100% found this document useful (1 vote)
363 views281 pages

FP210 BS4 Eicher

The document is a parts catalogue for the FP210 BS4 101 HP Eicher Hydraulic Mobile Crane, detailing various assemblies and components. It includes a table of contents with sections covering body and frame work, boom and extension assembly, engine and transmission assembly, and more, along with specific part numbers and descriptions. Each section lists components along with their respective page numbers for easy navigation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
363 views281 pages

FP210 BS4 Eicher

The document is a parts catalogue for the FP210 BS4 101 HP Eicher Hydraulic Mobile Crane, detailing various assemblies and components. It includes a table of contents with sections covering body and frame work, boom and extension assembly, engine and transmission assembly, and more, along with specific part numbers and descriptions. Each section lists components along with their respective page numbers for easy navigation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 281

PART'S CATALOGUE

FP210 BS4 101 HP EICHER


HYDRAULIC MOBILE CRANE
TABLE OF CONTENT

S NO. DESCRIPTION PAGE NO


01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY 4-5
01.02 FRONT BODY FAB. 6-7
01.03 OUTRIGGER HYD. ASSEMBLY 8-9
01.04 REAR FRAME SUB ASSY 10-11
01.05 REAR FRAME FAB. 12-13
01.06 CENTER PIVOT ASSY 14-15
01.07 COUNTER WEIGHT ASSY & INSTALLATION 16-17
01.08 FRONT FENDER & COVER ASSEMBLY 18-19
01.09 REAR FENDER & COVER ASSEMBLY 20-21
01.10 CABIN ASSEMBLY 22-23
01.11 CABIN SUB ASSY 24-25
01.12 TYRE GUARD ASSY 26-27

02 BOOM AND EXTENSION ASSEMBLY


02.01 BOOM COMPLETE ASSY 28-31
02.02 MAIN BOOM ASSY 32-33
02.03 FIRST EXT ASSEMBLY 34-37
02.04 SECOND EXT ASSEMBLY 38-39
02.05 MANUAL EXTENSION ASSY 40-41
02.06 SNATCH BLOCK ASSEMBLY (6 FALL) 42-43
02.07 FREE FALL JIB BRACKET ASSLY 44-45
02.08 ROLLER BRACKET ASSY 46-47

03 ENGINE & TRANSMISSION ASSEMBLY


03.01 AIR INTAKE ASSEMBLY 48-49
03.02 EXHAUST SYSTEM 50-51
03.03 FUEL TANK INSTALLATION 52-53
03.04 COOLING SYSTEM 54-57
03.05 UREA TANK INSTALLATION 58-59

04 FRONT & REAR AXLE


04.01 TYRE ASSEMBLY 12.00 X 20.00 60-61
04.02 FRONT AXLE INSTALLATION (EICHER) 62-63
04.03 REAR AXLE INSTALLATION (EICHER) 64-65
04.04 SINGLE SUSPENSION ASSY 66-67
04.05 DRIVE LINE ASSEMBLY 68-69
04.06 ENGINE INST. 70-71

Page 1
S NO. DESCRIPTION PAGE NO

05 CONTROL & LINKAGES


05.01 ENGINE CONTROL ASSEMBLY 72-73
05.02 GEAR SHIFTING ASSEMBLY 74-75
05.03 PNEUMATIC CIRCUIT 76-77
05.04 CLUTCH ASSEMBLY 78-79

06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT (6 SPOOL) 82-83
06.02 STEERING CIRCUIT 84-87
06.03 LUFF CIRCUIT 88-89
06.04 HYD. TANK INSTALATION 90-91
06.05 STEERING UNIT (SAUER DANFOSS) 92-93
06.06 PRIORITY VALVE (SAUER DANFOSS) 94-95
06.07 HYDRAULIC CYLINDERS 96-103
06.08 OIL COOLER INSTALLATION 104-105
06.09 WINCH INSTALLATION ASSLY 106-107
06.10 DRAG WINCH INSTALLATION ASSY 108-109
06.11 DRAG WINCH ROLLER ASSLY 110-111

07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 112-116
07.02 LIGHT ASSEMBLY 117-118
07.03 BATTERY INSTALLATION 119-120
07.04 DASHBOARD & INSTRUMENTS 121-122

08 DECALS
08.01 DECALS-58‘ 123-126

09 OPTIONAL ITEMS
09.01 S.L.I. INSTALLATION ASSEMBLY 127-132
09.02 PROXIMITY SENSOR ASSEMBLY 133-134
09.03 OVER HOIST WARNING ASSY 135-136
09.04 REAR VIEW CAMERA INSTALLATION 137-138
09.05 MISCAELANIOUS ITEM ASSEMBLY 139-140
09.06 HOSE KIT (STD) 141-141

10 ENGINE COMPONENTS (101 HP EICHER)


10.01 VALVE TRAIN 142-143
10.02 CAM SHAFT 144-145
10.03 OIL PAN & DIPSTICK 146-147
10.04 OIL PUMP 148-149
10.04 COMMON RAIL & FUEL INJECTION PIPES 150-151
10.05 FUEL INJECTOR 152-153
10.06 FUEL FILTER 154-155
10.07 AIR CLEANER 156-157
10.08 INTAKE MANIFOLD 158-159

Page 2
S NO. DESCRIPTION PAGE NO
10.09 EXHAUST MANIFOLD 160-161
10.10 EGR COOLER 162-163
10.11 STARTER MOTOR 164-165
10.12 ENGINE ECU 166-167
10.13 CLUTCH COVER & DISC 168-169
10.14 CLUTCH HOUSING & CONTROLS 170-171
10.15 TRANSMISSION CASE ASSY 172-173
10.16 CASE UPPER 174-175
10.17 GEAR TRAIN - MAIN SHAFT 176-179
10.18 GEAR TRAIN - COUNTER SHAFT 180-181
10.19 GEAR SHIFT ASSY 182-183

11 CLUTCH SUB ASSY 184-185

12 AUXILLIARY GEAR BOX 186-193

13 AIR INFLATION KIT ASSEMBLY 194-195

14 FILTER ASSEMBLY 196-197

15 WINCH 198-209

16 CONTROL VALVE 210-217

17 BRAKE VALVE 218-219

18 QUICK RELEASE VALVE 220-221

19 GRADUATED HAND CONTROL VALVE 222-223

20 PUMP VELJAN 224-225

21 HOSE KIT (OPTIONAL ITEM) 226-226

22 FLY JIB (OPTIONAL ITEM) 227-228

23 FLY JIB (MOUNTING) 229-230

24 GEAR BOX & ITS COMPONENTS 231-278

25 OIL ASSLY 279-279

Page 3
FRONT BODY SUB ASSY

10

11
3

2
4

12
14
15 9 7
13

Page 4
FRONT BODY SUB ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102011324900 E FRONT CHASSIS FAB 1
2 101464445300 A COVER MTG BKT 2
3 101464445200 B OUTRIGGER COVER 2
4 101511450000 A U BEND PLATE 5
5 101411460600 A HORN MTG BKT 1
6 101564332900 C CHANNEL FAB 4
7 101511345900 A SLEEVE FAB 2
8 102011325300 A FOOT FAB 2

9 200211201100 B STAB WEARPAD CARRIER 2


10 101411460700 A COVER PLATE 2
11 102011325400 A COVER FAB 1
12 901201600000 A NUT HEX M16 4 M16
13 901501612070 A SCREW HEX 4 M16x35, Gr - 8.8
14 901611600000 A WASHER SPRING 4 M16
15 901601600000 A WASHER PLAIN 4 M16

Page 5
FRONT BODY FAB

Page 6
FRONT BODY FAB

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102011324900 E FRONT BODY FAB 1

Page 7
OUTRIGGER ASSEMBLY

13

14

20

4 5

16
19
11 7

12 6 3

10

17
19
10
13
18 1
14
15
2

Page 8
OUTRIGGER ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101511345900 A SLEEVE FAB 2
2 101511339400 B FOOT FAB 2
3 200211201100 B STAB WEARPAD CARRIER 2
4 101241200300 A ADOPTER 1/2" X 1/2" BSP 8
5 200145400500 A DOWTY SEAL 8 1/2" BSP
6 901101012180 A BOLT HEX 2 M10x90, Gr - 8.8
7 901201000000 A NUT HEX 2 M10
8 901100812200 A BOLT HEX 2
9 929200001500 A DUAL PILOT CHECK VALVE 1
10 101542421200 B STAB WEARPAD 14
11 901611000000 - WASHER SPRING 2 M10
13 901600800000 A WASHER PLAIN 4 M8
14 901610800000 A WASHER SPRING 4 M8
15 901500812030 A SCREW HEX 2 M8x15, Gr - 8.8
16 924801250452 B CYL. OUTRIGGER 2
17 101123201800 A PIN LOWER 2
18 101542320400 B LOWER LOCKING PIN 2
19 101542420800 C SPACER 4
20 901200800000 A NUT HEX M8 2

Page 9
REAR FRAME SUB ASSY

14

16

15
13
2
9
12 7
10

11
9

10
8
11

5
6
4

Page 10
REAR FRAME SUB ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102014331300 A REAR BODY FAB. 1
2 101464429200 A COVER PLATE 1
3 101514469300 A PLATE 1
4 901501612080 A SCREW HEX 4 M16x40, Gr - 8.8
5 901611600000 A WASHER SPRING 4 M16
6 901601600000 A WASHER PLAIN 4 M16
7 101514370400 A FUEL FILTER MTG. FAB 1
8 101514370500 A FUEL FILTER MTG BKT FAB 1
9 901500812040 A SCREW HEX M8x20 4 M8x20, Gr - 8.8
10 901610800000 A WASHER SPRING 4 M8
11 901600800000 A WASHER PLAIN 4 M8
12 102014429000 A WELD FLANGE 2
13 901111010080 A BOLT ALLEN 16 M10x40, Gr - 12.9
14 901500812050 A SCREW HEX 6 M8x25, Gr - 8.8
15 901610800000 A WASHER SPRING 6 M8
16 901600800000 A WASHER PLAIN 6 M8

Page 11
REAR FRAME FAB

Page 12
REAR FRAME FAB

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102014331300 A REAR BODY FAB 1

Page 13
CENTER PIVOT ASSY

12

23

20
21
22

11

16

10

15 18
14 8
13
1

17 5

19

Page 14
CENTER PIVOT ASSY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 933400001200 A SPHERICAL BEARING-GE 80 ES 2
5 102016420000 A THRUST WASHER-DIA-220X81X3MM 4
6 102016420100 A THRUST WASHER-DIA-220X81X2MM-FX210 4
8 102011424800 A CENTER PIVOT PIN-DIA-80X235MM 2
10 901201200000 A NUT NYLOCK 2 M12
11 901301010000 A NIPPLE GREASE-M10 2
12 924560800340 A STEERING CYLINDER (LHS) 1
14 102011424900 A STEERING JACK PIN-DIA-40X145MM 4
15 901101012150 A BOLT HEX-M10X75 4 M10x75, Gr - 8.8
16 901200100000 A NUT HEX 4 M10
17 901111010060 A BOLT ALLEN 16 M10X30-GR-12.9
18 901101212280 A BOLT HEX-M12X140,GR 8.8 2
19 101414432200 B CENTER SUPPORT FLANGE 2
20 101611220000 A LOCKING PIN 1
21 102011323200 A TOWING BKT. FAB. 1
22 901660600000 A LINCH PIN 2
23 901611200000 A SPRING WASHER 2 M12

Page 15
COUNTER WEIGHT INSTALLATION

6
5
7
7 6

2 4

10
9
8

Page 16
COUNTER WEIGHT INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102015322500 C COUNTER WEIGHT FAB 1
2 101414443100 C SUPPORT BEND PLATE 2
3 101515329100 A LADDER FAB 1
4 101515329000 A HANDLE FAB. 2
5 901501612070 A SCREW HEX 11 M16x35, Gr - 8.8
6 901611600000 A WASHER SPRING 11 M16
7 901601600000 A WASHER PLAIN 11 M16
8 901500812070 A SCREW HEX 12 M8x35, Gr - 8.8
9 901610800000 A WASHER SPRING 12 M8
10 901600800000 A WASHER PLAIN 12 M8

Page 17
FRONT FENDER & COVER ASSY

1
3

5
2 6

9
11

12

13
10
14
7

10

Page 18
FRONT FENDER & COVER ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102064323700 C RH PLATFORM FAB (FRONT) 1
2 101564325600 C GUARD FAB 1
3 102064323800 D CENTER FENDER FAB 1
4 102064323600 C LH PLATFORM FAB (FRONT) 1
5 101292425800 B STICKER - ACE 1
6 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
7 901201000000 A NUT HEX, M10 26
8 901611000000 A WASHER SPRING M10 26 M10
9 901601000000 A WASHER PLAIN M10 26 M10
10 901501012050 A SCREW HEX 22 M10x25, Gr - 8.8
11 901500812060 A SCREW HEX 9 M8x30, Gr - 8.8
12 901610800000 A WASHER SPRING 9 M8
13 901600800000 A WASHER PLAIN 9 M8
14 901200800000 A NUT HEX M8 9

Page 19
REAR FENDER & COVER ASSEMBLY

18 7
5
9
8 7 6
9

15 16 8
19

10
11
17
6 12
7
3
8
6 4
14
7 1
8

13
8
7

Page 20
REAR FENDER & COVER ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102064328100 A CENTER FENDER FAB 1
2 102064122800 B REAR FENDER LH SUB ASSY 1
3 102064327600 B REAR FENDER FAB RH 1
4 102064328000 A CENTER FENDER FAB REAR 1
5 102064122700 A REAR BONNET SUB ASSY 1
6 901500812040 A SCREW HEX M8x20 30 M8x20, Gr - 8.8
7 901610800000 A WASHER SPRING 52 M8
8 901600800000 A WASHER PLAIN 60 M8
9 901200800000 A NUT HEX M8 28
10 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
11 901611000000 A WASHER SPRING M10 6 M10
12 901601000000 A WASHER PLAIN M10 6 M10
13 901500812030 A SCREW HEX 4 M8x15, Gr - 8.8
14 101264121700 A BONNET CLIP ASSY 2
15 901510610040 A SCREW ALLEN 4 M6x20, Gr - 12.9
16 901600600000 A WASHER PLAIN 4 M6
17 901241100000 A WING SCREW (M10X25) 4
18 901500812050 A SCREW HEX 18 M8x25, Gr - 8.8
19 937200000100 A HANDLE 2 CAR INTERNATIONAL

Page 21
CABIN ASSEMBLY

11

2
15

3 7 8 9 10
6
4

12
13

14

16

Page 22
CABIN ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101563128300 A CABIN SUB ASSY 1
2 901101012070 A BOLT HEX M 10X35 4
3 901611000000 A WASHER SPRING M10 4 M10
4 901601000000 A WASHER PLAIN M10 8 M10
5 901201000000 A NUT HEX, M10 4
6 941900000100 A FAN 12V (FOR CABIN) 1 REMI
7 901500512030 A SCREW HEX M5x16 4 M5x16, Gr - 8.8
8 901200500000 A NUT HEX 4 M5
9 936400000200 A SEAT BELT 1
10 101275420500 A WIPER MOTOR (015) 12V H.D. 1
11 101175419900 A WIPER ARM 16" 1
12 941800002000 A WIPER BLADE 20" 1
13 936100001100 A DRIVER SEAT 1 MAJESTIC SEATS (INDIA)
14 101563471600 A FLOOR MAT 1
15 901610500000 A WASHER SPRING 4 M5
16 901600500000 A WASHER PLAIN 4 M5

Page 23
CABIN SUB ASSEMBLY

13 6

26
3

28

7
5
27

8
14 4

18
10 29
22
9

19 31
23 15

33 30 34
25
24
11
17
20
16
21
12 32

Page 24
CABIN SUB ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101563332200 A CABIN FRAME FAB 1
2 101563331300 C DOOR FRAME FAB 1
3 300164405000 A HINGE PIN. 2
4 102163420200 A SIDE GLASS 1
5 101563521600 A SIDE GLASS 1
6 101563521800 A SIDE GLASS 1
7 101563465800 A WINDOW GLASS 1
8 101563465900 A WINDOW GLASS 1
9 101563466000 A LH SPLIT GLASS 1
10 101563466100 A LH SPLIT GLASS 1
11 101563524100 A COVER 1
12 101563455600 A DOOR GLASS 1
13 101563521500 A DOOR GLASS 1
14 101563466300 A WINDOW GLASS 2
15 937100002500 A CATCHER 1
16 101563466400 A DOOR WINDOW GLASS 1
17 101563466500 A DOOR WINDOW GLASS 1
18 101563471300 A PIN FOR DOOR LOCK 1
19 101563455500 A DOOR GLASS 1
20 101563455700 A DOOR GLASS BEDING 1
21 101563455800 A DOOR GLASS BEDING 1
22 101563522000 A SIDE GLASS BEDING 1
23 101563522100 A DOOR GLASS BEDING 1
24 101563522200 A SIDE GLASS BEDING 1
25 101563522400 A FRONT GLASS BEDING 1
26 101563522600 A ROOF CARPET 1
27 101563521900 A FRONT GLASS 1
28 102163420300 A SIDE GLASS 1
29 101563331800 A CABIN GUARD FAB (FRONT) 1
30 901230810000 A WELD NUT M8 2 M8
31 101554320700 C MASTER CYL. COVER FAB 1
32 200361424000 A FRONT DOOR HANDLE 1
33 200363460300 A STRIKER PIN. 1
34 901221200000 A NUT NYLOCK 1 M12

Page 25
TYRE GUARD ASSY

6
8
7
5

Page 26
TYRE GUARD ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102064328600 A REAR TYRE GUARD FAB RH 1
2 102064328500 A REAR TYRE GUARD FAB LH 1
3 102064324400 C FRONT TYRE GUARD FAB LH 1
4 102064324500 B FRONT TYRE GUARD FAB RH 1
5 901501012050 A SCREW HEX 16 M10x25, Gr - 8.8
6 901201000000 A NUT HEX, M10 16
7 901611000000 A WASHER SPRING M10 16 M10
8 901601000000 A WASHER PLAIN M10 16 M10

Page 27
BOOM COMPLETE ASSY

26 27 28 37 36 15 28 27 26

43 14

3 4
24

1 10
20
21
41
42
33 34 23 18
45 5 9
32 29
8 44
30 6 31 19
22
7
39
40 11
12 16
25
38 17
13
35

Page 28
BOOM COMPLETE ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101521133100 B MAIN BOOM ASSY 1
2 101522127400 B FIRST EXTN ASSY 1
3 102023121800 A SECOND EXTN ASSY FP 1
4 101524122700 C MANUAL EXTN ASSY 1
5 101623423300 B LOCKING PIN 1
6 924801003970 A EXTN CYL 1
7 101521131700 B ROLLER BKT ASSY 1
8 901561612130 A COUNTERSUNK SCREW 9 M16x65, Gr - 8.8
9 901661700000 A LINCH PIN 1
10 101521426500 B WIRE ROPE 1 Ø 10 mm (6x37 S.C) 10 mtr WITH THIMBLE
11 101221402600 A SHAKLE 1 EXISTING
12 101221219900 A PIN 1 EXISTING
13 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
14 101221325100 C ROPE PULLEY BKT 1 EXISTING
15 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812, 101221200800/A
16 901602000000 A WASHER PLAIN 2 M20
17 901202000000 A NUT HEX 6 M20
18 901660600000 A LINCH PIN 2
19 101121201400 B SOLID THIMBLE 2
20 101521422300 A PIN EXTN CYL 1
21 930402502000 A EXTERNAL CIRCLIP 2 DIA 40 x 2.5 N IS:3075
22 101028100100 A ROPE 2 DIA 13 X 13 mtr WIRE ROPE
23 101221402100 A U CLAMP 12 ABUCLAMP1300
24 101621426100 B ROPE WINCH 1 DIA13X90M (STEEL CORE) ANTI TWIST
25 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9

Page 29
BOOM COMPLETE ASSY

26 27 28 37 36 15 28 27 26

43 14

3 4
24

1 10
20
21
41
42
33 34 23 18
45 5 9
32 29
8 44
30 6 31 19
22
7
39
40 11
12 16
25
38 17
13
35

Page 30
BOOM COMPLETE ASSY

S.NO. PART NO. DESCRIPTION


REV. QTY. COMMENTS
24 101621426100 B ROPE WINCH 1 DIA13X90M (STEEL CORE) ANTI TWIST
25 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9
26 901600800000 A WASHER PLAIN 5 M8
27 901610800000 A WASHER SPRING 5 M8
28 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
29 101128200400 A LOCKING PIN 2
30 101521527600 A SHIM 2
31 101627120000 A HOOK ASSY 16T 1 HOOK ASSY. 16TON
32 101221421600 A HOOK PIN 1
33 901101212180 A BOLT HEX 1 M12x90, Gr - 8.8
34 901201200000 - NUT HEX 1 M12
35 901101012130 A BOLT HEX 1 M10x65, Gr - 8.8
36 101228400400 C BUSH 1 REF NO. ANBAM3-1212
37 101228400300 D PULLEY 1 REF NO. ANBAM3-1012
38 901221000000 A NUT NYLOCK 1 M10
39 101121201300 D TIE ROD 2
40 901611000000 A WASHER SPRING 6 M10
41 101128200500 B ROPE CLAMP 2
42 101521446700 A SOLID THIMBLE 1
HYDRAULIC WINCH 4 TON
43 929100002700 J004805W 1
44 101521130900 C SNATCH BLOCK ASSY-4F 1
45 101622421400 C CYL MTG PLATE 2

