Modular Protection

System for Motors

Bulletin 825-P

User Manual
Important User Information Because of the variety of uses for the products described in this publication,
those responsible for the application and use of this control equipment must
satisfy themselves that all necessary steps have been taken to assure that each
application and use meets all performance and safety requirements, including
any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this
guide are intended solely for purposes of example. Since there are many
variables and requirements associated with any particular installation, Rockwell
Automation does not assume responsibility or liability (to include intellectual
property liability) for actual use based upon the examples shown in this
publication.

Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application,

Installation and Maintenance of Solid-State Control (available from your local
Allen-Bradley distributor), describes some important differences between
solid-state equipment and electromechanical devices that should be taken into
consideration when applying products such as those described in this
publication.

Reproduction of the contents of this copyrighted publication, in whole or part,

without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Identifies information about practices or circumstances

ATTENTION
that can lead to personal injury or death, property damage

!
or economic loss.

Attention statements help you to:

• Identify a hazard
• Avoid a hazard
• Recognize the consequences

IMPORTANT Identifies information that is critical for successful

application and understanding of the product.

Trademark List
DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA).
Microsoft Windows is a registered trademark of the Microsoft Corporation.
European Communities (EC) If this product has the CE mark it is approved for installation within the
European Union and EEA regions. It has been designed and tested to meet
Directive Compliance the following directives.

EMC Directive

Notice

This product has been designed for environment A. Use of this product in
environment B can cause unwanted elctromagnetic disturbances in which
case the user could be required to take adequate mitigation measures.

This product is tested to meet the Council Directive 89/336/EEC

Electromagnetic Compatibility (EMC) by applying the following standards, in
whole:

• EN 60947-4-1 — Low-Voltage Switchgear and Controlgear: Part 4:

Contactors and Motor Starters - Section 1: Electromechanical
Contactors and Motor Starters

• EN 60947-5-1 — Low-Voltage Switchgear and Controlgear: Part 5:

Control Circuit Devices and Switching Elements - Section 1:
Electromechanical Control Circuit Devices

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low Voltage as

amended by 93/68/EEC by applying the safety requirements of
EN 60947-4-1 and EN 60947-5-1. For specific information required by
EN 60947-4-1 and EN 60947-5-1, see the appropriate sections in this
publication.
 Table of Contents i

Preface
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Typographic Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Chapter 1: Introduction
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Standard Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Optional Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Monitoring Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 2: Installation
Relay Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Physical Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Relay Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Rear-Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Rear-Panel Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Top-Panel Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
I/O Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
AC/Control Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fail-Safe/Non-Fail-Safe Tripping . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Converter Module Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Core Balance Current Transformer Connections . . . . . . . . . . . . 2-10
Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Across the Line Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Star-Delta Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Two-Speed Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Field Serviceability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Real-Time Clock Battery Replacement . . . . . . . . . . . . . . . . . . . . 2-20

Chapter 3: Front-Panel Operation

Front-Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Normal Front-Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Front-Panel Automatic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Front-Panel Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Alarm or Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Lockout Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

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Front-Panel Menus and Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Front-Panel Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Front-Panel Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Main Menu > Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Main Menu > Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Main Menu > Motor Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Main Menu > Targets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Main Menu > Set/Show. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Main Menu > Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Main Menu > Reset Thermal Capacity . . . . . . . . . . . . . . . . . . . . 3-18
Main Menu > Reboot/Restore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
View or Change Settings Using the Front Panel . . . . . . . . . . . . . . . . 3-19
Setting Entry Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Chapter 4: ASCII Serial Communications

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
ASCII Serial Port Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Connect Your PC to the Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Configure Your Terminal Emulation Software . . . . . . . . . . . . . . 4-3
Serial Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Using Terminal Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Serial Port Access Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Command Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Description of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
ACC and 2AC (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
ANALOG (Level 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
DATE (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
METER (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
MOTOR (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
PASSWORD (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
QUIT (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SER (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SET (Level 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
SHOW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
STATUS (Level 1 or 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
STOP (Level 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
STR (Level 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
SUMMARY (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
TARGET (Level 1 or 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
TIME (Level 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
View or Change Settings With Front-Panel Serial Port . . . . . . . . . . 4-23
View Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Enter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

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Chapter 5: Protection and Logic Functions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Main Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Identifier Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Phase Rotation, Nominal Frequency Settings . . . . . . . . . . . . . . . . 5-3
Current Transformer (CT) Configuration,
Full Load Current Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Voltage Transformer (VT) Configuration Settings . . . . . . . . . . . . 5-5
Basic Motor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Overload (Thermal Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Short Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Ground Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Undercurrent (Load Loss) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Current Imbalance/Phase Loss . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Protection Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Start Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Start Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Phase Reversal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Speed Switch (Stalling During Start) . . . . . . . . . . . . . . . . . . . . . . 5-19
Thermistor (PTC) Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
RTD-Based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
RTD Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Voltage-Based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Undervoltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Overvoltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
VAR Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Underpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Power Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Load Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Trip Inhibit (Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Output Relay Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Timer Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Front-Panel Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Display Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
I/O Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Logic Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Stop/Trip Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Initiate Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Unlatch Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Start and Emergency Restart Logic . . . . . . . . . . . . . . . . . . . . . . . 5-39

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Chapter 6: Metering and Monitoring

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Instantaneous Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Thermal Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Power Measurement Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Motor Operating Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Chapter 7: Analyzing Events

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Event Summary Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Report Triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Retrieving Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Resetting the Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Serialized Events Recording (SER) Report . . . . . . . . . . . . . . . . . . . . . 7-2
SER Triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Retrieving SER Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Resetting the SER Report Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Example Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Event Summary Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Serialized Events Recording (SER) Report . . . . . . . . . . . . . . . . . . 7-5

Chapter 8: Testing and Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Commissioning Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Selected Functional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Periodic Tests (Routine Maintenance). . . . . . . . . . . . . . . . . . . . . 8-12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Appendix A: Specifications
Electrical Ratings: Main Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical Ratings: Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Mechanical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
RTD Scanner Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Metering Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Primary Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
825-CBCT Core Balance Current Transformer. . . . . . . . . . . . . . . . . A-7

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Appendix B: Firmware Upgrade Instructions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Upgrade Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C: Relay Word Bits

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Appendix D: ASCII Port Relay Command Summary

Appendix E: 825-P Settings Record

SET Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-2
SET M Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
I/O Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13
SET P Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-21
DeviceNet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-21

Publication 825-UM004A-EN-P - July 2003

 Preface

Manual Overview The 825-P Relay User Manual describes common aspects of motor relay
application and use. It includes the necessary information to install, set, test,
and operate the relay and more detailed information about settings and
commands.

An overview of each chapter and its topics follows:

• Preface
Describes the manual organization and conventions used to present
information.
• Chapter 1: Introduction
Describes the basic features and functions of the 825-P.
• Chapter 2: Installation
Describes how to mount and wire the 825-P; illustrates wiring
connections for various applications.
• Chapter 3: Front-Panel Operation
Explains the features and use of the front panel, including front-panel
command menu, default displays, and automatic messages.
• Chapter 4: ASCII Serial Communications
Describes how to connect the 825-P to a PC for communication; shows
serial port pinouts; lists and defines serial port commands.
• Chapter 5: Protection and Logic Functions
Describes the operating characteristic of each protection element and
explains how to calculate their settings; describes contact output logic.
• Chapter 6: Metering and Monitoring
Describes the operation of each metering function; describes the
monitoring functions.
• Chapter 7: Analyzing Events
Describes front-panel LED operation, trip-type front-panel messages,
event summary data, standard event reports, and Serialized Events
Recording (SER) report.
• Chapter 8: Testing and Troubleshooting
Describes protection element test procedures, relay self-test, and relay
troubleshooting.
• Appendix A: Specifications
Provides detailed specification and certification information for all
components of the 825-P Modular Protection System.
• Appendix B: Firmware Upgrade Instructions
Provides detailed specification and certification information for all
components of the 825-P Modular Motor Protection Relay.
• Appendix C: Relay Word Bits
Lists and describes the Relay Word bits (e.g., real-time status of relay
I/O, protection functions).
• Appendix D: ASCII Port Relay Command Summary
Briefly describes the serial port commands that are fully described in
Chapter 4: ASCII Serial Communications.

1 Publication 825-UM004A-EN-P - July 2003

P-2 Preface

• Appendix E: 825-P Settings Record

Provides the setting sheets that include the definition and input range
for each setting in the relay. Space is allowed for recording setting values
for future reference.

Conventions Typographic Conventions

There are two primary ways to configure the 825-P:

• Using a command line interface on a PC terminal emulation window,

such as Microsoft® HyperTerminal.
• Using the front-panel menus and push buttons.

The instructions in this manual indicate these options with specific font and
formatting attributes.

Example Description
STATUS Commands typed at a command line interface on a PC.
Enter Single keystroke on a PC keyboard.
Ctrl+D Multiple/combination keystroke on a PC keyboard.
Start > Settings PC dialog boxes and menu selections.
The “>” character indicates submenus.
CLOSE Relay front-panel push buttons.
ENABLE Relay front- or rear-panel labels.
MAIN > METER Relay front-panel LCD menus and relay responses.
The > character indicates submenus.

