Laundry
Laundry
Advantages
1. Heavy investment in space and equipment is avoided.
2. Reduction in labour costs
3. Expensive technical experts need not be employed
Disadvantages
1. Higher linen par stocks are required
2. Reduced control over standard of cleaning
3. Greater chances of loss and damage of linen
4. The contractor may be less flexible in case of emergencies
LAUNDRY
On-Site or On-Premises Laundry
An on-site or on-premises laundry refers to laundering activities carried on
within the establishment by staff employed by the hotel. The decision as to
whether to buy your own laundry or to use a rental service that provides clean
linen according to a contract is difficult and many factors must be considered.
Whether there should be a laundry on the premises in a property is a decision
that the management must take long before the building is built or is
extensively remodeled. Only occasionally it is possible to fit a complete facility
into a property after construction is completed. The decision is made after
careful comparisons that take into consideration not just the fairly substantial
cost of equipment, but also of labor and supplies
Advantages
• Time taken for laundering is reduced because transportation is eliminated.
• Linen is readily available especially in the case of emergency requirements.
• Control can be exercised over the wash process and the laundry agents
used making the wear and tear on linen comparatively much lesser.
• Pilferage is reduced.
• The ‘par’ stock required is reduced.
• Revenue is earned from guest laundry
Disadvantages
1. Cost of equipment and its maintenance is fairly high.
2. Must be justified by an adequate amount of linen.
3. More staff who are technically qualified and adequate space is required.
Collection
Collection of linen may be done in the Linen Room if the laundry is off-site but
is usually in the laundry itself, if the laundry is on-premises. Certain linen items
are collected separately. For example, kitchen uniforms or dusters are
collected separately, as are butchery aprons and dusters, because they have
a specific type of soil. Similarly, in a hospital, linen from the surgical ward
would be collected separately. The linen is usually packaged in canvas bags
lined with polyvinyl. Eyelets on the rim of the bag facilitate passing a nylon
cord through, which can be tightened in order to shut the opening of the bag.
In some cases elasticized net bags called ‘skips’ are used to collect and carry
linen. Trolleys are most popular for transportation and the collapsible wire cart
can be used to transport clean as well as soiled linen. If planned at the
construction stage, an in-built chute is used for transporting linen from the
floor pantries. It is preferable to put linen into canvas bags before dropping it
down the chute so that wear and tear is reduced.
Arrival
On arrival, linen must be dealt with as quickly as possible. There must be a
separate section for guest laundry that is usually handled by the most
experienced staff. Processing linen for laundering as quickly as possible is
necessary:
– to ensure that linen items are available as and when required.
– to avoid transfer of stains and to prevent stains from becoming permanent.
– so that it does not provide a breeding ground for bacteria and pests.
– to prevent the formation of mildew on damp articles particularly bath linen.
– to reduce the possibility of linen getting misplaced or lost.
Sorting
Gloves may be used when handling or sorting linen. Sorting is carried out
according to the type of fabric and item, colour as well as the degree and type
of soil. Sorting is done to separate those articles that need dry cleaning from
those that will go through the normal wash process. Those that need mending
LAUNDRY
or stain removal will be separated so that they can be dealt with accordingly.
Also, different articles take a different wash process in terms of temperature of
water, type of laundering agent, length of wash cycle, whether hydro-
extraction should be done and if so, the length of the hydro-extraction cycle. It
takes less effort to pre-sort linen than to post-sort washed linen which is 50%
heavier in weight due to water retention. Post-sorting is often essential in
healthcare processes.
Marking
Marking may be temporary (guest laundry) or permanent (monogramming of
hotel linen). It is the temporary marking that is carried out at this stage. Most
good establishments have a marking machine that attaches a heat sealed
tape in an inconspicuous place. The tag has scope for six characters and is
intended to indicate the initials of the guest as well as the room number. It
provides a clear identification for correct billing, and although it does not come
off in the normal wash process, it can be peeled off if so desired.
