0% found this document useful (0 votes)
111 views46 pages

Avenger 220

The document is a Spare Parts Catalogue for the Bajaj Avenger DTS-i 220cc motorcycle, designed to assist in selecting the correct parts for procurement. It emphasizes the importance of using Genuine Bajaj Spares and outlines the procedures for ordering parts, including part number systems and abbreviations. The catalogue includes a pictorial index and detailed descriptions of various motorcycle components, along with contact information for technical assistance.

Uploaded by

larazautotechvoc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
111 views46 pages

Avenger 220

The document is a Spare Parts Catalogue for the Bajaj Avenger DTS-i 220cc motorcycle, designed to assist in selecting the correct parts for procurement. It emphasizes the importance of using Genuine Bajaj Spares and outlines the procedures for ordering parts, including part number systems and abbreviations. The catalogue includes a pictorial index and detailed descriptions of various motorcycle components, along with contact information for technical assistance.

Uploaded by

larazautotechvoc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Bajaj Auto Limited

Spare Parts Catalogue


Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
Brand ID: 001MC630

We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger DTS-i 220cc’
Motorcycle. This catalogue has been specially designed to assist you in selecting the
correct parts for procurement to maintain 100% availability.

The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

In a continual effort to improve Performance and Efficiency of the vehicles,


Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
All information contained in this manual is based on the Consequently, the description in this Spare Parts Catalogue cannot therefore be final
latest product information at the time of publication. Bajaj and binding on us.
Auto Limited accepts no liability for any inaccuracies or
The modifications / alterations which are carried out after the issue of this catalogue,
omissions in this publication, although every possible care
will be conveyed to you through our Service Circulars. You are requested to make
has been taken to make it as complete and accurate as necessary corrections in the Parts Catalogue as per the circulars so as to keep your
possible. All procedures and specifications subject to change catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
without prior notice. The right is reserved to make such Spare Parts as the order placed will bear the latest part numbers.

changes at any time without prior notice and without


In case, if you need any technical assistance contact the concerned Regional Office
incurring an obligation to make such changes to product or write to us on the following address :
manufactured previously. Contact your authorized Bajaj
Dealer for the latest information on product improvements Bajaj Auto Limited
incorporated after this manual was issued. Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
DOC. NO.: 7111119 REV. 00, JUNE 10
E-mail : [email protected]
Brand ID: 001MC630 Brand ID: 001MC630
Instructions for using the Catalogue INDEX

1. How to Read the Catalogue : Open the catalogue and from the pictorial index No. Description Page
No. Description Page
locate the group in which the part you want to find is present. Turn over to the No. No.
concerned page number (as given by pictorial index). Now find out the figure of 1 Cover Cylinder Head 1 36 Handle Bar 44&45
the part you wish to order. Write down the part number against that particular 2 Cylinder Head 2 37 Front Fork 46&47
figure number from the text. 3 Valve 3 38 Fuel Tank 48&49
4 Camshaft / Tensioner 4 39 Seat / Grip Frame Rear
In case, if you have the part number and you need the other details, the part index
5 Cylinder & Piston 5 Cover Grip Frame 50
can be used. The part index (at the end of the catalogue) will give you the figure
40 Speedometer 51
and page number of the part you wish to order.
6 Crankshaft 6
2. How to Order Spare Parts : The part number and the description of the part 7 Balancer & Balancer Idler Gear 7 41 Control Cables 52
required should be invariably mentioned in the order as per the catalogue text. 8 Transmission 8 & 9 42 Side Cover / Chain Cover 53
9 Change Drum/ Shift Fork 10 43 Guards 54
The latest part number as conveyed through our service circulars should only 10 Gear Change Mechanism 11 44 Head Light 55
appear on the order. In case of ordering painted components, colour shade of the 45 Tail Light / Reflector Reflex 56
components should be mentioned. 11 Engine Assly & Crankcase RH 12
The quantity shown against the part number is the quantity per vehicle for that 12 Crankcase LH 13&14 46 Indicator Light 57
group so that particular quantity should be multiplied by the number of sets 13 Cover RH 15&16 47 Electrical Equipments 58
required. 14 Cover Magneto 17 48 Ignition Switch 59
15 Clutch 18&19 49 Tool Kit 60
3. Part Number System: We have used 8 digit system for part numbers. The model 50 Painted Parts 61&62
or hardware item is indicated by first two digits or alphanumeric, the next two or 16 Oil Pump 20 Kits List 63
four digits indicate main group and the last four or two digits indicate serial number 17 Oil Cooler Assly. 21 Amendment Sheet (Part Added) 64
in main group or serial number or subgroup of fastener respectively. Thus the part 18 Carburettor 22 Amendment Sheet (Part Deleted) 65
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this 19 Silencer Assly 23 Part Index 66
system will enable you to identify the spare parts easily.
20 Air Cleaner Comp. 24
4. Abbreviations : The following abbreviations are used in this catalogue.
21 Magneto/C.D.I./H.T.Coil 25&26
assly. Assembly V Volts 22 Starter Assly 27
23 Frame 28
N.I. Not illustrated W Watts
24 Frame Fitting 29&30
C'case Crankcase accl. Accelerator 25 Swing Arm 31

Cyl Cylinder Comp. Complete


26 Rear Shock Absorber 32
o/s. Over size Fr Front 27 Foot Rest 33
28 Mudguard Front & Rear 34
Std. Standard L Length
29 Stand 35
A/t. Alternate Rr Rear 30 Tyre/ Tube & Wheel Rim 36

R.H. Right hand Hex. Hexagonal


31 Front Hub 37
L.H. Left hand AR As required 32 Rear Hub 38&39
33 Brake Pedal 40
34 Front Master Cylinder 41&42
35 Front Brake 43
Brand ID: 001MC630 Brand ID: 001MC630
Pictorial Index
PLATE NO. : 1 PAGE NO.: PLATE NO. : 2 PAGE NO.:

COVER CYLINDER HEAD 1 CYLINDER HEAD 2

PLATE NO. : 3 PAGE NO.: PLATE NO. : 4 PAGE NO.:

VALVE 3 CAMSHAFT / TENSIONER 4

PLATE NO. : 5 PAGE NO.: PLATE NO. : 6 PAGE NO.:

CYLINDER AND PISTON 5 CRANK SHAFT 6


Brand ID: 001MC630 Brand ID: 001MC630
Pictorial Index Pictorial Index
PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.: PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.:

BALANCER & BALANCER IDLER GEAR 7 TRANSMISSION 8 & 9 COVER RH 15 & 16 COVER MAGNETO 17

5
4 3 2 N 1
PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.: PLATE NO. : 15 PAGE NO.: PLATE NO. : 16 PAGE NO.:

CHANGE DRUM / SHIFT FORK 10 GEAR CHANGE MECHANISM 11 CLUTCH 18 & 19 OIL PUMP 20

PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.: PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.:

ENGINE ASSLY. & CRANKCASE RH 12 CRANKCASE LH 13 & 14 OIL COOLER ASSEMBLY 21 CARBURETTOR 22
Brand ID: 001MC630 Brand ID: 001MC630
Pictorial Index Pictorial Index
PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.: PLATE NO. : 25 PAGE NO.: PLATE NO. : 26 PAGE NO.:

SILENCER ASSLY. 23 AIR CLEANER COMP 24 & 25 SWING ARM 32 REAR SHOCK ABSORBER 33

PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.: PLATE NO. : 27 PAGE NO.: PLATE NO. : 28 PAGE NO.:

MAGNETO / C.D.I. / H.T. COIL 26 & 27 STARTER MOTOR 28 FOOT REST 34 & 35 MUDGUARD FRONT & REAR 36

PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.: PLATE NO. : 29 PAGE NO.: PLATE NO. : 30 PAGE NO.:

FRAME 29 FRAME FITTING 30 & 31 STAND 37 TYRE, TUBE & WHEEL RIM 38
Brand ID: 001MC630 Brand ID: 001MC630
Pictorial Index Pictorial Index
PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 38 PAGE NO.:

FRONT HUB 39 REAR HUB 40 & 41 FRONT FORK 48 & 49 FUEL TANK 50 & 51

PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.: PLATE NO. : 39 PAGE NO.: PLATE NO. : 40 PAGE NO.:
SEAT/GRIP FRAME RR./COVER
BRAKE PEDAL 42 FRONT MASTER CYLINDER 43 & 44 GRIP FRAME 52 SPEEDOMETER 53

PLATE NO. : 35 PAGE NO.: PLATE NO. : 36 PAGE NO.: PLATE NO. : 41 PAGE NO.: PLATE NO. : 42 PAGE NO.:

FRONT BRAKE 45 HANDLE BAR 46 & 47 CABLES 54 SIDE COVERS / CHAIN COVER 55
Brand ID: 001MC630 Brand ID: 001MC630
Pictorial Index Pictorial Index
PLATE NO. : 43 PAGE NO.: PLATE NO. : 44 PAGE NO.: PLATE NO. : 49 PAGE NO.: PLATE NO. : 49 PAGE NO.:

GUARDS 56 HEAD LIGHT 57 TOOL KIT 62 PAINTED PARTS & DECALS 63 & 64

PLATE NO. : 45 PAGE NO.: PLATE NO. : 46 PAGE NO.:

TAIL LIGHT / REFLECTOR REFLEX 58 INDICATOR LIGHT 59

PLATE NO. : 47 PAGE NO.: PLATE NO. : 48 PAGE NO.:

ELECTRICAL EQUIPMENT 60 IGNITION SWITCH 61


Brand ID: 001MC630
Plate No. 1 : COVER CYLINDER HEAD

6 8

2 4
9 7

11 2

10 3

10
11 1

Qty/
No. Part No. Description Veh. Remarks

1 36 PD00 01 Kit Head Cylinder with Cover 1


2 DS 1010 26 Cover Tappet 2
3 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Refer Page No. 63
4 DS 1011 66 Silent Bush (V) 1
5 DS 1010 96 Camshaft Cap 1

