-131
06.10 WINCH HYDRAULIC INSTALLATION 132-135
06.11 DRAG WINCH INSTALLATION ASSY 136-137
06.12 DRAG WINCH ROLLER ASSY 138-139

07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 140-149
07.02 LIGHT ASSEMBLY 150-151
07.03 BATTERY INSTALLATION 152-153
07.04 DASHBOARD & INSTRUMENTS 154-155
07.05 ENGINE ELECTRICAL SENSORS & COMPONENTS 156-157

08 DECALS
08.01 DECALS-58‘ 158-161
08.01 DECALS-FP210-58‘ 162-169

09 OPTIONAL ITEMS
09.01 S.L.I. INSTALLATION ASSEMBLY 170-175
09.02 PROXIMITY SENSOR ASSEMBLY 176-177
09.03 REAR VIEW CAMERA INSTALLATION 178-179
09.04 MISCAELANIOUS ITEM ASSEMBLY 180-181
09.05 HOSE KIT (STD) 182-183

10 ENGINE COMPONENTS (101 HP+GB550 TATA)

10.01 ENGINE ASSY 184-185
10.02 DECARBONISING GASKET 186-187
10.03 SEAL, ENGINE OVERHAUL 188-191
10.04 KIT-GASKET 192-197
10.05 KIT-SEAL, ENGINE PARTS 198-199
10.06 OIL SUMP ASSY 200-201
10.07 ENGINE STRUCTURE-BLOCK HEAD 202-203
10.08 TIMING GEAR HSG 206-205
10.09 OIL MIST SEPARATOR 208-207
10.10 CYLINDER HEAD ASSY W/O VALVES 212-215
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S NO. DESCRIPTION PAGE NO
10.11 DIPSTICK ASSY 216-217
10.12 DRIVE PART S-CRANK TRAIN SYSTEM 218-221
10.13 VALVE T RAIN SYSTEM/TIMING DRIVE 222-125
10.14 FUEL INJ AND COMBUSTION SYST EM 226-229
10.15 FUEL FILTER ASSY 230-233
10.16 AFTER T REATMENT SYSTEM ASSY 234-237
10.17 UREA TANK ASSY 238-241
10.18 UREA TANK CHILD PART S LIST 242-243
10.19 ENGINE MOUNTED AIR COMPRESSOR 244-247
10.20 EGR & BOOSTING SYS (VALVE/COOLER/T URBO 248-253
10.20 ALT ERNATOR ASSY & STARTER MOTOR 254-255
10.21 KIT - ALTERNATOR ASSY 256-257
10.22 STARTER MOTOR 258-261
10.23 EMS CALIBRATION CONTROL 262-263
10.24 LUBRICATION SYSTEM-OIL PUMP FILTER ETC 264-267
10.25 OIL PUMP ASSY 268-271
10.26 COOLING SYST EM BASE ENGINE 272-275
10.27 AIR INTAKE SYST EM-VEH LEVEL/REMOTE MTG 276-277
10.28 ENG OIL MOUNTS LIFT HOOK NUMBER PLATE 278-279
10.29 BASE CLUTCH 280-281
10.30 CLUTCH RELEASE SYSTEM 282-283
10.31 GEARBOX 284-285
10.32 TOP COVER ASSEMBLY 286-291
10.33 FRONT HOUSING ASSEMBLY 292-295
10.34 REAR HOUSING ASSEMBLY 296-299
10.35 MAIN SHAFT AND COUNT ER SHAFT ASSY 300-305
10.36 GEAR SHIFTING FORKS 306-307
10.37 UREA TANK AND MOUNTING ASSY 308-309
10.38 COOLING SYSTEM-VEHICLE LEVEL 310-311
10.39 WH ENGINE-SENSOR 312-313

11 AIR INFLATION KIT ASSEMBLY 314-315

12 FILTER ASSEMBLY 316-317
13 WINCH 318-329
14 CONTROL VALVE 330-337
15 BRAKE VALVE 338-339
16 QUICK RELEASE VALVE 340-341
17 GRADUATED HAND CONTROL VALVE 342-343
18 PUMP VELJAN 344-345
19 HOSE KIT (OPTIONAL ITEM) 346-347
20 FLY JIB (OPTIONAL ITEM) 348-349
21 FLY JIB (MOUNTING) 350-359
22 OVER HOIST WARNING ASSY 360-381
23 OIL ASSLY 382-383
24 RGB & ITS COMPONENTS 384-397
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 FRONT BODY SUB ASSY
(102011120900)

3
7

Page 4
 FRONT BODY SUB ASSY
(102011120900)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102011327100 A FRONT BODY FAB 1
2 101564332900 C CHANNEL FAB 4
3 101464445300 A COVER MTG BKT 2
4 101411460600 A HORN MTG BKT 1 EXISTING
5 102311526600 A U BEND PLATE 2
6 200211201100 B STAB WEARPAD CARRIER 2 EXISTING
7 101464440800 E FRONT PLATE 1 EXISTING
8 101511450000 A U BEND PLATE 3 EXISTING

Page 5
 OUTRIGGER HYD. ASSEMBLY

14 13 15

12

17 16

7 8 6 18
1

4 2

10 11

Page 6
 OUTRIGGER HYD. ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101511339400 B FOOT FAB 2
2 200211201100 B STAB WEARPAD CARRIER 2
3 924801250452 B CYL. OUTRIGGER 2
4 101542420800 C SPACER 4
5 101123201800 A PIN LOWER 2
6 901101012180 A BOLT HEX 2 M10x90, Gr - 8.8
7 901601000000 A WASHER PLAIN M10 2 M10
8 901221000000 A NUT NYLOCK 2 M10
9 101542320400 B LOWER LOCKING PIN 2
10 901501012040 A SCREW HEX 2 M10x20, Gr - 8.8
11 901611000000 A WASHER SPRING M10 2 M10
12 929200001500 A DUAL PILOT CHECK VALVE 2
13 901610800000 A WASHER SPRING 2 M8
14 901200800000 A NUT HEX M8 2
15 901100812220 A BOLT HEX 2 M8x110, Gr - 8.8
16 101241200300 A ADOPTER 1/2" X 1/2" BSP 8
17 200145400500 A DOWTY SEAL 8 1/2" BSP
18 101542421200 B STAB WEARPAD 14

Page 7
REAR FRAME SUB ASSY
(102111120900)

Page 8
 REAR FRAME SUB ASSY
(102111120900)
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 102111324100 B REAR BODY FAB. 1
2 102014448100 A COVER PLATE 1
3 101775520400 A ECU COVER 1
4 102134320000 A PRE FILTER MTG BKT FAB 1
5 102134321100 A PRE FILTER MTG BKT FAB 1
6 102133120900 A EXHAUST BKY ASSY 1
7 901500812040 A SCREW HEX M8x20 6 M8x20, Gr - 8.8
8 901600800000 A WASHER PLAIN 11 M8
9 901610800000 A WASHER SPRING 11 M8
10 102014449200 B PLATE 1
11 901501612080 A SCREW HEX 4 M16x40, Gr - 8.8
12 901611600000 A WASHER SPRING 4 M16
13 901601600000 A WASHER PLAIN 4 M16
14 102014429000 A WELD FLANGE 2
15 901111010080 A BOLT ALLEN 16 M10x40, Gr - 12.9
16 901500812050 A SCREW_HEX_M8x25 5 M8x25, Gr - 8.8

Page 9
CENTER PIVOT ASSY

6
7
4 10

5
18
9
11

12

17

16

19

1
15
16

8
14
13

Page 10
 CENTER PIVOT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102011323200 A TOWING BKT FAB 1
2 101611220000 A LOCKING PIN 2
3 901660600000 A LINCH PIN 2 EXISTING
4 102016420000 A THRUST WASHER 4
5 200113400400 B SPACING PAD 4
6 102011424800 A CENTER PIVOT PIN 2
7 901201200000 A NUT HEX 2 M12
8 901301010000 A NIPPLE GREASE 4 M10x1(90)
9 901111010060 A BOLT ALLEN 12 M10x30, Gr - 12.9
10 901101212280 A BOLT HEX 2 M12x140, Gr - 8.8
11 101414432200 C CENTER SUPPORT FLANGE 2
12 933400001200 A BEARING DIA 80 2
13 101213200700 B CRADLE PIN (40X155) 4 CURRENT PART
NO:101213200700
14 901101012150 A BOLT HEX 4 M10x75, Gr - 8.8
15 901201000000 A NUT HEX, M10 4
16 924560800340 A STEERING CYLINDER 2
(CCL-675MM , LH & RH
17 102016420100 A THRUST WASHER 3
18 102011120900 B FRONT BODY SUB ASSY 1
19 102111120900 D REAR BODY SUB ASSY 1

Page 11
 COUNTER WEIGHT INSTALLATION

3
7
4
8
5
9
9
8
6
7

10

11
12

5
14 4
1 13 3

Page 12
 COUNTER WEIGHT INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102115121700 B CWT SUB ASSY 1
2 101515329100 B LADDER FAB 1
3 901500812040 A SCREW HEX M8x20 12 M8x20, Gr - 8.8
4 901610800000 A WASHER SPRING 12 M8
5 901600800000 A WASHER PLAIN 12 M8
6 101515329000 A HANDLE FAB. 2
7 901501612100 A SCREW HEX 12 M16x50, Gr - 8.8
8 901611600000 A WASHER SPRING 12 M16
9 901601600000 A WASHER PLAIN 12 M16
10 102111120900 B REAR BODY SUB ASSY. 1
11 101564500900 B CWT LIGHT COVER LH/RH 2
12 101564501000 B FOAM STRIP 2
13 951570612072 A TRUSSS HEAD SCREW 8 M6x16
14 991600600010 A BLACK PLAIN WASHER_M-6 8 M6

Page 13
 FRONT FENDER & COVER ASSY

1
3

5
2 6

9
11

12

13
10
14
7

10

Page 14
 FRONT FENDER & COVER ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102064323700 C RH PLATFORM FAB (FRONT) 1
2 101564325600 C GUARD FAB 1
3 102064323800 D CENTER FENDER FAB 1
4 102064323600 C LH PLATFORM FAB (FRONT) 1
5 101292425800 B STICKER - ACE 1
6 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
7 901201000000 A NUT HEX, M10 26
8 901611000000 A WASHER SPRING M10 26 M10
9 901601000000 A WASHER PLAIN M10 26 M10
10 901501012050 A SCREW HEX 22 M10x25, Gr - 8.8
11 901500812060 A SCREW HEX 9 M8x30, Gr - 8.8
12 901610800000 A WASHER SPRING 9 M8
13 901600800000 A WASHER PLAIN 9 M8
14 901200800000 A NUT HEX M8 9

Page 15
 REAR FENDER & COVER ASSEMBLY

13

1
5

10 7
2
6 8

7
10

11

12

Page 16
 REAR FENDER & COVER ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102164121200 F BONNET ASSY 1
2 102164322400 C REAR FENDER FAB RH 1
3 102164121100 C REAR FENDER LH SUB ASSY 1
4 102164326900 A TOP COVER FAB 1
5 901601000000 A WASHER PLAIN M10 6 M10
6 901611000000 A WASHER SPRING M10 20 M10
7 901500812040 A SCREW HEX M8x20 6 M8x20, Gr - 8.8
8 901600800000 A WASHER PLAIN 6 M8
9 901610800000 A WASHER SPRING 6 M8
10 901501012060 A SCREW HEX 15 M10x30, Gr - 8.8
11 901601000000 - WASHER PLAIN 14 M10
12 901201000000 A NUT HEX, M10 14
13 901101012100 A BOLT HEX 6 M10x50, Gr - 8.8

Page 17
 REAR BONNET ASSEMBLY

14 8 17 5 7 6

4
3

13
1
12
11

15

18

16 10
9

Page 18
 REAR BONNET ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102164121300 F BONNET SUB ASSY 1
2 101564344800 B BACK GRILL FAB 1
3 940000006500 A BONNET RUBBER BUFFER 2
4 101564550600 A COVER PLATE 1
5 101264523800 A COVER PLATE 1
6 901500812050 A SCREW_HEX_M8x25 2 M8x25, Gr - 8.8
7 901600800000 A WASHER PLAIN 2 M8
8 901610800000 A WASHER SPRING 20 M8
9 901500612040 A SCREW HEX 12 M6x20, Gr - 8.8
10 901600600000 A WASHER PLAIN 12 M6
11 937200000100 A HANDLE 2 CAR INTERNATIONAL
12 901200600000 A HEX NUT M6 4 M6
13 901510613040 A SCREW ALLEN 4 M6x20, Gr - 12.9
14 901200800000 A NUT HEX M8 18
15 423561401600 A RUBBER BEEDING 1
16 101564501500 A EVA FOAM 1
17 901550812050 A SCREW FLANGE HEX 28 M8x25, Gr - 8.8
18 101564550700 B COOLANT BOTTLE MTG. BKT 1

Page 19
 CABIN ASSEMBLY

2 13
8
15
3 16
6 7

10
11

12
1

14

Page 20
CABIN ASSEMBLY

Page 21
CABIN SUB ASSEMBLY

Page 22
CABIN SUB ASSEMBLY

Page 23
 AC-CABIN ASSEMBLY

7
9
12

11
8
10 13

9
4
14
6

3
1

Page 24
AC-CABIN ASSEMBLY

Page 25
 AC-CABIN SUB ASSEMBLY

25

20

36 18
8
31 2 7
37

19
38
1

40
9
30
33

4
5
6
39 32 26

34

19

17
35

28
16
10
29 14 11
44 15
43 24
11
23 22
12
27 13 21
3 13 13 41
11
42
11 16

Page 26
 AC-CABIN SUB ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101563334500 F AC CABIN FRAME FAB 1
2 101571421200 C WIRING HARNESS CABIN 1 EXISTING
3 101563129200 G CABIN DOOR ASSY 1
4 901600600000 A WASHER PLAIN 3 M6
5 901500612040 A SCREW HEX 3 M6x20, Gr - 8.8
6 101563477300 B SIDE GLASS 1
7 101563477400 C SIDE GLASS 1
8 101563477500 C LH SPLIT GLASS 1
9 101563477600 A COVER PLATE 1
10 101563466600 D FRONT COVER 1
11 901600800000 A WASHER PLAIN 15 M8
12 901610800000 A WASHER SPRING 11 M8
13 901500812050 A SCREW_HEX_M8x25 17 M8x25, Gr - 8.8
14 101563446500 A PLATE 1 EXISTING
15 901500812030 A SCREW_HEX_M8x15 2 M8x15, Gr - 8.8
16 901200800000 A NUT HEX M8 9
17 101563468200 A BEND SHEET 1
18 101563522600 D ROOF CARPET 1
19 101563477900 D FRONT GLASS 1
20 101563478000 C SIDE GLASS 1
21 901230810000 A WELD NUT M8 2 M8
22 101554320700 D MASTER CYL. COVER FAB 1
23 200363460300 A STRIKER PIN. 1
24 901221200000 A NUT NYLOCK 1 M12
25 936100001100 A DRIVER SEAT 1 MAJESTIC SEATS
(INDIA)
26 101563471800 B FUSE BOX PLATE 1
27 101563129100 B ACCLERATOR PEDAL BKT 1
28 901500612070 A SCREW HEX 1 M6x35, Gr - 8.8
29 101563477000 B DOOR WINDOW GLASS 1
30 101563476700 A SPACER 1
31 101563484200 B REAR SLIDING WINDOW 1
32 101563484000 B SLIDING WINDIW LH 1
33 101563333800 A HINGE ASSY. 2
34 901560812060 A COUNTERSUNK SCREW 8 M8x30, Gr - 8.8
35 101461406900 A SIDE DOOR LOCK BKT 1
36 101572120100 A BEACON LIGHT 1
INSTALLATION
37 101563466200 A WINDOW FRAME 1
38 101563466300 A WINDOW GLASS 1
39 101563485500 A GASKET FRONT WIPER 1
40 101275420500 A WIPER MOTOR (015) 12V H.D. 1
41 101563331800 A CABIN GUARD FAB (FRONT) 1
42 931720000104 A ACCLERATOR PEDAL 1
43 101254420300 A PIN 1 EXISTING
44 101254321000 C CLUTCH PEDAL FAB 1

Page 27
 AC-INSTALLATION ASSEMBLY

5
14 2
9 10
13

11 5

12 4

1
7
8 6
3

Page 28
 AC-INSTALLATION ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101563130901 A AC COMPRESSOR 1
2 101531423300 D CRANK PULLEY AC 1
COMPRESSOR
3 901501012080 A SCREW HEX 3 M10x40, Gr - 8.8
4 101531423200 C ADOPTER PLATE CRANK 1
COMPREESOR PULLEY
5 901111010070 A BOLT ALLEN 8 M10x35, Gr - 12.9
6 101531321600 C AC COMPRESSOR MTG BKT 1
7 101531322200 B AC TENSIONER BKT. 1
8 101531321400 C TIE ROD M12 COMPRESSOR 1
LOCK
9 101531524300 A CHECK NUT 1
10 101531524200 A ADJUSTING NUT 1
11 901101012240 A BOLT HEX 2 M10x120, Gr - 8.8
12 901221000000 A NUT NYLOCK 2 M10
13 901222000000 A NUT NYLOCK 2 M20
14 101563130930 A AC BELT 1

Page 29
 AC KIT WESTERN COOL

NG CABIN AC KIT WESTERN COOL (ACE PART NO. 101563130900/A)

WCB AC. FOR F150 Model No.8D-ST 280AP

S.NO. ACE PART REV. DESCRIPTION QTY. MADE BY IMGAE

NO.

8D-ST 280AP -
1100 MAHLE/D
1 101563130901 A 1
COMPRESOR ELPHI
(108 CC)

8D-ST 280AP -
1300 DISCHARGE
3 101563130903 B 1 BAIN
HOSE 1. (COM to
JOINT) 13.5ft

8D-ST 280AP -
1400 SUCTION
4 101563130904 B 1 BAIN
HOSE 1.(COM TO
JOINT) 19.5 ft

8D-ST-280AP -
1500 SUCTION
5 101563130905 A 1 BAIN
HOSE 2. ( JOINT
TO FRP)10 FT

8D-ST-280AP -
1600 SUCTION
6 101563130906 A 1 BAIN
TUBE 3. (FRP TO
COIL) 10 ft

8D-ST-280AP -
1700 LIQUID
7 101563130907 A 1 BAIN
TUBE 1 (COND.
TO JOINT) 3ft

Page 30
 AC KIT WESTERN COOL

NG CABIN AC KIT WESTERN COOL (ACE PART NO. 101563130900/A)

WCB AC. FOR F150 Model No.8D-ST 280AP

S.NO. ACE PART REV. DESCRIPTION QTY. MADE BY IMGAE

NO.

8D-ST-280AP -
1800 LIQUID
8 101563130908 A 1 HINDALCO
TUBE 2 HP (JOINT
TO FRP)

8D-ST-Z80AP -
1900 LIQUID
9 101563130909 A 1 HINDALCO
TUBE (COIL TO
FRP)

8D-ST-280AP -
10 101563130910 A 2000 DISCHARGE 1 HINDALCO
TUBE 2

BD-ST-280AP -
2100 MOTHER
11 101563130911 A 4
VENTILATION SONS TYPE
GRILL EACH

8D-ST-280AP -
12 101563130912 A 2200 FILTER 1 WBC
ASSEMBLY

Page 31
AC KIT WESTERN COOL

Page 32
AC KIT WESTERN COOL

Page 33
AC KIT WESTERN COOL

Page 34
AC KIT WESTERN COOL

Page 35
AC KIT WESTERN COOL

Page 36
AC KIT WESTERN COOL

Page 37
 TYRE GUARD ASSY

6
8
7
5

Page 38
 TYRE GUARD ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102064328600 A REAR TYRE GUARD FAB RH 1
2 102064328500 A REAR TYRE GUARD FAB LH 1
3 102064324400 C FRONT TYRE GUARD FAB LH 1
4 102064324500 B FRONT TYRE GUARD FAB RH 1
5 901501012070 A SCREW HEX 16 M10x35, Gr - 8.8
6 901201000000 A NUT HEX, M10 16
7 901611000000 A WASHER SPRING M10 16 M10
8 901601000000 A WASHER PLAIN M10 16 M10

Page 39
 BOOM ASSY COMPLETE

14
35

34 27
13
2
2 4

27

26

25

2
41
19
44 20

43

42

45 29 6

40

1
5

38 7
22 37
21
28 24

17

18

23
36
16
15
33 16
10
9 16
32
11
31

30

23
12
39

Page 40
 BOOM ASSY COMPLETE

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102021122000 M MAIN BOOM ASSY 1
2 102022121400 D FIRST EXTN ASSY 1
3 102023121400 B SECOND EXTN ASSY FP 1
4 102024121300 E MANUAL EXTN ASSY 1
5 101521131000 G SNATCH BLOCK ASSY-6F 1
6 924801003972 A EXTN CYLl 1
7 101521131700 B ROLLER BKT ASSY 1
8 901661700000 A LINCH PIN 1
9 101521426500 C WIRE ROPE 1 Ø 10 mm (6x37 S.C) 7 mtr
WITH THIMBLE
10 101221402600 A SHAKLE 1 EXISTING
11 101221219900 A PIN 1 EXISTING DIA 50 X180
12 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
13 101221325100 C ROPE PULLEY BKT 1 EXISTING
14 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812,
101221200800/A
15 901602000000 A WASHER PLAIN 2 M20 EXISTING
16 901202000000 A NUT HEX 6 M20
17 901660600000 A LINCH PIN 2
18 101121201400 B SOLID THIMBLE 2
19 101521422300 A PIN EXTN CYL 1
20 930402502000 A EXTERNAL CIRCLIP 2 DIA 40 x 2.5 N IS:3075
21 102321424500 A ROPE 2 DIA 13 X 17 mtr WIRE
ROPE
22 101221402100 B U CLAMP ASSY 12 ABUCLAMP1300
23 101621426100 A ROPE WINCH 1 DIA13X95M (STEEL
CORE) ANTI TWIST
24 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9
25 901600800000 A WASHER PLAIN 5 M8
26 901610800000 A WASHER SPRING 5 M8
27 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
28 101128200400 A LOCKING PIN 2
29 101521527600 A SHIM 2
30 101627120000 A HOOK ASSY 16T 1 HOOK ASSY. 16TON

Page 41
 BOOM ASSY COMPLETE

14
35

34 27
13
2
2 4

27

26

25

2
41
19
44 20

43

42

45 29 6

40

1
5

38 7
22 37
21
28 24

17

18

23
36
16
15
33 16
10
9 16
32
11
31

30

23
12
39

Page 42
 BOOM ASSY COMPLETE

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

31 101221421600 A HOOK PIN 1
32 901101212180 A BOLT HEX 1 M12x90, Gr - 8.8
33 901201200000 A NUT HEX 1 M12
34 101228400400 C BUSH 1 REF NO. ANBAM3-1212
35 101228400300 E PULLEY 1 REF NO. ANBAM3-1012
36 101121201300 D TIE ROD 2
37 901611000000 A WASHER SPRING 6 M10
38 101128200500 B ROPE CLAMP 2
39 101521446700 A SOLID THIMBLE 1
40 101623423300 B LOCKING PIN 1
41 929100002800 A WINCH ASSY 1 3.5 T/140 mtr ROPE &
ROPE TENSIONER
42 901601600000 A WASHER PLAIN 4 M16
43 901611600000 A WASHER SPRING 4 M16
44 901101612160 A BOLT HEX 4 M16x80, Gr - 8.8
45 901221600000 A NUT NYLOCK 4 M16

Page 43
 MAIN BOOM ASSY

18

7
6

15 4
14 3
13

9 17 2

10 6
11
12 7

16

Page 44
 MAIN BOOM ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102021323500 N MAIN BOOM FAB 1
2 101521454600 A BOTTOM WEARPAD 2
3 901560612050 - COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
4 101121404500 B WEARPAD 1
5 101021403000 A SPACER WEAR PAD 1
6 901600800000 A WASHER PLAIN 6 M8
7 901610800000 A WASHER SPRING 6 M8
8 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
9 101122401200 B WEARPAD 2
10 101021401900 A WEARPAD CARRIER 2
11 901201600000 A NUT HEX 2 M16
12 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
13 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
14 901611000000 A WASHER SPRING 6 M10
15 901601000000 A WASHER PLAIN 6 M10
16 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
17 901301000000 A NIPPLE GREASE 1 M10x1
18 101121402100 D RETAINER WEARPAD 2 EXISTING

Page 45
 FIRST EXT ASSY

47
2
13 46
10
11

12 5
8 7
9 8
9 1
14 10
7 11
4
12 6
14 5
13
21
6
20
23
22
19

18

29
17 28
27
16 25
26 30

15 25 31
24

32 33
38
39
40 34
8
41 37 35
9 14
14 8 37 36
38
41 39 42
40
43

44

34
35
45

Page 46
 FIRST EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102022321800 D FIRST EXTN FAB 1
2 101522434400 A TOP NYLON PAD FE 1
3 901560812060 A COUNTERSUNK SCREW 6 M8x30, Gr - 8.8
4 101122400800 A SHIM 2 (100X50X1)
5 101022401400 B WEAR PAD 4 100X50X13
6 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8
7 101622421300 B PIN 2
8 901521012070 A SCREW GRUB 4 M10x35, Gr - 8.8
9 101022201100 A SPACER 4
10 101122200500 B PULLEY 2
11 933100000500 A GROVED BALL BEARING 2 6215-2RS1
12 101122200700 A ROPE BOSS SHEAVE 2
13 901222200000 A NUT NYLOCK 2 M22
14 901612400000 A WASHER SPRING 4 M24
15 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
16 101022402600 B WEARPAD 1
17 101022402500 C SPACER WEAR PAD 1
18 101222320100 A ROPE RETAINER BKT 1
19 901600800000 A WASHER PLAIN 2 M8
20 901610800000 A WASHER SPRING 2 M8
21 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
22 101621220200 A LOCKING PIN 1 EXISTING
23 901660600000 A LINCH PIN 1
24 101126200100 B SPACER 5 1 EXISTING
25 930110401000 - INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
(PART-2)
26 101022201600 B TOP PULLEY 1
27 933100001800 - BALL BEARING 1 6310-2RS1
28 101126200200 C SPACER 26 1
29 101122200900 A PIN 1
30 901221000000 A NUT NYLOCK 1 M10

Page 47
 FIRST EXT ASSY

47
2
13 46
10
11

12 5
8 7
9 8
9 1
14 10
7 11
4
12 6
14 5
13
21
6
20
23
22
19

18

29
17 28
27
16 25
26 30

15 25 31
24

32 33
38
39
40 34
8
41 37 35
9 14
14 8 37 36
38
41 39 42
40
43

44

34
35
45

Page 48
 FIRST EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

31 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
32 101521454700 A BOTTOM WEAR PAD 2
33 101521454800 A RETAINER WEARPAD 1
34 901601000000 A WASHER PLAIN 8 M10
35 901611000000 A WASHER SPRING 8 M10
36 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
37 101122401600 A SHIM 4 140X50X1
38 101022200500 B PULLEY 2
39 933100001200 - BALL BEARING 2 6013
40 101022200600 B TAPPED BOSS 2
41 901502412080 - SCREW HEX 2 M24x40, Gr - 8.8
42 101222419900 B WEAR PAD 2
43 101022401300 B WEARPAD CARRIER 2
44 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
45 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
46 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
47 901200800000 A NUT HEX 2 M8X1.25P

Page 49
 SECOND EXT ASSY

5
4
7
3
8

10

11

1
15

19 14

20 16 13

21 17 12

18

22
23
24
32
25
33 29
27
30 26

21

21 20
20
28
31

Page 50
 SECOND EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102023321800 B SECOND EXTN FAB 1
2 101623422300 A PULLEY 1 EXISTING
3 933100001200 A BALL BEARING 1 6013
4 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075
(PART-1)
5 101523431400 A TOP NYLON PAD SE 1
6 901561013050 A COUNTERSUNK SCREW 6 M10x25, Gr - 8.8
7 101122401300 B WEAR PAD 4 100X50X10
8 901560612060 A COUNTERSUNK SCREW 4 M6x30, Gr - 8.8
9 101122400800 A SHIM 2 (100X50X1)
10 101122400900 A SHIM 2 (100X50X3)
11 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
12 101623220000 B PULLEY 1 EXISTING
13 933100004800 A BALL BEARING 1 6205-2RSL
14 930252002000 A EXTERNAL CIRCLIP 1 DIA 25 x 2 N IS:3075
(PART-1)
15 101623220100 B PIN 1 EXISTING
16 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
17 901610800000 A WASHER SPRING 2 M8
18 901600800000 A WASHER PLAIN 2 M8
19 901101012050 A BOLT HEX 2 M10x25, Gr - 8.8
20 901611000000 A WASHER SPRING 10 M10
21 901601000000 A WASHER PLAIN 10 M10
22 101021403000 A SPACER WEAR PAD 1
23 101121404500 B WEARPAD 1
24 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
25 101523424100 A WELD BLOCK S/E 1
26 101521454700 A BOTTOM WEAR PAD 2
27 101521454800 A RETAINER WEARPAD 1
28 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
29 101122401200 B WEARPAD 2
30 101021401900 A WEARPAD CARRIER 2
31 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
32 901201600000 A NUT HEX 2 M16
33 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8