Weighing
Weighing is carried out to conform to the capacity of the washing machine. In
case of overloading, there is reduced centrifugal action because the linen
articles are too tightly packed in the drum. As a result, there is inadequate
friction and the deeply embedded soil is not removed so the wash process is
ineffective. Certain synthetics develop creases as a result of overloading that
are difficult to get rid of in the subsequent ironing process. Repeated
overloading can cause the machine to break down.
In case of underloading, there is inadequate friction because the linen articles
are too far apart It causes a good deal of wastage in terms of time, labour,
laundry agents, water and power.
Many modern machines have sensors that can gauge not only the load but
also the length of the cycle, temperature of water, water level, the type and
amount of laundry agent and when it will be dispensed in the wash cycle. This
is highly beneficial in the conservation of water and energy as well as
reducing wear and tear on the linen articles.
LAUNDRY
Loading
This is often done manually or with a certain degree of automation. Shovel
type cranes may be used for lifting and depositing linen, thereby providing
complete automation by eliminating the need for handling by operators.
Alternatively, weighed linen in bags is transported along a track and directed
to the opening of the washer-extractor with the help of a nylon cord. A lock in
the lower half of the bag is released, dropping the soiled linen into the washer-
extractor. Machines that tilt provide ease in both loading as well as unloading.
Machines may be top loading, front loading or side loading.
Washing
This is the stage during which the actual cleaning of the items takes place. It
is designed to perform three basic functions i.e. remove soil from the textiles
and suspend it in solution so that it can be discharged from the machine
through the drain.
Rinsing
Once the wash cycle is completed, rinsing becomes essential. A running rinse
with an open drain is more effective but a larger volume of water is utilized.
Rinsing is carried out at least twice so as to ensure removal of residual
laundry agents and suspended dirt. It may also help to lower the temperature
of the wash load by using a cold water rinse.
Hydro-extraction
Draining followed by hydro-extraction will remove excess moisture through
centrifugal force by spinning the load at a high speed. The absorbency of the
fabric affects the length of the cycle (6 to 8 minutes) and the residue of
moisture. The most efficient extraction for cotton takes place at temperatures
higher than 38o C but lower than 55o C so that they are not too hot to handle.
Polyesters and blends should be extracted at a temperature below 38o C to
prevent wrinkling.
The compact mass of hydro-extracted clothes is referred to as ‘cheese’.
LAUNDRY
Unloading
Transferring washed linen from the Hydro-extractor to the Tumble dryer is a
difficult task because of the added weight of moisture. Articles may be
manually removed and put into trolleys. Tilting and dumping machines reduce
the physical effort of manual unloading. A laundry cart can be positioned
under the door and a pushbutton-operated to rotate the cylinder.
and empty its contents. Alternatively, the machine can unload onto a conveyor
belt that will transport the linen to the next set of operations.
Tumble Drying
This process is capable of rendering the linen completely dry by blowing hot
air between 40o C to 60o C onto the articles as they are slowly rotated in the
drum. For articles that are susceptible to damage by heat, there is the option
of simply airing by circulating air at room temperature. To avoid wrinkles and
the risk of spontaneous combustion, many dryers have a cool-down cycle at
predetermined intervals. The process of tumble-drying creates a good deal of
wear and tear on the fabric as particles of lint come off the fabric in the drying
process. The time taken is approx. 30 minutes depending on whether the
article is to be completely or partially dried.
Finishing
For those articles that require a pressed finish, ironing and pressing are usual.
Articles like blankets, towels, candlewick bedspreads, hosiery, etc. that do not
require a pressed finish are only tumble-dried.
Folding
This can be done by machine but in most cases is carried out manually. The
use of a folding stand helps minimize this otherwise very labour-intensive
operation. Manual folding makes it possible to achieve the desired fold as well
as ensure quality control. Employees in this area are the one ones who ‘reject’
stained linen and are a good source for ascertaining what types and quantities
of stains commonly occur. Correct folding is important to the appearance of
the article and makes it convenient to store and use.
LAUNDRY
Airing
This is essential prior to storage, especially if the articles are to be stored in
closed shelves. It ensures that any moisture that is likely to cause mildew will
be got rid of.