Page 31
MAIN BOOM ASSY

16

15

18

10
1
9

11

2
12
6
7
19

8
20
13 9
17
5 14

Page 32
MAIN BOOM ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102021324900 I MAIN BOOM FAB 1
2 101122401200 B WEARPAD 2
3 101021403000 A SPACER WEAR PAD 1
4 101121404500 B WEARPAD 1
5 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
6 901201600000 A NUT HEX 2 M16
7 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
8 901600800000 A WASHER PLAIN 10 M8
9 901610800000 A WASHER SPRING 10 M8
10 901500812040 A SCREW HEX 2 M8x20, Gr - 8.8
11 901560612050 - COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
12 101021401900 A WEARPAD CARRIER 2
13 901601000000 A WASHER PLAIN 6 M10
14 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
15 101121400900 A COVER PLATE 1
16 901100812040 A BOLT HEX 4 M8x20, Gr - 8.8
17 901611000000 A WASHER SPRING 6 M10
18 901301000000 A NIPPLE GREASE 1 M10x1
19 101121402100 D RETAINER WEARPAD 2
20 101521454600 A BOTTOM WEARPAD 2

Page 33
FIRST EXT ASSY

23

46
36 24 26
37 22 47
8 41
30 20 45
40
31 9
29 33
28
32 43
44
13
15 11
34 27
12 21
14 35

17 1 27 43 2

19
48
42 3
39
16 4 38
10
23
22
25 24
5

18 6

16
42

Page 34
FIRST EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102022322700 B FIRST EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101022401300 B WEARPAD CARRIER 2
4 101222419900 B WEAR PAD 2
5 101521454800 A RETAINER WEARPAD 1
6 101122401600 A SHIM 4 140X50X1
7 101521454700 A BOTTOM WEAR PAD 2
8 101122200700 A ROPE BOSS SHEAVE 2
9 101122200500 B PULLEY 2
10 101022200600 B TAPPED BOSS 2
11 101022402600 B WEARPAD 1
12 101022201600 B TOP PULLEY 1
13 933100001800 - BALL BEARING 1 6310-2RS1
14 101126200200 C SPACER 26 1
15 101126200100 B SPACER 5 1
16 901601000000 A WASHER PLAIN 8 M10
17 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
18 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
19 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
20 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
21 901560612060 - COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
22 101022201100 A SPACER 4
23 901521012070 - SCREW GRUB 4 M10x35, Gr - 8.8
24 901612400000 - WASHER SPRING 4 M24
25 901502412080 - SCREW HEX 2 M24x40, Gr - 8.8

Page 35
FIRST EXT ASSY

23

46
36 24 26
37 22 47
8 41
30 20 45
40
31 9
29 33
28
32 43
44
13
15 11
34 27
12 21
14 35

17 1 27 43 2

19
48
42 3
39
16 4 38
10
23
22
25 24
5

18 6

16
42

Page 36
FIRST EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


24 901612400000 - WASHER SPRING 4 M24
25 901502412080 - SCREW HEX 2 M24x40, Gr - 8.8
26 101622421300 B PIN 2
27 901560612040 A COUNTERSUNK SCREW 10 M6x20, Gr - 8.8
28 901222200000 - NUT NYLOCK 2 M22
29 101122200900 A PIN 1
30 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
31 901221000000 A NUT NYLOCK 1 M10
32 930110401000 - INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075 (PART-2)
33 101222320100 A ROPE RETAINER BKT 1
34 101621220200 A LOCKING PIN 1 EXISTING
35 901660600000 A LINCH PIN 1
36 901600800000 A WASHER PLAIN 2 M8
37 901610800000 A WASHER SPRING 2 M8
38 933100001200 - BALL BEARING 2 6013
39 101022200500 B PULLEY 2
40 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
41 901200800000 A NUT HEX 2 M8X1.25P
42 901611000000 A WASHER SPRING 8 M10
43 101022401400 B WEAR PAD 4 100X50X13
44 101022402500 C SPACER WEAR PAD 1
45 933100000500 - GROVED BALL BEARING 2 6215-2RS1
46 901560812060 - COUNTERSUNK SCREW 6 M8x30, Gr - 8.8
47 101522434400 A TOP NYLON PAD FE 1
48 901201600000 A NUT HEX 1 M16

Page 37
SECOND EXT ASSY

8
31 33
4
6
32

26 7

27 11
21 30
28 2
22
18 3
25
19
24 4
13 29
20
23 1 5
14

11
30
12

9
10

16 15
17
30
11

Page 38
SECOND EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102023322500 A SECOND EXTN FAB 1
2 101122400800 A SHIM 2 (100X50X1)
3 101122400900 A SHIM 2 (100X50X3)
4 101122401300 B WEAR PAD 4 100X50X10
5 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
6 933100001200 - BALL BEARING 1 6013
7 101623422300 A PULLEY 1
8 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075 (PART-1)
9 101021401900 A WEARPAD CARRIER 2
10 101122401200 B WEARPAD 2
11 901601000000 A WASHER PLAIN 10 M10
12 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
13 901201600000 A NUT HEX 2 M16
14 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
15 101521454700 A BOTTOM WEAR PAD 2
16 101521454800 A RETAINER WEARPAD 1
17 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
18 101021403000 A SPACER WEAR PAD 1
19 101121404500 B WEARPAD 1
20 901560612050 - COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
21 901500812050 - SCREW HEX 2 M8x25, Gr - 8.8
22 101623220100 B PIN 1
23 101623220000 B PULLEY 1
24 933100004800 A BALL BEARING 1 6205-2RSL
25 930252002000 - EXTERNAL CIRCLIP 1 DIA 25 x 2 N IS:3075 (PART-1)
26 901600800000 A WASHER PLAIN 2 M8
27 901610800000 A WASHER SPRING 2 M8
28 901101012050 A BOLT HEX 2 M10x25, Gr - 8.8
29 101523424100 A WELD BLOCK S/E 1
30 901611000000 - WASHER SPRING 10 M10
31 901560612060 - COUNTERSUNK SCREW 4 M6x30, Gr - 8.8
32 101523431400 A TOP NYLON PAD SE 1
33 901561013050 A COUNTERSUNK SCREW 6 M10x25, Gr - 8.8

Page 39
MANUAL EXT ASSY

19

17

2
1 3

13
4
12

5
9 7
20
6 10
7 22
8 18 12 13
5
16
20 11
21
15 9

14

Page 40
MANUAL EXT ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102024321800 B MANUAL EXTN FAB 1
2 101122401300 A WEAR PAD 2 100X50X10
3 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
4 102024423900 A PIN LOWER 1
5 102024424100 A SPACER 7 MM 4
6 102024424000 A SPACER 5 MM 4
7 101524428500 A PULLEY 4
8 102024424200 A THRUST WASHER 4 MM 8
9 901300600000 A NIPPLE GREASE 2 M6x1
10 102024424300 A SPACER UPPER 64 MM 1
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
13 901221000000 A NUT NYLOCK 2 M10
14 901600800000 A WASHER PLAIN 1 M8
15 901610800000 A WASHER SPRING 1 M8
16 901660600000 A LINCH PIN 1
17 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
18 101123201300 C PIN 1
19 101022401500 A WEARPAD 2
20 102024423800 A BUSH 4
21 102323422100 A PIN UPPER 1
22 102024424400 A SPACER UPPER 26 MM 1

Page 41
SNATCH BLOCK ASSEMBLY
(6-FALL)

4 8

3 1
7

19

16
9

17 10
13
18
2 5
15

11

12
6

Page 42
SNATCH BLOCK ASSEMBLY
(6-FALL)

S.NO. PART NO. REV. DESCRIPION QTY. COMMENTS


1 102326319900 B SNATCH BLOCK FAB-6F 1
2 102326420100 A PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 901201000000 A NUT HEX 1 M10
7 901400400000 A SPLIT PIN 4 DIA 4 x 50
8 901300600000 A NIPPLE GREASE 2 M6x1
9 102026420400 A SPRING DOWEL 1 DIA 10X130L
10 102026420200 A HOOK NUT 1
11 933500001400 A THRUST BALL BRG 51214 1
12 102026420300 A HOOK 16 T 1 APBA12-011
13 102024423800 B BUSH 3
14 101524428500 A PULLEY 3
15 102024424200 B THRUST WASHER 4 MM 6
16 102024424100 B SPACER 7 MM 4
17 102024424000 B SPACER 5 MM 4
18 901301000000 A NIPPLE GREASE 1 M10x1

Page 43
FREE FALL JIB BRACKET ASSLY

6
5
12
11
8
2
3 13 7
9
6 4
5

10

Page 44
FREE FALL JIB BRACKET ASSLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102025319900 E JIB BKT FAB 1
2 150224400300 B PULLEY 2 PLANT -4
3 102025220300 A PIN DIA 70X165 2
4 102025220100 B SPACER 4
5 901601200000 A WASHER PLAIN 4 M12
6 901101212200 A BOLT HEX 4 M12x100, Gr - 8.8
7 901602000000 A WASHER PLAIN 4 M20
8 102025220000 A ROPE GAURD PIN 2
9 933100008500 A BEARING 6214 ZZ SKF 4
10 901201200000 A NUT HEX 2 M12
11 102025220400 A PIN DIA 60X252 2
12 901201000000 A NUT HEX 2 M10
13 930125401000 A INTERNAL CIRCLIP 2 DIA 125 x 4 N IS:3075

Page 45
ROLLER BRACKET ASSY

2
3

Page 46
ROLLER BRACKET ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101521333300 B ROLLER BKT FAB 1
2 101223200600 A PIN 1
3 101223200700 A BUSH 1
4 101521446600 A ROLLER 1
5 901400400000 A SPLIT PIN 1 SUITABLE FOR DIA 4 x 5 0 LG

Page 47
AIR INTAKE SYSTEM

1
8
14
7
3

15 4

2 12
10
13

11
9 6

Page 48
AIR INTAKE SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101832420800 A AIR INTAKE HOSE 1
2 101832420900 A AIR INTAKE HOSE 1
3 102032320100 B AIR CLEANER PIPE FAB 1
4 931590000800 A AIR CLEANER 1
5 931590000300 A AIR PRE CLEANER 1
6 101532432600 B AIR CLEANER MTG BKT 1
7 955401101300 A WORM DRIVE CLAMP 1 SIZE TYPE 130A
8 955400801000 A WORM DRIVE CLAMP 2 SIZE TYPE 100A
9 955400700900 A WORM DRIVE CLAMP 1 SIZE TYPE-90A
10 901501012050 A SCREW HEX 2 M10x25, Gr - 8.8
11 901611000000 A WASHER SPRING M10 2 M10
12 901500612030 A SCREW HEX M6x16 4 M6x16, Gr - 8.8
13 901600600000 A WASHER PLAIN 4 M6

14 955200000600 A SERVICE INDICATOR 1


15 101885420300 A COMPRESSOR PIPE 1

Page 49
EXHAUST SYSTEM

4
3
24
13 20 22
21 23
10
9
12 7
14
5 6
2
17
1

11 18
15
7

6 16

19

Page 50
EXHAUST SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102033120500 A ATS PIPE HOLDING BKT SUB ASSY 1
2 101833120600 B ATS MTG BKT ASM 1
3 101833322500 D TAIL PIPE FAB 1
4 931590005600 A ATS 101 HP EICHER 1
5 102033120400 A ATS PIPE SUB ASSY 1
6 901601200000 A WASHER PLAIN 11 M12
7 901611000000 A WASHER SPRING M10 11 M10
8 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
9 901600800000 A WASHER PLAIN 15 M8 EXISTING
10 901610800000 A WASHER SPRING 15 M8
11 901500812050 A SCREW HEX 4 M8x25, Gr - 8.8
12 901500812040 A SCREW HEX M8x20 4 M8x20, Gr - 8.8
13 901200800000 A NUT HEX M8 11
14 901100812070 A BOLT HEX 6 M8x35, Gr - 8.8
15 931590000710 A V-BEND CLAMP- ID312534- EICHER 1
16 101733125400 A ATS COVER ASSY 1 F170 101 HP EICHER
17 931590003400 A DOC 101 HP EICHER 1
18 901501012080 A SCREW HEX 4 M10x40, Gr - 8.8
19 940000006300 A RADIATOR MTG. PAD 4
20 101833421300 C ATS WATER LINE OUT 1
21 101833421200 C ATS WATER LINE IN 1
22 102133320200 A TAIL PIPE HOLDING BKT 1
23 901501012070 - SCREW HEX 3 M10x35, Gr - 8.8
24 901201000000 A NUT HEX, M10 1

Page 51
FUEL TANK INSTALLATION

23 9

10 13
25
26 11
24 5 15

12
8 21
4
17 7
18
16

1 18 22
3
27 8
20
6 17
7
14 19
28

Page 52
FUEL TANK INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102034120100 B FUEL TANK SUB ASSY 1
3 101034400200 A FUEL COCK 1 AFFTA1500A00
4 101046400500 A GASKET FOR HYD TANK 1
5 455563400100 A FUEL CAP NEW 1
6 300135401000 A MAGNETIC PLUG 1 3/4" BSP
7 901601200000 A WASHER PLAIN 12 M12
8 901221200000 A NUT NYLOCK 8 M12
9 102034420400 C FUEL RETURN PIPE 1 LENGTH-2500
10 901131430000 A BOLT BENJO 1 M14x1.5
11 922600000100 A BREATHER 1 MINTOR, TSS0M
12 101074406200 A CLAMP 2
13 101434421100 A FUEL FLOAT 1
14 101534421600 B DIESEL SUCTION PIPE 1 LENGTH-1800
15 901681420000 A COPPER WASHER 2 14X20X1.5
16 101035401900 A RUBBER PAD 4
17 101214401900 A WASHER 8
18 940000002100 A RUBBER MOUNT CAP 8
19 901101212120 A BOLT HEX 4 M12x60, Gr - 8.8
20 101434420800 A FUEL FLEXIBLE PIPE 1 LENGTH- 1700
21 901501212070 A SCREW HEX 4 M12x35, Gr - 8.8
22 901611200000 A WASHER SPRING 4 M12
23 955400110160 A HOSE CLAMP 2 TYPE SIZE 16A
24 901610500000 A WASHER SPRING 2 M5
25 901500512030 A SCREW HEX M5x16 2 M5x16, Gr - 8.8
26 901500812040 A SCREW HEX M8x20 8 M8x20, Gr - 8.8
27 925082000100 A DOWTY SEAL 3/4" 1
28 955400090120 A HOSE CLAMP 1 TYPE SIZE 16A

Page 53
COOLING SYSTEM

24 25
1 2
8 5
20 4

19

23
6
7
18
13
29
12 28
3
27
10 26
21 9 25
24
11
14 22
23 15

10 34 30
10
16 35
17 31

32

33

Page 54
COOLING SYSTEM

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901600600000 A WASHER PLAIN 1 M6
2 901500612050 A SCREW HEX 1 M6x25, Gr - 8.8
3 101835421600 A CAC INLET PIPE RH 1
4 955300005000 A CHARGE AIR COOLER 1 76 HP,BANCO
5 101435120200 A RADIATOR TATA 1 STANDARD RADIATOR
6 101835422000 B COWLING 101 BS4 EICHER 1 101 BS4 EICHER
7 101535423900 C CAC MTG BKT LH 1
8 101535321000 C CAC MTG BKT FAB RH 1
9 101435420700 C CAC HOSE 1
10 955400550750 A HOSE CLAMP 9 SIZE TYPE: 70A, 2-1/4"
11 101835421700 B CAC PIPE 1
12 101835421900 B RADIATOR TOP HOSE 1
13 996100013470 A HOSE CLAMP 1 SIZE TYPE: 2"
14 101535424900 A CAC HOSE 1
15 101835420600 A BOTTOM HOSE 1
16 101835420800 A CONNECTING PIPE 1
17 101835421800 A RADIATOR BOTTOM HOSE 1
18 101535425000 A REDUCER 2
19 931590000600 A PFM SENSOR MTG. BKT 1
20 931590000500 A PFM SENSOR 1
21 101535425100 A CAC HOSE INLET 1
22 102335419900 B RADIATOR MTG BKT 2
23 955400700900 A WORM DRIVE CLAMP 3 SIZE TYPE-90A
24 901500812050 A SCREW HEX 6 M8x25, Gr - 8.8
25 901610800000 A WASHER SPRING 6 M8
26 901600800000 A WASHER PLAIN 3
27 901100812070 A BOLT HEX 1 M8x35, Gr - 8.8
28 901610800000 A WASHER SPRING 1 M8
29 901600800000 A WASHER PLAIN 1 M8
30 940000006300 A RADIATOR MTG. PAD 3
31 901101012130 A BOLT HEX 3 M10x65, Gr - 8.8
32 901601000000 - WASHER PLAIN 6 M10
33 901221000000 A NUT NYLOCK 3 M10
34 901500612030 A SCREW HEX M6x16 3 M6x16, Gr - 8.8
35 901600600000 A WASHER PLAIN 3 M6

Page 55
COOLING SYSTEM (STANDARD RADIATOR)

Page 56
COOLING SYSTEM (STANDARD RADIATOR)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101435120000 A RADIATOR ASSY 1 STANDARD RADIATOR
2 955300005000 A CHARGE AIR COOLER 1
3 101535423700 B RADIATOR MTG PLATE 2
4 101535423900 C CAC MTG BKT LH 1
5 901601200000 A WASHER PLAIN 2 M12
6 901221200000 A NUT NYLOCK 2 M12
7 101535422500 A COWLING (A/L) 1
8 901610600000 A WASHER SPRING 8 M6
9 101214401900 A WASHER 2
10 101435420700 B CAC HOSE 2
11 101435422400 A OUTLET HOSE 2
12 101435422500 A CAC PIPE LH(A/L) 1
13 101435422600 A CAC PIPE RH(A/L) 1
14 101435422800 A RADIATOR TOP HOSE 1
15 101535422300 A BOTTOM HOSE 2
16 101535422400 A MID PIPE 1
17 955400450600 A WORM DRIVE CLAMP 5 (SIZE TYPE 60A)
18 955400550750 A HOSE CLAMP 14 SIZE TYPE: 70A, 2-1/4"
19 101221206400 A SPACER 4 70X40.5X5
20 901500812040 A SCREW HEX M8x20 4 M8x20, Gr - 8.8
21 101535321000 C CAC MTG BKT FAB RH 1
22 901101212160 A BOLT HEX 2 M12x80, Gr - 8.8
23 901610800000 A WASHER SPRING 12 M8
24 901600800000 A WASHER PLAIN 12 M8
25 901500812050 A SCREW HEX 4 M8x25, Gr - 8.8
26 901500812070 A SCREW HEX 4 M8x35, Gr - 8.8
27 901600600000 A WASHER PLAIN 6 M6
28 901500612040 A SCREW HEX 6 M6x20, Gr - 8.8
29 940000003300 A ENGINE MTG PAD 2

Page 57
UREA TANK INSTALATION

12
14
13

10

6
7
1 8

3
4
4
15 2
16 11

17

Page 58
UREA TANK INSTALATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 931590004300 A AD BLUE TANK ASSLY 27 LTR 1
2 901501212070 A SCREW HEX 2 M12x35, Gr - 8.8
3 901601200000 A WASHER PLAIN 5 M12
4 901611200000 A WASHER SPRING 5 M12
5 101893420400 A UREA HOSE-PA12 1 QUICK CONNECTOR -3/8" & 5/16"
6 101893420500 A UREA HOSE-PA12 1 QUICK CONNECTOR -3/8"
7 101834522000 A UREA TANK MTG PLATE 1
8 102093420400 A UREA HOSE-PA12 1 QUICK CONNECTOR -5/16"
9 101834522100 B BOTTOM COVER 1
10 101834522200 B TOP COVER 1
11 901501212060 A SCREW HEX 3 M12x30, Gr - 8.8
12 901501012060 A SCREW HEX 2 M10x30, Gr - 8.8
13 901601000000 A WASHER PLAIN M10 2 M10
14 901611000000 A WASHER SPRING M10 2 M10
15 901500812040 A SCREW HEX M8x20 4 M8x20, Gr - 8.8
16 901610800000 A WASHER SPRING 4 M8
17 901600800000 A WASHER PLAIN 4 M8

Page 59
TYRE ASSEMBLY 12.00X20.00

Page 60
TYRE ASSEMBLY 12.00X20.00

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 960100001220 A NYL. TYRE 12.00X20 8
2 960300001220 A FLAP 12.00X20 8
3 960200001220 A TUBE 12.00X20 8
4 960400005001 A RIM 7X20, 10 HOLE AT PCD 335 8
5 960400003400 A RIM (10 HOLES AT PCD335, HUB DIA 281 8 OPTIONAL
6 102082519900 A SHIM-DIA- 284X400X10MM 4
7 901272220000 A WHEEL NUT M22X2.5 (HUB) 40
8 101481422200 A LOCKING WASHER 40