6 39 2647 15 Domed Cap Nut 4


7 DS 1010 84 Copper gasket 4
8 59 0400 23 Hex. Bolt with Flange 2
9 39 1075 04 Hex. Bolt with Flange M6 x 35 4
10 DH 1012 72 Plug 2

11 31 1011 06 Gasket 2

1
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 2 : CYLINDER HEAD Plate No. 3 : VALVE

9
4 8

2
9 9
1
10 1

6 3
11

8 5
13
5
4 12

6
7
7
3

7
14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 36 PD00 01 Head Cylinder with Cover 1 Part No. For Spare Part 1 DS 1013 35 Rocker Arm Shaft - Intake 1
2 39 1660 05 Stud (Exhaust) 2 2 DS 1013 36 Rocker Arm Shaft - Exhaust 1
3 DK 1010 03 Gasket Cylinder Head 1 3 DS 1013 33 Rocker Arm with roller 2
4 DH 1015 08 Damper Cylinder Head 5 4 DG 1010 29 Cotter valve 4
5 39 1283 21 ‘O’ Ring for Spark Plug collar 1 5 39 2017 19 Seal valve stem 2

6 PD 5814 01 Carburettor Insulator 1 6 DK 1013 26 Valve Repair Kit 1 Refer Page No. 63
7 DH 1210 38 Clamp for Insulator 2 7 DK 1013 27 Valve Kit 1 Refer Page No. 63
8 39 1674 04 Hex. Bolt / Flange 2 8 DS 1013 66 Wave washer 2
9 DH 1110 12 Sleeve - Spark Plug 1 9 59 1100 02 Plain washer 4
10 39 2608 01 Grub Screw 1 For Sleeve Spark Plug

11 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Refer Page No. 63
12 PD 5090 00 Manifold 1
13 59 2100 28 "O" ring insulator 1

2 3 3
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 4 : CAMSHAFT / TENSIONER Plate No. 5 : CYLINDER AND PISTON

2
6
4

3 7 6 8 9

3 2

1
4

7
1
5
15
5

10 12
14
9
11 5
13
8

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 39 2669 21 Ring ‘O’ Tension assly 1 1 DK 1010 63 Gasket Cylinder 1


2 DK 1016 14 Camshaft Assembly 1 2 39 2181 06 Pin dowel 4
3 JC 1010 86 Bearing cam RH side 1 3 DH 1014 14 Damper 6
4 JC 1010 85 Bearing cam LH side 1 4 DK 1013 28 Ring Set Piston 1
5 DK 1013 30 Guide chain Kit 1 Refer Page No. 63 5 39 2132 17 Ring Snap 2

6 DS 1012 76 Sprocket cam Driven (32 T) 1 6 36 PD00 02 Kit Cylinder Block / Piston Assly. 1
7 DH 1014 12 Collar cam Sprocket 1 7 DK 1012 38 Banjo oil cooler pipe 1
8 DH 1010 48 Special camshaft washer 1 8 DD 1210 07 Bolt special 2
9 DK 1013 86 Hex. Soc. Head cap Bolt 1 9 31 1210 06 Washer copper 4
10 DK 1010 64 Cam Chain 1

11 DH 1013 92 Cam chain Tensioner pivot Bolt 1


12 DK 1010 25 Tensioner Assly 1
13 39 1673 04 Hex Bolt / Flange 2
14 CS 1011 28 Tensioner assly. gasket 1
15 DD 1010 62 Bolt 1

4 3 5
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 6 : CRANK SHAFT Plate No. 7 : BALANCER & BALANCER IDLER GEAR

5 8

9
4 7
3
6 2 10
8

12 11
3 5
2
9 8
11
7

6
13 4
7
10 9
5

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 1010 65 Crankshaft assly. comp. 1 1 DK 1016 16 Body Balancer Assly. 1


2 DH 1013 96 Bolt 1 2 DH 1010 72 Bearing stopper 1
3 39 2165 11 Plain washer 1 3 DH 1013 85 Bolt stopper 1
4 31 1011 73 Key woodruff 1 4 DH 1014 32 Assly. Balancer Idler Gear comp. 1
5 DS 1011 54 Parallel key 1 5 39 2152 20 Needle roller bearing 2

6 39 1931 20 Bearing Ball 1 6 DJ 1011 33 Spring torsion Balancer Idler 2


7 DK 1012 48 Sprocket cam drive (16 T) 1 7 39 2557 17 Circlip ext. 2
8 39 2203 07 Parallel pin 1 8 39 1686 06 Dowel Pin 2
9 DH 1016 28 Primary Driven Gear 1 9 39 1620 11 Spring steel washer 2
10 DH 1010 64 Body centrifugal oil filter 1 10 52 DH01 77 Balancer Idler Holder 1

11 DH 1011 95 Nut primery drive 1 11 39 1674 04 Hex bolt with flange 3


12 DH 1010 65 Cover centrifugal oil filter 1
13 36 DK00 07 Kit centrifugal over screw oil filter 1 Refer Page No.
14 DK 1015 61 Clutch Housing 1

6 3 7
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 8 : TRANSMISSION Plate No. 8 : TRANSMISSION

1 1
16 13 16 13
2 2
15 15
3 14 3 14
4 4
5 5
12 5 12 5
4 4
6 6
5 5
4 11 4 11
7 7
8 10 8 10
9 9
17 17

19 18 19 18

11 21 11 21
20 20
5 5
22 22
23 23
24 24

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 1014 71 Shaft Input Transmission 1 16 DK 1011 18 Gear 1st driven 1


2 39 2158 11 Washer plain 2 17 DK 1016 59 Gear 5th Driven 1
3 DK 1011 03 Gear 4th Drive 1 18 DH 1013 19 Bush 2nd driven 1
4 DH 1010 79 Washer Spline 3 19 DK 1016 60 Gear 2nd Driven 1
5 DH 1012 35 External Circlip 4 20 DK 1012 45 Collar Sprocket 1

6 DK 1011 02 Gear 3rd Drive 1


21 DK 1013 52 ‘O’ Ring Sprocket Coller 1
7 DK 1016 32 Gear 5th drive 1
8 DH 1010 84 Gear 2nd drive 1 22 DV 1010 48 Sprocket Drive 1
9 39 2160 11 Plain washer 1 23 DJ 1010 63 Plate Drive Sprocket 1
10 DK 1011 45 Shaft output Transmission 1 24 DJ 1013 00 Bolt (Sprocket mtg) 2 for circlip crankcase

11 DH 1013 36 Washer Thrust 2


12 DK 1011 05 Gear 3rd Driven 1
13 DH 1010 79 Washer spline 2
14 DK 1011 06 Gear 4th Driven 1
15 DH 1011 11 Bush 1st driven 1

8 3 9
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 9 : CHANGE DRUM / SHIFT FORK Plate No. 10 : GEAR CHANGE MECHANISM

1
13 9

14
4 6
7 8 12
5
8
4
10
6 11 13

9
2

15

2 1
17
10

2 16
3 3
7

Qty/ No. Part No. Description Qty/Veh. Remarks


No. Part No. Description Veh. Remarks
1 52 JM00 20 Lever comp. Gear Shifter 1
1 DK 1011 59 Fork Gear Shift Input 1 2 DH 1017 14 Spring Slider arm reset 1
2 DK 1011 60 Fork Gear Shift output 2 3 DV 1010 44 Spring Gear Shifter return 1
3 DH 1011 46 Shaft Gear Shift Fork 1 4 52 DV00 52 Lever comp. change 1
4 DH 1014 93 Shaft Gear Shift Fork 1 5 DG 1013 39 Damper change pedal(Rear) 1
5 DK 1013 82 Drum comp. Gear Shift 1
6 DG 1011 87 Bolt Pivot lever 1
6 39 2639 04 Bolt Socket 1 7 DH 1013 93 Bolt Gear Shift drum Stopper 1
7 39 2606 07 Parallel pin 1 8 DH 1015 03 Stopper gear shifter drum 1
8 DK 1013 61 Guide Gear Shifter 1 9 DV 1010 45 Spring gear shifter drum stopper 1
9 DH 1014 96 Spacer 1 10 DH 1013 94 Bolt shift change pre coated 1
10 DK 1011 35 Bush Fork Gear Shift 1
11 39 2228 15 Domed cap Nut 1
12 39 2400 11 Washer 1
13 39 1998 19 Oil Seal 2
14 DG 1011 88 Damper Change Pedal(Front) 1
15 DV 1010 34 Rod assly. Tie 1

16 52 DV00 51 Lever Assly. Change 1


17 39 2354 04 Hex. Bolt / Flange 1
10 3 11
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH Plate No. 12 : CRANKCASE LH

13
2
3 3 2

18

8 23 10
20
2 19 8

6 5
4
7
9 25
8 15 11
6
14 21
7 9

5 3 17
16 1
10
4
24 12 22

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 PD 5010 00 Engine Assly. with starter motor 1 N I 1 DK 1013 85 Crankcase LH 1


2 DK 1010 57 Crankcase RH 1 2 59 0500 02 Stud 2
3 59 0500 02 Stud 2 3 DK 1010 94 Guide starter assly 1
4 DJ 1013 00 Bolt Flanged 1 4 39 2188 19 Oil Seal 1
5 DH 1018 96 Gasket Crankcase 1 5 59 2100 06 ‘O’ Ring 1

6 39 2583 20 Bearing Ball (For Input shaft) 1


6 DK 1010 97 Damper 1
7 39 2601 20 Bearing Ball (For Output shaft) 1
8 39 2180 06 Dowel Pin 2 7 39 0752 01 C’ Sunk Head Screw 3
9 59 2000 27 NRB 1 8 39 2603 20 Bearing Ball (For Input shaft) 1
10 DH 1014 87 Plate Stopper 1 9 59 2000 06 Bearing Ball (For Output shaft) 1
10 39 2185 20 Balancer LH Bearing 1

