Invertec STT 2
Invertec STT 2
OPERATOR’S MANUAL
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
Downloaded from www.Manualslib.com manuals search engine
i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents The engine exhaust from this product contains
are known to the State of California to cause can- chemicals known to the State of California to cause
cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
ELECTRIC AND
MAGNETIC FIELDS
____________________________________________________
1.c. Do not add the fuel near an open flame may be dangerous
welding arc or when the engine is running.
Stop the engine and allow it to cool before 2.a. Electric current flowing through any conductor causes
refueling to prevent spilled fuel from vaporiz- localized Electric and Magnetic Fields (EMF). Welding
ing on contact with hot engine parts and current creates EMF fields around welding cables and
igniting. Do not spill fuel when filling tank. If welding machines
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated. 2.b. EMF fields may interfere with some pacemakers, and
____________________________________________________ welders having a pacemaker should consult their physician
1.d. Keep all equipment safety guards, covers and devices in before welding.
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving 2.c. Exposure to EMF fields in welding may have other health
parts when starting, operating or repairing equipment. effects which are now not known.
____________________________________________________
1.e. In some cases it may be necessary to remove safety 2.d. All welders should use the following procedures in order to
guards to perform required maintenance. Remove minimize exposure to EMF fields from the welding circuit:
guards only when necessary and replace them when the
maintenance requiring their removal is complete. 2.d.1. Route the electrode and work cables together - Secure
Always use the greatest care when working near moving them with tape when possible.
parts.
___________________________________________________ 2.d.2. Never coil the electrode lead around your body.
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or 2.d.3. Do not place your body between the electrode and
idler by pushing on the throttle control rods work cables. If the electrode cable is on your right
while the engine is running. side, the work cable should also be on your right side.
3.f. Maintain the electrode holder, work clamp, welding cable and 5.b. Do not weld in locations near chlorinated hydrocarbon vapors
welding machine in good, safe operating condition. Replace coming from degreasing, cleaning or spraying operations.
damaged insulation. The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating
3.g. Never dip the electrode in water for cooling. products.
3.h. Never simultaneously touch electrically “hot” parts of 5.c. Shielding gases used for arc welding can displace air and
electrode holders connected to two welders because voltage cause injury or death. Always use enough ventilation,
between the two can be the total of the open circuit voltage especially in confined areas, to insure breathing air is safe.
of both welders.
5.d. Read and understand the manufacturer’s instructions for this
3.i. When working above floor level, use a safety belt to protect equipment and the consumables to be used, including the
yourself from a fall should you get a shock. material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
3.j. Also see Items 6.c. and 8. your welding distributor or from the manufacturer.
6.b. Where compressed gases are to be used at the job site, 7.b. Always keep cylinders in an upright position securely
special precautions should be used to prevent hazardous chained to an undercarriage or fixed support.
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the 7.c. Cylinders should be located:
equipment being used. • Away from areas where they may be struck or subjected to
physical damage.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact • A safe distance from arc welding or cutting operations and
can cause overheating and create a fire hazard. any other source of heat, sparks, or flame.
6.d. Do not heat, cut or weld tanks, drums or containers until the 7.d. Never allow the electrode, electrode holder or any other
proper steps have been taken to insure that such procedures electrically “hot” parts to touch a cylinder.
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have 7.e. Keep your head and face away from the cylinder valve outlet
been “cleaned”. For information, purchase “Recommended when opening the cylinder valve.
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous 7.f. Valve protection caps should always be in place and hand
Substances”, AWS F4.1 from the American Welding Society tight except when the cylinder is in use or connected for
use.
(see address above).
7.g. Read and follow the instructions on compressed gas
6.e. Vent hollow castings or containers before heating, cutting or
cylinders, associated equipment, and CGA publication P-l,
welding. They may explode.
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
1235 Jefferson Davis Highway, Arlington, VA 22202.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a FOR ELECTRICALLY
welding area. powered equipment.
6.g. Connect the work cable to the work as close to the welding
8.a. Turn off input power using the disconnect
area as practical. Work cables connected to the building
switch at the fuse box before working on
framework or other locations away from the welding area
the equipment.
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
8.b. Install equipment in accordance with the U.S. National
cuits. This can create fire hazards or overheat lifting chains
Electrical Code, all local codes and the manufacturer’s
or cables until they fail.
recommendations.