Page 61
FRONT AXLE INSTALLATION (EICHER)

Page 62
FRONT AXLE INSTALLATION (EICHER)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 932100001900 A AXLE (EICHER-440DH-R6.428)FX230 1
2 101781421000 D DOWEL PIN -DIA-20X80MM 2
3 901102013600 A HEX BOLT 8 M20x300Lg, Gr - 10.9
4 901222000000 A NUT NYLOCK 8 M20
5 901612000000 A SPRING WASHER M20 8
6 101581428300 A SPACER- DIA 33X23X40MM 8

Page 63
REAR AXLE INSTALLATION (EICHER)

1
4
3

11

10
13

14 12

Page 64
REAR AXLE INSTALLATION (EICHER)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 102081120000 B SINGLE SUSPENSION ASSY 2
2 901101412240 A BOLT HEX 16 M1x120, Gr - 8.8
3 901601400000 A WASHER PLAIN 32 M14
4 901221400000 A NUT NYLOCK 16 M14
5 932100001900 A REAR AXLE EICHER 1 440DH-R6.428
6 101281619900 C AXLE MTG BKT 2
7 101581427900 A U-BOLT 4
9 101581427600 A SPACER-DIA 33X23X10MM 8
10 901222213000 A NUT NYLOCK (M22X2.5) Gr.10.9 8 M22
11 101481422200 A LOCKING WASHER 8
12 901600800000 A PLAIN WASHER M8 2
13 901500812040 A HEX SCREW M8X20 2
14 901601000000 A WASHER PLAIN M10-2 MM 2
15 901301010000 A GREASE NIPPLE M10x1(90) 6

Page 65
SINGLE SUSPENSION ASSY

8 7
6
4 5

2
4
5
8 1
7

Page 66
SINGLE SUSPENSION ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101393300200 B LEAF SPRING BKT. 2

2 101393300100 A JACK LEAF SPRING BKT SUB ASSY 1 REFRENCE DRG. PART NO.101581120400
3 102081185400 A LEAF SPRING ASSY(9 LEAF) 1
4 101393200200 C PIN 3
5 901221000000 A NUT NYLOCK 3 M10
6 901611000000 A WASHER SPRING M10 3 M10
7 101581421500 A SPECIAL BOLT 3
8 101581421400 A SPACER 5

Page 67
DRIVE LINE ASSLY INSTALLATION

14
15
26
8
9
16 7
6
12 9 10
10
17

25 9 11
5
1
12

3 13
19
18 19
20

20
2
24

19
21 4 20

22 17

23 16

Page 68
DRIVE LINE ASSLY INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101586421900 A PROPELLOR SHAFT FRONT 1 ABPCASKU5111
2 102386120400 A PROPELLOR SHAFT REAR 1
3 101586424000 A PROPELLAR SHAFT AGB TO ENGINE 1 LENGTH=850/717
4 101381100300 A MIDDLE PROPELLOR SHAFT 1
5 932400000600 A AUX. GEAR BOX ASSY 1
6 101543321200 B AGB MTG BKT 1
7 102014330400 B AGB MTG FAB 2
8 101213200700 C CRADLE PIN (40X155) 1 CURRENT PART NO:101213200700
9 101383200100 B PIN DIA 39.9 X 160 MM. 3
10 901670500210 A COTTER PIN 5
11 901501212090 A SCREW HEX 8 M12x45, Gr - 8.8
12 901611200000 A WASHER SPRING 12 M12
13 901601200000 A WASHER PLAIN 8 M12
14 901100812130 A BOLT HEX 1 M8x65, Gr - 8.8
15 901200800000 A NUT HEX M8 1
16 901501213080 A SCREW HEX 8 M12x40, Gr - 10.9
17 901221200000 A NUT NYLOCK 8 M12
18 902100622160 A SCREW HEX 3/8" UNF x 2" LG 14 Gr-10.9
19 902220623120 A NUT NYLOCK 3/8" 36
20 902100622120 A SCREW HEX 3/8" UNF x 1-1/2" LG 22 Gr-10.9
21 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
22 901611000000 A WASHER SPRING M10 4 M10
23 901601000000 A WASHER PLAIN M10 4 M10
24 101586321600 A PROPELLER SHAFT GUIDE BKT 1
25 943970000200 A ELECTRONIC SPEED SENSOR 1
26 101213200600 A BUSH NYLON MO S2 1

Page 69
ENGINE INSTALLATION

13 5

14
13
12
14
16 11 8

10 9
15 2

7 10
1
4
6

Page 70
ENGINE INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


RUBBER MOUNT FRT-
1 940000003800 A 2
LH(264124100110)

2 101514368400 B FRONT ENGINE MTG BKT 2

3 102314325300 A ENGINE MTG BKT FAB RH 1

4 102314325200 A ENGINE MTG BKT FAB LH 1


5 931590007500 A ECU FOR EICHER 1
6 940000006400 A SHOCK MOUNTING PAD 2
7 101531320300 A REAR ENGINE MTG BKT 2
8 901101212120 A BOLT HEX 8 M12x60, Gr - 8.8
9 901611200000 A WASHER SPRING 16 M12
10 901601200000 A WASHER PLAIN 16 M12
11 901221200000 A NUT NYLOCK 16 M12 EXISTING
12 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
13 901600600000 A WASHER PLAIN 8 M6
14 901610600000 A WASHER SPRING 8 M6
15 101575520400 A ECU COVER 1
16 901500612030 A SCREW HEX M6x16 4 M6x16, Gr - 8.8

Page 71
ENGINE CONTROL ASSEMBLY

3
4

Page 72
ENGINE CONTROL ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 931590043400 A ACCLERATOR PEDAL 1 IE323751
2 901500612070 A SCREW HEX 2 M6x35, Gr - 8.8
3 901600600000 A WASHER PLAIN 2 M6
4 901610600000 A WASHER SPRING 2 M6
5 931590007500 A ECU 1 IE327548

Page 73
GEAR SHIFTING ASSEMBLY

13

12

6 7 8
5

17

11 10 9

14
1
9 10 15

2 17

4
18 16 8 7

Page 74
GEAR SHIFTING ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101553421000 A GEAR SELECT CABLE 1 LENGTH-4500
2 101283120200 A CLAMP ASSY 2
MTG BKT FAB (BS4
3 101553320500 B EICHER) 1
4 101553420200 B GEAR SHIFT CABLE 1 LENGTH-4100

5 101553122100 B GEAR SHIFT MTG BKT ASSY 1


6 901501212070 A SCREW HEX 4 M12x35, Gr - 8.8
7 901611200000 A WASHER SPRING 8 M12
8 901601200000 A WASHER PLAIN 8 M12
9 901500812050 A SCREW HEX 7 M8x25, Gr - 8.8
10 901610800000 A WASHER SPRING 7 M8
11 901600800000 A WASHER PLAIN 8 M8

12 101563125700 B VERTICAL GEAR SHIFT ASSY 1


13 101883420300 A KNOB 1
14 101553320400 A BKT FAB (BS4 EICHER) 1
15 901600800000 A WASHER PLAIN 3
16 901101212140 A BOLT HEX 4 M12x70, Gr - 8.8
17 901200800000 A NUT HEX M8 8
18 101551430100 A GEAR CABLE ELBOW RH 2

Page 75
PNEUMATIC CIRCUIT

DRYING &
10 34 32
DISTRIBUTOR UNIT
PU
11 39 X PIPE M18x1.5
7
24 X
X 31
23 9
FROM ENGINE MANIFOLD X M18x1.5
1 22
X 36 6
21 PU PIPE
M16x1.5 AGB ASSY
AIR PRESSURE GAUGE X 39 11 X
1139 X 6 36 X SOLENOID VALVE
ELETRICAL CONECTION

F3916500/X3973600
15 RESERVOIR
9 PU
PU PIPE RESERVOIR PIPE
3335
DUAL BRAKE VALVE
M16x1.5 18 X
STOP LIGHT S/W 25 Ltr.

25 Ltr.
17 X 25 38 PU PIPE PU
38 29 25 16 X 19
21 11
A X
6 6 22 PIPE

36 5 3
38 28 12 36 DRAIN VALVE
22 X 3 5 X
1625 29 38 X PU PIPE PU PIPE
6 36 X 24 23
8 29 25
X 25 29 16
38 DETAIL VIEW
21
9 A
PU PIPE
X

GRADUATED HAND CONTROL VALVE X


30 M12x1.5
M22x1.5 LOW PRESSURE INDICATOR S/W
21
X 36 6 8 38 PU PIPE
PU PIPE 28 M22x1.5
M14x1.5
6 36 X
20 14 37 X SERVICE
BRAKE
11
PU PIPE
X
RELAY VALVE 12
M22x1.5
PU PIPE 13 X 36 6
PARKING BRAKE PORT
1139 X
M22x1.5
11 X 36 6 12 QUICK RELEASE VALVE 9
39 6 36 X
X PU PIPE

9 X
M22x1.5 28 PU PIPE
PARKING
REAR
SERVICE M22x1.5
BRAKE BRAKE 11 39 X
X 36 6 PU PIPE X 36 6
PARKING X
11
BRAKE 12
12 20 M14x1.5
PU PIPE
M22x1.5 11
X 36 6 PARKING BRAKE PORT
1437 X
BRAKE BOOSTER
RELAY VALVE X 36 6
9 SERVICE M22x1.5
BRAKE
FRONT
X 13
X 39 11 M22x1.5
X 39 11
M22x1.5 6 36 X
X 36 6 QUICK RELEASE VALVE

12 6 36 X

11 1139 X
M22x1.5
NOTE:
X 36 6
SERVICE
BRAKE X DENOTED FOR COMBINATION OF ITEM NO.22,23&24.

Page 76
PNEUMATIC CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


945000000675 A PNEUMATIC PU PIPE ASSY-675MM 17
1
945000002200 A PNEUMATIC PU PIPE ASSY-2200MM 3
2
945000003800 A PNEUMATIC PU PIPE ASSY-3800MM 1
3
945000003300 A PNEUMATIC PU PIPE ASSY-3300MM 1
4
945000001350 A PNEUMATIC PU PIPE ASSY-1350MM 7
5
945000004500 A PNEUMATIC PU PIPE ASSY-4500MM 3
6
101393400300 A DRYING AND DISTRIBUTION UNIT 15XW-F 1
7
101393400500 A DUALE BRAKE VALVE -100600681 WITH 1
8
PEDAL
927000001600 A RELAY VALVE- M302970 2
9
927000019600 A RESERVOIR 25 LTR 2
10
927000001100 A GRAD. HAND CONTROL VALVE-M303670 1
11
927000001500 A QUICK RELEASE VALVE M302710 2
12
101285426500 A T ADOPTER WITH MTG BKT -1/2 6
13
101285426100 A ADOPTER-22X1.5/18X1.5 20
14
101585421500 A AIR INTAKE COMPRESSOR PIPE (FREE NUT 700m
15
M22X1.5 BOTH SIDE) F160-AL m
101654720000 A PNEUMATIC DRAIN PIPE- M22X1.5 TO 940
16
M22X1.5 FREE NUT (WT- 1.129 KG) mm
101654719900 A PNEUMATIC DRAIN PIPE- M22X1.5 TO 640
17
M22X1.5 FREE NUT (WT- 0.830 KG) mm
101385401500 A ADOPTER 16X1-1/2X12L. 12
18
101584233000 A COMP. DELIVERY PIPE (WT- 0.681 KG) 985
19
MM
101832421000 D ADOPTER - M22X1.5 TO M26X1.5MM 2
20
925082000100 A DOWTY SEAL 3/4" 2
21
101575422700 B SOLENOID VALVE 12V(DP155SR61-R)F150- 2
22
76- TATA
927000001700 A LOW PRESSURE SWITCH-CLAYTON P/NO 2
23
M250280
101585423300 A COVER FOR SOLENOID VALVE (WT- 1.662 1
24
KG) ALL NG MODEL
101585120100 A AIR TANK DRAIN PLUG ASSY-FX150-N 2
25
101085402600 A M.C. BRAKE SWITCH. 1
26
925061001400 A PLUG--VSTI16X1.5EDA3C 6
27
925081001100 A DOWTY SEAL METRIC-M22 23
28
101185203700 A ADOPTER 1/4"X12L 4
29
101085200900 A AIR TANK CLAMP/U BOLT 4
30
925081000800 A DOWTY SEAL METRIC-M16 16
31
520054302200 A ADOPTER 22X1.5 X 22X1.5 MTC2418 2
32
101583427300 A ADOPTER-M18X1.5P X1/8" BSP (WT-0.016 1
33
KG- ALUMINUM- DRIVE LINE) F160
101185203800 A LONG ADOPTER 1/4:X12L. 2
34
101385401600 A ADOPTER 14X1-1/2X12L. 2
35

Page 77
PNEUMATIC CIRCUIT

DRYING &
10 34 32
DISTRIBUTOR UNIT
PU
11 39 X PIPE M18x1.5
7
24 X
X 31
23 9
FROM ENGINE MANIFOLD X M18x1.5
1 22
X 36 6
21 PU PIPE
M16x1.5 AGB ASSY
AIR PRESSURE GAUGE X 39 11 X
1139 X 6 36 X SOLENOID VALVE
ELETRICAL CONECTION

F3916500/X3973600
15 RESERVOIR
9 PU
PU PIPE RESERVOIR PIPE
3335
DUAL BRAKE VALVE
M16x1.5 18 X
STOP LIGHT S/W 25 Ltr.

25 Ltr.
17 X 25 38 PU PIPE PU
38 29 25 16 X 19
21 11
A X
6 6 22 PIPE

36 5 3
38 28 12 36 DRAIN VALVE
22 X 3 5 X
1625 29 38 X PU PIPE PU PIPE
6 36 X 24 23
8 29 25
X 25 29 16
38 DETAIL VIEW
21
9 A
PU PIPE
X

GRADUATED HAND CONTROL VALVE X


30 M12x1.5
M22x1.5 LOW PRESSURE INDICATOR S/W
21
X 36 6 8 38 PU PIPE
PU PIPE 28 M22x1.5
M14x1.5
6 36 X
20 14 37 X SERVICE
BRAKE
11
PU PIPE
X
RELAY VALVE 12
M22x1.5
PU PIPE 13 X 36 6
PARKING BRAKE PORT
1139 X
M22x1.5
11 X 36 6 12 QUICK RELEASE VALVE 9
39 6 36 X
X PU PIPE

9 X
M22x1.5 28 PU PIPE
PARKING
REAR
SERVICE M22x1.5
BRAKE BRAKE 11 39 X
X 36 6 PU PIPE X 36 6
PARKING X
11
BRAKE 12
12 20 M14x1.5
PU PIPE
M22x1.5 11
X 36 6 PARKING BRAKE PORT
1437 X
BRAKE BOOSTER
RELAY VALVE X 36 6
9 SERVICE M22x1.5
BRAKE
FRONT
X 13
X 39 11 M22x1.5
X 39 11
M22x1.5 6 36 X
X 36 6 QUICK RELEASE VALVE

12 6 36 X

11 1139 X
M22x1.5
NOTE:
X 36 6
SERVICE
BRAKE X DENOTED FOR COMBINATION OF ITEM NO.22,23&24.

Page 78
PNEUMATIC CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

36 925061001000 A PLUG -VSTI12X1.5EDA3C 3

37 101085201500 A BRAKE PADLE ADOPTER (BRAKE VALVE 1


GAUGE).
38 200145400200 A DOWTY SEAL 1/4" BSP - (200145400200) 14

39 101585421100 A QUICK RELEASE VALVE MTG BKT-FX150-N 2

40 101085202500 A ADOPTER (BRAKE VALVE TO SERVO). 1

41 101085400800 A UNION NUT 5/8" 1

42 901500812060 A SCREW HEX M8X30-GR-8.8. 11

43 101085402400 A LOCK NUT16X1.5 4

44 901500812070 A SCREW HEX M8X35*8.8G GR. 8.8 8

45 925061000600 A PLUG 14X1.5 MS 19A/FX28 Item

46 925081000700 A DOWTY SEAL METRIC- M14 3

47 101085400700 A SLEEVE 5/8" 1

48 901200800000 A HEX NUT-M8X1.25MM 15

49 101285422000 A LOCK NUT M22 1

50 901500812050 A SCREW HEX M8X25-GR-8.8 4

51 901200600000 A HEX NUT-M6 16

52 200145400300 A DOWTY SEAL 3/8"BSP 2

53 901601000000 A WASHER PLAIN M10-2 MM 7

54 901600600000 A PLAIN WASHER M6 12

55 901500612030 A SCREW HEX M6X16 GR-8.8 4

56 901500612040 A SCREW HEX M6X20-GR-8.8 (901500612040) 4

57 901500812040 A HEX SCREW M8X20 2

58 901681420000 A COPPER WASHER 14X20X1.5. 1

59 901610600000 A SPRING WASHER B-6. 12

60 901610800000 A SPRING WASHER B-8. 4

61 901600800000 A PLAIN WASHER M8 (NEW SHEET METAL). 2

62 101026342900 A AIR PRESSURE SENSOR - HDRA 1

63 101885420300 A COMPRESSOR PIPE- WITH M22X1.5 FREE 1000


NUT BOTH SIDE MM

Page 79
CLUTCH ASSEMBLY

12 11

10
8

1 2 3
7
13

33
4
6

9
35

3 1
28 27 29 30

32 26
24
31 21 3 5

14

23
19

18
20

16 25

17
22

34
DETAIL A 15

Page 80
CLUTCH ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901500812050 A SCREW HEX 10 M8x25, Gr - 8.8
2 901610800000 A WASHER SPRING 5 M8
3 901600800000 A WASHER PLAIN 11 M8
4 101553320400 A BKT FAB (BS4 EICHER) 1
5 901200800000 A NUT HEX M8 5
6 101854320300 B CLUTCH CYL MTG BKT 1
7 955910000800 A SLAVE CYLINDER 1 AX7413400
8 101854420600 A PUSH ROD 1
9 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
10 101854420300 A FORK 1
11 101055202000 A 12XW 1
12 901670200700 A SPLIT PIN DIA 2X35 1
13 101554423100 A SLAVE CYL. HOSE 1

14 101554320700 C MASTER CYL. COVER FAB 1


MASTER CYLINDER-
15 955700000100 A 261829100107 1
16 901100612200 A SCREW HEX 2 M6x100, Gr - 8.8
17 901200600000 A HEX NUT 2 M6
18 101254320500 G CLUTCH PEDAL FAB 1
19 101254422700 A PIN 1

20 101284220000 A SELF LUBRICATING BUSH 1


21 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
22 101584120000 B CLUTCH ROD ASSY 1
23 900400600100 A Split pin 6.3x50 1
24 300193400500 A GROMMET 1
25 101654421800 A COMPRESION SPRING 1
26 101584420400 A BOTTLE 1
27 901610600000 A WASHER SPRING 3 M6
28 901500612040 A SCREW HEX 3 M6x20, Gr - 8.8
29 901200600000 A HEX NUT M6 3 M6
30 901600600000 A WASHER PLAIN 3 M6
31 101554423500 A HOSE 1
32 955400110160 - HOSE_CLAMP 1 (KLIPCO SIZE OOM)
33 101085401550 B BUNDY TUBE 2 1 L- 1550
34 102054419900 B BUNDY TUBE 1 L-1850
35 101252400300 C CLUTCH HOSE 1

Page 81
CONTROL VALVE CIRCUIT (6 SPOOL)

17 16
15

2
3

10

12
1

13

14

4
8

6 5
9

Page 82
CONTROL VALVE CIRCUIT (6 SPOOL)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 923000004500 D CONTROL VALVE -D4/6QINLET 1
2 923000005000 A CONTROL VALVE LEVER 3
3 923000006500 C CONTROL VALVE LEVER 3
4 200145400500 A DOWTY SEAL 12 1/2" BSP
5 200145204200 A ADOPTER 3/4" X 1"BSP 1
6 200145204900 A ADOPTER 1/2" x 1/2" BSP 12
8 200145400600 A DOWTY SEAL 2 3/4" BSP
9 101241420900 A TEE ADOPTER -3/4"X1/2"X1" BSP) 1
10 901100812130 A BOLT HEX 2 M8x65, Gr - 8.8
12 901600800000 A WASHER PLAIN 4 M8
13 901610800000 A WASHER SPRING 4 M8
14 901200800000 A NUT HEX 5 M8
15 101026240803 A KNOB CONTROL VALVE LEVER - WINCH 1
16 101026240801 A KNOB CONTROL VALVE LEVER-EXTENSION 1
17 101026240802 A KNOB CONTROL VALVE LEVER-BOOM 1
18 101026240804 A CV LEVER KNOB-L=65MM 2