Storage
This should be properly done in a well–designed storage space. Linen should
be allowed a rest period to recuperate before it is used again. The lifespan of
linen is greatly increased if the proper rotation of stock is carried out, thereby
ensuring a ‘rest period’ between uses. As a general rule, at any given time,
approximately 50% of the total linen inventory should be on the shelves, 25%
in use and 25% in processing. The storage area must be isolated from the
soiled linen and kept clean
Mechanical Action – This is the pounding action that the washer creates to
remove embedded soil. There are several variables that directly affect the
efficiency of this process. The most common throughout the industry is
overloading. It also does not allow complete dispersion of the chemicals within
the washer. Water levels may also affect mechanical action.
Chemical Action – This is the process of adding chemicals into the washer at
specific times during the wash formula to assist in removing soil, discoloring
stains, sanitizing and disinfecting, softening, and starching goods during each
step of the formula. Chemicals are added directly to the wash wheel through
different types of dispensing systems. Chemical selection is based on water
conditions, goods being processed, and the laundry’s individual needs and
goals.
Flush : (2-3 minutes) This step in the wash process is designed to prepare
the laundry load for the washing procedure by loosening soil and heating up
the load. Classifications and soil content will directly affect the time,
temperature and chemicals required for this step in order to achieve optimal
outcomes though items are generally flushed at medium temperature and a
high water level. The flush will break-up and remove gross soils so that the
subsequent steps are effective.
Break: (5-10 minutes) The term break is derived from the fact that it is at this
point in the wash formula that the bulk of the soil is broken loose from the
fabric and suspended in the washing solution with the help of a highly alkaline
product that has been added at a medium temperature and low water levels.
This is an optional step.
Suds: ( 5-8 minutes) The actual wash cycle is known as ‘suds’ when the
articles are agitated in hot water and low water levels. The detergent is added
at this suds stage.
Bleach: (5-8 minutes) This step is used for whitening or to discolor stains.
Bleach is added at high temperature and a low water level. Sodium
Hypochlorite is the most commonly used. This step is also affected by time,
temperature and mechanical action. For most operations, sanitizing and
disinfection is accomplished here.
LAUNDRY
Rinse: (3-5 minutes) Once all the washing and bleaching is accomplished,
we can now begin to rinse out and flush the chemicals and soils out of the
goods. Typically this is a high water step and the temperature gradually
decreases through each rinse. Rinses usually average around two minutes
with up to three rinses per formula.
Sour or Softener: (3-5 minutes) Often called a “finish step,” the softener
and/or sour is added to this step to condition the goods for removal. The
chemicals added here will directly affect the quality of the goods after being
processed. Starch/sizing replaces the sour/softener step when cotton or
polyester items need to be stiffened. This cycle runs at medium temperature
and low water levels.
Extract: (2-12 minutes) This removes excess moisture from laundered items
through a high speed spin prior to drying. The length of the spin depends on
various factors such as fabric type, extract speed etc. This step is also
important to reduce the weight of the linen for ease of movement to the
dryers.
Clean linens and towels are crucial for providing excellent guest experience,
and having the right laundry equipment can make a significant difference. In
this blog, we’ll discuss the top 10 laundry machines and equipment you
should consider for your hotel business.
3. Ironers
Ironers are used to press linens and other fabrics. They come in different
types, such as roller ironers, chest ironers, and finishing tables. Roller ironers
are perfect for sheets and tablecloths, while chest ironers are great for towels
and robes.
4. Folding Machines
Folding machines are designed to fold linens quickly and efficiently. They can
fold sheets, towels, and even napkins, and they come in different sizes and
capacities.
7. Spotting Tables
Spotting tables are used to remove stains manually. They come with a suction
system and a built-in steam gun to remove stains effectively.
LAUNDRY
8. Garment Steamers
Garment steamers are used to remove wrinkles and freshen up clothes. They
are perfect for delicate fabrics and can be used for curtains and drapes.
9. Laundry Carts
Laundry carts are used to transport linens and other laundry items. They
come in different sizes and materials, such as plastic, metal, and canvas.