Examples

This instruction manual uses several example illustrations and instructions to

explain how to effectively operate the 825-P. These examples are for
demonstration purposes only; the firmware identification information or
settings values included in these examples may not necessarily match those in
the current version of your 825-P.

Publication 825-UM004A-EN-P - July 2003

 Chapter 1

Introduction

Overview The 825-P Motor Relay is designed to protect three-phase motors. The
basic relay provides locked rotor, overload, unbalance, and short circuit
protection. Voltage-based and RTD-based protection is available as an
option. All relay models provide monitoring functions.

This manual contains the information for installing, setting, testing,

operating, and maintaining an 825-P. It is not necessary to review the
entire manual to perform specific tasks.

Features Standard Protection Features

• Thermal Overload (thermal model)

• PTC (positive temperature coefficient) Overtemperature
• Undercurrent (Load Loss)
• Current Imbalance and Phase Loss
• Overcurrent (Load Jam)
• Short Circuit
• Ground Fault
• Ground Fault (uses core balance CT)
• Motor Starting/Running
• Protection Inhibit During Start
• Start Motor Timer
• Notching or Jogging Device
• TCU (Thermal Capacity Utilization) Start Inhibit
• Anti-Backspin Timer
• Emergency Start
• Two Speed Protection
• Reduced Voltage Starting (Star-Delta)
• Stall–Speed Switch
• Frequency
1-2 Introduction

Optional Protection Features

Voltage-Based Protection

• Undervoltage
• Overvoltage
• Underpower
• Reactive Overpower
• Phase Reversal
• Power Factor

RTD-Based Protection

Up to 12 RTDs can be monitored when an external 825-PR12D RTD Scanner

is used. There are separate trip and warn settings for each RTD.

Monitoring Features

The monitoring features of the 825-P are as follows:

• Event summaries that contain relay ID, date and time, trip cause, and
current/voltage magnitudes. The last five trip causes are saved in
nonvolatile memory.
• Serialized Events Recording (SER).
• Motor running time since the last reset.
• Start cycles since the last reset.
• Emergency start cycles since the last reset.
• A complete suite of accurate metering functions.

Options and Accessories Options

• The 825-P has the following options:

• Voltage Option: four-wire wye or open-delta connected VTs.
• Input/Output (I/O) Option: one 4…20 mA analog (transducer) output,
three additional control inputs, and four additional contact outputs.
• Network Communications options.

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 Introduction 1-3

Accessories

Phase current inputs require one of the following external 825-MCM

converter modules:

Table 1.1 Converter Module List

Cat. No. Description
825-MCM2 0.5…2.5 A Converter Module
825-MCM20 2.5…20.0 A Converter Module
825-MCM180 20.0…180.0 A Converter Module
825-MCM630 160.0…630.0 A Converter Module
825-MCM630N 160.0…630.0 A Converter Module

A separate zero-sequence current input requires an external 825-CBCT Core

Balance Current Transformer, or equivalent.

The following devices are required to add RTD protection:

• An external 825-PR12D RTD.

• A simplex 62.5/125 µm fiber-optic cable with ST connector for
connecting the external RTD module to the 825-P.

Applications Chapter 2: Installation includes AC and DC connection diagrams for various

applications. The following are possible scenarios:

• With or without phase current transformers

• With or without zero-sequence core balance current transformer
• With or without external RTD module
• Across the line starting
• Star-delta starting
• Two-speed motors

Figure 1.1 shows “across the line starting” AC connections for the case where
external current transformers are not required. Refer to Chapter 2: Installation
for additional applications and the related connection diagrams.

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1-4 Introduction

Figure 1.1 AC Connections Without CTs

Converter Module
L1 L2 L3 Cat. No. 825-MCM2
A1 Cat. No. 825-MCM20
Cat. No. 825-MCM180
Cat. No. 825-MCM630
A2 Cat. No. 825-MCM630N

1 3 5
825-MCM 825-P
2 4 6

M
3~

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 Chapter 2

Installation

Relay Placement Proper placement of the 825-P Motor Relay helps make certain that you
receive years of trouble-free motor protection. Use the following
guidelines for proper physical installation of the 825-P.

Physical Location

You can mount the 825-P in a sheltered indoor environment (a building

or an enclosed cabinet) that does not exceed the temperature and
humidity ratings for the relay. The relay can be mounted indoors or in an
outdoor (extended) enclosure where the relay is protected against
exposure to direct sunlight, precipitation, and full wind pressure, but
neither temperature nor humidity are controlled.

Refer to Appendix A: Specifications for environmental ratings.

2-2 Installation

Relay Mounting

To flush mount the 825-P in a panel, cut a rectangular hole with the
dimensions shown in Figure 2.1.

Figure 2.1 Relay Mounted In a Panel

➀
➁

18
(7. 6.0
32
)

➂
Legend
mm
(in)

138.0 ➀ Mounting Panel–maximum thickness 6.5 mm

(5.43) ➁ #8 x 1/2 inch mounting screw;
Torque specification = 0.9...1.3 N.m (8...12 Lb-in)
➂ Gasket

147.4
0
19 4. ) (5.80)
(7. 2.0 14 .67
56 (5
)

20.8
(0.82)

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 Installation 2-3

Rear-Panel Connections Rear-Panel Diagram

The physical layout of the connectors on the rear-panel of a fully configured

825-P is shown in Figure 2.2.

Figure 2.2 Rear-Panel Layout

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2-4 Installation

Top-Panel Diagram

The input and output designations for the rear-panel connectors of a fully
configured 825-P are shown in Figure 2.3. This diagram is located on the top
panel of the relay.

Figure 2.3 Top-Panel Input and Output Designations

Publication 825-UM004A-EN-P - July 2003

 Installation 2-5

Power Connections

The power terminals on the rear panel (A1+ and A2-) must connect to
110…240V AC or 110…250V DC. For complete power input specifications,
see Appendix A: Specifications.

The power terminals are isolated from chassis ground. Use 16 AWG
(1.5 mm2) size or heavier wire to connect to the POWER terminals.
Connection to external power must comply with IEC 947-1 and IEC 947-3.

Place an external switch, circuit breaker, or overcurrent device in the power

leads for the 825-P; this device must interrupt both the hot (H) and neutral
(N) power leads. The maximum current rating for the power disconnect circuit
breaker or overcurrent device (fuse) must be 20 A. Be sure to locate this device
within 3.0 m (9.8 ft.) of the relay.

Operational power is internally fused by power supply fuse. See Field

Serviceability on page 2-18 for details. Be sure to use fuses that comply with
IEC 127-2.

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2-6 Installation

I/O Diagram

A more functional representation of the control (I/O) connections are shown

in Figure 2.4.

Figure 2.4 Control I/O Connections in Powered-Down State

110–240 V AC or 110–250 V DC

24 or 120 V AC/+V DC 24 V AC/+V DC

➅ F/O Cable
to RTD Scanner
Analog Out PTC ➆
#5 #4 #3 #2 #1
+/H ➂ ➃ A

A1 Y26 Y24 Y22 Y14 Y12 95 13 23 33 43 53 63 I+ I– T1 T2

➄ RX
IN5

IN4

IN3

IN1
IN2

PS 825-P Relay
Trip Aux1 Aux2 Aux3 Aux4 Aux5 Aux6
Alarm
➇
A2 Y2– Y1– 98 96 14 24 34 44 54 64 BK BU SH WH RD

–/N ➁ ➀ V – CAN_L Drain CAN_H V +

24 or 120 V AC/–V DC 24 V AC/–V DC

DeviceNet Cable

➀ See Table 5.38 for control function assignment to the input IN1 and IN2. Connect the appropriate external contacts (#1 and #2) to the
inputs.
➁ Inputs IN3, IN4, and IN5 are available when an optional I/O extension card is present. 825-PIOD inputs are rated 120V AC/DC. 825-PIOR
inputs are rated 24V AC/DC.
➂ See Table 5.36 for mapping protection elements to the Trip output. See Figure 2.6 and Figure 2.15 for typical control circuit connections.
➃ See Table 5.37 for mapping protection and/or control elements to the Aux outputs. Outputs Aux3 through Aux6 are available when an
optional I/O extension card is present.
➄ Analog Output is available when an optional I/O extension card is present.
➅ You can connect up to six thermistors (PTC) in series. See Table 2.1 for PTC cable requirements.
➆ Use an up to 500 meter long Simplex 62.5/125 mm fiber-optic cable (ST/ST).
➇ Available when an optional DeviceNet Communications Protocol Card is present.

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 Installation 2-7

Table 2.1 shows the maximum cable lengths for the PTC connections.

