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Invertec STT 2

The document is an operator's manual for the Lincoln Electric Invertec STT II welding machine, emphasizing safety precautions for installation, operation, and maintenance. It includes warnings about electric shock, arc rays, fumes, and the handling of gas cylinders, along with guidelines for safe welding practices. Users are advised to read the manual thoroughly and follow all safety measures to prevent serious injuries or accidents while using the equipment.

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© © All Rights Reserved
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0% found this document useful (0 votes)
38 views33 pages

Invertec STT 2

The document is an operator's manual for the Lincoln Electric Invertec STT II welding machine, emphasizing safety precautions for installation, operation, and maintenance. It includes warnings about electric shock, arc rays, fumes, and the handling of gas cylinders, along with guidelines for safe welding practices. Users are advised to read the manual thoroughly and follow all safety measures to prevent serious injuries or accidents while using the equipment.

Uploaded by

macguyver66
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

IM582

INVERTEC ® S T T ® II January, 1999

For use with machines having Code Numbers: 10381,


10382,
10383

Safety Depends on You


Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.

OPERATOR’S MANUAL

World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents The engine exhaust from this product contains
are known to the State of California to cause can- chemicals known to the State of California to cause
cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE 1.h. To avoid scalding, do not remove the


radiator pressure cap when the engine is
powered equipment. hot.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.

ELECTRIC AND
MAGNETIC FIELDS
____________________________________________________
1.c. Do not add the fuel near an open flame may be dangerous
welding arc or when the engine is running.
Stop the engine and allow it to cool before 2.a. Electric current flowing through any conductor causes
refueling to prevent spilled fuel from vaporiz- localized Electric and Magnetic Fields (EMF). Welding
ing on contact with hot engine parts and current creates EMF fields around welding cables and
igniting. Do not spill fuel when filling tank. If welding machines
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated. 2.b. EMF fields may interfere with some pacemakers, and
____________________________________________________ welders having a pacemaker should consult their physician
1.d. Keep all equipment safety guards, covers and devices in before welding.
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving 2.c. Exposure to EMF fields in welding may have other health
parts when starting, operating or repairing equipment. effects which are now not known.
____________________________________________________

1.e. In some cases it may be necessary to remove safety 2.d. All welders should use the following procedures in order to
guards to perform required maintenance. Remove minimize exposure to EMF fields from the welding circuit:
guards only when necessary and replace them when the
maintenance requiring their removal is complete. 2.d.1. Route the electrode and work cables together - Secure
Always use the greatest care when working near moving them with tape when possible.
parts.
___________________________________________________ 2.d.2. Never coil the electrode lead around your body.
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or 2.d.3. Do not place your body between the electrode and
idler by pushing on the throttle control rods work cables. If the electrode cable is on your right
while the engine is running. side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as


possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while 2.d.5. Do not work next to welding power source.
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate. Mar ‘95

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ii ii
SAFETY
ELECTRIC SHOCK can ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
kill. plates to protect your eyes from sparks and
3.a. The electrode and work (or ground) circuits
the rays of the arc when welding or observing
are electrically “hot” when the welder is on. open arc welding. Headshield and filter lens
Do not touch these “hot” parts with your bare should conform to ANSI Z87. I standards.
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands. 4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
3.b. Insulate yourself from work and ground using dry insulation. the arc rays.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground. 4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
In addition to the normal safety precautions, if welding themselves to the arc rays or to hot spatter or metal.
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or FUMES AND GASES
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or can be dangerous.
accidental contact with the workpiece or ground) use 5.a. Welding may produce fumes and gases
the following equipment: hazardous to health. Avoid breathing these
• Semiautomatic DC Constant Voltage (Wire) Welder. fumes and gases.When welding, keep
• DC Manual (Stick) Welder. your head out of the fume. Use enough
• AC Welder with Reduced Voltage Control. ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
3.c. In semiautomatic or automatic wire welding, the electrode, welding with electrodes which require special
electrode reel, welding head, nozzle or semiautomatic ventilation such as stainless or hard facing (see
welding gun are also electrically “hot”. instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
3.d. Always be sure the work cable makes a good electrical which produce highly toxic fumes, keep exposure as
connection with the metal being welded. The connection low as possible and below Threshold Limit Values (TLV)
should be as close as possible to the area being welded. using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
3.e. Ground the work or metal to be welded to a good electrical respirator may be required. Additional precautions are
(earth) ground. also required when welding on galvanized steel.

3.f. Maintain the electrode holder, work clamp, welding cable and 5.b. Do not weld in locations near chlorinated hydrocarbon vapors
welding machine in good, safe operating condition. Replace coming from degreasing, cleaning or spraying operations.
damaged insulation. The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating
3.g. Never dip the electrode in water for cooling. products.

3.h. Never simultaneously touch electrically “hot” parts of 5.c. Shielding gases used for arc welding can displace air and
electrode holders connected to two welders because voltage cause injury or death. Always use enough ventilation,
between the two can be the total of the open circuit voltage especially in confined areas, to insure breathing air is safe.
of both welders.
5.d. Read and understand the manufacturer’s instructions for this
3.i. When working above floor level, use a safety belt to protect equipment and the consumables to be used, including the
yourself from a fall should you get a shock. material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
3.j. Also see Items 6.c. and 8. your welding distributor or from the manufacturer.

5.e. Also see item 1.b.


Mar ‘95

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iii iii
SAFETY
WELDING SPARKS can CYLINDER may explode
cause fire or explosion. if damaged.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent 7.a. Use only compressed gas cylinders
the welding sparks from starting a fire. containing the correct shielding gas for the
Remember that welding sparks and hot process used and properly operating
materials from welding can easily go through small cracks regulators designed for the gas and
and openings to adjacent areas. Avoid welding near pressure used. All hoses, fittings, etc. should be suitable for
hydraulic lines. Have a fire extinguisher readily available. the application and maintained in good condition.

6.b. Where compressed gases are to be used at the job site, 7.b. Always keep cylinders in an upright position securely
special precautions should be used to prevent hazardous chained to an undercarriage or fixed support.
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the 7.c. Cylinders should be located:
equipment being used. • Away from areas where they may be struck or subjected to
physical damage.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact • A safe distance from arc welding or cutting operations and
can cause overheating and create a fire hazard. any other source of heat, sparks, or flame.

6.d. Do not heat, cut or weld tanks, drums or containers until the 7.d. Never allow the electrode, electrode holder or any other
proper steps have been taken to insure that such procedures electrically “hot” parts to touch a cylinder.
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have 7.e. Keep your head and face away from the cylinder valve outlet
been “cleaned”. For information, purchase “Recommended when opening the cylinder valve.
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous 7.f. Valve protection caps should always be in place and hand
Substances”, AWS F4.1 from the American Welding Society tight except when the cylinder is in use or connected for
use.
(see address above).
7.g. Read and follow the instructions on compressed gas
6.e. Vent hollow castings or containers before heating, cutting or
cylinders, associated equipment, and CGA publication P-l,
welding. They may explode.
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
1235 Jefferson Davis Highway, Arlington, VA 22202.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a FOR ELECTRICALLY
welding area. powered equipment.
6.g. Connect the work cable to the work as close to the welding
8.a. Turn off input power using the disconnect
area as practical. Work cables connected to the building
switch at the fuse box before working on
framework or other locations away from the welding area
the equipment.
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
8.b. Install equipment in accordance with the U.S. National
cuits. This can create fire hazards or overheat lifting chains
Electrical Code, all local codes and the manufacturer’s
or cables until they fail.
recommendations.
6.h. Also see item 1.c.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.

