Modulift Brochure
Modulift Brochure
Our Vision Modular Spreader Beams provide the ideal solution for most lifting requirements – versatile and cost-effective, the
Modulift range has capacity from 2t to 5000t with spans up to 330ft/100m. The modular configuration and interchangeable
To be renowned globally as specialist engineers operating components enable Modulift Spreaders to be reused over many lifts. Designed by our engineering experts and manufactured
in a niche market, concentrating on the provision of custom in our own specialist facilities; the Modulift range are the leading Modular Spreader Beams on the market.
and complex lifting solutions and exceeding our customers
Spreader Beams up to 600t are in stock and available worldwide for distribution – please contact Modulift for an immediate
expectations by providing an all round service on the delivery
quote or further details.
of value for money and quality products.
Every Modulift Modular Spreader Beam consists of a pair of End Units and a pair of Drop Links, with interchangeable struts that
Our Mission can be bolted into the assembly between the End Units to either lengthen or shorten the beam to suit the requirements of the
lift, making them reusable at different spans.
To globally deliver our expertise through innovative designs
of quality products and customer satisfaction whilst ensuring
a safe lifting environment.
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The Standard Range The Heavy Range
Load v Span Chart - Modulift Spreader Beam Standard Range What size shackle Load v Span Chart - Modulift Spreader Beam Heavy Range What size shackle
do I need? do I need?
100
MOD 6 1000
MOD 110
975
95
Top: 4.75t
950
/H/SH
Lower: 3.25t Top: 85t/120t/150t
Sling Angle Format 925 Sling Angle Format
90 900 MOD 600/1000 Lower: 55t/85t/120t
MOD 12 875
85 MOD 70H Top: 8.5t
850
ISA 825 ISA
80 Lower: 6.5t
800
STV 775 STV
75 750
SWL/tonnes @ 60º BSA / 60º ISA / 30º STV
725
MOD 24
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Born in the UK, raised around the world Multi-point lifting frames
Why are Modulift the leading global spreader beam designer and Spreader Frames and Lifting Frames are recommended for loads that
manufacturer in the market? have more than two lifting points; they can also be the ideal lifting
equipment for when headroom is limited. Modulift offer several types
of Spreader Frames and Lifting Frames for Multi-Point Lifts
Modulift are a team of specialist engineers designing innovative products to
Quality Engineering
optimum specification to ensure a safe lifting environment around the world.
Modulift Spreader Beams have DNV Type Approval up to 2000t eliminating the
DNV Type Approval CMOD T-Pieces
need for costly proof load testing.
Expanding on a very popular CMOD Spreader Frame,
Modulift have designed and manufactured a T Piece to
further develop the capabilities of the CMOD Spreader Frame.
The modular design allows for multiple lengths to be configured for a variety of This additional connection allows the frame to become a 6
Interchangeable lifts. Mix and match end units with struts when long spans and lightweight lifts point or 8 point frame.
are required.
Benefits:
● With more lifting points, there is more support for multi-
The modularity of Modulift’s Spreader Beam systems enables one beam to point lifts
Economical perform a variety of lifts by utilizing the different strut configurations and end ● Reduces the rigging compared to a cascading spreader
units. beam arrangement
● Lower head room compared to a cascading spreader
beam arrangement
Our longest strut is only 20’/6m – short enough for the back of a truck! Many of
Portable our Spreader Beam components can be handled by one person. Our QJ2 even
comes in a handy carrying case complete with Shackles!
Our Spreader Beams are specially designed to provide you with a lightweight
Lightweight solution so your cranes can work at maximum capacity without the weight of
heavy lifting gear. Tri-MOD
The Tri-MOD is a triangular frame once again utilizing
the struts from the Modular Spreader Beam range. The
While the Modulift Spreader Beam systems aim to provide a solution for almost Tri-MOD is popular for many 3-point lift requirements
Custom Applications any lift we understand that not all lifts are equal. We can design and build a including circular lifts.
custom solution whatever your needs. Contact us today!