Table 2.1 PTC Cable Requirements

Wire Size, Maximum Length Maximum Length
Twisted Pair (meters) Shielded Cable (meters)
AWG No. Unshielded Cable
20 200 100
18 300 100
17 400 100
16 600 100
14 1000 100

AC/Control Connection This section describes fail-safe versus non-fail-safe tripping, describes voltage
connections, and provides the AC and DC wiring diagrams for the following
Diagrams applications:

• Across the line starting

• Star-delta starting
• Two-speed motor

Fail-Safe/Non-Fail-Safe Tripping

The Trip relay can be configured for Fail-Safe or Non-Fail-Safe operation by

way of the Relay Behavior settings group discussed in Output Relay Behavior
on page 5-30. The Trip relay output is a Form C contact consisting of a
common terminal, a normally open (N.O.) terminal and a normally closed
(N.C.) terminal. The terminals require different contact designations based on
whether the Trip relay is configured for Fail-Safe or Non-Fail-Safe operation.

The proper contact designations for Fail-Safe and Non-Fail-Safe

configurations are identified in Figure 2.5. Be certain to apply the appropriate
marking strip to the terminal plug corresponding to the configuration of the
relay's trip output.

The 825-P provides fail-safe and non-fail-safe trip modes (setting selectable)
for the Trip and Aux (auxiliary) contacts. The following occurs in fail-safe
mode:

• The Trip relay coil is energized continuously.

• When the 825-P generates a trip signal, the Trip relay coil is
de-energized.
• The Trip relay coil is also de-energized if the 825-P input power is
removed or if the 825-P fails (self-test status is FAIL).

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2-8 Installation

Figure 2.5 TRIP Relay Output Contact Configurations

Note: Contact numbering changes are

based on TRIP Fail-Safe setting.

Figure 2.6 shows fail-safe and non-fail-safe wiring methods to control breakers
and contactors. Keep in mind that the "Fail-Safe (Electrically Held)" and
"Non-Fail-Safe" labels apply to the whole row that they are aligned with and
not just to the single diagram that they are next to.

Figure 2.6 TRIP Contact Fail-Safe and Non-Fail-Safe Options

Circuit Breaker Contactor

STOP
95

Fail-Safe 98
CR START
(Electrically
Held) 95
TC BreakerTripCoil
96
52A CR ContactorCoil

STOP
95

Non-Fail-Safe
98 CR START

95
TC BreakerTripCoil
96
52A CR ContactorCoil

Publication 825-UM004A-EN-P - July 2003

 Installation 2-9

Converter Module Connection

Figure 2.7 Converter Module Connection

4-meter cable is supplied

with MCM converter module

MCM

Note: The 825-P relay is not EMC-tested for converter module connecting
cable lengths greater than the 4-meter cable that is supplied.

Figure 2.8 Converter Module Dimensions

e3
øe
ød

➌
b2
d3
b1

➍ ➊
d1

e2 c1
➋
e2
➌➍
d2 c
a

Cat. No. 825-MCM2...825-MCM180 Cat. No. 825-MCM420

Cat. No. 825-MCM630N

Publication 825-UM004A-EN-P - July 2003

2-10 Installation

Core Balance Current Transformer Connections

Figure 2.9 Core Balance Current Transformer Connections

825-CBCT Ground
Fault Sensor (or
customer-supplied
equivalent)

Figure 2.10 825-CBCT Dimensions

Cat. No. 825-CBCT

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 Installation 2-11

Voltage Connections

With the Voltage Inputs option, the three-phase voltages can be directly
connected, wye-wye VT connected, open-delta VT connected, or closed delta
VT connected.

Figure 2.11 shows the three most common methods of connecting the
three-phase voltages.

Figure 2.11 Voltage Connections

L1 L2 L3 F1, F2, and F3 are fuses

F1 L1

F2 L2

F3 825-P
L3

Direct Connection N
(Xfmr Connection = Wye)

L1 L2 L3
F1 L1

F2 L2

825-P
F3 L3

Wye-Wye VT Connection

L1 L2 L3
F1 L1

L2

825-P
F3 L3

Open-Delta VT Connection
N

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2-12 Installation

Across the Line Starting

Figure 2.12 AC Connections Without CTs

Converter Module
L1 L2 L3 Cat. No. 825-MCM2
A1 Cat. No. 825-MCM20
Cat. No. 825-MCM180
Cat. No. 825-MCM630
A2 Cat. No. 825-MCM630N

1 3 5
825-MCM 825-P
2 4 6

M
3~

Figure 2.13 AC Connections With Core Balance CT

L1 L2 L3

1 3 5
825-MCM 825-P Converter Module
2 4 6 S1 S2 825-MCM2
825-MCM20
825-MCM180
825-MCM630
825-MCM630N
T2 Σ

T2 core balance transformer

Current ratio of core
balance current transformer 1...2000:1
M Output from core
3~ balance current transformer 0...500 mA

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 Installation 2-13

Figure 2.14 AC Connections With Phase CTs and Core Balance CT

Converter Module
L1 L2 L3 Cat. No. 825-MCM2
Cat. No. 825-MCM20

1 3 5
825-MCM 825-P
2 4 6 S1 S2
T1

T2 Σ

T1 primary current transformer ... A/5 A or ... A/1 A

T2 core balance transformer
Current ratio of core
M
balance current transformer 1 ... 2000:1
3~
Output from core
balance current transformer 0 ... 500 mA

Figure 2.15 Control Connections for Non-Fail-safe Tripping

K1 Contactor
S0 [ S1 On push button
S0 Off push button
H1 Indicator "Contactor Closed"
TR Trip relay
S1 [ K1 H3 Indicator "Alarm/Warning"
AUX1 Alarm relay
Note: For AUX1 to work as an
95 A1 13
alarm/warning indicator,
it must be mapped to the
"Warning" function bit.
TR AUX1 825-P

96 98 A2 14
A1
K1 H1 H3
A2

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2-14 Installation

Star-Delta Starting

Figure 2.16 AC Connections for Star-Delta Starting

L1 L2 L3

A1 1 3 5 A1 1 3 5 A1 1 3 5
K1 K2D K3Y
A2 A2 A2
2 4 6 2 4 6 2 4 6

825-MCM 825-P

U1 V1 W1
U1 Converter Module
Cat. No. 825-MCM2
M Cat. No. 825-MCM20
3~ Cat. No. 825-MCM180
Cat. No. 825-MCM630
Cat. No. 825-MCM630N

The star-delta application in Figure 2.17 and Figure 2.18 requires the following
auxiliary relay settings:

AUX#H = 0001000 (Star), AUX# FAIL-SAFE = N

AUX#H = 0000100 (Delta), AUX# FAIL-SAFE = N

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 Installation 2-15

Figure 2.17 Control Connections for Star-Delta Starting

K1 Contactor
S1 On pushbutton
S0 S0 Off pushbutton
H1 Indicator
"Contactor closed"
TR Main relay
S1 K1 H3 Indicator "Alarm/Warning
AUX1 Alarm relay
Note: For AUX1 to work a
alarm/warning indicator,
it must be mapped to the
"Warning" function bit.
95 A1 13

TR AUX1 825-P

96 98 A2 14
53 63

825-P AUX5 AUX6

54 64

A1 A1 A1
H1 H3
A2 A2 A2

K3 K2 K1
D H

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2-16 Installation

Two-Speed Motor

Figure 2.18 AC connections for a Two-Speed Motor

1 3 5
825-MCM 825-P L N
2 4 6

24 V AC/V DC

(I) (II)

Y12 Y1
825-P
M
3~

The two-speed motor applications in Figure 2.18 and Figure 2.19 require the
following input setting:

IN1 = 0 0 0 0 0 0 0 1 0 0 (SPEED2)

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 Installation 2-17

Figure 2.19 AC Connections for a Two-Speed Motor With Primary CTs

L1 L2 L3 L1 L2 L3 L N

... A / 1 (5) A ... A / 1 (5) A

I II

K1 K2
24 V AC/V DC
M
3~ Y1 Y12
825-P

K2
(I) (II) K1

825-MCM 825-P

Publication 825-UM004A-EN-P - July 2003

2-18 Installation

Field Serviceability
Disconnect or de-energize all external connections before
ATTENTION opening this device. Contact with hazardous voltages and
currents inside this device can cause electrical shock that can

!
lead to injury or death.

Equipment components are sensitive to electrostatic discharge

(ESD). Undetectable permanent damage can result if you do not
use proper ESD procedures. Ground yourself, your work
surface, and this equipment, before removing any cover from
this equipment. If your facility is not equipped to work with
these components, contact Rockwell Automation about
returning this device and related Rockwell Automation
equipment for service.

The 825-P firmware can be upgraded in the field; refer to Appendix B:

Firmware Upgrade Instructions for firmware upgrade instructions. You know
when a self-test failure has occurred by monitoring the front-panel messages.
By using the metering functions, you know if the analog front-end (not
monitored by relay self-test) is functional. Refer to Chapter 8: Testing and
Troubleshooting for detailed testing and troubleshooting information.

The only two components that can be replaced in the field are the power
supply fuse and the real-time clock battery. A lithium battery powers the clock
(date and time) if the external power source is lost or removed. The battery
retains the thermal memory for the thermal overload function when the power
source is lost or removed. The battery is a 3V lithium coin cell, Rayovac
BR2335 or equivalent. At room temperature (25°C), the battery operates
nominally for ten years at rated load. When the relay is powered from an
external source, the battery experiences a low self-discharge rate. Thus, battery
life can extend well beyond ten years. The battery cannot be recharged.