Page 51
 MANUAL EXT ASSY

25

19

17 21
10
2 7
3 24
23

6 22
7
20
20

11
15
12 14
18
13
7
20 16
23 4
24 1
7
9
8
6
20
7
5

Page 52
 MANUAL EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102024321600 E MANUAL EXTN FAB 1
2 101122401300 B WEAR PAD 2 100X50X10
3 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
4 101624421400 A PIN LOWER 1
5 101023200400 A SPACER 10mm 3
6 101126200800 C 14XW 4
7 101223423100 D THRUST WASHER 8 REF NO: AMPBA0200
8 901300600000 A NIPPLE GREASE 3 M6x1
9 101623422700 B SPACER7 2
10 101123200800 A SPACER 1
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
13 901221000000 A NUT NYLOCK 2 M10
14 901600800000 A WASHER PLAIN 1 M8
15 901610800000 A WASHER SPRING 1 M8
16 901660600000 A LINCH PIN 1
17 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
18 101123201300 C PIN 1
19 101022401500 B WEARPAD 2
20 933100001000 A DEEP GROOVE BALL BEARING 8 16010
21 101624421300 A PIN UPPER 1
22 101223423200 A SPACER UPPER 1
23 101126200100 B SPACER 5 4
24 930802501000 A INTERNAL CIRCLIP 8 DIA 80 x 2.5 N IS:3075
25 901560812060 - COUNTERSUNK SCREW 4 M8x30, Gr - 8.8

Page 53
 SNATCH BLOCK ASSEMBLY
(6-FALL)

7
6
10
8
9
3
10
4
17
1
2

14

15
13

6 12
16 10
5 8
9 11

Page 54
 SNATCH BLOCK ASSEMBLY
(6-FALL)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102326319900 C SNATCH BLOCK FAB-6F 1
2 101526422000 A PIN 1
3 101526422100 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20 EXISTING
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 101526421600 A PULLEY 3 EXISTING
7 901400400000 A SPLIT PIN 4 SUITABLE FOR DIA 4 x 5
0 LG
8 933100001100 - BALL BEARING 6 6010-2RS1 EXISTING
9 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N IS:3075
10 101126200100 B SPACER 5 5 EXISTING
11 102026420300 A HOOK 16 T 1 REF. NO - APBA12-011
12 933500001400 A THRUST BALL BRG 51214 1
13 102026420200 A HOOK NUT 1
14 102026420400 A SPRING DOWEL 1 DIA 10, LONG 130 , C
-DOWEL
15 901300600000 A NIPPLE GREASE 1 M6x1
16 901201000000 A NUT HEX 1 M10
17 101123201700 A SPACER 4 EXISTING

Page 55
 COMPLETE BOOM ASSY NON SLOTTED
(FREE FALL WINCH4P)

10

14 3

9 15

11 49
12 2
5
13

33
1
34 35
30
31
32
33
16 34
36
17
7

47 46 38
43 37
8
39

29
28
40

42
18 41
41

23
45
41

22
26
25 19
44
24 20
48
21

27
25
24

Page 56
 COMPLETE BOOM ASSY NON SLOTTED
(FREE FALL WINCH4P)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102021123500 L MAIN BOOM ASSY 1
2 102022121800 F FIRST EXTN ASSY 1
3 102023121800 D SECOND EXTN ASSY FP 1
4 102024121400 D MANUAL EXTN ASSY 1
5 929100002700 HYDRAULIC WINCH 4 TON 1
J004805W
6 929100002800 A WINCH ASSY 1 3.5 T/140 mtr ROPE &
ROPE TENSIONER
7 924801003970 A EXTN CYL 1
8 101521131000 G SNATCH BLOCK ASSY-6F 1 S.NO.
9 901101612160 A BOLT HEX 4 M16x80, Gr - 8.8 31
10 901102412150 A BOLT HEX M24x90 4 32
11 901611600000 - WASHER SPRING 4 M16 33
12 901601600000 A WASHER PLAIN 4 M16 34
13 901221600000 A NUT NYLOCK 4 M16 35
14 901612400000 A WASHER SPRING 4 M24
15 901602400000 A WASHER PLAIN 4 M24 36
16 101521422300 A PIN EXTN CYL 1 37
17 930402502000 - EXTERNAL CIRCLIP 2 DIA 40 x 2.5 N IS:3075 38
18 101521131700 B ROLLER BKT ASSY 1 39
19 901611000000 A WASHER SPRING 6 M10 40
20 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9 41
21 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412 42
22 101221402600 A SHAKLE 1 EXISTING 43
23 101627120000 A HOOK ASSY 16T 1 HOOK ASSY. 16TON 44
24 101221421600 A HOOK PIN 2
45
25 901101212180 A BOLT HEX 2 M12x90, Gr - 8.8
26 901201200000 A NUT HEX 1 M12 46
27 901221000000 A NUT NYLOCK 1 M10
28 101623423300 B LOCKING PIN 1 47
29 901661700000 A LINCH PIN 1 48
30 101221325100 C ROPE PULLEY BKT 1 EXISTING 49

Page 57
 COMPLETE BOOM ASSY NON SLOTTED
(FREE FALL WINCH4P)

10

14 3

9 15

11 49
12 2
5
13

33
1
34 35
30
31
32
33
16 34
36
17
7

47 46 38
43 37
8
39

29
28
40

42
18 41
41

23
45
41

22
26
25 19
44
24 20
48
21

27
25
24

Page 58
E&
COMPLETE BOOM ASSY NON SLOTTED
(FREE FALL WINCH4P)
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
31 101228400300 E PULLEY 1 REF NO. ANBAM3-1012
32 101228400400 C BUSH 1 REF NO. ANBAM3-1212
33 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
34 901610800000 A WASHER SPRING 2 M8
35 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812,
101221200800/A
36 901600800000 A WASHER PLAIN 2 M8
37 101128200400 A LOCKING PIN 2
075 38 901660600000 A LINCH PIN 2
39 101121201400 B SOLID THIMBLE 2
40 101121201300 D TIE ROD 2
41 901202000000 A NUT HEX 6 M20
3412 42 901602000000 A WASHER PLAIN 2 M20 EXISTING
43 101221402100 B U CLAMP ASSY 12 ABUCLAMP1300
ON 44 101621426100 A ROPE WINCH 1 DIA13X95M (STEEL
CORE) ANTI TWIST
45 101521426500 C WIRE ROPE 1 Ø 10 mm (6x37 S.C) 7 mtr
WITH THIMBLE
46 102321424500 A ROPE 2 DIA 13 X 17 mtr WIRE
ROPE
47 101128200500 B ROPE CLAMP 2
48 101521446700 A SOLID THIMBLE 1
49 901222400000 - - 4 M24

Page 59
MAIN BOOM ASSY NON SLOTTED FREE FALL

18

7
1

17
16 8
15

11 20
9
12 5
13 10
6
14
19

Page 60
MAIN BOOM ASSY NON SLOTTED FREE FALL
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 102021324900 L MAIN BOOM FAB 1
2 901560612050 - COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
3 101021403000 A SPACER WEAR PAD 1
4 101121404500 B WEARPAD 1
5 901600800000 A WASHER PLAIN 6 M8
6 901610800000 A WASHER SPRING 6 M8
7 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
8 101521143100 A BOTTOM PAD ASSY MB 2
9 901601000000 - WASHER PLAIN 4 M10
10 901501012080 A SCREW HEX 4 M10x40, Gr - 8.8
11 101122401200 B WEARPAD 2
12 101021401900 A WEARPAD CARRIER 2
13 901201600000 A NUT HEX 2 M16
14 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
15 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
16 901611000000 A WASHER SPRING 6 M10
17 901601000000 A WASHER PLAIN 6 M10
18 901301000000 A NIPPLE GREASE 1 M10x1
19 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
20 101121402100 D RETAINER WEARPAD 2 EXISTING
21* 901611000000 A WASHER SPRING 4 M10

Page 61
 FIRST EXT ASSEMBLY

2
3
4
11 5
6
10 7
8
13
12 9

5
8
6
7 1
3
2
14
15
15 39
16
16 45
44

43

46 42 19 18 17
20
47
41 21
22
40
23

3
6
7
24
25 34
26 35
33
24
7
35 38
6
3 36
29 30
27
28 36
31
23
30
37
30 31

31 37
32

Page 62
 FIRST EXT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102022322700 G FIRST EXTN FAB 1
2 101622421300 B PIN 2
3 901612400000 - WASHER SPRING 4 M24
4 101122200500 B PULLEY 2
5 933100000500 - GROVED BALL BEARING 2 6215-2RS1
6 101022201100 A SPACER 4
7 901521012070 - SCREW GRUB 4 M10x35, Gr - 8.8
8 101122200700 A ROPE BOSS SHEAVE 2
9 901222200000 - NUT NYLOCK 2 M22
10 101522434400 A TOP NYLON PAD FE 1
11 901560812060 - COUNTERSUNK SCREW 6 M8x30, Gr - 8.8
12 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
13 901200800000 A NUT HEX 2 M8X1.25P
14 101122400800 A SHIM 2 (100X50X1)
15 101022401400 B WEAR PAD 4 100X50X13
16 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8 S
17 101122200900 A PIN 1
18 101126200100 B SPACER 5 1 EXISTING
19 101126200200 C SPACER 26 1
20 101022201600 B TOP PULLEY 1
21 930110401000 - INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
(PART-2)
22 933100001800 - BALL BEARING 1 6310-2RS1
23 901502412080 - SCREW HEX 2 M24x40, Gr - 8.8
24 101022200600 B TAPPED BOSS 2
25 101022200500 B PULLEY 2
26 933100001200 - BALL BEARING 2 6013
27 101222419900 B WEAR PAD 2
28 101022401300 B WEARPAD CARRIER 2
29 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
30 901601000000 A WASHER PLAIN 12 M10
31 901611000000 A WASHER SPRING 12 M10

Page 63
 FIRST EXT ASSEMBLY

2
3
4
11 5
6
10 7
8
13
12 9

5
8
6
7 1
3
2
14
15
15 39
16
16 45
44

43

46 42 19 18 17
20
47
41 21
22
40
23

3
6
7
24
25 34
26 35
33
24
7
35 38
6
3 36
29 30
27
28 36
31
23
30
37
30 31

31 37
32

Page 64
 FIRST EXT ASSEMBLY
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
32 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
33 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
34 901221000000 A NUT NYLOCK 1 M10
35 101522129000 A BOTTOM PAD ASSY 2
075 36 101122401600 B SHIM 4 140X50X1
37 901501012070 - SCREW HEX 6 M10x35, Gr - 8.8
38 101521454800 A RETAINER WEARPAD 1
39 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
40 901560612060 - COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
41 101022402600 B WEARPAD 1
42 101022402500 C SPACER WEAR PAD 1
43 101222320100 A ROPE RETAINER BKT 1
44 901600800000 A WASHER PLAIN 2 M8
45 901610800000 A WASHER SPRING 2 M8
46 101621220200 A LOCKING PIN 1 EXISTING
47 901660600000 A LINCH PIN 1

Page 65
 SECOND EXT ASSEMBLY

5
4
9
3
11
2

10

19 15

20
18 14
21
17 13

16
12

29 30

32

22
27 31
23
26
21
25

20
21
20 28
24

Page 66
 SECOND EXT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102023322500 E SECOND EXTN FAB 1
2 101623422300 A PULLEY 1 EXISTING
3 933100001200 - BALL BEARING 1 6013
4 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075
(PART-1)
5 101523431400 A TOP NYLON PAD SE 1
6 901561013050 A COUNTERSUNK SCREW 6 M10x25, Gr - 8.8
7 101122400800 A SHIM 2 (100X50X1)
8 101122400900 A SHIM 2 (100X50X3)
9 101122401300 B WEAR PAD 4 100X50X10
10 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
11 901560612060 - COUNTERSUNK SCREW 4 M6x30, Gr - 8.8
12 101623220000 B PULLEY 1 EXISTING
13 933100004800 A BALL BEARING 1 6205-2RSL
14 930252002000 - EXTERNAL CIRCLIP 1 DIA 25 x 2 N IS:3075
(PART-1)
15 101623220100 B PIN 1 EXISTING
16 901600800000 A WASHER PLAIN 2 M8
17 901610800000 A WASHER SPRING 2 M8
18 901500812050 - SCREW HEX 2 M8x25, Gr - 8.8
19 901101012050 A BOLT HEX 2 M10x25, Gr - 8.8
20 901611000000 - WASHER SPRING 10 M10
21 901601000000 A WASHER PLAIN 14 M10
22 101122401200 B WEARPAD 2
23 101021401900 A WEARPAD CARRIER 2
24 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
25 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
26 901201600000 A NUT HEX 2 M16
27 101521454800 A RETAINER WEARPAD 1
28 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
29 101021403000 A SPACER WEAR PAD 1
30 101121404500 B WEARPAD 1
31 101523424100 A WELD BLOCK S/E 1
32 901560612050 - COUNTERSUNK SCREW 2 M6x25, Gr - 8.8

Page 67
 MANUAL EXT ASSEMBLY

3
4
1

19

12
16 15 14
17
11
18
13

20 6
7
9

7
6
5 6
6
9
7
8
7
6 5 21
6 6
5 7
10 8
7 23
9
22

11
12

Page 68
 MANUAL EXT ASSEMBLY
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 102024321800 D MANUAL EXTN FAB 1
2 101022401500 A WEARPAD 2 EXISTING
3 101122401300 A WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
5 101123201700 A SPACER 5 EXISTING
6 930802501000 A INTERNAL CIRCLIP 8 DIA 80 x 2.5 N IS:3075
7 933100001100 - BALL BEARING 8 6010-2RS1 EXISTING
8 101126200100 B SPACER 5 4 EXISTING
9 101526421600 A PULLEY 4 EXISTING
10 101624421400 A PIN LOWER 1
11 901221000000 A NUT NYLOCK 2 M10
12 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
13 101624421300 A PIN UPPER 1
14 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
15 901610800000 A WASHER SPRING 1 M8
16 901600800000 A WASHER PLAIN 1 M8
17 101123201300 C PIN 1
18 901660600000 A LINCH PIN 1
19 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
20 101526421800 B SPACER UPPER 1
21 102025220400 A PIN DIA 60X252 2 EXISTING
22 901101012160 - BOLT HEX 2 M10x80, Gr - 8.8
23 901201000000 A NUT HEX 2 M10

Page 69
FREE FALL JIB BRACKET ASSLY

6
5
12
11
8
2
3 13 7
9
6 4
5

10

Page 70
 FREE FALL JIB BRACKET ASSLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102025319900 E JIB BKT FAB 1
2 102025220500 B PULLEY 2
3 102025220300 A PIN DIA 70X165 2
4 102025220100 B SPACER 4
5 901601200000 A WASHER PLAIN 4 M12
6 901101212200 A BOLT HEX 4 M12x100, Gr - 8.8
7 901602000000 A WASHER PLAIN 4 M20
8 102025220000 A ROPE GAURD PIN 2
9 933100008500 A BEARING 6214 ZZ SKF 4
10 901201200000 A NUT HEX 2 M12
11 102025220400 A PIN DIA 60X252 2
12 901201000000 A NUT HEX 2 M10
13 930125401000 A INTERNAL CIRCLIP 2 DIA 125 x 4 N IS:3075

Page 71
 AIR INTAKE SYSTEM

6
1

2
12
3

15 4

13 5

14
8

8
11

10
9

Page 72
 AIR INTAKE SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 931710064800 A AIR FILTER ASSY 1
2 102132320700 A AIR CLEANER MOUNTING FAB 1
3 901600800000 A WASHER PLAIN 4 M8
4 901610800000 A WASHER SPRING 4 M8
5 901500812050 A SCREW_HEX_M8x25 4 M8x25, Gr - 8.8
6 955401101300 A WORM DRIVE CLAMP 1 SIZE TYPE 130A
7 102132320900 A AIR INTAKE FAB 1
8 955400801000 A WORM DRIVE CLAMP 2 SIZE TYPE 100A
9 101732425300 A AIR INTAKE HOSE 1
10 955400700900 A WORM DRIVE CLAMP 1 SIZE TYPE-90A
11 101585424300 B COMPRESSOR PIPE 1
12 931710065800 A HOSE REDUCER ELBOW 1
13 901601000000 A WASHER PLAIN M10 2 M10
14 901611000000 A WASHER SPRING M10 2 M10
15 901501012060 A SCREW HEX 2 M10x30, Gr - 8.8

Page 73
 EXHAUST SYSTEM

3
7
8
6
9
1
4
2

10

12

13
11
5

Page 74
 EXHAUST SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102133321700 A EXHAUST PIPE FAB 1 102133320400
-OLD
2 931710033900 A AFTER TREATMENT SYSTEM 1
ASSY
3 102133420900 A EXHAUST TAIL PIPE 1
4 901101012090 A BOLT HEX 3 M10x45, Gr - 8.8
5 901501012060 A SCREW HEX 14 M10x30, Gr - 8.8
6 901601000000 A WASHER PLAIN M10 16 M10
7 901611000000 A WASHER SPRING M10 16 M10
8 901201000000 A NUT HEX, M10 3
9 102133120800 A EATS COVER ASSY 1
10 931590000700 A DOC CLAMP 1
11 901501212070 A SCREW HEX 6 M12x35, Gr - 8.8
12 901601200000 A WASHER PLAIN 6 M12
13 901611200000 A WASHER SPRING 6 M12

Page 75
FUEL TANK INSTALLATION

13
12
7
11
5 6 8
8
4 9
9

10
3 10

12

13

2
15

14

20

19

16
1
17

18

Page 76
 FUEL TANK INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102134321000 A FUEL TANK FAB 1
2 101434421100 A FUEL FLOAT 1 EXISTING
3 101534422000 A COVER PLATE 1 EXISTING
4 901610500000 A WASHER SPRING 2 M5
5 901500512030 A SCREW HEX M5x16 2 M5x16, Gr - 8.8
6 102134320700 A FUEL HOSE COVER FAB 1
7 901500812040 A SCREW HEX M8x20 3 M8x20, Gr - 8.8
8 901600800000 A WASHER PLAIN 9 M8
9 901610800000 A WASHER SPRING 9 M8
10 101546322700 D FUEL SUCTION COVER ASSY 1 EXISTING
11 901500812030 A SCREW_HEX_M8x15 6 M8x15, Gr - 8.8
12 901131430000 A BOLT BENJO 2 M14x1.5
13 901681420000 A COPPER WASHER 2 14X20X1.5
14 922600001200 A BREATHER 1 MINTOR, TSS0M
15 102034320500 A RETURN PIPE FAB 1
16 101214401900 A WASHER 4
17 901611200000 A WASHER SPRING 4 M12
18 901501212100 A SCREW HEX M12X50 GR. 8.8 4 M12x50, Gr - 8.8
19 101834521200 A STRAINER 1 EXISTING
20 101834419900 A FUEL CAP 1

Page 77
 FUEL LINE INSTALLATION

2 3

1
5

Page 78
 FUEL LINE INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102134120100 B FUEL FEED PIPE1 1
2 102134120200 B FUEL FEED PIPE 2 1
3 102134120300 B FUEL FEED PIPE 3 1
4 102134120400 B FUEL FEED PIPE 4 1
5 102134120500 B FUEL RETURN PIPE 1

Page 79
COOLING SYSTEM

17

16 5

18 1
11
2
8
13

16 9

12 16 10
19 3
7 4 18
15
16
14

Page 80
 COOLING SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 955300014600 A RADIATOR WITH COOLING 1
ASSY
2 102335420200 B HOSE CAC INLET TO TC PIPE 1
3 101535429100 B HOSE ENGINE OUTLET PIPE 1
TO RADIATOR INLET
4 102335319900 A COOLING PIPE FAB 1
5 102335420300 B HOSE RADIATOR INLET 1
6 102135419900 B PFM HOSE 1
7 101535428500 B HOSE TURBO TO CAC PIPE 1
8 101535429000 B HOSE ENGINE OUTLET TO 1
RADIATOR INLET PIPE
9 101035301900 A PLAIN WASHER 8 50X15X1.5
10 101035401900 A RUBBER PAD 4
11 102335420100 B CAC INLET PIPE 1
12 955400550750 A HOSE CLAMP 1 SIZE TYPE: 70A, 2-1/4"
13 901101012100 A BOLT HEX 4 M10x50, Gr - 8.8
14 901221000000 A NUT NYLOCK 4 M10
15 901601000000 - WASHER PLAIN 8 M10
16 955400550750 A HOSE CLAMP 5 SIZE TYPE: 70A, 2-1/4"
17 996100013470 A HOSE CLAMP 1 SIZE TYPE: 2"
18 955400320450 A WORM DRIVE HOSE 3 SIZE TYPE 100A
CLAMP-45A
19 102132320500 C TC PIPE CLAMP FAB 1

Page 81
UREA TANK INSTALATION

4
7
7 6
6 5
5

11

4
2
3

10
9
8

Page 82
 UREA TANK INSTALATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102135319900 A UREA TANK MTG FAB 2
2 102135420000 B BOTTOM COVER 1
3 901501212050 A SCREW HEX 9 M12x25, Gr - 8.8
4 901201205000 A NUT HEX 13 M12X1.75 RH
5 901501212070 A SCREW HEX 8 M12x35, Gr - 8.8
6 901611200000 A WASHER SPRING 8 M12
7 901601200000 A WASHER PLAIN 8 M12
8 901501012050 A SCREW HEX 2 M10x25, Gr - 8.8
9 901611000000 A WASHER SPRING M10 2 M10
10 901601000000 A WASHER PLAIN M10 2 M10
11 931710037600 A UREA TANK ASSY WITH 1
BRACKET

Page 83
 TYRE ASSEMBLY 12.00X20.00

Page 84
 TYRE ASSEMBLY 12.00X20.00

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 960100001220 A NYL. TYRE 12.00X20 8
2 960300001220 A FLAP 12.00X20 8
3 960200001220 A TUBE 12.00X20 8
4 960400007000 A WHEEL RIM-7.75 X 20, PCD335X10 HOLE (OUTER) 8
5 960400002800 A RIM (11X20) 8
6 102082519900 A SHIM-DIA- 284X400X10MM 4
7 901272220000 A WHEEL NUT M22X2.5 (HUB) 40
8 101481422200 A LOCKING WASHER 40

Page 85
FRONT AXLE INSTALLATION (EICHER)

Page 86
 FRONT AXLE INSTALLATION (EICHER)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 932100001900 A AXLE (EICHER-440DH-R6.428)FX230 1
2 101781421000 D DOWEL PIN -DIA-20X80MM 2
3 901102013600 A HEX BOLT 8 M20x300Lg, Gr - 10.9
4 901222000000 A NUT NYLOCK 8 M20
5 901612000000 A SPRING WASHER M20 8
6 101581428300 A SPACER- DIA 33X23X40MM 8

Page 87
REAR AXLE INSTALLATION (EICHER)

1
4
3

11

10
13

14 12

Page 88
 REAR AXLE INSTALLATION (EICHER)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 102081120000 B SINGLE SUSPENSION ASSY 2
2 901101412240 A BOLT HEX 16 M1x120, Gr - 8.8
3 901601400000 A WASHER PLAIN 32 M14
4 901221400000 A NUT NYLOCK 16 M14
5 932100001900 A REAR AXLE EICHER 1 440DH-R6.428
6 101281619900 C AXLE MTG BKT 2
7 101581427900 A U-BOLT 4
9 101581427600 A SPACER-DIA 33X23X10MM 8

Page 89
 SINGLE SUSPENSION ASSY

8 7
6
4 5

2
4
5
8 1
7

Page 90
 SINGLE SUSPENSION ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101393300200 B LEAF SPRING BKT. 2

2 101393300100 A JACK LEAF SPRING BKT SUB ASSY 1 REFRENCE DRG. PART NO.101581120400
3 102081185400 A LEAF SPRING ASSY(9 LEAF) 1
4 101393200200 C PIN 3
5 901221000000 A NUT NYLOCK 3 M10
6 901611000000 A WASHER SPRING M10 3 M10
7 101581421500 A SPECIAL BOLT 3
8 101581421400 A SPACER 5

Page 91
DRIVE LINE ASSLY INSTALLATION

16
15
14 28
13 6

2
24 25
8
20
9

4
7 10
26
27 11
21

22
1
23 24 18
3 17

5
17
18

Page 92
 DRIVE LINE ASSLY INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 499023100000 A REDUCTION GEAR BOX ASSY. 1
2 102186419900 A PROPELLAR SHAFT FRONT 1
3 102386120400 A PROPELLAR SHAFT REAR 1
4 102186420300 A REAR PROP. SHAFT-F210(4WD) 1 EXISTING
5 101381100300 A MIDDLE PROPELLOR SHAFT 1
6 101586321500 B AGB MTG FAB 2
7 102186319900 A PROP. SHAFT GUIDE BKT FAB 1
8 901670500210 A COTTER PIN 4
9 901101212100 A BOLT HEX 8 M12x50, Gr - 8.8
10 901601200000 A WASHER PLAIN 8 M12
11 901221200000 A NUT NYLOCK 8 M12
12* 901611200000 A WASHER SPRING 7 M12
13 101213200700 C CRADLE PIN (40X155) 1 CURRENT PART
NO:101213200700
14 901100812130 A BOLT HEX 1 M8x65, Gr - 8.8
15 901600800000 A WASHER PLAIN 1 M8
16 901200800000 A NUT HEX M8 1
17 902100622120 A SCREW HEX 3/8" UNF x 1-1/2" LG 31 Gr-10.9
18 902220620000 A NUT NYLOCK 3/8" 25
20 943970000200 A ELECTRONIC SPEED SENSOR 1
21 901501012060 A SCREW HEX 8 M10x30, Gr - 8.8
22 901611000000 A WASHER SPRING M10 8 M10
23 901601000000 A WASHER PLAIN M10 8 M10
24 902220623120 A NUT NYLOCK 3/8" 20
25 902100622160 A SCREW HEX 3/8" UNF x 2" LG 14 Gr-10.9
26 901501213080 A SCREW HEX 4 M12x40, Gr - 10.9
27 901221200000 A NUT NYLOCK 4 M12
28 101383200100 B PIN DIA 39.9 X 160 MM. 2

Page 93
 ENGINE INSTALLATION

18
14 6

15
14
13
15 19
12 9
17

11 10
16

8 11
3
5
7

4 2

Page 94
 ENGINE INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 931710000100 A TATA ENGINE 101 HP+GB550 1
2 940000003800 A RUBBER MOUNT RR-LH 2
3 940000003700 B RUBBER MOUNT RR-RH 2
4 102331320100 A ENGINE MTG BKT FAB LH 1
5 102331320000 A ENGINE MTG BKT FAB RH 1
6 931710054100 A ECU 1
7 940000006400 A SHOCK MOUNTING PAD 2
8 102331319900 A REAR ENGINE MTG BKT 2
9 901101212120 A BOLT HEX 8 M12x60, Gr - 8.8
10 901611200000 A WASHER SPRING 16 M12
11 901601200000 A WASHER PLAIN 16 M12
12 901221200000 A NUT NYLOCK 16 M12
13 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
14 901600600000 A WASHER PLAIN 8 M6
15 901610600000 A WASHER SPRING 8 M6
16 101575520400 A ECU COVER 1
17 901500612030 A SCREW HEX M6x16 4 M6x16, Gr - 8.8
18 103014427100 A ECU INSULATOR PAD 2
19 931710063000 A FAN REVERSE FLOW 1

Page 95
 ENGINE CONTROL ASSEMBLY

3
4

Page 96
 ENGINE CONTROL ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

ACCLERATOR MODULE
1 931710093700 A 1
ASSY.
2 901500612070 A SCREW HEX 2 M6x35, Gr - 8.8
3 901600600000 A WASHER PLAIN 2 M6
4 901610600000 A WASHER SPRING 2 M6
5 931710054100 A ECU 1

Page 97
 GEAR SHIFTING ASSEMBLY

11
10

3 8
7 1

6
5

Page 98
 GEAR SHIFTING ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102153319900 B GEAR SEECTION FAB 1
2 102053420200 A GEAR CHANGE SELECT 1
CABLE,L=5100mm
3 102053420100 A GEAR CHANGE SHIFTER 1
CABLE,L=5100mm
4 901600800000 A WASHER PLAIN 4 M8
5 901610800000 A WASHER SPRING 4 M8
6 901500812050 A SCREW_HEX_M8x25 4 M8x25, Gr - 8.8
7 101221402100 A U CLAMP 2 ABUCLAMP1300
8 101283120200 A CLAMP ASSY 1
9 101563483800 C GEAR BOX COVER 1
10 101563483900 D TOP COVER 1
11 102083119900 A GEAR SHIFT UNIT ASSY 1

Page 99
 PNEUMATIC CIRCUIT

DRYING &
10 34 32
DISTRIBUTOR UNIT
PU
11 39 X PIPE M18x1.5
7
24 X
X 31
23 9
FROM ENGINE MANIFOLD X M18x1.5
1 22
X 36 6
21 PU PIPE
M16x1.5 AGB ASSY
AIR PRESSURE GAUGE X 39 11 X
1139 X 6 36 X SOLENOID VALVE
ELETRICAL CONECTION

F3916500/X3973600
15 RESERVOIR
9 PU
PU PIPE RESERVOIR PIPE
3335
DUAL BRAKE VALVE
M16x1.5 18 X
STOP LIGHT S/W 25 Ltr.