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CMOD Load Charts
Load vs Span Charts – CMOD 6 to CMOD 24 Load vs Span Charts – CMOD 34 to CMOD 70* *CMOD 110 and
CMOD 250 graphs
available on request
CMOD 6: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 6: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA CMOD 34: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 34: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA
2.5 8 2.5 6 8 24 8 13
7 32 23 7 18 13
2 8 8 2 6 6 6 40 31 22 6 22 17 12
1.5 8 8 8 1.5 6 6 6 5 40 40 28 20 5 27 22 16 11
4 40 40 34 26 19 4 27 27 19 15 10
1 8 8 8 6 1 6 6 6 4 3 40 40 40 34 24 18 3 27 27 25 19 13 10
0.5 8 8 8 6 6 0.5 6 6 6 4 4 2 40 40 40 40 32 23 17 2 27 27 27 22 18 13 9
1 40 40 40 40 34 30 22 16 1 27 27 27 27 19 17 12 9
Span 0.5 1 1.5 2 2.5 Span 0.5 1 1.5 2 2.5
(m) (m) Span
(m) 1 2 3 4 5 6 7 8 Span
(m) 1 2 3 4 5 6 7 8
CMOD 12: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 12: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA CMOD 50: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 50: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA
4 16 4 9 11 32 11 18
10 41 31 10 23 17
3.5 16 16 3.5 9 9
9 50 39 29 9 28 21 16
3 16 16 15 3 9 9 8 8 50 48 37 28 8 28 27 20 15
2.5 16 16 15 14 2.5 9 9 8 8 7 60 50 45 35 27 7 34 28 25 19 14
6 60 60 50 43 33 26 6 40 34 28 24 18 14
2 16 16 16 14 13 2 9 9 9 8 7
5 60 60 60 50 40 32 25 5 40 40 34 28 23 17 13
1.5 16 16 16 16 14 12 1.5 9 9 9 9 8 6 4 60 60 60 50 49 38 31 24 4 50 40 40 28 28 21 17 13
1 16 16 16 16 16 14 12 1 9 9 9 9 9 8 6 3 60 60 60 60 50 47 37 30 23 3 50 50 40 40 28 26 21 16 12
2 60 60 60 60 60 50 45 36 29 23 2 50 50 50 40 34 28 25 20 16 12
0.5 16 16 16 16 16 16 14 12 0.5 9 9 9 9 9 9 8 6
1 60 60 60 60 60 60 50 44 35 28 22 1 50 50 50 50 40 34 28 25 20 15 12
Span
(m) 0.5 1 1.5 2 2.5 3 3.5 4 Span
(m) 0.5 1 1.5 2 2.5 3 3.5 4 Span
(m) 1 2 3 4 5 6 7 8 9 10 11 Span
(m) 1 2 3 4 5 6 7 8 9 10 11
CMOD 24: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 24: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA CMOD 70: SWL / tonnes @ 60° ISA / 30° STV / 60° BSA CMOD 70: SWL / tonnes @ 90° ISA / 45° STV / 45° BSA
12 63 12 36
6 23 6 13
11 70 60 11 40 34
10 80 70 58 10 40 40 33
5 30 21 5 17 12
9 80 80 70 55 9 46 40 40 31
4 30 24 19 4 19 13 10 8 80 80 80 67 53 8 57 46 40 38 30
7 80 80 80 70 65 51 7 60 57 46 40 37 29
3 30 30 24 18 3 19 19 13 10 6 80 80 80 70 60 62 49 6 60 60 57 40 34 35 28
5 80 80 80 80 70 60 60 47 5 60 60 60 50 40 34 34 27
2 30 30 30 24 17 2 19 19 17 13 9 4 80 80 80 80 80 70 60 58 46 4 60 60 60 60 50 40 34 33 26
3 80 80 80 80 80 80 70 60 56 45 3 60 60 60 60 60 50 40 34 32 26