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 Installation 2-19

Fuse Replacement

To replace the Power Supply fuse, do the following:

1. De-energize the relay.

2. Remove the eight rear-panel screws, the ground screw, and the relay
rear-panel.

3. Remove the Slot A printed circuit board.

4. Locate the fuse on the board.

5. Remove the fuse from the fuse holder.

6. Replace the fuse with a BUSS 2A/250V ABC (ceramic) or

equivalent.

7. Insert the printed circuit board into Slot A.

8. Reinstall the relay rear-panel and ground screw, and then energize the
relay.

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2-20 Installation

Real-Time Clock Battery Replacement

To replace the real-time clock battery, do the following:

1. De-energize the relay.

2. Remove the eight rear-panel screws, the ground screw, and the relay
rear-panel.

3. Remove the Slot B printed circuit board.

4. Locate the battery clip (holder) on the board.

5. Remove the battery from beneath the clip.

6. Properly dispose of the old battery.

7. Install the new battery with the positive (+) side facing up.

8. Insert the printed circuit board into Slot B.

9. Reinstall the relay rear-panel and ground screw, and then energize the
relay.

10. Set the relay date and time.

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 Chapter 3

Front-Panel Operation

Front-Panel Layout The 825-P Relay front-panel interface consists of two LEDs, an LCD
display, a seven-button keypad, and an EIA-232 serial port connector.
The front-panel layout is shown in Figure 3.1.

Figure 3.1 Relay Front Panel

EIA-232 Serial Port

Quick access to all relay data,
control, and setting functions using
a PC, serial cable, and software.

LCD Display
ENABLE LED Displays real time and
Lit when relay historic information;
is operational. relay settings menus.

TRIP LED
Flashes to indicate Front-Panel
alarm conditions; Pushbuttons
steady on to Control the front-
indicate trip. panel display.

{Enter} Pushbutton

TEST/RESET Pushbutton Arrow Pushbuttons

Reset the TRIP or Facilitate navigation
TRIP TEST the relay. left, right, up, and down.

Normal Front-Panel Display In normal operation, the relay ENABLE LED is illuminated and the
LCD display screen is on. The LCD screen rotates displays showing
each screen for about two seconds before moving to the next. The
default rotating display screens include Unit ID Line 1, Unit ID Line 2,
line currents, and voltages (if available). Enable the relay to add display
messages as noted in the Display Enable settings in Table 5.35.
3-2 Front-Panel Operation

Figure 3.2 Default Display Screen

825-P Modular
Prot. System

Use the UNIT ID LINE 1 (RID) and UNIT ID LINE 2 (TID) settings
described in Identifier Settings on page 5-3 to change the contents of the
information shown in Figure 3.2.

If the front panel was in Access Level 2, it automatically returns to the default
display when the display times out. For more information, see Table 5.34.

The display changes for the following relay conditions in the order of
precedence (see Table 3.1):

• Status failure
• Trip condition time to trip (if under 10000 seconds)
• Warning
• Lockout start request
• Emergency start in progress

Front-Panel Automatic The relay displays automatic messages under the conditions described in
Table 3.1.
Messages
Table 3.1 Front-Panel Automatic Messages
Condition Front-Panel Message
Relay detecting any failure Displays the type of latest failure (see Testing and
Troubleshooting on page 8-1.)
Relay trip has occurred Displays the type or cause of the trip. (See the list of
the types of Trip messages under the heading
Front-Panel Messages on page 3-3.
Motor running overload Displays the predicted time to thermal element trip in
seconds
Relay alarm condition has Displays the type of alarm (see Alarm or Warning
occurred Messages on page 3-4)
When a start is requested Displays the type of lockout condition (see
during a lockout condition Lockout Messages on page 3-5)
Control input set to Displays “Protect Disabled By Control Input”
disable protection
During emergency start Displays “Emergency Start”

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 Front-Panel Operation 3-3

Front-Panel Messages

Each time the relay trips, it automatically displays a front-panel message and
the Trip LED illuminates. If a trip occurs during a critical alarm status
condition, the Trip LED flashes (see Self-Tests on page 8-12).

Trip message

The Trip message describes the type of trip that occurred:

• Overload Trip
• Locked Rotor Trip
• Undercurrent Trip
• Jam Trip
• Current Imbalance Trip
• Short Circuit Trip
• Ground Fault Trip
• Speed Switch Trip
• Undervoltage Trip
• Overvoltage Trip
• Underpower Trip
• Power Factor Trip
• Reactive Power Trip
• Phase Reversal Trip
• Underfrequency Trip
• Overfrequency Trip
• RTD Trip
• PTC Trip
• Start Time Trip
• RTD Fail Trip
• PTC Fail Trip
• Comm Idle Loss Trip
• Remote Trip
• Comm Fail Trip

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3-4 Front-Panel Operation

Alarm or Warning Messages

Each time the relay is in a warning condition with the Trip LED flashing, the
front-panel displays the corresponding warning message.

The Warning message describes the type of warning that is occurring:

• Overload Warning
• Undercurrent Warning
• Jam Warning
• Current Imbalance Warning
• Ground Fault Warning
• Short Circuit Warning
• Speed Switch Warning
• Undervoltage Warning
• Overvoltage Warning
• Underpower Warning
• Power Factor Warning
• Reactive Power Warning
• Underfrequency Warning
• Overfrequency Warning
• RTD Warning
• RTD Failure
• MCM/CWE Failure
• PTC Failure
• Comm. Loss Warning
• Comm. Idle Warning
• Comm. Fault Warning

The relay automatically displays a thermal time to trip for an impending

thermal overload. See Trip Message Sample on page 3-4.

Figure 3.3 Trip Message Sample

Thermal Trip In
1234 sec

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 Front-Panel Operation 3-5

Lockout Messages

• TCU Lockout
• Start/Hr Lockout
• Min Off Lockout
• Restart Lockout

Front-Panel Menus and The 825-P front panel gives you access to most of the information that the
relay measures and stores. You can also use front-panel controls to view or
Operations modify relay settings.

All of the front-panel functions are accessible using the seven-button keypad
and LCD display. Use the keypad, shown in Figure 3.4, to maneuver within the
front-panel menu structure, described in detail throughout the remainder of
this section. Table 3.2 describes the function of each front-panel push button.

Figure 3.4 Front-Panel Push Buttons

Table 3.2 Front-Panel Push Button Functions

Push Button Function
UpArrow Move up within a menu or data list.
While editing a setting value, increase the value of the
underlined digit.
DownArrow Move down within a menu or data list.
While editing a setting value, decrease the value of the
underlined digit.
LeftArrow Move the cursor to the left.
While viewing event data, move to data for a newer event.

RightArrow Move the cursor to the right.

While viewing Event data, move to the data for an older
event.
Esc Re-activate the front-panel display back-lighting.
Escape from the current menu or display.
Enter Move from the default display to the main menu.
Select the menu item at the cursor.
Select the displayed setting to edit the setting.
Trip/Reset Trip test the device.
Reset the trip.

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3-6 Front-Panel Operation

The Test/Reset push button has two functions if it has not been disabled.

Pressing the Test/Reset push button resets the Trip LED and the Trip output
of the relay. If a trip condition is active, the front-panel message displays the
following:

Reset Failed
TRIP is active

To test the trip output, press the Test/Reset push button for longer than two
seconds.

The Test/Reset push button is disabled when Disable settings are active (see
Table 5.38).

Front-Panel Security

Front-Panel Access Levels

The relay front panel typically operates at Access Level 1 and allows any user
to view relay measurements and settings. Some activities, such as editing
settings and controlling output contacts, are restricted to those operators who
know the relay Access Level 2 password when enabled. The factory default
setting for the Access Level 2 password is “DISABLED”, which provides
unrestricted access.

In the figures that follow, restricted activities are marked with the padlock
symbol shown in Figure 3.5.

Figure 3.5 Access Level Security Padlock Symbol

Before you can perform a front-panel menu activity that is marked with the
padlock symbol, you must enter the correct Access Level 2 password. After
you have correctly entered the password, you can perform other Access Level
2 activities without reentering the password.

Access Level 2 Password Entry

When you try to perform an Access Level 2 activity, the relay determines
whether you have entered the correct Access Level 2 password since the
front-panel inactivity timer expired or since the "Reset Access Lvl" command

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 Front-Panel Operation 3-7

has been executed from the Main Menu. If you have not, the relay displays the
screen shown in Figure 3.6 for you to enter the password.

Figure 3.6 Password Entry Screen

Password=
Del Clr Accept
A B C D E F G H
I J K L M N O P
Q R S T U V W X
Y Z . . . . . .
a b c d e f g h
i j k l m n o p
q r s t u v w x
y z . . . . . .
0 1 2 3 4 5 6 7
8 9 . . . . . .
! " # $ % ^ ' (
) * + , - . / :
; < = > ? @ [ \
] ^ _ ` { | } ~

To Enter Password

Perform these steps to enter the correct password to issue an Access Level 2
function or to change the Access Level 2 password, as described in Figure 3.23
on page 3.16.