Mar ‘95

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iv iv
SAFETY
zones où l’on pique le laitier.
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions 6. Eloigner les matériaux inflammables ou les recouvrir afin de
et les précautions de sûreté specifiques qui parraissent dans ce prévenir tout risque d’incendie dû aux étincelles.
manuel aussi bien que les précautions de sûreté générales suiv-
antes: 7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
Sûreté Pour Soudage A L’Arc échauffement et un risque d’incendie.
1. Protegez-vous contre la secousse électrique:
8. S’assurer que la masse est connectée le plus prés possible
a. Les circuits à l’électrode et à la piéce sont sous tension de la zone de travail qu’il est pratique de le faire. Si on place
quand la machine à souder est en marche. Eviter toujours la masse sur la charpente de la construction ou d’autres
tout contact entre les parties sous tension et la peau nue endroits éloignés de la zone de travail, on augmente le risque
ou les vétements mouillés. Porter des gants secs et sans de voir passer le courant de soudage par les chaines de lev-
trous pour isoler les mains. age, câbles de grue, ou autres circuits. Cela peut provoquer
b. Faire trés attention de bien s’isoler de la masse quand on des risques d’incendie ou d’echauffement des chaines et des
soude dans des endroits humides, ou sur un plancher câbles jusqu’à ce qu’ils se rompent.
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande 9. Assurer une ventilation suffisante dans la zone de soudage.
partie du corps peut être en contact avec la masse. Ceci est particuliérement important pour le soudage de tôles
c. Maintenir le porte-électrode, la pince de masse, le câble galvanisées plombées, ou cadmiées ou tout autre métal qui
de soudage et la machine à souder en bon et sûr état produit des fumeés toxiques.
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le 10. Ne pas souder en présence de vapeurs de chlore provenant
refroidir. d’opérations de dégraissage, nettoyage ou pistolage. La
e. Ne jamais toucher simultanément les parties sous tension chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
des porte-électrodes connectés à deux machines à souder du solvant pour produire du phosgéne (gas fortement toxique)
parce que la tension entre les deux pinces peut être le ou autres produits irritants.
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de 11. Pour obtenir de plus amples renseignements sur la sûreté,
courant pour soudage semi-automatique, ces precautions voir le code “Code for safety in welding and cutting” CSA
pour le porte-électrode s’applicuent aussi au pistolet de Standard W 117.2-1974.
soudage.

2. Dans le cas de travail au dessus du niveau du sol, se protéger


contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
PRÉCAUTIONS DE SÛRETÉ POUR
du corps. LES MACHINES À SOUDER À
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
TRANSFORMATEUR ET À
donc: REDRESSEUR
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du ray- 1. Relier à la terre le chassis du poste conformement au code de
onnement de l’arc et des projections quand on soude ou l’électricité et aux recommendations du fabricant. Le dispositif
quand on regarde l’arc. de montage ou la piece à souder doit être branché à une
b. Porter des vêtements convenables afin de protéger la bonne mise à la terre.
peau de soudeur et des aides contre le rayonnement de
l‘arc. 2. Autant que possible, I’installation et l’entretien du poste seront
c. Protéger l’autre personnel travaillant à proximité au effectués par un électricien qualifié.
soudage à l’aide d’écrans appropriés et non-inflammables.
3. Avant de faires des travaux à l’interieur de poste, la debranch-
4. Des gouttes de laitier en fusion sont émises de l’arc de er à l’interrupteur à la boite de fusibles.
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pan- 4. Garder tous les couvercles et dispositifs de sûreté à leur
talons sans revers, et chaussures montantes. place.

5. Toujours porter des lunettes de sécurité dans la zone de


soudage. Utiliser des lunettes avec écrans lateraux dans les
Mar. ‘93

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v v

for selecting a QUALITY product by Lincoln Electric. We want you


Thank You to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!

NOTICE
NO LICENSE RIGHT. EXPRESSLY RESERVED FROM THE SALE OF THE
STT-II WELDER IS ANY RIGHT OR LICENSE, EXPRESS OR IMPLIED, TO
USE THE STT-II WELDER TO PRACTICE ANY METHOD OR PROCESS
PATENTED BY THE LINCOLN ELECTRIC COMPANY.

Please Examine Carton and Equipment For Damage Immediately


When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.

Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Model Name & Number _____________________________________

Code & Serial Number _____________________________________

Date of Purchase _____________________________________

Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:

WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.

CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.

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vi
TABLE OF CONTENTS
Page

Safety .....................................................................................................................i-iv

Installation ......................................................................................................Section A
Technical Specifications ...........................................................................................A-1
Location ....................................................................................................................A-2
Stacking ....................................................................................................................A-2
Tilting .....................................................................................................................A-2
Machine Grounding and High Frequency Interference Protection............................A-2
Input Connections .....................................................................................................A-2
Supply Connections ...........................................................................................A-2
Input Cable Installation and Connection.............................................................A-3
Ground Connection ............................................................................................A-3
Input Voltage Reconnect Procedure .........................................................................A-4
Output Connections ..................................................................................................A-4
Wire Feeder Output Connections .......................................................................A-4

Operation ........................................................................................................Section B
Safety Precautions....................................................................................................B-1
General Description ..................................................................................................B-2
Recommended Equipment .......................................................................................B-2
Operating Controls....................................................................................................B-2
Design Features and Advantages.............................................................................B-2
Welding Capability ....................................................................................................B-2
Limitations.................................................................................................................B-2
Operational Features and Controls...........................................................................B-3
Welding Operation ....................................................................................................B-4
Welding Parameters and Guidelines ........................................................................B-5
Welding Procedures for (Steel) Horizontal Fillet .......................................................B-5
Welding Procedures for (Stainless Steel) Horizontal Fillet .......................................B-6

Accessories ....................................................................................................Section C
Options/Accessories .................................................................................................C-1
LN-742 or STT-10 Wire Feeder Connection Instructions .........................................C-1

Maintenance....................................................................................................Section D
Safety Precautions .................................................................................................D-1
Input Filter Capacitor Discharge Procedure ...........................................................D-1
Preventive Maintenance.........................................................................................D-2

Troubleshooting .............................................................................................Section E
How To Use Troubleshooting Guide ......................................................................E-1
Troubleshooting Guide ..................................................................................E-2 - E-6

Diagrams .........................................................................................................Section F
Wiring Diagram .........................................................................................................F-1
Dimension Print.........................................................................................................F-2

Parts List ..................................................................................................P294 Series

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A-1 INSTALLATION A-1

TECHNICAL SPECIFICATIONS –Invertec STT II


INPUT- THREE PHASE ONLY
STANDARD VOLTAGE INPUT CURRENT AT RATED OUTPUT

208/230/460/3/60 HZ 32/30/16

200/220/380/415/440/3/50/60 HZ 33/30/18/17/16

RATED OUTPUT
DUTY CYCLE AMPS VOLTS AT RATED AMPS

60% Duty Cycle 225 29

100% Duty Cycle 200 28

OUTPUT
CURRENT RANGE OPEN CIRCUIT VOLTAGE AUXILIARY POWER

Peak Current 1 0 - 450 Amps 85 VDC Maximum 115 2 VAC @ 4 Amps


Background 0 - 125 Amps 42 VAC @ 4 Amps

RECOMMENDED INPUT WIRE AND FUSE SIZES


INPUT VOLTAGE FUSE(SUPER LAG) INPUT AMPERE TYPE 75°C TYPE 75°C
AND FREQUENCY OR BREAKER RATING ON COPPER COPPER
SIZE NAMEPLATE SUPPLY WIRE GROUND WIRE
IN CONDUIT IN CONDUIT
AWG (IEC) SIZES AWG (IEC) SIZES

208/60 40 32 10 (6 mm2) 10 (6 mm2)


230/60 40 30 10 (6 mm2) 10 (6 mm2)
460/60 30 16 10 (6 mm2) 10 (6 mm2)
200/50/60 40 33 10 (6 mm2) 10 (6 mm2)
220/50/60 40 30 10 (6 mm2) 10 (6 mm2)
380/50/60 30 18 10 (6 mm2) 10 (6 mm2)
415/50/60 30 17 10 (6 mm2) 10 (6 mm2)
440/50/60 30 16 10 (6 mm2) 10 (6 mm2)

PHYSICAL DIMENSIONS
HEIGHT WIDTH DEPTH WEIGHT

23.2 in 13.2 in. 24.4 in. 100 lbs.

589 mm 336 mm 620 mm 46 kg

1
At low input voltages (below 208 VAC) and input voltages of 380 VAC through 415 VAC there may be a 15% reduction in Peak Current.

2
115 VAC not present on European Models.