25 Ltr.
17 X 25 38 PU PIPE PU
38 29 25 16 X 19
21 11
A X
6 6 22 PIPE

36 5 3
38 28 12 36 DRAIN VALVE
22 X 3 5 X
1625 29 38 X PU PIPE PU PIPE
6 36 X 24 23
8 29 25
X 25 29 16
38 DETAIL VIEW
21
9 A
PU PIPE
X

GRADUATED HAND CONTROL VALVE X

30 M12x1.5
M22x1.5 LOW PRESSURE INDICATOR S/W
21
X 36 6 8 38 PU PIPE
PU PIPE 28 M22x1.5
M14x1.5
6 36 X
20 14 37 X SERVICE
BRAKE
11
PU PIPE
X
RELAY VALVE 12
M22x1.5
PU PIPE 13 X 36 6
PARKING BRAKE PORT
1139 X
M22x1.5
11 X 36 6 12 QUICK RELEASE VALVE 9
39 6 36 X
X PU PIPE

9 X
M22x1.5 28 PU PIPE
PARKING
REAR
SERVICE M22x1.5
BRAKE BRAKE 11 39 X
X 36 6 PU PIPE X 36 6
PARKING X
11
BRAKE 12
12 20 M14x1.5
PU PIPE
M22x1.5 11
X 36 6 PARKING BRAKE PORT
1437 X
BRAKE BOOSTER
RELAY VALVE X 36 6
9 SERVICE M22x1.5
BRAKE
FRONT
X 13
X 39 11 M22x1.5
X 39 11
M22x1.5 6 36 X
X 36 6 QUICK RELEASE VALVE

12 6 36 X

11 1139 X
M22x1.5
NOTE:
X 36 6
SERVICE
BRAKE X DENOTED FOR COMBINATION OF ITEM NO.22,23&24.

Page 100
 PNEUMATIC CIRCUIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

PU PIPE KIT (PU
1 PIPE+INSERT+FERRULE+HEX NUT+PVC
-102085120100 A SLEEVE) KIT-F210-4WD 1
3 945000004500 A PNEUMATIC PU PIPE ASSY-4500MM 1
PNEUMATIC PIPE ASSY PA12 BLACK
5
946000003800 A COLOR 3800 MM- F150HD BSIV 3
PNEUMATIC PIPE ASSY PA12 BLACK
6 946000003300 A COLOR 3300 MM-F150HD BSIV 1
7 945000000675 A PNEUMATIC PU PIPE ASSY-675MM 1
PNEUMATIC PIPE ASSY PA12 BLACK
8 946000000800 A COLOR 800 MM -F150HD BSIV 14
9 945000001600 A PNEUMATIC PU PIPE ASSY-1600MM 2
DRYING AND DISTRIBUTION UNIT 15XW-
10
101393400300 A F 4
DUALE BRAKE VALVE -100600681 WITH
11 101393400500 A PEDAL 1
12 927000019600 A RESERVOIR 25 LTR 1

13 927000001100 A GRAD. HAND CONTROL VALVE-M303670 2

14 927000001500 A QUICK RELEASE VALVE M302710 1

15 101285426500 A T ADOPTER WITH MTG BKT -12L (18X1.5) 2

ADOPTER-22X1.5/18X1.5-M18X1.5 X
16 101285426100 A M22X1.5 6
PNEUMATIC DRAIN PIPE- M22X1.5 TO
M22X1.5 FREE NUT,L= 940MM (WT-
17 101654720000 A 1.129 KG) F160 20
PNEUMATIC DRAIN PIPE- M22X1.5 TO
M22X1.5 FREE NUT,L= 640MM (WT-
18 101654719900 B 0.830 KG) F160 1
AIR COMPRESSOR PIPE FAB M18X1.5 (WT-
19 101732322800 B 1.172 KG) F170-BS V 1
FUEL CLAMP ASSY, ID-16MM , FUEL LINE
20 101534122600 C _F170-74 HP 1
21 927000032500 A SILENCER (CONICAL-1/4")- F160-TATA 3
22 925082000100 A DOWTY SEAL 3/4" 4
SOLENOID VALVE 12V(DP155SR61-R)F150-
23 101575422700 A 76- TATA 2
LOW PRESSURE SWITCH-CLAYTON P/NO
24 927000001700 B M250280 2
25 101585120100 A AIR TANK DRAIN PLUG ASSY-FX150-N 2
27 101085402600 A M.C. BRAKE SWITCH. 2
28 925081001100 A DOWTY SEAL METRIC-M22 1
29 101085200900 A AIR TANK CLAMP/U BOLT 23
30 925081000800 A DOWTY SEAL METRIC-M16 4
31 101185203800 A LONG ADOPTER 1/4:X12L. 16
32 101385401600 A ADOPTER 14X1-1/2X12L. 2
33 925061001000 A PLUG -VSTI12X1.5EDA3C 2
Page 101
BRAKE PADLE ADOPTER (BRAKE VALVE
34 101085201500 A GAUGE). 3
 PNEUMATIC CIRCUIT

DRYING &
10 34 32
DISTRIBUTOR UNIT
PU
11 39 X PIPE M18x1.5
7
24 X
X 31
23 9
FROM ENGINE MANIFOLD X M18x1.5
1 22
X 36 6
21 PU PIPE
M16x1.5 AGB ASSY
AIR PRESSURE GAUGE X 39 11 X
1139 X 6 36 X SOLENOID VALVE
ELETRICAL CONECTION

F3916500/X3973600
15 RESERVOIR
9 PU
PU PIPE RESERVOIR PIPE
3335
DUAL BRAKE VALVE
M16x1.5 18 X
STOP LIGHT S/W 25 Ltr.

25 Ltr.
17 X 25 38 PU PIPE PU
38 29 25 16 X 19
21 11
A X
6 6 22 PIPE

36 5 3
38 28 12 36 DRAIN VALVE
22 X 3 5 X
1625 29 38 X PU PIPE PU PIPE
6 36 X 24 23
8 29 25
X 25 29 16
38 DETAIL VIEW
21
9 A
PU PIPE
X

GRADUATED HAND CONTROL VALVE X

30 M12x1.5
M22x1.5 LOW PRESSURE INDICATOR S/W
21
X 36 6 8 38 PU PIPE
PU PIPE 28 M22x1.5
M14x1.5
6 36 X
20 14 37 X SERVICE
BRAKE
11
PU PIPE
X
RELAY VALVE 12
M22x1.5
PU PIPE 13 X 36 6
PARKING BRAKE PORT
1139 X
M22x1.5
11 X 36 6 12 QUICK RELEASE VALVE 9
39 6 36 X
X PU PIPE

9 X
M22x1.5 28 PU PIPE
PARKING
REAR
SERVICE M22x1.5
BRAKE BRAKE 11 39 X
X 36 6 PU PIPE X 36 6
PARKING X
11
BRAKE 12
12 20 M14x1.5
PU PIPE
M22x1.5 11
X 36 6 PARKING BRAKE PORT
1437 X
BRAKE BOOSTER
RELAY VALVE X 36 6
9 SERVICE M22x1.5
BRAKE
FRONT
X 13
X 39 11 M22x1.5
X 39 11
M22x1.5 6 36 X
X 36 6 QUICK RELEASE VALVE

12 6 36 X

11 1139 X
M22x1.5
NOTE:
X 36 6
SERVICE
BRAKE X DENOTED FOR COMBINATION OF ITEM NO.22,23&24.

Page 102
 PNEUMATIC CIRCUIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

31 925061001000 A PLUG -VSTI12X1.5EDA3C 3

BRAKE PADLE ADOPTER 1

32 101085201500 A (BRAKE VALVE GAUGE).
DOWTY SEAL 1/4" BSP - 14
33 200145400200 A (200145400200)
QUICK RELEASE VALVE
34 101585421100 A MTG BKT-FX150-N 2
35 901500812060 A HEX BOLT M8X30-GR-8.8 11
36 101085402400 A LOCK NUT16X1.5 4
SCREW HEX M8X35*8.8G
37 901500812070 A GR. 8 .8 8
38 925061000600 A PLUG 14X1.5, MS 19A/FX28 2
39 925081000700 A DOWTY SEAL METRIC- M14 3
40 101085400700 A SLEEVE 5/8" 1
41 901200800000 A HEX NUT-M8X1.25MM 15
42 101285422000 A LOCK NUT M22 1
43 901500812050 A SCREW HEX M8X25-GR-8.8. 4
44 901200600000 A HEX NUT-M6 16
45 200145400300 A DOWTY SEAL 3/8"BSP 2
46 901601000000 A WASHER PLAIN M10-2 MM 7
47 901600600000 A PLAIN WASHER M6 12
48 901500612030 A SCREW HEX M6X16 GR-8.8 4
SCREW HEX M6X20-GR-8.8
49 901500612040 A (901500612040) 4
50 901500812040 A HEX SCREW M8X20. 2
COPPER WASHER
51 901681420000 A (Ø14XØ20X1.5) 1
52 901610600000 A SPRING WASHER B-6. 12
53 901610800000 A SPRING WASHER B -8. 4
PLAIN WASHER M8 (NEW
54 901600800000 A SHEET METAL).. 2
COMPRESSOR PIPE
PNEUMETIC CIRCUIT-F170
55 101585424300 B BSV 1
- RELAY VALVE-M221.5 X
56 927000032900 A M16X1.5 X M14X1.5 2
57 927000001600 A RELAY VALVE- M302970 1
ADOPTER-M26X1.5
TOM22X1.5-F160EICHER-
58 101632421800 A MAHINDRA 2
SOLENOID COVER ASSY-
59 101585121700 A F150-NEW 1
ADOPTER 1/4” XM18X1.5P,
L=52MM (WT- 0.075 KG-,
60 101585424200 B SOLENOID COVER) ALL NG 6

Page 103
 PNEUMATIC CIRCUIT

DRYING &
10 34 32
DISTRIBUTOR UNIT
PU
11 39 X PIPE M18x1.5
7
24 X
X 31
23 9
FROM ENGINE MANIFOLD X M18x1.5
1 22
X 36 6
21 PU PIPE
M16x1.5 AGB ASSY
AIR PRESSURE GAUGE X 39 11 X
1139 X 6 36 X SOLENOID VALVE
ELETRICAL CONECTION

F3916500/X3973600
15 RESERVOIR
9 PU
PU PIPE RESERVOIR PIPE
3335
DUAL BRAKE VALVE
M16x1.5 18 X
STOP LIGHT S/W 25 Ltr.

25 Ltr.
17 X 25 38 PU PIPE PU
38 29 25 16 X 19
21 11
A X
6 6 22 PIPE

36 5 3
38 28 12 36 DRAIN VALVE
22 X 3 5 X
1625 29 38 X PU PIPE PU PIPE
6 36 X 24 23
8 29 25
X 25 29 16
38 DETAIL VIEW
21
9 A
PU PIPE
X

GRADUATED HAND CONTROL VALVE X

30 M12x1.5
M22x1.5 LOW PRESSURE INDICATOR S/W
21
X 36 6 8 38 PU PIPE
PU PIPE 28 M22x1.5
M14x1.5
6 36 X
20 14 37 X SERVICE
BRAKE
11
PU PIPE
X
RELAY VALVE 12
M22x1.5
PU PIPE 13 X 36 6
PARKING BRAKE PORT
1139 X
M22x1.5
11 X 36 6 12 QUICK RELEASE VALVE 9
39 6 36 X
X PU PIPE

9 X
M22x1.5 28 PU PIPE
PARKING
REAR
SERVICE M22x1.5
BRAKE BRAKE 11 39 X
X 36 6 PU PIPE X 36 6
PARKING X
11
BRAKE 12
12 20 M14x1.5
PU PIPE
M22x1.5 11
X 36 6 PARKING BRAKE PORT
1437 X
BRAKE BOOSTER
RELAY VALVE X 36 6
9 SERVICE M22x1.5
BRAKE
FRONT
X 13
X 39 11 M22x1.5
X 39 11
M22x1.5 6 36 X
X 36 6 QUICK RELEASE VALVE

12 6 36 X

11 1139 X
M22x1.5
NOTE:
X 36 6
SERVICE
BRAKE X DENOTED FOR COMBINATION OF ITEM NO.22,23&24.

Page 104
 PNEUMATIC CIRCUIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

A FOAM STRIP-264X72X3MM ,
61 101585424000 SOLENOID COVER) ALL NG 1
FOAM STRIP-252X28X3MM ,
62 101585424100 A SOLENOID COVER) ALL NG 1
63 925061001400 A PLUG--VSTI16X1.5EDA3C 2
PVC SLEEVE( ID-1.1/2MM X2
64 101263404400 A THK) 15
ADOPTER-M18X1.5P X1/8"
BSP (WT-0.016 KG-
ALUMINUM- DRIVE LINE)
65 101583427300 A F160 4
66 101385401500 A ADOPTER 16X1-1/2X12L. 13

Page 105
 CLUTCH ASSEMBLY
(101554121100)

12 11

10
8

1 2 3
7
13

33
4
6

9
35

3 1
28 27 29 30

32 26
24
31 21 3 5

14

23
19

18
20

16 25

17
22

34
DETAIL A 15

Page 106
 CLUTCH ASSEMBLY
(101554121100)
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 901500812050 A SCREW HEX 10 M8x25, Gr - 8.8
2 901610800000 A WASHER SPRING 5 M8
3 901600800000 A WASHER PLAIN 11 M8
4 101553320400 A BKT FAB (BS4 EICHER) 1
5 901200800000 A NUT HEX M8 5
6 102054319900 A CLUTCH CYL MTG BKT FAB 1
7 102154420000 A CLUTCH SERVO 1
8 101854420600 A PUSH ROD 1
9 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
10 102154420600 A FORK 1
11 101055202000 A 12XW 1
12 901670200700 A SPLIT PIN DIA 2X35 1
13 101554423100 A SLAVE CYL. HOSE 1
14 101554320700 C MASTER CYL. COVER FAB 1
15 955700000100 A MASTER CYLINDER-261829100107 1
16 901100612200 A SCREW HEX 2 M6x100, Gr - 8.8
17 901200600000 A HEX NUT 2 M6
18 101254320500 G CLUTCH PEDAL FAB 1
19 101254422700 A PIN 1
20 101284220000 A SELF LUBRICATING BUSH 1
21 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
22 101584120000 B CLUTCH ROD ASSY 1
23 900400600100 A Split pin 6.3x50 1
24 300193400500 A GROMMET 1
25 101654421800 A COMPRESION SPRING 1
26 101584420400 A BOTTLE 1
27 901610600000 A WASHER SPRING 3 M6
28 901500612040 A SCREW HEX 3 M6x20, Gr - 8.8
29 901200600000 A HEX NUT M6 3 M6
30 901600600000 A WASHER PLAIN 3 M6
31 101554423500 A HOSE 1
32 955400110160 - HOSE_CLAMP 1 (KLIPCO SIZE OOM)
33 101085401550 B BUNDY TUBE 2 1 L- 1550
34 102054419900 B BUNDY TUBE 1 L-1850
35 101252400300 C CLUTCH HOSE 1
36 945000000675 A PNEUMATIC PU PIPE -675MM 1
37 945000001350 A PNEUMATIC PU PIPE -1350MM 1

Page 107
CONTROL VALVE CIRCUIT-5 SPOOL

Page 108
 CONTROL VALVE CIRCUIT-5 SPOOL

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 923000019000 A CONTROL VALVE 5 SPOOL 1
2 101563487600 A CONTROL VALVE LEVER 3
3 101563487700 A CONTROL VALVE LEVER 2
4 200145400500 A DOWTY SEAL 11 1/2" BSP
5 101241200600 A ADOPTER 1/2" X 1"BSP 1
6 200145204900 A ADOPTER 1/2" x 1/2" BSP 10
8 925082000100 A DOWTY SEAL 2 3/4" BSP
9 101241420900 A TEE 3/4"x1/2"x1" BSP 1
10 901100812130 A BOLT HEX 4 M8x65, Gr - 8.8
12 901600800000 A WASHER PLAIN 4 M8
13 901610800000 A WASHER SPRING 4 M8
14 901200800000 A NUT HEX 4 M8
15 101026240803 A KNOB WINCH 1
16 101026240801 A KNOB EXTENSION 1
17 101026240802 A KNOB BOOM 1
18 101241200200 A ADOPTER RETURN 3/4" X1" 1
19 101026240804 A CV LEVER KNOB-L=65MM 2 OUTRIGGER AND DRAG WINCH

Page 109
 STEERING CIRCUIT

42 46 19
12 14 15 25
24
1

36
6
13
8 7
11
41
2
32 16 10
45 44 34 18 A
29 30

43 37 35
31
40 28 33
39
9
46
B
38
5 19
39 21
20
27 32
23
16 17

DETAIL B 4 3

22

DETAIL A

Page 110
 STEERING CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101247101014 A VANE PUMP 1 VT6C-014-2-L-00-B-1
3 101243427100 C ELBOW 1" X1" FREE NUT 1 1" X 1" BSP
4 101243427200 A ADOPTER 1" X 1" BSP 1
5 101247201200 C OUTLET FLANGE 1 AMHCNCA12000
6 102143421500 A ELBOW 1" X1" FREE NUT 1 ELBOW 1" X 1" BSP
7 101643423000 A RETURN PIPE 1
8 101643321100 A RETURN LINE PIPE1" 1
9 101643422600 A DELIVERY TUBE_N 1
10 101543434600 A BEND HOSE 1
11 101643321000 B SUCTION PIPE FAB 1
12 101543322500 A SUCTION FLANGE FAB 1-1/2" BSP 1
13 911204010950 A HOSE 1-1/2"BSP ST TO 90 1
14 901501212080 A SCREW HEX 6 M12x40, Gr - 8.8
15 901611200000 A WASHER SPRING 6 M12
16 901600800000 A WASHER PLAIN 10 M8 EXISTING
17 102543320100 A PIPE SET FAB 1
18 901500812070 A SCREW HEX 6 M8x35, Gr - 8.8
19 901511010060 A SCREW ALLEN 8 M10x30, Gr - 12.9
20 935035000280 A O-RING 1 ABHCSC170000
21 200145204600 A PLUG 1/4"BSP 1
22 200145400700 A DOWTY SEAL 1 1" BSP
23 200145400200 A DOWTY SEAL 1 1/4" BSP
24 935040045000 A O-RING 1 SIZE: 45/4
25 901201200000 A NUT HEX 2 M12
26 423551421000 A STEERING WHEEL 1 EXISTING
27 926100001100 A STEERING UNIT 315LS 1
28 926500000600 A STEERING COLUMN(TELE) 1 85M00066
29 901601000000 A WASHER PLAIN M10 4 M10
30 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8

Page 111
 STEERING CIRCUIT

42 46 19
12 14 15 25
24
1

36
6
13
8 7
11
41
2
32 16 10
45 44 34 18 A
29 30

43 37 35
31
40 28 33
39
9
46
B
38
5 19
39 21
20
27 32
23
16 17

DETAIL B 4 3

22

DETAIL A

Page 112
 STEERING CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

31 936200000100 A STEERING WHEEL CAP 1 (ABLPHCS35000)
32 901100812070 A BOLT HEX 6 M8x35, Gr - 8.8
33 911207250800 A DELEVERY PIPE 1
34 101586423500 A HYD PUMP SHAFT 1
35 901220800000 A NUT NYLOCK 4 M8
36 901520812040 A GRUB SCREW_8x20 1
37 955400550750 A HOSE CLAMP 2 SIZE TYPE: 70A, 2-1/4"
38 925044000200 A ADOPTER 1/2" BSP X 3/4" 16 UNF 5
39 200145400500 A DOWTY SEAL 5 1/2" BSP
40 925044000400 A ADOPTER 1/4 BSP X 7/16-20 UNF 3
41 102043320100 B EXT PIPE SET 1 EXISTING
42 102043320200 B WINCH TUBE SET 1
43 926100001200 A PRIORITY VLAVE OLS160 1
44 200145400600 A DOWTY SEAL 3 3/4" BSP
45 925044000300 A ADOPTER 1"BSP X 1.1/16-12 UNF 2
46 200145400200 A DOWTY SEAL 2 1/4" BSP

Page 113
 LUFF CIRCUIT

21 7

20

3
19 17
13 9
22

28 14
12

31
32

30
29
6
2
18
1 5
4

Page 114
 LUFF CIRCUIT

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 102011425000 B BOOM PIVOT PIN-DIA-80X579 1
2 901101212200 A BOLT HEX 1 M12x100, Gr - 8.8
3 901201200000 A NUT HEX 3 M12X1.75MM
4 101228220400 A SPACER 1
5 101628200100 B SLOTTED NUT 1 M50
6 901670500180 A COTTER PIN 5X90MM 1
7 924110141491 A LUFF CYLINDER-F210 2
8 102011424700 B UPPER LUFF PIN-DIA-70X145MM 2
9 901101212170 A BOLT HEX 2 M12x85, Gr - 8.8
12 101393300600 A LOWER TUBE 1
13 101393300500 A UPPER TUBE 1
14 929200002900 A OVER CENTRE VALVE (TUCSON) 1 OSI95F4W35N4INI729-300BAR
17 101543427000 A LUFF TUBE 2
18 101543426900 A EXTENTION TUBE 4
19 200128200400 A W CLAMP 4
20 901610800000 A WASHER SPRING 4 M8
21 901500812070 A SCREW HEX 4 M8x35, Gr - 8.8
28 901600800000 A WASHER PLAIN 4 M8
29 901508120600 A BOLT HEX 4 M8x30, Gr - 8.8
30 102011429900 A PIN FAB -DIA 70X186MM WITH 2
31 200145400500 A DOWTY SEAL 4 1/2" BSP
32 101241200300 A ADOPTER 1/2" X 1/2" BSP 4
33 102021435100 A SPACER-DIA-OD-110,ID-80X5MM 2

Page 115
 HYD. TANK INSTALLATION

12
22
5 11
21
6
9 19 23

10 18
16
7 17
15
13

24 14
8

20

2
4
3

Page 116
 HYD. TANK INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102046120700 E HYDRAULIC TANK ASSY 1
2 901501212070 A SCREW HEX 4 M12x35, Gr - 8.8
3 901601200000 A WASHER PLAIN 4 M12
4 901611200000 A WASHER SPRING 4 M12
5 901500812050 A SCREW_HEX_M8x25 6 M8x25, Gr - 8.8
6 901610800000 A WASHER SPRING 6 M8
7 101046400300 A BREATHER ASSEMBLY 1
8 929500000300 A EYE PLUG 1 TLA4G 1GTLA40A 3/4"
9 901500512030 A SCREW HEX M5x16 6 M5x16, Gr - 8.8
10 901610500000 A WASHER SPRING 9 M5
11 901600800000 A WASHER PLAIN 3 M8
12 901500812080 A SCREW HEX M8X40 3 M8x40, Gr - 8.8
13 901131430000 A BOLT BENJO 1 M14x1.5
14 901681420000 A COPPER WASHER 1 14X20X1.5
15 101246427100 B DIFFUSER PIPE 1
16 955400350350 A WORM DRIVE CLIP 1 35A
17 101546463100 A TANK COVER GASKET 1 EXISTING
18 101546462300 A TANK COVER 1
19 922200003400 A RETURN LINE FILTER 1 TIF02-08
20 101834521200 A STRAINER 1 EXISTING
21 102143421500 A ELBOW 1" X1" FREE NUT 1 ELBOW 1" X 1" BSP
22 200145201500 A ADOPTER 1" X 1" BSP 1
23 200145400700 A DOWTY SEAL 1 1" BSP
24 925082000100 A DOWTY SEAL 3/4" 1

Page 117
STEERING UNIT (SAUER DANFOSS)

Page 118
 STEERING UNIT (SAUER DANFOSS)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 101243422300 A DUST SEAL RING 1
2 101243422400 A HOUSING, SPOOL & SLEEVE 1
3 101243422500 A BALL 1
5 101243422900 A SHAFT SEAL 1
7 101243422600 A BEARING ASSEMBLY 1
7a 101243422700 A NEEDLE BEARING 1
7b 101243422800 A BEARING WASHER 2
10 101243423000 A RING 1
11 101243423100 A CROSS PIN 1
12 101243423200 A SET OF SPRINGS 1
12a 101243423300 A NEUTRAL POSITION SPRING 2
12b 101243423400 A FLAT SPRING 2
13 101243423500 A CARDAN SHAFT 1
15 101243423600 A O-RING 1
16 101243423700 A DISTRIBUTOR PLATE 1
17 101243423800 A GEAR WHEEL SET 1
18 101243423900 A O-RING 2
19 101243424000 A END COVER 1
20 101243424100 A WASHER 7
22 101243424200 A SPACIAL SCREW 1
23 101243424300 A SCREW 6
24 101243424400 A NAME PLATE 1
30 101243424500 A PRESSURE RELIEF VALVE 1
30a 101243424600 A PISTON 1
30b 101243424700 A ADJUSTING SCREW 1
30c 101243424800 A PLUG 1
31 101243424900 A SPRING FOR RELIEF VALVE 1
37 101243425000 A CHECK VALVE 1
38 101243425100 A SEAL KIT 1

Page 119
PRIORITY VALVE (SAUER DANFOSS)

Page 120
 PRIORITY VALVE (SAUER DANFOSS)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 101243421500 A INTERNAL PP-PLUG 1
2 101243421600 A O-RING 2
3 101243421700 A ORIFICE SCREW 1
5 101243421800 A SPOOL OLS 1
7 101243421900 A SPRING 1
8 101243422000 A INTERNAL LS PLUG 1
11 101243422100 A ORIFICE SCREW LS 1
13 101243422200 A SET OF SEALS 1

Page 121
LUFF CYLINDER

Page 122
 LUFF CYLINDER

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 924200038200 A TUBE FINAL WELDMENT 1
2 924200038300 A PISTON ROD WELDMENT 1
3 924200038400 A PISTON 1
4 924200021900 A GLAND 1
5 924200038500 A GLAND CAP 1
6 924200022200 A BUSH 1
7 924200022100 A SNAP RING 1
8 924200022300 A SPH BEARING 1
9 924200022400 A CIRCLIP INTERNAL 2
10 924200022600 A STEEL BALL 1
11 924200038600 A GRUB SCREW 1
12 924200022500 A GREASING NIPPLE 2
13 924200038600 A GRUB SCREW 1
22 924200038000 A SEAL KIT 1 CONSIST ITEM 14 TO 21

Page 123
STEERING CYLINDER LH
(924560800340 - DANTAL)

Page 124
 STEERING CYLINDER
(924560800340 - DANTAL)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 924200029100 A TUBE FINAL WELDMENT 1
2 924200029200 A PISTON ROD WELDMENT 1
3 924200029300 A GLAND 1
4 924200029400 A PISTON 1
5 924200029500 A NYLOCK NUT 1
6 924200020200 A GREASING NIPPLE 2
7 924200020300 A SPH BEARING 2
8 924200020400 A CIRCLIP 4
15 924200029000 A SEAL KIT 1 CONSIST ITEM 9 TO 14

Page 125
 OIL COOLER INST. ASSY

4 6 5
3

Page 126
 OIL COOLER INST. ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102043423000 A OIL COOLER-12V 1
2 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
3 901601000000 A WASHER PLAIN M10 4 M10
4 901611000000 A WASHER SPRING M10 4 M10
5 200145201500 A ADOPTER 1" X 1" BSP 2
6 200145400700 A DOWTY SEAL 2 1" BSP
7 901200800000 A NUT HEX M8 4

Page 127
 ROLLER BRACKET ASSY

2
3

Page 128
 ROLLER BRACKET ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101521333300 B ROLLER BKT FAB 1
2 101223200600 A PIN 1
3 101223200700 A BUSH 1
4 101521446600 A ROLLER 1
5 901400400000 A SPLIT PIN 1 SUITABLE FOR DIA 4 x 5 0 LG

Page 129
 WINCH INST. ASSY

3
4
5
7 18
8
1

17

15
16

14
9

13
11
12 10

Page 130
 WINCH INST. ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 929100002700 HYDRAULIC WINCH 4 TON J004805W 1
2 102045420300 A ADOPTER M33X2PX 3/4" BSP 2
3 901102412150 A BOLT HEX M24x90 4
4 901602400000 A WASHER PLAIN 4 M24
5 901612400000 A WASHER SPRING 4 M24
6 101245200500 A 1/4"X1/4" ADOPTER 2
7 402100000000 A HOOK 5 TON FREE FALL 1
8 901202400000 A NUT HEX 4 M24
2.5 T/86 mtr ROPE &
9 929100001200 A WINCH ASSY 1 ROPE TENSIONER
10 901501612160 A SCREW HEX 4 M16x80, Gr - 8.8
11 901601600000 A WASHER PLAIN 4 M16
12 901611600000 A WASHER SPRING 4 M16
13 901221600000 A NUT NYLOCK 4 M16
14 200145400200 A DOWTY SEAL 1 1/4" BSP
15 200145203700 A ADOPTER 3/4" X 1/2" BSP 2
16 925082000100 A DOWTY SEAL 3/4" 2
17 102093420200 A DOWTY SEAL M33 2
18X7(6-1),(70 MTR)
18 102021440500 A WIRE ROPE DIA 16 CWR(STEEL CORE), 1 GR.1960,IS:2266

Page 131
HYDRAULIC WINCH INSTALLATION

1
6
8
9
7

4
5

2 3

Page 132
 HYDRAULIC WINCH INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 929100001200 A WINCH ASSY 1 2.5 T/86 mtr ROPE & ROPE TENSIONER
2 200145203700 A ADOPTER 3/4" X 1/2" BSP 2
3 925082000100 A DOWTY SEAL 3/4" 2
4 200145400200 A DOWTY SEAL 1 1/4" BSP
5 101245200500 A 1/4"X1/4" ADOPTER 1
6 901221600000 A NUT NYLOCK 4 M16
7 901501612160 A SCREW HEX 4 M16x80, Gr - 8.8
8 901611600000 A WASHER SPRING 4 M16
9 901601600000 A WASHER PLAIN 4 M16