Page 83
STEERING CIRCUIT

42 46 19
12 14 15 25
24
1

36
6
13
8 7
11
41
2
32 16 10
45 44 34 18 A
29 30

43 37 35
31
40 28 33
39
9
46
B
38
5 19
39 21
20
27 32
23
16 17

DETAIL B 4 3

22

DETAIL A

Page 84
STEERING CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101247101014 A VANE PUMP 1 VT6C-014-2-L-00-B-1
2 103043419900 A PUMP FLANGE COUPLING 1
3 101243427100 C ELBOW 1" X1" FREE NUT 1 1" X 1" BSP
4 101243427200 A ADOPTER 1" X 1" BSP 1
5 101247201200 C OUTLET FLANGE 1 AMHCNCA12000
6 102143421500 A ELBOW 1" X1" FREE NUT 1 ELBOW 1" X 1" BSP
7 101643423000 A RETURN PIPE 1
8 101643321100 A RETURN LINE PIPE1" 1
9 101643422600 A DELIVERY TUBE_N 1
10 101543434600 A BEND HOSE 1
11 101643321000 B SUCTION PIPE FAB 1
12 101543322500 A SUCTION FLANGE FAB 1-1/2" BSP 1
13 911204010950 A HOSE 1-1/2"BSP ST TO 90 1
14 901501212080 A SCREW HEX 6 M12x40, Gr - 8.8
15 901611200000 A WASHER SPRING 6 M12
16 901600800000 A WASHER PLAIN 10 M8 EXISTING
17 101543320200 E PIPE SET FAB 1
18 901500812070 A SCREW HEX 6 M8x35, Gr - 8.8
19 901511010060 A SCREW ALLEN 8 M10x30, Gr - 12.9
20 935035000280 A O-RING 1 ABHCSC170000
21 200145204600 A PLUG 1/4"BSP 1
22 200145400700 A DOWTY SEAL 1 1" BSP
23 200145400200 A DOWTY SEAL 1 1/4" BSP
24 935040045000 A O-RING 1 SIZE: 45/4
25 901201200000 A NUT HEX 2 M12
26 423551421000 A STEERING WHEEL 1 EXISTING
27 926100001100 A STEERING UNIT 315LS 1
28 926500000600 A STEERING COLUMN(TELE) 1 85M00066
29 901601000000 A WASHER PLAIN M10 4 M10

Page 85
STEERING CIRCUIT

42 46 19
12 14 15 25
24
1

36
6
13
8 7
11
41
2
32 16 10
45 44 34 18 A
29 30

43 37 35
31
40 28 33
39
9
46
B
38
5 19
39 21
20
27 32
23
16 17

DETAIL B 4 3

22

DETAIL A

Page 86
STEERING CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


28 926500000600 A STEERING COLUMN(TELE) 1 85M00066
29 901601000000 A WASHER PLAIN M10 4 M10
30 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
31 936200000100 A STEERING WHEEL CAP 1 (ABLPHCS35000)
32 901100812070 A BOLT HEX 6 M8x35, Gr - 8.8
33 911207250800 A DELEVERY PIPE 1
34 101831420000 A HYD PUMP SHAFT 1
35 901220800000 A NUT NYLOCK 4 M8
36 901520812040 A GRUB SCREW_8x20 1
37 955400550750 A HOSE CLAMP 2 SIZE TYPE: 70A, 2-1/4"
38 925044000200 A ADOPTER 1/2" BSP X 3/4" 16 UNF 5
39 200145400500 A DOWTY SEAL 5 1/2" BSP
40 925044000400 A ADOPTER 1/4 BSP X 7/16-20 UNF 3
41 102043320100 B EXT PIPE SET 1 EXISTING
42 102043320200 B WINCH TUBE SET 1
43 926100001200 A PRIORITY VLAVE OLS160 1
44 200145400600 A DOWTY SEAL 3 3/4" BSP
45 925044000300 A ADOPTER 1"BSP X 1.1/16-12 UNF 2
46 200145400200 A DOWTY SEAL 2 1/4" BSP

Page 87
LUFF CIRCUIT

3
14
21
4 5 13
7 6
5 12
8
10 11
2 17

15

25 24
26 22
16 9
23

18
20
19

Page 88
LUFF CIRCUIT

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 924110141491 A LUFF CYLINDER 2
2 102011424700 C UPPER LUFF PIN 2
3 101393300500 A UPPER TUBE 1
4 101393300600 A LOWER TUBE 1
5 101241200300 A ADOPTER 1/2" X 1/2" BSP 4
6 200145400500 A DOWTY SEAL 4 1/2" BSP
7 901101212200 A BOLT HEX 2 M12x100, Gr - 8.8
8 901201200000 A NUT HEX 2 M12
OVERCENTRE VALVE-OSI95F4W35N4INI729-
9 929200002900 A TUCSON-300BAR 2 (OSI95F4W20N4IN1)
10 925082000100 A DOWTY SEAL 3/4" 1
11 101085404100 A LOCK NUT 3/4" 1
12 102021219900 A BOOM PIVOT PIN 1
13 102021435100 A PIVOT PIN SPACER 1
14 101628200100 B SLOTTED NUT 1 AMMFA0415000
15 901101212240 A BOLT HEX 1 M12x120, Gr - 8.8
16 901221200000 A NUT NYLOCK 1 M12
17 901670500180 A COTTER PIN 5X90MM 1
18 102011429900 B PIN FAB 2
19 901501212070 A SCREW HEX 4 M12x35, Gr - 8.8
20 901611200000 A WASHER SPRING 4 M12
21 101221206500 A SPACER 2
22 901610800000 A WASHER SPRING 2 M8
23 901200800000 A NUT HEX M8 2
24 901100812160 A BOLT HEX 2 M8x80, Gr - 8.8
25 101241200300 A ADOPTER 1/2" X 1/2" BSP 4
26 200145400500 A DOWTY SEAL 4 1/2" BSP

Page 89
HYD. TANK INSTALLATION

12
11 19
5 22
21
9 6
20
10 18 16

7 17
15
13

14
8 23

24

2
4
27
3
26
28
25

Page 90
HYD. TANK INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 102046121000 A HYDRAULIC TANK SUB ASSY 1


2 901101212120 A BOLT HEX 4 M12x60, Gr - 8.8
3 901601200000 A WASHER PLAIN 4 M12
4 901611200000 A WASHER SPRING 4 M12
5 901500812050 A SCREW HEX 6 M8x25, Gr - 8.8
6 901610800000 A WASHER SPRING 6 M8
7 101046400300 A BREATHER ASSY 1 002ABF10NSG
8 929500000300 A EYE PLUG 1 TLA4G 1GTLA40A 3/4"
9 901500512030 A SCREW HEX M5x16 6 M5x16, Gr - 8.8
10 901610500000 A WASHER SPRING 9 M5
11 901600800000 A WASHER PLAIN 3 M8
12 901500812080 A SCREW HEX M8X40 3 M8x40, Gr - 8.8
13 901131430000 A BOLT BENJO 1 M14x1.5
14 901681420000 A COPPER WASHER 1 14X20X1.5
15 101246427100 B DIFFUSER PIPE 1
16 955400350350 A WORM DRIVE CLIP 1 35A
17 101546463100 A TANK COVER GASKET 1
18 101546462300 A TANK COVER 1
HYDRAULIC FILTER-1-1/2" BSP
19 922200003600 A - FP210- BS4 1
20 102143421500 A ELBOW 1" X1" FREE NUT 1 ELBOW 1" X 1" BSP
21 102043220000 A ADOPTER 1-1/2" x 1" BSP 1
22 200145400900 A DOWTY SEAL 1 1.5" BSP
23 925082000100 A DOWTY SEAL 3/4" 2
24 922100000200 A SUCTION STRAINER 1 003-SC2-040 (ABORA0400000)
25 300135401000 A MAGNETIC PLUG 1 3/4" BSP
26 300193419900 A STAY MOUNT CAP 8
27 101214401900 A WASHER 4
28 101035401900 A RUBBER PAD 4

Page 91
STEERING UNIT (SAUER DANFOSS)

Page 92
STEERING UNIT (SAUER DANFOSS)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101243422300 A DUST SEAL RING 1
2 101243422400 A HOUSING, SPOOL & SLEEVE 1
3 101243422500 A BALL 1
5 101243422900 A SHAFT SEAL 1
7 101243422600 A BEARING ASSEMBLY 1
7a 101243422700 A NEEDLE BEARING 1
7b 101243422800 A BEARING WASHER 2
10 101243423000 A RING 1
11 101243423100 A CROSS PIN 1
12 101243423200 A SET OF SPRINGS 1
12a 101243423300 A NEUTRAL POSITION SPRING 2
12b 101243423400 A FLAT SPRING 2
13 101243423500 A CARDAN SHAFT 1
15 101243423600 A O-RING 1
16 101243423700 A DISTRIBUTOR PLATE 1
17 101243423800 A GEAR WHEEL SET 1
18 101243423900 A O-RING 2
19 101243424000 A END COVER 1
20 101243424100 A WASHER 7
22 101243424200 A SPACIAL SCREW 1
23 101243424300 A SCREW 6
24 101243424400 A NAME PLATE 1
30 101243424500 A PRESSURE RELIEF VALVE 1
30a 101243424600 A PISTON 1
30b 101243424700 A ADJUSTING SCREW 1
30c 101243424800 A PLUG 1
31 101243424900 A SPRING FOR RELIEF VALVE 1
37 101243425000 A CHECK VALVE 1
38 101243425100 A SEAL KIT 1

Page 93
PRIORITY VALVE (SAUER DANFOSS)

Page 94
PRIORITY VALVE (SAUER DANFOSS)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101243421500 A INTERNAL PP-PLUG 1
2 101243421600 A O-RING 2
3 101243421700 A ORIFICE SCREW 1
5 101243421800 A SPOOL OLS 1
7 101243421900 A SPRING 1
8 101243422000 A INTERNAL LS PLUG 1
11 101243422100 A ORIFICE SCREW LS 1
13 101243422200 A SET OF SEALS 1

Page 95
LUFF CYLINDER

Page 96
LUFF CYLINDER

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200038200 A TUBE FINAL WELDMENT 1
2 924200038300 A PISTON ROD WELDMENT 1
3 924200038400 A PISTON 1
4 924200021900 A GLAND 1
5 924200038500 A GLAND CAP 1
6 924200022200 A BUSH 1
7 924200022100 A SNAP RING 1
8 924200022300 A SPH BEARING 1
9 924200022400 A CIRCLIP INTERNAL 2
10 924200022600 A STEEL BALL 1
11 924200038600 A GRUB SCREW 1
12 924200022500 A GREASING NIPPLE 2
13 924200038600 A GRUB SCREW 1
22 924200038000 A SEAL KIT 1 CONSIST ITEM 14 TO 21

Page 97
OUTRIGGER CYLINDER
(924801250451-DANTAL)

Page 98
OUTRIGGER CYLINDER
(924801250451-DANTAL)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200023000 A FINAL TUBE WELDMENT 1
2 924200023100 A PISTON ROD WELDMENT 1
3 924200023200 A PISTON 1
4 924200023300 A GLAND 1
5 924200023400 A GRUB SCREW 1
6 924200023500 A STEEL BALL 1
14 924200023600 A SEAL KIT 1 CONSIST ITEM 7 TO 13

Page 99
EXTN. CYLINDER

Page 100
EXTN. CYLINDER

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200038700 A TUBE FINAL WELDMENT 1
2 924200038800 A PISTON ROD SUB ASSEMBLY 1
3 924200038900 A PISTON 1
4 924200039000 A GLAND 1
5 924200039100 A SPACER 1
6 924200022700 A GRUB SCREW 1
7 924200022600 A STEEL BALL 1
20 924200038100 A SEAL KIT 1 CONSIST ITEM 8 TO 16

Page 101
STEERING CYLINDER LH
(924560800340 - DANTAL)

Page 102
STEERING CYLINDER
(924560800340 - DANTAL)

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200029100 A TUBE FINAL WELDMENT 1
2 924200029200 A PISTON ROD WELDMENT 1
3 924200029300 A GLAND 1
4 924200029400 A PISTON 1
5 924200029500 A NYLOCK NUT 1
6 924200020200 A GREASING NIPPLE 2
7 924200020300 A SPH BEARING 2
8 924200020400 A CIRCLIP 4
15 924200029000 A SEAL KIT 1 CONSIST ITEM 9 TO 14

Page 103
OIL COOLER INST. ASSY

4 6 5
3

Page 104
OIL COOLER INST. ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 150817000000 A LDC 20-B-0-60-000-0-0 OIL COOLER 1
2 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
3 901601000000 A WASHER PLAIN M10 4 M10
4 901611000000 A WASHER SPRING M10 4 M10
5 200145201500 A ADOPTER 1" X 1" BSP 2
6 200145400700 A DOWTY SEAL 2 1" BSP
7 901200800000 A NUT HEX M8 4

Page 105
WINCH INST. ASSY

3
4
5
7 18
8
1

17

15
16

14
9

13
11
12 10

Page 106
WINCH INST. ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 929100002700 HYDRAULIC WINCH 4 TON J004805W 1
2 102045420300 A ADOPTER M33X2PX 3/4" BSP 2
3 901102412150 A BOLT HEX M24x90 4
4 901602400000 A WASHER PLAIN 4 M24
5 901612400000 A WASHER SPRING 4 M24
6 101245200500 A 1/4"X1/4" ADOPTER 2
7 402100000000 A HOOK 5 TON FREE FALL 1
8 901202400000 A NUT HEX 4 M24
2.5 T/86 mtr ROPE &
9 929100001200 A WINCH ASSY 1 ROPE TENSIONER
10 901501612160 A SCREW HEX 4 M16x80, Gr - 8.8
11 901601600000 A WASHER PLAIN 4 M16
12 901611600000 A WASHER SPRING 4 M16
13 901221600000 A NUT NYLOCK 4 M16
14 200145400200 A DOWTY SEAL 1 1/4" BSP
15 200145203700 A ADOPTER 3/4" X 1/2" BSP 2
16 925082000100 A DOWTY SEAL 3/4" 2
17 102093420200 A DOWTY SEAL M33 2
18X7(6-1),(70 MTR)
18 102021440500 A WIRE ROPE DIA 16 CWR(STEEL CORE), 1 GR.1960,IS:2266

Page 107
DRAG WINCH INSTALLATION ASSY

13 1 10

5
4

11 9 7
8
14
12

Page 108
DRAG WINCH INSTALLATION ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101511126200 A ROLLER BKT ASSY 1
2 929100000100 A WINCH (WIN 20) 1
3 101511342100 A HOOK RESTING BKT 1
4 101621220200 A LOCKING PIN 1
5 901601000000 A WASHER PLAIN M10 4 M10
6 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
7 901601600000 A WASHER PLAIN 20 M16
8 901611600000 A WASHER SPRING 6 M16
9 901501612120 A SCREW HEX 6 M16x60, Gr - 8.8
10 101511125500 A HOOK & SNATCH ASSY 1
11 901611600000 A WASHER SPRING 4 M16
12 901501612140 A SCREW HEX 4 M16x70, Gr - 8.8
DIA 13MM; 6X19XFC 44 MTR
13 101045400440 A WIRE ROPE 1
LONG
14 901201600000 A NUT HEX M16 10 M16

Page 109
DRAG WINCH ROLLER ASSY

7
10

9
1

Page 110
DRAG WINCH ROLLER ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101511343100 A ROLLER BKT FAB 1
2 101511532600 A PIN (DIA 35X496) 1
3 101511533100 A PIN (DIA 25X496) 1
4 101511125700 A ROLLER ASSY (DIA75X430) 1
5 101511125800 A ROLLER ASSY (DIA65X430) 1
M6x65, Gr -
6 901100612130 A BOLT HEX 3
8.8
M6x60, Gr -
7 901100612100 A BOLT HEX 1
8.8
8 901220600000 A NUT NYLOCK 4 M6
9 101511125600 A ROLLER ASSY (DIA 75X150) 2
10 101511532100 A PIN (DIA35X216) 2

Page 111
WIRING HARNESS

Page 112
WIRING HARNESS

Page 113
WIRING HARNESS

Page 114
WIRING HARNESS

Page 115
WIRING HARNESS

Page 116
LIGHT ASSEMBLY

6 5
15
14
17 13
16 11
10
1 2
5

6
9
A

20 28
21 18
27 4
29 8
3
12 19
7
6

25
26
23 24
13
14
22 23

DETAIL A

Page 117
LIGHT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101074404700 A WARNING BUZZOR REVERSE 1
2 101074406000 A M.S. CON. PIPE 3/4" 1 10 FEET
3 901540612110 A CHEESE HEAD SCREW 12 M6x55, Gr - 8.8
4 423584401400 A HORN ASSLY 1
5 901500812030 A SCREW HEX 9 M8x15, Gr - 8.8
6 901500612040 A SCREW HEX 14 M6x20, Gr - 8.8
7 901600600000 A WASHER PLAIN 36 M6
8 901200600000 A HEX NUT M6 16 M6
9 941300001800 A 3-CHAMBER LIGHT (PPI-197X) 2
10 101074403200 A BOOM WARNING LIGHT 1 HI-LUX
11 101074406100 A CLAMP 3
12 101074402700 A FRONT INDI.LIGHT 2
13 901610800000 A WASHER SPRING 4 M8
14 901600800000 A WASHER PLAIN 4 M8
15 941400000200 A NO. PLATE LIGHT 1
16 101074406200 A CLAMP 6
17 901590812040 A SELF TAPPING SCREW M8X19 6
18 941100003200 A HEAD LIGHT (NEOLITE) 4 NEO -800AA
19 943990001600 A BULB 12V_55/60W 4
20 101074402410 A CABIN LED LIGHT-12V 1
21 101074402420 A SELF TAPPING SCREW M3X20 2 M3X20
22 101074403100 A HELOGEN LIGHT 1
23 901200800000 A NUT HEX M8 2
24 901500812040 A SCREW HEX M8x20 1 M8x20, Gr - 8.8
25 901100812160 A BOLT HEX 1 M8x80, Gr - 8.8
26 101221301600 A BKT.SPOT LIGHT FAB 1
27 101275420500 A WIPER MOTOR (015) 12V H.D. 1
28 101175419900 A WIPER ARM 16" 1
29 941800002000 A WIPER BLADE 20" 1

Page 118
BATTERY INSTALLATION

1
12

7 6
5
8 4

3 11

10

Page 119
BATTERY INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 102573320400 A BATTERY FRAME FAB 1
2 101573420000 B BATTERY MAT-76 HP 1
3 942100001000 A BATTERY 100AH 1 100AH MHD 1000 EXIDE
4 901600800000 A WASHER PLAIN 4 M8
5 901610800000 A WASHER SPRING 4 M8
6 901500812030 A SCREW HEX 4 M8x15, Gr - 8.8
7 101273420300 A SCREW ROD 2
8 102573320500 A BATTERY FRAME UPPER 1
9 901240500000 A WING NUT (M5) 2 M5
10 101074401600 A BATTERY LEAD + VE 1
11 101074403400 A BATTERY LEAD -VE 1
12 901500812040 A SCREW HEX M8x20 1 M8x20, Gr - 8.8

Page 120
DASHBOARD & INSTRUMENT ASSEMBLY

6
9

10

7
5

2
12 13

1
11

3
4

14

Page 121
DASHBOARD & INSTRUMENT ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101863520300 D SWITCH PLATE 1
2 943300000100 A HORN SWITCH 1
3 943500000300 A STARTER PUSH SWITCH-16XW,FX & AX130 1 SUPPLY WITH SIMPSONS ENGINE
4 943990006200 A LIGHTER WITH USB. 1
5 943300001300 A SWITCH 2P ON-OFF (HAZARD 24V) 1
6 901550812040 A SCREW FLANGE HEX 4 M8x20, Gr - 8.8
7 943200000200 A SWITCH 3P 1 SIRGOMS, ON-OFF-ON
8 943500000400 A TWO POSITION IGNITION SWITCH -12XW 1
9 101563469700 A CLUSTER MTG PLATE 1 EXISTING
10 944500000900 A CLUSTER 1
11 943200000100 A SWITCH 2P 7 SIRGOMS, ROTORY TYPE, ON-OFF-ON
12 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
13 901600600000 A WASHER PLAIN 4 M6
14 101571120100 A WIRING HARNESS ASSY - F150 1

Page 122
DECALS ASSEMBLY

Page 123
DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101592423600 C STICKER-0.8T 2