Conclusion
In conclusion, choosing the right laundry equipment is essential for running a
successful hotel business. Whether you need to wash large loads of laundry
or remove stubborn stains, there is a laundry machine for every need. We
hope that this blog has provided you with valuable insights into the top 10
laundry machines and equipment you should consider for your hotel business.
1. Detergents
Strictly speaking, the term detergent can be applied to any cleaning agent. Its
usage is known generally restricted to those cleaning agents containing
significant quantities of a group of chemicals known as surfactants. A number
of other chemicals are frequently included to produce a detergent suitable for
a specific use.
Essential properties
A good detergent will possess many or all of the following properties:
1. Reduce the surface tension of water so that the cleaning solution can
penetrate the soil and surface.
LAUNDRY
2. Emulsify soil and lift it from a surface.
3. Suspend soil in the cleaning solution
4. Be soluble in cold water
5. Be effective in hard water
6. Be harmless to user and surface to be cleaned
7. Rinse easily to leave no streaks or scum
8. Be economical in use.
Chemical composition
Detergents are formulated from the types of chemicals described in the
following:
a. Surface active agents (surfactants) are chemicals, the molecules of
which when dissolved in water possess a water-seeking (hydrophilic) end and
a water-repelling (hydrophobic) end. They may or may not carry a negative or
positive electrical charge. The molecules are dispersed through the water so
that they reduce the surface tension of the water by overcoming the forces of
attraction between the water molecules, thus allowing the water and
surfactant molecules to penetrate the soil and surface. The hydrophobic ends
of the surfactant molecules are attracted to the soil, surrounding particulate
soil particles and lifting them from the surface while breaking and rolling up
grease into small particles and lifting them from the surface. The hydrophilic
ends of the surfactant molecules point out from the soil particles into the
surrounding water. As individual particles approach each other the hydrophilic
parts of the surfactant molecules on different particles repel each other
keeping the soil in suspension and preventing it from settling back onto the
surface.
b. Builders are alkaline chemicals that influence the effectiveness of cleaning
agents in one or both of the following two ways:
• They sequester (combine with) calcium ions in hard water to form water-
soluble salts, thus preventing the adverse effects of calcium.
• Enhance the emulsifying and dispersing properties of the detergent.
Complex phosphates e.g. Sodium Tripolyphosphate, are included in many
detergents powders and act in both of the ways described.
Sodium metasilicate and sodium carbonate are included in many liquid
detergents and function in the second of the ways described Builders, in
LAUNDRY
general, can have damaging effects on many surfaces e.g. chrome,
aluminium, wool, silk, paints, wood and linoleum.
c. Water softeners are frequently comprised of complex phosphates e.g.
Sodium hexametaphosphate because of their sequestering properties.
d. Foaming Agents Increase or stabilize the foam formed by a detergent.
Foaming can be used to indicate surfactant activity, the level of foam is
dependent on the amount of surfactant active in a cleaning solution.
Alkalonamides derived from coconuts oil are frequently used for this purpose.
Other foaming agents can be used to produce stable, relatively thick foams in
which the other chemicals are dispersed. The foam will stick to the non-
horizontal surface and the cleaning chemicals.
e. Chelating agents are relatively complex chemicals which are included in
many liquid detergents to sequester calcium ion. In simple terms, a
combination of sodium carbonate or metasilicate and a chelating agent will
have a similar effect to tripolyphosphate alone. Tripolyphosphate is not
normally included in a liquid detergent because it tends to break down in an
alkaline solution. Chelating agents are now frequently used as descaling
agents, being a more acceptable alternative to strong acids.
Suspending agents e.g. Sodium carboxymethyl cellulose (CMS), increase the
amount of soil that can be held in suspension in the cleaning solution.
f. Bleaches will break down by oxidation, stains that have not been removed
from a surface by surfactants or builders. Sodium perborate, weak bleach is
included in detergents intended for washing textile.