Page 133
DRAG WINCH INSTALLATION ASSY

13 1 10

5
4

11 9 7
8
14
12

Page 134
 DRAG WINCH INSTALLATION ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101511126200 A ROLLER BKT ASSY 1
2 929100000100 A WINCH (WIN 20) 1
3 101511342100 A HOOK RESTING BKT 1
4 101621220200 A LOCKING PIN 1
5 901601000000 A WASHER PLAIN M10 4 M10
6 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
7 901601600000 A WASHER PLAIN 20 M16
8 901611600000 A WASHER SPRING 6 M16
9 901501612120 A SCREW HEX 6 M16x60, Gr - 8.8
10 101511125500 A HOOK & SNATCH ASSY 1
11 901611600000 A WASHER SPRING 4 M16
12 901501612140 A SCREW HEX 4 M16x70, Gr - 8.8
DIA 13MM; 6X19XFC 44 MTR
13 101045400440 A WIRE ROPE 1
LONG
14 901201600000 A NUT HEX M16 10 M16

Page 135
 DRAG WINCH ROLLER ASSY

7
10

9
1

Page 136
 DRAG WINCH ROLLER ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101511343100 A ROLLER BKT FAB 1
2 101511532600 A PIN (DIA 35X496) 1
3 101511533100 A PIN (DIA 25X496) 1
4 101511125700 A ROLLER ASSY (DIA75X430) 1
5 101511125800 A ROLLER ASSY (DIA65X430) 1
M6x65, Gr -
6 901100612130 A BOLT HEX 3
8.8
M6x60, Gr -
7 901100612100 A BOLT HEX 1
8.8
8 901220600000 A NUT NYLOCK 4 M6
9 101511125600 A ROLLER ASSY (DIA 75X150) 2
10 101511532100 A PIN (DIA35X216) 2

Page 137
WIRING HARNESS

Page 138
WIRING HARNESS

Page 139
WIRING HARNESS

Page 140
WIRING HARNESS

WIRING HARNESS

Page 141
WIRING HARNESS
Page 142
Page 143
WIRING HARNESS

Page 144
WIRING HARNESS

Page 145
WIRING HARNESS

Page 146
WIRING HARNESS

Page 147
 LIGHT ASSEMBLY

6 5
15
14
17 13
16 11
10
1 2
5

6
9
A

20 28
21 18
27 4
29 8
3
12 19
7
6

25
26
23 24
13
14
22 23

DETAIL A

Page 148
 LIGHT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101074404700 A WARNING BUZZOR REVERSE 1
2 101074406000 A M.S. CON. PIPE 3/4" 1 10 FEET
3 901540612110 A CHEESE HEAD SCREW 12 M6x55, Gr - 8.8
4 423584401400 A HORN ASSLY 1
5 901500812030 A SCREW HEX 9 M8x15, Gr - 8.8
6 901500612040 A SCREW HEX 14 M6x20, Gr - 8.8
7 901600600000 A WASHER PLAIN 36 M6
8 901200600000 A HEX NUT M6 16 M6
9 941300001800 A 3-CHAMBER LIGHT (PPI-197X) 2
10 101074403200 A BOOM WARNING LIGHT 1 HI-LUX
11 101074406100 A CLAMP 3
12 101074402700 A FRONT INDI.LIGHT 2
13 901610800000 A WASHER SPRING 4 M8
14 901600800000 A WASHER PLAIN 4 M8
15 941400000200 A NO. PLATE LIGHT 1
16 101074406200 A CLAMP 6
17 901590812040 A SELF TAPPING SCREW M8X19 6
18 941100003200 A HEAD LIGHT (NEOLITE) 4 NEO -800AA
19 943990001600 A BULB 12V_55/60W 4
20 101074402410 A CABIN LED LIGHT-12V 1
21 101074402420 A SELF TAPPING SCREW M3X20 2 M3X20
22 101074403100 A HELOGEN LIGHT 1
23 901200800000 A NUT HEX M8 2
24 901500812040 A SCREW HEX M8x20 1 M8x20, Gr - 8.8
25 901100812160 A BOLT HEX 1 M8x80, Gr - 8.8
26 101221301600 A BKT.SPOT LIGHT FAB 1
27 101275420500 A WIPER MOTOR (015) 12V H.D. 1
28 101175419900 A WIPER ARM 16" 1
29 941800002000 A WIPER BLADE 20" 1

Page 149
 BATTERY INSTALLATION
6

11
1
12

13 8

14 4 10

15 9

17
19

16

15 2
7
18

Page 150
 BATTERY INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102373419900 A BATTERY 110AH, 1
CCA-700A-12V
2 101573320300 E BATTERY BOX FAB 1
3 102573320500 B BATTERY FRAME UPPER 1 EXISTING
4 101573420000 A BATTERY MAT 1
5 101273420300 A SCREW ROD 2 EXISTING
6 901240500000 A WING NUT (M5) 2 M5 EXISTING
7 901600600000 A WASHER PLAIN 2 M6
8 901500812040 A SCREW HEX M8x20 4 M8x20, Gr - 8.8
9 901610800000 A WASHER SPRING 4 M8
10 901600800000 A WASHER PLAIN 4 M8
11 101571424700 B START MOTOR TO BATTERY 1 EXISTING
CABLE
12 101571424800 B START MOTOR TO CUTT OFF 1 EXISTING
CABLE
13 937200000100 A HANDLE 1 CAR INTERNATIONAL
14 901110610040 A BOLT ALLEN 2 M6x20, Gr - 12.9
15 901200600000 A HEX NUT M6 4 M6
16 200373421300 A BATTERY CUT OFF SWITCH 1
17 103772420000 A LOCK WITH KEY 1
18 901500612050 A SCREW HEX 2 M6x25, Gr - 8.8
19 102573120600 D CUTT OFF TO BATTERY 1 EXISTING
CABLE

Page 151
DASHBOARD & INSTRUMENT ASSEMBLY

Page 152
 DASHBOARD & INSTRUMENT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101563482200 C TFT PLATE 1
2 101771421400 A SWITCH PLATE 1
3 101771421200 A CLUSTER 1
CLUSTER MTG PLATE
4 101563479800 A 1
COBO
5 101563483600 E CONSOLE 1
6 901600600000 A WASHER PLAIN 10 M6
7 901500612050 A SCREW HEX 10 M6x25, Gr - 8.8
8 901560612050 - COUNTERSUNK SCREW 4 M6x25, Gr - 8.8
9 943200000100 A SWITCH 2P 6 SIRGOMS, ROTORY TYPE, ON-OFF-ON
SWITCH 2P ON-OFF
10 943300001300 A 1
(HAZARD 24V)
11 943200000200 A SWITCH 3P 3 SIRGOMS, ON-OFF-ON
STARTER PUSH SWITCH-
12 943500000300 A 1 SUPPLY WITH SIMPSONS ENGINE
16XW,FX & AX130
13 901500412080 A SCREW HEX 3 M4x40; 8.8 Gr
TWO POSITION IGNITION
14 943500000400 A 1
SWITCH -12XW
15 943300000100 A HORN SWITCH 1
MOBILE CHARGER
16 943990006200 A 1
SOCKET
MANUAL DPF REG.
17 320271402900 B 1
SWITCH
INBUILT DPF REG.
18 101771421300 B 1
SWITCH

Page 153
 ENGINE ELECTRICAL SENSORS &
COMPONENTS

PART NO. REV. DESCRIPTION QTY. COMMENTS

S.NO.
1 931730000381 A CRANK SENSOR/SPEED SENSOR 1 ALL TATA MODELS
2 931730000444 A CAM SENSOR 1 ALL TATA MODELS
FUEL FILTER ASSY WITH WIF SENSOR
3 931730000617 A ASSY 1 ALL TATA MODELS
4 931730000620 A WATER LEVEK SENSOR 1 ALL TATA MODELS
(101HP-2NOS.,
5 931730000634 A EXHAUST TEMP. SENSOR (T4) 2 55/74HP-1NOS.)
6 931730000635 A EXHAUST TEMP. SENSOR (T5) 1 ALL TATA MODELS
7 931730000636 A DIFFERENTIAL PR. SENSOR (DPF) 1 ALL TATA MODELS
8 931730000891 A COOLENT TEMP. SENSOR 1 ALL TATA MODELS
9 931730001107 A PFM SENSOR ( AIR MASS SENSOR) 1 ONLY 74 &101HP TATA
10 931730000507 A AIR TEMP. SENSOR( BOOST PRESSURE) 1 ALL TATA MODELS
COMMON RAIL ASSY (RAIL PRESSURE
11 931730000596 A SENSOR IS PART OF THIS ASSY) 1 ALL TATA MODELS
FUEL INJECTION PUMP (MEETRING
12 931730000579 A UNIT SENSOR PART OF THIS ASSY) 1 ALL TATA MODELS
INJECTOR ASSY.( INJECTOR 1 TO 4
13 931730000471 A SENSOR PART OF THIS ASSY) 1 ALL TATA MODELS
14 931730000506 A THROTTLE BODY ASSY. (IVTA SENSOR) 1 ALL TATA MODELS
15 931730000711 A EGR VALVE ASSY (EGR SENSOR) 1 ALL TATA MODELS
16 931730000867 A OIL PRESSURE SWITCH 1 ALL TATA MODELS
REVERSE LIGTH SWITCH WITH PIGTAIL ONLY 101HP-550GB
17 931710081700 A M/S MINDARIKA 1 TATA
18 931730000108 A NEUTRAL SWITCH 1 ALL TATA MODELS
19 931710037000 A NOX SENSOR 1 ALL TATA MODELS
20 931710041000 A UREA LEVEL SENSOR 1 ALL TATA MODELS
21 931710052100 A SOLENOID SWITCH (STARTER MOTOR) 1 ALL TATA MODELS
22 931710091800 A LEVEL SENSOR (QUALITY LEVEL) 1 ONLY 101HP TATA
23 931710049900 A STARTER MOTOR-2KW,12V 1 ALL TATA MODELS
24 931710050000 A ALTERNATOR-75AH,12V 1 ALL TATA MODELS
UREA INJECTOR (REDUCING PUMP
ALL TATA MODELS
25 931710036600 A DOSING VALVE) 1
PUMP ASSY, UREA DOSE
26 931710038700 A (REDUCTION AGENT PUMP CONTROL) 1 ONLY 101HP TATA
27 931710093700 A AMBIENT TEMPERATOR SENSOR 1 ONLY 101HP TATA

Page 154
 ENGINE ELECTRICAL SENSORS &
COMPONENTS

PART NO. REV. DESCRIPTION QTY. COMMENTS

S.NO.
1 931730000381 A CRANK SENSOR/SPEED SENSOR 1 ALL TATA MODELS
2 931730000444 A CAM SENSOR 1 ALL TATA MODELS
FUEL FILTER ASSY WITH WIF SENSOR
3 931730000617 A ASSY 1 ALL TATA MODELS
4 931730000620 A WATER LEVEK SENSOR 1 ALL TATA MODELS
(101HP-2NOS.,
5 931730000634 A EXHAUST TEMP. SENSOR (T4) 2 55/74HP-1NOS.)
6 931730000635 A EXHAUST TEMP. SENSOR (T5) 1 ALL TATA MODELS
7 931730000636 A DIFFERENTIAL PR. SENSOR (DPF) 1 ALL TATA MODELS
8 931730000891 A COOLENT TEMP. SENSOR 1 ALL TATA MODELS
9 931730001107 A PFM SENSOR ( AIR MASS SENSOR) 1 ONLY 74 &101HP TATA
10 931730000507 A AIR TEMP. SENSOR( BOOST PRESSURE) 1 ALL TATA MODELS
COMMON RAIL ASSY (RAIL PRESSURE
11 931730000596 A SENSOR IS PART OF THIS ASSY) 1 ALL TATA MODELS
FUEL INJECTION PUMP (MEETRING
12 931730000579 A UNIT SENSOR PART OF THIS ASSY) 1 ALL TATA MODELS
INJECTOR ASSY.( INJECTOR 1 TO 4
13 931730000471 A SENSOR PART OF THIS ASSY) 1 ALL TATA MODELS
14 931730000506 A THROTTLE BODY ASSY. (IVTA SENSOR) 1 ALL TATA MODELS
15 931730000711 A EGR VALVE ASSY (EGR SENSOR) 1 ALL TATA MODELS
16 931730000867 A OIL PRESSURE SWITCH 1 ALL TATA MODELS
REVERSE LIGTH SWITCH WITH PIGTAIL ONLY 101HP-550GB
17 931710081700 A M/S MINDARIKA 1 TATA
18 931730000108 A NEUTRAL SWITCH 1 ALL TATA MODELS
19 931710037000 A NOX SENSOR 1 ALL TATA MODELS
20 931710041000 A UREA LEVEL SENSOR 1 ALL TATA MODELS
21 931710052100 A SOLENOID SWITCH (STARTER MOTOR) 1 ALL TATA MODELS
22 931710091800 A LEVEL SENSOR (QUALITY LEVEL) 1 ONLY 101HP TATA
23 931710049900 A STARTER MOTOR-2KW,12V 1 ALL TATA MODELS
24 931710050000 A ALTERNATOR-75AH,12V 1 ALL TATA MODELS
UREA INJECTOR (REDUCING PUMP
ALL TATA MODELS
25 931710036600 A DOSING VALVE) 1
PUMP ASSY, UREA DOSE
26 931710038700 A (REDUCTION AGENT PUMP CONTROL) 1 ONLY 101HP TATA
27 931710093700 A AMBIENT TEMPERATOR SENSOR 1 ONLY 101HP TATA

Page 155
DECALS ASSEMBLY

Page 156
 DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101592423600 C STICKER-0.8T 2
2 101292401000 C STICKER-7T 2
3 101592432200 D STICKER-11.7T 2
4 101892422200 A STICKER-TYRE PRESSURE 2
5 320192402200 B STICKER-ACE 1
6 200192402300 B STICKER-LOGO ACE 1
7 970700003800 A STICKER-RECT REFLECTOR RED 2
8 320192400700 A STICKER-WATER TANK 1
9 970700003700 A RECT REFLECTOR AMBER 6
10 101392400100 A STICKER-DANGER 2 ABDS15F11000
11 101292422200 C STICKER-DATA PLATE 1
12 101392400400 A STICKER-SPEED LIMIT 1 ABDS15F04000
13 101592432000 A STICKER-SERVICE INSTRUCTION 1
14 102092520300 C LOAD CHART PLATE F210 BS4 1
15 970700010200 A STICKER-RECT REFLECTOR WHITE 2
16 101892422800 A LOW SPEED STICKER 1
17 101292420400 A STICKER-CAUTION 1
18 101292420100 B STICKER-WARNING PLATE 1
19 101292400800 B STICKER-ACE 2
20 102092420800 A STICKER-F-210 2
21 101892421200 A STICKER-SHUT OFF 1
22 101092400800 A STICKER-CONTROL VALVE AL 1 ABDP08000000
23 101292420900 C STICKER-START/STOP 1
24 320192401100 C STICKER-START WARNING 1
25 101792420500 A STICKER-FUSE BOX 1

Page 157
DECALS ASSEMBLY

Page 158
 DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

26 101292420000 A STICKER-BEFORE STARTING 1
ENGINE
27 101592420800 C STICKER-CAUTION 1
28 101292422700 B STICKER-CAUTION 1
29 101092401600 A STICKE- OK 1 ABDS11000000
30 101092401500 A STICKER-Q. CHECK 1 ABDS15000000
31 101292420600 A STICKER-CAUTION 1
32 1018924422400 A STICKER-LIFTING HOOK 4
33 101592439000 C STICKER-15T 2
34 101092402500 A STICKER-HYD OIL 1
35 970700012000 A REFLEXIVE TAPE "RED" 1 2025MM
36 970700012100 A REFLEXIVE TAPE "WHITE" 1 2025MM
37 970700012200 A REFLEXIVE TAPE "ORANGE" 1 2025MM
38 102092521800 A OPERATOR MANUAL F-210 BS5 1
39 102092521700 A PARTS CATALOUGE F-210 BS5 1
40 101892421100 A HOT SURFACE 1
41 101892422700 A BATTERY STICKER 1
42 101892421300 A SEAT BELT ALERT 1
43 101892421400 A CRUSHING OUTRIGGER 1
44 101892421500 A CRUSHING STICKER 1
45 101892421600 A RADIATOR STICKER 1
46 101892421700 A FUEL FILLING STICKER 1
47 101892421800 A OPERATOR SEAT STICKER 1
48 101892421900 A FUEL DRAIN STICKER 1
49 101892422000 A COOLANT FILING STICKER 1
50 101892422100 A HYDRAULIC OIL LEVEL STICKER 1
51 101892422600 A WINCH STICKER 1
52 101892422300 A HYDRAULIC OIL DRAIN STICKER 1

Page 159
DECALS ASSEMBLY

Page 160
 DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

53 101892422500 A HI SPEED STICKER 1
54 200392123100 A
STICKER CEV-V STAGE -AX124130
2
CEV-V
55 101592440200 B ZEBRA STICKER RH-1 -230X570 1
56 101592440300 B ZEBRA STICKER LH_2-230X570 1
57 101592440800 A ZEBRA STICKER RH-230X960 1
58 101592440900 A ZEBRA STICKER LH-230X960 1
59 -101521471400 A BOOM SIDE STICKER-RH L=2353MM 1
( ORANGE & BLACK REFLECTIVE)
60 -101521471500 A BOOM SIDE STICKER-LH L=2353MM 1
( ORANGE & BLACK REFLECTIVE)
61 101515458400 A
3D STICKER-4X4 (COUNTER
4
WEIGHT)
62 101592440600 A ZEBRA STICKER RH-230X750 1
63 101592440700 A ZEBRA STICKER LH-230X750 1
64 101592438800 A STICKER-BONNET STRIP LH 1
( BLACK COLOUR,L=949MM )
65 101592438900 A
STICKER-BONNET STRIP RH
1
( BLACK COLOUR,L=949MM
66 101592439300 A STICKER-BONNET STRIP LH 1
( BLACK COLOUR,L=318 MM )
67 101592439400 A STICKER-BONNET STRIP RH 1
( BLACK COLOUR,L=318 MM )
68 101592526800 A STICKER -CUSTOME HELP LINE 1
L=226MM
69 101592442300 A STICKER REGENERATION ALL NG 1
TATA CEV-V
70 101592527300 A ENGINE CRANK TATA STICKER 1
71 103492121900 A BONNET SIDE STICKER LH F210 1
BSV
72 103492122000 A BONNET SIDE STICKER RH F210 1
BSV
73 101592442000 A STICKER-FRONT DOOR-913X106MM 1
74 101592442100 A STICKER-REAR DOOR-669X304MM 1
75 101592442200 A STICKER-CABIN BASE-340.8X408 MM 1

Page 161
DECALS ASSEMBLY

Page 162
 DECALS ASSEMBLY

S.NO PART NO. REV DESCRIPTION QTY COMMENTS

1. 10159242360 C. STICKER-0.8T 2.
2 10129240100
0 C STICKER-7T 2
3 10159243220
0 D STICKER-11.7T 2
4 10189242220
0 A STICKER-TYRE PRESSURE 2
5 32019240220
0 B STICKER-ACE 1
6 20019240230
0 B STICKER-LOGO ACE 1
7 97070000380
0 A STICKER-RECT REFLECTOR RED 2
8 32019240070
0 A STICKER-WATER TANK 1
9 97070000370
0 A RECT REFLECTOR AMBER 6
10 10139240010
0 A STICKER-DANGER 2 ABDS15F11000
11 10129242220
0 C STICKER-DATA PLATE 1
12 10139240040
0 A STICKER-SPEED LIMIT 1 ABDS15F04000
13 10159243200
0 A STICKER-SERVICE INSTRUCTION 1
14 10209252080
0 A LOAD CHART PLATE FP210 1
15 97070001020
0 A STICKER-RECT REFLECTOR WHITE 2
16 10189242280
0 A LOW SPEED STICKER 1
17 10129242040
0 A STICKER-CAUTION 1
18 10129242010
0 B STICKER-WARNING PLATE 1
19 10129240080
0 B STICKER-ACE 2
20 10202112440
0 A STICKER-FP-210 2
21 10189242120
00 A STICKER-SHUT OFF 1
22 10109240080
0 A STICKER-CONTROL VALVE AL 1 ABDP08000000
23 10129242090
0 C STICKER-START/STOP 1
24 32019240110
0 C STICKER-START WARNING 1
25 10179242050
0 A STICKER-FUSE BOX 1
26 10129242000
0 A STICKER-BEFORE STARTING 1
27 0
10159242080 C ENGINE
STICKER-CAUTION 1
28 0
10129242270 B STICKER-CAUTION 1
29 0
10109240160 A STICKE- OK 1 ABDS11000000
30 0
10109240150 A STICKER-Q. CHECK 1 ABDS15000000
31 0
10129242060 A STICKER-CAUTION 1
32 0
10189244240 A STICKER-LIFTING HOOK 4
33 0
10159243900 C STICKER-15T 2
34 0
10109240250 A STICKER-HYD OIL 1
0

Page 163
DECALS ASSEMBLY

Page 164
 DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

35 970700012000 A REFLEXIVE TAPE "RED" 1 2025MM
36 970700012100 A REFLEXIVE TAPE "WHITE" 1 2025MM
37 970700012200 A REFLEXIVE TAPE "ORANGE" 1 2025MM
38 102092521200 A OPERATOR MANUAL FP-210 1
40 101892421100 A HOT SURFACE 1
41 101892422700 A BATTERY STICKER 1
42 101892421300 A SEAT BELT ALERT 1
43 101892421400 A CRUSHING OUTRIGGER 1
44 101892421500 A CRUSHING STICKER 1
45 101892421600 A RADIATOR STICKER 1
46 101892421700 A FUEL FILLING STICKER 1
47 101892421800 A OPERATOR SEAT STICKER 1
48 101892421900 A FUEL DRAIN STICKER 1
49 101892422000 A COOLANT FILING STICKER 1
50 101892422100 A HYDRAULIC OIL LEVEL STICKER 1
51 101892422600 A WINCH STICKER 1
52 101892422300 A HYDRAULIC OIL DRAIN STICKER 1
53 101892422500 A HI SPEED STICKER 1
54 200392123100 A STICKER CEV-V STAGE -AX124130 CEV- 2
V
55 101592440200 B ZEBRA STICKER RH-1 -230X570 1
56 101592440300 B ZEBRA STICKER LH_2-230X570 1
57 101592440800 A ZEBRA STICKER RH-230X960 1
58 101592440900 A ZEBRA STICKER LH-230X960 1
59 -101521471400 A BOOM SIDE STICKER-RH L=2353MM 1
( ORANGE & BLACK REFLECTIVE)
60 -101521471500 A BOOM SIDE STICKER-LH L=2353MM ( 1
ORANGE & BLACK REFLECTIVE)
61 101515458400 A 3D STICKER-4X4 (COUNTER WEIGHT) 4

62 101592440600 A ZEBRA STICKER RH-230X750 1

63 101592440700 A ZEBRA STICKER LH-230X750 1
64 101592438800 A STICKER-BONNET STRIP LH ( 1
BLACK COLOUR,L=949MM )
65 101592438900 A STICKER-BONNET STRIP RH ( 1
BLACK COLOUR,L=949MM

Page 165
DECALS ASSEMBLY

Page 166
 DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

66 101592439300 A STICKER-BONNET STRIP LH 1
( BLACK COLOUR,L=318 MM )
67 101592439400 A STICKER-BONNET STRIP RH 1
( BLACK COLOUR,L=318 MM )
68 101592526800 A STICKER -CUSTOME HELP LINE 1
L=226MM
69 101592442300 A STICKER REGENERATION ALL NG 1
TATA CEV-V
70 101592527300 A ENGINE CRANK TATA STICKER 1
71 1020925211600 A FIX BONNET SIDER STICKER- 1
RH-FP210
72 1020925211500 A FIX BONNET SIDER STICKER- 1
LH-FP210
73 101592442000 A STICKER-FRONT DOOR-913X106MM 1
74 101592442100 A STICKER-REAR DOOR-669X304MM 1
75 101592442200 A STICKER-CABIN BASE-340.8X408 MM 1

Page 167
 S.L.I. INSTALLATION ASSEMBLY

1.2

1.5 A

B 1.6

1.7
1.4
16 15
1.8 12

1.1

1.3

10

3 5
14
11 4
C 13
7
DETAIL A

DETAIL B 2

DETAIL C

Page 168
 S.L.I. INSTALLATION ASSEMBLY

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 943950001200 A SLI SYSTEM SET 1 CONSISTS ITEM 1.1 to 1.8
1.1 943990011800 A SLI DISPLAY UNIT 1
1.2 943950000500 A PRESSURE TRANSDUCER 2
1.3 943990012000 A A2B LIMIT SWITCH 1
1.4 943990011900 A LENGTH CUM ANGLE SENSOR 1
1.5 100975420000 A ROPE GAURD 2
1.6 100975419900 A WEIGHT .BOX 1
1.7 100975520000 A MTG.CHANNEL 1
1.8 100975519900 A DISPLAY MTG.PLATE 1

Page 169
S.L.I. SYSTEM SET

Page 170
 S.L.I. SYSTEM SET

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
LENGTH TRANSDUCER UNIT MODLE:-
5 943990018500 A 20M 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
3 CORE SHIELDED CABLE (PRESSURE
11 943990019100 A 2
SENSOR CABLE)

Page 171
S.L.I. SYSTEM SET

Page 172
 S.L.I. SYSTEM SET

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS

ANTI 2 BLOCK OVER-HOIST LIMIT
12 943990019200 A SWITCH 1
DEAD WEIGHT WITH 0.8MTR WIRE
13 943990019300 A ROPE 1

6 CORE SHIELDED CABLE 0.25 SQ. MM

(LENGTH CUM ANGLE CABLE) LENGTH-
14 943990019400 A 8 MTR. 1
15 943990019500 1
A RELAY CUT-OFF CABLE LENGTH- 7 MTR

Page 173
PROXIMITY SENSOR ASSEMBLY

Page 174
 PROXIMITY SENSOR ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 943990016800 A FRONT LCD DIPLAY WITH 4 SENSOR 1
2 101563336300 A PROXIMITY SENSOR MIRROR BKT. FAB 1
3 901500612040 A SCREW HEX M6X20-GR-8.8 8
4 901600600000 A PLAIN WASHER M6 8
5 901200600000 A HEX NUT-M6 8

Page 175
 REAR VIEW CAMERA INSTALLATION

11

5
7
12
6

1
5
2
10
4

Page 176
 REAR VIEW CAMERA INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 901200600000 A HEX NUT M6 6 M6
2 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
3 943990011600 A CAMERA SET INSTALLATION 1
4 101475319900 A CAMERA MTG BOX (BAJAJ) 1
5 901610600000 A WASHER SPRING 6 M6
6A 943990003400 A REAR VIEW CAMERA ASSY 1
6 943990005200 A DISPLSY (SCREEN) 1
7 943990005600 A DISPLAY SUPPLY LEAD 1
8 943990005500 A CAMERA SUPPLY LEAD 1
9 943990005700 A CAMERA & DISPLAY O/P LEAD-6MTR 1
10 943990005300 A REAR VIEW CAMERA 1
11 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8
12 901600600000 A WASHER PLAIN 2 M6

Page 177
BECON LIGHT INSTALLATION ASSY

Page 178
 BECON LIGHT INSTALLATION ASSY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 180397091900 A REVOLVING LIGHT 1
2 101563326200 A EXTINGUISHER MTG BKT FAB 1
3 901601000000 A WASHER PLAIN 2 M10
4 901611000000 A WASHER SPRING 2 M10
5 901501012040 A SCREW HEX 2 M10X20, Gr-8.8
6 901201000000 A NUT HEX 2 M10
7 996600009910 A FIRE EXTINGUISHER 2KG 1
8 101575319900 A BICON LIGHT MTG FAB-FX150-N 1

Page 179
 HOSE KIT (STD)
(102041121100)
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 L=2500MM-SAE-
911207252500 ST TO 90 HOSE-1"BSP X 1" BSP 100R12

2 HOSE-1 BSP TO L=2700MM-SAE-

911201252700 ST TO 90 1 BSP 100R1AT

3 L=3800-SAE-
912002123800 90 TO 90 HOSE-1/2"BSP X " BSP 100R2AT

4 L=800MM-SAE-
911207250800 ST TO 90 HOSE-1" BSPX1" BSP 100R12

5 HOSE-1/2 BSP TO 1/2 L=2600MM-SAE-

911202122600 ST TO 90 BSP 100R2AT

6 HOSE-1/2 BSP TO 1/2 L=2100MM-SAE-

911202122100 ST TO 90 BSP 100R2AT

7 90 TO HOSE-1/4 BSP TO 1/4 L=3100MM-SAE-

912401063100 BANJO- 14-ST BSP 100R1AT

8 HOSE-1/2 BSP TO 1/2 L=1300MM-SAE-

911202121300 ST TO 90 BSP 100R2AT

9 HOSE-1/4â BSP TO
911202062250 ST TO 90 1/4 BSP L=2250MM

10 L=1750MM-SAE-
911201061750 ST TO 90 HOSE-1/4" BSP X1/" BSP 100R1AT

11 L=650MM-SAE-
911202120650 ST TO 90 HOSE-1/2" BSPX1/2" BSP 100R2AT

12 L=650MM-SAE-
911002120650 ST TO ST HOSE-1/2" BSPX1/2" BSP 100R2AT

13 L=500MM-SAE-
911202120500 ST TO 90 HOSE-1/2" BSPX1/2"BSP 100R2AT (HOSE
SIZE-1/2 )
14 L=1040MM-
911202061040 ST TO 90 HOSE-1/4" BSP X 1/4"BSP SAE100R2AT(HOSE
SIZE-1/4 )
15 HOSE-1/2 BSP TO 1/2 L=300MM-SAE-
911202120300 ST TO 90 BSP 100R2AT