6.h. Also see item 1.c.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Mar ‘95
NOTICE
NO LICENSE RIGHT. EXPRESSLY RESERVED FROM THE SALE OF THE
STT-II WELDER IS ANY RIGHT OR LICENSE, EXPRESS OR IMPLIED, TO
USE THE STT-II WELDER TO PRACTICE ANY METHOD OR PROCESS
PATENTED BY THE LINCOLN ELECTRIC COMPANY.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Model Name & Number _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
Safety .....................................................................................................................i-iv
Installation ......................................................................................................Section A
Technical Specifications ...........................................................................................A-1
Location ....................................................................................................................A-2
Stacking ....................................................................................................................A-2
Tilting .....................................................................................................................A-2
Machine Grounding and High Frequency Interference Protection............................A-2
Input Connections .....................................................................................................A-2
Supply Connections ...........................................................................................A-2
Input Cable Installation and Connection.............................................................A-3
Ground Connection ............................................................................................A-3
Input Voltage Reconnect Procedure .........................................................................A-4
Output Connections ..................................................................................................A-4
Wire Feeder Output Connections .......................................................................A-4
Operation ........................................................................................................Section B
Safety Precautions....................................................................................................B-1
General Description ..................................................................................................B-2
Recommended Equipment .......................................................................................B-2
Operating Controls....................................................................................................B-2
Design Features and Advantages.............................................................................B-2
Welding Capability ....................................................................................................B-2
Limitations.................................................................................................................B-2
Operational Features and Controls...........................................................................B-3
Welding Operation ....................................................................................................B-4
Welding Parameters and Guidelines ........................................................................B-5
Welding Procedures for (Steel) Horizontal Fillet .......................................................B-5
Welding Procedures for (Stainless Steel) Horizontal Fillet .......................................B-6
Accessories ....................................................................................................Section C
Options/Accessories .................................................................................................C-1
LN-742 or STT-10 Wire Feeder Connection Instructions .........................................C-1
Maintenance....................................................................................................Section D
Safety Precautions .................................................................................................D-1
Input Filter Capacitor Discharge Procedure ...........................................................D-1
Preventive Maintenance.........................................................................................D-2
Troubleshooting .............................................................................................Section E
How To Use Troubleshooting Guide ......................................................................E-1
Troubleshooting Guide ..................................................................................E-2 - E-6
Diagrams .........................................................................................................Section F
Wiring Diagram .........................................................................................................F-1
Dimension Print.........................................................................................................F-2
208/230/460/3/60 HZ 32/30/16
200/220/380/415/440/3/50/60 HZ 33/30/18/17/16
RATED OUTPUT
DUTY CYCLE AMPS VOLTS AT RATED AMPS
OUTPUT
CURRENT RANGE OPEN CIRCUIT VOLTAGE AUXILIARY POWER
PHYSICAL DIMENSIONS
HEIGHT WIDTH DEPTH WEIGHT
1
At low input voltages (below 208 VAC) and input voltages of 380 VAC through 415 VAC there may be a 15% reduction in Peak Current.
2
115 VAC not present on European Models.
INVERTEC STT II
INVERTEC STT II
INVERTEC STT II
4A
1. For Connections to 440 or 460 VAC verify the inter- 220 or 230 VAC 1. Open reconnect panel
nal configurations to the procedures shown below and access door on wrap-around.
refer to Figure A.2. 2. Move input voltage switch
to Voltage = 200 -230V
position.
2. For Connections to 200,208,220,230,380 or 415
3. Move lead “A” to 220-230
VAC follow the procedure shown below and refer to
Terminal.
figure A.2.
200 or 208 VAC 1. Open reconnect panel
NOTE: Turn main power to the machine OFF access door on wrap-around.
before performing the reconnect procedure. 2. Move input voltage switch
Failure to do so will result in damage to the to Voltage = 200 -230V
machine. DO NOT switch the reconnect bar with position.
machine power ON. 3. Move lead “A” to 200-208
Terminal.
To Operate at Procedure
OUTPUT CONNECTIONS
460 or 440 VAC 1. Open reconnect panel
access door on wrap-around.
2. Move input voltage switch
WIRE FEEDER OUTPUT CONNECTIONS
to Voltage = 380 -460V pos-
ition. Refer to the Accessories section of this manual for
3. Move lead “A” to 440-460 instructions on connecting a wire feeder to the
Terminal. Invertec STT II.
INVERTEC STT II
OPERATING INSTRUCTIONS
Read and understand entire section before
operating machine.
GENERAL WARNINGS
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK
can kill.