1. Press the DownArrow push button twice. A blinking cursor appears in

the first character position of the password and an underline appears
beneath the character (letter) A in the lower line of the display.

2. Underline the first character of the password by moving through the

characters shown in Figure 3.6. Use the LeftArrow and RightArrow
push buttons to move the underline to the left and right and the
UpArrow and DownArrow push buttons to move to other character
rows.

3. With the correct first character underlined, press the Enter push button.
The first character appears in the upper line of the display and the
blinking cursor moves one character to the right.

4. Using the arrow push buttons, continue to move within the character
table and select each of the characters to build the Access Level 2
password.

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3-8 Front-Panel Operation

Note: The factory default Access Level 2 password is DISABLED.

5. With the correct Access Level 2 password visible in the upper line of the
display, use the UpArrow and RightArrow push buttons to select
Accept.

6. Press the Enter push button to accept the password shown in the upper
line of the display.

7. If the password is correct, the relay displays the requested setting.

8. Press the Enter push button to continue your task.

9. If the password is incorrect, the relay displays the message Invalid

Password.

10. Press the Enter push button to return to your previous task.

To Correct Entry Errors

To correct password entries, do the following:

1. If the cursor in the upper line of the display is blinking, press the Esc
push button once.

2. Use the arrow push buttons to move the underline cursor to the
position of the incorrect letter.

3. With the incorrect letter underlined, press the DownArrow push

button. The blinking cursor reappears in the upper line of the display
and the underline cursor appears in the lower line.
• Add New Character. To substitute a new character in the location
of the blinking cursor, use arrow push buttons to move the underline
cursor to the location of the character that you want in the character
table; then press Enter.
• Delete Character. To delete the character at the blinking cursor, use
the arrow push buttons to move the underline cursor to Del and
press the Enter push button.
• Clear Password. To clear the entire password and start over, use the
arrow push buttons to move the underline cursor to Clr and press the
Enter push button.

4. Continue making corrections until the password appears in the upper

line of the display.

5. With the correct Access Level 2 password visible in the upper line of the
display, use the arrow push buttons to move the underline cursor to
ACCEPT.

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 Front-Panel Operation 3-9

6. Press the Enter push button to accept the password shown in the upper
line of the display.

7. If the password is correct, the relay continues the task.

8. Press the Enter push button to continue your task. If the password was
incorrect, the relay displays the message Invalid Password.

9. Press the Enter push button to return to your password entry.

10. Repeat Steps 1…9 until you enter the correct password.

11. When you have completed changing settings, use the Main Menu
command Reset Access Lvl (described in the next section) to reset the
Access Level to Level 1 so that unauthorized access is prevented. (The
access level will remain at Level 2 until the front panel backlight times
out or the Reset Access Lvl command is executed.)

Front-Panel Main Menu All access to information and relay settings through the front panel starts at
the relay main menu. The remainder of this section describes the use of the
main and lower level menus.

Main Menu

Note: The LCD display is dark if it is timed out from inactivity. Press any key
to activate the LCD display.

Figure 3.7 Front-Panel Main Menu

LCD Display Main Menu

825-P Modular MAIN
Prot. System Meter
Events
Motor Monitor
Press these keys Targets
to move within the list.
Set/Show
Status
Press this key to select Reset TCU
an underlined menu item.
Reset Access Lvl

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3-10 Front-Panel Operation

Main Menu > Meter

Figure 3.8 Main Menu > Meter Function

Main Menu Item Meter Values Menu

Meter METER
Events Instantaneous
Thermal

Press these keys

to move within the list.

Press this key to select

an underlined menu item.

The Meter menu includes functions to display meter data. Display functions
are Instantaneous and Thermal. When you select a display function, such as
Instantaneous in Figure 3.9, the relay displays a list of instantaneous meter
values you can move through using the UpArrow and DownArrow push
buttons.

The Thermal display function operates similarly to the Instantaneous display

function with the applicable thermal values displayed.

Figure 3.9 Meter Menu > Instantaneous Meter Display Functions

Meter Values Menu Item Instantaneous Meter Display

METER L1 Current
Instantaneous 5.4 A
L1 Angle
2.3 deg
Press these keys L2 Current
to move within the list.
6.3 A
•
•
•
Frequency
60.0 Hz

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 Front-Panel Operation 3-11

Main Menu > Events

Figure 3.10 Main Menu > Events Function

Main Menu Item Events Display

Events EVENTS
Motor Monitor Display Events
Reset Events

Press these keys

to move within the list.

Press this key to select

an underlined menu item.

Figure 3.11 Events Menu > Display Events Function

Events Menu Item Events Display

EVENTS 03/12/2003
Display Events 13:48:09.902

Press these keys

to move among events.

Press this key

to select an event.

Display Events Menu Item Display Events Display

03/12/2003 Date
13:48:09.902 03/12/2003
Time
13:48:09.902
Move among Type
data for this event.
Lockd Rotor Trip
L1 Current
Press this key
4.1 A
to select event data.
•
•
•
VCA
0 V

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3-12 Front-Panel Operation

Figure 3.12 Events > Reset Events

Events Menu Item Reset Events Display

Display Events Reset Evnt Data?
Reset Events No Yes

To move between Yes and No.

Yes: Resets Event Data Buffer;
No: Returns to EVENTS Menu.

To select underlined option.

Main Menu > Motor Monitor

Figure 3.13 Main Menu > Motor Monitor Function

Main Menu Item Motor Monitor Menu

Motor Monitor MOTOR MONITOR
Targets Use Data
Reset Statistics

Press these keys

to move within the list.

Press this key to select

an underlined menu item.

Figure 3.14 Motor Monitor > Use Data Function

Motor Monitor Menu Item Motor Use Data Function

Use Data Last Reset Date
Reset Statistics 03/24/2003
Last Reset Time
13:28:21
Press these keys
to move within the list. Running Time
0:00:00
Stopped Time
1:03:49
Time Running
0.0 %
Number of Starts
0
Emergency Starts
0

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Figure 3.15 Motor Monitor > Reset Statistics Function

Motor Monitor Menu Item Reset Statistics Function

Use Data Reset Stats?
Reset Statistics No Yes

To move between Yes and No.

Yes: Resets Event Data Buffer;
No: Returns to MOTOR MONITOR Menu.

To select underlined option.

Main Menu > Targets

The Target values provide real-time status of relay I/O, protection functions,
etc. For detailed descriptions, see Appendix C: Relay Word Bits.

Figure 3.16 Main Menu > Targets Function

Main Menu Item Targets Function

Targets TARGETS
Set/Show Row 1=00000000
Row 2=00000000
Row 3=00000010
Press these keys
to move within the list. •
•
Press this key to select •
an underlined menu item. Row 10=01000000

Targets Menu Item Targets Function

Row 1=00000000 49T
Row 2=00000000 0
LOSSTRIP
Press these keys 0
to move within the JAMTRIP
list of Relay Word targets.
0
Press this key to return •
to the previous menu. •
•
50G1T
0

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3-14 Front-Panel Operation

Main Menu > Set/Show

Figure 3.17 Main Menu > Show/Set Function

Main Menu Item Set/Show Function

Set/Show SET/SHOW
Status RELAY
PORT
IO ASSIGN
Press these keys
to move within the list. DATE/TIME
PASSWORD
Press this key to select
an underlined menu item.

Figure 3.18 SET/SHOW > RELAY Function

Set/Show Menu Item Relay Function

SET/SHOW RELAY
RELAY Main Sett ings
Overload Set
Short Ckt Set
Press these keys
•
to move within the list.
•
•
Press this key to
select a settings Timer Sett ings
group to set or show. Front Panel Set
Display Enable

Figure 3.19 RELAY > Main Settings Function

Set/Sh ow M en u Item M ain Settin g s Fu n ction

RELAY UNIT ID LINE 1
Main Settings 825-P Modular
Unit ID LINE 2
Press th ese keys Prot. System
to m ove w ith in th e list. PHASE ROTATION
ABC
Press th is key •
to select and ed it. •
•
XFMR CONNECTION
WYE

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 Front-Panel Operation 3-15

Figure 3.20 Main Settings > PHASE ROTATION Function

Main Settings Menu Item Set Phase Rotation Function

PHASE ROTATION PHASE ROTATION
ABC PHROT=ABC

Press these keys

to move within the list.

Press this key

to select setting.

Figure 3.21 Set Relay >PORT Function

Set/Show Menu Item Front Serial Port Settings

PORT SPEED
IO ASSIGN 9600 bps
DATA BITS
Press these keys 8 bits
to move within the list. PARITY
N
Press this key to •
select a setting to edit. •
•
HDWR HANDSHAKING
N

Front Serial Port Setting Speed Setting

SPEED SPEED
9600 bps SPEED=9600 bps

You must be in Access

Press these keys Level 2 to edit a setting.
to view settings choices. The relay will request
the Access Level 2
password (unless
Press this key disabled) if you have
to select a setting. not entered it during
this session.