INVERTEC STT II

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A-2 INSTALLATION A-2
Read and understand entire Installation MACHINE GROUNDING AND HIGH
Section before starting installation.
FREQUENCY INTERFERENCE
PROTECTION
WARNING
The machine may not be suitable for use in an envi-
ELECTRIC SHOCK can kill. ronment where high frequency is present. For exam-
• Only qualified personnel should
perform this installation.
ple do not place the machine in close proximity to
• Turn the input power OFF at the
“TIG” or “PLASMA” operations. To minimize high fre-
disconnect switch or fuse box quency interference:
before installing this
equipment. Locate the STT II power source more than 15
• Turn the power switch on the Invertec
feet (4.5 m) away from high frequency units
STT “OFF” before connecting or discon- and more than 25 feet (7.6 m) separation
necting input power lines, output cables, between ground connections or welding arcs
or control cables. of high frequency units.
• Do not touch electrically hot
parts. Provide proper electrical ground to the
• Always connect the ground terminal to a machine per local and national electrical
good electrical earth ground. codes.

SELECT SUITABLE LOCATION


INPUT CONNECTIONS
Locate the machine where there is free circulation of
clean air. Place the machine so that air can freely cir- FAILURE TO FOLLOW THESE INSTRUCTIONS
culate into the sides and out of the rear of the CAN CAUSE IMMEDIATE FAILURE OF COMPO-
machine. Dirt and dust that can be drawn into the NENTS WITHIN THE WELDER.
machine should be kept to a minimum. Failure to
observe these precautions can result in excessive Turn the input power off at the disconnect switch
operating temperatures and nuisance shut down of before attempting to connect the input power lines.
the Invertec STT II.
Connect the green lead of the power cord to ground
This machine carries an enclosure rating of IP21S. It per local and national electrical codes.
should not be placed in extremely damp or dirty loca-
tions. It should not be exposed to rain or snow. SUPPLY CONNECTIONS

STACKING Be sure the voltage, phase, and frequency of the input


supply is as specified on the rating plate. Input Power
The Invertec STT II cannot be stacked. supply line entry in provided on the case back of the
machine. See figure A.1 for location of the rating plate.
TILTING
The Invertec STT II should be connected only by a
Place the machine on a secure, level surface other- qualified electrician. Installation should be made in
wise the unit may topple over. accordance with local and national codes. Refer to
the “Technical Specifications” at the beginning of this
section for proper fuse sizes, ground wire, and input
supply power cable sizes.

Some models come from the factory with an input


power cord. If your model does not include the input
power cord install the proper size input cable and
ground cable according to “INPUT CABLE INSTALLA-
TION AND CONNECTION”.

INVERTEC STT II

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A-3 INSTALLATION A-3
CASE BACK

INPUT CABLE NAMEPLATE


ENTRY ACCESS
& CABLE STRAIN RELIEF
FIGURE A.1 CASE BACK

INPUT CABLE INSTALLATION AND CON-


NECTION 5. Connect the three phase line con-
ductors to the power switch termi-
nals labeled U, V and W. Tighten
A cable strain relief is provided at the supply line entry
the connections to 3.0 Nm. (27 in.-lb.) torque.
and is designed to accommodate cable diameters of
.310 - 1.070 in. (7.9 - 27.2 mm). On European models
the strain relief is designed to accommodate cable
6. Securely tighten the cable strain relief located
diameters of .709 - 1.000 in. (18.0 - 25.4 mm). Refer
on the case back of the machine.
to “Technical Specifications” at the beginning of this
section for the proper input cable sizes. Refer to
Figure A.1 and perform the following steps:
GROUND CONNECTION
1. Remove the wraparound cover of the
Invertec STT II. 1. Connect the ground terminal to earth
ground per National Electrical Code.
2. Feed the input cable through the input cable
entry access hole at the right rear of the 2. Replace the wraparound cover of the
machine. Invertec STT II.

3. Route the cable through the cable hangers,


located along the lower right inside edge of
the machine, up to the power switch located
on the front panel.

4. Strip away 102 mm (4 in.) of the outer jacket.


Trim fillers and strip conductor jackets to
connect to the power switch.

INVERTEC STT II

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A-4 INSTALLATION A-4

4A

FIGURE A.2 RECONNECT PANEL


INPUT VOLTAGE RECONNECT
380 or 415 VAC 1. Open reconnect panel
PROCEDURE access door on wrap-around.
2. Move input voltage switch
As shipped from the factory, multiple voltage to Voltage = 380 -460V
(208/230/460 VAC) or (200/220/380 - 415/440 VAC) position.
machines are internally configured for the highest 3. Move lead “A” to 380-415
input voltage (440 or 460 VAC). Terminal.

1. For Connections to 440 or 460 VAC verify the inter- 220 or 230 VAC 1. Open reconnect panel
nal configurations to the procedures shown below and access door on wrap-around.
refer to Figure A.2. 2. Move input voltage switch
to Voltage = 200 -230V
position.
2. For Connections to 200,208,220,230,380 or 415
3. Move lead “A” to 220-230
VAC follow the procedure shown below and refer to
Terminal.
figure A.2.
200 or 208 VAC 1. Open reconnect panel
NOTE: Turn main power to the machine OFF access door on wrap-around.
before performing the reconnect procedure. 2. Move input voltage switch
Failure to do so will result in damage to the to Voltage = 200 -230V
machine. DO NOT switch the reconnect bar with position.
machine power ON. 3. Move lead “A” to 200-208
Terminal.
To Operate at Procedure
OUTPUT CONNECTIONS
460 or 440 VAC 1. Open reconnect panel
access door on wrap-around.
2. Move input voltage switch
WIRE FEEDER OUTPUT CONNECTIONS
to Voltage = 380 -460V pos-
ition. Refer to the Accessories section of this manual for
3. Move lead “A” to 440-460 instructions on connecting a wire feeder to the
Terminal. Invertec STT II.

The LN-742 or STT-10 wire feeder is the recommend-


ed feeder for use with the Invertec STT II.

INVERTEC STT II

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B-1 OPERATION B-1

OPERATING INSTRUCTIONS
Read and understand entire section before
operating machine.

GENERAL WARNINGS

SAFETY PRECAUTIONS

WARNING
ELECTRIC SHOCK
can kill.

• Do not touch electrically live parts


or electrode with skin or wet
clothing.

• Insulate yourself from work and


ground.

• Always wear dry insulating


gloves.

FUMES AND GASES


can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to


remove fumes from breathing
zone.

WELDING SPARKS
can cause fire or
explosion

• Keep flammable material away.

• Do not weld on containers that


have held combustibles.

ARC RAYS
can burn.

• Wear eye, ear and body


protection.

Observe additional Safety Guidelines detailed in the beginning of this manual.

INVERTEC STT II

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B-2 OPERATION B-2
GENERAL DESCRIPTION
• High temperature Class H insulation.
The Invertec STT II is a 225-ampere inverter based
arc welding power source specifically designed for the • Protection circuits and ample safety margins prevent
STT welding process. It is neither a constant current damage to the solid state components from tran-
(CC) nor a constant voltage (CV) machine. It is a sient voltages and high currents.
power source that delivers current of a desired wave
form and characteristics that are superior to conven- • Preset welding current capability.
tional short cicuiting GMAW. The process is optimized
for short-circuiting GMAW • STT II offers improvements over the previous model.
welding. Approximately 40% increase in deposition rate
capability, and a significant increase in travel speed.

RECOMMENDED EQUIPMENT WELDING CAPABILITY

The LN-742 or STT-10 wire feeder is recommended The Invertec STT II is rated at 225 amps, 29 volts, at
for use with the STT II. The LN-7 GMA, LN-9 GMA, 60% duty cycle on a ten minute basis. It is capable of
NA-5, and NA-5R can all be used with the STT II. higher duty cycles at lower output currents. If the duty
However, these units can only be used to feed wire cycle(s) are exceeded, a thermal protector will shut off
since these feeders have no provision for control of the output until the machine cools to a reasonable
the STT output. operating temperature.

OPERATING CONTROLS LIMITATIONS

The Invertec STT II has the following controls as stan- • May not be suitable for use in an environment with
dard: On/Off switch, Peak Current adjustment, High Frequency present. (“See Machine Grounding
Background Current adjustment, Hot Start adjustment, and High Frequency Protection” in the Installation
Tailout, and 2 toggle switches; one for wire size selec- section of this manual)
tion and one for wire type selection.
• Suitable for indoor use only (IEC IP21S).
DESIGN FEATURES AND ADVANTAGES

• State of the art inverter technology yields high


power efficiency, excellent welding performance,
lightweight and compact design.