Page 180
 HOSE KIT (STD)
(102041121100)
S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 L=2500MM-SAE-
911207252500 ST TO 90 HOSE-1"BSP X 1" BSP 100R12

2 HOSE-1 BSP TO L=2700MM-SAE-

911201252700 ST TO 90 1 BSP 100R1AT

3 L=3800-SAE-
912002123800 90 TO 90 HOSE-1/2"BSP X " BSP 100R2AT

4 L=800MM-SAE-
911207250800 ST TO 90 HOSE-1" BSPX1" BSP 100R12

5 HOSE-1/2 BSP TO 1/2 L=2600MM-SAE-

911202122600 ST TO 90 BSP 100R2AT

6 HOSE-1/2 BSP TO 1/2 L=2100MM-SAE-

911202122100 ST TO 90 BSP 100R2AT

7 90 TO HOSE-1/4 BSP TO 1/4 L=3100MM-SAE-

912401063100 BANJO- 14-ST BSP 100R1AT

8 HOSE-1/2 BSP TO 1/2 L=1300MM-SAE-

911202121300 ST TO 90 BSP 100R2AT

9 HOSE-1/4 BSP TO
911202062250 ST TO 90 1/4 BSP L=2250MM

10 L=1750MM-SAE-
911201061750 ST TO 90 HOSE-1/4" BSP X1/" BSP 100R1AT

11 L=650MM-SAE-
911202120650 ST TO 90 HOSE-1/2" BSPX1/2" BSP 100R2AT

12 L=650MM-SAE-
911002120650 ST TO ST HOSE-1/2" BSPX1/2" BSP 100R2AT

13 L=500MM-SAE-
911202120500 ST TO 90 HOSE-1/2" BSPX1/2"BSP 100R2AT (HOSE
SIZE-1/2 )
14 L=1040MM-
911202061040 ST TO 90 HOSE-1/4" BSP X 1/4"BSP SAE100R2AT(HOSE
SIZE-1/4 )
15 HOSE-1/2 BSP TO 1/2 L=300MM-SAE-
911202120300 ST TO 90 BSP 100R2AT

Page 181
ENGINE ASSY

Page 182
 ENGINE ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710001000 A ENGINE ASSY WITH CLUTCH & GB 1

2 931710001100 A BARE ENGINE ASSY 1

3 931710001200 A KIT-LONG BLOCK ASSY 1

4 931710001300 A KIT-HALF BLOCK ASSY 1

Page 183
DECARBONISING GASKET

Page 184
 DECARBONISING GASKET

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710001400 A KIT-DECARBONISING GASKET 1

2 A GASKET (EGR PIPE FLANGE TO EGR

6
931710001500 VALVE):M/S TALBROS:697 EURO-IV

3 931710001600 A GASKET 1

4 931710001700 A GASKET,CYLINDER HEAD 1

5 931710001800 A GASKET EXH MANIFOLD 1

6 A GASKET-EXH.MANIFOLD TO TURBO
1
931710001900 CHARGER

7 931710002000 A GASKET 2

Page 185
SEAL, ENGINE OVERHAUL

Page 186
 SEAL, ENGINE OVERHAUL
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710002100 A KIT-SEAL, ENGINE OVERHAUL 1

2 931710002200 A O-RING 1

3 931710002300 A \'O\' RING 1

4 931710002400 A O-RING 1

5 931710002500 A OIL SEAL,REAR 1

A OIL SEAL-CRANKSHAFT
6 1
931710002600 FRONT(SILICON OFFER)N

7 931710002700 A OIL SEAL,REAR 1

8 931710002800 A RUBBER RING (FILTER BREATHER) 1

9 931710002900 A SEALING WASHER 16X22 IS3175 CU 2

10 931710003000 A SEALING WASHER 18X22 IS3175 CU 3

A SEALING WASHER (PUSH ROD

11 3
931710003100 CHAMBER COVER)

12 931710003200 A SEALING WASHER 8X14 IS3175 CU 10

- 931710003300 A SEALING WASHER 1

13 931710003400 A SEALING WASHER 14X18 IS3175 AL 1

14 931710003500 A SEALING WASHER 22X27 IS3175 CU 3

15 931710003600 A SEALING WASHER 26X31 IS3175 CU 1

16 931710003700 A SEALING WASHER 10X14 IS3175 AL 1

17 931710003800 A SEALING WASHER 18X22 IS3175 AL 2

18 931710003900 A SEALING WASHER 18X24 IS3175-AL 1

19 931710004000 A SEALING WASHER 26X31 IS3175 AL 1

20 931710004100 A SEALING WASHER 14X18 IS3175 CU 4

Page 187
SEAL, ENGINE OVERHAUL

Page 188
 SEAL, ENGINE OVERHAUL

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

21 931710004200 A SEALING WASHER 12X15.5 IS3175 CU 3

22 931710004300 A SEALING WASHER 4

23 931710004400 A GASKET BI NO.64474627 (M/S BIL) 4

24 931710004500 A SEALING WASHER 16X20 IS3175 CU 7

Page 189
KIT-GASKET

Page 190
 KIT-GASKET
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710004600 A KIT-GASKET 1

2 931710004700 A ASSY OIL SUMP GASKET 1

A ASSY PUSHROD CHAMBER COVER

3 1
931710004800 WITH GASKET

4 931710004900 A GASKET,PUSH ROD CHAMBER COVER 1

5 931710005000 A ASSY PUSH ROD CHAMBER COVER 1

6 931710005100 A GASKET,CYLINDER HEAD 1

7 931710005200 A GASKET 2

7 931710005300 A GASKET,BRACKET TO OIL SUMP 2

A CYLINDER HEAD COVER GASKET

8 1
931710005400 (M/S TALBROS)

A GASKET WITH BEADING

9 1
931710005500 (AIR INTAKE ELBOW)

A GASKET,THROTTLE BODY TO INTAKE

10 1
931710005600 ADAPTER

11 931710005700 A GASKET 1

12 931710005800 A GASKET 2

13 931710005900 A GASKET,AIR COMPRESSOR 1

14 931710006000 A GASKET EXH MANIFOLD 1

A GASKET-EXH.MANIFOLD TO TURBO
15 1
931710006100 CHARGER

16 931710006200 A GASKET 1

17 931710006300 A GASKET 1

A GASKET (ASSY. COOLER ON CYL

18 1
931710006400 BLK.)

Page 191
KIT-GASKET

Page 192
 KIT-GASKET
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A GASKET WITH SILICONE

19 1
931710006500 BEADING,WATER PUMP

20 931710006600 A GASKET(UCW LINE):TALBROS 2

21 931710006700 A GASKET 1

21 931710006800 A GASKET,FIP SUPPORT PLATE TO TGH 1

A GASKET (OIL FILTER TO CYL

22 1
931710006900 BLOCK):BS-III

23 A GASKET (EGR PIPE FLANGE TO EGR 6

931710007000 VALVE):M/S TALBROS:697 EURO-IV

24 931710007100 A SEALING WASHER 16X22 IS3175 CU 2

25 931710007200 A SEALING WASHER 18X22 IS3175 CU 3

A SEALING WASHER (PUSH ROD

26 3
931710007300 CHAMBER COVER)

27 931710007400 A SEALING WASHER 8X14 IS3175 CU 10

- 931710007500 A SEALING WASHER 1

28 931710007600 A SEALING WASHER 14X18 IS3175 AL 1

29 931710007700 A SEALING WASHER 22X27 IS3175 CU 3

30 931710007800 A SEALING WASHER 26X31 IS3175 CU 1

31 931710007900 A SEALING WASHER 10X14 IS3175 AL 1

32 931710008000 A SEALING WASHER 18X22 IS3175 AL 2

33 931710008100 A SEALING WASHER 18X24 IS3175-AL 1

34 931710008200 A SEALING WASHER 26X31 IS3175 AL 1

35 931710008300 A SEALING WASHER 14X18 IS3175 CU 4

36 931710008400 A SEALING WASHER 12X15.5 IS3175 CU 3

Page 193
KIT-GASKET

Page 194
 KIT-GASKET

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

37 931710008500 A SEALING WASHER 8

38 931710008600 A GASKET BI NO.64474627 (M/S BIL) 4

39 931710008700 A SEALING WASHER 10X13.5 IS3175 CU 1

40 931710008800 A SEALING WASHER 10X14 IS3175 CU 1

41 931710008900 A SEALING WASHER 16X20 IS3175 CU 7

42 931710009000 A O-RING 1

43 931710009100 A O-RING 1

44 931710009200 A GASKET,TGH COVER 1

45 931710009300 A GASKET OIL COOLER COVER:TALBROS 1

Page 195
KIT-SEAL, ENGINE PARTS

Page 196
 KIT-SEAL, ENGINE PARTS

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A KIT-ASSLY CYL HEAD WITH VALVE W/O

1 1
931710009400 INJECTOR

2 931710009500 A KIT-INJECTOR / NOZZLE 1

A VALVE KIT INLET & EXHUAST (497 CR

3 1
931710009600 BS-IV)

4 931710009700 A VALVE GUIDE SET(497 CR BS-IV) 1

5 931710009800 A VALVE SEAL SET (497CR BS-IV ENGINE) 1

A SET OF VALVE SEAT RING INLET &

6 1
931710009900 EXHUAST

Page 197
OIL SUMP ASSY

Page 198
 OIL SUMP ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710010000 A ASSY COMBI SCREW 12

A HEX SCREW M6X12 IS1364P2-88-

2 1
931710010100 SS8451S2-Y

A HEX SCREW M8X22 TS17100-10.9

3 3
931710010200 SS8451-8CH

4 931710010300 A SPRING WASHER B6 IS3063 SS8451-8C 1

5 931710010400 A SPRING WASHER B8 IS3063 SS8451-8C 3

6 931710010500 A GASKET 1

6 931710010600 A GASKET,BRACKET TO OIL SUMP 1

7 931710010700 A OIL SUMP ASSY 1

A ASSY.MAGNETIC DRAIN PLUG (OFFER

8 1
931710010800 DRG)

9 931710010900 A FLANGE,OIL SUMP DIPSTICK 1

10 931710011000 A RETAINING FLANGE ON OIL SUMP 1

11 931710011100 A ASSY OIL SUMP GASKET 1

Page 199
ENGINE STRUCTURE-BLOCK HEAD

Page 200
 ENGINE STRUCTURE-BLOCK HEAD
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 A HEXAGONAL HEAD SCREW (FOR 1

931710011200 M.B.CAP MTG.)

2 931710011300 A PIN 1

3 931710011400 A BACK COVER 1

4 931710011500 A FLYWHEEL HOUSING 1

A COVER PLATE (FOR FLYWHEEL

5 1
931710011600 HOUSING)

A CYL CRANKCASE ASSY W/O FLYWHEEL

6 1
931710011700 HSG

7 931710011800 A CYL PIN 12H8X30 IS2393 2

8 931710011900 A SEALING WASHER 16X22 IS3175 CU 2

9 931710012000 A SEALING WASHER 18X22 IS3175 CU 2

10 931710012100 A SEALING PLUG AM18X1.5 TS16460 1

11 931710012200 A CAMSHAFT BUSH 2

12 931710012300 A PLUG (OIL GALLARY) 2

13 931710012400 A CYL PIN CYL HEAD TO CYL BLOCK 2

14 931710012500 A CLAMPING SLEEVE CYL BLOCK 1

15 931710012600 A CORE PLUG 1

16 931710012700 A CAMSHAFT BEARING NO 1 1

A HEX FL SCR M6X10 TS17130-8.8-

17 2
931710012800 SS8451S2-Y

A H/FL SCREW M6X8 TS17130-8.8-

18 2
931710012900 SS8451S2-Y

A CYLINDER LINER :497 TC IC BS-

19 1
931710013000 III(OFFER)

Page 201
ENGINE STRUCTURE-BLOCK HEAD

Page 202
 ENGINE STRUCTURE-BLOCK HEAD

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

20 931710013100 A SPRING WASHER B12 IS3063 SS8451S2-Y 6

21 931710013200 A SCREW PLUG 1

A HEX SCREW M12X35 TS17100-8.8-

22 6
931710013300 SS8451-8C

23 931710013400 A STUD AM10X30 IS1862 8.8 SS9400 3

Page 203
TIMING GEAR HSG

Page 204
 TIMING GEAR HSG

S.NO. PART No. REV. DESCRIPTION QTY REMARKS

1 931710013500 A HEX NUT M8 IS1364P3-8-SS8451S2-Y 4.
2 931710013600 A SPRING WASHER B8 IS3063 SS8451S2- 4
Y
3 931710013700 A BRIGHT WASHER 8.4 IS2016 ST 4
SS8451S2-Y
4 931710013800 A BOLT 1
5 931710013900 A HEX SCREW M10X25 TS17100-8.8- 4
SS8451S2-Y
6 931710014000 A CYL PIN 8M6X16 1
8 931710014100 A HEX FL SCR M6X16 TS17130-8.8- 1
SS8451S2-Y
9 931710014200 A CYL PIN 10H8X25 IS2393 2
10 931710014300 A GASKET,TGH COVER 1
11 931710014400 A COVER,FRONT 1
12 931710014500 A SEAL CRANKSHAFT FRONT BS1/2/3/4 1
13 931710014600 A CAM SENSOR 1
14 931710014700 A ASSY. TIMING GEAR HSG. 1
15 931710014800 A HEX BOLT M8X40 TS17100-10.9- 1
SS8451S2-YH
16 A HEX SCREW M8X22 TS17100-10.9 1
931710014900
SS8451-8CH
17 931710015000 A SPRING WASHER B8 IS3063 SS8451-8C 2
7 931710015100 A CYL PIN 8M6X16 IS2393 1
18 931710015200 A LOCKING PLATE 5
19 931710015300 A ASSY COMBI SCREW 10
20 931710015400 A SCREW 1

Page 205
OIL MIST SEPARATOR

Page 206
 OIL MIST SEPARATOR
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710015500 A THROTTLE BODY ASSY 1

A GASKET WITH BEADING (AIR INTAKE

2 1
931710015600 ELBOW)

3 931710015700 A ELBOW,AIR INTAKE 1

A GASKET,THROTTLE BODY TO INTAKE

4 1
931710015800 ADAPTER

5 931710015900 A HEX FL NUT AM10 TS17430-8-SS8451S2-Y 2

6 931710016000 A AIR TEMPERATURE SENSOR 1

7 931710016100 A HEX FL SCR M6X18 TS17130-8.8-SS8451S2-Y 1

8 931710016200 A H/FL BOLT M6X45 TS17130 8.8 SS8451S2-Y 3

9 931710016300 A CRANK SENSOR/SPEED SENSOR 1

10 931710016400 A CLAMP OD 18 1

11 931710016500 A OIL MIST SEPARATOR (M/S MAHALE):BS-IV 1

12 931710016600 A RUBBER HOSE 1

13 931710016700 A SUPPORT BRACKET ASSY 1

14 931710016800 A TUBE ASSY,OMS TO OIL SUMP 1

15 931710016900 A PIPE,OMS 1

16 931710017000 A HOSE,BLOWBY CYL HEAD COVER TO OMS 1

17 931710017100 A COATED CLAMP ( 12 O.D.) 1

18 931710017200 A ASSY. TUBE 1

A SPR BAND CLAMP 20DX12W

19 1
931710017300 TS17665SS8451S2-Y

Page 207
OIL MIST SEPARATOR

Page 208
 OIL MIST SEPARATOR

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

20 931710017400 A SERVICE UNDER

TUBE ASSY,TURBOCHARGER OIL RETURN 1
CHILD PART

30 931710015500 A THROTTLE BODY ASSY 1

A GASKET WITH BEADING (AIR INTAKE

31 1
931710015600 ELBOW)

32 931710015700 A ELBOW,AIR INTAKE 1

A GASKET,THROTTLE BODY TO INTAKE

33 1
931710015800 ADAPTER

34 931710015900 A HEX FL NUT AM10 TS17430-8-SS8451S2-Y 2

35 931710016000 A AIR TEMPERATURE SENSOR 1

A HEX FL SCR M6X18 TS17130-8.8-SS8451S2-

21 1
931710016100 Y

22 931710016200 A H/FL BOLT M6X45 TS17130 8.8 SS8451S2-Y 3

- 931710016300 A CRANK SENSOR/SPEED SENSOR 1

23 931710016400 A CLAMP OD 18 1

Page 209
CYLINDER HEAD ASSY W/O VALVES

Page 210
 CYLINDER HEAD ASSY W/O VALVES
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A SERVICE
1 CYLINDER HEAD ASSY W/O VALVES 1 UNDER CHILD
931710018500 PART

3 931710018600 A CORE PLUG 20 DIA. 4

4 931710018700 A VALVE GUIDE-EXHAUST (STD) 4

5 931710018800 A VALVE GUIDE INLET STD 15 S7D 4

A VALVE SEAT RING-EXHAUST(CNG)-

7 4
931710018900 NORMAL

A VALVE SEAT RING INLET BS-III

8 4
931710019000 NORMAL

9 931710019100 A SEALING PLUG 1

12 931710019200 A SEALING PLUG 3

12 931710019300 A LOCK RETAINER VALVE SPG 8

25 931710019400 A SEAT PLUG (ON CYL. HEAD) 1

31 931710019500 A PLUG MC 22X1.5 IS9645-SS8451-8C 1

31 931710019600 A PLUG MC 24X1.5 IS9645-SS8451-8C 1

2 931710019700 A INJECTOR ASSY 4

A VALVE GUIDE SEAL-EXH (CHICAGO

6 4
931710019800 RAWHIDE)

10 931710019900 A INTAKE VALVE 4

11 931710020000 A EXHAUST VALVE 4

13 931710020100 A VALVE SPRING LOCK HALF 8

A VALVE GUIDE SEAL-INLET (CHICAGO

14 4
931710020200 RAWHIDE)N

15 931710020300 A HEX FLANGE BOLT M8X59L 4

Page 211
CYLINDER HEAD ASSY W/O VALVES

Page 212
 CYLINDER HEAD ASSY W/O VALVES

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

16 931710020400 A H/FL BOLT M8X135 TS17130-8.8-SS8451S2-Y 5

A HEX FL SCR M6X25 TS17130-8.8-SS8451S2-

17 2
931710020500 Y

18 931710020600 A HEX FLANGE BOLT (M8X 122L) 1

19 931710020700 A ASSY. CYLINDER HEAD COVER 1

19 931710020800 A COVER ASSY,CYL HEAD 1

19 931710020900 A ASSY. CYLINDER HEAD COVER 1

A CYLINDER HEAD COVER GASKET (M/S

20 1
931710021000 TALBROS)

21 931710021100 A VALVE SPRING (INNER) 1

21 931710021200 A VALVE SPRING (OUTER) 1

21 931710021300 A VALVE SPRING 1

22 931710021400 A CAP ASSY,CYL HEAD COVER 1

23 931710021500 A VALVE SPRING WASHER 8

24 931710021600 A SEALING WASHER 8X14 IS3175 CU 10

A HEX COLLAR BOLT (WITH RELIEF

26 17
931710021700 GROOVE)

27 931710021800 A GASKET,CYLINDER HEAD 1

28 931710021900 A CLAW INJECTOR OUTSIDE COVER 2

29 931710022000 A SPH. WASHER 8.4 IS 4297-SS 8400 4

A HEX FL BOLT M8X40 TS17130-8.8-SS8451-

30 4
931710022100 8C

- 931710022200 A SEALING WASHER 4

Page 213
DIPSTICK ASSY

Page 214
 DIPSTICK ASSY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 A GASKET,PUSH ROD CHAMBER 1

931710022300 COVER

A ASSY PUSH ROD CHAMBER

2 1
931710022400 COVER

A HEX SCREW M8X45 TS17100-8.8-

3 3
931710022500 SS8451S2-Y

4 931710022600 A DIPSTICK TUBE 1

5 931710022700 A DIPSTICK ASSY 1

6 931710022800 A ADAPTER ASSY WITH O RING 1

Page 215
DRIVE PART S-CRANK TRAIN SYSTEM

Page 216
 DRIVE PART S-CRANK TRAIN SYSTEM
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710022900 A SRDG BRG 20 BC 02 XEE/47X14-6204-2RS 1

2 931710023000 A HEX BOLT 8

3 931710023100 A SPACER (SUITABLE FOR OIL SLINGER ) 1

4 931710023200 A OIL SLINGER. 1

7 931710023300 A CON ROD BUSH SET 1

9 931710023400 A CRANKSHAFT ASSY WITH PIN 1

10 931710023500 A LOCKING RING CRANKSHAFT 1

11 931710023600 A KEY 8X13 TS15505-SUP.1 1

12 931710023700 A CARNKSHAFT GEAR 1

13 931710023800 A PULLEY;CRANKSHAFT 1

14 931710023900 A THRUST SPACER 1

15 931710024000 A VIBRATION DAMPER LOCK 1

A SET MAIN BRG

16 5
931710024100 UPPER/LOWER:NORMAL:EURO III

17 931710024200 A MAIN BEARING - UPPER - NORMAL 5

18 931710024300 A MAIN BEARING - LOWER - NORMAL 5

A CONNECTING ROD ASSY WITH BUSH &

19 1
931710024400 BOLT

20 931710024500 A BOLT 2

21 931710024600 A SET CON ROD BEARING 1

32 931710024700 A CON ROD BEARING NORMAL (M/S MENON) 8

8 931710024800 A CONNECTING ROD BUSH NORMAL 4

28 931710024900 A OIL SEAL;REAR 1

Page 217
DRIVE PART S-CRANK TRAIN SYSTEM

Page 218
 DRIVE PART S-CRANK TRAIN SYSTEM
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

29 931710025000 A THRUST WASHER UPPER HALF STD 2

26 931710025100 A THRUST WASHER LOWER HALF STD 2

27 931710025200 A SET-PISTON WITH PIN & CIRCLIP BS3/4 1

30 931710025300 A CIRCLIP 8

5 931710025400 A PISTON PIN 4

6 931710025500 A PISTON 4

23 931710025600 A SET-PISTON RING 1

A INTER STEPPED COMPRESSION RING

31 4
931710025700 (GOETZE)

22 931710025800 A OIL CONTROL RING ASSY 4

24 931710025900 A TOP RING 4

25 931710026000 A THRUST WASHER UPPER HALF STD 2

Page 219
VALVE TRAIN SYSTEM/TIMING DRIVE

Page 220
 VALVE TRAIN SYSTEM/TIMING DRIVE
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710026100 A CAMSHAFT GEAR & DRIVE GEAR ASSY 1

A HEX FL SCR M6X25 TS17130-8.8-

2 2
931710026200 SS8451S2-Y

A SERVICE
UNDER
3 DRIVE GEAR,FIP 1
HIGHER
931710026300 ASSEMBLY

A ASSY CAM SHAFT GEAR AND DRIVE

4 1
931710026400 GEAR(FIP)

5 931710026500 A PARALLEL KEY 1

6 931710026600 A BUTTING RING 1

7 931710026700 A BOLT (CAM SHAFT GEAR MTG) 1

8 931710026800 A THRUST WASHER 1

9 931710026900 A HEX SCREW 4

A SPRING WASHER B8 IS3063 SS8451S2-

10 4
931710027000 Y

11 931710027100 A VALVE TAPPET INLET & EXHAUST 8

12 931710027200 A VALVE PUSH ROD INLET & EXHAUST 8

A ASSY ROCKER ARM SHAFT WITH

13 1
931710027300 ARMS

A GRUB SCREW EM6X10 IS2388 6.6

14 1
931710027400 SS8451-8C

15 931710027500 A ROCKER ARM SUPPORT 1

16 931710027600 A ROCKER ARM SUPPORT NO-2 2

17 931710027700 A ROCKER ARM SUPPORT NO.2&3 1

18 931710027800 A SPRING SHORT 2

Page 221
VALVE TRAIN SYSTEM/TIMING DRIVE

Page 222
 VALVE TRAIN SYSTEM/TIMING DRIVE

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

19 931710027900 SPRING LONG 3

ASSY ROCKERARM RIGHT WITH

20 4
931710028000 BALLPIN

21 931710028100 A BALL END TAPPET ADJUSTER 8

22 931710028200 A BUSH 8

23 931710028300 A HEX NUT (BALL PIN -ROCKER ARM) 8

24 931710028400 A ASSY ROCKERARM LEFT WITH BALLPIN 4

25 931710028500 A ASSY ROCKER ARM SHAFT 1

26 931710028600 A SPRING CLIP 2

27 931710028700 A BOLT (ROCKER ARM) 4

28 931710028800 A CAMSHAFT 1

Page 223
FUEL INJ AND COMBUSTION SYSTEM

Page 224
 FUEL INJ AND COMBUSTION SYSTEM
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

- A FIP ASSY WITH SUPPORT & 1

931710028900 DRIVE GEAR

A HEX SCREW M8X32 TS17100-8.8

2 3
931710029000 SS8451-8C

A SPRING WASHER B8 IS3063

3 3
931710029100 SS8451-8C

4 931710029200 A WOODRUFF KEY 4X6.5 IS 2294 1

5 931710029300 A HARDENED WASHER 3

A GASKET,FIP SUPPORT PLATE

6 1
931710029400 TO TGH

7 931710029500 A INJECTION PUMP GEAR 1

8 931710029600 A FUEL INJECTION PUMP 1

8 931710029700 A SUPPORT,FIP 1

A SPRING WASHER B8 IS3063

9 6
931710029800 SS8451S2-Y

A HEX SCREW M8X20 TS17100-

10 6
931710029900 10.9SS8451S2-YH

11 931710030000 A HP PIPE ASSY 1

A SUPPORT BRACKET (FOR HP

12 1
931710030100 LINES)

13 931710030200 A COMMON RAIL ASSY 1

A FUEL PR PIPE ASSY,RAIL TO

14 1
931710030300 INJECTOR

A FUEL PR PIPE ASSY,RAIL TO

15 1
931710030400 INJECTOR

A FUEL PR PIPE ASSY,RAIL TO

16 1
931710030500 INJECTOR

Page 225
FUEL INJ AND COMBUSTION SYSTEM

Page 226
 FUEL INJ AND COMBUSTION SYSTEM

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A FUEL PR PIPE ASSY,RAIL TO

17 1
931710030600 INJECTOR

18 931710030700 A FUEL PR PIPE ASSY 1

A H/FL SCR M8X30 TS17130-10.9-

19 2
931710030800 SS8451S2-YH

20 931710030900 A BRACKET 1

A H/FL SCREW M8X12 TS17130-8.8-

21 2
931710031000 SS8451S2-Y

A HEX FL BOLT M10X45TS17130-

22 2
931710031100 10.9SS8451-8CH

23 931710031200 A SUPPORT BRACKET,HP LINES 1

A H/FL SCR M8X20 TS17130-8.8-

24 2
931710031300 SS8457S1-BL-B

Page 227
FUEL FILTER ASSY

Page 228
 FUEL FILTER ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710031400 A BRACKET ASSY 1

2 931710031500 A LEAK OFF PIPE ASSY,INJECTOR 1

A H/FL SCR M6X20 TS17130 8.8

3 2
931710031600 SS8457S1-BL-B

A ASSY OVERFLOW LINE ( FIP TO

4 1
931710031700 ACCUMULATOR )

5 931710031800 A FUEL PRE FILTER ASSY 1

A SERVICED UNDER
6 BANJO BOLT,FUEL FILTER 4
931710031900 252709110149

A SERVICED UNDER
7 FUEL FILTER HEAD 1
931710032000 252709110149

A SERVICED UNDER
8 COVER,FUEL FILTER 1
931710032100 252709110149

9 931710032200 A FUEL FILTER ELEMENT ASSY 1

A FUEL FILTER ASSY WITH WIF

10 1
931710032300 SENSOR

11 931710032400 A FUEL FILTER ELEMENT ASSY 1

12 931710032500 A FILTER HEAD ASSY 1

13 931710032600 A WATER LEVEL SENSOR 1

6 931710032700 A BANJO BOLT,FUEL FILTER 4

A AUX VENT HOSE SEPERATOR

14 1
931710032800 CLAMP

15 931710032900 A L BRACKET FOR ENGINE 1

A H/FL SCREW M8X12 TS17130-8.8-

16 1
931710033000 SS8451S2-Y

Page 229
FUEL FILTER ASSY

Page 230
 FUEL FILTER ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

17 931710033100 A CLIP,LAMBDA SENSOR MTG 2

18 931710033200 A FUEL ACCUMULATOR ASSY 1

19 931710033300 A FUEL OVERFLOW PIPE ASSY 1

Page 231
AFTER TREATMENT SYSTEM ASSY

Page 232
 AFTER TREATMENT SYSTEM ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710033400 A CLAMP ASSY,EGP MTG 3
2 931710033500 A CLAMP,EGP MTG 1
3 931710033600 A CLAMP ASSY,EGP MTG 1
39 931710033700 A HEX FL SCR M12X32 TS17130 8.8 2
A SS8451S2-Y
40 931710033800 FL NUT AM12X1.5 TS17430 8SS8457S1-BL-B 6