WELDING SPARKS
can cause fire or
explosion
ARC RAYS
can burn.
INVERTEC STT II
The LN-742 or STT-10 wire feeder is recommended The Invertec STT II is rated at 225 amps, 29 volts, at
for use with the STT II. The LN-7 GMA, LN-9 GMA, 60% duty cycle on a ten minute basis. It is capable of
NA-5, and NA-5R can all be used with the STT II. higher duty cycles at lower output currents. If the duty
However, these units can only be used to feed wire cycle(s) are exceeded, a thermal protector will shut off
since these feeders have no provision for control of the output until the machine cools to a reasonable
the STT output. operating temperature.
The Invertec STT II has the following controls as stan- • May not be suitable for use in an environment with
dard: On/Off switch, Peak Current adjustment, High Frequency present. (“See Machine Grounding
Background Current adjustment, Hot Start adjustment, and High Frequency Protection” in the Installation
Tailout, and 2 toggle switches; one for wire size selec- section of this manual)
tion and one for wire type selection.
• Suitable for indoor use only (IEC IP21S).
DESIGN FEATURES AND ADVANTAGES
INVERTEC STT II
3 2
10
1
9
11
14 13
15 12
FIGURE B.1 CASE FRONT CONTROLS
INVERTEC STT II
7. WIRE TYPE SELECT SWITCH: This toggle switch 14. WORK TERMINAL: This twist-mate con-
selects between mild or stainless steel. In the stain- nection is the negative output terminal for
less position, the pulse width of the Peak Current is connecting a work cable and clamp to the
changed from 1 to 2 ms for better performance for workpiece.
stainless steel welding.
15. ELECTRODE TERMINAL: This twist-
8. THERMAL SHUT-DOWN INDICATOR: mate connection is the positive output ter-
This light will indicate that either the internal minal for connecting an electrode cable to
thermostat(s) or the FET over current sen- the wire feeder conductor block. Refer to
sor has actuated. Machine output will return after the Accessories Section for wire feeder connection
the internal components have returned to normal instructions.
operating temperature (if the thermostat(s)
“opened”) or after about 3-7 seconds (if the FET
over current sensor activated). WELDING OPERATION
9. REMOTE RECEPTACLE: This is a 10 pin MS-
Familiarize yourself with the controls on the Invertec
type connector for remote control of Peak Current
STT II before beginning to weld.
and Background Current. Trigger switch connec-
tions are also provided. The presence of the mating connec-
Familiarize yourself with the operating manual for the
tor is automatically sensed, disabling the front panel Peak
wire feeder and the wire feeder controls before begin-
and Background Current controls. Refer to “REMOTE CON-
ning to weld.
TROL CONNECTOR” in the ACCESSORIES Section of this
manual for more information.
Set the Wire Size and Wire Type selection switches
per the appropriate wire. Refer to “Operational
10. WIRE FEEDER RECEPTACLE: This is 14
Features and Controls” in this section for the function
pin MS-type connector for the wire feeder
of these switches.
connection. 115 and 42 VAC along with
the trigger switch connections are provided. (Only
42 VAC is available on European models). There
are no provisions for voltage control of the power
source by the wire feeder. Refer to the
Accessories section of this manual for wire feeder
connection instructions.
INVERTEC STT II
PEAK CURRENT
The Peak Current control acts similar to an “arc pinch”
control. Peak current serves to establish the arc
length and promote good fusion. Higher peak current
levels will cause the arc to broaden momentarily while
increasing the arc length. If set too high, globular type
transfer will occur. Setting this level to low will cause
instability and wire stubbing. In practice, this current
level should be adjusted for minimum spatter and
puddle agitation.
INVERTEC STT II
TOP VIEW
TOP VIEW
DIRECTION
OF
45° TRAVEL 75°
DIRECTION
OF
45° TRAVEL 75°
INVERTEC STT II
1. The 10 pin MS connector labeled “Remote Control” NOTE: These analog signals should be isolated
located on the front panel of the STT is used for from the robot circuitry to prevent interference.
remote control of the power source. Control for the
PEAK (PB pot) and BACKGROUND (BG pot) cur- 4. The trigger switch is connected between pins “D”
rent along with the trigger switch is provide through and “F”. These connections are in parallel with the
this connector. trigger switch from the wire feeder.
2. Refer to figure C.1 below for details about the 5. The digital meters for PEAK and BACKGROUND
remote receptacle (J38). Note that pins “J” and “B” currents will show preset values in both local and
are shorted together This “short circuit” tells the remote operation.