• Twist-Mate™ output terminals.

• Digital meters for procedure settings are standard.

• Automatic Inductance or Pinch Control.

• Solid state circuitry for extra long component life.

• Current feedback ensures that original procedure


settings all remain constant.

• Arc Sense lead assembly (Electrode and Work),


connects through a 4-pin case front connector.

• Peak Current and Background Current may be


remotely controlled.

• Thermostat and FET over current protector prevent


overheating from overloads, high ambient tempera-
tures, or loss of air flow.

INVERTEC STT II

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B-3 OPERATION B-3
OPERATIONAL FEATURES AND CONTROLS
All operator controls are located on the case front of the Invertec STT II. Refer to Figure B.1 for locations.
4 5
6

3 2

10
1
9

11

14 13

15 12
FIGURE B.1 CASE FRONT CONTROLS

1. POWER SWITCH: Turns output 3B.PEAK CURRENT DISPLAY METER: This


power ON and OFF. This switch ON is a digital meter for displaying the preset A
V
also controls auxiliary power Peak Current. This meter displays in 1
available through the 14-pin Wire amp increments. This meter does not indi-
Feeder Receptacle. cate actual welding current only the preset current.
OFF
4. HOT START CONTROL POTENTIOMETER: “Hot
2A.BACKGROUND CURRENT OUTPUT CONTROL: Start” provides approximately 25% to 50%
The output current is switched to the more current during the initial start of the
Background level at the conclusion of the weld for improved arc starting and bead
preceding Peak Current pulse. This knob appearance. This control adjusts the dura-
allows preset adjustment of the amplitude tion of this “Hot Start” current. The control range is
of the background current up to 125 amperes. from 0 to 10, where 0 corresponds to the zero or no
“Hot Start”, and 10 is maximum for a “Hot Start”
2B.BACKGROUND CURRENT DISPLAY METER: lasting for about four (4) seconds.
This is a digital meter for displaying the
preset Background Current. This meter A 5. TAILOUT: Alters the current waveform to increase
displays in 1 amp increments. This meter deposit rate and travel speed. The Minimum set-
does not indicate the actual welding cur- ting sets STT II to the original STT waveform. As
rent, only the preset current. tailout is increased peak and Background current
may need to be reduced to maintain optimum per-
3A.PEAK CURRENT OUTPUT CONTROL: formance.
The beginning portion of the welding arc is
a pulse of current referred to as Peak
Current. This knob allows preset adjust-
ment of the amplitude of the peak current
up to 450 amperes.

INVERTEC STT II

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B-4 OPERATION B-4
6. WIRE SIZE SELECT SWITCH: This toggle switch 13. 115V AUXILIARY POWER CIRCUIT BREAKER
selects between electrode diameters of .035” (1 (Not on European Models): The 115 VAC
mm) and smaller or .045” (1.2 mm) and larger. The supply is protected from excessive current
.035” (1 mm) position provides improved perfor- draws with a 6 amp circuit breaker. When
mance of smaller diameter wires at higher wire feed the breaker “trips” its button will extend.
speeds. Depressing this button will reset the breaker.

7. WIRE TYPE SELECT SWITCH: This toggle switch 14. WORK TERMINAL: This twist-mate con-
selects between mild or stainless steel. In the stain- nection is the negative output terminal for
less position, the pulse width of the Peak Current is connecting a work cable and clamp to the
changed from 1 to 2 ms for better performance for workpiece.
stainless steel welding.
15. ELECTRODE TERMINAL: This twist-
8. THERMAL SHUT-DOWN INDICATOR: mate connection is the positive output ter-
This light will indicate that either the internal minal for connecting an electrode cable to
thermostat(s) or the FET over current sen- the wire feeder conductor block. Refer to
sor has actuated. Machine output will return after the Accessories Section for wire feeder connection
the internal components have returned to normal instructions.
operating temperature (if the thermostat(s)
“opened”) or after about 3-7 seconds (if the FET
over current sensor activated). WELDING OPERATION
9. REMOTE RECEPTACLE: This is a 10 pin MS-
Familiarize yourself with the controls on the Invertec
type connector for remote control of Peak Current
STT II before beginning to weld.
and Background Current. Trigger switch connec-
tions are also provided. The presence of the mating connec-
Familiarize yourself with the operating manual for the
tor is automatically sensed, disabling the front panel Peak
wire feeder and the wire feeder controls before begin-
and Background Current controls. Refer to “REMOTE CON-
ning to weld.
TROL CONNECTOR” in the ACCESSORIES Section of this
manual for more information.
Set the Wire Size and Wire Type selection switches
per the appropriate wire. Refer to “Operational
10. WIRE FEEDER RECEPTACLE: This is 14
Features and Controls” in this section for the function
pin MS-type connector for the wire feeder
of these switches.
connection. 115 and 42 VAC along with
the trigger switch connections are provided. (Only
42 VAC is available on European models). There
are no provisions for voltage control of the power
source by the wire feeder. Refer to the
Accessories section of this manual for wire feeder
connection instructions.

11. ARC SENSE RECEPTACLE: This is a four pin


MS-type connector for WORK and ELECTRODE
sense leads. The STT requires a WORK sense
and ELECTRODE sense lead for proper operation.
The ELECTRODE sense lead is bolted together
with power source electrode lead at the wire feeder
gun block. The WORK sense lead is furnished with
an “alligator” type clip for connection to the work
piece. Refer to the LN 742 or STT-10 wire feeder
connection instructions in the Accessories section
of this manual for proper connection of these leads.

12. 42V AUXILIARY POWER CIRCUIT BREAKER:


The 42 VAC supply is protected from exces-
sive current draws with a 6 amp circuit break-
er. When the breaker “trips” its button will
extend. Depressing this button will reset the breaker.

INVERTEC STT II

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B-5 OPERATION B-5
WELDING PARAMETERS AND GUIDE- Adjusting this level to low will cause wire stubbing and
LINES also poor wetting of the weld metal. This is similar to
a low voltage setting on a standard CV machine
The Invertec STT II is neither a constant current (CC)
Adjust Bead Shape using Background Current
nor a constant voltage (CV) power source. In general,
wire diameter will be increased one size compared to
conventional (CV) power sources. The larger the wire
diameter the higher the deposition rate (Up to 1/16”).
Wire sizes below .035” are unnecessary for most
applications. The Invertec STT II is a current con-
trolled machine which is capable of changing the elec-
trode current quickly in order to respond to the instan-
taneous requirements of the arc and optimize perfor-
mance. By sensing changes in welding current, and
Note: Background Current levels for applications using
hence the electrode state, the power source will sup-
100% CO2 is less than similar procedures involving
ply varying output currents to minimize spatter. The
gas blends with high percentages of Argon. This is a
Peak and Background currents are two such current
result of the greater heat generated in the 100% CO2
outputs that can be adjusted.
arc. (100% CO2 is 35 volts/cm and 100% Argon is 20
volts/cm. 75% Argon, 25% CO2 is about 24 volts/cm.
Wire Feed Speed controls the deposition rate. Peak
Current controls the Arc Length. Background Current
Contact Tip to Work Distance
controls the Bead Contour. And Tailout increases
Power in the Arc.

PEAK CURRENT
The Peak Current control acts similar to an “arc pinch”
control. Peak current serves to establish the arc
length and promote good fusion. Higher peak current
levels will cause the arc to broaden momentarily while
increasing the arc length. If set too high, globular type
transfer will occur. Setting this level to low will cause
instability and wire stubbing. In practice, this current
level should be adjusted for minimum spatter and
puddle agitation.