Bulking Agents
Eg:- Sodium sulphate, contribute to the volume of detergent powders
Conditioning Agents
Ensure that the granules in detergent powders are crisp firm and dry
g. Whiteners: Absorb ultraviolet light and transmit it as visible white light. The
whiteness of a surface will normally depend on the amount of natural light
reflected from it and received by the eye. Whiteners, therefore, increase the
amount of light received by the eye.
h. Enzymes are complex proteins that will break down organic substances
e.g. bloodstains, adhering to a surface. They are most effective at 30-50 ̊C
and are inactivated at temperatures above 60 ̊C Anticorrosive Agents
Inhibit the formation of water films on a surface. Chemical reactions resulting
in corrosion are generally dependent on the presence of water
LAUNDRY
i. Perfumes and dyes are included to increase consumer acceptability but
increase the risk of allergic reaction.
j. Suspending Agent
• The role of the suspending agent in cleaning is to hold the dirt in suspension
and prevent it from re-depositing onto the surface of the article.
• It plays a crucial role in the laundry agent due to the amount of time that the
clothes rotation in the machine while the dirt is in suspension.
• The suspending agent is carboxymethylcellulose.
k. Sequestering Agent
• [Link]
holding a greater amount of dirt in suspension thereby reducing the likelihood
of re-deposition.
• They also have the additional ability to dissolve lime salts that are responsible
for temporary hardness in water.
• Sodium polyphosphates act as sequestering agents.
2. Alkali
Alkalis used in the wash process include
1. Washing Soda (sodium Carbonate Na2CO310H2O) 2. Sodium Phosphate
3. Sodium Hydroxide
4. Sodium Metasilicate
5. Borax (Na2B4O710H2O)
6. Ammonium hydroxide (NH4OH)
The role of the alkali in the wash process
• Combines with calcium ions in hard water to form water-soluble salts, thus
preventing the adverse effects of calcium
• Enhance the emulsifying and dispersing properties of the detergents
3. Bleaches
• These are used on white articles only.
• They remove colouring matter by their oxidizing or reducing action.
LAUNDRY
• If not in liquid form, they should be dissolved in hot water in order to ensure
that no powder residue remains in the washing machine which may affect
later loads.
• The bleaches commonly used in the laundry process are sodium perborate
and sodium hypochlorite (Javelle water).
3 It is stronger It is milder
4 It goes well with cold water It goes well with hot water
4. Antichlors
These are agents used to neutralize the chlorine bleach and are essential
particularly in the case of polyesters. The use of chlorinated bleaches has a
tendency to leave yellow deposits.
5. Sour/acid agents
• This is used only in industrial laundering in the final rinse, to neutralize any
alkaline soap residues that may be present.
LAUNDRY
• It brings the pH of the linen articles to a level between 5 and 6.5, which is
agreeable to the human skin and also gets rid of yellow or brown deposits
caused by residue alkali.
• Acetic acid is used as the sour.
• In cases where there is a high iron content in the water, Oxalic acid is used
which
• serves a dual purpose, by also getting rid of the reddish, iron deposits.
• If starch is being used, sour should be added 2 minutes before the starch to
achieve a pH of 5.0 to 5.5. If a sizing agent is being used, the ideal pH is 7.0
to 8.0 so sour is generally not used.
a. Oxalic Acid
• Sold in white crystals
• Used for removal of fruit stains, bleaching of brown stains after using
potassium permanganate and tannin base of ink stains together with
Hydrogen peroxide.
b. Salt of lemon
• Salt of Sorrel
• Compound of Potassium Oxalate and Oxalic Acid referred as Potassium
binoxalate
• Used for neutralizing strong alkali.
c. Acetic Acid: Removes excessive bluing agents and as a neutralizing
agents
d. Oleic Acid
• Unsuitable for colored fabrics.
• Produces soap when mixed with alkali
• Used for grease and oil stain
e. Fabric conditioner/Softener
• A fabric conditioner or softener has surface-active agents like a detergent but
they don’t perform the function of cleaning.
• Fabric conditioners are based on cationic surface-active agents, carrying a
positive charge and creates anti-static properties.
• A fabric conditioner is never used on loads where starch or sizing will be used.