5 931710033900 A AFTER TREATMENT SYSTEM ASSY 1

4 931710034000 A EXHAUST GAS PROCESSOR ASSY 1
- 931710034100 A CANNING ASSY,DIESEL OXIDATION 1
7 931710034200 A CATALYST
SPR. BD CLAMP 14DX12W TS17665 3
8 931710034300 A SS8451S2-Y
CANNING ASSY,DIESEL PARTICULATE 1
9 931710034400 A FILTER
SPR. BD CLAMP 17DX12W TS17665 1
10 931710034500 A SS8451S2-Y
PIPE ASSY 1
11 931710034600 A PIPE ASSY 1
12 931710034700 A CANNING ASSY WITH MIXER,SCR 1
13 931710034800 A CLAMP 1
14 931710034900 A CC_FURR_CLIP_DIA_6.5_MM 4
15 931710035000 A BRACKET 1
16 931710035100 A BRACKET 1
17 931710035200 A BRACKET 2
18 931710035300 A BRACKET 2
19 931710035400 A COVER 6
20 931710035500 A COVER 6
21 931710035600 A COVER 1
22 931710035700 A COVER 1
23 931710035800 A HEAT SHIELD ASSY 2
24 931710035900 A BRACKET ASSY,SENSOR MTG 1
25 931710036000 A STAND-UP PLATE BS6-PH2 2

Page 233
AFTER TREATMENT SYSTEM ASSY

Page 234
 AFTER TREATMENT SYSTEM ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

26 931710036100 A H/FL SCREW M6X14 TS17130-8.8-SS8451S2- 25
Y
27 931710036200 A SCREW 8
28 931710036300 A BRACKET ASSY WITH SENSOR TABLE,DP 1
MTG
29 931710036400 A GASKET 2
30 931710036500 A V-CLAMP ASSY 2
31 931710036600 A UREA INJECTOR 1
32 931710036700 A DIFFERENTIAL PRESSURE SENSOR 1
33 931710036800 A RUBBER HOSE 1
34 931710036900 A RUBBER HOSE 1
35 931710037000 A NOX SENSOR 2
36 931710037100 A EXHAUST TEMPERATURE SENSOR 1
37 931710037200 A EXHAUST TEMPERATURE SENSOR 2

38 A CONNECTOR ASSY WITH O-RING,DOSING 2

931710037300
MODULE
41 931710037400 A SUPPORT BRACKET 2
42 931710037500 A GASKET 1

Page 235
UREA TANK ASSY

Page 236
 UREA TANK ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710037600 A UREA TANK ASSY WITH BRACKET 1

2 931710037700 A UREA TANK ASSY 1

3 931710037800 A UREA PIPE ASSY 1

A HEX FL SCR M10X25 TS17130-8.8-

4 2
931710037900 SS8451S2-Y

A H FL SCREW M8X18 TS17130-8 8-

5 6
931710038000 SS8451S2-Y

6 931710038100 A STRAP ASSY,UREA TANK MTG 1

8 931710038200 A BRACKET ASSY,UREA TANK MTG 1

9 931710038300 A BRACKET ASSY,UREA TANK MTG 1

10 931710038400 A BRACKET ASSY,UREA TANK MTG 2

A FL BOLT M12X1.5X45TS17130
11 4
931710038500 10.9SS8451-8CH

A HEX FL NUT AM12X1.5 TS17430

12 4
931710038600 10SS8451S2-YH

13 931710038700 A PUMP ASSY,UREA DOSE 1

A FILTER COVER ASSY WITH

14 1
931710038800 PRESSURE ELEMENT

A CONNECTOR ASSY WITH O-

15 1
931710038900 RING,INLET

A CONNECTOR ASSY WITH O-

15 1
931710039000 RING,OUTLET

16 931710039100 A BRACKET 1

Page 237
UREA TANK ASSY

Page 238
 UREA TANK ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A H/FL SCREW M6X20 TS17130 8.8

17 1
931710039200 SS8451S2-Y

A H/FL.BOLT M8X85 TS17130

18 3
931710039300 10.9SS8451S2-YH

19 931710039400 A SUPPORT BRACKET 1

20 931710039500 A L BRACKET FOR ENGINE 2

21 931710039600 A CLAMP OD 18 3

A H/FL SCREW M6X14 TS17130-8.8-

22 3
931710039700 SS8451S2-Y

A HEX FL NUT AM6 TS17430-10-

23 3
931710039800 SS8451S2-YH

24 931710039900 A HOSE CLIP 1

25 931710040000 A UREA PIPE ASSY 1

26 931710040100 A UREA PIPE ASSY 1

A HEX FL SCR M8X14 TS17130 8.8

27 4
931710040200 SS8451S2-Y

28 931710040300 A BRACKET,METAL PIPE MTG 1

29 931710040400 A CLAMP 1

Page 239
UREA TANK CHILD PART S LIST

Page 240
 UREA TANK CHILD PART S LIST

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710040500 A UREA TANK ASSY 1

2 931710040600 A FILLER NECK ASSY 1

3 931710040700 A O-RING 1

4 931710040800 A GASKET,UREA TANK DRAIN PLUG 1

5 931710040900 A DRAIN PLUG 1

6 931710041000 A UREA LEVEL SENSOR 1

7 931710041100 A TUBE 1

8 931710041200 A GASKET 1

9 931710041300 A VENT VALVE 1

10 931710041400 A PLASTIC CAP,UREA TANK WITH LOCK 1

11 931710041500 A UREA TANK ASSY 1

Page 241
ENGINE MOUNTED AIR COMPRESSOR

Page 242
 ENGINE MOUNTED AIR COMPRESSOR

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710041600 A BRACKET;ALTERNATOR MTG 1

2 931710041700 A HOLLOW DOWEL - SUPPORT FIP 2

3 931710041800 A BRACKET;AIR COMPRESSOR MTG 1

4 931710041900 A POLY V-BELT 1

5 931710042000 A GASKET;AIR COMPRESSOR 1

6 931710042100 A AIR COMPRESSOR ASSY 1

7 931710042200 A PULLEY 1

8 931710042300 A BRACKET 1

A H FL SCREW M8X18 TS17130-8 8-

9 4
931710042400 SS8451S2-Y

10 931710042500 A SUPPORT BRACKET ASSY 1

11 931710042600 A SLIDER BOLT 1

A COLLAR SCR M10X55TS17215-

12 1
931710042700 10.9SS8451S2-YH

A H/FLSCR M10X18 TS17130-8.8-

13 2
931710042800 SS8457S1-BL-B

A HOLLOW DOWEL (FOR A/C & IDLER

14 2
931710042900 BKT.)

A ASSEMBLY IDLER (8PK) (M/S

15 2
931710043000 GATES)

A H/FL SCR M8X45 TS17130

16 2
931710043100 10.9SS8457S1-BL-B

17 931710043200 A P-CLAMP 1

Page 243
ENGINE MOUNTED AIR COMPRESSOR

Page 244
 ENGINE MOUNTED AIR COMPRESSOR

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

18 931710043300 A SCREW (FOR IDLER TENSIONER) 1

A H/FL SCR M8X35 TS17130

19 2
931710043400 10.9SS8457S1-BL-B

20 931710043500 A STUD AM10X30 IS1862 10.9 SS9400 4

A STUD AM10X40 TS17111S1 10.9

21 3
931710043600 SS9400

A HEX FL NUT AM10 TS17430-8-

22 7
931710043700 SS8451S2-Y

A S/LOCK H/FL NUT M10 ISO7044 8-

23 1
931710043800 SS8451S2-Y

Page 245
EGR & BOOSTING SYS (VALVE/COOLER/TURBO)

Page 246
 EGR & BOOSTING SYS (VALVE/COOLER/TURBO)
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710043900 A EXHAUST MANIFOLD 1

2 931710044000 A GASKET EXH MANIFOLD 1

A WASHER A10.5 IS5370 ST

3 4
931710044100 SS8451S2-Y

4 931710044200 A STUD BM10X100 IS1862 10.9 SS9400 2

A HEX BOLT M10X95-TS17100-10.9-

5 1
931710044300 SS9400

A HEX BOLT M10X105TS17100-

6 3
931710044400 10.9SS9400

7 931710044500 A CLINCH NUT 1

8 931710044600 A HEAT SHIELD 1

A H/FL SCREW M8X12 TS17130-8.8-

9 3
931710044700 SS8451S2-Y

A GASKET-EXH.MANIFOLD TO TURBO
10 1
931710044800 CHARGER

11 931710044900 A STUD BM8X25 IS1862 10.9 SS9400 4

12 931710045000 A SUPPORT;BRACKET 1

12 931710045100 A SUPPORT;BRACKET 1

13 931710045200 A SUPPORT BRACKET 1

A H/FL SCR M8X30 TS17130-10.9-

14 2
931710045300 SS8451S2-YH

A HEX FL BOLT M10X58TS17130

15 1
931710045400 10.9SS8451-8CH

A H/FL BOLT M8X55 TS17130-10.9-

16 3
931710045500 SS8451S2-YH

Page 247
EGR & BOOSTING SYS (VALVE/COOLER/TURBO)

Page 248
 EGR & BOOSTING SYS (VALVE/COOLER/TURBO)
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

17 931710045600 A EGR COOLER & VALVE ASSY 1

A HEX FL SCR M8X35 TS17130 10.9

18 4
931710045700 SS8451-8CH

A ASSEMBLY EGR COOLER(CAST) NOT

19 1
931710045800 WITHOUT VALVE SERVICED

A GASKET (EGR COOLER TO EGR

20 1
931710045900 VALVE)-M/S TALBROS

21 931710046000 A EGR VALVE ASSY 1

A FL BOLT M8X120 TS17130 10.9

22 4
931710046100 SS8451S2-YH

A GASKET;EGR VALVE TO EGR

23 6
931710046200 COOLER

24 931710046300 A PIPE;EGR PIPE TO EGR VALVE 1

A EGR PIPE ASSY;VALVE TO INTAKE

25 1
931710046400 MANIFOLD

26 931710046500 A EGR CAST PIPE ( COOLER TO PIPE) 1

27 931710046600 A EGR PIPE ASSY;AIR INTAKE ELBOW 1

A HEX FL SCR M8X20 TS17130-8.8-

28 4
931710046700 SS8451S2-Y

A H/FL SCREW M8X25 TS17130 8.8

29 6
931710046800 SS8451S2-Y

A H/FL SCREW M6X14 TS17130-8.8-

30 1
931710046900 SS8451S2-Y

Page 249
EGR & BOOSTING SYS (VALVE/COOLER/TURBO)

Page 250
EGR & BOOSTING SYS (VALVE/COOLER/TURBO)
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A PIPE ASSY WITH HOSE;EGR

31 1
931710047000 COOLANT LINE

32 A SPR. BD CLAMP 30DX12W 1

931710047100 TS17665 SS8451S2-Y

A SPR. BD CLAMP 25DX12W

33 1
931710047200 TS17665 SS8451S2-Y

34 931710047300 A TURBOCHARGER ASSY 1

35 931710047400 A FLANGED CLINCH NUT 8

36 931710047500 A GASKET 1

A COOLANT PIPE ASSY;COOLER

37 1
931710047600 TO EGR VALVE

38 931710047700 A SUPPORT BRACKET ASSY 1

A H/FL SCR M8X16 TS17130-8.8-

39 2
931710047800 SS8457S1-BL-B

A STUD BM8X20 IS1862 10.9-

40 4
931710047900 SS9400

A STUD BM8X25 IS1862 8.8

41 2
931710048000 SS8451S2-Y

A HEX FL NUT AM8 TS17430-8-

42 2
931710048100 SS8457S1-S-C

A SEALING WASHER 16X20 IS3175

43 1
931710048200 CU

A SEALING PLUG AM16X1.5

44 1
931710048300 TS16460

A BRIGHT WASHER 10.5 IS2016 ST

45 2
931710048400 SS8451-8C

Page 251
ALTERNATOR ASSY & STARTER MOTOR

Page 252
 ALTERNATOR ASSY & STARTER MOTOR

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710048500 A V BELT COGGED 1450 LONG (OFFER) 1

2 931710048600 A SPACER 1

3 931710048700 A BRIGHT WASHER 13 IS2016 ST SS8451S2-Y 1

4 931710048800 A HEX FL NUT AM10 TS17430 10 SS8451-8CH 3

5 931710048900 A HEX FL NUT AM10 TS17430-8-SS8451S2-Y 2

6 931710049000 A FL BOLT M10X130 TS17130-10.9-SS8451-8CH 1

7 931710049100 A NYLOC NUT M10 IS7002-10-SS8451S2-YH 1

8 931710049200 A TENSION ROD ASSY WITH CLAMPING PIECE 1

9 931710049300 A ALTERNATOR ASSY 1

10 931710049400 A HEX FL BOLT M10X35TS17130 10.9SS8451-8CH 1

11 931710049500 A CLAMPING PIECE 1

12 931710049600 A CLAMPING NUT 1

13 931710049700 A HEX THIN NUT M12 IS1364P4-05 SS8451S2-Y 1

14 931710049800 A H/FL BOLT M10X100 TS17130-8.8-SS8451S2-Y 1

15 931710049900 A STARTER MOTOR 1

Page 253
KIT - ALTERNATOR ASSY

Page 254
 KIT - ALTERNATOR ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710050000 A ALTERNATOR;12V; 75A ,GROOVE PULLEY 1

2 931710050100 A PULLEY 1

3 931710050200 A D E BRACKET ASSY 1

4 931710050300 A FAN D.E. 1

5 931710050400 A ROTOR 1

6 931710050500 A S R E BRACKET ASSY 1

7 931710050600 A REGULATOR ASSY 1

8 931710050700 A REAR COVER MOULDING 1

9 931710050800 A KIT-BEARING 1

10 931710050900 A KIT-FASTENERS 1

11 931710051000 A TERMINAL BUSH KIT 1

Page 255
STARTER MOTOR

Page 256
 STARTER MOTOR
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710051100 A STARTER MOTOR 1

2 931710051200 A DRIVE AND FLANGE 1

3 931710051300 A SCREW 3

4 931710051400 A RETAINER 1

5 931710051500 A STOP RING 1

6 931710051600 A OVER RUNNING CLUTCH DRIVE 1

7 931710051700 A FORK LEVER-SPARE 1

8 931710051800 A BEARING PEDESTAL 1

9 931710051900 A SEAL 1

10 931710052000 A SEAL RING 1

11 931710052100 A SOLENOID SWITCH 1

12 931710052200 A EPICYDOIDOL GEAR TRAIN 1

13 931710052300 A ARMATURE 1

14 931710052400 A STARTER FROME 1

15 931710052500 A BRUSH HOLDER 1

16 931710052600 A COMMUTATOR END SHIELD 1

17 931710052700 A SHIM 1

18 931710052800 A RETAINING WASHER 1

19 931710052900 A CLOSER CAP 1

20 931710053000 A OVAL HEAD SCREW 2

21 931710053100 A HEX SCREW 2

Page 257
STARTER MOTOR

Page 258
 STARTER MOTOR
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

22 931710053200 A HEX NUT 1

23 931710053300 A SPRING WAHSER 1

24 931710053400 A HEX NUT 1

25 931710053500 A SPRING LOCK WASHER(M5) 1

26 931710053600 A HEX NUT(M5) 1

27 931710053700 A SPRING LOCK WASHER 1

28 931710053800 A HEX NUT(M5) 1

29 931710053900 A SEALING CAP 1

30 931710054000 A COVER DISC 1

Page 259
EMS CALIBRATION CONTROL

Page 260
 EMS CALIBRATION CONTROL

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

- 931710054100 A CONTAINER,ECU ASSY 1

1 931710054200 A ELECTRONIC MANAGMENT SYSTEM 1

Page 261
LUBRICATION SYSTEM-OIL PUMP FILTER ETC

Page 262
LUBRICATION SYSTEM-OIL PUMP FILTER ETC
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710054300 A GASKET (ASSY. COOLER ON CYL BLK.) 1

A H/FL BOLT M8X40 TS17130

2 27
931710054400 10.9SS8451S2-YH

3 931710054500 A SEALING WASHER 14X18 IS3175 CU 4

4 931710054600 A TC OIL SUPPLY LINE ASSY 1

5 931710054700 A SEALING WASHER 12X15.5 IS3175 CU 2

6 931710054800 A PIPE UNION BOLT 8 M12X1.5 TS16405 1

A SERVICE
UNDER
7 PISTON COOLING NOZZLE ASSY 4
CHILD
931710054900 PART

A ASSY.NOZZLE(AL.CAST)WITH DOWEL
8 4
931710055000 PIN.

9 931710055100 A SEALING WASHER 4

10 931710055200 A SEALING WASHER 4

11 931710055300 A ASSY.RELIEF VALVE. 4

12 A PIPE UN BOLT 6 M10X1 TS16405 3

931710055400 SS8451S2-Y

13 A OIL SUPPLY LINE ASSY;AIR 1

931710055500 COMPRESSOR

14 931710055600 A TUBE ASSY WITH HOSE;OIL RETURN 1

15 931710055700 A PIPE UNION BOLT 10 M14X1.5 TS16405 1

16 A SPRING BAND CLAMP 19DX12W 1

931710055800 TS17665

17 931710055900 A SEALING WASHER CU 10X14 4

Page 263
LUBRICATION SYSTEM-OIL PUMP FILTER ETC

Page 264
LUBRICATION SYSTEM-OIL PUMP FILTER ETC

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

18 931710056000 A OIL COOLER COVER ASSY 1

19 931710056100 A THIN HEAD CAP SCREW M8X30 TS17216 4

20 931710056200 A LOCK NUT M26X1.5 TS17408-SS8451-8C 1

21 A BRIGHT WASHER 8.4 IS2016 ST SS8451- 4

931710056300 8C

22 931710056400 A SEALING PLUG M10X1 TS16463 1

23 931710056500 A SEALING WASHER 26X31 IS3175 AL 1

24 931710056600 A SEALING WASHER 18X24 IS3175 CU 2

A GASKET(PLATE TYPE O/COOLER-

25 2
931710056700 NAM32)-POSH

26 931710056800 A THREADED PLUG 1

27 931710056900 A MALE STUD ELBOW BODY 1

28 931710057000 A ASSY PLATE TYPE HEAT EXCHANGER 1

29 931710057100 A OIL COOLER COVER (M/S POSH) 1

30 931710057200 A SEALING PLUG 2

31 931710057300 A WASHER 2

32 931710057400 A ADAPTER BOLT 1

33 931710057500 A PIPE UNION BOLT 1

Page 265
OIL PUMP ASSY

Page 266
 OIL PUMP ASSY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710057600 A ASSY. OIL PUMP W/O STRAINER BS2/3/4 1

2 931710057700 A HEX SCREW M8X25 TS17100-10.9-SS8451-8CH 2

3 931710057800 A BRIGHT WASHER 8.4 IS2016 ST SS8451S2-Y 2

4 931710057900 A SPRING WASHER B8 IS3063 SS8451S2-Y 2

5 931710058000 A GASKET 1

6 931710058100 A OIL PUMP ASSY W/O STRAINER 1

7 931710058200 A HEX BOLT M8X35 TS17100-10.9-SS8451-8CH 1

8 931710058300 A HEX BOLT M8X45 TS17100-10.9 SS8451-8CH 1

9 931710058400 A HEX SCREW M8X22 TS17100-10.9 SS8451-8CH 2

10 931710058500 A WOODRUFF KEY 3X6.5 IS 2294 1

11 931710058600 A GEAR;DRIVEN SHAFT 1

12 931710058700 A WOODRUFF KEY 3X6.5 IS 2294 1

13 931710058800 A DRIVEN SHAFT-OIL PUMP 1

14 931710058900 A OIL PUMP GEAR DRIVESHAT 1

15 931710059000 A DRIVE GEAR OIL PUMP 1

16 931710059100 A ASSY. OIL PUMP W/O STRAINER BS2/3/4 1

17 931710059200 OIL PUMP GEAR 1

18 931710059300 PLUG RELIEF VALVE -OIL PUMP 1

PLUNGER (FOR OIL PRESSURE RELIEF

19 1
931710059400 VALVE)

20 931710059500 SPRING PRESSURE RELIEF VALVE 1

21 931710059600 OIL PUMP COVER 1

22 931710059700 VALVE HOUSING OIL PR REL VALVE 1

Page 267
OIL PUMP ASSY

Page 268
 OIL PUMP ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

23 931710059800 A ASSY STRAINER 1

24 931710059900 A SPRING WASHER B8 IS3063 SS8451S2-Y 3

25 931710060000 A SCREW M8X28 10.9 TS17215 SS9400 3

26 931710060100 A OIL FILTER ASSY COMP 1

27 931710060200 A OIL FILTER ELEMENT ASSY 1

28 931710060300 A GASKET (OIL FILTER TO CYL BLOCK):BS-III 1

29 931710060400 A HEX FL BOLT M8X70 TS17130-8.8 SS8451-8C 1

30 931710060500 A HEXFL BOLT M10X75 TS17130-8.8-SS8451S2-Y 1

31 931710060600 A GASKET BI NO.64474627 (M/S BIL) 4

32 931710060700 A SWITCH 1

33 931710060800 A OIL PIPE ASSY;OIL FILTER TO FIP 1

Page 269
COOLING SYSTEM BASE ENGINE

Page 270
 COOLING SYSTEM BASE ENGINE

S.NO. PART No. REV. DESCRIPTION QTY REMARK

1 931710060900 A GASKET WITH SILICONE BEADING,WATER 1. S
2 931710061000 A PUMP
GASKET(UCW LINE):TALBROS 1
3 931710061100 A UPPER COOLING WATER PIPE ASSY 1
4 931710061200 A SCREW M8X20 8.8 TS17215 SS8451S2-Y 4
5 931710061300 A HOSE,UPPER COOLING LINE TO THERMOSTAT 1
6 931710061400 A RUBBER HOSE,THERMOSTAT TO WATER PUMP 1
7 931710061500 A THERMOSTAT ASSY 1
8 931710061600 A SPR. BD CLAMP 30DX12W TS17665 SS8451S2-Y 2
9 931710061700 A HEX FL BOLT M10X85 TS17130 8.8 SS8451-8C 1
10 931710061800 A H/FL BOLT M10X95 TS17130-10.9SS8451S2-YH 1
11 931710061900 A HEX FL BOLT M10X70 TS17130-8 8SS8451S2-Y 1
12 931710062000 A HEX FL BOLT M10X45 TS17130-8.8-SS8451-8C 2
13 931710062100 A TUBE ASSY,COOLANT 1
14 931710062200 A TUBE ASSY,COOLANT 1
15 931710062300 A O-RING 1
16 931710062400 A SEALING WASHER 16X20 IS3175 CU 7
17 931710062500 A PIPE UN BOLT12M16X1.5 TS16405 SS8451S2-Y 2
18 931710062600 A SEALING WASHER 14X18 IS3175 AL 1
19 931710062700 A PULLEY,WATER PUMP 1
20 931710062800 A COOLANT TEMPERATURE SENSOR 1
21 931710062900 A SPACER,FAN 1
22 931710063000 A FAN REVERSE FLOW 1
23 931710063100 A SOCKET 1
24 931710063200 A SEALING PLUG AM16X1.5 TS16460 1
25 931710063300 A COUPLING BODY L 12M TS16520 2
26 931710063400 A SEALING WASHER 22X27 IS3175 CU 1
27 931710063500 A COUPLING BODY L 18M TS16520 1
28 931710063600 A RUBBER CAP,COOLING HOSE 1
29 931710063700 A SPR. BD CLAMP 25DX12W TS17665 SS8451S2-Y 1
30 931710063800 A CLAMP 1

Page 271
COOLING SYSTEM BASE ENGINE

Page 272
 COOLING SYSTEM BASE ENGINE

S.NO. PART No. REV. DESCRIPTION QTY REMARK

31 931710063900 A BRACKET ASSY 1. S
32 931710064000 A HEX FL SCR M10X14 TS17130-8.8-SS8451S2-Y 1
33 931710064100 A GASKET,INSPECTION WINDOW 1
34 931710064200 A COVER,FLYWHEEL HOUSING:UPPER 1
35 931710064300 A HEX FL SCR M6X16 TS17130-8.8-SS8451S2-Y 2
36 931710064400 A HEX FL BOLT M8X105TS17130-10.9SS8451-8CH 6
37 931710064500 A HEX FL SCR M5X12 TS17130-8 8-SS8451S2-Y 1
38 931710064600 A SPRING BAND CLAMP 47DX12W TS17665 2
40 931710064700 A WATER PUMP ASSY 1

Page 273
AIR INTAKE SYSTEM-VEH LEVEL/REMOTE MTG

Page 274
 AIR INTAKE SYSTEM-VEH LEVEL/REMOTE MTG

S.NO. PART No. REV. DESCRIPTION QTY REMARKS

1 931710064800 A AIR FILTER ASSY 1.
2 931710064900 A BRACKET 1
3 931710065000 A A/F ELEMENT(PRIMARY):M/S FLTG:497 Y1 1
4 931710065100 A A/F ELEMENT(SAFETY):M/S FLTG :497 1
5 931710065200 A DUST UNLOADER VALVE 1
6 931710065300 A RUBBER SLEEVE 1
7 931710065400 A PIPE ASSY 1
8 931710065500 A RUBBER SLEEVE 1
9 931710065600 A AIR PRE FILTER ASSY 1
10 931710065700 A CLAMP,HOSE 2
11 931710065800 A HOSE REDUCER ELBOW 1
12 931710065900 A REDUCER ELBOW HOSE 1
13 931710066000 A CLAMP 2
14 931710066100 A T BOLT TYPE HOSE CLAMP-TB64-M/S 1
15 FLTGUARD
931710066200 A SERVICE INDICATOR 1
16 931710066300 A KIT-AIR INTAKE SYSTEM 1
17 931710066400 A ASSY. AIR FILTER W/O ELEMENT:M/S FLTG:497 1 NOT
Y1 APPLICATION SERVICED

Page 275
ENG OIL MOUNTS LIFT HOOK NUMBER PLATE

Page 276
ENG OIL MOUNTS LIFT HOOK NUMBER PLATE

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 A SPRING WASHER B12 IS3063 SS8451S2- 8

931710066500 Y

A HEXBOLT M12X1.5X50TS17100-
2 4
931710066600 10.9SS8451-8CH

A ENGINE MOUNTING ARM -

3 1
931710066700 LEFT.(PAINTED)

A HEX BOLT M12X1.5X60 TS17100-10.9-

4 4
931710066800 SS9400

5 931710066900 A LIFTING HOOK (REAR) 1

6 931710067000 A LIFTING HOOK (FRONT) 1

A ENGINE MOUNTIG ARM

7 1
931710067100 RIGHT.(PAINTED)

Page 277
BASE CLUTCH

Page 278
 BASE CLUTCH

S.NO. PART No. REV. DESCRIPTION QTY REMARKS

1 931710067200 A CLUTCH DISC ASSY,DIA 330 . 1 MAKE SIL
2 931710067300 A CLUTCH COVER ASSY,DIA 330 1 MAKE SIL
1 931710067400 A CLUTCH DISC ASSY,DIA 330 1 MAKE
2 931710067500 A CLUTCH COVER ASSY,DIA 330 SETCO
1 MAKE
3 931710067600 A HEX FL BOLT M8X50 TS17130- 10.9- 8 SETCO
SS8451-8CH

Page 279
CLUTCH RELEASE SYSTEM

Page 280
 CLUTCH RELEASE SYSTEM

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 A HEX THIN NUT M8X1 IS 2

931710067700 13724 B8 SS9400

2 A PAL KEY A IS2048 8X7X63 1

931710067800 IS2048

3 931710067900 A GREASE NIPPLE 2

4 931710068000 A LOCKING WIRE 2

5 931710068100 A NEEDLE ROLLER BEARING 1

6 931710068200 A DUST SEAL 1

7 A CLUTCH RELEASE 1
931710068300 BEARING ASSY

8 A CROSS SHAFT ASSY WITH 1

931710068400 LEVER

A CROSS SHAFT SERVICE UNDER HIGHER

9 1
931710068500 ASSEMBLY

A CLUTCH RELEASE LEVER SERVICE UNDER HIGHER

10 1
931710068600 ASSEMBLY

11 931710068700 A SET SCREW 1

A CLUTCH RELEASE FORK

12 1
931710068800 CLUTCH RELEASE YOKE

Page 281
GEAR BOX

Page 282
 GEAR BOX

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710068900 A GEAR BOX ASSY 1

Page 283
TOP COVER ASSEMBLY

Page 284
 TOP COVER ASSEMBLY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710069000 A COVER ASSY,TOP 1

2 A ANCHOR BRACKET 1
931710069100 ASSY,SELECTION CABLE

3 931710069200 A PRESSURE PIECE 1

4 931710069300 A NEUTRAL SWITCH 1

5 931710069400 A SEALING PLUG 1

6 A SPH. DETENT (SEL SHIFTER SHAFT 1

FOR
931710069500 / INA ) SELECTION

A CENTRAL DETENT FOR

6 1
931710069600 SELECTION

7 931710069700 A SPACER 1

8 931710069800 A SHAFT,SHIFTER 1

9 931710069900 A COVER,TOP 1

10 931710070000 A GASKET,SIDE COVER 1

11 931710070100 A CUP 1

12 A SELECTION LEVER & SELECTOR 1

931710070200 SHAFT ASSY

13 A EXT.CIRCLIP 20X1.2N IS3075P1- 1

931710070300 SS8400

14 A CIRCLIP E 12X1.3 IS3075 PT3 1

931710070400 SS8400

15 931710070500 A SEALING WASHER 18X24 IS3175 CU 1

16 931710070600 A HOSE CLIP 25 TS17669 SS8451-8B 1

17 931710070700 A CYL PIN 6M6X16 IS2393 2

Page 285
TOP COVER ASSEMBLY

Page 286
 TOP COVER ASSEMBLY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