Adjust Arc Length with Peak Current


HOT START
The Hot Start control can be set to enhance establish-
ing the arc and provide the capability of increasing the
heat at the start of the weld to compensate for a cold
work piece. Hot start adjusts the time that additional
current is applied during the starting of the arc. Refer
to “Operational Features and Controls” in this section
for a description of this control.
Note: In 100% CO 2 shielding gas applications the TAILOUT
peak current level should be set greater than in a cor- The tail out provides additional heat without the molten
responding application using a gas blend with a high droplet becoming too large. Increase as necessary to
percentage of Argon. Longer initial arc lengths with add “Heat” to the arc without increasing arc length.
100% CO2 are required to reduce spatter. (This will allow for faster travel speeds and produce
improved wetting). As tailout is increased, the peal
BACKGROUND CURRENT and/or background current is usually reduced.
The Background Current provides the control for the
overall heat input to the weld. Adjusting this level too WELDING ARC PERFORMANCE
high will cause a large droplet to form and globular For optimum spatter reduction, the arc should be con-
type transfer to occur resulting in increased spatter. centrated on the puddle.

INVERTEC STT II

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B-6 OPERATION B-6

WELDING PROCEDURES FOR STT II - (Stainless Steel) Horizontal Fillet


(Steel) Horizontal Fillet (See Table B.1 and B.2) (See Table B.3 and B.4)
DIRECTION
OF
DIRECTION TRAVEL 75°
OF
TRAVEL 75°

TOP VIEW

TOP VIEW
DIRECTION
OF
45° TRAVEL 75°
DIRECTION
OF
45° TRAVEL 75°

END VIEW FRONT VIEW


Table B.3
END VIEW FRONT VIEW 90% He, 7.5% Ar, 2.5% CO2
Table B.1 Gas Shield (Set for Steel Mode)
100% CO2 Gas Shield (Set for Steel Mode) Plate Thickness “ (mm) 20 ga 14 ga 10 ga
Plate Thickness “ (mm) 20 ga 14 ga 10 ga (0.9) (2.0) (3.25)
(0.9) (2.0) (3.25) Electrode size “ (mm) 0.035 0.045 0.045
Electrode size “ (mm) 0.035 0.045 0.045 (0.9) (1.1) (1.1)
(0.9) (1.1) (1.1) WFS “/min (m/min) 100 130 170
WFS “/min (m/min) 100 100 170 (2.5) (3.3) (4.2)
(2.5) (2.5) (4.2) Peak Current 165 210 250
Peak Current 220 260 280 Background Current 35 60 85
Background Current 30 40 65 Tailout setting 7 7 4
Tailout setting 3 7 5 Average Amperage 40 95 120
Average Amperage 60 105 120 Travel Speed “/min 12 16 16
Travel Speed “/min 12 12 12 (m/min) (0.3) (0.4) (0.4)
(m/min) (0.3) (0.3) (0.3) Gas Flow cfh (L/min) 25 (12)
Gas Flow cfh (L/min) 25 (12) Electrical Stickout “ 1/4 - 3/8
Electrical Stickout “ 1/4 - 3/8 (mm) (6.4 - 10)
(mm) (6.4 - 10)
Table B.4
Table B.2 98% Ar, 2% O2
75% CO2 - 25% Ar Gas Shield (Set for Steel Mode) Gas Shield (Set for Stainless Steel Mode)
Plate Thickness “ (mm) 20 ga 14 ga 10 ga Plate Thickness “ (mm) 20 ga 14 ga 10 ga
(0.9) (2.0) (3.25) (0.9) (2.0) (3.25)
Electrode size “ (mm) 0.035 0.045 0.045 Electrode size “ (mm) 0.035 0.045 0.045
(0.9) (1.1) (1.1) (0.9) (1.1) (1.1)
WFS “/min (m/min) 100 100 120 WFS “/min (m/min) 100 130 170
(2.5) (2.5) (3.0) (2.5) (3.3) (4.2)
Peak Current 225 270 310 Peak Current 145 190 280
Background Current 40 65 70 Background Current 45 95 95
Tailout setting 8 4 6 Tailout setting 7 8 7
Average Amperage 70 110 130 Average Amperage 60 120 150
Travel Speed “/min 12 12 12 Travel Speed “/min 12 12 12
(m/min) (0.3) (0.3) (0.3) (m/min) (0.3) (0.3) (0.3)
Gas Flow cfh (L/min) 25 (12) Gas Flow cfh (L/min) 25 (12)
Electrical Stickout “ 1/4 - 3/8 Electrical Stickout “ 1/4 - 3/8
(mm) (6.4 - 10) (mm) (6.4 - 10)

INVERTEC STT II

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C-1 ACCESSORIES C-1
OPTIONS / ACCESSORIES GROUND inputs on this connector rather than from
the front panel controls. If this short is removed,
K940 SENSE LEADS: These leads are used to accu- the front panel controls will be active. By adding a
rately sense arc voltage. One set is required for each switch between pins “J” and “B” a
STT II power source. A 10 ft and 25 ft set are provid- “LOCAL/REMOTE” control switch can be created.
ed as standard with the machine. Additional sets are (Switch open for “local” and closed for “remote”)
available in 10 ft (K940-10), 25 ft (K940-25) and 50 ft
(K940-50) lengths. 3. For robotic control of the PEAK CURRENT, a 0 to
+10 volt DC signal is applied between pins “A” and
K942-1 REMOTE CONTROL: Allows remote adjust- “G” with + applied to pin “G”. The BACKGROUND
ment of Peak and Background Current settings. CURRENT is controlled with a similar signal applied
between pins “A” and “C” with + applied to pin “C”.
REMOTE RECEPTACLE (For optional remote interface, In this application pins “J” and “B” must be shorted
Connection to the STT-10 Wire Feeder or Robotic Control) as described in 2 above.

1. The 10 pin MS connector labeled “Remote Control” NOTE: These analog signals should be isolated
located on the front panel of the STT is used for from the robot circuitry to prevent interference.
remote control of the power source. Control for the
PEAK (PB pot) and BACKGROUND (BG pot) cur- 4. The trigger switch is connected between pins “D”
rent along with the trigger switch is provide through and “F”. These connections are in parallel with the
this connector. trigger switch from the wire feeder.

2. Refer to figure C.1 below for details about the 5. The digital meters for PEAK and BACKGROUND
remote receptacle (J38). Note that pins “J” and “B” currents will show preset values in both local and
are shorted together This “short circuit” tells the remote operation.
STT control board to accept PEAK and BACK-
REMOTE
PROTECTION BOARD

+ ARC
J19
VOLTAGE
SENSE
1 290 1 (+)
CONNECTION
2 2
J37
3 291 3 (-)
- ARC 4 4

J38
3 J
2 B
BG
1 C
10K
212C 6 10 G
J38
43A 1 9 A
PB
33C 4 12 D
TRIGGER 10K
32C 8 4 F
212B 5 11 H GND
3 E
2 I OPTIONAL
7 REMOTE
223
INTERFACE
290A
8
WIRE
FEEDER
J39

N ELECTRODE SENSE LEAD

PORTI O N O F G 3136 WI RING D IAGRAM


RE FE R TO A CTU A L DI A GRAM PAST ED INSID E Y OU R MACHINE
INVERTEC STT II

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C-2 ACCESSORIES C-2
LN-742 or STT-10 WIRE FEEDER 3. Connect the electrode lead (Twist-Mate) to (+) out-
put terminal on STT II.
CONNECTION INSTRUCTIONS
4. Connect the other end of electrode lead (Step #3)
The LN-742 or STT-10 is the recommended wire feed- and the ARC SENSE LEAD (lead with ring lug, step
er for use with the Invertec STT II. Refer to the LN- #2) together to the gun block on the LN 742.
742 or STT-10 Operator Manual for Wire Feed
Operation. Refer to Figure C.2 or C.3 and follow the 5. Connect work lead between STT (-) terminal and
instructions below to connect the LN-742 or STT-10. the work piece.

WARNING 6. Connect the ARC SENSE LEAD “WORK” (lead


with alligator clip) to work piece.
ELECTRIC SHOCK can kill.
• Only qualified personnel should perform NOTE: For best welding performance make this
this installation. connection as close as possible to the
• Turn the input power OFF at the discon- welding arc.
nect switch or fuse box before connecting
the wire feeder
7. Connect the wire feeder control cable between the
LN-742 or STT-10 and the 14-pin Wire Feeder
1. Turn the Invertec STT II power off. Receptacle on the STT II. For the STT-10 Wire
Feeder: Connect the second wire feeder control
2. Connect the ARC SENSE LEAD MS connector to cable between the STT-10 and the 10-pin Remote
the mating connector on STT II front panel. Receptacle on the STT II.