• The role of the fabric conditioner in laundering
LAUNDRY
6. Optical brightener
• This is an optical brightener/ whitener, which is, in fact, a very fine dye, which
gets bleached in course of time.
• It has a fluorescent effect by reflecting the UV rays of the sun.
The laundry blue in a powder form tends to accumulate in the weave of the
fabric and causes it to turn grey and is no longer used in modern laundries
7. Starch
• This is a stiffening agent used to impart a better appearance to the fabric.
• The use of starch has declined due to the minimum-iron finishes on fabrics
and garments and the reduced use of cotton in favour of man-made fibres.
• However, there are some articles that have a better feel and drape when
starched and it is particularly essential for napkin folds.
• Since polyesters do not have the ability to absorb starch they are stiffened
with sizing agents.
Types of starch
• Hot-Water Starches
• Cold-Water Starches
• Gelatin
• Glue
• Synthetic Sizing
Dry Cleaning is a process by which textiles are cleaned using a solvent other
than water. This solvent is usually an organic liquid that acts first to remove
the layer of grease which bonds most grease particles to the surface and then
to carry this dirt away.
Identification of stains
Identification of stains helps in selecting the reagents and procedures to be
used for stain removal. Stains can be classified based on:-
• Based on colour– for example, a red stain can be of tomato, lipstick, nail
polish, blood etc.
• Based on Texture-by touching surface of stain it can be deduced:- If hard it
may be an egg; if soft it may be oil, ghee, lipstick; if sticky can be of glue and
gum.
LAUNDRY
• Based on Smell– every stain has a distinct smell like eggs, medicine, food,
perfume
Classification of Stains
BASED ON SOURCE
• Animal stains– such as blood, eggs, milk, meat etc
• Vegetable stains– these are caused by plant products such as tea, coffee,
juices, fruit etc
• Grease and oil stains– These stains are from grease or some pigmented
matter eg. Butter, oil, paint, tar, grease.
• Mineral stain– These stains are caused by rust, writing ink, medicines.
• Dye stains- Caused by henna, tobacco, chocolate, tea, coffee etc.
• Wax stains– Caused by nail polish, lipstick and shoe polish
• Acidic stains– these include vinegar, perspiration, urine, medicines etc.
i)Organic solvents – These dissolve grease and require care because they
are inflammable and harmful if inhaled. Generally, it does not harm any fibres
or dyes. When using, an absorbent cloth should be placed underneath and
work from the outside of the stain inwards.
LAUNDRY
E.g. Flammable-benzene, acetone, amyl acetate, methylated spirit, white
spirit,
Non inflammable-Carbon tetrachloride(Ccl4), Perchloroethylene(PERK),
trichloroethylene. These take out stains like chewing gum (after scraping),
grease, oil paint, lipstick, ballpoint ink, etc.
ii)Acids –Dilute acids can be used on most white fabrics, but most coloured
ones get affected. They affect all animal fibres. It is always better to use weak
acidic solutions several times than using stronger acidic solution. After
treatment, wash using detergent or thorough rinsing should be done. eg.
Acetic acid, Citric Acid, Oxalic Acid.
Acids remove metal stains (especially iron moulds, rust and iron stain left by
blood).
iii)Alkalis – Alkalis remove old and heavy vegetable stains (tea, coffee, wine,
etc.) from white linen or cotton effectively. Animal fibres may be adversely
affected by it. E.g. soda, borax.
They may appear confusing but fabric care instructions are actually quite easy
to understand. Each laundry symbol should tell you what the fabric is made
from and include up to five laundry symbols which let you know how to care
for it.
Here’s our quick guide to what the laundry symbols mean.
• Machine Wash
• Hand Wash
• Never Wash
LAUNDRY
• Wash Cold
• Wash Warm
• Wash Hot
• Bleach Permitted
• No Bleach
• Colour-safe Bleach Only
LAUNDRY
• Tumble Dry
• Never Tumble Dry
• Dry Clean Only
• Never Dry Clean
• Iron Cool
• Iron Medium
• Iron Hot
• Never Iron
LAUNDRY