2 101292401000 C STICKER-7T 2

3 101592432200 D STICKER-11.7T 2

4 101892422200 A STICKER-TYRE PRESSURE 2

5 320192402200 B STICKER-ACE 1

6 200192402300 B STICKER-LOGO ACE 1

7 970700003800 A STICKER-RECT REFLECTOR RED 2

8 320192400700 A STICKER-WATER TANK 1

9 970700003700 A RECT REFLECTOR AMBER 6

10 101392400100 A STICKER-DANGER 2 ABDS15F11000

11 101292422200 C STICKER-DATA PLATE 1

12 101392400400 A STICKER-SPEED LIMIT 1 ABDS15F04000

13 101592432000 A STICKER-SERVICE INSTRUCTION 1

14 102092520800 A LOAD CHART PLATE FP210 1

15 970700010200 A STICKER-RECT REFLECTOR WHITE 2

16 101892422800 A LOW SPEED STICKER 1

17 101292420400 A STICKER-CAUTION 1

18 101292420100 B STICKER-WARNING PLATE 1

19 101292400800 B STICKER-ACE 2

20 102092420800 A STICKER-FP-210 2

21 101892421200 A STICKER-SHUT OFF 1

22 101092400800 A STICKER-CONTROL VALVE AL 1 ABDP08000000

23 101292420900 C STICKER-START/STOP 1

24 320192401100 C STICKER-START WARNING 1

25 101792420500 A STICKER-FUSE BOX 1

26 101292420000 A STICKER-BEFORE STARTING ENGINE 1

27 101592420800 C STICKER-CAUTION 1

Page 124
DECALS ASSEMBLY

Page 125
DECALS ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


28 101292422700 B STICKER-CAUTION 1

29 101092401600 A STICKE- OK 1 ABDS11000000

30 101092401500 A STICKER-Q. CHECK 1 ABDS15000000

31 101292420600 A STICKER-CAUTION 1

32 1018924422400 A STICKER-LIFTING HOOK 4

33 101592439000 C STICKER-15T 2

34 101092402500 A STICKER-HYD OIL 1

35 970700012000 A REFLEXIVE TAPE "RED" 1 2025MM

36 970700012100 A REFLEXIVE TAPE "WHITE" 1 2025MM

37 970700012200 A REFLEXIVE TAPE "ORANGE" 1 2025MM

38 101592525000 A OPERATOR MANUAL F-150 1

39 101592524900 A PARTS CATALOGUE F-150 1

40 101892421100 A HOT SURFACE 1

41 101892422700 A BATTERY STICKER 1

42 101892421300 A SEAT BELT ALERT 1

43 101892421400 A CRUSHING OUTRIGGER 1

44 101892421500 A CRUSHING STICKER 1

45 101892421600 A RADIATOR STICKER 1

46 101892421700 A FUEL FILLING STICKER 1

47 101892421800 A OPERATOR SEAT STICKER 1

48 101892421900 A FUEL DRAIN STICKER 1

49 101892422000 A COOLANT FILING STICKER 1

50 101892422100 A HYDRAULIC OIL LEVEL STICKER 1

51 101892422600 A WINCH STICKER 1

52 101892422300 A HYDRAULIC OIL DRAIN STICKER 1

53 101892422500 A HI SPEED STICKER 1

Page 126
S.L.I. INSTALLATION ASSEMBLY

1.2

1.5 A

B 1.6

1.7
1.4
16 15
1.8 12

1.1

1.3

10

3 5
14
11 4
C 13
7
DETAIL A

DETAIL B 2

DETAIL C

Page 127
S.L.I. INSTALLATION ASSEMBLY

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943950001200 A SLI SYSTEM SET 1 CONSISTS ITEM 1.1 to 1.8
1.1 943990011800 A SLI DISPLAY UNIT 1
1.2 943950000500 A PRESSURE TRANSDUCER 2
1.3 943990012000 A A2B LIMIT SWITCH 1
1.4 943990011900 A LENGTH CUM ANGLE SENSOR 1
1.5 100975420000 A ROPE GAURD 2
1.6 100975419900 A WEIGHT .BOX 1
1.7 100975520000 A MTG.CHANNEL 1
1.8 100975519900 A DISPLAY MTG.PLATE 1

Page 128
S.L.I. SYSTEM SET

Page 129
S.L.I. SYSTEM SET

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
LENGTH TRANSDUCER UNIT MODLE:-
5 943990018500 A 20M 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
3 CORE SHIELDED CABLE (PRESSURE
11 943990019100 A 2
SENSOR CABLE)

Page 130
S.L.I. SYSTEM SET

Page 131
S.L.I. SYSTEM SET

S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


ANTI 2 BLOCK OVER-HOIST LIMIT
12 943990019200 A SWITCH 1
DEAD WEIGHT WITH 0.8MTR WIRE
13 943990019300 A ROPE 1

6 CORE SHIELDED CABLE 0.25 SQ. MM


(LENGTH CUM ANGLE CABLE) LENGTH-
14 943990019400 A 8 MTR. 1
15 943990019500 1
A RELAY CUT-OFF CABLE LENGTH- 7 MTR

Page 132
PROXIMITY SENSOR ASSEMBLY

Page 133
PROXIMITY SENSOR ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 943990016800 A REAR VIEW MIRROR WITH 4 SENSOR (TF990) 1
2 101563336300 A PROXIMITY SENSOR MIRROR BKT. FAB 1
3 901500612040 A SCREW HEX M6X20-GR-8.8 8
4 901600600000 A PLAIN WASHER M6 8
5 901200600000 A HEX NUT-M6 8

Page 134
OVER HOIST WARNING ASSY

Page 135
OVER HOIST WARNING ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101075400200 B O/H REMOTE ALARM ASSY 1
2 180307040800 A GROMMET COVER 1

101055201700 PIN SERVO-DIA-10X45MM (WT- 0.031 KG)


3 A 1
4 901670200070 A COTTER PIN 2X35MM 1
5 101075400100 A OVERHOIST LIMIT SWITCH ASSY 2
6 101075400300 A WEIGHT ASSY 1
7 901101212040 A BOLT HEX-M12X20,GR 8.8. 1
8 901601200000 A WASHER PLAIN M12-2.5MM 1

Page 136
REAR VIEW CAMERA INSTALLATION

11

5
7
12
6

1
5
2
10
4

Page 137
REAR VIEW CAMERA INSTALLATION

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901200600000 A HEX NUT M6 6 M6
2 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
3 943990011600 A CAMERA SET INSTALLATION 1
4 101475319900 A CAMERA MTG BOX (BAJAJ) 1
5 901610600000 A WASHER SPRING 6 M6
6 943990005200 A DISPLSY (SCREEN) 1
7 943990005600 A DISPLAY SUPPLY LEAD 1
8 943990005500 A CAMERA SUPPLY LEAD 1
9 943990005700 A CAMERA & DISPLAY O/P LEAD-6MTR 1
10 943990005300 A REAR VIEW CAMERA 1
11 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8
12 901600600000 A WASHER PLAIN 2 M6

Page 138
BECON LIGHT INSTALLATION ASSY

Page 139
BECON LIGHT INSTALLATION ASSY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 941500000900 A REVOLVING LIGHT 1
2 101563326200 A EXTINGUISHER MTG BKT FAB 1
3 901601000000 A WASHER PLAIN 2 M10
4 901611000000 A WASHER SPRING 2 M10
5 901501012040 A SCREW HEX 2 M10X20, Gr-8.8
6 901201000000 A NUT HEX 2 M10
7 996600009910 A FIRE EXTINGUISHER 2KG 1
8 101575319900 A BICON LIGHT MTG FAB-FX150-N 1

Page 140
HOSE KIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 911204010950 A HOSE-1-1/2" BSP X1-1/2" BSP, ST TO 90 NUT , SAE100R1AT, L=950MM 1
2 911207250800 A HOSE-1" BSPX1" BSP,ST TO 90 ,L=800MM-SAE-100R12 2
3 911202122600 A HOSE-1/2 BSP TO 1/2 BSP, ST TO 90,L=2600MM-SAE-100R2AT 6
4 911002120650 A HOSE-1/2" BSPX1/2" BSP,ST TO ST ,L=650MM-SAE-100R2AT 2
5 912002123800 A HOSE-1/2"BSP X " BSP, 90 TO 90,L=3800-SAE-100R2AT 6
6 912401063100 A HOSE-1/4 BSP TO 1/4 BSP, 90 TO BANJO- 14-ST,L=3100MM-SAE-100R1AT 1
7 911202122100 A HOSE-1/2 BSP TO 1/2 BSP, ST TO 90,L=2100MM-SAE-100R2AT 1
8 911202121300 A HOSE-1/2 BSP TO 1/2 BSP, ST TO 90,L=1300MM-SAE-100R2AT 6
9 911202120300 A HOSE-1/2 BSP TO 1/2 BSP, ST TO 90,L=300MM-SAE-100R2AT 1
911202061040 A HOSE-1/4" BSP X 1/4"BSP,ST TO 90 ,L=1040MM-SAE100R2AT(HOSE SIZE-1/4 ) 1
10
11 911201061750 A HOSE-1/4" BSP X1/" BSP, ST TO 90,L=1750MM-SAE-100R1AT 1
12 102043420400 B HOSE-1” BSP X1” BSP WITH NUT NIPPLE,L=510MM-SAE 100R1AT-F210 1
13 911202062250 A HOSE-1/4” BSP TO 1/4” BSP, ST TO 90, L=2250MM,SAE-100R2AT 1
911202120500 A HOSE-1/2" BSPX1/2"BSP,ST TO 90 ,L=500MM-SAE-100R2AT (HOSE SIZE-1/2 ) 3
14
15 911202120650 A HOSE-1/2" BSPX1/2" BSP,ST TO 90 ,L=650MM-SAE-100R2AT 8
16 911207252500 A HOSE-1"BSP X 1" BSP,ST TO 90,L=2500MM-SAE-100R12 1
17 911201252700 A HOSE-1”BSP TO 1” BSP,ST TO 90,L=2700MM-SAE-100R1AT 1
18 911207250800 A HOSE-1" BSPX1" BSP,ST TO 90 ,L=800MM-SAE-100R12 2
19 911201250800 A HOSE-1” BSP X1” BSP,ST TO 90,L=800MM ,SAE 100R1AT 1

Page 141
ENGINE ASSY (101 HP EICHER)