WARNING Turn off input power to the Welding


Power source using the disconnnect
switch at the fuse box before
connecting the wire feeder.

ELECTRIC Only qualified persons should install,


SHOCK use or service this machine.
CAN KILL

CONTROL, ELECTRODE, ARC SENSE "ELECT" WIRE FEEDER


LN 742
REMOTE RECEPTACLE AND ARC SENSE "WORK" CABLES SHOULD
LN7 GMA
BE TAPED TOGETHER. LN9 GMA
NA5R
NA5

WIRE FEEDER
WORK LEAD CONTROL CABLE

ELECTRODE LEAD

ARC SENSE LEAD


'ELECT"

WORK

CONNECT ELECTRODE LEAD AND "ELECT"


ARC SENSE LEAD TOGETHER TO ELECTRODE
TERMINAL OF WIRE FEEDER.
ARC SENSE LEAD "WORK"
(SHOULD BE LOCATED
AS CLOSE AS POSSIBLE
TO THE WELDING ARC.)
CRM after 6-10-96

M17657

FIGURE C.2 LN-742 to STT II CONNECTION


INVERTEC STT II

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C-3 ACCESSORIES C-3
CONNECTION DIAGRAM - INVERTEC STT II
WARNING Turn off input power to the Welding
Power source using the disconnnect
switch at the fuse box before
connecting the wire feeder.

ELECTRIC Only qualified persons should install,


SHOCK use or service this machine.
CAN KILL

WIRE FEEDER

REMOTE

WORK LEAD
CABLES AND LEADS SHOULD
BE TAPED TOGETHER. WIRE FEEDER
STT-10

ELECTRODE LEAD
ELECTRODE LEAD

TAPE ARC SENSE "ELECT"


AND "WORK" LEADS TOGETHER

ARC SENSE LEAD "ELECT"


(CUT OFF WITHIN 6 INCHES
OF CASE FRONT AND TAPE
WIRE
TO INSULATE)
FEEDER

REMOTE

ARC SENSE LEAD "WORK"


WORK (SHOULD BE LOCATED
AS CLOSE AS POSSIBLE
TO THE WELDING ARC)

M17657-1

FIGURE C.3 STT-10 to STT II CONNECTION

INVERTEC STT II

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D-1 MAINTENANCE D-1

WARNING 5. Locate the two capacitor terminals (large


hex head cap screws) shown in Figure
Failure to follow this D.1.
capacitor discharge proce-
dure can result in electric 6. Use safety glasses, electrically insulated
shock.
gloves and insulated pliers. Hold body of
the resistor and connect resistor leads
INPUT FILTER CAPACITOR
across the two capacitor terminals. Hold
DISCHARGE PROCEDURE resistor in place for 10 seconds. DO
NOT TOUCH CAPACITOR TERMINALS
1. Turn off input power or disconnect input
WITH YOUR BARE HANDS.
power lines.
7. Repeat discharge procedure for capaci-
2. Remove hex head screws from side and
tor on other side of machine.
top of machine and remove wrap-around
machine cover.
8. Check voltage across terminals of all
capacitors with a DC voltmeter. Polarity
3. Be careful not to make contact with the
of capacitor terminals is marked on PC
capacitor terminals that are located in
board above terminals. Voltage should
the center of the Switch Boards.
be zero. If any voltage remains, repeat
this capacitor discharge procedure.
4. Obtain a high resistance and high
wattage resistor (25-1000 ohms and 25
watts minimum). This resistor is not sup-
plied with machine. NEVER USE A
SHORTING STRAP FOR THIS PROCE-
DURE.

FIGURE D.1 — LOCATION OF INPUT FILTER CAPACITOR TERMINALS.

INVERTEC STT II

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D-2 MAINTENANCE D-2

PREVENTIVE MAINTENANCE • Input Filter Capacitors

1. Perform the following preventive mainte- • Output Terminals


nance procedures at least once every six
months. It is good practice to keep a pre- • Lower base compartment
ventive maintenance record; a record tag
attached to the machine works best. 4. Examine capacitors for leakage or ooz-
ing. Replace if needed.
2. Remove the machine wraparound cover
and perform the input filter capacitor dis- 5. Examine wraparound cover for dents or
charge procedure (detailed at the begin- breakage. Repair as needed. Cover
ning of this chapter). must be kept in good condition to assure
high voltage parts are protected and cor-
3. Clean the inside of the machine with a rect spacings are maintained.
low pressure airstream. Be sure to clean
the following components thoroughly. 6. Check electrical ground continuity. Using
an ohmmeter, measure resistance
• Power Switch, Driver, Protection, and between either output stud and an
Control printed circuit boards unpainted surface of the machine case.
Meter reading should be 500,000 ohms
• Power Switch or more. If meter reading is less than
500,000 ohms, check for electrical com-
• Main Transformer ponents that are not properly insulated
from the case. Correct insulation if need-
• Input Rectifier ed.

• Heat Sink Fins 7. Replace machine cover and screws.

INVERTEC STT II

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E-1 TROUBLESHOOTING E-1

HOW TO USE TROUBLESHOOTING GUIDE


WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid
Electrical Shock, please observe all safety notes and precautions detailed throughout this
manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to
help you locate and repair possible machine
malfunctions. Simply follow the three-step
procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Step 3. RECOMMENDED COURSE OF


Look under the column labeled “PROBLEM ACTION
(SYMPTOMS)”. This column describes
possible symptoms that the machine may If you have exhausted all of the items in
exhibit. Find the listing that best describes step 2. Contact your local authorized field
the symptom that the machine is exhibiting. service facility.
Symptoms are grouped into the following
categories: output problems and welding
problems.
Step 2. PERFORM EXTERNAL TESTS.
The second column labeled “POSSIBLE
AREAS OF MISADJUSTMENT(S)” lists the
obvious external possibilities that may con-
tribute to the machine symptom. Perform
these tests/checks in the order listed. In
general, these tests can be conducted with-
out removing the case wrap-around cover.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

INVERTEC STT II

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E-2 TROUBLESHOOTING E-2
Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
Major physical or electrical damage 1. Contact your local Lincoln
is evident Authorized Field Service
Facility.

Machine has no open circuit voltage. 1. Check the control cable between
Wire feeds ok. the feeder and the STT II II unit.
Make sure the #2 and #4 leads
are intact.

2. Put a jumper wire between Pins


“C” and “D” on the 14 pin MS
connector. If normal open circuit
voltage (85VDC.) is restored
then the problem is in feeder
control cable or the wire feeder. If all recommended possible areas
of misadjustment have been
Machine has no welding output (no 1. The 42VAC circuit breaker CB1 checked and the problem persists,
open circuit voltage) and the wire may be tripped. Reset if neces- Contact your local Lincoln
feeder does not feed wire when the sary. Authorized Field Service
gun trigger is pulled. Facility.
2. Put a jumper between pins “A”
and “C” on the 5 pin MS connec-
tor located on the LN742 wire
feeder. If wire feeds check the
gun trigger. Repair or replace if
necessary.

3. Check for the presence of 42AC


at pins “K” and “I” on the 14 pin
MS connector. If the 42VAC is
present and the feeder does not
work the problem is in the feeder
control cable(s) or the wire feed-
er.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II

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E-3 TROUBLESHOOTING E-3
Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
No output. Main fuses open, indicat- 1. With input power removed
ing excessive current draw. inspect input leads for possible
shorts or grounds or misconnec-
tions.

2. Install new fuses and reapply


power. If fuses open again con-
tact your local Lincoln Authorized
Field Service Facility.

Machine loses output when gun trig- 1. The over current sensor is being
ger is pulled or arc is struck. activated indicating that too much
Machine output returns after a few output current is being drawn
seconds and trigger is pulled again. from the machine. Reduce weld-
The Thermal indicator light is lit. ing current demands or remove If all recommended possible areas
“fault” in welding cables. of misadjustment have been
checked and the problem persists,
2. Make sure that the gun tip is not Contact your local Lincoln
“shorted” to the work surface and Authorized Field Service
that the proper welding proce- Facility.
dures are being used.