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3-16 Front-Panel Operation

Figure 3.22 Set/Show > DATE/TIME Function

Set/Show Menu Item Date/Time Settings

DATE/TIME Date
PASSWORD 03/24/2003
Time
17:05:53
Press these keys
to move within the list.

Press this key to

select a setting to edit.

Date Setting Date Setting

Date DATE=03/24/2003
03/24/2003

Press these keys

to move cursor to
digit to change.

Press these
keys to change digits.

Press this key

to select a setting.

Figure 3.23 Set\Show > PASSWORD Function

Set/Show Menu Item Password Function

DATE/TIME New PW=
PASSWORD Del Clr Accept
A B C D E F G H
I J K L M N O P
Press these keys
to move between rows. Q R S T U V W X
Y Z . . . . . .
Press these keys to a b c d e f g h
move between Del, Clr, i j k l m n o p
Accept, and row characters.
q r s t u v w x
Press this key y z . . . . . .
to select a character.
1 2 3 4 5 6 7 8
Del: Delete character(s) 9 0 . . . . . .
Clr: Clear password ! " # $ % ^ ' (
Accept: Accept password/character(s)
) * + , - . / :
; < = > ? @ [ \
] ^ _ ` { | } ~

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 Front-Panel Operation 3-17

Note: Edit the Access Level 2 password using the steps described in Access
Level 2 Password Entry on page 3.6. Remember that the relay password is case
sensitive. To disable Access Level 2 password protection, set
Password = DISABLE.

Figure 3.24 Save Settings Changes

Set/Show:Relay Menu Item Save Changes Function

RELAY Save Changes?
Main Sett ings Yes No

To move between Yes and No.

Yes: Saves setting changes;
No: Returns to relay settings.

Press this key to

select an underlined option.

Main Menu > Status

Figure 3.25 Main Menu > Status Function

M ain M en u Item Statu s Fu n ction
Status FID
Reset TCU 825-P Modular-R100-Vx0xxx-Z001001-D20030324
CID
10C9
Press these keys to move
within the list of self-test results. Part Number
1522001BCX0X1X1X
L1
OK
L2
OK
•
•
•
Relay Enabled

Note: When you enter into the Status mode after making a hardware
configuration change, the relay prompts you for accepting the new hardware
configuration.

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3-18 Front-Panel Operation

Main Menu > Reset Thermal Capacity

Figure 3.26 Main Menu > Reset Thermal Capacity Function

Reset Thermal Capacity Reset Thermal Capacity

Menu Item Function
Reset TCU Reset TCU?
Reboot/Restore No Yes
To Move between Yes and No.
Yes: Resets thermal model
data and timer;
No: Cancels command.
Press this key to
select an underlined option.

Main Menu > Reboot/Restore

Figure 3.27 Main Menu > Reboot/Restore Function

Main Menu Item Reset/Restore Function

Reset TCU REBOOT/RESTORE
Reboot/Restore Reboot Relay
Restore Defaults
Press these keys
to move within the list.

Press this key to select

an underlined menu item.
Figure 3.28 Reboot/Restore > Reboot Relay Function

Reset Relay Menu Item Reset Relay Function

Reboot Relay Reboot Relay?
Restore Defaults No Yes

To move between Yes and No.

Yes: Reboots the relay;
No: Returns to previous menu.
Press this key to
select an underlined option.

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 Front-Panel Operation 3-19

Figure 3.1 Reboot/Restore > Restore Defaults Function

Restore Defaults Menu Item Restore Defaults Function

Reboot Relay Restore Default?
Restore Defaults No Yes
To move between Yes and No.
Yes: Restores the relay to
factory default settings;
No: Returns to previous menu.
Press this key to
select an underlined option.

View or Change Settings You can view or change settings using the push buttons on the front panel.
Using the Front Panel Enter the front-panel menu by pressing the Esc button. It displays the
following message:

MAIN
Meter

Scroll down the menu by using the DownArrow push button until the display
shows the following message:

Targets
SET/SHOW

The cursor (underline) is on the SET/SHOW command. Enter the SET/

SHOW command by pressing the Enter push button.

After pressing the Enter push button, the display shows the following
message:

SET/SHOW
RELAY

Enter the underlined Relay message with the Enter push button and you are
presented with the Relay settings as listed in Appendix E: 825-P Settings
Record. Use the UpArrow and DownArrow and the LeftArrow and
RightArrow push buttons to scroll through the relay settings and view or
change them as required by selecting them and editing them. After viewing or
changing the Relay settings, press the Esc push button until the following
message appears:

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3-20 Front-Panel Operation

Save Changes?
Yes No

Select and enter the appropriate command by pressing the Enter push button.
Select Yes to save the settings changes and No to discard the changes.

Note: Each 825-P is shipped with default factory settings. Calculate the
settings for your motor to ensure secure and dependable protection.
Document the settings on the 825-P Settings Record before entering new
settings in the relay (see Appendix E: 825-P Settings Record).

Figure 3.1 shows a front-panel menu navigation example for the relay to enter
the Phase Rotation (ABC, ACB) setting.

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 Front-Panel Operation 3-21

Figure 3.1 Front-Panel Setting Entry Example

Main Menu
Meter
Events Press to move
Motor Monitor within the list.
Targets
Set/Show
Status Press to select an
Reset TCU underlined menu item.

Set/Show Menu
RELAY
PORT
IO ASSIGN
Press to return
to the previous list. DATE/TIME
PASSWORD

RELAY Menu
Main Sett ings
Overload Set
•
•
•
Front Panel Set
Display Enable

Main Settings Menu

UNIT ID LN 1
UNIT ID LN 2
PH ROTATION
RATED FREQ
•
•
•
LINE VOLTAGE
XFMR CON

PHASE
ROTATION Menu
PHROT=ABC

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3-22 Front-Panel Operation

Setting Entry Error As you enter relay settings, the relay checks the setting entered against the
setting’s own range as published on the relay setting sheet. If an entered setting
Messages falls outside its range, the relay immediately responds with the message “Out of
Range” and prompts you to reenter the setting.

In addition to the immediate range check, several of the settings have

interdependency checks with other settings. The relay checks setting
interdependencies after you answer Y to the “Saves Settings?” prompt, but
before the settings are stored. If any one of these checks fail, the relay issues
one of the error messages shown in the Table 3.3 below, and returns you to the
settings list for a correction.

Table 3.3 Setting Interdependency Error Messages

Error Message Setting /Function Correct the Condition
50NnP must be within xx.xx and yy.yy Ground Fault–Core Modify the 50N1P or 50N2P setting to satisfy the
(n = 1 or 2) Balance requirement shown in the error message.
50PnP must be less than xx.xx Short Circuit Modify the 50P1P or 50P2P setting to satisfy the
(n = 1 or 2) requirement shown in the error message.
CTRn,FLAn Setting Combination Out of Main Settings Modify the CTRn or FLAn setting to satisfy:
Range 0.5 ≤ (FLAn/CTRn) ≤ 2.5 when MCM2 is used
(n = 1 or 2) 2.5 ≤ (FLAn/CTRn) ≤ 20 when MCM20 is used
20 ≤ (FLAn/CTRn) ≤ 180 when MCM180 is used
160 ≤ (FLAn/CTRn) ≤ 630 when MCM630 is used
LRAn must be less than: xxx Overload Modify the LRA1 or LRA2 setting to satisfy the
(n = 1 or 2) requirement shown in the error message.
Minimum STOP COOL TIME: xxxx min Overload Modify the COOLTIME setting to satisfy the requirement
shown in the error message.
Only one ambient RTD allowed RTD Modify the RTD location setting (RTDnLOC) to satisfy the
(n = 1–12) requirement shown in the error message.
PTR Setting Out of Range Main Settings Modify VNOM or PTR setting to satisfy:
100 ≤ (VNOM/PTR) ≤ 250
Warning: Duplicate Assignment. Input Mapping Modify INn assignment ensuring that input is not
assigned to more than one element.
Warning: Verify 50PnP is lower than MCM/ Short Circuit Answer Y if you are using MCM630N.
CWE saturation current. If you are using MCM630, you must modify the 50P1P or
Save Changes (Y/N)? 50P2P setting below its saturation current to ensure
(n = 1 or 2) proper protection.
Warning: Verify LRAn is lower than MCM/ Overload Answer Y if you are using MCM630N.
CWE saturation current If you are using MCM630, you must modify the LRA1 or
Save Changes (Y/N)? LRA2 setting below its saturation current to ensure proper
(n = 1 or 2) protection.

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 Chapter 4

ASCII Serial Communications

Overview The 825-P Relay has the following communications interfaces:

• Front-panel HMI interface (see Chapter 3: Front-Panel Operation).

• Rear fiber-optic port RTD-RX (for fiber-optic interface to the
optional external 825-PR12D RTD Scanner). This port receives the
RTD measurement information from the
825-PR12D RTD Scanner. Refer to the 825-PR12D RTD Scanner
Instruction Manual for information on the fiber-optic interface.
• Rear-panel DeviceNet port (available only with the optional
DeviceNet protocol card).
• PORT F—Front-panel EIA-232 serial port (supports Rockwell
Automation ASCII protocol).