11 39 2189 19 Oil Seal (For Output shaft) 1


12 39 2190 19 Oil Seal (For Shift lever) 1
13 DH 1012 03 Breather pipe fitting 1
14 DH 1016 61 Plug (Drain Bolt) 1
15 31 1011 06 Gasket (For Drain Bolt) 1

12 3 13
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 12 : CRANKCASE LH Plate No. 13 : COVER RH

3
16
13 11 17
21
2
2 8 5
6
22 7
18
18
19
23 10 2
20
19 8
12 10
4
6 5
4
1
7 9
9 25

15 11
14 21 20
15
3 17 14
16 1
13 26 25 23 24
24 12 22

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 DK 1013 80 Switch comp. (Neutral) 1 1 JM 1000 15 Cover comp RH With P Relit Valve 1
17 39 1013 21 ‘O’ ring neutral switch 1 2 DH 1011 97 Grommet Breather 1
18 39 1677 04 Bolt 8 3 39 1041 19 Oil Seal 1
4 DH 1011 41 Rack 1
19 39 2305 04 Bolt 1
5 DH 1011 42 Shaft clutch release 1
20 39 2448 11 Plain Washer 1
6 DK 1012 51 Parallel pin 1
21 DJ 2010 21 Cable assly. (Battery to Earth) 1 7 DG 1014 18 Gauge 1
22 39 2180 06 Hallow dowel pin 2 8 DS 1012 15 Wire circlip 1
9 DS 1013 53 Bolt 10
23 39 2181 06 Hallow dowel pin 2
10 39 0999 06 Pin Dowel 2
24 DH 1013 85 Bolt M6X16 (Neutral Switch) 1
25 KE BA37 15 Circlip for output shaft 1 11 DK 1012 52 Bracket Clutch Cable 1
12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
15 DH 1210 12 Spring Joint ‘A’ 1

14 3 15
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 13 : COVER RH Plate No. 14 : COVER MAGNETO

3
16
11 17 7
21

8 5
6
22 7

18
19
2

12 10
8
4 2

1 3 10
9
4 6

20
5
15
14

5
13

4 3 2 N 1
26 25 23 24

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 DH 1015 44 Spring torsion clutch lever 1 1 DK 1010 84 Cover Magneto 1


17 39 2443 11 Washer 1 2 DV 1010 42 Gasket Magneto cover 1
18 DH 1015 10 Damper 1 3 DH 1013 96 Bolt 7
19 DH 1013 88 Flanged Bolt 8 4 39 0999 06 Pin Dowel 2
20 JC 1010 40 ‘Bajaj’ Decal 1 Fitted on Cover comp. RH 5 52 JM00 13 Cover LH RR 1

21 39 1990 20 NRB 2 6 DK 1013 34 Set Damper 1 Refer Page No. 63


22 DH 1014 82 Plate 1 7 DH 1013 88 Flanged Bolt 4
23 DK 1014 49 Spring relief valve 1 8 DK 1013 33 Set of Plate 1 Refer Page No. 63
24 30 1012 36 Ball steel 1 9 DJ 1610 12 Gear Shift Label 1
25 DH 1014 65 Pressure relief valve 1 10 AP 1010 43 NR bearing 1

26 39 2547 17 Intrigal circlip 1


27 DK 1014 69 Assembly relief valve comp 1
28 DK 1014 65 Pressure relief valve 1
29 DK 1014 72 Washer 1

16 3 17
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 15 : CLUTCH Plate No. 15 : CLUTCH

17 17
6 6

7 7
4 4
3 3
6 18 6 18
7 7

1 1
6 6
8 8
7 11 7 11
9 9

19 19
5 5

13 13
15 15
6 16 12 6 16 12
2 10 2 10

14 14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 1015 60 Clutch assembly comp. 1 16 39 2200 11 Washer Primary Drive Gear 1


2 DK 1015 63 Clutch Plate Assly 1 17 DK 1015 70 Judder spring 1
3 DK 1015 64 Clutch Center 1 18 DK 1015 71 Spring 1
4 DK 1013 56 Friction clutch plate kit 1 19 DK 1015 75 Special Nut 1
5 DK 1015 69 Plate Clutch pressure 1

6 DJ 1013 69 Friction Plate Kit 1


7 DK 1015 65 Plate Clutch 4
8 DK 1015 72 Spring Clutch Capacity 6
9 DK 1015 74 Bolt 6
10 39 1880 20 Bearing Clutch lifter thrust 1

11 DK 1015 73 Holder Clutch 1


12 DK 1010 72 Rod Clutch lifter 1
13 DK 1011 26 Spacer Clutch 1
14 DH 1016 48 Nut Primary drive lock 1 LH Thread
15 DK 1016 36 Lever Assly. Clutch 1

18 3 19
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 16 : OIL PUMP Plate No. 17 : OIL COOLER ASSEMBLY

8
10
2
9
4

2
1 11 12
13

6
1 14/15
4
3

5 6
5

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 52 DH01 69 Oil Pump Assly 1 1 PD 5712 00 Oil cooler assembly 1


2 39 1674 04 Hex. Bolt with flange 3 2 DH 1013 85 Bolt 1
3 DH 1210 10 Mesh filter Oil pump 1 3 PD 5712 01 Pipe inlet oil cooler 1
4 39 1686 06 Hollow dowel pin 1 4 PD 5712 03 Pipe outlet oil cooler 1
5 DH 1210 35 Clip Mesh Oil filter 1 5 DK 1013 66 Banjo bolt 2

6 39 2194 21 ‘O’ Ring 1 6 DK 1012 37 Gasket Banjo bolt 4


7 DK 1012 79 Washer Oil Cooler 1
8 DK 1610 81 Rubber 2
9 DK 1013 40 ‘O’ ring oval 1
10 39 2637 04 Hexagon Head Screw 2

11 DK 1611 88 Cap oil cooler LH 1


12 DK 1611 89 Cap oil cooler RH 1
13 DK 1016 35 Oil cooler jali 1
14 DK 1611 86 Oil cooler cap bracket LH 1
15 DK 1611 87 Oil cooler cap bracket RH 1

16 DK 1210 18 Oil Cooler Bracket 1 N.I.

20 3 21
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 18 : CARBURETTOR Plate No. 19 : SILENCER ASSLY.

5
2
15 8
3

4
16 7
4 9 14 9
9
13 8 15
13
3
14
7
5
2 1
1

10 11 17
6 12
6
10
11

6
12

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 PD 5812 00 Carburettor Assly. 1 1 PD 5910 05 Silencer Assly. without cover


2 PD 5812 02 Vacuum Piston Kit 1 (With CAT & Resonator) 1
3 PD 5812 03 Idling Screw Kit 1 2 DG 1012 45 Holder Exhaust pipe 1
4 PD 5812 05 Jet needle(JN) 1 3 DG 1014 17 Gasket Exhaust pipe holder 1
5 PD 5812 04 Float bowl “O” ring 1 4 DG 1012 85 Bolt 1
5 39 2228 15 Domed cap Nut 2
6 PD 5812 06 Float bowl Screw 2
7 PD 5812 07 Float Assly. 1 6 39 1225 15 Nut flanged 1
8 PD 5812 08 Jet Holder 1 7 DG 1012 49 Washer 1
9 PD 5812 09 Jet kit 1 Refer Page No. 63 8 DG 1012 50 Collar 2
10 PD 5812 10 Magnet Assly. 1 9 DG 1012 51 Bushing rubber, muffler 2 Alt. DG 1014 19
10 DG 1014 10 Collar 1
11 DJ 1210 70 Reed Switch Assly. 1
12 39 1780 01 Pan Head Screw 2 11 DG 1012 53 Damper 1
13 PD 5812 11 Needle Assly. 1 12 39 2209 04 Bolt Flanged 1
14 PD 5812 12 Set Adjuster (PS) 1 13 DG 2210 38 Gaurd Muffler 1
15 DJ 1210 59 Set Plunger Assly. 1 14 DV 1010 57 Cover Muffler 1
15 DV 1010 35 Shield Exhaust tube 1
16 JM 1200 05 Air jet (Fixed in body) 1 N.I. 16 DH 1016 07 Truss Screw 2
17 DV 1010 56 Cover Muffler 1
22 3 23
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 20 : AIR CLEANER Plate No. 21 : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL

10

11
7
20
8 1
6 7
12 19 9
15

16

12
8
6
12 15

4 12
12 18
9 5
11 3
2 9
10
5
14

13 4
3 7

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 PD 5810 00 Air Filter Assly. 1 1 JC 1110 27 Rotor 1


2 DG 1210 10 Element Air filter 1 2 JC 1110 26 Stator Assly. comp 1
3 DG 1210 12 Gasket Air filter 1 3 39 1674 04 Hex. Bolt with Flange 2
4 DG 1210 20 Tube 1 4 39 0761 01 Pan Head Screw 2
5 DG 1210 14 Plate Element 1 5 DH 1011 99 Stopper plate (wiring harness) 1

6 DV 1210 07 Tube Breather 1


6 39 0746 01 Screw Pan head 1
7 PD 5090 01 Connecting tube 1
8 DV 1210 05 Tube Rubber 1 7 DK 1110 28 Spark plug 2
9 DG 1210 23 Flame Arrester 1 8 PD 3512 00 C.D.I Assly. / Damper 1
10 39 2044 01 Screw 5 9 DH 1110 13 Grommet Spark Plug cap 2
10 PD 3512 05 H.T. Coil Kit 1 Refer Page No. 63
11 39 2046 01 Screw 5
12 DG 1210 26 Clamp 2 11 DH 1110 16 Grommet Sleeve Spark Plug 1
12 DH 1110 15 Cap Spark Plug 2
13 PD 4020 02 Capacitor with bracket 1
14 PD 4020 03 Regulator Voltage 1
15 DD 1110 12 Grommet H.T. Cable 2