18 931710070800 A THRUST WASHER (20.1X26X2) 1

19 A OIL SEAL B25X35X7 NITRILE 1

931710070900 TS16282

20 A HEX FL SCR M6X12 TS17130-8.8- 6

931710071000 SS8451S2-Y

21 931710071100 A DETENT PLUG 1

22 931710071200 A NEEDLE BEARING ( NRB ) 1

23 931710071300 A COVER (SIDE-TOP COVER) 1

24 931710071400 A NEEDLE BEARING,SHELL TYPE 1

25 931710071500 A SELECTION LEVER 1

26 A COMPRESSION SPRING (OUTER)- 1

931710071600 SELECTION

27 931710071700 A NEUTRAL DETENT PLUG 4

28 A COMPRESSION SPRING -CENTRAL 1

931710071800 DETENT

29 931710071900 A REVERSE DETENT SPRING 1

30 A H/FL BOLT M8X45 TS17130- 4

931710072000 8.8SS8457S1-BL-B

31 A SIDE COVER (GEAR CASE COVER 1

931710072100 TOP) LHD

32 931710072200 A GUIDE PLATE 1

33 931710072300 A INTERLOCK FINGER 1

34 931710072400 A STAGE PART SHIFTING FINGER 1

35 A OIL SEAL TYPE-4 22X32X7 ISO6194- 1

931710072500 1

Page 287
TOP COVER ASSEMBLY

Page 288
 TOP COVER ASSEMBLY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

36 A DOWEL SLEEVE HEAVY 6X40 1 INNER

931710072600 TS17616 SS8400

36 A DOWEL SLEEVE HEAVY 10X40 1 OUTER

931710072700 TS17616 SS8400

37 931710072800 A GASKET,SIDE COVER 1

38 A COMPRESSION SPRING (INNER)- 1

931710072900 SELECTION

A SEALING WASHER 16X22 IS3175 AL FOR

39 2
931710073000 SELECTION

A SEALING WASHER 16X22 IS3175 CU FOR

39 2
931710073100 SELECTION

40 931710073200 A PIN (GEARBOX HOUSING JOINT) 4

41 A HEX FL BOLT M8X50 TS17130-8.8- 3

931710073300 SS8451S2-Y

42 A HEX FL BOLT M8X80 TS17130 8.8 3

931710073400 SS8451S2-Y

43 931710073500 A GASKET (TOP CVR) 1

44 931710073600 A BELLOW 1

Page 289
FRONT HOUSING ASSEMBLY

Page 290
 FRONT HOUSING ASSEMBLY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710073700 A GASKET 1

2 931710073800 A COVER 1

A CYL. ROLLER BRG. (C/SHAFT-

3 1
931710073900 NU2208EC)

5 931710074000 A OIL SEAL (CR SEALS) 1

6 931710074100 A OIL SLINGER 1

7 931710074200 A COVER 1

8 931710074300 A FRONT HALF 1

10 931710074400 A SPACER,DRIVE SHAFT 1

11 931710074500 A CIRCLIP,EXTERNAL 1 FOR SELECTION

12 931710075200 A DEEP GROOVE BALL BEARING 1

13 931710075300 A DRIVE SHAFT 1

A HEX FL SCR M6X10 TS17130-8.8-

14 2
931710075400 SS8451S2-Y

A HEXFL BOLT M10X55 TS17130-8.8-

15 1
931710075500 SS8451S2-Y

A INTERNAL CIRCLIP 80X2.5N

16 2
931710075600 IS3075P2 SS8400

17 931710075700 A GASKET (R.I.WINDOW) 1

A HEX FL SCR M10X20 TS17130-8.8-

18 6
931710075800 SS8451S2-Y

A HEX FL SCR M10X28 TS17130 8.8

19 1
931710075900 SS8451S2-Y

A H/FL SCREW M8X16 TS17130-8.8-

20 4
931710076000 SS8451S2-Y

Page 291
FRONT HOUSING ASSEMBLY

Page 292
 FRONT HOUSING ASSEMBLY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

21 931710076100 A COVER (R.I WINDOW) 1

22 931710076200 A PIVOT PIN 6

23 931710076300 A INTERNAL CIRCLIP,DRIVE SHAFT 1 FOR SELECTION

Page 293
REAR HOUSING ASSEMBLY

Page 294
 REAR HOUSING ASSEMBLY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710077000 A COUPLING FLANGE (120 DIA. SERRATED) 1

2 931710077100 A GASKET 1

3 931710077200 A SPACER,MAIN SHAFT 1 FOR SELECTION

4 931710077900 A SPACER,COUNTER SHAFT 1 FOR SELECTION

5 931710078900 A GASKET,HOUSING JOINT FACE 1

6 931710079000 A COVER 1

7 931710077000 A OIL SEAL,REAR 1

8 931710077100 A INTERNAL CIRCLIP,DRIVE SHAFT 2 FOR SELECTION

9 931710077800 A OIL DEFLECTOR 1

10 931710077900 A SPEED SENSING WHEEL 1

11 931710078000 A DEEP GROOVE BALL BEARING 1

12 931710078100 A SLINGER (REAR COVER) 1

13 931710078200 A CYL ROLLER BEARING 1

15 931710078300 A HOUSING,REAR-HALF 1

17 931710078400 A INTERNAL CIRCLIP 80X2.5N IS3075P2 SS8400 2

18 931710078500 A MAGNETIC DRAIN PLUG,(HEX HEAD TYPE) 1

19 931710078600 A HEX FL SCR M6X12 TS17130-8.8-SS8451S2-Y 6

20 931710078700 A HEX NUT 1

21 931710078800 A HEX FL SCR M6X16 TS17130-8.8-SS8451S2-Y 5

22 931710078900 A ASSY BREATHER 1

23 931710079000 A HEX FL SCREW M12X25 TS17130 8.8SS8451-8C 4

Page 295
REAR HOUSING ASSEMBLY

Page 296
 REAR HOUSING ASSEMBLY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

24 931710081200 A HEX FL BOLT M10X45 TS17130-8.8-SS8451S2- 15

25 931710081300 A HEX NUT (MAINSHAFT) 1

26 931710081400 A SCREW PLUG OIL FILLING 1

27 931710081500 A VEHICLE SPEED SENSOR 1 FOR SELECTION

27 931710081600 A VEHICLE SPEED SENSOR -PRICOL 1 FOR SELECTION

28 931710081700 A REVERSE_LIGHT_SWITCH_M/S_MINDARIKA 1

Page 297
MAIN SHAFT AND COUNTER SHAFT ASSY

Page 298
 MAIN SHAFT AND COUNTER SHAFT ASSY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710081800 A THRUST WASHER 2

2 931710081900 A SYNCHRO RING,1S/2ND GEAR 2

A HELICAL GEAR,1ST SPEED,MAIN

3 1
931710082000 SHAFT

A HELICAL GEAR,REVERSE SPEED,MAIN

4 1
931710082100 SHAFT

5 931710082200 A CIRCLIP (1.8 THK.) 1 FOR SELECTION

5 931710082300 A CIRCLIP (2.1 THK.) 1 FOR SELECTION

5 931710082400 A CIRCLIP (2.3 THK.) 1 FOR SELECTION

5 931710082500 A CIRCLIP (2.0 THK.) 1 FOR SELECTION

5 931710082600 A CIRCLIP (1.9 THK.) 1 FOR SELECTION

5 931710082700 A 103CLIP(2.2 THK.) 1 FOR SELECTION

5 931710082800 A CIRCLIP (2.4 THK) 1 FOR SELECTION

A SYNCHRO CONE ASSY,1ST/2ND

6 1
931710082900 SPEED

7 931710083000 A NEEDLE CAGE,4TH/REVERSE SPEED 1

A SHIFTER SLEEVE,1ST/2ND/3RD/4TH
8 2
931710083100 SPEED

9 931710083200 A ENGAGING GEAR,1ST/2ND SPEED 1

10 931710083300 A CARRIER 3

11 931710083400 A RETENTION SPRING 1

12 931710083500 A MAIN SHAFT 1

A HELICAL GEAR,2ND SPEED,MAIN

13 1
931710083600 SHAFT

14 931710083700 A NEEDLE BEARING 1

Page 299
MAIN SHAFT AND COUNTER SHAFT ASSY

Page 300
 MAIN SHAFT AND COUNTER SHAFT ASSY
S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

15 931710083800 A ROLLER CAGE KCI 1

16 931710083900 A NEEDLE CAGE 1

17 931710084000 A SPACER (MAIN SHAFT) 1

18 931710084100 A STEEL ROLLER CAGE \"OFFER DRG\" 2

A SYNCHRO CONE(96 DIA)(WITH CARBON

19 1
931710084200 LINING)

20 931710084300 A SHIFTER SLEEVE,5TH/REVERSE 1

21 931710084400 A ENGAGING GEAR,5TH/REVERSE SPEED 1

22 931710084500 A CARRIER 3

23 931710084600 A RETENTION SPRING 1

24 931710084700 A SYNCHRO RING,REVERSE SPEED 1

A FOR
25 EXT.CIRCLIP (2.8 THK) 1
931710084800 SELECTION

A EXT.CIRCLIP (2.7 THK) FOR

25 1
931710084900 SELECTION

A FOR
25 EXT.CIRCLIP (2.6 THK) 1
931710085000 SELECTION

A FOR
25 EXT.CIRCLIP (2.5 THK) 1
931710085100 SELECTION

A FOR
25 EXT.CIRCLIP (2.4 THK) 1
931710085200 SELECTION

A FOR
25 EXT.CIRCLIP (2.9 THK) 1
931710085300 SELECTION

Page 301
MAIN SHAFT AND COUNTER SHAFT ASSY

Page 302
 MAIN SHAFT AND COUNTER SHAFT ASSY

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

A CIRCLIP (1.8 THK) FOR

26 1
931710085400 SELECTION

A FOR
26 CIRCLIP (1.7 THK) 1
931710085500 SELECTION

A FOR
26 CIRCLIP (1.6 THK) 1
931710085600 SELECTION

27 A HELICAL GEAR,3RD SPEED,COUNTER 1

931710085700 SHAFT

A CONSTANT MESH GEAR,COUNTER

28 1
931710085800 SHAFT

29 931710085900 A SYNCHRO RING,3RD/4TH SPEED 2

30 931710086000 A COUNTER SHAFT 1

31 931710086100 A SYNCHRO CONE,3RD/4TH SPEED 1

32 A SHIFTER SLEEVE,1ST/2ND/3RD/4TH 2
931710086200 SPEED

33 931710086300 A ENGAGING GEAR,3RD/4TH SPEED 1

34 A HELICAL GEAR,4TH SPEED,COUNTER 1

931710086400 SHAFT

35 931710086500 A EXTERNAL CIRCLIP (40X1.75) 1

36 931710086600 A REVERSE IDLER SHAFT 1

37 931710086700 A REVERSE IDLER GEAR 1

38 931710086800 A SYNCHRO RING (DRIVE SHAFT) 1

39 931710086900 A NEEDLE CAGE DOUBLE ROW 1

Page 303
GEAR SHIFTING FORKS

Page 304
 GEAR SHIFTING FORKS

S.NO. PART No. REV. DESCRIPTION QTY REMARKS

1A 931710087000 A BUSH FOR SHIFTER FORK 1.
1B 931710087100 A COLLAR BUSH,SHIFTER FORK 2
1C 931710087200 A BUSH 2
1D 931710087300 A SWING FORK,3RD/4TH SPEED 1
1E 931710087400 A SWING FORK,1ST/2ND SPEED 1
1F 931710087500 A SWING FORK,5TH/REVERSE SPEED 1
3 931710087600 A SHIFTER DOG,3RD/4TH SPEED 1
4 931710087700 A SHIFTER SHAFT,3RD/4TH SPEED 1
5 931710087800 A SWING DOG 1
6 931710087900 A SPIRAL PIN (6*28) 6
8 931710088000 A SHIFTER SHAFT,1ST/2ND SPEED 1
9 931710088100 A SWING DOG 2
10 931710088200 A SHIFTER DOG (1ST/2ND) 1
11 931710088300 A SPIRAL PIN (6*28) 6
12 931710088400 A SHIFTER SHAFT,5TH/REVERSE 1
13 931710088500 A SWING DOG 2
14 931710088600 A SHIFTER DOG ASSY 1
15 931710088700 A SPIRAL PIN (6*28) 6
16 931710088800 A BALL 9 DIA GRADE-20-IS2898 3
17 931710088900 A PRESSURE SPRING 3
18 931710089000 A BRASS PAD 6
19 931710089100 A SEALING WASHER 16X22 IS3175 AL 1 FOR
19 931710089200 A SEALING WASHER 16X22 IS3175 CU 1 SELECTION
FOR
20 931710089300 A NEUTRAL DETENT PLUG 4 SELECTION

Page 305
UREA TANK AND MOUNTING ASSY

Page 306
 UREA TANK AND MOUNTING ASSY

S.NO. PART No. REV DESCRIPTION QTY REMARKS

1 . BRACKET ASSY,UREA TANK MTG
931710089400 A 1.
2 931710089500 A HEX FL SCR M10X25 TS17130-8.8-SS8451S2-Y 10
3 931710089600 A BRACKET 2
4 931710089700 A STRAP ASSY,UREA TANK MTG 1
5 931710089800 A BRACKET,UREA TANK BASE MTG 1
6 931710089900 A BRACKET,UREA TANK BASE MTG 1
7 931710090000 A RUBBER PACKING,UREA TANK 4
8 931710090100 A RUBBER PACKING,UREA TANK 2
9 931710090200 A RUBBER PACKING,UREA TANK 1
10 931710090300 A GROMMET 2
11 931710090400 A BRACKET ASSY,UREA TANK MTG,RH 1
12 931710090500 A BRACKET ASSY,UREA TANK MTG,LH 1
13 931710090600 A RUBBER PACKING,UREA TANK 1
14 931710090700 A STRAP ASSY,UREA TANK MTG 1
15 931710090800 A BRACKET ASSY,UREA TANK MTG 2
16 931710090900 A BRACKET ASSY,UREA TANK MTG 1
17 931710091000 A UREA TANK ASSY 1
18 931710091100 A VENT VALVE 1
19 931710091200 A GASKET 1
20 931710091300 A TUBE 1
21 931710091400 A DRAIN PLUG 1
22 931710091500 A GASKET,UREA TANK DRAIN PLUG 1
23 931710091600 A PLASTIC CAP,UREA TANK WITH LOCK 1
24 931710091700 A FILLER NECK ASSY 1
25 931710091800 A LEVEL SENSOR 1

Page 307
COOLING SYSTEM-VEHICLE LEVEL

Page 308
 COOLING SYSTEM-VEHICLE LEVEL`

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710091900 A PIPE 1

2 931710092000 A PFM SENSOR 1

3 931710092100 A HOSE 1

A H/FL SCR M6X16 TS17130-10.9-

4 2
931710092200 SS8457S1-S-C

5 931710092300 A HOSE CLAMP 80 IS4762-SS8451-8B 2

Page 309
WH ENGINE-SENSOR

Page 310
 WH ENGINE-SENSOR

S.NO. PART No. REV. DESCRIPTION QTY. REMARKS

1 931710092400 A BRACKET DAMPING AIR LINIS 1

2 931710092500 A ENGINE WIRING HARNESS SUPPORT 1

3 931710092600 A L BRACKET FOR CONNECTOR MTG 2

4 931710092700 A WIRING HARNESS,ENGINE & SENSOR 1

5 931710092800 A BRACKET,EMS MTG 1

6 931710092900 A WIRING HARNESS,SCR UNIT 1

7 931710093000 A L-BRACKET,WIRING HARNESS MTG 1

8 931710093100 A BRACKET (FOR NBF PARKING) 3

9 931710093200 A BRACKET,SUPPORT 1

10 931710093300 A PIGTAIL,UREA LEVEL SENSOR 1

11 931710093400 A BRACKET - L TYPE (CABLE SHIFT) 1

12 931710093500 A BRACKET,NBF & WIRING HARNESS MTG 1

13 931710093600 A BRKT-STRG PIPE MTG 1

Page 311
AIR INFLATION KIT ASSEMBLY

Page 312
 AIR INFLATION KIT ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 927000021400 A TWIN TYRE CONNECTOR 1 OMNI
2 927000021500 A NOZZLE 1
3 927000021600 A NUT 1 M16X1.5
4 960900000100 A AIR NOZZLE 1 TYRE SIZE 14X25
5 101285427800 A PU PIPE 1

Page 313
FILTER ASSEMBLY

Page 314
 FILTER ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1

Page 315
WINCH (WIN 20)

Page 316
 WINCH (WIN 20)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 929900040000 A 90° CONNECTION (CONICAL) 1
2 929900040100 A HEX SOCKED HEAD CAP SCREW 2
3 929900040200 A VALVE 1
4 929900040300 A HYDRAULIC MOTOR 1
5 929900040400 A HEX SOCKED HEAD CAP SCREW 10
6 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 2
7 929900040600 A SHIM 5
8 929900040700 A MOTOR SIDE SUPPORT 1
9 929900040800 A SHIM 2
10 929900040900 A GUIDE 2
11 9299000410 A BRAKE UNIT 1
12 9299000411 A WINCH DRUM 1
13 9299000412 A SUN GEAR 1
27 9299000413 A HEXAGON SCREW 4
28 9299000414 A CROSS MEMBER 2
30 9299000415 A HEXAGONAL NUT 1
31 9299000416 A OGIVE 1
32 9299000417 A PIPE FITTING 1
33 9299000418 A ANTIEXTRUSION RING 1
34 9299000419 A O-RING JOINT 1

Page 317
WINCH (WIN 20) BRAKE UNIT

Page 318
 WINCH (WIN 20) BRAKE UNIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

Page 319
WINCH (WIN 20)-1

Page 320
 WINCH (WIN 20)-1

S. NO. PART NO. REV DESCRIPTION QYT COMMENTS

3 929900043300 A VALVE 1
9 929900043400 A SHIM 2
10 929900043500 A GUIDE 2
14 929900043600 A SCREW 3
15 929900043700 A LOCKING RING 3
16 929900043800 A PIN 3
17 929900043900 A SHIM 3
18 929900044000 A SELF-LUBRICATING BUSHING 3
19 929900044100 A GEAR 3
20 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
21 929900044300 A HEX SOCKED HEAD CAP SCREW 6
22 929900044400 A CLAMP 3
23 929900044500 A PAD ERTACETAL 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
25 929900044700 A GEAR SIDE SUPPORT 1
26 929900044800 A FASTENING SURFACE PLATE 2
35 929900044900 A SEEGER 1
36 929900045000 A V-RING 1

Page 321
WINCH (WIN 25-2L)

Page 322
 WINCH (WIN 25-2L)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 929900045100 A MOTOR 1
2 929900040400 A HEX SOCKET HEAD CAP SCREW 6
3 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 1
4 929900045200 A MOTOR SIDE SUPPORT WIN25-2 (NEW BRAKE) 1
5 929900045300 A THICKNESS SHIM ADJUSTMENT 1
6 929900045400 A GUIDE FIXING 81D25150 2000 92A 1
7 929900045500 A BRAKE GROUP WIN 15/20/25-2 - 13 DISKS 1
8 929900045600 A SUN SHAFT GEAR R=1:6,46 WINCH WIN25-2 L 1
9 929900045700 A DRUM WINCH WIN 25-2 L (CASTING) 1
25 929900040600 A THICKNESS SHIM ADJUSTMENT 4
26 929900045800 A FIXING PLATE WINCH WIN25-2 L 2
27 929900045900 A RUBBER WASHER 1
28 929900046000 A HEX SOCKET HEAD CAP SCREW 8
29 929900046100 A WIN25-2 BRAKE CONNECTOR 1
30 929900041600 A OGIVE X DRAWN TUBE 1
31 929900041500 A NUT FOR FITTING 1
32 929900046200 A SCREW TCEI 2
33 929900046300 A STRAIGHT CONNECTOR 1
34 929900043300 A VALVE 1
35 929900046400 A ROUND UPPER CROSS MEMBER WINCH WIN25-2 L 2

Page 323
WINCH (WIN 25-2L) BRAKE UNIT

Page 324
 WINCH (WIN 25-2L) BRAKE UNIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 929900046500 A BRAKE BODY WINCH WIN 25 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 13
11 929900043000 A STEEL DISK P6-P9-P15 12
12 929900043100 A HEX SOCKET HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

Page 325
WINCH (WIN 25-2L)-1

Page 326
 WINCH (WIN 25-2L)-1

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

10 929900046600 A PLANETARY CARRIER PIN 3
11 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
12 929900046700 A PLANETARY GEAR R1:6.46 WIN 25/2-JC 3
13 929900046800 A ROPE PRESS FIXING Ø14 ARG.WIN 25 3
14 929900046900 A HEX SOCKET HEAD CAP SCREW 6
15 929900047000 A GEAR SIDE SUPPORT WIN 25-2(CASTING) 1
16 929900047100 A GEAR COVER WIN25-2 1
17 929900047200 A HEX HEAD CAP SCREW 6
18 929900047300 A PLANETARY GEAR PAD WIN25 JC JL 3
19 929900047400 A NEEDLE 63
20 929900047500 A SHAFT SEEGER 3
21 929900044500 A PAD ERTACETAL 1
22 929900047600 A GUIDE FIXING 81D25150 2050 92A 1
23 929900047700 A THICKNESS SHIM ADJUSTMENT 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
35 929900047800 A V-RING 1
36 929900047900 A SHAFT SEEGER 1

Page 327
CONTROL VALVE (6 SPOOL) ASSEMBLY

Page 328
 CONTROL VALVE (6 SPOOL) ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 923200010400 A HC-D4 COLL.E.Q_INLET (210 BAR) 1
2 923200010500 A HC-D4 RP SECTION 2
3 923200010600 A HC-D4 RP SECTION 4
4 923200010700 A HC-D4 OUTLET SECTION 1
5 923200010800 A TIRAN. L:305 4
RONDELLA RINFORZATA D. 10 SPECIALE A SEZ.
6 923200010900 A 4
RETTANGOLARE (SPIGOLI VIVI)
7 923200011000 A DADO R80 UNI 5588 M10 4
8 923200011100 A KIT GUARNIZION-HC-D4/6 Q. INLET 1

Page 329
CONTROL VALVE IN SIDE SPOOL PARTS
(6 SPOOL)

Page 330
 CONTROL VALVE IN SIDE SPOOL PARTS
(6 SPOOL)

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1

Page 331
CONTROL VALVE SPOOL PARTS (6 SPOOL)

Page 332
 CONTROL VALVE SPOOL PARTS (6 SPOOL)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 923200010000 A D4 (H001-H002) LEV.P. 1
2 923200011400 A STL.DW AB IN TCL 1
3 923200010200 A D4 : F001A R.S. 1
4 923200010300 A KIT GUARNIZIONI-HC-D4 RP SECTION 1

Page 333
CONTROL VALVE OUT SIDE SPOOL PARTS
(6 SPOOL)

Page 334
 CONTROL VALVE OUT SIDE SPOOL PARTS
(6 SPOOL)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 923200011500 A KIT TAPPO 1/2” GAS 2
2 923200011600 A KIT TAPPO 3/4” GAS 1

Page 335
BRAKE VALVE

Page 336
 BRAKE VALVE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 A BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1

Page 337
QUICK RELEASE VALVE

Page 338
 QUICK RELEASE VALVE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 927000028400 A UNION BODY 1
2 927000028500 A SEALING WASHER 1
3 927000028600 A BODY 1
4 927000028700 A SEALING WASHER 2
5 927000028800 A UNION BODY 2
6 927000028900 A DIAPHRAGM 1
7 927000032200 A SEALING RING 1
8 927000029100 A VALVE SEAT 1
9 927000029200 A EXHAUST COVER 1
10 927000029300 A SPRING WASHER 4
11 927000029400 A HEX SCREW M6X1 4

Page 339
GRADUATED HAND CONTROL VALVE
(927000001100)

Page 340
 GRADUATED HAND CONTROL VALVE
(927000001100)
S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

Page 341
PUMP –VELJAN 14G
(101247101014)

Page 342
 PUMP -VELJAN

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 921950009500 A HOUSING (UNC) 1
2 921950009600 A MOUNTING FLANGE (UNC) 1
3 921950009700 A MOUNTING SCREW 4
4 921950009800 A RETAINING RING 1
5 921950009900 A SHAFT SEAL (S1-0.7 bar) 1
6 921950010000 A SHAFT AND BEARING ASSY 1
6a 921950010100 A SHAFT ( KEYED) CODE-1 1
6b 921950010200 A ROUND SECTION RING 2
6c 921950010300 A BALL BEARING 1
6d 921950010400 A KEY (CODE-1 1
7 921950010500 A CARTRIDGE ASSEMBLY *03 CW 1
7a 921950010600 A PORT PLATE -REAR CW 1
7b 921950010700 A PIN VANE HOLDOUT 10
7c 921950010800 A VANE 10
7d 921950010900 A CAM RING -003 1
7e 921950011000 A DOWEL PIN 2
7f 921950011100 A BACK UP RING 1
7g 921950011200 A PORT PLATE - PRESSURE CW 1
7h 921950011300 A SQ. SECTION SEAL 1
7j 921950011400 A BUSH 1
7k 921950011500 A DOWEL PIN 1
7m 921950011600 A SCREW 2
7n 921950011700 A ROTOR-INSERT ASSY. 1
7p 921950011800 A SQ. SECTION SEAL 1
7q 921950011900 A O RING 1

Page 343
 HOSE KIT (OPTIONAL ITEM)

HOSE KIT FOR 160 DUMP VALVE (SLI) (PART NO-101441120100/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-

A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1300 1 911207251300

1" 1" SAE-

A 2 DUMP VALVE (P) PORT TO CONTROL VALVE (P) PORT BSP BSP ST 90 100R12 1000 1 911207251000

1" 1" SAE-

A 3 CONTROL VALVE (T) PORT TO DUMP VALVE (T) PORT BSP BSP ST 90 100R1AT 650 1 911201250650

HOSE KIT FOR 160 WITHOUT DUMP VALVE (SLI) (PART NO-101441120600/A)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-

A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1800 1 911207251800

HOSE KIT FOR 160 WITH DRAG WINCH (PART NO-101441120200/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1/2" 1/2" SAE-

A 1 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911207251800

1/2" 1/2" SAE-

A 2 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911202122700

1/4" 1/4" SAE-

A 3 TEE JOINT TO DRAG WINCH OVER FLOW PIPE BSP BSP ST 90 100R1AT 1750 1 911201061750

1/4" 1/4" SAE-

A 4 DRAG WINCH TO TEE JOINT BSP BSP ST 90 100R2AT 400 1 911202060400

1/4" 1/4" SAE-

A 5 DRAG WINCH MOTOR TO VALVE BSP BSP ST 90 100R2AT 400 1 911202060400

1/2" 1/2" SAE-

A 6 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

1/2" 1/2" SAE-

A 7 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

HOSE KIT FOR 160 -58' EXT. CYL.(PART NO-101541126600/A)

HOSE HOSE LENGT QT

REV S.NO. LOCATION END1 END2 'A' 'B' MATERIAL H Y ACE PART NO.

1/2" 1/2" SAE-

A 1 PIPE SET TO EXT CYL BSP BSP ST 90 100R2AT 900 2 911202120900

Page 344
 HOSE KIT (OPTIONAL ITEM)

HOSE KIT FOR 160 DUMP VALVE (SLI) (PART NO-101441120100/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-

A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1300 1 911207251300

1" 1" SAE-

A 2 DUMP VALVE (P) PORT TO CONTROL VALVE (P) PORT BSP BSP ST 90 100R12 1000 1 911207251000

1" 1" SAE-

A 3 CONTROL VALVE (T) PORT TO DUMP VALVE (T) PORT BSP BSP ST 90 100R1AT 650 1 911201250650

HOSE KIT FOR 160 WITHOUT DUMP VALVE (SLI) (PART NO-101441120600/A)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-

A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1800 1 911207251800

HOSE KIT FOR 160 WITH DRAG WINCH (PART NO-101441120200/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1/2" 1/2" SAE-

A 1 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911207251800

1/2" 1/2" SAE-

A 2 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911202122700

1/4" 1/4" SAE-

A 3 TEE JOINT TO DRAG WINCH OVER FLOW PIPE BSP BSP ST 90 100R1AT 1750 1 911201061750

1/4" 1/4" SAE-

A 4 DRAG WINCH TO TEE JOINT BSP BSP ST 90 100R2AT 400 1 911202060400

1/4" 1/4" SAE-

A 5 DRAG WINCH MOTOR TO VALVE BSP BSP ST 90 100R2AT 400 1 911202060400

1/2" 1/2" SAE-

A 6 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

1/2" 1/2" SAE-

A 7 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

HOSE KIT FOR 160 -58' EXT. CYL.(PART NO-101541126600/A)

HOSE HOSE LENGT QT

REV S.NO. LOCATION END1 END2 'A' 'B' MATERIAL H Y ACE PART NO.