1 30 30 30 24 22 16 1 19 19 19 13 12 9 2 80 80 80 80 80 80 70 70 60 55 44 2 60 60 60 60 60 60 50 40 34 31 25
1 80 80 80 80 80 80 80 70 70 60 54 44 1 60 60 60 60 60 60 60 50 40 34 31 24
Span 1 2 3 4 5 6 Span 1 2 3 4 5 6
(m) (m) Span
(m) 1 2 3 4 5 6 7 8 9 10 11 12 Span
(m) 1 2 3 4 5 6 7 8 9 10 11 12
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TriMOD Load Charts
Load v Span Chart - Modulift Tri-MOD 45° STV Load v Span Chart - Modulift Tri-MOD 30° STV
170 170
STV STV
130 130
SWL/tonnes @ 45º BSA / 90º ISA / 45º STV
110 110
Tri-MOD 110
100 100
90 90 Tri-MOD 70
80 80
70 Tri-MOD 70 70
60 60 Tri-MOD 50
Tri-MOD 50
50 50
Tri-MOD 34
40 Tri-MOD 34 40
30 30
Tri-MOD 24
Tri-MOD 24
20 20
Tri-MOD 12 Tri-MOD 12
10 10
Tri-MOD 6 Tri-MOD 6
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 1414.5 15 15.5 16 16.5 17 17.5 18 18.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 1414.5 15 15.5 16 16.5 17 17.5 18 18.5
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CLS - Clamp Lifting System
The Modulift CLS clamp lifting system
provides a safe, fast, and adjustable Fig.1
Semi-Spreader
beam, enabling users to lift from Beam Configuration
multiple points!
The MOD CLS clamps are stocked as a boxed product
for immediate shipping that eliminates delays incurred
waiting for alternative solutions, which often have to be
manufactured to order.
Now
available
with a WLL MOD CLS Specification
of 27t ● The MOD CLS is rated at 8.5t WLL at 3m span (spreader arrangement). See Load Tables for WLL at other configurations.
● ‘Sling to Vertical’, β, up to 30 degrees maximum.
● The top Lifting Beam Clamp is rated at 6.5t WLL (vertical) and 4.4t WLL (0–30° STV).
● The bottom Lifting Beam Clamp is rated at 4.75t WLL (vertical).
WLL v Span Semi-Spreader configuration (2 top lugs, Fig. 1) If your exact spans are not noted in the table,
then please round the spans up or down to the
values that will give you the lowest SWL.
A – Top Clamp Span (m)
WLL (t)
<0.5 1 2 3 4 5 6
<0.5 8.5 8 7 3.75 2.25 1.25 0.8
B – Bottom Span (m) 1 8 8.5 8 5.25 2.75 1.5 1
2 7.5 8 8.5 7.75 4 2.25 1.25
System Benefits 3
4
4.25
2.25
6.25
3
8
4.75
8.5
8
6
8
3
4.5
2
2.25
l Available next day as a boxed off-the-shelf product 5 1.25 1.75 2.25 3.75 7 7.5 3.5
6 0.8 1 1.25 2 3 5.25 6.25
l Adjustable lifting points and low headroom capability
l Easy to convert between a Lifting Beam and Spreader Beam Lifting Beam configuration (1 top lug, Fig. 2)
Contact Modulift if you need a specific WLL
B – Bottom Span (m) ≤2 ≤3 ≤4 ≤5 ≤6
l Spans of up to 6m and capacities of up to 8.5t depending on configuration value for a specific span or arrangement not
covered on the tables above.