The remainder of this chapter describes the connections and commands

used with the ASCII front-panel EIA-232 serial port.

ASCII Serial Port Introduction

Operation
The serial port interface provides an efficient way to communicate with
the relay using a PC to review and enter the settings, access metering data,
review self-test status, retrieve event summaries, and obtain motor
operating statistics reports.

Required Equipment

To connect a PC serial port to the relay front-panel serial port and enter
relay commands, you need the following:

• A personal computer equipped with one available EIA-232 serial

port.
• A standard null-modem communication cable to connect the
computer serial port to the relay serial port.
• Terminal emulation software to control the computer serial port.
• The 825-P Relay.
4-2 ASCII Serial Communications

On most personal computers, the connector for the EIA-232 serial port is a
9-pin “D” subconnector. You can purchase the cable to connect the computer
port to the relay port from most computer hardware retailers, or you can build
your own cable using the pinouts shown in Figure 4.1 on page 4.2.

You can use a variety of terminal emulation programs on your PC to

communicate with the 825-P. Examples of PC-based terminal emulation
programs include:

• ProComm® Plus
• Relay/Gold
• Microsoft Windows® HyperTerminal
• SmartCOM
• CROSSTALK®

Connect Your PC to the Relay

Connect the PC serial port to the 825-P serial port using a standard
null-modem communication cable with the pinout shown in Figure 4.1. For
best performance, the cable should not be more than 15 meters (50 feet) long.

Figure 4.1 Serial Cable Pinout

825-P Relay *DTE Device
9-Pin Male 9-Pin Female
"D" Subconnector "D" Subconnector
Pin Pin
Function Pin # Pin # Function
RXD 2 3 TXD
TXD 3 2 RXD
GND 5 5 GND
CTS 8 8 CTS
7 RTS
1 DCD
4 DTR
6 DSR

*DTE = Data Terminal Equipment (e.g., Computer, Terminal)

Figure 4.2 shows the front-panel EIA-232 serial port (PORT F) DB-9
connector pinout for the 825-P. Table 4.1 shows the pin functions and
definitions for the serial port.

Figure 4.2 DB-9 Connector Pinout for EIA-232 Serial Ports

5 4 3 2 1

9 8 7 6

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 ASCII Serial Communications 4-3

Table 4.1 Pin Functions and Definitions for EIA-232 Serial Port (Port F)
Pin Pin Function Definition
1, 4, 6 N/C No connection
2 RXD, RX Receive data
3 TXD, TX Transmit data
5, 9 GND Signal ground
7 RTS Request to send
8 CTS Clear to send

Configure Your Terminal Emulation Software

Personal computers use terminal emulation software to send and interpret

received characters at the EIA-232 serial port. This software allows you to type
letters and numbers to form commands at the computer keyboard and to see
the characters you type and the relay responses on the computer screen. To
ensure the PC communicates correctly with the relay, configure the terminal
emulation software connection properties to match the relay serial port
configuration.

Configure the terminal emulation software to match the default settings shown
in Table 4.2. For the best display, use VT-100 terminal emulation. If VT-100 is
not available, WYSE-100 and ANSI terminal emulations also work.

Table 4.2 825-P Relay Serial Communications Default Settings

Setting Default
Speed (bps) 9600
Data Bits 8
Parity N
Stop Bits 1
Flow Control XON/XOFF
(software flow control)

To change the port settings, use the front-panel SET/SHOW > PORT settings
menu item.

Serial Port Settings The 825-P provides settings that allow you to configure the communication
parameters for the front-panel serial port. The front-panel serial port supports
only ASCII communications, described in detail in Appendix D: ASCII Port
Relay Command Summary.

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Table 4.3 Front-Panel Serial Port Settings

Setting Prompt Setting Range Factory Default
SPEED 300–38400 bps 9600
DATA BITS 7, 8 bits 8
PARITY O, E, N N
STOP BITS 1, 2 bits 1
PORT TIMEOUT 0–30 min 15
HDWR HANDSHAKING Y, N N

The 825-P front-panel serial port supports EIA-232 communication of ASCII

text data. Table 4.3 shows relay serial port settings for the front-panel port. Set
the Baud Rate, Data Bits, Parity, and Stop Bits settings to match the serial port
configuration of the equipment that is communicating with the serial port.

After Port Timeout minutes of inactivity on a serial port at Access Level 2, the
port automatically returns to Access Level 1. This security feature helps
prevent unauthorized access to the relay settings if the relay is accidentally left
in Access Level 2. If you do not want the port to time out, set Timeout equal
to 0 minutes.

The relay EIA-232 serial ports support software (XON/XOFF) flow control.
If you want to enable support for hardware (RTS/CTS) flow control, set the
Enable Hardware Handshaking setting equal to Y.

Using Terminal Commands

When you type commands at the terminal emulation window, type either the
entire command or just use the first three letters, e.g., the following commands
instruct the relay to display metering data:

Type METER (or MET) and press Enter.

Use upper- or lower-case characters when typing commands; however,

password entry is case sensitive. Table 4.5 lists user commands that the relay
accepts at the EIA-232 serial port.

The relay serial port uses software flow control, meaning that character
transmission is controlled by receipt of XON and XOFF characters. When the
relay receives the XOFF character during transmission, it pauses until it
receives an XON character. If a message is not in progress when the relay
receives the XOFF character, it blocks transmission of a message presented to
its buffer. Messages are transmitted after the relay receives the XON character.

You can send control characters from most keyboards using the keystrokes
listed in Table 4.4.

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Table 4.4 Serial Port Control Characters

Control Characters Key Commands
XON Ctrl+Q
XOFF Ctrl+S
CAN Ctrl+X

You can use the XOFF character to pause in the middle of long transmissions
from the relay. To resume the transmission, use the XON character. To cancel
a transmission in progress, use the Ctrl+X key commands.

Serial Port Access Levels

Issue commands to the relay via the front serial port, e.g., to view metering
values or change the relay settings. Refer to Table 4.5 available serial port
commands. Access these commands only from the corresponding access level,
as listed in the table.

Access levels are:

• Access Level 0 (the lowest access level)
• Access Level 1
• Access Level 2 (the highest access level)

Access Level 0

Once serial port communications are established with the relay, the relay
displays the = prompt (an equal sign). This is referred to as Access Level 0.
The only command available at Access Level 0 is the ACC command (see
Table 4.5). Type ACC at the Access Level 0 prompt and then press Enter. The
ACC command takes the relay to Access Level 1.

Access Level 1

The Access Level 1 commands primarily allow you to view information (such
as settings and metering) but not to change settings. When the relay is in
Access Level 1, the relay sends the prompt: =>. Type 2AC at the prompt and
then press Enter to take the relay to Access Level 2.

Access Level 2

The Access Level 2 commands primarily allow you to change relay settings,
reset data buffers, and control relay outputs. If left in Access Level 2, the serial
port automatically returns to Access Level 1 after a settable inactivity period.
All Access Level 1 commands are also available in Access Level 2. When the
relay is in Access Level 2, the relay sends the = > > prompt at which you press
Enter or after a command response is finished.

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Command Summary

Table 4.5 lists the serial port commands associated with particular activities.
The commands are shown in upper-case letters, but they can also be entered
with lower-case letters.

Table 4.5 825-P Serial Port Command Summary

Serial Port Access Command Description Page
Command Level Number
2ACCESS 1, 2 Go to Access Level 2. Page 4.7
ACCESS 0, 2 Go to Access Level 1. Page 4.7
ANALOG 2 Test analog output. Page 4.7
DATE 1, 2 View or Change date. Page 4.8
METER 1, 2 Display metering data. Page 4.8
MOTOR 1, 2 Display motor operating statistics report. Page 4.11
MOTOR R or C 2 Reset motor operating statistics. Page 4.11
PASSWORD 2 View or Change password. Page 4.11
QUIT 1, 2 Go to Access Level 0. Page 4.12
SER 1, 2 View sequential events recorder data. Page 4.12
SER R or C 1, 2 Reset sequential events recorder data. Page 4.12
SET 2 Enter or Change relay settings. Page 4.13
SHOW 1, 2 Show/view relay settings. Page 4.14
STATUS 1, 2 Display relay self-test status. Page 4.16
STATUS R or C 2 Clear self-test status and restart relay. Page 4.16
STOP 2 Stop motor. Page 4.18
STR 2 Start motor. Page 4.18
SUMMARY 1, 2 View event summary reports. Page 4.19
SUMMARY R or 1, 2 Reset event summary buffer. Page 4.19
C
TARGET 1, 2 Display relay elements, inputs or outputs Page 4.19
status.
TARGET R 2 Reset trip/target LEDs. Page 4.19
TIME 1, 2 View or Change time. Page 4.23

The serial port command explanations that follow in the Description of

Commands subsection are in alphabetical order to correspond with Table 4.5.