Machine is dead - no output -no 1. Power switch must be in the


fans - no display. “ON” position.

2. Check the input voltage. Make


sure all three phases are applied
to the machine.

3. With input power removed check


that the input voltage set-up
switch and jumper “A” ( the
reconnect auxiliary jumper) are in
the proper position for input volt-
age being used. See Reconnect
Procedure in the Installation
Section.

4. With input power removed check


continuity of 3 amp slow blow
fuse located on reconnect panel.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II

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E-4 TROUBLESHOOTING E-4
Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
No output or reduced output the first 1. Check input voltages, fuses and
time power is applied to the input voltage reconnect proce-
machine. dures. See Installation section.

2. If high input voltage (380VAC or


higher) is applied, the capacitors
may need conditioning. Let the
“unloaded” machine idle for 30
minutes.

Machine loses output while welding. 1. Check to make sure the fans are
The thermal indicator light is lit. running and operating correctly.
Normal welding output returns after
about 10 minutes. 2. Welding application may exceed If all recommended possible areas
recommended duty cycle. of misadjustment have been
checked and the problem persists,
3. Dirt and dust may have clogged Contact your local Lincoln
the cooling channels. Blow out Authorized Field Service
unit with clean, dry compressed Facility.
air.

4. Air intake and exhaust louvers


may be blocked due to inade-
quate clearance around machine.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II

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E-5 TROUBLESHOOTING E-5
Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
Excessive weld spatter. Arc sounds 1. Check the Arc Sense leads for
and looks like a standard MIG loose or faulty connections.
process.
2. Make sure the Arc Sense
“WORK” lead is as close as pos-
sible to the welding arc.

3. Make sure the machine and wire


feed settings are correct for the
process and wire being used.

Poor welding, weld settings drift or 1. Make sure machine settings are
output power is low. correct for welding process being
used. If all recommended possible areas
of misadjustment have been
2. Check welding cables for loose checked and the problem persists,
or faulty connections. Contact your local Lincoln
Authorized Field Service
Facility.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II

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E-6 TROUBLESHOOTING E-6
Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
Porosity in the weld 1. Make sure proper gas type and
flow rate is correct for procedure
being used. Shield work from
excessive outside air currents.

2. Check gun and nozzle for leaks


or obstructions.

3. Make certain machine and wire


feed settings are correct for
process.

Weld bead appears “cold”. 1. One or more of the machine set-


tings may be wrong. Check the
Background, Peak Current, If all recommended possible areas
Tailout and wire speed controls of misadjustment have been
for proper settings. Adjust for checked and the problem persists,
optimum welding performance. Contact your local Lincoln
Authorized Field Service
2. Make sure the Wire Type, and Facility.
Wire Size switches are in the cor-
rect position for the electrode
wire being used.

Molten weld puddle appears exces- 1. The Wire Type switch may be in
sively “violent”. the wrong position for the elec-
trode wire being used.

2. The Peak Current setting may be


too high. Adjust for optimum
welding performance.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II

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WIRING DIAGRAM - INVERTEC STT II
F-1

N.L. REMOTE
PROTECTION BOARD
TOROIDAL
N.G. CORE

9A 9 C8 20/400
9A + ARC
4, 5 4
R7 289B 288B
402, 404 J19
25 VOLTAGE
N.F. + 289 R16 288
25W C2 + SWITCH T2 SENSE
2 300W
288A 1 290 1 (+)
7500 MAIN 289A
25 BOARD CONNECTION
2200 F TRANSFORMER D12 2 2
9A 25W 25W 450V (LEFT) CURRENT R15 J37
- 3 291 3 (-)
9A R1 R6 401, 403 SENSE 2 300W
4 4 4
53 12A R 1 L3 287
- ARC
W R W 1, 8 F BOARD
9A TOP .001/400
12A 12 10 E C
OUTSIDE 2W R3 CHOKE J38
52 S
9A C4
3 3 403
S F D11 J
BOTTOM BOTTOM 1 R 402
DARLINGTON 2 B
309 INSIDE D10 4 B 401 BG
53 309 J18
309A 14 MODULE 1 C
310 F S D9 2 10K
1 W 410
212C 6 10 G
INPUT 310 1 311 D8 409
CR1 B E 9 A
RECTIFIER 9D 9D 310A 14 53 43A 1 PB
3 313 307 308 412
D13 J8 D7 1 W W B 33C 4 12 D
C 9C 2 10K
9D 2 404 TRIGGER
J12 B 32C 8 4 F
C C D 4 6 3 2 5 1 4 J34 411
+ 1 2 3 4 3 11
212B 5 H GND
H1 TP1 52 52 9D 8 J10 J11 4 3 E
N.H.
H1 PROTECTION 52 12D 12 2 I
J16 OPTIONAL
B S7 12B
B 2 7 DRIVER N.E. 7 REMOTE
B RECONNECT
BOARD 223
5 52 3 290A INTERFACE
TP3 BOARD
9B 1 314 371 1
1 8
9C 9B J15
A TP2 2 J9 374 4
4 315 B 9 WIRE
A A 12A 51 14 N 2 FEEDER
A F 12C H5 3 316 J13 R 10 J36
12A 3 6 2 54 1 J39
- 6 317 13 N 3 5
T3 W
9B N.E. O 5
12C B 4 N ELECTRODE SENSE LEAD
CURRENT
O 6 5 370 370 6 J33 414
12D 12D 51 TRANSFORMER 14 B GND
LOAD I D1 1 371 371 2
R 6 406
W R W R 3 6 H 21
9B 9 D2 B 4 7 372 372
N.G. 5 DARLINGTON J1
4,5 5 S 2 L 82

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N.F. 9B F W 2 374 374 7
D3 DRIVE BOARD
Y Y I BOTTOM 3 1 376 376 1 M 81
12D 9B R5 402, 404 D4 J27
SWITCH OUTSIDE TOP 4 405
7500 25 5 D 4
+ S F D5

R9
CR2 25W C1 BOARD 8 413 TRIGGER
309A 25W + 13 C 2
N.K. C3 3
(RIGHT) S 416
25 10 16 K 42
2200 F TOP R2 9 42
12B 12B 25W 2W
310A 450V - INSIDE .001/400 408 VAC
10 8 I 41
51 R4 401, 403
12B F 3 415
POWER 15 A 32 115
12B 12B 1, 8 8 8
W 1 407 VAC
LINE 12B 12B 12B 12 7 J 31
B 7
FILTER E 77
R 5
ASSEMBLY J5 76
J22 B 6 F
N.J.
371 10 371A 240 8 G 75
H1 H3 503B 241 2
H1 H3 374 11 374A
A 1
242 4
DARLINGTON 2 3 43B CB1 42
TOP J30 J22 1 240
R HEATSINK 307 7 POWER
FAN 3 6 42 6AMP VAC
1 32 15 32A 18V J22 308 8 BOARD 371A 8
N.L. MOTOR R W THERMOSTAT 4 2
2 241 503A 14 309 2 J35
32C 16 32B W 374A 1 5
4 AMP 115V 115V 5
18V 310 4 243 7 6 1 33D CB2
H1 H1 SLOW R J7 115
H3 H3 440- J21 R 9 242 W 5 244 J17
BLOW 224 6 224A 501 5 14 31A 6AMP VAC
460V 2 33 7 33A 7 4
H5 243 504 6 3 303 303 3
LEFT H6 3
A 6 8 B 8
33C 33B 1
FAN FAN 6 302 302 11
J31 18V 9
MOTOR 42V THERMOSTAT CHOKE 3 8 304 304 10
5 43A B J28 10
LINE RIGHT 4 244 THERMOSTAT
U 379 J6 1 275 275 6
S1 FAN 380- H4 224 11
3 N 311 1 10 212 4
MOTOR H4
415V 24V 313 12 J23
POWER 3 503 10V 2 J14 2 305 2 J24
N 3
ON OFF N 503A 212B 210A 7 301 5
A H3 4 9 350 353 1 1
220- 9 9
A W H3 2 O 150 5W 212A 352
U 230V 0V
6 351 2 2
H3 H2 2 212 6V 4 211A 12 PEAK
W 12 352 3 3
200- H2 4 13 CURRENT
B O 212A 210 4 4
208V 8 353
R 4 504 12 245 METER
B INPUT Y U 2 354 5 5
V H1 1
PER 18V 1 6 6
H1 18V 355
C N.A. U 351
13 246 13 356
B Y 350
C 1 501 4 357
W J2
T4 15 358 J26 J25
G N.D.
AUXILIARY 16 359
T1 Y 2
TRANSFORMER 357 1 1
AUXILIARY 10 360
Y 8 356 2 2
TRANSFORMER 7 361
301 11 3 3
14 362 BACKGROUND
305 3 4 4
J1, J8, 3 363 METER
J3, J9, 1 5 5
245