24 3 25
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 21 : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL Plate No. 22 : STARTER MOTOR

10 12

11
11
14
20
7
19 9
15
3

16
13
12
9
8 7 1
6
15 2
6
10
12
4
18 8
5
3
9 21
16
14 5
15
13 4
7

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 39 1680 04 Flange Bolt 2 1 DK 1015 95 Body comp. starter clutch 1


17 59 1000 02 Spring dowel 1 N.I. 2 DK 1016 05 Plate roller clutch 1
3 JC 1011 14 Gear starter clutch 1
18 39 1950 04 Flange Bolt small (regulator) 2 4 DH 1015 81 Plate starter clutch gear return 1 Stopper plate
19 39 1902 04 Flange Bolt 2 5 DH 1013 85 Bolt 1 For stopper plate
20 DJ 1610 67 Bracket H.T. Coil 1
6 DK 1011 76 Shaft starter counter 1
7 DK 1011 76 Collar starter counter 1
8 JC 1011 15 Gear comp. starter counter assly. 1
9 59 2000 07 Needle roller bearing 1
10 DH 1013 82 Bolt socket 3

11 DK 1110 09 Starter Motor 1


12 39 1074 04 Bolt 2
13 DH 1011 84 Cover starter motor 1
14 39 2285 01 Slotted c’sunk screw 1
15 DH 1011 64 Spring 5

16 DH 1011 63 Roller 5
18 DK 1015 96 Spring comp st. clutch 1
20 36 DK00 45 Molicoat grease 1

21 39 0849 14 Star Washer 3


26 3 27
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 23 : FRAME Plate No. 24 : FRAME FITTING

3 16 11
16
5 7
2 11
19
22
15
6 8
2 20

4 16
16
21
1
14 10 17
7 11 3
4

5
9

12

14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 PD 1110 00 Frame comp. 1 1 DG 1611 54 Cap, Pivot 2


2 DG 1810 42 Cap Steering Stem 1 2 DG 1611 63 Bracket, Igniter 1
3 DG 1810 44 Bolt flanged 1 3 DG 1611 64 Bracket Electric 1
4 36 DV00 07 Steering Cone Kit 1 Refer Page No. 63 4 DG 1611 65 Cap, Tool case 1
5 DG 1810 48 Nut 1
5 JM 1610 04 Bracket, Engine Rear (Silent) 1
6 DK 1810 50 Cage bearing upper 1 6 JM 1610 02 Bracket, Engine Mtg. Front LH 1
7 DK 1810 51 Cage bearing lower 1 7 JM 1610 03 Bracket, Engine Mtg. Front RH 1
8 PD 1134 00 Bracket, Engine Top LH 1
9 PD 1134 01 Bracket, Engine Top RH 1
10 39 2681 04 Bolt 4

11 39 1966 04 Bolt, Flanged 1


12 39 2157 04 Bolt 3
13 59 0400 43 Bolt, Allen 1
14 DG 1611 66 Screw 2

28 29
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 24 : FRAME FITTING Plate No. 25 : SWING ARM

16 11
16 5
7
11 9
19 10 10
22 3
15
8
2 20
10
16
16
21

14 10 17
11 3
4 9
5 2
5 6
9 10
7

12

14
12
1 4
11
1
6 8

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 39 0291 15 Nut Flanged 11 1 JM 1710 04 Cap chain Adjuster 2


17 DG 1611 67 Band 1 2 PD 1220 02 Arm Comp. Swing 1
18 DG 1612 24 Damper 1 3 DG 1710 15 Shaft Swing Arm 1
19 39 1912 04 Bolt Flanged 2 4 JM 1710 03 Adjuster Chain 2
20 39 1944 04 Bolt Flanged 2 5 DG 1710 16 Sleeve 2

21 39 1964 04 Bolt Flanged 2 6 DG 1710 34 Guard, Chain 1


22 39 2455 04 Bolt 3 7 DG 1710 17 Nut 1
23 DG 1612 08 Engine Bracket 1 8 DG 1710 22 Nut 2
9 DG 1710 18 Bearing Needle 2
10 DG 1710 19 Seal Oil 4

11 39 1997 15 Nut Hex small 2


12 39 1224 11 Washer Plain small 2

30 31
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 26 : REAR SHOCK ABSORBER Plate No. 27 : FOOT REST

5
6 7
12
1 15
18
16

4 14
13 19
17
7 6
5 6
2 4

8
3 5
8
7

3
2 6

10
5 11 9

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DV 1710 01 Rear Shock Absorber 2 1 DV 1610 46 Holder Step Front LH Assly. 1


2 DG 1710 35 Collar, shock Absorber 2 2 DV 1610 45 Guard Step LH 1
3 DG 1710 37 Damper, Lower 2 3 39 2544 04 Bolt Flanged small 1
4 JM 1610 37 Holder Step Front RH Assly. 1
4 DG 1710 36 Damper, Upper 2
5 DG 1710 39 Nut cap 2 5 52 DV00 22 Step Rear LH 2
6 DG 1611 53 Bolt socket 2
6 DG 1710 25 Washer 2 7 DG 1611 45 Pin 2
8 52 DV 00 24 Holder Step Rear RH 2
7 39 1829 12 Spring Washer 2 9 39 0146 08 Split Pin 2
8 DG 1710 38 Bolt Flanged 2 10 DG 1611 50 Washer 2

11 DG 1611 52 Step Rubber Rear 2


12 DG 1611 43 Rubber Main Step 2
13 DG 1611 44 Bolt 1
14 DG 1611 47 Spring 1
15 DG 1611 87 Step RH 1

16 DG 1611 45 Pin 1
17 39 1937 17 Circlip 1
18 DV 1610 50 Rubber stopper 1
19 JM 1610 38 Assly. comp stay RH 1
20 DG 1612 22 Bolt for step 1

32 33
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 28 : MUDGUARD FRONT & REAR Plate No. 29 : STAND

2 4

5
7
2
4

11 9 8

8
7 5 6
5 1

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 1612 67 Flap 1 1 DV 1610 17 Side Stand 1


2 DG 1612 06 Stay rear fender 1 2 DG 1611 35 Spring 1
3 DG 1611 10 Bolt 2 3 DG 1611 29 Bolt 1
4 DP 1611 45 Number Plate 1 4 DD 1610 71 Lock Nut 1
5 39176511 Plain Washer 4 5 DV 1610 33 Stand Centre 1

6 39 1943 04 Hex. head Bolt 2 6 DG 1612 30 Shaft Stand 1


7 39 0790 12 Spring Washer 2 7 39 0797 08 Pin Cotter 1
8 39 0291 15 Hex. Nut 2 8 DG 1611 24 Damper 1
9 DF 1612 48 Bkt. Rear Number Plate 1 N.I. 9 DV 1610 10 Spring 1
10 39 2423 11 Plain washer 1

11 DH 1611 45 Cover Spring main stand 1

34 35
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 30 : TYRE, TUBE & WHEEL RIM Plate No. 31 : FRONT HUB

11 2
8
11
8
7

7
3
6

4
5
6

3
4
11

10

11
5
9

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

}
1 DG 1510 97 Tyre Front 1 1 DG 1510 03 Drum Front Brake 1
2 DG 1510 70 Tyre Rear 1 Proprietory Items 2 DV 1510 09 Axle, Front 1
3 DG 1510 21 Tube for Tyre Front 1 Not to Service 3 DG 1510 09 Case Assly Meter Gear 1
4 DG 1510 71 Tube for Tyre Rear 1 4 39 0800 15 Nut Castle 1
5 DG 1510 94 Rim Rear 1 5 DG 1510 04 Collar 1

6 DG 1510 93 Rim Front 1 6 39 2241 20 Ball Bearing 2


7 DG 1510 25 Spoke Inner Front 18 7 DG 1510 05 Seal oil 1
8 DG 1510 75 Spoke Inner Rear 18 8 DG 1510 07 Collar Front Axle 1
9 DG 1510 26 Spoke Outer Front 18
10 DG 1510 76 Spoke Outer Rear 18

11 30 1511 13 Nipple Spoke 72

36 37
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 32 : REAR HUB Plate No. 32 : REAR HUB

17 17
21 21
19 23 19 23
2 2
7 5 22 7 5 22

3 16 4 3 16 4

15 15
13 28 13 28
25 25

26 26
18 18
8 14 9 8 14 9
24 24
12 12

27 27

6 6

21 10 21 10
20 11 20 11

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 1510 84 Drum Rear Brake 1 16 30 1510 69 Spring Brake Shoe 1


2 DG 1510 82 Panel Assly Brake Rear 1 17 39 1915 15 Nut Castle 1
3 DG 1510 96 Shoe Brake Rear (Pair) 1 18 DG 1510 62 Collar Rear Brake Drum 1
4 DG 1510 59 Cam Brake 1 19 DG 1510 62 Collar Rear Axle 1
5 DG 1510 60 Lever Brake Cam 1 20 DG 1510 67 Collar Rear Hub Coupling 1

6 JM 1510 05 Axle Rear 1 21 DG 1510 08 Washer 2


7 30 1510 09 Indicator Brake Shoe 1 22 39 1916 04 Bolt Upset 1
8 30 1510 76 Damper Rear Hub Shock 1 23 39 0148 08 Split Pin 1
9 PD 1312 01 Coupling Assly Rear Hub 1 24 39 2240 20 Bearing Ball 1
10 36 JM00 03 Chain - Sprocket - Kit 1 Refer Page No. 63 25 39 2241 20 Bearing Ball 1

11 DV 1510 06 Nut Flanged lock 6 26 DG 1510 65 Sleeve 1


12 30 1510 82 Seal Oil 1 27 DG 1510 68 Bolt 6
13 39 2242 20 Bearing Ball 1 28 DV 1510 05 Caupling 1
14 DG 1510 95 Joint Chain 1
15 DG 1510 58 Spring Brake Shoe 1