STT control board to accept PEAK and BACK-
REMOTE
PROTECTION BOARD
+ ARC
J19
VOLTAGE
SENSE
1 290 1 (+)
CONNECTION
2 2
J37
3 291 3 (-)
- ARC 4 4
J38
3 J
2 B
BG
1 C
10K
212C 6 10 G
J38
43A 1 9 A
PB
33C 4 12 D
TRIGGER 10K
32C 8 4 F
212B 5 11 H GND
3 E
2 I OPTIONAL
7 REMOTE
223
INTERFACE
290A
8
WIRE
FEEDER
J39
WIRE FEEDER
WORK LEAD CONTROL CABLE
ELECTRODE LEAD
WORK
M17657
WIRE FEEDER
REMOTE
WORK LEAD
CABLES AND LEADS SHOULD
BE TAPED TOGETHER. WIRE FEEDER
STT-10
ELECTRODE LEAD
ELECTRODE LEAD
REMOTE
M17657-1
INVERTEC STT II
INVERTEC STT II
INVERTEC STT II
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
Machine has no open circuit voltage. 1. Check the control cable between
Wire feeds ok. the feeder and the STT II II unit.
Make sure the #2 and #4 leads
are intact.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
Machine loses output when gun trig- 1. The over current sensor is being
ger is pulled or arc is struck. activated indicating that too much
Machine output returns after a few output current is being drawn
seconds and trigger is pulled again. from the machine. Reduce weld-
The Thermal indicator light is lit. ing current demands or remove If all recommended possible areas
“fault” in welding cables. of misadjustment have been
checked and the problem persists,
2. Make sure that the gun tip is not Contact your local Lincoln
“shorted” to the work surface and Authorized Field Service
that the proper welding proce- Facility.
dures are being used.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
Machine loses output while welding. 1. Check to make sure the fans are
The thermal indicator light is lit. running and operating correctly.
Normal welding output returns after
about 10 minutes. 2. Welding application may exceed If all recommended possible areas
recommended duty cycle. of misadjustment have been
checked and the problem persists,
3. Dirt and dust may have clogged Contact your local Lincoln
the cooling channels. Blow out Authorized Field Service
unit with clean, dry compressed Facility.
air.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
Poor welding, weld settings drift or 1. Make sure machine settings are
output power is low. correct for welding process being
used. If all recommended possible areas
of misadjustment have been
2. Check welding cables for loose checked and the problem persists,
or faulty connections. Contact your local Lincoln
Authorized Field Service
Facility.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
Molten weld puddle appears exces- 1. The Wire Type switch may be in
sively “violent”. the wrong position for the elec-
trode wire being used.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC STT II
N.L. REMOTE
PROTECTION BOARD
TOROIDAL
N.G. CORE
9A 9 C8 20/400
9A + ARC
4, 5 4
R7 289B 288B
402, 404 J19
25 VOLTAGE
N.F. + 289 R16 288
25W C2 + SWITCH T2 SENSE
2 300W
288A 1 290 1 (+)
7500 MAIN 289A
25 BOARD CONNECTION
2200 F TRANSFORMER D12 2 2
9A 25W 25W 450V (LEFT) CURRENT R15 J37
- 3 291 3 (-)
9A R1 R6 401, 403 SENSE 2 300W
4 4 4
53 12A R 1 L3 287
- ARC
W R W 1, 8 F BOARD
9A TOP .001/400
12A 12 10 E C
OUTSIDE 2W R3 CHOKE J38
52 S
9A C4
3 3 403
S F D11 J
BOTTOM BOTTOM 1 R 402
DARLINGTON 2 B
309 INSIDE D10 4 B 401 BG
53 309 J18
309A 14 MODULE 1 C
310 F S D9 2 10K
1 W 410
212C 6 10 G
INPUT 310 1 311 D8 409
CR1 B E 9 A
RECTIFIER 9D 9D 310A 14 53 43A 1 PB
3 313 307 308 412
D13 J8 D7 1 W W B 33C 4 12 D
C 9C 2 10K
9D 2 404 TRIGGER
J12 B 32C 8 4 F
C C D 4 6 3 2 5 1 4 J34 411
+ 1 2 3 4 3 11
212B 5 H GND
H1 TP1 52 52 9D 8 J10 J11 4 3 E
N.H.