1/2" 1/2" SAE-

A 1 PIPE SET TO EXT CYL BSP BSP ST 90 100R2AT 900 2 911202120900

Page 345
 FLY JIB ASSEMBLY

1
20
18 15

17
3
19 9 10
11

8
6

16 2
4 14
13 5
12 7

Page 346
 FLY JIB ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101525319900 C FLYJIB FAB 1
2 101525219900 A PIN 1
3 101126200800 A PULLEY 2
4 101623422600 A SPACER 1
5 101223423100 C THRUST WASHER 4
6 101126200100 A SPACER 5 4
7 933100001000 A DEEP GROOVE BALL BEARING 4 16010
8 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N
9 101123201300 B PIN 1
10 901610800000 A WASHER SPRING 1 M8
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 101525220000 A ROPE GAURD PIN 1
13 901602000000 A WASHER PLAIN 2 M20
14 901400400000 A SPLIT PIN 2 DIA 4 x 50L
15 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
16 901221000000 A NUT NYLOCK 1 M10
17 101228400300 E PULLEY 1
18 101223200400 A PIN 1
19 101228400400 C BUSH 1
20 901220800000 A NUT NYLOCK 1 M8

Page 347
 FLY JIB (MOUNTING)

Page 348
 FLY JIB (MOUNTING)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101525320000 A FLYJIB MTG. BKT. 2
2 101525119900 C FLY JIB ASSY. 1
3 901611000000 A WASHER SPRING 10 M10
4 901101012070 A BOLT HEX 10 M10x35, Gr - 8.8

Page 349
REAR AXLE ASSEMBLY

Page 350
 REAR AXLE ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932100001900 A REAR AXLE ASSY FOR TRC 2319 CRANE 1

Page 351
REAR AXLE

Page 352
 REAR AXLE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900085700 A NUT, BRAKE MOUNTING-( M16 X 1.5 ) 16
2 932900085800 A GASKET,REAR AXLE SHAFT,HCV 2
3 932900085900 A PIN, REAR AXLE SHAFT 4
4 932900086000 A BOLT BEARING RETAINER 14
5 932900086100 A BOLT, REAR AXLE SHAFT 16
6 932900086200 A BREATHER ASSEMBLY 1
7 932900086300 A NUT CAB. MOUNTING- HCV 4
8 932900086400 A BOLT M8x1.25x16 1
9 932900086500 A WASHER(16) 16
10 932900086600 A SHAFT, REAR AXLE-F15 2
11 932900086700 A SPRING WASHER M14 18
12 932900086800 A STUD DIFF CARRIER MTG 4
13 932900086900 A BRCKET T CONNECTOR 1
14 932900087000 A CLAMP SUCTION HOSE-P/S HCV ECER 1
15 932900087100 A WASHER SPRING M10 4
16 932900087200 A CABLE BAND (L-150) 1
17 932900087300 A WASHER SPRING 8
18 932900087400 A BOLT BOOSTER SUPPORT 4
19 932900087500 A BOLT BRACKETSPG BRAKE ACT. 8
20 932900087600 A HOUSING REAR AXLE 1
20A 932900087700 A LEVEL PLUG 1
20B 932900087800 A DRAIN PLUG 1
21 932900087900 A ASSY. CARRIER DIFF. 440DH, 6.428FDR 1

Page 353
CARRIER DIFFERENTIAL ASSEMBLY

Page 354
 CARRIER DIFFERENTIAL ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900088000 A OIL SEAL - HCV 1
2 932900088100 A NUT,PINION,FINAL DRIVE-HCV 1
3 932900088200 A FLANGE NUT 12
4 932900088300 A CIRCLIP 1
5 932900088400 A BEARING CASE DIFF. 440DH (30.25) 2
BEARING PINION PILOT - 440DH.
6 932900088500 1
A (30.25)
7 932900088600 A LOCK NUT SIDE BRG (30.25) 2
8 932900088700 A SHIM 1
9 932900088800 A COLLAR PINION FD (17.750) 1
932900088900 A COLLAR PINION FD (17.800) 1
932900089000 A COLLAR PINION FD (17.850) 1
932900089100 A COLLAR PINION FD (17.900) 1
932900089200 A COLLAR PINION FD (17.875) 1
932900089300 A COLLAR PINION FD (17.825) 1
932900089400 A COLLAR PINION FD (17.775) 1
10 932900089500 A SHIM 1
11 932900089600 A SPACER - DIFF. GEAR 2
12 932900089700 A LOCKING PLATE 2
BEARING PINION FD INNER -
13 932900089800 1
A 440DH.(30.25)
14 932900089900 A D-BOLT, GEAR F.D. 12
15 932900090000 A SPACER - DIFF. PINION 4
16 932900090100 A BOLT BEARING RETAINER 8
17 932900090200 A SHIELD DUST - HCV 1
18 932900090300 A SPIDER-MAV 1
19 932900090400 A CONICAL WASHER 12
PINION DIFFERENTIAL MCV
20 932900090500 4
A 20MNCR5

Page 355
CARRIER DIFFERENTIAL ASSEMBLY

Page 356
 CARRIER DIFFERENTIAL ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

21 932900090600 A THRUST BOLT 458 DH 1
22 932900090700 A NUT THRUST BOLT458 DH 1
23 932900090800 A SET - CASE DIFFERENTIAL (440 DH) 1
24 932900090900 A BOLT, CASE DIFF.- 440 DH. 12
25 932900091000 A CONICAL WASHER M14 1
26 932900091100 A SET CWP 6.428- 440 DH 1
BEARING FINAL DRIVE OUTER
27 932900091200 1
A (30.25)
28 932900091300 A BOLT M8x1.25x30 4
29 932900091400 A SPRING WASHER M14 8
30 932900091500 A PIN SPLIT 5.0x50.0 1
31 932900091600 A SET - CARRIER DIFF. 1
31A 932900091700 A DOWEL PIN BEARING CAP 4
31B 932900091800 A BOLT-BRG. CAP M22x1.5-6g 4
31C 932900091900 A LOCK PLATE- 440 DH (30.25) 4
32 932900092000 A GEAR DIFFERENTIAL MAV 20MNCR5 2
932900092100 A COLLAR PINION FD (18.000) 1
932900092200 A COLLAR PINION FD (18.025) 1
33 932900092300 A BRG. RETAINER 1
34 932900092400 A OIL SEPERATOR (30.25 1
932900092500 A COLLAR PINION FD (17.950) 1
932900092600 A COLLAR PINION FD (17.975) 1
932900092700 A COLLAR PINION FD (17.925) 1
JOINT PROPELLOR SHAFT 6*2 (NEW
35 932900092800 1
A 22MM))
36 932900092900 A BOLT, BRAKE MOUNTING 16
36 932900093000 A BOLT BRAKE MOUNTING HCV 16

Page 357
REAR AXLE & BRAKE ASSEMBLY

Page 358
 REAR AXLE & BRAKE ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900093100 A BKT. SPRING BRAKE ACT.-LH 1
2 932900093200 A BKT. SPRING BRAKE ACT.-RH 1

3 932900093300 BRAKE ASSY RR. RH DIA MAV 1 410X180 ABS

A

4 932900093400 BRAKE ASSY RR. LH DIA MAV 1 410X180 ABS

A
5 932900093500 A BRAKE DRUM REAR (30.25) 2

6 932900093600 AUTO SLACK ADJUSTER OFFSET 16 1

A
932900093700 A AUTO SLACK ADJUSTER LH 1
7 932900093800 A SBA TYPE 24/24 (10 BAR) 2
8 932900093900 A INSTAL, REAR AXLE 1 440DH -6.428FDR

Page 359
AUTO SLACK ADJUSTER

Page 360
 AUTO SLACK ADJUSTER

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900094000 A BODY 1
2 932900094100 A WORM GEAR 1
3 932900094200 A WORM SHAFT 1
4 932900094300 A CLUTCH WORM GEAR 1
5 932900094400 A PINION ASSY 1
6 932900094500 A SPRING 1
7 932900094600 A SPRING RETAINING 1
8 932900094700 A THRUST BEARING 1
9 932900094800 A BEARING RETAINER 1
10 932900094900 A SPRING SEAT 1
11 932900095000 A TUBULAR RIVET 2
12 932900095100 A SEALING RING 1
13 932900095200 A COVER PLATE ASSY 1
14 932900095300 A COUNTERSUNK HEAD SCREW 7
14 932900095400 A COUNTERSUNK HEAD SCREW 7
15 932900095500 A TAIL HOLE BUSH 1
16 932900095600 A RETAINING SPRING 1
17 932900095700 A GASKET 1
18 932900095800 A O RING 2
19 932900095900 A SERVICE KIT MAJOR 1
20 932900096000 A SERVICE KIT MINOR 1

Page 361
BRAKE ASSEMBLY RR LH

Page 362
 BRAKE ASSEMBLY RR LH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900096100 A TORQUE PLATE LH 1
2 932900096200 A BUSH (METAL) 1
3 932900096300 A FULCRUM PIN BUSH 2
4 932900096400 A OIL SEAL 4
5 932900096500 A GREASE NIPPLE 1
6 932900096600 A CIRCLIP 1
7 932900096700 A SHIM (1 MM) 2
8 932900096800 A SHIM (0.5 MM) 1
9 932900096900 A SHIM (0.3 MM) 1
10 932900097000 A WASHER 1
11 932900097100 A SPRING CAM END 1
12 932900097200 A SHOE RETURN SPRING 2
13 932900097300 A GREASE, NIPPLE TORQUE PLATE 1
14 932900097400 A CAMSHAFT BRACKET 1
15 932900097500 A DUST SHIELD ASSY-TOP 1
16 932900097600 A DUST SHIELD ASSY-BOTTOM 1
17 932900097700 A ROLLER 2
18 932900097800 A FULCRUM PIN 2
19 932900097900 A SLEEVE- DERLIN (45.0 MM) 1
20 932900098000 A GROMMET 2

Page 363
BRAKE ASSEMBLY RR LH

Page 364
 BRAKE ASSEMBLY RR LH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

21 932900098100 A LINED SHOE ASSY RR 2
22 932900098200 A CAM SHAFT-LH 1
23 932900098300 A WASHER 6
24 932900098400 A BOLT 6
25 932900098500 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900098600 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900098700 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900098800 1
A SPRING
26A 932900098900 A LINING FIRST OVER SIZE 8
932900099000 A LINING SECOND OVER SIZE 8
932900099100 A LINING STANDARD SIZE 8
26B 932900099200 A RIVET 80
26C 932900099300 A SHOE RETURN SPRING 4
26D 932900099400 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900099500 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900099600 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900099700 1
A WITHOUT SPRING
27A 932900099800 A LINING STANDARD SIZE 8
932900099900 A LINING FIRST OVER SIZE 8
932900100000 A LINING SECOND OVER SIZE 8
27B 932900100100 A RIVET 80
28 932900100200 A KIT TORQUE PLATE ASSY LH(ABS) 1

Page 365
BRAKE ASSEMBLY RR RH

Page 366
 BRAKE ASSEMBLY RR RH

S.
NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100201 A TORQUE PLATE LH 1
2 932900100202 A BUSH (METAL) 1
3 932900100203 A FULCRUM PIN BUSH 2
4 932900100204 A OIL SEAL 4
5 932900100205 A GREASE NIPPLE 1
6 932900100206 A CIRCLIP 1
7 932900100207 A SHIM (1 MM) 2
8 932900100208 A SHIM (0.5 MM) 1
9 932900100209 A SHIM (0.3 MM) 1
10 932900100210 A WASHER 1
11 932900100211 A SPRING CAM END 1
12 932900100212 A SHOE RETURN SPRING 2
13 932900100213 A GREASE, NIPPLE TORQUE PLATE 1
14 932900100214 A CAMSHAFT BRACKET 1
15 932900100215 A DUST SHIELD ASSY-TOP 1
16 932900100216 A DUST SHIELD ASSY-BOTTOM 1
17 932900100217 A ROLLER 2
18 932900100218 A FULCRUM PIN 2
19 932900100219 A SLEEVE- DERLIN (45.0 MM) 1
20 932900100220 A GROMMET 2

Page 367
BRAKE ASSEMBLY RR RH

Page 368
 BRAKE ASSEMBLY RR RH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

21 932900100221 A LINED SHOE ASSY RR 2
22 932900100222 A CAM SHAFT-RH 1
23 932900100223 A WASHER 6
24 932900100224 A BOLT 6
25 932900100225 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900100226 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900100227 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900100228 1
A SPRING
26A 932900100229 A LINING FIRST OVER SIZE 8
932900100230 A LINING SECOND OVER SIZE 8
932900100231 A LINING STANDARD SIZE 8
26B 932900100232 A RIVET 80
26C 932900100233 A SHOE RETURN SPRING 4
26D 932900100234 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900100235 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900100236 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900100237 1
A WITHOUT SPRING
27A 932900100238 A LINING STANDARD SIZE 8
932900100239 A LINING FIRST OVER SIZE 8
932900100240 A LINING SECOND OVER SIZE 8
27B 932900100241 A RIVET 80
28 932900100242 A KIT TORQUE PLATE ASSY LH(ABS) 1

Page 369
SPRING BRAKE ACTUATOR

Page 370
 SPRING BRAKE ACTUATOR

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900100243 A NSN PRESSURE PLATE ASSEMBLY 1
2 932900100244 A CYLINDER KIT 1
3 932900100245 A CYLINDER COVER 1
4 932900100246 A NUT 1
5 932900100247 A ROD 1
6 932900100248 A NG 12 MINSR KIT 2
7 932900100249 A PUSH ROD ASSY KIT 1
8 932900100250 A DUST SEAL 1
9 932900100251 A LOCKING NUT 1
10 932900100252 A PISTON 1
11 932900100253 A FORK 1
12 932900100254 A GAITER 1
13 932900100255 A CLAMP RING KIT 1
14 932900100256 A SCREW 1
15 932900100257 A NUT 1
16 932900100258 A CLAMP RING 1
17 932900100259 A NG 12 MAJOR KIT 2
18 932900100260 A RETAINING CLIP 1
19 932900100261 A O-RING 1
20 932900100262 A PRESSURE SCREW 1
21 932900100263 A SPRING ELEMENT NG 12 1
22 932900100264 A HEAVY COIL SPRING 1
23 932900100265 A REPAIR KIT SBA 24/24 1
24 932900100266 A SEAL 1
25 932900100267 A CHECK VALVE 1
26 932900100268 A DIAPHRAGM 1
27 932900100269 A RING 1
28 932900100270 A VALVE SEAT 1
29 932900100271 A SPRING 1
30 932900100272 A DIAPHRAGM 1

Page 371
SPRING BRAKE ACTUATOR

Page 372
 SPRING BRAKE ACTUATOR

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

31 932900100273 A O-RING 1
32 932900100274 A BEARING 1
33 932900100275 A SPLIT PIN 1
34 932900100276 A PIN 1
35 932900100277 A SEAL 1
36 932900100278 A SEALING WASHER 1
37 932900100279 A O-RING 1
38 932900100280 A VALVE 1
39 932900100281 A O-RING 1
40 932900100282 A BEARING 1
41 932900100283 A O-RING 1

Page 373
REAR WHEEL END

Page 374
 REAR WHEEL END

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

1 932900100284 A WHEEL NUT - HCV 10
2 932900100285 A BRAKE DRUM REAR (30.25) 1
3 932900100286 A BOLT M8x1.25x12 4
4 932900100287 A SPACER 1
5 932900100288 A OIL SEAL HUB REAR INNER (30.25) 1
6 932900100289 A BOLT 2
7 932900100290 A BEARING, REAR HUB INNER 1
8 932900100291 A COVER DUST 1
9 932900100292 A BOLT,WHEEL HUB,REAR 10
9 932900100293 A BOLT,WHEEL HUB,REAR 20
10 932900100294 A REAR WHEEL HUB NON-ABS MAV 1
11 932900100295 A THICKER SHIM T=5.334, REAR BEARING 1
12 932900100296 A SPACER,REAR HUB BEARING 1
13 932900100297 A THICKER SHIM KIT, REAR 1
932900100298 A THICKER SHIM T=5.384, REAR BEARING 1
932900100299 A THICKER SHIM T=5.484, REAR BEARING 1
932900100300 A THICKER SHIM T=5.584, REAR BEARING 1
932900100301 A THICKER SHIM T=5.684, REAR BEARING 1
932900100302 A THICKER SHIM T=5.784, REAR BEARING 1
932900100303 A THICKER SHIM T=5.884, REAR BEARING 1
932900100304 A THICKER SHIM T=5.984, REAR BEARING 1
932900100305 A THICKER SHIM T=6.084, REAR BEARING 1
932900100306 A THICKER SHIM T=6.134, REAR BEARING 1
932900100307 A THICKER SHIM T=6.034, REAR BEARING 1
932900100308 A THICKER SHIM T=5.934, REAR BEARING 1
932900100309 A THICKER SHIM T=5.834, REAR BEARING 1
932900100310 A THICKER SHIM T=5.734, REAR BEARING 1
932900100311 A THICKER SHIM T=5.634, REAR BEARING 1
932900100312 A THICKER SHIM T=5.534, REAR BEARING 1
932900100313 A THICKER SHIM T=5.434, REAR BEARING 1
932900100314 A THICKER SHIM T=5.334, REAR BEARING 1
932900100315 A THICKER SHIM T=5.184, REAR BEARING 1

Page 375
REAR WHEEL END

Page 376
 REAR WHEEL END

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS

932900100316 A THICKER SHIM T=5.234, REAR BEARING 1
932900100317 A THICKER SHIM T=6.434, REAR BEARING 1
932900100318 A THICKER SHIM T=5.284, REAR BEARING 1
932900100319 A THICKER SHIM T=6.334, REAR BEARING 1
932900100320 A THICKER SHIM T=6.384, REAR BEARING 1
932900100321 A THICKER SHIM T=6.284, REAR BEARING 1
932900100322 A THICKER SHIM T=5.134, REAR BEARING 1
932900100323 A THICKER SHIM T=4.984, REAR BEARING 1
932900100324 A THICKER SHIM T=5.034, REAR BEARING 1
932900100325 A THICKER SHIM T=5.084, REAR BEARING 1
932900100326 A THICKER SHIM T=6.234, REAR BEARING 1
932900100327 A THICKER SHIM T=6.184, REAR BEARING 1
932900100328 A THICKER SHIM T=6.684, REAR BEARING 1
932900100329 A THICKER SHIM T=6.734, REAR BEARING 1
932900100330 A THICKER SHIM T=6.784, REAR BEARING 1
932900100331 A THICKER SHIM T=6.834, REAR BEARING 1
932900100332 A THICKER SHIM T=6.884, REAR BEARING 1
932900100333 A THICKER SHIM T=6.584, REAR BEARING 1
932900100334 A THICKER SHIM T=6.634, REAR BEARING 1
932900100335 A THICKER SHIM T=6.534, REAR BEARING 1
932900100336 A THICKER SHIM T=6.484, REAR BEARING 1
14 932900100337 A BEARING, REAR HUB OUTER 1
15 932900100338 A OIL SEAL REAR HUB OUTER (HCV) 1
16 932900100339 A SPACER SEAL OUTER - HCV 1
17 932900100340 A LOCK NUT WHEEL BEARING - HCV 1
18 932900100341 A LOCK WASHER 1

Page 377
OVER HOIST WARNING ASSY

Page 378
 OVER HOIST WARNING ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 101075400200 B O/H REMOTE ALARM ASSY 1
2 180307040800 A GROMMET COVER 1
PIN SERVO-DIA-10X45MM (WT-
101055201700
3 A 0.031 KG) 1
4 901670200070 A COTTER PIN 2X35MM 1
5 101075400100 A OVERHOIST LIMIT SWITCH ASSY 1
6 101075400300 A WEIGHT ASSY 1
7 901101212040 A BOLT HEX-M12X20,GR 8.8. 1
8 901601200000 A WASHER PLAIN M12-2.5MM 1

Page 379
 OIL ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 980100001800 A HYD OIL AW68 190L

2 980500000300 A GREASE (LC2M -LITHIUM CALCUIM 0.05

SOAP WITH MOLY)
3 980100001000 A GEAR OIL THUBANGL 490 (EPGO90). 13

4 980100001900 A BRAKE FLUID (BRAKE OIL) X-DOT3 1

5 980500000100 A MULTIPURPOSE GREASE ELF-LEX 3

EP2
6 980100003000 A ADBLUE-AUS32 (UREA) 5

7 300136400500 B COOLANT OIL-92% MEG BASED 9

Page 380
 OIL ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 980100001800 A HYD OIL AW68 190L

2 980500000300 A GREASE (LC2M -LITHIUM CALCUIM 0.05

SOAP WITH MOLY)
3 980100001000 A GEAR OIL THUBANGL 490 (EPGO90). 13

4 980100001900 A BRAKE FLUID (BRAKE OIL) X-DOT3 1

5 980500000100 A MULTIPURPOSE GREASE ELF-LEX 3

EP2
6 980100003000 A ADBLUE-AUS32 (UREA) 5

3 300136400500 B COOLANT OIL-92% MEG BASED 9

Page 381
REDUCTION GEAR BOX ASSEMBLY AND
RELATED PARTS

Page 382
 REDUCTION GEAR BOX ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

1 499023221800 F RGB HOUSING 0 1

1A 499023222000 B RGB HOUSING 2WD 1 0

2 499023422200 C GASKET FOR RGB HOUSING 1 1

3 423523204700 A DOWEL PIN FOR INT. GEAR (12X32) 2 2

4 499023421800 A CYL. ROLLER BEARING NJ 310 2 2

5 930110400100 A CIRCLIP B-110 LIGHT IS:3075 0 2

6 499023221900 E COVER RGB HOUSING 0 1

6A 499023220000 A COVER RGB HOUSING 2WD 1 0

7 901551012070 A FLANGE SCREW M10X35, B8.8 13 13

IS:15582-2005

8 499023620000 B OIL LEVEL INDICATOR M24X1.5 1 1

9 499023422700 C CENTRE MOUNTING BRACKET 1 1

10 901550812050 A FLANGE HEX. SCREW M8X25, B8.8 6 6

IS:15582-2005

11 499023420800 A CYL. ROLLER BEARING NUP 2212 2 1

12 930060200100 A CIRCLIP A-60 LIGHT IS:3075 0 1

13 499023422300 A OIL SEAL 60X80X8 WITH DUST LIP 1 1

(TRELLEBORG)

14 499023423400 A GASKET FOR OUTPUT BEARING COVER 1 1

15 499023221000 B OUTPUT BRG COVER 0 1

15A 499023224400 A MUD PROTECTING COVER 2WD (RGB) 1 0

Page 383
REDUCTION GEAR BOX ASSEMBLY
AND RELATED PARTS

Page 384
 REDUCTION GEAR BOX ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

16 901550812041 A FLANGE HEX. SCREW M8X20, B8.8 6 6

IS:15582-2005

17 499023421900 C SPACER FLANGE 1 1

18 499023221400 A OUTPUT FLANGE - 2 1 1

19 499023421300 A CRIMPING NUT SPACER 1 1

20 499023422900 A CRIMPING NUT M40X1.5 1 1

21 499023421200 B BUSH (VIBRATION DAMPERING) 3 3

22 901551012060 A FLANGE SCREW M10X30, B8.8 12 12

IS:15582-2005

23 499023320100 D MOUNTING BRACKET 2 2

24 445141400200 A BREATHER ASSY. PLASTIC 1 1

25 499023227800 A ADOPTER (M24X1.5) (RGB) 1 1

26 901681420000 A COPPER WASHER 14X20X1.5 2 2

27 423535408600 B DRAIN PLUG ASSY. M24X1.5 1 1

Page 385
INPUT SHAFT ASSEMBLY
AND RELATED PARTS

Page 386
 INPUT SHAFT ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

1 499023220600 A INPUT SHAFT WITH PINION Z-16 1 1

2 499023420800 A CYL. ROLLER BEARING NUM. 2212 1 1

3 499023222700 B GEAR Z-44 1 1

4 499023423000 B THRUST SPACER FOR Z-39 1 1

5 499023420300 C GEAR 1 SPACER 2 1 1

6 930060200100 A CIRCLIP A-60 LIGHT IS:3075 1 1

7 499023420300 A OIL SEAL 60X80X8 WITH DUST LIP 1 1

(TRELLEBORG)

8 499023421900 C SPACER FLANGE 1 1

9 499023221500 A MUD PROTECTING COVER /4WD 1 1

10 901550812031 A FLANGE HEX SCREW 1 1

M8X16,B8.8,IS:15582-2005

11 499023222300 B OUTPUT FLANGE 1 1

12 499023421300 A CRIMPING NUT SPACER 1 1

13 499023422900 A CRIMPING NUT M40X1.5 1 1

Page 387
INTERMEDIATE SHAFT ASSEMBLY
AND RELATED PARTS

Page 388
 INTERMEDIATE SHAFT ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

1 499023221800 A INTERMEDIATE SHAFT Z-18 1 1

2 499023222100 A KEY 14X9X34 1 2

3 499023220100 A PIN FOR SPEED SENSOR 1 1

4 499023220500 B GRUB SREW M6 1 1

5 499023220400 A OIL SEAL 10X18X6 1 1

6 499023420400 D BUSH-1 1 1

7 499023223700 C SHIFTER GEAR Z-36 1 1

8 499023222900 C SPLINED HUB 1 1

9 499023221200 B SHIFTER CLUTCH HI-LOW 1 1

10 499023420500 B BUSH-2 PHOSPHOROUS BRONZE 1 1

11 499023220700 A SHIFTER GEAR Z-41 1 1

12 499023423000 B THRUST SPACER FOR Z-39 1 1

13 499023421800 A CYL. ROLLER BEARING NJ 310 1 1

14 499023223900 B FORK HI-LOW 1 1

15 499023423200 B SPECIAL SCREW 1 1

16 499023221300 A LOCKING WIRE DIA 2X300 1 1

17 499023619900 C SHIFTER ROD FOR HI-LOW 1 1

18 499023420100 A SHIFTER STOPPER 2 1 1

19 901682430000 A COPPER WASHER (Ø24.3XØ30X2) 1 1

20 499023220300 A ADAPTER FOR SPEED SENSOR 1 1

Page 389
INTERMEDIATE SHAFT ASSEMBLY
AND RELATED PARTS

Page 390
 INTERMEDIATE SHAFT ASSEMBLY
AND RELATED PARTS

QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

21 499023220200 A PNEUMATIC CYL. WITH FLANGE 1 1

22 901510810050 A SCREW ALLEN M8X25 1 4

23 901681420000 A COPPER WASHER (14X20X1.5) 1 1

24 423523206400 A PLUG M14X1.5 1 1

25 934030018070 A OIL SEAL 18X30X7 1 1

Page 391
OUTPUT SHAFT 2WD AND 4WD ASSEMBLY
AND RELATED PARTS

Page 392
 OUTPUT SHAFT 2WD AND 4WD ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

1 499023223200 A OUTPUT SHAFT 4WD 0 0

2 499023420800 A CYL. ROLLER BEARING NUP 2212 2 1

3 930060200100 A CIRCLIP A-60 LIGHT IS:3075 2 1

4 499023420900 A NEEDLE ROLLER AND CAGE ASSY. 0 0

NW 26X26X40

5 499023421600 A SPACER SMALL FOR NRB 0 1

6 930020100100 A CIRCLIP A-20 LIGHT IS:3075 0 1

7 499023620200 C SHIFTER CLUTCH 4X4 0 1

8 934030018070 A OIL SEAL 18X30X7 0 1

9 499023423500 A SHIFTER STOPPER 4WD 2 0 1

10 499023620300 A SHIFTER ROD FOR 4WD 0 1

11 499023223400 B FORK FOR 4WD 0 1

12 499023423200 B SPECIAL SCREW 0 1

13 499023221300 A LOCKING WIRE DIA 2X300 0 1

14 445122400100 A SPACER DIA. 22X18.5X5.5 0 1

15 499023421700 C SHIFTER COUPLING 4X4 0 1

16 930060200100 A CIRCLIP A-60 LIGHT IS:3075 0 1

17 930120400200 A CIRCLIP B-120 LIGHT IS:3075 0 1

18 499023420700 A CYL. ROLLER BEARING NJ 213 0 1

19 499023223800 D OUTPUT SHAFT 2WD 0 1

20 499023220900 A OUTPUT GEAR Z-43 1 1

Page 393
OUTPUT SHAFT 2WD AND 4WD ASSEMBLY
AND RELATED PARTS

Page 394
 OUTPUT SHAFT 2WD AND 4WD ASSEMBLY
AND RELATED PARTS
QUANTITY

S.NO. PART No. REV DESCRIPTION AGB 300 AGB 300 REMARKS
2WD 4WD

21 499023423100 B THRUST SPACER Z-42 1 1

22 499023421100 B OUTPUT GEAR SPACER Z-42 0 1

23 499023422300 A OIL SEAL 60X80X8 WITH DUST LIP 1 1

(TRELLEBORG)

24 499023421900 C SPACER FLANGE 1 1

25 499023222300 B OUTPUT FLANGE 1 1

26 499023421300 A CRIMPING NUT SPACER 0 1

27 499023422900 A CRIMPING NUT M40X1.5 0 1

28 499023220200 A PNEUMATIC CYL. WITH FLANGE 0 1

29 901510810050 A SCREW ALLEN M8X25 0 4

30 901681420000 A COPPER WASHER (14X20X1.5) 1 1

31 423523206400 A PLUG M14X1.5 1 1

32 499023224200 A OUTPUT SHAFT 2WD 1 0

33 930704001000 A EXTERNAL CIRCLIP A-70x4MM 1 0

34 499023221500 A MUD PROTECTING COVER 4WD 1 1

35 901550812031 A HEX FLANGE SCREW M8X16 6 6

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Action Construction Equipment Ltd.

Dhudhola Link Road, Village Dhudhola, Palwal,
Faridabad-121102 (INDIA)
Phone: +91-1275-280111, Fax: +91-1275-280133
102092521700/A

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