VALVE TRAIN

Page 142
VALVE TRAIN

Pos. Part No. Description Qty Remarks

1 931590000900 VALVE,EXHAUST 4

2 931590001000 SPRING VALVE OUTER 8

3 931590001100 LOCK,VALVE SPRING RETAINER 16

4 931590001200 SPRING VALVE INNER 8

5 931590001300 VALVE INLET 4

6 931590001400 PUSH ROD ASSY 8

7 931590001500 TAPPET 8

8 931590001600 CAP VALVE GEAR TRAIN 8

9 931590001700 RETAINER UPPER,VALVE SPRING 8

10 931590001800 SEAL, VALVE STEM 8

11 931590001900 SHAFT ASSY,ROCKER 1

12 NLS NUT, ROCKER SHAFT 8

13 931590002100 SHAFT ASSY,ROCKER 1

14 931590002200 SCREW ADJUSTING 8X32 8

15 931590002300 BRACKET,ROCKER SHAFT FR. 1

16 931590002400 PIN SPRING 17X1 2

17 931590002500 BOLT M6x1.0x12 2

18 931590002600 BRACKET ROCKER SHAFT RR 1

19 931590002700 BRACKET,ROCKER SHAFT 2&4 2

20 931590002800 SPRING ROCKER SHAFT 4

21 931590002900 BRACKET,ROCKER SHAFT 3 1

22 931590003000 ROCKER ARM ASSY, INL & EXH 8

23 931590003100 BUSHING, ROCKER 1

Page 143
CAM SHAFT

Page 144
CAM SHAFT

Pos. Part No. Description Qty Remarks

1 931590003200 GEAR CAMSHAFT - HCV 1

2 931590003300 BOLT FLANGE (10X1.25X20) 8 1

3 931590008400 FLANGE SCREW 1

4 931590003500 CAMSHAFT (11.10 TCI EURO-III) 1

5 931590003600 WASHER,TIMING GEAR TRAIN 1

6 931590003700 PLATE THRUST 1

7 931590003800 WOODRUFF KEY (7X22) 1

Page 145
OIL PAN & DIPSTICK

Page 146
OIL PAN & DIPSTICK

Pos. Part No. Description Qty Remarks

1 931590007600 OIL PAN ASSY. 1

2 931590007700 O-RING (11) DIP STICK GUIDE (7493) 2

3 931590007800 GASKET, OIL STRAINER 1

4 931590007900 STRAINER OIL 1

5 931590008000 PLUG, OIL DRAIN 1

6 931590008100 GASKET OIL DRAIN PLUG 1

7 931590008200 NUT,DRAIN PLUG 1

8 931590008300 GUIDE OIL LEVEL GUAGE 1

9 931590008400 FLANGE SCREW 1

10 931590008500 GAUGE OIL LEVEL 1

11 931590008600 WASHER 1

12 931590008700 BOLT FLANGE (10X1.5X22) 1 1

Page 147
OIL PUMP

Page 148
OIL PUMP

Pos. Part No. Description Qty Remarks

1 931590008800 GASKET OIL PUMP 1

2 931590008900 ALARM, BY PASS VALVE 1

3 931590009000 OIL PUMP ASSY 1

4 931590009100 GASKET 27 1

5 931590009200 GASKET 1

6 931590009300 GASKET (E483 TC/TCI) 2

7 931590009400 BOLT FLANGE (M8x1.25x90) 6

8 931590009500 O-RING (7499) 2

9 931590009600 GASKET 16 1

10 931590009700 BOLT M8x1.25x20 2

Page 149
COMMON RAIL & FUEL INJECTION PIPES

Page 150
COMMON RAIL & FUEL INJECTION PIPES

Pos. Part No. Description Qty Remarks

1 931590011000 INJECTOR RETURN LINE (LCV/MCV) 1

2 931590011100 PIPE BABY FILTER WATER SEPRATOR 1

3 931590011200 4 WAY CONNECTOR 1

4 931590011300 PUMP OVERFLOW PIPE, ASSY 1

5 931590011400 OVERFLOW CONNECTOR 1

6 931590011500 BANJO BOLT M10X1X20 2

7 931590011600 PIPE ASSY FIP FUEL IN 1

8 931590011700 BOLT EYE (12) 1

9 931590011800 HOSE CLIP (13.1) 2

10 931590011900 GASKET (20) 1

11 931590012000 JOINT 1

12 931590012100 CLIP (80) 1

13 931590012200 HOSE CLAMP( 8.6MM) 1

14 931590012300 HOSE 1

15 931590012400 GASKET(12) 2

16 931590010100 GASKET (10) 4

17 931590012600 BOLT FLANGE (6X1X25) 4T 2

18 931590012700 GASKET (14) 2

19 931590012800 BOLT M8x1.25x25 2

20 931590009700 BOLT M8x1.25x20 3

21 931590013000 BRACKET RAIL 1

22 931590013100 COMMON RAIL 1

23 931590013200 HIGH PRESSURE PIPE ASSY 4 1

24 931590013300 HIGH PRESSURE PIPE ASSY 2 1

25 931590013400 HIGH PRESSURE PIPE ASSY 3 1

26 931590013500 ASSY HP PIPE 1 1

27 931590013600 FUEL PIPE PUMP TO RAIL 1

28 931590013700 ASSY HIGH PRESSURE PUMP TO RAIL 1

Page 151
FUEL INJECTOR

Page 152
FUEL INJECTOR

Pos. Part No. Description Qty Remarks

1 931590013800 INJECTOR 4

2 931590013900 O-RING ID/GEAR COLL (7494) 1

3 931590014000 GASKET, NOZZLE 1

4 931590014100 BOLT, NOZZLE BRIDGE 4

5 931590014200 BOLT F/INJ NOZZLE 1

6 NLS WASHER 2

7 931590014400 BRIDGE, NOZZLE (LCV,MCV) 4

Page 153
FUEL FILTER

Page 154
FUEL FILTER

Pos. Part No. Description Qty Remarks

1 931590014500 FUEL STRAINER (MAV COWL) 1

2 931590014600 PRE FILTER ASSY 1

3 931590014700 FILTER SPIN ON 1

4 931590014800 FILTER HEAD ASSEMBLY 1

5 931590014900 FILTER HOUSING 1

6 931590015000 STRAIGHT BANJO 2

7 931590015100 FILTER COVER 1

8 931590015200 FILTER INSERT 1

9 931590015300 MAIN FILTER ASSY 1

10 931590015400 WIF SENSOR 1

Page 155
AIR CLEANER

Page 156
AIR CLEANER

Pos. Part No. Description Qty Remarks

1 931590000300 ASSY PRE CLEANER 1

2 931590000400 RESTRICTION INDICATOR 1

Page 157
INTAKE MANIFOLD

Page 158
INTAKE MANIFOLD

Pos. Part No. Description Qty Remarks

1 931590009700 BOLT M8x1.25x20 6

2 931590015600 NUT FLANGE SELF LOCKING (M8X1.25) -TC 2

3 931590015700 GASKET,INLET MANIFOLD 1

4 931590015800 INLET MANIFOLD E483-LIMO BSIV 1

Page 159
EXHAUST MANIFOLD

Page 160
EXHAUST MANIFOLD

Pos. Part No. Description Qty Remarks

1 931590015900 NUT, SELF LOCK FLANGE (M10X1.25) 8

2 931590016000 SPACER EX. MANIFOLD (SHORT) 2

3 931590016100 STUD, TC MTG. (E483 TC) 4

4 931590016200 GASKET EXHAUST MANIFOLD 1

5 931590016300 GASKET EXHAUST MANIFOLD 4

6 931590016400 EXHAUST MANIFOLD 1

Page 161
EGR COOLER

Page 162
EGR COOLER

Pos. Part No. Description Qty Remarks

1 931590021100 COOLANT IN HOSE 1

2 931590021200 EMEGR VALVE 1

3 931590021300 GASKET EGR PIPE 1

4 931590021400 ADAPTOR,WATER INLET 1

5 931590021500 EGR PIPE COLD SIDE 1

6 931590012800 BOLT M8x1.25x25 4

7 931590011900 GASKET (20) 1

8 931590021800 GASKET 64 C.D. 1

9 931590021900 EGR COOLER 27 TUBE 1

10 931590009700 BOLT M8x1.25x20 2

11 931590022100 EGR CAST BRACKET 1

12 931590022200 FLANGE BOLT M8X1.25X50 2

13 931590008400 FLANGE SCREW 1

14 931590022400 ADAPTOR,WATER INLET 1

15 931590022500 GASKET (EGR VALVE TO EGR MIXTURE) 1

16 931590022600 GASKET EGR PIPE 1

17 931590022700 BOLT FLANGE(M8X1.25X55) 7T 2

18 931590022800 GASKET, EYE BOLT (DIA 26) - HCV TC 1

19 931590022900 HOSE CLAMP 4

20 931590023000 EGR COOLANT OUT HOSE 1

Page 163
STARTER MOTOR

Page 164
STARTER MOTOR

Pos. Part No. Description Qty Remarks

1 931590024000 STARTER MOTOR HCV ( BOSCH - HX-87, TP 12 1

2 931590024100 BOLT FLANGE M10 X 1.5X 42) 3

Page 165
ENGINE ECU

Page 166
ENGINE ECU

Pos. Part No. Description Qty Remarks

1 931590007500 ECU FOR E494 BSVI 1

2 4
931590026100 BOLT FLANGE (6X1X35) 4T

Page 167
CLUTCH COVER & DISC

Page 168
CLUTCH COVER & DISC

Pos. Part No. Description Qty Remarks

1 931590044900 CLUTCH COVER ASSY DIA330 (4X2T/20.16) 1

2 931590045000 CLUTCH DISC ASSY. DIA 330 1

3 901610800000 WASHER SPRING M8 9

4 931590052500 BOLT, FLANGEM8X1.25X54 9

5 931590050100 DISC FACING SERVICE KIT 1

Page 169
CLUTCH HOUSING & CONTROLS

Page 170
CLUTCH HOUSING & CONTROLS

Pos. Part No. Description Qty Remarks

1 931590051900 INSPECTION COVER, BOTTOM 1

2 931590046700 KEY M/T, CL. RELEASE 1

3 931590046800 GASKET INS. COVER 1

4 901611000000 WASHER SPRING M10 12

5 931590028000 OIL SEAL-HCV 1

6 931590045800 SHAFT CLUTCH RELEASE 1

7 931590017400 BOLT FLANGE (8X1.25X12) 7T 3

8 931590052900 SPRING WASHER (ZP)M8 1

9 931590053300 HEX BOLT 10 X 1.5 X 37 (10 12

10 931590052200 CLUTCH HOUSING 1

11 931590045100 CLUTCH RELEASE BEARING 1

12 931590028700 WASHER SPRING (16) 6

13 931590046500 FORK CL RELEASE-HCV 2

14 931590045900 SPRING CLUTCH RELEASE 1

15 931590052300 BEARING CLUTCH RELEASE N.B 4

16 931590008400 COVER T/M HSG. INSP. 1

17 931590012500 BOLT CLUTCH HOUSING MTG - HCV 6

18 931590046600 SET SCREW,M/T CLUTCH 1

19 931590053100 GREASE NIPPLE (10) 2

Page 171
TRANSMISSION CASE ASSY

Page 172
TRANSMISSION CASE ASSY

Pos. Part No. Description Qty Remarks

1 93159003000 PIN, T/M CASE - HCV 2

2 093159003050 GASKET (20) 3

3 093159005170 CASE TRANSMISSION 1

4 093159003020 PLUG DRAI 20 2

5 093159003030 PLUG, MAGNET 1

6 093159003270 GASKET PTO COVER 1

7 093159001290 REVERSE GEAR COVER 1

8 093159001550 GASKET REVERSE GEAR COVER 1

9 093159004860 WORM SPEEDO METER 2.667 (HCB) 1

10 093159003160 BOLT FLANGE (8X60) 2

11 093159004850 GEAR SPEEDO METER 2.667 (HCB) 1

12 093159005390 SPRING PUPPET 3

13 093159003090 SWITCH ASSY BACK UP LAMP - HCV 1

14 093159000970 BOLT M8x1.25x20 9

15 093159000940 BOLT FLANGE (M8x1.25x90) 1

16 093159003230 OIL SEAL (7487) 1

17 093159003260 P T O COVER (HCV) 1

18 093159003070 BOLT FLANGE (10X1.5X16) 7T 6

19 093159002920 FLANGE SCREW 8

20 093159002970 OIL SEAL CASE EXTN-HCV 1

21 093159002940 BUSHING SPEEDOMETER GEAR, 1

22 093159001680 COVER REAR (HCV) 1

23 093159002890 BOLT FLANGE (10X1.5X50) 7T 1

24 093159003220 SPEEDO GEAR SPACER - HCV 1

25 093159003180 BUSHING SPEEDO 1

26 093159003190 GASKET SPEEDO GEAR 1

27 093159001670 GASKET, FUEL FILTER 2

28 093159005240 BOLT,PLUG 2

29 093159003100 PLUG CASE LOWER HCV 1

30 093159003080 GASKET M14 1

31 093159005080 CASE G/S LOWER HCV- HYBRID GSL 1


0

Page 173
CASE UPPER

Page 174
CASE UPPER

Pos. Part No. Description Qty Remarks

1 931590017100 SPRING RETAINER (MAV K&S W/B) 2

2 931590042700 ASSY PIN SPRING DIA 6 5

3 931590019600 BOLT FLANGE (10X1.5X25) 7T 4

4 931590049000 BOLT , SLIDING LEVER (MAV) 2

5 931590049800 CROSS SHAFT 1

6 931590049700 SPACER,CROSS SHAFT 1

7 931590017100 SPRING RETAINER (MAV K&S W/B) 2

8 931590017500 BOOT, CROSS SHAFT (MAV 6600) 1

9 931590048900 GASKET (6600 W/B) 1

10 931590049900 COVER CASE UPPER 1

11 931590017700 SPRING SELECT CASE UPPER (MAV) 1

12 931590035400 OIL SEAL CROSS SHAFT (MAV) 1

13 931590048700 SNAP RING (MAV) 2

14 931590049100 WIRE BOLT (MAV) 1

15 931590033100 BREATHER (M1-M2) 1

16 931590052100 ASSY CASE UPPER 1

17 931590048800 BUSH CROSS SHAFT (MAV K&S) 2

18 931590009700 BOLT M8x1.25x20 8

19 931590012400 GASKET(12) 3

20 931590052000 BOLT,CASE UPPER 3

21 931590052800 BOLT FLANGE (10X35) 1

22 931590049300 LEVER G/S SLIDING ASSY. (MAV K&S W/B) 1

23 931590050000 LEVER, CROSS SHAFT 1

Page 175
GEAR TRAIN - MAIN SHAFT

Page 176
GEAR TRAIN - MAIN SHAFT
Pos. Part No. Description Qty Remarks

1 931590036400 SLEEVE SYNCHRONIZER (BIG) 1

2 931590036500 BEARING REV GEAR - HCV 1

3 931590036900 BEARING PILOT MAIN SHAFT - HCV 1

4 931590032200 SPEEDO GEAR SPACER - HCV 1

5 931590045700 SNAP RING, DRIVE PINION (HCV) 1

6 931590036600 WASHER 4th&5th SNCRO 1

7 931590045500 THRUST WASHER M S 1St-HCV 1

8 931590046300 NEEDLE BRG 1ST GR - HCV 1

9 931590037600 O-RING 1

10 931590047000 SYNCRONISER ASSY 4TH/5TH (HCV) 1

11 931590039000 SPRING 2ND-3RD SYNCHRO (HCV) 3

12 931590047200 SYNCHRO HUB 1

13 931590047300 SLIDING SLEEVE 1

14 931590047100 POPPET (30.25) 3

15 931590040700 SNAP RING, COUNTER SHAFT (HCV) 1

16 931590047400 SYNCRONISER RING 2

17 931590047900 GEAR MAIN SHAFT REV. (HCV TIPPER) 1

18 931590048100 GEAR MAIN SHAFT 2ND (HCV TIPPER) 1

19 931590048300 BEARING SLEEVE 2ND GEAR (HCV) 1

20 931590048400 BEARING SLEEVE 4TH GEAR (HCV) 1

21 931590040300 NUT M 36*1.5 1

22 931590038500 SYNCRO ASSY.2nd/3rd 1

23 931590039100 CLUTCH BODY RING (HCV) 2

Page 177
GEAR TRAIN - MAIN SHAFT

Page 178
GEAR TRAIN - MAIN SHAFT

Pos. Part No. Description Qty Remarks

24 931590047600 GEAR MAIN SHAFT 4TH (30.25) 1

25 931590039200 SYNCHRO HUB 2ND-3RD (HCV) 1

26 NLS CONE SYNCHRO (30.25) 1

27 931590038600 SLEEVE 2ND-3RD SYNCHRO (HCV) 1

28 931590051400 ASSY DRIVE PINION HCV 1

29 931590038800 BALL SYNCHRO (HCV) 3

30 931590037100 BOLT COMPANION FLANGE (HCV) 4

31 931590036700 BEARING MAIN SHAFT (HCV)-(NUP310NR) 1

32 931590038700 SYN. RING (Carburised) 2

33 931590038900 POPPET (HCV) 3

34 931590036800 SNAP RING, MAIN SHAFT (HCV) 1

35 931590040000 COMPANION FLANGE (TERRA 16) 1

36 931590046000 BEARING DRIVE PINION (HCV) 1

37 931590053000 SPLIT PIN (5X45) 1

38 931590051000 MAIN SHAFT HCV 1

39 931590051600 NUT MAIN SHAFT M30X1.5 1

40 931590051200 SLEEVE 3RD GEAR HCV 1

41 931590048200 GEAR MAIN SHAFT 3RD (HCV TIPPER) 1

42 931590048000 GEAR MAIN SHAFT 1ST (HCV TIPPER) 1

43 931590045600 THRUST WASHER REV GR-HCV 1

44 931590046100 BEARING 2ND SPEED - HCV 1

45 931590037700 BEARING 3RD SPEED - HCV 1

46 931590046200 BEARING 4TH SPEED - HCV 2

47 931590047800 PINION, DRIVE 1

48 931590051300 THRUST WASHER 3RD GEAR 1

Page 179
GEAR TRAIN - COUNTER SHAFT

Page 180
GEAR TRAIN - COUNTER SHAFT

Pos. Part No. Description Qty Remarks

1 93159004940 ASSY. GEAR REV. IDLER (4X2 TIPPER) 1

2
093159004960 WASHER REVERSE IDLER GEAR HCV 2

3
093159004100 BEARING COUNTER SHAFT RR COVER SIDE (HCV 1

4
093159005180 SHAFT REV IDLER 1

5
093159004130 PIECE REV SHIFT LOCK 1

6
0NLS ASSY COUNTER SHAFT 1

7 93159005110 COUTER SHAFT CLUSTER 1

8
093159004770 CONSTANT MESH GEAR COUNTER SHAFT 1

9
093159004750 GEAR COUNTER SHAFT 4TH SPEED (30.25) 1
0
10 93159004950 NEEDLE ROLLER BEARING (4X2 TIP) 2
0
11 93159003750 BEARING COUNTER SHAFT (HCV) NUP309EMNR 1

12
093159004080 O RING REV.GEAR SHAFT-HCV 1
0
13 93159003070 BOLT FLANGE (10X1.5X16) 7T 1
0

Page 181
GEAR SHIFT ASSY

Page 182
GEAR SHIFT ASSY

Pos. Part No. Description Qty Remarks

1 931590042800 PLUG DUST 5

2 931590042700 ASSY PIN SPRING DIA 6 5

3 931590050300 JAW G/S 2

4 931590050600 RAIL 1ST / REV - HCV 1

5 931590053900 SPRING PUPPET 3

6 931590050700 FORK 2ND & 3RD GEAR SHIFT HCV 1

7 931590051500 RAIL 4TH-5TH HCV 1

8 931590041900 FORK 1ST - REV 1

9 931590049200 DETENT ASSY (MAV K&S) 3

10 931590052600 BALL STEEL 4

11 931590050900 FORK 4/5-GRAZIANO SYNCRO DIA 90 1

12 931590050500 RAIL ASSY 2ND / 3RD HCV 1

13 931590052700 PIN 1

14 931590050400 RAIL 2ND-3RD GEAR SHIFT -HCV 1

15 931590031300 BUSHING SHIFT RAIL 2

Page 183
CLUTCH SUB ASSY.
(101484119900)

2 13
10
1

9
12

11

3
7
4
5

Page 184
CLUTCH SUB ASSY.
(101484119900)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101331400100 A CLUTCH PLATE 1
2 101331400200 A PRESSURE PLATE 1
3 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
4 101354400400 A CL W/D SLEEVE ECOMET 1
5 101354400100 A CL OPTG LEVER 1
6 956700002800 A CL ROCKER SHAFT 1
7 101354300200 A KEY 2
8 101383400500 A LEVER ON SHAFT OUTER 1
9 956700003200 A SPRING 1
10 956700002500 A CLUTCH RELEASE BEARING 1
11 101784420000 A ADOPTER ON HOUSING 1
12 956700004100 A FLEX. PIPE 1
13 101393200800 A ADOPTER M10X1XM10X1X45 (ALGB) 1

Page 185
AUXILLIARY GEAR BOX

Page 186
AUXILLIARY GEAR BOX

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


A 932400000200 A ASSY OF AUXILLARY GEAR BOX 1
1 932900042300 A S/A OF TRANSFER CASE WITH COVER COMPRISES OF ITEMS MARKED 1
2 932900042400 A WASHER 1
3 932900042500 A MAGNETIC DRAIN PLUG 1
4 932900042600 A S/A OF FILLER PLUG 1
5 932900042700 A GASKET 2
6 932900042800 A S/A TRANSFER CASE COVER 1
7 932900042900 A 5/16" SPECIAL COMBINATION STUD 6
7A 932900043000 A 5/16 IN SPL COMBINATON STUD 12
8 932900043100 A NUT 42
9 932900043200 A SPRING WASHER-5/16"BSF 54
10 932900043400 A GASKET 1
11 932900043500 A S/A OF TOP COVER 1
11.1 932900043600 A PVC HOSE 1 METER LG 1
11.2 932900043700 A JUPITOR HOSE CLAMP 1
11.3 932900043800 A CLIP 1
11A 932900043900 A DOWEL 3
13 932900044100 A 5/16" BSF SET SCREW 12
14 932900044200 A COPPER WASHER-FOR ADAPTOR 1
15 932900044300 A PLUG 1
16 932900044400 A SHIM .005" THICK A/R
17 932900044700 A S/A OF MTG BRKT RH 1
18 932900044800 A FLEXIBLE BUSH FOR MTG BRACKET RH/LH 3
19 932900044900 A 3/8 IN SPL COMBINATION STUD 18
20 932900045000 A KOLOK WASHER 3/8 DIA 24
21 932900045100 A NUT 3/8 UNF 24
22 932900045200 A GASKET 1
23 932900045300 A S/A OF MTG. BRKT-LH 1
24 932900045400 A GASKET 1
25 932900045500 A S/A OF MTG. BRKT-REAR 1
26 932900045700 A ROLLER BEARING 1
27 932900045800 A INPUT SHAFT 1
28 932900045900 A WASHER 1
29 932900046000 A SPUR GEAR INPUT LOW 1

Page 187
AUXILLIARY GEAR BOX

Page 188
AUXILLIARY GEAR BOX

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


30 932900046100 A DISTANCE BUSH FOR ABOVE 1
31 932900046200 A FIXED DOG CLUTCH 1
32 932900046300 A SLIDING DOG CLUTCH 2
33 932900046400 A SPEED CHANGE FORK 2
36 932900046500 A WASHER 2
37 932900046600 A BOLT 2
38 932900047000 A SPUR GEAR INPUT HIGH 1
39 932900047100 A DISTANCE BUSH FOR ABOVE 1
40 932900047200 A WASHER 1
41 932900047800 A DISTANCE PIECE 1
42 932900047900 A THRUST WASHER 1
43 932900048000 A ROLLER BEARING 1
44 932900048100 A DISTANCE PIECE 1
46 932900048700 A OIL SEAL HOUSING INPUT 1
47 932900048800 A OIL SEAL 4
48 932900048900 A DRIVING FLANGE INPUT END 2
49 932900049000 A WASHER 5
50 932900049200 A SIMMONDS NUT 3
51 932900049300 A GASKET 2
52 932900049400 A COVER 1
53 932900049600 A LAY SHAFT 1
54 932900049700 A ROLLER BEARING 2
55 932900049800 A SPACER OUTER LAY SHAFT 1
56 932900049900 A GEAR LAY SHAFT 1

Page 189
AUXILLIARY GEAR BOX

Page 190
AUXILLIARY GEAR BOX

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


57 932900050000 A SPACER INNER LAY SHAFT 1
60 932900050100 A COVER PLATE 1
61 932900050300 A OIL SEAL HOUSING OUTPUT FRONT 1
63 932900050900 A DISTANCE PIECE 1
64 932900051000 A BALL BEARING 2
65 932900051100 A CRCLIP 90 MM DIA INTERNAL 2
66 932900051200 A SPACER 1
67 932900051300 A OIL FLINGER 1
68 932900051400 A OUTPUT SHAFT FRONT 1
69 932900051500 A DISTANCE PIECE 1
70 932900051600 A FIXED DOG CLUTCH 1
71 932900051700 A DISTANCE WASHER 1
72 932900051800 A CIRCLIP 35 MM DIA EXTERNAL 1
73 932900051900 A SPIGOT BEARING 1
74 932900052100 A NEEDLE ROLLER BEARING 1
75 932900052200 A OUTPUT SHAFT REAR 1
77 932900052300 A DISTANCE PIECE 1
78 932900052400 A SPEEDOMETER HOUSING 1
79 932900052500 A ROLLER BEARING 1
80 932900052600 A DISTANCE PIECE 1
81 932900052700 A GEAR SPEEDOMETER 1
82 932900052800 A OIL SEAL 1
83 932900052900 A OIL SEAL RING 1
84 932900053000 A DRIVING FLANGE 1
86 932900053100 A DRIVING SPINDLE BRKT. SPEEDO PINION BUSH 1
87 932900053200 A DRIVING SPINDLE SPEEDO- METER PINION 1
88 932900053300 A DISTANCE WASHER ON SPINDLE 1
89 932900053400 A RIVET 1
90 932900053500 A JOINT 2
91 932900053600 A INSTRUMENT DRIVE HOUSING 1
92 932900053700 A STUD M6 X 1.00 3
92 932900053800 A STUD WITH SEALING HOLE 1
93 932900053900 A SPRING WASHER - M6 4
94 932900054000 A PLAIN NUT M6x1 4

Page 191
AUXILLIARY GEAR BOX (4X4 & 4X2)

Page 192
AUXILLIARY GEAR BOX

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900054100 A SPEED CHANGE SPINDLE 2
2 932900054400 A GASKET 2
3 932900054500 A ADAPTOR PLATE 2
4 932900054600 A OIL SEAL (35X19X10) 1
5 932900054700 A HEX SOCKET HEAD CAP SCREW M6X15LONG(IS-2269) 6
6 932900054800 A OIL SEAL - SUPER SEAL REF: 3B - 032019 2
8 932900054900 A SHIFT CYLINDER BODY 1
9 932900055000 A SET SCREW 6
10 932900055100 A WASHER 4
11 932900055200 A WASHER (FOR PLUG) 1
12 932900055300 A ADAPTOR 091154 1
13 932900055400 A STUD_FOR COVER PLATE TO CYL BODY 8
14 932900055600 A 1/4" DIA KOLOK WASHER 8
15 932900055700 A NUTS 8
16 932900055800 A PUSH ROD GROMMET 2
17 932900055900 A PISTON FOR PNEUMATIC SHIFT CYILINDER ASSY 1
19 932900056000 A SHIFT CYLINDER GROMMET FOR PISTON 3
20 932900046500 A WASHER 2
21 932900054200 A NYLOC NUT FOR SPINDLE 2
22 932900056300 A SPRING 1
23 932900056100 A SPL. NUT W/PLATE 1
24 932900056600 A SPRING CUT ALT 2
25 932900056700 A COVER PLATE 1
26 932900056800 A S/A OF SPECIAL PLUG 1
27 932900056900 A SHIFT CYLINDER BODY 1
28 932900057000 A COMPRESSION SPRING 1
29 932900057100 A STRAINER PLATE 1
30 932900057200 A STRAINER PLATE RETAINER 1
32 932900057400 A CYLINDER COVER 1

Page 193
AIR INFLATION KIT ASSEMBLY

Page 194
AIR INFLATION KIT ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000021400 A TWIN TYRE CONNECTOR 1 OMNI
2 927000021500 A NOZZLE 1
3 927000021600 A NUT 1 M16X1.5
4 960900000100 A AIR NOZZLE 1 TYRE SIZE 14X25
5 101285427800 A PU PIPE 1

Page 195
FILTER ASSEMBLY

Page 196
FILTER ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1

Page 197
WINCH (WIN 20)

Page 198
WINCH (WIN 20)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900040000 A 90° CONNECTION (CONICAL) 1
2 929900040100 A HEX SOCKED HEAD CAP SCREW 2
3 929900040200 A VALVE 1
4 929900040300 A HYDRAULIC MOTOR 1
5 929900040400 A HEX SOCKED HEAD CAP SCREW 10
6 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 2
7 929900040600 A SHIM 5
8 929900040700 A MOTOR SIDE SUPPORT 1
9 929900040800 A SHIM 2
10 929900040900 A GUIDE 2
11 9299000410 A BRAKE UNIT 1
12 9299000411 A WINCH DRUM 1
13 9299000412 A SUN GEAR 1
27 9299000413 A HEXAGON SCREW 4
28 9299000414 A CROSS MEMBER 2
30 9299000415 A HEXAGONAL NUT 1
31 9299000416 A OGIVE 1
32 9299000417 A PIPE FITTING 1
33 9299000418 A ANTIEXTRUSION RING 1
34 9299000419 A O-RING JOINT 1

Page 199
WINCH (WIN 20) BRAKE UNIT

Page 200
WINCH (WIN 20) BRAKE UNIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

Page 201
WINCH (WIN 20)-1

Page 202
WINCH (WIN 20)-1

S. NO. PART NO. REV DESCRIPTION QYT COMMENTS


3 929900043300 A VALVE 1
9 929900043400 A SHIM 2
10 929900043500 A GUIDE 2
14 929900043600 A SCREW 3
15 929900043700 A LOCKING RING 3
16 929900043800 A PIN 3
17 929900043900 A SHIM 3
18 929900044000 A SELF-LUBRICATING BUSHING 3
19 929900044100 A GEAR 3
20 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
21 929900044300 A HEX SOCKED HEAD CAP SCREW 6
22 929900044400 A CLAMP 3
23 929900044500 A PAD ERTACETAL 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
25 929900044700 A GEAR SIDE SUPPORT 1
26 929900044800 A FASTENING SURFACE PLATE 2
35 929900044900 A SEEGER 1
36 929900045000 A V-RING 1

Page 203
WINCH (WIN 25-2L)

Page 204
WINCH (WIN 25-2L)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900045100 A MOTOR 1
2 929900040400 A HEX SOCKET HEAD CAP SCREW 6
3 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 1
4 929900045200 A MOTOR SIDE SUPPORT WIN25-2 (NEW BRAKE) 1
5 929900045300 A THICKNESS SHIM ADJUSTMENT 1
6 929900045400 A GUIDE FIXING 81D25150 2000 92A 1
7 929900045500 A BRAKE GROUP WIN 15/20/25-2 - 13 DISKS 1
8 929900045600 A SUN SHAFT GEAR R=1:6,46 WINCH WIN25-2 L 1
9 929900045700 A DRUM WINCH WIN 25-2 L (CASTING) 1
25 929900040600 A THICKNESS SHIM ADJUSTMENT 4
26 929900045800 A FIXING PLATE WINCH WIN25-2 L 2
27 929900045900 A RUBBER WASHER 1
28 929900046000 A HEX SOCKET HEAD CAP SCREW 8
29 929900046100 A WIN25-2 BRAKE CONNECTOR 1
30 929900041600 A OGIVE X DRAWN TUBE 1
31 929900041500 A NUT FOR FITTING 1
32 929900046200 A SCREW TCEI 2
33 929900046300 A STRAIGHT CONNECTOR 1
34 929900043300 A VALVE 1
35 929900046400 A ROUND UPPER CROSS MEMBER WINCH WIN25-2 L 2