WLL (t) 6.2 4.25 2.25 1.25 1
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AML - Adjustable Modular Lifting Beam
The adjustable Modular AML Specification
Lifting beam (AML) offers The AML Series ranges from the L13 to the H240
the same flexibility and which covers spans from 0.25m to 20.5m along
cost-effective benefits the bottom side of the beam.
as Modulift’s traditional
Spreader Beams. With AML LIght Series
multiple pad eyes across ● AML - L13: Up to 13 tons and up to 7m
the various strut sizes ● AML - L24: Up to 24 tons and up to 10m
the beam can adapt to ● AML - L50: Up to 50 tons and up to 13m
lift a variety of weights
and spans. AML - Medium Series
User Instructions
User Instructions
● AML - M80: up to 100 tons and up to 19m
BSA 45° P3
P5
P2
P4
AML Configurations
P2 P1
BOTTOM SP
minimum engaged)
P2 P1
P4
BOTTOM SPAN
System Benefits LIFTING POINT ONLY WHEN USED AS LIFTING BEAM
l Order any length from 1m upwards and add to your beam as required Fig. 2 – Typical MOD AML Lifting Beam Configuration (1 top lug engaged)
to achieve spans up to 19m P3
100 500
SUB 570
SUB 100
80 400
Load / tonnes
Load / tonnes
60 300 SUB 380
The Subsea Spreader Beam series is
SUB 65
available for order while for more job
specific requirements or high QA lifts, the
Modulift engineering team can design 40 200
SUB 45
custom made lifting alternatives.
13 66 198 455 13
l Modular
14 140 388 14
15 90 327 15
16 63 282 16
17 238 17
18 201 18
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Modulift:
Lattice Spreader
WorkingBeams
Between the Hook and the Load Modulift:
Lattice Spreader
WorkingBeams
Between the Hook and the Load
Assembled 18m
Lattice Spreader
Beam Top sling min. length = 6.5m
No. of
Spreader Configuration (frame types) Crossbeams
18m 1 2 1 3 1 2 1 10
Type 1 Frame x4 Maximum 1.5m overhang
Type 2 Frame x2 of roofing sheet per end
Type 3 Frame x1
Assembled 21m
Lattice Spreader Top sling min. length = 8.7m
Beam
No. of
Spreader Configuration (frame types) Crossbeams
21m 1 2 1 1 3 1 2 1 11
Type 1 Frame x5 Maximum 1.5m overhang
Type 2 Frame x2 of roofing sheet per end
Type 3 Frame x1
Modulift’s standard modular Lattice Beams are ideal for lifting longer, lighter loads.
For example, long, flexible pipe sections or roof sheet packs that require multiple
supports along the span. Assembled 24m
Lattice Spreader Top sling min. length = 10.8m
Modulift offer 3t and 5t capacities as standard, with spans up to 30m unsupported centrally, and up to 42m utilising a simple Beam
central support sling system. Please contact Modulift for more detail on this if unsure. For heavier more complex lifts, Modulift
can also offer a custom solution lattice with capacities 5t–150t.
Total weight = 1005 kg
Lifting Points/Load Connection Points 6–15m Span
No. of
Spreader Configuration (frame types)
= connection point 318 kg LC: 6 Crossbeams
for cross bar, and/or 6m spreader CB: 6 pins
connection point for
24m 1 2 1 1 3 1 1 2 1 13
sling to weld eye. 327 kg LC: 8 Type 1 Frame x6 Maximum 1.5m overhang
LC = Lattice Connections 6m spreader (alternative) CB: 8 pins Type 2 Frame x2 of roofing sheet per end
Type 3 Frame x1
CB = Cross Beams
444 kg LC: 12
9m spreader CB: 12 pins
552 kg LC: 16
12m spreader CB: 14 pins Assembled 27m
661 kg LC: 20 Lattice Spreader Top sling min. length = 13m
15m spreader CB: 16 pins
Beam
778 kg LC: 24
18m spreader No. of CB: 20 pins
Spreader Configuration (frame types) Crossbeams
6m 887 2
kg 3 2 3 or 4 LC: 28
21m spreader CB: 22 pins Total weight = 1121 kg
9m 2 1 3 2 6
No. of