38 39
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 33 : BRAKE PEDAL Plate No. 34 : FRONT MASTER CYLINDER

8
4
3 11A
10
11B
4
11
5 14
1 5
9
12

16
11 15
10 9 11B
12,14 11A
2 1
15
19

7 7 20

6
15
5,6 2 8
3 5 5
13

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 JM 1610 37 Stay RH assly. 1 1 DE 1510 15 Major Kit - Master Cylinder 1


2 KA AC06 30 Hexagon head bolt M6X1 1 2 DG 0100 14 Hose Brake Front 1
3 39 1513 15 Hexagon Nut-M6X1 1 3 DG 1911 78 Lever Grip RH 1
4 JM 1910 11 Lever Brake 1
4 DG 1910 88 Banjo Bolt 2
5 39 0805 11 Washer 1
5 DE 1910 10 Washer Copper 4
6 LE C000 01 Circlip E type 1
7 JM 1910 12 Spring 1 6 DK 1810 52 Clamp Holder RH 1
8 JM 1910 13 Rear brake cable 1 7 DE 1910 34 Bolt 2
9 DG 1910 51 Pin 1
8 DE 1910 31 Bolt Front Brake Lever 1
10 DG 1910 66 Washer 1
9 DE 1910 32 Nut Flanged 1
11 39 0146 08 Slip Pin 1 10 DE 1910 30 Screw 2
12 JM 1910 15 Guard Brake pedal 1
13 KB UA06 12 Mushroom Head screw - M6-L12 1 11 DE 1910 29 Reservoir Cover 1
14 LB U000 08 Mushroom Head screw - M6-L40 1 12 DE 1910 28 Diaphragm 1
15 JM 1910 14 Spring Brake Switch 1
13 DE 1910 27 Cover Seal Master Cylinder (Boot) 1 N.I.

40 41
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 34 : FRONT MASTER CYLINDER Plate No. 35 : FRONT BRAKE

8
6
7
3 11A
10
11B 11A
4 10 11A
11 11B
5 14
5 12A
9 11B
12
9 9
16
15 5
8 10
11B
11A
2 1 7
15 4
19
2 11
7 20
3 12A

6
6
5 5 1

12
4

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

14 DJ 2011 09 Front brake switch 1 1 DG 1510 28 Disc, Front 1


15 DE 1910 23 Return spring 1 2 DG 1510 89 Caliper Assly. Front 1
3 DG 1510 49 Bolt, Disc Plate 6
4 DG 1510 88 Bolt Flanged 2
16 DE 1910 35 Oil Window Kit 1 (window / ‘O’ ring / clip)
5 DE 1510 48 Spring Pad 1
19 DE 1910 25 Push rod 1
20 DE 1910 26 Conical spring 1 6 DE 1510 46 Bleeder Screw 1
7 DE 1510 47 Bleeder Cap 1
8 DE 1510 37 Disc Pad Set 1
9 DE 1510 43 Insulator 1
10 DE 1510 45 Dust cover 1

11 DE 1510 51 Minor Kit - Caliper 1


12 DE 1510 52 Major Kit - Caliper 1

42 43
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 36 : HANDLE BAR Plate No. 36 : HANDLE BAR

16 17 16 17
19 19
15 9 15 9
22 11 22 11
26 26
29 29
18 14 18 14

25 33 25 33
16 16
23 23
8 8

5 5
32 24 32 24
28 13 12 28 13 12

31 31
7 6 7 6

10 10

21 21

27 27
20 20
17 17

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 JM 1810 08 Handle 1 19 30 1910 17 Nut Cable Adjust Lock 1


2 DV 1810 03 Weight, Handle 2 20 DG 1810 87 Nut Cap 2
3 DG 1910 80 Holder Clutch Lever 1
4 DG 1810 69 Plate 1 21 DG 1810 54 Damper 4
5 DV 1810 08 Bracket speedometer 1 22 39 1993 04 Bolt Upset 1
23 39 1953 04 Bolt Flanged small 2
6 DG 1810 67 Holder Handle Upper 1
7 DG 1810 70 Holder Handle Lower LH 1 24 39 1952 04 Bolt Flanged small 4
8 DG 1810 71 Holder Handle Lower RH 1 25 39 1995 01 Screw CSK Cross 2
9 DH 1910 08 Grip RH 1
10 DH 1910 07 Grip LH 1 26 39 1506 11 Washer Plain small 1
27 39 0789 12 Washer spring 2
11 DG 1910 10 Lever Assly. Grip Clutch LH 1 28 PD 4014 04 Housing Assly. Control LH 1
12 PD 4014 01 Housing Assly. Control RH 1 29 DG 1910 15 Lever Grip LH 1
13 JM 2210 01 Mirror Assly LH 1 30 DH 1910 14 Grip assly. RH 1
14 JM 2210 02 Mirror Assly RH 1
15 DG 1910 13 Bolt Clutch Lever 1
31 JM 2210 04 Mirror Rubber boot 2
16 30 1910 24 Screw cable Adjust 1 32 JM 2210 05 Nut Mirror LH 1
17 39 2427 04 Allen key bolt 2 33 JM 2210 06 Nut Mirror RH 1
18 DG 1910 14 Nut Lock 1
44 45
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 37 : FRONT FORK Plate No. 37 : FRONT FORK

17 17
31 31
10 10
8 8

20 20
29 23 29 23
27 12 27 12
27 18 27 18

9 9

26 30 26 30
30 30

24 28 24 24 28 24
27 22 22 11 27 22 22 11
11 11
21 21 25 21 21 25
19 19 19 19
32 14 7 14 32 14 7 14
7 7
6 6 6 6

34 34
12 13 13 12 13 13
27 27
16 16 16 16

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 39 1951 04 Bolt Flanged small 2 16 DG 1810 27 Bolt, Fork Cylinder 2


2 DG 1810 34 Grommet, Hose Clamp 2 17 DG 1810 85 Nut, Cap 2
3 DG 1810 12 Pipe - Left Fork Outer 1 18 DG 1810 03 Washer 1
19 DG 1810 24 Spacer 2
4 DG 1810 89 Pipe - Right Fork Outer 1 20 DG 1810 05 Race, Steering Stem Bearing 1
5 DV 1810 13 Pipe, Fork Inner 2
21 DG 1810 23 Seal Oil, Fork Outer Tube 2
6 DG 1810 14 Spring Front Fork 2 22 DG 1810 26 Ring 'O' Fork Top 2
23 DG 1810 04 Seal Oil, Steering Stem 1
7 DG 1810 15 Seat Fork Spring 2 24 DG 1810 21 Seal, Fork Outer Tube 2
8 DG 1810 93 Cover Fork 1 25 DG 1810 88 Damper assly. RH 1
9 DG 1810 95 Holder Fork Under 1
10 DG 1810 91 Holder Fork Upper 1 26 DG 1810 09 Damper assly. LH 1
27 DG 1810 36 Bolt 4
28 DG 1810 06 Bolt Socket 2
11 DG 1810 22 Ring, Oil Seal Stopper 2 29 DG 1810 08 Bolt 2
12 39 1943 04 Bolt Flange 3 30 DG 1810 44 Bolt Fork Top 2
13 DG 1810 11 Bushing - Front Fork, Inner Pipe 2
14 DG 1810 13 Bushing - Front Fork, Outer Tube 2 31 DP 1611 44 Plate Number Front 1
32 DG 1810 41 Clamp S’ cable clamp 1
15 DV 1810 01 Fork Front assly. 1 Includes Sr.No. 9,10,25 & 26 33 DG 1810 34 Clamp Rubber 1
34 DG 1810 40 Clamp 1
35 36 3140 04 Front Fork oil Bottle 160ml 1

46 47
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 38 : FUEL TANK Plate No. 38 : FUEL TANK

21 21
6 6
4 4
10 10
12 12
16 16
26 18 26 18

9 9

19 13 5 19 13 5

20 20
14 7 14 7
14 14
15 15
3 3

11 11
8 8
23 23
17 17

28 28
24 24
27 25 27 25

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 1410 20 Bracket Fuel Tank Cover 1 16 DG 1410 26 Bolt 2


2 PD 1710 00 Cover Assly. Fuel Tank 1 17 DG 1410 29 Tube 1
3 DK 1410 01 Fuel Cock Assly. 1 18 DG 1410 27 Washer 2
4 DG 1410 52 Cap Tank Fuel 1 19 39 1912 04 Bolt Flanged 2
5 DG 1410 59 Trim 1 20 39 1913 04 Bolt Flanged 2

6 39 2179 24 Washer 2 21 39 0761 01 Screw Pan Cross 2


7 30 2110 05 Collar 2 22 JM 1410 02 Cover with fuel gauge 1
8 DG 1410 28 Clamp 1 23 JM 2010 04 Fuel gauge sender 1
9 DG 1410 43 Clamp, Tube 1 24 30 1410 28 Gasket Tank Unit 1
10 30 1410 31 Ring 'O' 2 25 30 1410 32 Bolt for tank Unit 4

11 30 1410 39 Ring 'O' Fuel Tap Packing 1 26 PD 4026 00 Fuel gauge (Meter) 1
12 DG 1410 24 Plug 2 27 DJ 1410 06 Fuel Cock Tube 1
13 DG 1410 25 Damper 2 28 30 1410 15 Clip for Tube
14 30 1410 26 Damper Fuel Tank 2
15 DG 1410 19 Damper 2

48 49
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 39 : SEAT/GRIP FRAME RR./COVER GRIP FRAME Plate No. 40 : SPEEDOMETER

18 17

2 4 8

10

16 6
11
13 3
2
11

2
14
4 5
12 5
5
18 1
3

10
1
7
16 6
9
7 15
8
12
5
15 9
19
17
16

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 2110 07 Plate Seat 1 1 DG 1910 69 Lamp Assly 1