H1 PROTECTION 52 12D 12 2 I
J16 OPTIONAL
B S7 12B
B 2 7 DRIVER N.E. 7 REMOTE
B RECONNECT
BOARD 223
5 52 3 290A INTERFACE
TP3 BOARD
9B 1 314 371 1
1 8
9C 9B J15
A TP2 2 J9 374 4
4 315 B 9 WIRE
A A 12A 51 14 N 2 FEEDER
A F 12C H5 3 316 J13 R 10 J36
12A 3 6 2 54 1 J39
- 6 317 13 N 3 5
T3 W
9B N.E. O 5
12C B 4 N ELECTRODE SENSE LEAD
CURRENT
O 6 5 370 370 6 J33 414
12D 12D 51 TRANSFORMER 14 B GND
LOAD I D1 1 371 371 2
R 6 406
W R W R 3 6 H 21
9B 9 D2 B 4 7 372 372
N.G. 5 DARLINGTON J1
4,5 5 S 2 L 82
R9
CR2 25W C1 BOARD 8 413 TRIGGER
309A 25W + 13 C 2
N.K. C3 3
(RIGHT) S 416
25 10 16 K 42
2200 F TOP R2 9 42
12B 12B 25W 2W
310A 450V - INSIDE .001/400 408 VAC
10 8 I 41
51 R4 401, 403
12B F 3 415
POWER 15 A 32 115
12B 12B 1, 8 8 8
W 1 407 VAC
LINE 12B 12B 12B 12 7 J 31
B 7
FILTER E 77
R 5
ASSEMBLY J5 76
J22 B 6 F
N.J.
371 10 371A 240 8 G 75
H1 H3 503B 241 2
H1 H3 374 11 374A
A 1
242 4
DARLINGTON 2 3 43B CB1 42
TOP J30 J22 1 240
R HEATSINK 307 7 POWER
FAN 3 6 42 6AMP VAC
1 32 15 32A 18V J22 308 8 BOARD 371A 8
N.L. MOTOR R W THERMOSTAT 4 2
2 241 503A 14 309 2 J35
32C 16 32B W 374A 1 5
4 AMP 115V 115V 5
18V 310 4 243 7 6 1 33D CB2
H1 H1 SLOW R J7 115
H3 H3 440- J21 R 9 242 W 5 244 J17
BLOW 224 6 224A 501 5 14 31A 6AMP VAC
460V 2 33 7 33A 7 4
H5 243 504 6 3 303 303 3
LEFT H6 3
A 6 8 B 8
33C 33B 1
FAN FAN 6 302 302 11
J31 18V 9
MOTOR 42V THERMOSTAT CHOKE 3 8 304 304 10
5 43A B J28 10
LINE RIGHT 4 244 THERMOSTAT
U 379 J6 1 275 275 6
S1 FAN 380- H4 224 11
3 N 311 1 10 212 4
MOTOR H4
415V 24V 313 12 J23
POWER 3 503 10V 2 J14 2 305 2 J24
N 3
ON OFF N 503A 212B 210A 7 301 5
A H3 4 9 350 353 1 1
220- 9 9
A W H3 2 O 150 5W 212A 352
U 230V 0V
6 351 2 2
H3 H2 2 212 6V 4 211A 12 PEAK
W 12 352 3 3
200- H2 4 13 CURRENT
B O 212A 210 4 4
208V 8 353
R 4 504 12 245 METER
B INPUT Y U 2 354 5 5
V H1 1
PER 18V 1 6 6
H1 18V 355
C N.A. U 351
13 246 13 356
B Y 350
C 1 501 4 357
W J2
T4 15 358 J26 J25
G N.D.