1005 kg LC: 32 Spreader Configuration (frame types)
12m
24m spreader 1 2 3 2 1 7 CB: 26 pins Crossbeams
15m 1 2 1 3 2 1 8 27m 1 2 1 1 1 3 1 1 2 1 15
1=Type 1 Frame Type 1 Frame x7
Maximum 1.5m overhang Maximum 1.5m overhang
2=Type 2 Frame Type 2 Frame x2
of roofing sheet per end of roofing sheet per end
3=Type 3 Frame Type 3 Frame x1
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Lattice Spreader Beams (continued) Lattice Spreader Beams
Assembled 30m Lattice Spreader Beam
Top sling min. length = 15m
Use round/
Wire rope webbing sling to
Centred sling support connect chain block
Chain block and spreader beam
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Modulift: Working
Regulations, Standards
Between
andthe
Compliance
Hook and the Load Modulift: Working
Engineered Products
Between
Custom
the
Design
Hook and the Load
Each Modulift Spreader Beam Series has been proven by being We can design and
Proof Load Tested in the Modulift compression test rig, and all products manufacture a Custom
have been designed in accordance with the standards listed below: All Modulift Lifting Solution within
UK & Europe Compliance standard 4–6 weeks – providing
expert engineering,
● BS EN 13155 Cranes – Safety – Non-fixed load lifting attachments spreader manufacturing excellence
● DNV Standard for Certification DNVGL-ST-0378
beams are now and quality assurance.
● MOD 6 up to MOD 1100/2000 Type Approved by DNV (Spreader Beams Only)
● LOLER (Lifting Operations and Lifting Equipment Regulations)
DNV Type Because not every load fits into a standard
mould, our engineering team are lifting
● PUWER (Provision and Use of Work Equipment Regulations) Appproved industry experts who will work with you
● EC Machinery Directive 2006/42/EC up to 2000t and your team, to custom design and
build the ideal solution for your lifting
● BS EN 1993-1: 2005: Eurocode 3 capacity requirements. With innovative thinking,
USA Compliance we can develop the right equipment to
● ASME B30.20: For Below-the-Hook Lifting Devices meet your needs whether they be height,
environment, weight, flexibility of use,
● ASME BTH-1: Design of Below-the-Hook Lifting Devices
speed of assembly, or transportation
Australian Compliance requirements to name but a few – we can
● AS 4991: Lifting Devices design a custom solution for you.
Worldwide Compliance Modulift have been building and supplying lifting equipment with high level QA requirements across the Oil & Gas,
● ISO 17096: Cranes, Safety, Load Lifting Attachments Renewable Energy, Offshore, Maritime, OEM, Aerospace and Heavy Haulage industries worldwide. We have extensive
experience in delivering equipment for these critical projects successfully, on time, and to meet the project’s individual
DNV Standard for Certification requirements -we can design and manufacture a Custom Lifting Solution within 4–6 weeks!
Modulift Spreader Beam designs conform to DNV Standard for Certification Lifting Appliances. Modulift is the
first and only Spreader Beam Manufacturer in the world to have the globally recognised DNV Type Approval Our sample Case Studies describe Custom Projects where we have either designed and manufactured an entirely ‘Custom’
for all Spreader Beams up to 2000t capacity, in accordance with DNV Standard for Certification DNVGL-ST-0378, lifting solution; Or we have adapted our standard designs/products -tailoring and manufacturing them to meet the highest
at no extra cost to the client. For those customers who require a higher level of quality standard, Modulift also level of QA standards.