2 DG 2110 01 Seat Assly. 1 2 DG 1910 03 Lens - TPI & Neutral 2
3 39 1942 04 Bolt Flanged 2 3 DG 1910 05 Lens - Hi Beam 1
4 39 1949 04 Bolt Flanged Small 1 4 DV 1910 08 Meter Assly. 1
5 DV 2210 01 Emblem Back Rest 1 5 DG 2010 40 Lamp 12V - 3.4 W 4
6 DG 2210 28 Cover, Pad 1
7 DG 1611 82 Cover, Rear Fender LH 1 6 39 1953 04 Bolt Flanged Small 2 For Meter Assly.
8 DG 1611 83 Cover RH 1 7 DG 1910 93 Assly. lamp holder 1
9 DG 2210 22 Grip frame rear 1 8 DG 1910 95 Washer 2 For Machine mtg.
10 DG 2210 31 Cover Grip frame LH 1 9 DG 1910 96 Screw pan head 2 For Machine mtg.
10 DG 1910 97 Trip meter knob 1
11 DG 2210 32 Cover Grip frame RH 1
12 DG 2210 16 Grip frame LH 1 11 DG 1910 98 Screw (Knob reset trip meter) 1
13 DG 2210 19 Grip frame RH 1 12 JM 2010 19 Loose cover speedo 1
14 DG 2210 27 Pad seat 1
15 39 2147 04 Bolt Upset 2
16 39 1952 04 Bolt flanged Small 4
17 39 1951 04 Bolt Flanged Small 4
18 DG 2110 06 Seat Damper 1
19 DG 2210 41 Screw emblem 2
50 51
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 41 : CABLES Plate No. 42 : SIDE COVERS / CHAIN COVER

1
11
5
2
12
5 7

5
4

5 7
8

9
10
8
6

6 4
4
6
3 2

9 3
1 7
8 3 3

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 30 1910 35 Spring, Brake Rod 1 1 DG 1612 20 Cover Side RH Rear 1


2 JM 1910 07 Cable- Speedometer 1 2 DG 1611 20 Case Chain 1
3 JM 1910 13 Cable Brake 1 3 DG 1611 21 Screw Tapping 3
4 DV 1910 02 Cable Clutch 1 4 39 1076 01 Screw 2
5 DV 1910 04 Cable Throttle 1 5 DG 1611 17 Screw 3

6 39 0146 08 Pin Cotter 1 6 31 1610 78 Washer 2


7 30 1910 36 Nut Brake Rod 1 7 DG 1611 18 Grommet 2
8 DG 1910 66 Washer 1 8 DD 1610 22 Damper 2
9 DG 1910 50 Pin Brake Rod 1 9 DG 1612 25 Damper 1
10 DG 1910 51 Pin 1
11 DV 1910 06 Clamp Clutch cable 1
12 JM 1910 08 Speedo Inner 1

52 53
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 43 : GUARDS Plate No. 44 : HEAD LIGHT

15
7
9
2
13
16 12
6

3 18

17

14
3
4 10

5 3 10

1 11

5 5
1
4 8

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 2210 33 Guard Sari 1 1 39 2029 04 Bolt Flanged 2


2 JM 1610 17 Guard- Front Bumper 2 2 DG 2010 66 Screw Pan Cross 1 For holding head light
3 39 1940 04 Bolt Flanged 4 3 39 0790 12 Spring Washer 2
4 39 1814 04 Bolt Flanged 1 4 DG 2010 10 Body Comp. Head Lamp 1
5 39 1941 04 Bolt Flanged M8 2 5 30 2010 33 Washer 2 For mtg. Head light on body
6 DG 2010 68 Cap for Head lamp 1
7 DG 2010 69 Screw Focus Adjust 2
8 DG 2010 43 Screw 2 For mtg. Head light on body
9 DG 2010 70 Nut 1 For holding head light
10 DG 1910 64 Nut Flanged 1
11 DG 2010 57 Collar 2 For Head Light Mtg.
12 DG 2010 71 Lamp 12V - 60/55W 1
13 DG 2010 72 Spring Focus Adjust 2
14 DG 2010 12 Clamp Harness 1
15 DG 2010 73 Tube 2
16 DV 2010 10 Head Lamp Assly. 1
17 DG 2010 74 Wire assly. parking 1
18 DG 2010 40 Lamp 12V - 4W 1 Imported bulb 'E' mark

54 55
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 45 : TAIL LIGHT / REFLECTOR REFLEX Plate No. 46 : INDICATOR LIGHT

6 13
4
4 2
7
12
9
1
6

7
6
8
7
1
11
8 14
3 3 10
5

4
11
9
2

10 16
5

5
15

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DG 2010 75 Gasket Tail Lamp Lens 1 1 JM 2010 28 Lamp Assly Signal FR. LH 1
2 DV 2010 11 Tail Lamp Assly. 1 2 JM 2010 29 Lamp Assly Signal FR. RH 1
3 DG 2010 49 Lens Tail Lamp- Red 1 3 JM 2010 30 Lamp Assly Signal Rear. LH 1
4 DG 2010 50 Lens Tail Lamp- Clear 1 4 39 1971 15 Nut Cap 2
5 DG 2010 76 Screw Tapping 2 5 39 1225 15 Nut Flanged 2

6 31 2010 01 Collar 2
6 DG 1910 64 Nut Flanged 3 7 39 1950 04 Bolt Flanged Small 2
7 31 2010 01 Collar 3 8 JM 2010 31 Lamp Assly. Signal Rear RH 1
8 PD 4010 00 Lamp 12V - 21/5W 1 9 20 2010 51 Lamp 12V-10W 4
9 DG 2010 15 Damper 3 10 DG 2010 52 Lens Signal Light 4
10 DD 2010 02 Reflector Reflex 1
11 DG 2010 53 Reflector Signal Light 4
11 39 1972 15 Nut Flanged 1 12 DG 2010 54 Stay Signal Light Fr. LH 1
13 DG 2010 55 Stay Signal Light Fr. RH 1
14 DG 2010 56 Stay Signal Light Rear 2
15 DG 2010 77 Screw Signal Light 8

16 DG 2010 78 Washer Signal Light Light 8

56 57
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 47 : ELECTRICAL EQUIPMENT Plate No. 48 : IGNITION SWITCH

3
3

18
1
13 8
7 10
2
11
16

2 5
12

4 5
15
9
12
8
1 17
6

13
18 6
11
9
4
14 10 7

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 JM 2010 02 Horn 1 1 DG 1810 55 Cap, Steering Lock 1


2 39 1912 04 Bolt Flanged 2 2 DG 1410 17 Rotor, Lock, Tank Cap 1
3 30 1910 48 Band 2 3 PD 4014 00 Switch Assly. Ignition 1
4 DG 1611 69 Cover Head Gusset 1 4 JM 1810 02 Lock Assly Steering 1
5 31 2010 21 Clamp wiring harness 1 5 DG 2210 09 Lock Assly Helmet 1
6 DJ 2011 25 Battery 12 V 9 Ah CHRG 1
7 PD 4022 00 Wiring Harness 1 6 DG 1611 68 Lock Assly Side Cover 1
8 JM 2010 32 Starter Relay Assly. 1 7 PD 4014 02 Lock Set (5 in 1) 1
9 PD 4020 01 Relay Turn Signal 1 8 DG 1810 57 Screw 1
10 DV 1610 36 Band Battery Bracket 1 9 DG 2210 10 Screw 1
10 DG 2010 23 Plug 1
11 DG 2010 27 Mat Battery 1
12 30 1611 69 Grommet 1 11 DG 1810 58 Washer Wave 1
13 DG 1611 18 Grommet 1 12 DG 1810 59 Spring Steering Lock 1
14 DG 2010 32 Fuse assly. 1 13 39 1975 04 Bolt Socket 1
15 30 2010 85 Fuse 3

16 JM 2010 12 Cable Assly. (Batt. to Starter Rly.) 1


17 DV 2010 06 Cable Assly.(Battery to Earth) 1
18 JB 4010 13 Head lamp Controller unit 1
58 59
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 49 : TOOL KIT Plate No. 50 : PAINTED PARTS & DECALS

1 7

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 JM 2210 03 Tool Kit 1 1 JM 7101 4M Tank fuel with decal 1 Black


2 52 JM00 18 Wind Shield Kit 1 JM 7101 4L Tank fuel with decal 1 Silver
3 JM 1810 06 Frame Wind Shield 1 JM 7101 2V Tank fuel with decal 1 Red
4 DD 2010 11 Rubber Damper 4
JM 7101 4K Tank fuel with decal 1 Blue

2 JM 7301 4M Cover side left with decal 1 Black


JM 7301 4L Cover side left with decal 1 Silver
DV 7301 2V Cover side left with decal 1 Red
JM 7301 4K Cover side left with decal 1 Blue

3 JM 7302 4M Cover side right with decal 1 Black


JM 7302 2L Cover side right with decal 1 Silver
DV 7302 2V Cover side right with decal 1 Red
JM 7302 4K Cover side right with decal 1 Blue

60 61
Brand ID: 001MC630 Brand ID: 001MC630
Plate No. 50 : PAINTED PARTS & DECALS KIT LIST FOR

Sr. Consisting of Following Parts


Kit Part No. Kit Description
No. Part No. Discription Qty./Kit
1 36DS1001 Cyl.Head O Ring Kit 39239121 O Ring (Cover tappet) 2
4
39128321 O ring 2
2 DK101327 Valve Kit DK101052 Valve Intake 1
DK101011 Valve Exhaust 1
3 DK101326 Valve Repair Kit DK101247 Retainer valve spring 2
1
DK101108 Spring valve inner 2
DK101110 Spring valve outer 2
3
DK101246 Seat valve spring 2
7
4 DK101330 Guide Chain Kit DK101060 Guide chain (Tight) 1
DK101059 Guide Chain (slack) 1
6
5 36DK0029 Set primary Drive/Driven DK101241 Clutch Housing 1
DH101628 Gear Primary Drive 1
6 36DK0007 Kit Centrifugal Oil Filter 39220011 Washer 1
DH101234 Gasket Centrifugal Oil Filter 1