Page 205
WINCH (WIN 25-2L) BRAKE UNIT

Page 206
WINCH (WIN 25-2L) BRAKE UNIT

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900046500 A BRAKE BODY WINCH WIN 25 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 13
11 929900043000 A STEEL DISK P6-P9-P15 12
12 929900043100 A HEX SOCKET HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

Page 207
WINCH (WIN 25-2L)-1

Page 208
WINCH (WIN 25-2L)-1

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


10 929900046600 A PLANETARY CARRIER PIN 3
11 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
12 929900046700 A PLANETARY GEAR R1:6.46 WIN 25/2-JC 3
13 929900046800 A ROPE PRESS FIXING Ø14 ARG.WIN 25 3
14 929900046900 A HEX SOCKET HEAD CAP SCREW 6
15 929900047000 A GEAR SIDE SUPPORT WIN 25-2(CASTING) 1
16 929900047100 A GEAR COVER WIN25-2 1
17 929900047200 A HEX HEAD CAP SCREW 6
18 929900047300 A PLANETARY GEAR PAD WIN25 JC JL 3
19 929900047400 A NEEDLE 63
20 929900047500 A SHAFT SEEGER 3
21 929900044500 A PAD ERTACETAL 1
22 929900047600 A GUIDE FIXING 81D25150 2050 92A 1
23 929900047700 A THICKNESS SHIM ADJUSTMENT 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
35 929900047800 A V-RING 1
36 929900047900 A SHAFT SEEGER 1

Page 209
CONTROL VALVE (6 SPOOL) ASSEMBLY

Page 210
CONTROL VALVE (6 SPOOL) ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010400 A HC-D4 COLL.E.Q_INLET (210 BAR) 1
2 923200010500 A HC-D4 RP SECTION 2
3 923200010600 A HC-D4 RP SECTION 4
4 923200010700 A HC-D4 OUTLET SECTION 1
5 923200010800 A TIRAN. L:305 4
RONDELLA RINFORZATA D. 10 SPECIALE A SEZ.
6 923200010900 A 4
RETTANGOLARE (SPIGOLI VIVI)
7 923200011000 A DADO R80 UNI 5588 M10 4
8 923200011100 A KIT GUARNIZION-HC-D4/6 Q. INLET 1

Page 211
CONTROL VALVE IN SIDE SPOOL PARTS
(6 SPOOL)

Page 212
CONTROL VALVE IN SIDE SPOOL PARTS
(6 SPOOL)

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1

Page 213
CONTROL VALVE SPOOL PARTS (6 SPOOL)

Page 214
CONTROL VALVE SPOOL PARTS (6 SPOOL)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010000 A D4 (H001-H002) LEV.P. 1
2 923200011400 A STL.DW AB IN TCL 1
3 923200010200 A D4 : F001A R.S. 1
4 923200010300 A KIT GUARNIZIONI-HC-D4 RP SECTION 1

Page 215
CONTROL VALVE OUT SIDE SPOOL PARTS
(6 SPOOL)

Page 216
CONTROL VALVE OUT SIDE SPOOL PARTS
(6 SPOOL)

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200011500 A KIT TAPPO 1/2” GAS 2
2 923200011600 A KIT TAPPO 3/4” GAS 1

Page 217
BRAKE VALVE

Page 218
BRAKE VALVE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 A BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1

Page 219
QUICK RELEASE VALVE

Page 220
QUICK RELEASE VALVE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000028400 A UNION BODY 1
2 927000028500 A SEALING WASHER 1
3 927000028600 A BODY 1
4 927000028700 A SEALING WASHER 2
5 927000028800 A UNION BODY 2
6 927000028900 A DIAPHRAGM 1
7 927000032200 A SEALING RING 1
8 927000029100 A VALVE SEAT 1
9 927000029200 A EXHAUST COVER 1
10 927000029300 A SPRING WASHER 4
11 927000029400 A HEX SCREW M6X1 4

Page 221
GRADUATED HAND CONTROL VALVE
(927000001100)

Page 222
GRADUATED HAND CONTROL VALVE
(927000001100)
S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

Page 223
PUMP –VELJAN 14G
(101247101014)

Page 224
PUMP -VELJAN

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 921950009500 A HOUSING (UNC) 1
2 921950009600 A MOUNTING FLANGE (UNC) 1
3 921950009700 A MOUNTING SCREW 4
4 921950009800 A RETAINING RING 1
5 921950009900 A SHAFT SEAL (S1-0.7 bar) 1
6 921950010000 A SHAFT AND BEARING ASSY 1
6a 921950010100 A SHAFT ( KEYED) CODE-1 1
6b 921950010200 A ROUND SECTION RING 2
6c 921950010300 A BALL BEARING 1
6d 921950010400 A KEY (CODE-1 1
7 921950010500 A CARTRIDGE ASSEMBLY *03 CW 1
7a 921950010600 A PORT PLATE -REAR CW 1
7b 921950010700 A PIN VANE HOLDOUT 10
7c 921950010800 A VANE 10
7d 921950010900 A CAM RING -003 1
7e 921950011000 A DOWEL PIN 2
7f 921950011100 A BACK UP RING 1
7g 921950011200 A PORT PLATE - PRESSURE CW 1
7h 921950011300 A SQ. SECTION SEAL 1
7j 921950011400 A BUSH 1
7k 921950011500 A DOWEL PIN 1
7m 921950011600 A SCREW 2
7n 921950011700 A ROTOR-INSERT ASSY. 1
7p 921950011800 A SQ. SECTION SEAL 1
7q 921950011900 A O RING 1

Page 225
HOSE KIT (OPTIONAL ITEM)

HOSE KIT FOR 160 DUMP VALVE (SLI) (PART NO-101441120100/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-


A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1300 1 911207251300

1" 1" SAE-


A 2 DUMP VALVE (P) PORT TO CONTROL VALVE (P) PORT BSP BSP ST 90 100R12 1000 1 911207251000

1" 1" SAE-


A 3 CONTROL VALVE (T) PORT TO DUMP VALVE (T) PORT BSP BSP ST 90 100R1AT 650 1 911201250650

HOSE KIT FOR 160 WITHOUT DUMP VALVE (SLI) (PART NO-101441120600/A)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1" 1" SAE-


A 1 STEERING UNIT (EF) PORT TO DUMP VALVE (P) PORT BSP BSP ST 90 100R12 1800 1 911207251800

HOSE KIT FOR 160 WITH DRAG WINCH (PART NO-101441120200/C)

END END
REV S.NO. LOCATION 1 2 HOSE 'A' HOSE 'B' MATERIAL LENGTH QTY ACE PART NO.

1/2" 1/2" SAE-


A 1 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911207251800

1/2" 1/2" SAE-


A 2 CONTROL VALVE D/W PORT TO ADOPTER BSP BSP ST 90 100R2AT 2700 1 911202122700

1/4" 1/4" SAE-


A 3 TEE JOINT TO DRAG WINCH OVER FLOW PIPE BSP BSP ST 90 100R1AT 1750 1 911201061750

1/4" 1/4" SAE-


A 4 DRAG WINCH TO TEE JOINT BSP BSP ST 90 100R2AT 400 1 911202060400

1/4" 1/4" SAE-


A 5 DRAG WINCH MOTOR TO VALVE BSP BSP ST 90 100R2AT 400 1 911202060400

1/2" 1/2" SAE-


A 6 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

1/2" 1/2" SAE-


A 7 ADOPTER TO DRAG WINCH BSP BSP ST 90 100R2AT 650 1 911202120650

HOSE KIT FOR 160 -58' EXT. CYL.(PART NO-101541126600/A)

HOSE HOSE LENGT QT


REV S.NO. LOCATION END1 END2 'A' 'B' MATERIAL H Y ACE PART NO.

1/2" 1/2" SAE-


A 1 PIPE SET TO EXT CYL BSP BSP ST 90 100R2AT 900 2 911202120900

Page 226
FLY JIB ASSEMBLY

1
20
18 15

17
3
19 9 10
11

8
6

16 2
4 14
13 5
12 7

Page 227
FLY JIB ASSEMBLY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101525319900 C FLYJIB FAB 1
2 101525219900 A PIN 1
3 101126200800 A PULLEY 2
4 101623422600 A SPACER 1
5 101223423100 C THRUST WASHER 4
6 101126200100 A SPACER 5 4
7 933100001000 A DEEP GROOVE BALL BEARING 4 16010
8 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N
9 101123201300 B PIN 1
10 901610800000 A WASHER SPRING 1 M8
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 101525220000 A ROPE GAURD PIN 1
13 901602000000 A WASHER PLAIN 2 M20
14 901400400000 A SPLIT PIN 2 DIA 4 x 50L
15 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
16 901221000000 A NUT NYLOCK 1 M10
17 101228400300 E PULLEY 1
18 101223200400 A PIN 1
19 101228400400 C BUSH 1
20 901220800000 A NUT NYLOCK 1 M8

Page 228
FLY JIB (MOUNTING)

Page 229
FLY JIB (MOUNTING)

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101525320000 A FLYJIB MTG. BKT. 2
2 101525119900 C FLY JIB ASSY. 1
3 901611000000 A WASHER SPRING 10 M10
4 901101012070 A BOLT HEX 10 M10x35, Gr - 8.8

Page 230
ASSY OF GEARBOX AND GEAR CASING

Page 231
ASSY OF GEARBOX AND GEAR CASING

S.NO. PART NO. REV DESCRIPTION QTY


A 932300002000 A ASSY OF GEARBOX 1
1 932900103300 A MAIN GEAR CASE 1
2 932900103400 A JOINT FOR FILLER ELBOW 1
3 932900103500 A FILLER ELBOW 1
4 932900103600 A FILLER PLUG 1
5 932900103700 A WASHER WAVY 2
6 932900103800 A SCREW M8 2
7 932900103900 A GASKET-REVERSE IDLER COVER 1
8 932900104000 A COVER-REVERSE IDLER 1
8 932900104100 A COVER - REVERSE IDLER (ALT FOR F1102313) 1
9 932900104200 A WASHER WAVY 8
10 932900104300 A SCREW M8X30 8
10 932900104400 A SCREW M8X15 8
11 932900104500 A DRAIN PLUG - MAGNETIC 1
14 932900104600 A PLUG M18X1.5 DIN 906 5.8 GAL ZN8 2
15 932900104700 A JOINTING COMPOUND 1
17 932900104800 A WASHER WAVY 6
18 932900104900 A SCREW M10X22 8.8 6
19 932900105000 A HAMMER DRIVEN SCREW 4
20 932900105100 A IDENTIFICATON PLATE 1
21 932900105200 A S/A OF DETEND PLUNGER 1
22 932900105300 A JOINT 1
23 932900105400 A WASHER TAB 17 ST 1
24 932900105500 A GEAR 1
25 932900105600 A SHAFT 1

Page 232
ASSY OF GEARBOX AND GEAR CASING

Page 233
ASSY OF GEARBOX AND GEAR CASING

S.NO. PART NO. REV DESCRIPTION QTY


26 932900105700 A SEALING RING 1
27 932900105800 A WASHER 1
28 932900105900 A OIL SEAL 1
28.1 932900106000 A PLUG 1
29 932900106100 A SPEEDO BUSH 1
30 932900106200 A REVERSE LIGHT SWITCH 1
31 932900106300 A WASHER 1
32 932900106400 A IPS OIL SEAL 1
33 932900106500 A GASKET 1
34 932900106600 A END COVER 1
36 932900106700 A SCREW M12 X 25 DIN933 8.8 4
37 932900106800 A GASKET 1
38 932900106900 A CONNECTING HOUSING 1
39 932900107000 A DOWEL 2
40 932900107100 A BREATHER 1
41 932900107200 A WASHER WAVY 10 DIA B 10 DIN 137 20
42 932900107300 A BOLT M10X1.5X70 20
43 932900107400 A CLUTCH HOUSING 1
44 932900107500 A STUD SPECIAL 10
45 932900107600 A WASHER SPRING 12DIA 10
46 932900107700 A NUT M12X1.5 10
COVER PLATE ON CLUTCH HSG (TOP &
47 932900107800 A 2
BOTTOM)
49 932900107900 A WASHER 8MM PLAIN 4
KIT 932900108000 A ZF GEAR BOX GASKET KIT 1
KIT 932900108100 A ZF SEAL KIT COMPRISES OF ITEMS MARKED 1

Page 234
INPUT SHAFT

Page 235
INPUT SHAFT

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


1 932900108200 A SCREW M8X28 DIN 933 8.8 11
2 932900108300 A WASHER WAVY B DIN 137 11
3 932900108400 A INPUT SHAFT COVER 1
4 932900108500 A OIL SEAL (REAR) 1
5 932900108600 A JOINT 1
6 932900108700 A LOCKING RING 1
7 932900108800 A SPLIT RING (3.4 TO 3.7 THK) 2
7 932900108900 A SPLIT RING 2
7 932900109000 A SPLIT RING 2
7 932900109100 A SPLIT RING 2
7 932900109200 A SPLIT RING 2
8 932900109300 A WASHER (1 TO 2 THK) 1
8 932900109400 A WASHER S= 2.0 1
8 932900109500 A WASHER S= 1.95 1
8 932900109600 A WASHER S= 1.90 1
8 932900109700 A WASHER S= 1.85 1
8 932900109800 A WASHER S= 1.80 1
8 932900109900 A WASHER S= 1.75 1
8 932900110000 A WASHER S= 1.70 1
8 932900110100 A WASHER S= 1.65 1
8 932900110200 A WASHER S= 1.60 1
8 932900110300 A WASHER S= 1.55 1
8 932900110400 A WASHER S= 1.50 1
8 932900110500 A WASHER S= 1.45 1
8 932900110600 A WASHER S= 1.40 1

Page 236
INPUT SHAFT

Page 237
INPUT SHAFT

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


8 932900110700 A WASHER S= 1.35 1
8 932900110800 A WASHER S= 1.30 1
8 932900110900 A WASHER S= 1.25 1
8 932900111000 A WASHER S= 1.20 1
8 932900111100 A WASHER S= 1.15 1
8 932900111200 A WASHER S= 1.10 1
8 932900111300 A WASHER S= 1.05 1
8 932900111400 A WASHER S= 1.0 1
9 932900111500 A SNAP RING SP110 DIN 5417 1
ROLLER BEARING (ID-60,
10 932900111600 A 1
OD-110, W-72)
11 932900111700 A PINION SHAFT 1
12 932900111800 A SPACER (A= 3.0 TO 5.2) 1
12 932900111900 A SPACER S=3.0 1

12 932900112000 A SPACER S=3.3 1

12 932900112100 A SPACER S=3.5 1


12 932900112200 A SPACER S=3.7 1
12 932900112300 A SPACER S=4.0 1
12 932900112400 A SPACER S=4.3 1
12 932900112500 A SPACER S=4.6 1
12 932900112600 A SPACER S=4.9 1
12 932900112700 A SPACER S=5.2 1
13 932900112800 A CLUTCH BODY 1
CIRCLIP KIT ZFGB
KIT 932900112900 A COMPRISES OF ITEMS 1
MARKED ^

Page 238
MAIN SHAFT

Page 239
MAIN SHAFT

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


1 932900113000 A CIRCLIP 1
2 932900113100 A SPIGOT BEARING 1
3 932900113200 A SLEEVE FOR SPIGOT BEARING 1
4 932900113300 A CIRCLIP (S= 2.2 TO 2.5) 1
4 932900113400 A CIRCLIP 40 X 2,5 1
4 932900113500 A CIRCLIP 40 X 2,45 1
4 932900113600 A CIRCLIP 40 X 2,4 1
4 932900113700 A CIRCLIP 40 X 2,35 1
4 932900113800 A CIRCLIP 40 X 2,3 1
4 932900113900 A CIRCLIP 40 X 2,2 1
5 932900114000 A S/A OF SYNCHRO PACK 5 AND 6 1
6 932900114100 A SYNCHRO RING 5TH AND 6TH 2
7 932900114200 A SYNCHRO BODY 1
8 932900114300 A SPRING 9
9 932900114400 A BALLPIN 9
10 932900114500 A PLUNGER 6
11 932900114600 A SLIDING SLEEVE 1
12 932900114700 A CLUTCH BODY 1
13 932900114800 A 5TH GEAR ON MAIN SHAFT 1
14 932900114900 A NEEDLE ROLLER BRG 5TH GEAR 1
15 932900115000 A CIRCLIP 1
15 932900115100 A CIRCLIP 1
15 932900115200 A CIRCLIP 1
16 932900115300 A SLEEVE - 4TH GEAR ON MS 1
17 932900115400 A NEEDLE ROLLER BEARING 1
18 932900115500 A 4TH GEAR ON MAINSHAFT 1
19 932900115600 A CLUTCH BODY - 3RD AND 4TH 2
20 932900115700 A S/A OF SYNCHRO PACK 3RD AND 4TH 1
21 932900115800 A SYNCHRO RING 2
22 932900115900 A SYNCHRO BODY 1
23 932900116000 A SLIDING DOG CLUTCH 1
24 932900116100 A 3RD GEAR ON MAIN SHAFT 1

Page 240
MAIN SHAFT

Page 241
MAIN SHAFT

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


25 932900116200 A NEEDLE ROLER BRG 3RD GEAR 1
26 932900116300 A MAIN SHAFT 1
27 932900116400 A NEEDLE ROLER BRG 1
28 932900116500 A 2ND GEAR ON MAINSHAFT 1
29 932900116600 A SYNCHRO CONE 1
30 932900116700 A S/A OF SYNCHRO PACK 1 AND 2 1
31 932900116800 A SYNCHRONISER RING 2
32 932900116900 A SYNCHRONISER HUB 1
34 932900117000 A SLIDING DOG CLUTCH 1
35 932900117100 A CIRCLIP (S= 2.3 TO 2.5) 1
35 932900117200 A CIRCLIP 68X2.5 1
35 932900117300 A CIRCLIP 68X2.45 1
35 932900117400 A CIRCLIP 68X2.4 1
35 932900117500 A CIRCLIP 68X2.35 1
35 932900117600 A CIRCLIP 68X2.3 1
36 932900117700 A NEEDLE BEARING 1
37 932900117800 A REVERSE CLUTCH BODY 1
38 932900117900 A REV.GEAR ON MAINSHAFT 1
39 932900118000 A SLEEVE FOR N B R 1
40 932900118100 A CIRCLIP (S= 2.6 TO 3.0) 1
41 932900118200 A CIRCLIP 1
42 932900118300 A CIRCLIP 100X3 1
43 932900118400 A CIRCLIP 100X2.9 1
44 932900118500 A CIRCLIP 100X2.8 1
45 932900118600 A CIRCLIP 100X2.7 1
46 932900118700 A CYLINDRICAL ROLLER BRG - MS REAR 1
47 932900118800 A SPEEDOMETER WORM 1
48 932900118900 A OUTPUT FLANGE 1
49 932900119000 A NUT FOR OP FLANGE 1
50 932900119100 A LOCKING RING 1
36A 932900119200 A FIRST GEAR ON MAIN SHAFT 1
KIT 932900119300 A CIRCLIP KIT ZFGB COMPRISES 1

Page 242
REVERSE IDLER

Page 243
REVERSE IDLER

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


1 932900119400 A NEEDLE CAGE - REV IDLER GEAR 2
2 932900119500 A REVERSE IDLER GEAR 1
3 932900119600 A ‘O’ RING 1
4 932900119700 A REVERSE IDLER PIN 1
5 932900119800 A LOCK PLATE 1
6 932900119900 A WASHER WAVY 8MM FOR REV IDLER 1
7 932900120000 A SCREW 8 MM FOR REV IDLER PIN 1

Page 244
SELECTOR

Page 245
SELECTOR

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


1 932900120100 A S/A OF SELECTOR FORK 1ST & 2ND 1
2 932900120200 A SPRING DISC WASHER 6
3 932900120300 A PIVOT SCREW 1ST&2ND 2
4 932900120400 A SELECTOR PAD 6
5 932900120500 A S/A OF SELECTOR FORK 3RD & 4TH 1
6 932900120600 A PIVOT SCREW 3RD&4TH,5TH&6TH 4
7 932900120700 A S/A OF SELECTOR FORK 5TH &6TH 1
8 932900120800 A SELECTOR PLATE 5TH&6TH 1
9 932900120900 A SELECTOR PLATE 3RD&4TH 1
10 932900121000 A SELECTOR PLATE 1ST & 2ND 1
11 932900121100 A REVERSE SELECTOR SHAFT 1
12 932900121200 A REVERSE SELECTOR FORK 1
13 932900121300 A ROLL PIN 6X28 1
14 932900121400 A ROLL PIN 3.5X28 1