provides further options for project specific 3rd party verification. When a project demands the highest level of
certification Modulift are able to offer our customers varying degrees of additional DNV certification depending Modulift offer a complete Design &
upon their individual QA requirements, including: Manufacturing service that incorporates
● Proof Load Test Survey Report and Record of Test
key deliverables such as:
● ITP / Quality Plan
● DNV Certificate of Conformity for Manufacture & Test
(CG3 in accordance with ILO convention 152) ● Full material traceability – 3.1 or 3.2
● Weld Book: WPQR, WPS, WQTC & Weld Mapping
● Procedures & Reports: NDT, Proof Load Testing,
Ask Modulift about the Level of Options Available to Ensure Your Safe Lift and painting
Level 1. Standard Modulift Spreader Beams: In accordance with BS EN 13155. Available CE Marked and supplied Our team of welder/fabricators are qualified to BS EN 287-1,
with a Certificate of Conformity and DNV Type Approval, up to 400t available off-the-shelf. with specification & qualification of weld procedures to BS EN
ISO 15614-1. Welding can also be carried out in compliance
Level 2. Individual Proof Load Testing of Modulift Spreader Beams: Modulift offer an individual Proof with other international standards.
Load Test service with or without 3rd party verification to those requiring a higher level of certification. Please International Standards
ask for further information.
In addition there are several International Standards that Modulift’s Spreader Beams can be designed to comply with,
Level 3. Modulift Spreader Beams with project specific DNV Certification: Although our range of Spreader Beams particularly in reference to offshore applications:
are now DNV Type Approved, we can also offer project specific DNV certification of individual Spreader Beams. It is the
● DNV-ST-N001 – Marine Operations and Marine Warranty
ultimate in certification and quality control for the most demanding project specification; a Modulift Spreader Beam
individually certified by DNV in terms of design, manufacturing and Proof Load testing. Supplied with a design review ● Lloyds Register: Code for Lifting Appliances in a Marine Environment
report and Certificate of Conformity for Manufacture and Test, issued by DNV. ● API RP 2A-WSD
● OSHA CR 29 1926.251
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Engineered Products Custom Design (continued) Project Reference List
Bridon International Ltd Mech-Tool Engineering Limited CitizenM, Polcom and Mortenson
Country: United Kingdom Country: United Kingdom City: Washington
Project: Shell Auger Platform –70t Project: Tengizchevroil LLP – Crude MODs: 24, 34, 50 and 70
Spreader Systems for Offshore Reels Shipment Capacity Project Year: 2018
Year: 2017 Year: 2016 Sector: Construction
Sector: Oil & Gas / OEM Sector: Oil & Gas
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Modulift: Working
Engineered LiftingBetween
Productsthe
High
Hook
QAand the Load Modulift: Working Between the Hook and the Load
The 400/600s offer up to 600t at 14m or 44 ft. and up to 24m or 78 ft. at a lower capacity, while the At the time of writing, the first phase of loadout remains
800/1000 can lift up to 1,000t at 15m or 51 ft. and up to 26m or 85 ft. at a lower capacity. The foundation ongoing. The rig will stay in Szczecin for the duration of
jackets weigh 700t apiece and stand 52m high. They are lifted in their entirety onto a barge that can the project. A different lifting and rigging solution will take
transport three at a time. the weight of offload and installation at Borkum, which is
one of the largest offshore power plants in Germany, with a
John Baker, sales and marketing director at Modulift, explained that the top two 400/600 beams were
capacity of 450MW, expected to supply electricity to nearly
used in an inverted (upside down) configuration to utilise the four hoist hooks on the crane, and allow
500,000 households per year. Baker concluded: “It has been
the lower slings to come down to a single point on top of the lower 1,000t beam; below that again, two
fascinating to spend time at the Szczecin site and work with
delta plates and a horizontal sling created the vertical angle for the bottom slings that attached the rig to
the great team there to consult on this below-the-hook
the top of each jacket.
application. The inverted solution was an effective way to
Baker added: “Modulift spreader beams are put into compression when loaded so another beam utilise the four hoists on the crane and further innovation was
wouldn’t have been suitable at the bottom of the rig between the delta plates because the forces demonstrated by the delta plates further down the rig.”
26 27
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Modulift UK Ltd
4 Holton Point, Holton Road
Holton Heath Trading Park, Poole
BH16 6FL, United Kingdom
[Link]
GE-UK
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