2 39226701 Oval Screw 1


DH101066 Join Oil Deliver 1
DH101067 Spring Oil Deliver 1
5
39219908 Pin Oil Deliver Joint 1
7 DK 101334 Set Damper DK101191 Damper Cover Magneto 1
DH101292 Damper A Cover LH RR 1
Qty/ DH101294 Damper B Cover LH RR 1
No. Part No. Description Veh. Remarks
JM100040 Damper C Cover LH RR 1
4 JM 1612 4M Fender assly. front 1 Black 8 DK101333 Set of Plate DK101192 Plate Damper for Cover Mgt. 1
JM 1612 4L Fender assly. front 1 Silver DH101293 Plate Damper Cover LH Rear 1
JM 1612 2V Fender assly. front 1 Red JM100041 Plate Damper Cover LH RR 1
JM 1612 4K Fender assly. front 1 Blue
9 PD351205 H.T.Coil Kit PD351201 H.T.Coil LH 1

5 JM 7401 4M Fender rear 1 Black PD351202 H.T.Coil RH 1


JM 7401 4L Fender rear 1 Silver 10 36DV0007 Steering cone kit DG181045 Bearing Cone Upper 1
JM 7401 2V Fender rear 1 Red DG181046 Bearing race Upper 1
JM 7401 4K Fender rear 1 Blue DG181047 Bearing race Lower 1
DG181005 Bearing Cone Lower 1
6 PD 1812 00 Oil Cooled decal 1
PD 1812 01 Oil Cooled decal 1 11 36PD0003 Chain Sprocket Kit PD131200 Sprocket (38 T) 1
7 JM 1410 06 Tank Decal 1 JM151002 Chain 1
8 JM 1610 32 “Casa Blanka White” decal 1 DV101048 Sprocket 1
12 JM120008 Jet Kit JM120004 Main Jet 1
JM120007 Needle Jet 1

62 63
Brand ID: 001MC630 Brand ID: 001MC630
KIT LIST FOR

Sr. Consisting of Following Parts Amendment Sheet (Parts Deleted)


Kit Part No. Kit Description
No. Part No. Discription Qty./Kit
Sr.No. Part No. Description Qty. Page No. Fig.No.
13 DK101328 Ring Set Piston DK101049 Top Ring 1
DK101050 Second Piston ring 1
DK101051 Ring Piston 1
14 36PD0005 Fork Seal kit Tube DG181021 Seal fork outer Tube 1
DG181023 Seal oil fork outer Tube 1
DG181022 Ring Snap 1
15 36PD0004 Kit Hardware saree guard 39194004 Bolt Flanged 1
39181404 Bolt Flanged 1
39194104 Bolt Flanged 1
16 DJ101369 Friction Clutch Plate Kit DK101566 Disc Clutch friction 4
DK101568 Disc Clutch friction (B type 1
DK101567 Disc Clutch friction (C type 1

64 65
Brand ID: 001MC630 Brand ID: 001MC630
PART INDEX PART INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

20201029 8 56 39079012 7 34 39191515 17 39 39218106 2 5


20201051 17 57 39079708 7 35 39191604 22 39 39218106 23 14
30101014 11 13 39080015 4 37 39194004 3 54 39218304 2 6
30101061 21 9 39080708 8 40 39194104 5 54 39218304 3 17
30101236 6 28 39099906 4 17 39194204 3 50 39218520 10 13
30101236 24 16 39099906 10 15 39194304 6 34 39218819 4 13
30141026 14 48 39104119 3 15 39194304 12 46 39219019 12 13
30141031 10 48 39106204 24 9 39194404 20 30 39219421 6 20
30141039 11 48 39107404 13 27 39194904 4 50 39220011 16 19
30151009 7 38 39107504 9 1 39195004 1 46 39220307 8 6
30151069 16 39 39107601 4 53 39195004 7 57 39220404 3 33
30151076 8 38 39122411 12 31 39195004 18 26 39220604 15 50
30151082 12 38 39122515 4 40 39195104 17 50 39220904 12 23
30151113 11 36 39122515 5 57 39195204 16 50 39222815 5 23
30161169 12 58 39122515 6 23 39195204 24 45 39222815 11 11
30191017 19 45 39128321 5 2 39195304 6 51 39224020 24 39
30191024 16 45 39150611 26 45 39195304 23 45 39224120 6 37
30191035 1 52 39150711 2 21 39195404 6 33 39224120 25 39
30191036 7 52 39162011 9 7 39196404 21 30 39224220 13 38
30191048 3 58 39166005 2 2 39196604 12 29 39228501 15 27
30201033 5 55 39167204 3 7 39197115 4 57 39230504 19 14
30201057 9 58 39167204 3 21 39197215 11 56 39230704 6 40
30201085 16 58 39167204 6 27 39197504 13 59 39231004 10 21
30211005 7 48 39167304 13 4 39199020 21 16 39235404 17 11
31101106 11 1 39167404 2 20 39199304 22 45 39240011 12 11
31101106 15 13 39167404 3 25 39199404 7 40 39242311 10 35
31101173 4 6 39167404 8 2 39199501 25 45 39243704 6 10
31161078 6 53 39167404 11 7 39199715 11 31 39243704 11 27
31201001 6 57 39167404 14 2 39199819 13 11 39244311 17 16
31201001 7 56 39167704 18 14 39201719 5 3 39244811 21 14
31201021 5 58 39168004 21 26 39202904 1 55 39245221 12 17
31201081 16 14 39168606 4 20 39204401 10 24 39245504 22 30
39014608 6 52 39168606 8 7 39204601 11 24 39253204 8 1
39014608 11 33 39176511 5 34 39213217 5 5 39254220 3 4
39014808 23 39 39178001 12 22 39215220 5 7 39254717 26 16
39029115 8 34 39181404 4 54 39215220 10 27 39255717 7 7
39029115 16 30 39182912 7 32 39215320 6 6 39258320 6 12
39029215 3 40 39188020 4 4 39215704 13 29 39260120 7 12
39074601 6 25 39188020 10 18 39215811 2 8 39260320 8 13
39075201 7 13 39190204 19 26 39216011 9 8 39260607 7 10
39076101 4 25 39191204 2 58 39216511 3 6 39260801 10 2
39076101 21 49 39191204 19 30 39217924 6 48 39264715 6 1
39078912 27 45 39191204 19 49 39218006 8 12 39264804 11 29
39079012 3 55 39191304 20 49 39218006 22 14 39266921 1 4

66 3 67
Brand ID: 001MC630 Brand ID: 001MC630
PART INDEX PART INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

59040031 9 4 DE191011 4 41 DG141025 13 48 DG161119 9 53


59040043 14 29 DE191015 1 41 DG141026 16 49 DG161120 2 53
59050008 2 13 DE191023 15 42 DG141027 18 49 DG161121 3 53
59050008 3 12 DE191025 19 42 DG141028 8 48 DG161124 8 35
59100002 22 26 DE191026 20 42 DG141029 17 49 DG161129 3 35
59110002 9 3 DE191027 13 42 DG141043 9 48 DG161150 12 33
59200006 9 13 DE191028 12 42 DG141059 5 48 DG161152 13 33
59200027 9 12 DE191029 11 42 DG151003 1 37 DG161153 8 33
59210006 5 13 DE191030 10 41 DG151004 5 37 DG161154 1 29
59210008 13 2 DE191031 8 41 DG151005 7 37 DG161163 2 29
36DK0007 13 6 DE191032 9 41 DG151007 8 37 DG161164 3 29
36DK0029 9 6 DE191033 6 41 DG151008 21 39 DG161165 4 29
36DS1001 3 1 DE191034 7 41 DG151009 3 37 DG161166 15 29
36DS1001 11 2 DE191036 16 42 DG151021 3 36 DG161167 17 30
36DV0003 4 28 DE191037 17 42 DG151025 7 36 DG161168 6 59
36JM0001 6 17 DE191038 18 42 DG151026 9 36 DG161169 1 53
36JM0002 8 17 DE191044 2 41 DG151028 1 43 DG161169 4 58
36JM0003 10 38 DE201016 14 42 DG151049 3 43 DG161182 7 50
52DH0177 10 7 DF161248 9 34 DG151053 18 39 DG161183 8 50
52DV0055 16 11 DG101029 4 3 DG151058 15 38 DG161188 10 33
52JM0008 1 21 DG101187 6 11 DG151059 4 38 DG161189 9 33
52JM0015 9 38 DG101188 14 11 DG151061 6 38 DG161206 2 34
52JM0018 6 54 DG101245 2 23 DG151062 19 39 DG161219 2 35
52JM0020 1 11 DG101249 7 23 DG151066 11 38 DG161219 9 35
AP101043 10 17 DG101250 8 23 DG151067 20 39 DG161224 18 30
AP201029 8 58 DG101251 9 23 DG151070 2 36 DG161230 6 35
CS101128 14 4 DG101253 11 23 DG151071 4 36 DG161264 7 33
DD101062 15 4 DG101285 4 23 DG151075 8 36 DG161267 1 34
DD111011 9 25 DG101339 5 11 DG151076 10 36 DG171015 3 31
DD111012 15 25 DG101410 10 23 DG151081 2 38 DG171016 5 31
DD111048 13 25 DG101417 3 23 DG151084 1 38 DG171017 7 31
DD161022 8 53 DG101418 7 15 DG151088 4 43 DG171018 9 31
DD161071 4 35 DG111008 7 25 DG151089 2 43 DG171019 10 31
DD201002 10 56 DG121010 2 24 DG151092 5 38 DG171020 1 31
DD201011 7 54 DG121012 3 24 DG151093 6 36 DG171021 4 31
DE151037 8 43 DG121014 5 24 DG151094 5 36 DG171022 8 31
DE151043 9 43 DG121023 9 24 DG151095 14 38 DG171025 6 32
DE151045 10 43 DG121026 12 24 DG151096 3 38 DG171034 6 31
DE151046 6 43 DG121028 4 24 DG151097 1 36 DG171035 2 32
DE151047 7 43 DG141017 2 59 DG161110 3 34 DG171036 4 32
DE151048 5 43 DG141018 4 48 DG161116 1 53 DG171037 3 32
DE151051 11 43 DG141019 15 48 DG161117 5 53 DG171038 8 32
DE151052 12 43 DG141020 1 48 DG161118 7 53 DG171039 5 32
DE191010 5 41 DG141024 12 48 DG161118 13 58 DG181003 18 47