Page 246
SELECTOR TOWER

Page 247
SELECTOR TOWER

S.NO. PART NO. REV DESCRIPTION QTY COMMENTS


1 932900121500 A SELECTOR HOUSING 1
2 932900121600 A GASKET SEL HSG-TO GEAR CASE 1
4 932900121700 A BOLT M8X70 DIN 931 8.8 8
7 932900121800 A NEEDLE ROLLER BRG SEL HSG 1 25X32X20
8 932900121900 A OIL SEAL 25X35X7 B 1
9 932900122000 A SCRAPPER AS 25X35X7 1
10 932900122100 A DUST CAP 1
11 932900122200 A GEAR SHIFT LEVER 1
12 932900122300 A BOLT M10X40 10.9 QUALITY 1 DIN 931 10.9
13 932900122400 A WASHER WAVY M10 B 10 DIN 137 1
14 932900122500 A NUT M10 DIN 934 10 1
15 932900122600 A BUSH 1
16 932900122700 A GEAR CHANGE SHAFT 1
17 932900122800 A STOP TUBE 1
18 932900122900 A WASHER 1
19 932900123000 A COMPRESS SPRING 1
20 932900123100 A SLEEVE 1
21 932900123200 A CIRCLIP ZF GB 1
26 932900123300 A SELECTOR LEVER 1
27 932900123400 A LOCKING PIECE 1
28 932900123500 A ROLL PIN 2
29 932900123600 A ROLL PIN 2
30 932900123700 A SCREW M8 4
31 932900123800 A S/A OF DETEND PLUNGER 1
32 932900123900 A WASHER TAB 17 ST 17.DIN 463 ST 1
33 932900124000 A DETEND PLUNGER 1
932900124100 A DETENT PLUNGER A=28.75 1
932900124200 A DETEND PLUNGER A=28.55 1
34 932900124300 A SPRING 1
35 932900124400 A WASHER A24X29 DIN 7603 CU 1
36 932900124500 A PLUG 1
932900124600 A COVER 1
932900124700 A GASKET 1

Page 248
GEAR SHIFT LINKAGES

Page 249
GEAR SHIFT LINKAGES

S.NO
. PART NO. REV DESCRIPTION QTY COMMENTS
1 932900124800 A S/A OF CONNECTION FLANGE 1
2 932900124900 A BALL JOINT ASSEMBLY RH 1
2 932900125000 A BALL JOINT(IMPROVED) ALT TO 1 F8319400
3 932900125100 A NUT 1
4 932900125200 A REACTION TUBE 1
5 932900125300 A BALL JOINT ASSEMBLY LH 1
BALL JOINT ASSEMBLY LH ALT TO
5 932900125400 A 1
F8319500
6 932900125500 A NUT 1
7 932900125600 A NUT 1
8 932900125700 A BALL JOINT ASSEMBLY RH 1
BALL JOINT(IMPROVED) ALT TO
8 932900125800 A 1
F8319400
9 932900125900 A S/A SUPPORT BRACKET 1
- 932900126000 A WAVY WASHER 2

Page 250
REAR AXLE ASSEMBLY

Page 251
REAR AXLE ASSEMBLY

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900085600 A REAR AXLE ASSY FOR TRC 2319 CRANE 1

Page 252
REAR AXLE

Page 253
REAR AXLE

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900085700 A NUT, BRAKE MOUNTING-( M16 X 1.5 ) 16
2 932900085800 A GASKET,REAR AXLE SHAFT,HCV 2
3 932900085900 A PIN, REAR AXLE SHAFT 4
4 932900086000 A BOLT BEARING RETAINER 14
5 932900086100 A BOLT, REAR AXLE SHAFT 16
6 932900086200 A BREATHER ASSEMBLY 1
7 932900086300 A NUT CAB. MOUNTING- HCV 4
8 932900086400 A BOLT M8x1.25x16 1
9 932900086500 A WASHER(16) 16
10 932900086600 A SHAFT, REAR AXLE-F15 2
11 932900086700 A SPRING WASHER M14 18
12 932900086800 A STUD DIFF CARRIER MTG 4
13 932900086900 A BRCKET T CONNECTOR 1
14 932900087000 A CLAMP SUCTION HOSE-P/S HCV ECER 1
15 932900087100 A WASHER SPRING M10 4
16 932900087200 A CABLE BAND (L-150) 1
17 932900087300 A WASHER SPRING 8
18 932900087400 A BOLT BOOSTER SUPPORT 4
19 932900087500 A BOLT BRACKETSPG BRAKE ACT. 8
20 932900087600 A HOUSING REAR AXLE 1
20A 932900087700 A LEVEL PLUG 1
20B 932900087800 A DRAIN PLUG 1
21 932900087900 A ASSY. CARRIER DIFF. 440DH, 6.428FDR 1

Page 254
CARRIER DIFFERENTIAL ASSEMBLY

Page 255
CARRIER DIFFERENTIAL ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900088000 A OIL SEAL - HCV 1
2 932900088100 A NUT,PINION,FINAL DRIVE-HCV 1
3 932900088200 A FLANGE NUT 12
4 932900088300 A CIRCLIP 1
5 932900088400 A BEARING CASE DIFF. 440DH (30.25) 2
BEARING PINION PILOT - 440DH.
6 932900088500 1
A (30.25)
7 932900088600 A LOCK NUT SIDE BRG (30.25) 2
8 932900088700 A SHIM 1
9 932900088800 A COLLAR PINION FD (17.750) 1
932900088900 A COLLAR PINION FD (17.800) 1
932900089000 A COLLAR PINION FD (17.850) 1
932900089100 A COLLAR PINION FD (17.900) 1
932900089200 A COLLAR PINION FD (17.875) 1
932900089300 A COLLAR PINION FD (17.825) 1
932900089400 A COLLAR PINION FD (17.775) 1
10 932900089500 A SHIM 1
11 932900089600 A SPACER - DIFF. GEAR 2
12 932900089700 A LOCKING PLATE 2
BEARING PINION FD INNER -
13 932900089800 1
A 440DH.(30.25)
14 932900089900 A D-BOLT, GEAR F.D. 12
15 932900090000 A SPACER - DIFF. PINION 4
16 932900090100 A BOLT BEARING RETAINER 8
17 932900090200 A SHIELD DUST - HCV 1
18 932900090300 A SPIDER-MAV 1
19 932900090400 A CONICAL WASHER 12
PINION DIFFERENTIAL MCV
20 932900090500 4
A 20MNCR5

Page 256
CARRIER DIFFERENTIAL ASSEMBLY

Page 257
CARRIER DIFFERENTIAL ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900090600 A THRUST BOLT 458 DH 1
22 932900090700 A NUT THRUST BOLT458 DH 1
23 932900090800 A SET - CASE DIFFERENTIAL (440 DH) 1
24 932900090900 A BOLT, CASE DIFF.- 440 DH. 12
25 932900091000 A CONICAL WASHER M14 1
26 932900091100 A SET CWP 6.428- 440 DH 1
BEARING FINAL DRIVE OUTER
27 932900091200 1
A (30.25)
28 932900091300 A BOLT M8x1.25x30 4
29 932900091400 A SPRING WASHER M14 8
30 932900091500 A PIN SPLIT 5.0x50.0 1
31 932900091600 A SET - CARRIER DIFF. 1
31A 932900091700 A DOWEL PIN BEARING CAP 4
31B 932900091800 A BOLT-BRG. CAP M22x1.5-6g 4
31C 932900091900 A LOCK PLATE- 440 DH (30.25) 4
32 932900092000 A GEAR DIFFERENTIAL MAV 20MNCR5 2
932900092100 A COLLAR PINION FD (18.000) 1
932900092200 A COLLAR PINION FD (18.025) 1
33 932900092300 A BRG. RETAINER 1
34 932900092400 A OIL SEPERATOR (30.25 1
932900092500 A COLLAR PINION FD (17.950) 1
932900092600 A COLLAR PINION FD (17.975) 1
932900092700 A COLLAR PINION FD (17.925) 1
JOINT PROPELLOR SHAFT 6*2 (NEW
35 932900092800 1
A 22MM))
36 932900092900 A BOLT, BRAKE MOUNTING 16
36 932900093000 A BOLT BRAKE MOUNTING HCV 16

Page 258
REAR AXLE & BRAKE ASSEMBLY

Page 259
REAR AXLE & BRAKE ASSEMBLY

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900093100 A BKT. SPRING BRAKE ACT.-LH 1
2 932900093200 A BKT. SPRING BRAKE ACT.-RH 1

3 932900093300 BRAKE ASSY RR. RH DIA MAV 1 410X180 ABS


A

4 932900093400 BRAKE ASSY RR. LH DIA MAV 1 410X180 ABS


A
5 932900093500 A BRAKE DRUM REAR (30.25) 2

6 932900093600 AUTO SLACK ADJUSTER OFFSET 16 1


A
932900093700 A AUTO SLACK ADJUSTER LH 1
7 932900093800 A SBA TYPE 24/24 (10 BAR) 2
8 932900093900 A INSTAL, REAR AXLE 1 440DH -6.428FDR

Page 260
AUTO SLACK ADJUSTER

Page 261
AUTO SLACK ADJUSTER

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900094000 A BODY 1
2 932900094100 A WORM GEAR 1
3 932900094200 A WORM SHAFT 1
4 932900094300 A CLUTCH WORM GEAR 1
5 932900094400 A PINION ASSY 1
6 932900094500 A SPRING 1
7 932900094600 A SPRING RETAINING 1
8 932900094700 A THRUST BEARING 1
9 932900094800 A BEARING RETAINER 1
10 932900094900 A SPRING SEAT 1
11 932900095000 A TUBULAR RIVET 2
12 932900095100 A SEALING RING 1
13 932900095200 A COVER PLATE ASSY 1
14 932900095300 A COUNTERSUNK HEAD SCREW 7
14 932900095400 A COUNTERSUNK HEAD SCREW 7
15 932900095500 A TAIL HOLE BUSH 1
16 932900095600 A RETAINING SPRING 1
17 932900095700 A GASKET 1
18 932900095800 A O RING 2
19 932900095900 A SERVICE KIT MAJOR 1
20 932900096000 A SERVICE KIT MINOR 1

Page 262
BRAKE ASSEMBLY RR LH

Page 263
BRAKE ASSEMBLY RR LH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900096100 A TORQUE PLATE LH 1
2 932900096200 A BUSH (METAL) 1
3 932900096300 A FULCRUM PIN BUSH 2
4 932900096400 A OIL SEAL 4
5 932900096500 A GREASE NIPPLE 1
6 932900096600 A CIRCLIP 1
7 932900096700 A SHIM (1 MM) 2
8 932900096800 A SHIM (0.5 MM) 1
9 932900096900 A SHIM (0.3 MM) 1
10 932900097000 A WASHER 1
11 932900097100 A SPRING CAM END 1
12 932900097200 A SHOE RETURN SPRING 2
13 932900097300 A GREASE, NIPPLE TORQUE PLATE 1
14 932900097400 A CAMSHAFT BRACKET 1
15 932900097500 A DUST SHIELD ASSY-TOP 1
16 932900097600 A DUST SHIELD ASSY-BOTTOM 1
17 932900097700 A ROLLER 2
18 932900097800 A FULCRUM PIN 2
19 932900097900 A SLEEVE- DERLIN (45.0 MM) 1
20 932900098000 A GROMMET 2

Page 264
BRAKE ASSEMBLY RR LH

Page 265
BRAKE ASSEMBLY RR LH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900098100 A LINED SHOE ASSY RR 2
22 932900098200 A CAM SHAFT-LH 1
23 932900098300 A WASHER 6
24 932900098400 A BOLT 6
25 932900098500 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900098600 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900098700 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900098800 1
A SPRING
26A 932900098900 A LINING FIRST OVER SIZE 8
932900099000 A LINING SECOND OVER SIZE 8
932900099100 A LINING STANDARD SIZE 8
26B 932900099200 A RIVET 80
26C 932900099300 A SHOE RETURN SPRING 4
26D 932900099400 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900099500 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900099600 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900099700 1
A WITHOUT SPRING
27A 932900099800 A LINING STANDARD SIZE 8
932900099900 A LINING FIRST OVER SIZE 8
932900100000 A LINING SECOND OVER SIZE 8
27B 932900100100 A RIVET 80
28 932900100200 A KIT TORQUE PLATE ASSY LH(ABS) 1

Page 266
BRAKE ASSEMBLY RR RH

Page 267
BRAKE ASSEMBLY RR RH

S.
NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100201 A TORQUE PLATE LH 1
2 932900100202 A BUSH (METAL) 1
3 932900100203 A FULCRUM PIN BUSH 2
4 932900100204 A OIL SEAL 4
5 932900100205 A GREASE NIPPLE 1
6 932900100206 A CIRCLIP 1
7 932900100207 A SHIM (1 MM) 2
8 932900100208 A SHIM (0.5 MM) 1
9 932900100209 A SHIM (0.3 MM) 1
10 932900100210 A WASHER 1
11 932900100211 A SPRING CAM END 1
12 932900100212 A SHOE RETURN SPRING 2
13 932900100213 A GREASE, NIPPLE TORQUE PLATE 1
14 932900100214 A CAMSHAFT BRACKET 1
15 932900100215 A DUST SHIELD ASSY-TOP 1
16 932900100216 A DUST SHIELD ASSY-BOTTOM 1
17 932900100217 A ROLLER 2
18 932900100218 A FULCRUM PIN 2
19 932900100219 A SLEEVE- DERLIN (45.0 MM) 1
20 932900100220 A GROMMET 2

Page 268
BRAKE ASSEMBLY RR RH

Page 269
BRAKE ASSEMBLY RR RH

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900100221 A LINED SHOE ASSY RR 2
22 932900100222 A CAM SHAFT-RH 1
23 932900100223 A WASHER 6
24 932900100224 A BOLT 6
25 932900100225 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900100226 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900100227 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900100228 1
A SPRING
26A 932900100229 A LINING FIRST OVER SIZE 8
932900100230 A LINING SECOND OVER SIZE 8
932900100231 A LINING STANDARD SIZE 8
26B 932900100232 A RIVET 80
26C 932900100233 A SHOE RETURN SPRING 4
26D 932900100234 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900100235 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900100236 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900100237 1
A WITHOUT SPRING
27A 932900100238 A LINING STANDARD SIZE 8
932900100239 A LINING FIRST OVER SIZE 8
932900100240 A LINING SECOND OVER SIZE 8
27B 932900100241 A RIVET 80
28 932900100242 A KIT TORQUE PLATE ASSY LH(ABS) 1

Page 270
SPRING BRAKE ACTUATOR

Page 271
SPRING BRAKE ACTUATOR

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900100243 A NSN PRESSURE PLATE ASSEMBLY 1
2 932900100244 A CYLINDER KIT 1
3 932900100245 A CYLINDER COVER 1
4 932900100246 A NUT 1
5 932900100247 A ROD 1
6 932900100248 A NG 12 MINSR KIT 2
7 932900100249 A PUSH ROD ASSY KIT 1
8 932900100250 A DUST SEAL 1
9 932900100251 A LOCKING NUT 1
10 932900100252 A PISTON 1
11 932900100253 A FORK 1
12 932900100254 A GAITER 1
13 932900100255 A CLAMP RING KIT 1
14 932900100256 A SCREW 1
15 932900100257 A NUT 1
16 932900100258 A CLAMP RING 1
17 932900100259 A NG 12 MAJOR KIT 2
18 932900100260 A RETAINING CLIP 1
19 932900100261 A O-RING 1
20 932900100262 A PRESSURE SCREW 1
21 932900100263 A SPRING ELEMENT NG 12 1
22 932900100264 A HEAVY COIL SPRING 1
23 932900100265 A REPAIR KIT SBA 24/24 1
24 932900100266 A SEAL 1
25 932900100267 A CHECK VALVE 1
26 932900100268 A DIAPHRAGM 1
27 932900100269 A RING 1
28 932900100270 A VALVE SEAT 1
29 932900100271 A SPRING 1
30 932900100272 A DIAPHRAGM 1

Page 272
SPRING BRAKE ACTUATOR

Page 273
SPRING BRAKE ACTUATOR

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 932900100273 A O-RING 1
32 932900100274 A BEARING 1
33 932900100275 A SPLIT PIN 1
34 932900100276 A PIN 1
35 932900100277 A SEAL 1
36 932900100278 A SEALING WASHER 1
37 932900100279 A O-RING 1
38 932900100280 A VALVE 1
39 932900100281 A O-RING 1
40 932900100282 A BEARING 1
41 932900100283 A O-RING 1

Page 274
REAR WHEEL END

Page 275
REAR WHEEL END

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900100284 A WHEEL NUT - HCV 10
2 932900100285 A BRAKE DRUM REAR (30.25) 1
3 932900100286 A BOLT M8x1.25x12 4
4 932900100287 A SPACER 1
5 932900100288 A OIL SEAL HUB REAR INNER (30.25) 1
6 932900100289 A BOLT 2
7 932900100290 A BEARING, REAR HUB INNER 1
8 932900100291 A COVER DUST 1
9 932900100292 A BOLT,WHEEL HUB,REAR 10
9 932900100293 A BOLT,WHEEL HUB,REAR 20
10 932900100294 A REAR WHEEL HUB NON-ABS MAV 1
11 932900100295 A THICKER SHIM T=5.334, REAR BEARING 1
12 932900100296 A SPACER,REAR HUB BEARING 1
13 932900100297 A THICKER SHIM KIT, REAR 1
932900100298 A THICKER SHIM T=5.384, REAR BEARING 1
932900100299 A THICKER SHIM T=5.484, REAR BEARING 1
932900100300 A THICKER SHIM T=5.584, REAR BEARING 1
932900100301 A THICKER SHIM T=5.684, REAR BEARING 1
932900100302 A THICKER SHIM T=5.784, REAR BEARING 1
932900100303 A THICKER SHIM T=5.884, REAR BEARING 1
932900100304 A THICKER SHIM T=5.984, REAR BEARING 1
932900100305 A THICKER SHIM T=6.084, REAR BEARING 1
932900100306 A THICKER SHIM T=6.134, REAR BEARING 1
932900100307 A THICKER SHIM T=6.034, REAR BEARING 1
932900100308 A THICKER SHIM T=5.934, REAR BEARING 1
932900100309 A THICKER SHIM T=5.834, REAR BEARING 1
932900100310 A THICKER SHIM T=5.734, REAR BEARING 1
932900100311 A THICKER SHIM T=5.634, REAR BEARING 1
932900100312 A THICKER SHIM T=5.534, REAR BEARING 1
932900100313 A THICKER SHIM T=5.434, REAR BEARING 1
932900100314 A THICKER SHIM T=5.334, REAR BEARING 1
932900100315 A THICKER SHIM T=5.184, REAR BEARING 1

Page 276
REAR WHEEL END

Page 277
REAR WHEEL END

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


932900100316 A THICKER SHIM T=5.234, REAR BEARING 1
932900100317 A THICKER SHIM T=6.434, REAR BEARING 1
932900100318 A THICKER SHIM T=5.284, REAR BEARING 1
932900100319 A THICKER SHIM T=6.334, REAR BEARING 1
932900100320 A THICKER SHIM T=6.384, REAR BEARING 1
932900100321 A THICKER SHIM T=6.284, REAR BEARING 1
932900100322 A THICKER SHIM T=5.134, REAR BEARING 1
932900100323 A THICKER SHIM T=4.984, REAR BEARING 1
932900100324 A THICKER SHIM T=5.034, REAR BEARING 1
932900100325 A THICKER SHIM T=5.084, REAR BEARING 1
932900100326 A THICKER SHIM T=6.234, REAR BEARING 1
932900100327 A THICKER SHIM T=6.184, REAR BEARING 1
932900100328 A THICKER SHIM T=6.684, REAR BEARING 1
932900100329 A THICKER SHIM T=6.734, REAR BEARING 1
932900100330 A THICKER SHIM T=6.784, REAR BEARING 1
932900100331 A THICKER SHIM T=6.834, REAR BEARING 1
932900100332 A THICKER SHIM T=6.884, REAR BEARING 1
932900100333 A THICKER SHIM T=6.584, REAR BEARING 1
932900100334 A THICKER SHIM T=6.634, REAR BEARING 1
932900100335 A THICKER SHIM T=6.534, REAR BEARING 1
932900100336 A THICKER SHIM T=6.484, REAR BEARING 1
14 932900100337 A BEARING, REAR HUB OUTER 1
15 932900100338 A OIL SEAL REAR HUB OUTER (HCV) 1
16 932900100339 A SPACER SEAL OUTER - HCV 1
17 932900100340 A LOCK NUT WHEEL BEARING - HCV 1
18 932900100341 A LOCK WASHER 1

Page 278
OIL ASSY

S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS

1 980100001800 A HYD OIL AW68 190L

2 980500000300 A GREASE (LC2M -LITHIUM CALCUIM 0.05


SOAP WITH MOLY)
3 980100001000 A GEAR OIL THUBANGL 490 (EPGO90). 13

4 980100001900 A BRAKE FLUID (BRAKE OIL) X-DOT3 1

5 980500000100 A MULTIPURPOSE GREASE ELF-LEX 3


EP2
6 980100003000 A ADBLUE-AUS32 (UREA) 5

3 300136400500 B COOLANT OIL-92% MEG BASED 9

Page 279
ALL INDIA NETWORK

WORKS
REGIONAL OFFICES
AREA OFFICES
SALES AND SERVICE DEALERS

Action Construction Equipment Ltd.


Dhudhola Link Road, Village Dhudhola, Palwal,
Faridabad-121102 (INDIA)
Phone: +91-1275-280111, Fax: +91-1275-280133
102092521000/A

Page 280

You might also like