INVERTEC STT II
J11, J12, J14 J5, J7, ELECTRICAL SYMBOLS PER E1537 5 377 6 6
J10, J13, 223 9
DIAGRAMS

J4 11 378
J18, J37 J15, J35 J34 J6, J27, J33 COLOR CODE: 211A 5 355
J24 J23
212C 12 354
J26 J25 CASE CASE TRAY FAN CASE
B = BLACK 210 6
G = GREEN FRONT BOTTOM SHROUD BACK 246 7 358
N = BROWN 4 CW (MAX)
PEAK
O = ORANGE 502 10 10K
359 R11 CURRENT
R = RED 2W
J4, J17 J16, J28 J2, J36 CONTROL
W = WHITE 360
Y = YELLOW
361
U = BLUE CW (MAX)
METER PINOUT (VIEWED FROM BACK OF METER) PLATFORM CASE BACKGROUND
10K
362 R12
2W CONTROL
BACK 2 364
NOTES: 5 365 363
P.C. BOARD CONNECTOR CAVITY NUMBERING SEQUENCE TAILOUT
6 366 CW
N.A. N.M. J3 CONTROL
(VIEWED FROM COMPONENT SIDE OF BOARD) 1 367 377
1. FOR MACHINES SUPPLIED WITH INPUT CABLE R14
378 500K
4 368
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. 2W
3 369 364
CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT. CW (MAX)
HOT START
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION. 365 10K
R13 CONTROL
J38 J39 FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. 2W
CONTROL
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT. BOARD 366
C 2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE
J19
D E B
L D FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. 367
C F CONNECT TERMINALS U & W TO SUPPLY CIRCUIT. 367A
J A
K M E S2
1 FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. WIRE SIZE
.045
2 3 B I G J CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT. .035
F 368
N
G N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
4 A H I 367A
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
H
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER. S3 WIRE TYPE
STAINLESS
N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. MILD
PINOUT OF FRONT PANEL CONNECTORS (REAR VIEW) 369
CONNECTION SHOWN IS FOR 440-460V OPERATION.
N.E. D1 THRU D5 OUTPUT DIODES ARE A MATCHED SET. (-)
502
THERMAL
P21 J21 D7 THRU D11 OUTPUT DIODES ARE A MATCHED SET.
P30 J30 P29, P31 J29. J31 OVERLOAD
N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET. Y
INDICATOR
1 2 2 1 1 2 3 3 2 1 1 2 3 3 2 1 N.G. C1, C2 CAPACITORS ARE A MATCHED SET.
503
4 5 6 6 5 4 (+)
3 4 4 3 4 5 6 6 5 4 N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.
503A
CONNECTION SHOWN IS FOR 380-460V OPERATION.
P22 J22 N.I. DENOTES A TWISTED WIRE PAIR OR GROUP.

1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 N.J. NOT PRESENT ON EUROPEAN VERSION.

9 10 11 12 13 14 15 16 16 15 14 13 12 11 10 9 N.K. NOT PRESENT ON EUROPEAN VERSIONS, CODE 10309 AND HIGHER.

N.L. PRESENT ON EUROPEAN VERSIONS, CODE 10309 AND HIGHER.


INLINE CONNECTOR CAVITY NUMBERING SEQUENCE
N.M. PRESENT ON EUROPEAN VERSIONS, CODE 10383 AND HIGHER.
(VIEWED FROM WIRE SIDE OF CONNECTOR)
1-9-98B

G3136

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
F-1
F-2 DIAGRAMS F-2

M18706
1-9-98B
24.50
DIMENSION PRINT - STT II

23.25

20.75

13.21
13.19

INVERTEC STT II

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Now Available...12th Edition New Lessons in Arc Welding
The Procedure Handbook of Arc Welding Lessons, simply written, cover manipulatory techniques;
With over 500,000 copies of previous editions published machine and electrode characteristics; related subjects,
since 1933, the Procedure Handbook is considered by many to such as distortion; and supplemental information on arc
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Need Welding Training?
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“hands on”
data on the American Welding Society Standard Welding
Symbols. Detailed discussion tells how engineers and For details write: Lincoln Welding School
draftsmen use the “short-cut” language of symbols to pass 22801 St. Clair Ave.
on assembly and welding information to shop personnel. Cleveland, Ohio 44117-1199.

Practical exercises and examples develop the reader’s ability and ask for bulletin ED-80 or call 216-383-2259 and ask for the
to visualize mechanically drawn objects as they will appear Welding School Registrar.
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$4.50 postage paid U.S.A. Mainland 5 weeks of fundamentals
There is a 10% discount on all orders of $50.00 or more for shipment at one time to one location.
Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.
Prices include shipment by 4 th Class Book Rate for U.S.A. Mainland Only. Please allow up to 4 weeks for delivery.
UPS Shipping for North America Only. All prepaid orders that request UPS shipment please add:
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Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.
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USE THIS FORM TO ORDER: Order from: BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199
BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.

Lincoln Welding School Titles: Price Code Quantity Cost


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(ED-45) How to Read Shop Drawings $4.50 H
Educational Video Information Incentive Management $5.00 IM
(ED-93) A New Approach to Industrial Economics $5.00 NA
James F. Lincoln Arc Welding The American Century of John C. Lincoln $5.00 AC
Foundation Book Information Welding Preheat Calculator $3.00 WC-8
(JFLF-515) Pipe Welding Charts $4.50 ED-89
SUB TOTAL
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● Do not touch electrically live parts or ● Keep flammable materials away. ● Wear eye, ear and body protection.

WARNING electrode with skin or wet clothing.


● Insulate yourself from work and
ground.
Spanish
● No toque las partes o los electrodos ● Mantenga el material combustible ● Protéjase los ojos, los oídos y el
AVISO DE bajo carga con la piel o ropa moja-
da.
fuera del área de trabajo. cuerpo.

PRECAUCION ● Aislese del trabajo y de la tierra.

French ● Ne laissez ni la peau ni des vête- ● Gardez à l’écart de tout matériel ● Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
● Isolez-vous du travail et de la terre.

German ● Berühren Sie keine stromführenden ● Entfernen Sie brennbarres Material! ● Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
WARNUNG Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
● Não toque partes elétricas e elec- ● Mantenha inflamáveis bem guarda- ● Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
ATENÇÃO da.
● Isole-se da peça e terra.

Japanese

Chinese

Korean

Arabic

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

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● Keep your head out of fumes. ● Turn power off before servicing. ● Do not operate with panel open or
● Use ventilation or exhaust to
remove fumes from breathing zone.
guards off.
WARNING
● Los humos fuera de la zona de res- Spanish
● Desconectar el cable de ali- ● No operar con panel abierto o
piración.
● Mantenga la cabeza fuera de los
mentación de poder de la máquina
antes de iniciar cualquier servicio.
guardas quitadas. AVISO DE
humos. Utilice ventilación o
aspiración para gases.
PRECAUCION
● Gardez la tête à l’écart des fumées. ● Débranchez le courant avant l’entre- ● N’opérez pas avec les panneaux French
● Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones
de travail.
protection enlevés. ATTENTION
● Vermeiden Sie das Einatmen von ● Strom vor Wartungsarbeiten ● Anlage nie ohne Schutzgehäuse German
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
nen; Maschine anhalten!) Betrieb setzen! WARNUNG
Portuguese
● Mantenha seu rosto da fumaça. ● Não opere com as tampas removidas. ● Mantenha-se afastado das partes
● Use ventilação e exhaustão para ● Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. ● Não opere com os paineis abertos ATENÇÃO
● Não toque as partes elétricas nuas. ou guardas removidas.

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.

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