68 3 69
Brand ID: 001MC630 Brand ID: 001MC630
PART INDEX PART INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

DG181004 23 47 DG191012 29 45 DG201073 15 55 DH101199 5 25


DG181005 20 47 DG191013 15 44 DG201074 18 55 DH101203 13 13
DG181006 28 47 DG191014 18 45 DG201075 1 56 DH101225 10 11
DG181008 29 47 DG191046 5 40 DG201076 5 56 DH101235 5 8
DG181009 26 47 DG191047 2 40 DG201077 15 57 DH101272 10 1
DG181011 13 46 DG191050 9 52 DG201078 16 57 DH101275 1 18
DG181012 3 46 DG191051 10 52 DG211001 2 50 DH101319 18 9
DG181013 14 46 DG191064 6 56 DG211007 1 50 DH101323 13 17
DG181014 6 46 DG191064 10 55 DG221009 5 59 DH101333 19 9
DG181015 7 46 DG191066 8 52 DG221010 9 59 DH101336 11 8
DG181021 24 47 DG191069 1 51 DG221016 12 50 DH101372 14 27
DG181022 11 46 DG191080 3 44 DG221019 13 50 DH101383 4 12
DG181023 21 47 DG191093 7 51 DG221022 9 50 DH101388 7 17
DG181024 19 47 DG191095 8 51 DG221027 14 50 DH101388 19 16
DG181026 22 47 DG191096 9 51 DG221028 6 50 DH101392 11 4
DG181027 16 47 DG191097 10 51 DG221031 10 50 DH101401 4 27
DG181034 2 46 DG191098 11 51 DG221032 11 50 DH101412 7 4
DG181036 27 47 DG191178 3 41 DG221033 1 54 DH101414 3 5
DG181042 2 28 DG201010 4 55 DG221038 13 23 DH101472 9 27
DG181044 3 28 DG201012 14 55 DG221039 1 60 DH101482 22 16
DG181044 30 47 DG201015 9 56 DH101006 5 12 DH101487 10 12
DG181048 5 28 DG201023 10 59 DH101013 7 11 DH101493 4 10
DG181052 17 45 DG201027 11 58 DH101048 8 4 DH101496 9 10
DG181054 21 45 DG201032 15 58 DH101064 10 6 DH101503 8 11
DG181055 1 59 DG201040 5 51 DH101065 12 6 DH101508 4 2
DG181056 4 59 DG201040 19 55 DH101072 2 7 DH101510 18 16
DG181057 8 59 DG201043 8 55 DH101079 4 8 DH101533 2 27
DG181058 11 59 DG201049 3 56 DH101079 13 8 DH101544 16 16
DG181059 12 59 DG201050 4 56 DH101084 8 8 DH101607 16 23
DG181067 6 44 DG201051 9 57 DH101111 15 8 DH101648 14 19
DG181069 4 44 DG201052 10 57 DH101134 4 7 DH101661 14 13
DG181070 7 44 DG201053 11 57 DH101141 4 15 DH101781 3 27
DG181071 8 44 DG201054 12 57 DH101142 5 15 DH101782 1 27
DG181081 5 44 DG201055 13 57 DH101143 2 11 DH101784 17 14
DG181085 17 47 DG201056 14 57 DH101146 3 10 DH111012 9 2
DG181087 20 45 DG201057 11 55 DH101154 12 15 DH111013 16 26
DG181088 25 47 DG201058 17 55 DH101157 11 17 DH111015 14 25
DG181089 4 46 DG201061 9 40 DH101163 18 27 DH111016 12 25
DG181091 10 46 DG201066 2 55 DH101164 16 27 DH121001 1 20
DG181093 8 46 DG201068 6 55 DH101170 5 27 DH121010 3 20
DG181095 9 46 DG201069 7 55 DH101171 7 27 DH121011 14 15
DG191003 2 51 DG201070 9 55 DH101172 8 27 DH121012 15 15
DG191005 3 51 DG201071 12 55 DH101195 11 6 DH121015 13 15
DG191010 11 44 DG201072 13 55 DH101197 2 15 DH121035 5 20

70 3 71
Brand ID: 001MC630 Brand ID: 001MC630
PART INDEX PART INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

DH121038 7 2 DK101145 10 8 DV101034 15 11 DV73033A 4 62


DH191007 10 44 DK101149 6 18 DV101035 15 23 DV7303X3 4 62
DH191008 9 44 DK101150 6 18 DV101039 4 11 DV73042T 5 62
DJ101022 1 7 DK101151 7 18 DV101042 2 17 DV73042V 5 62
DJ101063 23 9 DK101152 8 18 DV101044 3 11 DV73043A 5 62
DJ101109 17 27 DK101153 17 19 DV101045 9 11 DV7304X3 5 62
DJ101133 6 7 DK101154 9 18 DV101048 22 9 JC101001 1 6
DJ101217 2 1 DK101155 18 19 DV101056 17 23 JC101022 2 4
DJ121051 2 22 DK101157 5 10 DV101057 14 23 JC101034 12 4
DJ121052 3 22 DK101159 1 10 DV111001 8 25 JC101035 10 4
DJ121053 5 22 DK101160 2 10 DV111008 11 25 JC101038 5 4
DJ121054 6 22 DK101163 5 18 DV121005 8 24 JC101040 20 16
DJ121055 7 22 DK101235 7 5 DV121007 6 24 JC120003 6 2
DJ121058 14 22 DK101236 8 5 DV151009 2 37 JC120010 13 22
DJ121059 15 22 DK101237 7 21 DV161013 5 29 JC120011 8 22
DJ161012 9 17 DK101237 9 5 DV161017 1 35 JC201005 11 22
DJ161067 20 26 DK101245 20 9 DV161033 5 35 JC201006 10 22
DJ201021 20 14 DK101248 7 6 DV161036 10 58 JM100001 1 12
DJ201028 14 58 DK101251 6 15 DV161045 2 33 JM100006 12 2
DJ201102 10 25 DK101252 11 15 DV161046 1 33 JM100012 1 13
DJ201125 6 58 DK101255 6 18 DV161047 14 33 JM100020 4 21
DK101001 4 18 DK101326 6 3 DV171001 1 32 JM100021 5 21
DK101003 3 2 DK101327 7 3 DV181001 15 46 JM100033 1 23
DK101057 2 12 DK101328 4 5 DV181003 2 44 JM100038 1 17
DK101063 1 5 DK101338 11 19 DV181013 5 46 JM100039 5 17
DK101072 12 19 DK101356 19 19 DV191002 4 52 JM100042 1 1
DK101073 2 18 DK101361 8 10 DV191004 5 52 JM100042 1 2
DK101075 3 18 DK101366 6 21 DV191005 2 52 JM100043 6 5
DK101076 1 15 DK111009 12 27 DV191006 11 52 JM111002 2 25
DK101078 15 19 DK141001 3 48 DV191008 4 51 JM111004 1 25
DK101094 3 13 DK161081 8 21 DV201002 3 59 JM120001 7 24
DK101097 6 13 DP161144 31 47 DV201004 12 44 JM120002 1 24
DK101102 6 8 DP161145 4 34 DV201005 17 58 JM120003 1 22
DK101103 3 8 DS101084 7 1 DV201006 18 58 JM120005 16 22
DK101104 7 8 DS101096 5 1 DV201009 17 26 JM120006 4 22
DK101105 12 8 DS101154 5 6 DV201010 16 55 JM120008 9 22
DK101106 14 8 DS101166 4 1 DV201011 2 56 JM141004 2 48
DK101107 17 9 DS101215 8 15 DV201012 1 57 JM141006 7 62
DK101118 16 9 DS101276 6 4 DV201013 2 57 JM161002 7 29
DK101122 23 16 DS101333 3 3 DV201014 3 57 JM161003 8 29
DK101123 25 16 DS101335 1 3 DV201015 8 57 JM161004 6 29
DK101125 1 8 DS101336 2 3 DV221001 5 50 JM161005 9 29
DK101126 13 19 DS101353 9 15 DV73032T 4 62 JM161006 10 29
DK101135 10 10 DS101366 8 3 DV73032V 4 62 JM161015 4 33

72 3 73
Brand ID: 001MC630
PART INDEX

Figure Page Figure Page


Part No. Part No.
No. No. No. No.

JM161017 2 54
JM161020 9 21
JM161022 5 33
JM161026 1 28
JM161027 6 62
JM161028 6 62
JM171001 2 31
JM181003 7 59
JM181007 8 54
JM181008 1 44
JM191001 1 40
JM191005 3 52
JM191006 10 40
JM201001 7 58
JM201002 1 58
JM201003 22 49
JM201003 28 45
JM221001 13 44
JM221002 14 44
JM71012T 1 61
JM71012V 1 61
JM71013A 1 61
JM7101X3 1 61
JM73012T 2 61
JM73012V 2 61
JM73013A 2 61
JM7301X3 2 61
JM73022T 3 61
JM73022V 3 61
JM73023A 3 61
JM7302X3 3 61

74 3

You might also like