AUXILIARY 16 359
T1 Y 2
TRANSFORMER 357 1 1
AUXILIARY 10 360
Y 8 356 2 2
TRANSFORMER 7 361
301 11 3 3
14 362 BACKGROUND
305 3 4 4
J1, J8, 3 363 METER
J3, J9, 1 5 5
245
INVERTEC STT II
J11, J12, J14 J5, J7, ELECTRICAL SYMBOLS PER E1537 5 377 6 6
J10, J13, 223 9
DIAGRAMS
J4 11 378
J18, J37 J15, J35 J34 J6, J27, J33 COLOR CODE: 211A 5 355
J24 J23
212C 12 354
J26 J25 CASE CASE TRAY FAN CASE
B = BLACK 210 6
G = GREEN FRONT BOTTOM SHROUD BACK 246 7 358
N = BROWN 4 CW (MAX)
PEAK
O = ORANGE 502 10 10K
359 R11 CURRENT
R = RED 2W
J4, J17 J16, J28 J2, J36 CONTROL
W = WHITE 360
Y = YELLOW
361
U = BLUE CW (MAX)
METER PINOUT (VIEWED FROM BACK OF METER) PLATFORM CASE BACKGROUND
10K
362 R12
2W CONTROL
BACK 2 364
NOTES: 5 365 363
P.C. BOARD CONNECTOR CAVITY NUMBERING SEQUENCE TAILOUT
6 366 CW
N.A. N.M. J3 CONTROL
(VIEWED FROM COMPONENT SIDE OF BOARD) 1 367 377
1. FOR MACHINES SUPPLIED WITH INPUT CABLE R14
378 500K
4 368
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. 2W
3 369 364
CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT. CW (MAX)
HOT START
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION. 365 10K
R13 CONTROL
J38 J39 FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. 2W
CONTROL
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT. BOARD 366
C 2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE
J19
D E B
L D FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. 367
C F CONNECT TERMINALS U & W TO SUPPLY CIRCUIT. 367A
J A
K M E S2
1 FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. WIRE SIZE
.045
2 3 B I G J CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT. .035
F 368
N
G N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
4 A H I 367A
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
H
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER. S3 WIRE TYPE
STAINLESS
N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. MILD
PINOUT OF FRONT PANEL CONNECTORS (REAR VIEW) 369
CONNECTION SHOWN IS FOR 440-460V OPERATION.
N.E. D1 THRU D5 OUTPUT DIODES ARE A MATCHED SET. (-)
502
THERMAL
P21 J21 D7 THRU D11 OUTPUT DIODES ARE A MATCHED SET.
P30 J30 P29, P31 J29. J31 OVERLOAD
N.F. R1, R9 BLEEDER RESISTORS ARE A MATCHED SET. Y
INDICATOR
1 2 2 1 1 2 3 3 2 1 1 2 3 3 2 1 N.G. C1, C2 CAPACITORS ARE A MATCHED SET.
503
4 5 6 6 5 4 (+)
3 4 4 3 4 5 6 6 5 4 N.H. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.
503A
CONNECTION SHOWN IS FOR 380-460V OPERATION.
P22 J22 N.I. DENOTES A TWISTED WIRE PAIR OR GROUP.
G3136
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
F-1
F-2 DIAGRAMS F-2
M18706
1-9-98B
24.50
DIMENSION PRINT - STT II
23.25
20.75
13.21
13.19
INVERTEC STT II
The hardbound book contains over 750 pages of welding 528 pages, well illustrated, 6” x 9” size, bound in simulated,
information, techniques and procedures. Much of this material gold embossed leather.
has never been included in any other book. $5.00 postage paid U.S.A. Mainland
Practical exercises and examples develop the reader’s ability and ask for bulletin ED-80 or call 216-383-2259 and ask for the
to visualize mechanically drawn objects as they will appear Welding School Registrar.
in their assembled form.
187 pages with more than 100 illustrations. Size 8-1/2” x 11” Lincoln Welding School
Durable, cloth-covered board binding. BASIC COURSE $700.00
$4.50 postage paid U.S.A. Mainland 5 weeks of fundamentals
There is a 10% discount on all orders of $50.00 or more for shipment at one time to one location.
Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.
Prices include shipment by 4 th Class Book Rate for U.S.A. Mainland Only. Please allow up to 4 weeks for delivery.
UPS Shipping for North America Only. All prepaid orders that request UPS shipment please add:
$5.00 For order value up to $49.99
$10.00 For order value between $50.00 & $99.99
$15.00 For order value between $100.00 & $149.00
For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.
Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.
METHOD OF PAYMENT: (Sorry, No C.O.D. Orders) Name: _______________________________________________
CHECK ONE:
Address: _______________________________________________
Please Invoice (only if order is over $50.00)
Check or Money Order Enclosed, U.S. Funds only _______________________________________________
Credit Card - VISA ®
MasterCard
Telephone: _______________________________________________
®
French ● Ne laissez ni la peau ni des vête- ● Gardez à l’écart de tout matériel ● Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
● Isolez-vous du travail et de la terre.
German ● Berühren Sie keine stromführenden ● Entfernen Sie brennbarres Material! ● Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
WARNUNG Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
● Não toque partes elétricas e elec- ● Mantenha inflamáveis bem guarda- ● Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
ATENÇÃO da.
● Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.