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Description of Commands Each command explanation lists:

• Command.
• Serial port access levels where the command is available, in parentheses.
• Explanation of the command use or response.

For example, issue the DATE command from serial port Access Level 1 or 2.

ACC and 2AC (Level 1 or 2)

The ACC and 2AC commands provide entry to the multiple access levels.
Different commands are available at the different access levels, as shown in
Table 4.5. Commands ACC and 2AC operate similarly:

• ACC command moves the relay from Access Level 0 to Access Level 1
or Access Level 2 to Access Level 1.
• 2AC command moves the relay from Access Level 1 to Access Level 2.

The relay is shipped from the factory with the Access Level 1 and Access Level
2 passwords disabled. See PASSWORD (Level 1 or 2) on page 4-11 for
information on Access Level 1 and Access Level 2 password protection.

The relay sets the SALARM Relay Word bit for one second after a successful
move to Access Level 2.

ANALOG (Level 2)

Use the ANALOG p t command to test the relay analog current output.
When you use this command, the relay ends normal analog current output and
sends a signal defined by the percentage value, p = 0…100% for t minutes
(t = 1…10 minutes). For example, when the analog output signal type is
4…20 mA, the command ANA 75 5.5 instructs the relay to output 16 mA
(75% of full scale) for 5.5 minutes or until a character or space key is pressed
to end the test.

You can also use the ANALOG command to generate a current signal that
increases linearly. Replace the fixed percentage value with an R to ramp the
signal from zero to full scale over time. For example, the command ANA R 10
instructs the relay to ramp the analog signal from zero to full scale, reaching
full scale in 10 minutes. Stop the test by pressing a keyboard character key or
the space bar.

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DATE (Level 1 or 2)

DATE displays the date stored by the internal calendar/clock.

If the date format setting DATE_F is set to MDY, the date is displayed as
month/day/year. If the date format setting is set to YMD, the date is displayed
as year/month/day and for DMY it is displayed as day/month/year.

To set the date (and the date format setting is MDY), type DATE mm/dd/yyyy
and then press Enter.

To set the date for a date format setting of YMD, type DATE yyyy/mm/dd and
then press Enter.

To set the date for a date format setting of DMY, type DATE dd/mm/yyyy and
then press Enter.

You can separate the month, day, and year parameters with spaces, commas,
slashes, colons, or semicolons.

METER (Level 1 or 2)

The METER commands provide access to the relay metering data. The relay
divides the displayed information into two groups:

Note: All ASCII command responses in this section are examples only. Your
specific relay has differences based on model number, firmware revision
number, and application.

• Instantaneous
• Thermal and RTD

METER k (Instantaneous Metering)

The METER k command displays instantaneous magnitudes (and angles, if

applicable) of the measured and calculated analog quantities.

All angles are displayed between –180 and +180 degrees. For delta-connected
PTs, angles are referenced to VAB or L1 and for wye-connected PTs angles are
referenced to VAN or L1.

If the voltage channels are not supported, or VAB < 13V (for delta) or
VAN < 13V (for wye), angles are referenced to L1 current.

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To view the instantaneous meter values once, use the METER command (see
the example in Figure 4.3). To view the meter values k times, use the
METER k command, where k is a number between 1 and 32767.

Figure 4.3 METER Command Example

=>>MET
825-P Modular Date: 03/05/2003 Time: 16:44:08.404
Prot. System
L1 L2 L3
Current Magnitude (A) 21.2 21.3 21.5
Current Angle (deg) -42.0 -162.5 78.2
Average Current Magnitude (A) 21.3
Motor Load (x Ie) 0.9

GF Current-Core Balance (A) 0.00

GF Current-Core Balance Angle (deg) -76.6
GF Current-Residual (A) 0.0
GF Current-Residual Angle (deg) 72.3
Current Imbalance (%) 1.0
VAN VBN VCN VG
Voltage Magnitude L-N (V) 334 334 334 4
Voltage Angle (deg) 0.0 -119.6 120.8 -116.1
Average Phase (V) 334
Voltage Imbalance (%) 0.0
Real Power (kW) 16
Reactive Power (kVAR) 14
Apparent Power (kVA) 21
Power Factor 0.74 LAG

Frequency (Hz) 60.0

=>>

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METER T (Thermal and RTD Metering)

The METER T command displays the temperatures of any connected RTDs.

This command also shows the average motor current (x Ie), the present
% Thermal Capacity used, and the RTD % Thermal Capacity (if ambient and
winding temperatures are monitored and a winding RTD trip temperature is
set).

If the motor is in overload, this command response shows the calculated time
to a thermal trip. If the motor is not in overload (e.g., see Figure 4.4), the time
shown is 9999 seconds. The Starts Available and Time To Reset values are also
displayed.

Figure 4.4 METER T Command Example

=>>MET T
825-P Modular Date: 03/05/2003 Time: 16:13:50.321
Prot. System
Max Winding RTD = 61 C
Max Bearing RTD = 48 C
Ambient RTD = 28 C
Max Other RTD = 50 C
RTD 1 WDG = 61 C
RTD 2 NONE
RTD 3 WDG = 59 C
RTD 4 WDG = 58 C
RTD 5 WDG = Open
RTD 6 WDG = 57 C
RTD 7 BRG = 48 C
RTD 8 BRG = 46 C
RTD 9 BRG = 45 C
RTD 10 BRG = 44 C
RTD 11 AMB = 28 C
RTD 12 OTH = 50 C
Motor Load (x Ie) 0.9

Thermal Capacity Used (%) 32

RTD % Thermal Capacity (%) 27
Calculated Time to Thermal Trip (sec) 9999
Time to Reset (min) 0

=>>

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MOTOR (Level 1 or 2)

The MOTOR command displays the motor operating statistics that include
the following:

• Motor running time, stopped time, and percent time running.

• Total number of motor starts.
• Number of emergency starts.

Chapter 6: Metering and Monitoring includes additional details on the motor

operating statistics report. Issuing the MOTOR R or MOTOR C command
from Access Level 2 clears the report.

PASSWORD (Level 1 or 2)

Note: This device is shipped with Access Level 1 and Access Level 2
password protection disabled. Access Level 1 and Access Level 2 password
protection must be restored at installation. Failure to install Access Level 1 and
Access Level 2 private passwords could allow unauthorized access. Rockwell
Automation is not be responsible for damage resulting from unauthorized
access.

The Access Level 2 PAS command allows you to inspect or change the
existing password. To inspect the Access Level 1 and Access Level 2
passwords, type PAS and then press Enter.

The relay displays the present passwords.

The factory ships the relay with the passwords disabled.

For example, to change the password for Access Level 2 to BIKE, type PAS 2
BIKE and then press Enter.

After entering the new password, type PAS and then press Enter to inspect it.

If the password is correct, record it for future reference. If you make three
incorrect password guesses, access is denied and the SALARM Relay Word bit
is set for one second.

The password can include up to eight characters. Valid characters consist of all
printable characters from the 7-bit ASCII set typically found on the PC
keyboard. The space character is not included.

Strong passwords consist of eight characters, with at least one special character
or digit and mixed-case sensitivity, but do not form a name, date, acronym, or

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word. Passwords formed in this manner are less susceptible to password

guessing and automated attacks.

To disable password protection for Access Level 1 or Access Level 2, set its
password to DISABLE.

QUIT (Level 1 or 2)

The QUI command returns the relay to Access Level 0 from either Access
Level 1 or Access Level 2.

SER (Level 1 or 2)

Use the SER command to view the Serialized Events Recording (SER) report,
described in detail in Chapter 7: Analyzing Events.

Each event record is stored with a record number, a date, and a time. You can
access SER data by record number or by date. The most recent record is
always record number 1. The various SER command options are shown in
Table 4.6.

Table 4.6 SER Command Options

Serial Port Command Description
SER Display all SER records.
SER n Display the n most recent SER records starting with record n.
SER n1 n2 Display SER records n2 to n1, starting with n2
SER d1 Display all SER records made on date d1
SER d1 d2 Display all SER records made from dates d2 to d1, inclusive,
starting with d2

The date entries used with the SER command are dependent on the Date
Format setting. If the Date Format setting equals MDY, then use the format
mm/dd/yyyy for entered dates. If the Date Format setting equals YMD, then
use the format yyyy/mm/dd for the entered dates. If the Date Format setting
equals DMY, then use the format dd/mm/yyyy for the entered dates.

If the requested SER records do not exist, the relay displays the message No
SER Data.

SER R or C (Level 1 and 2)

The SER R or SER C command removes the SER data from nonvolatile
memory.

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SET (Level 2)

The SET command allows you to view or change the relay settings.

Table 4.7 Serial Port SET Commands

Command Settings Type Description
SET Relay Protection elements, timers, etc.
SET P Port Serial port settings for Serial Port F
SET M Relay I/O mapping settings

When you issue the SET command, the relay presents a list of settings one at a
time. Enter a new setting or press Enter to accept the existing setting. Editing
keystrokes are shown in Table 4.8.

Table 4.8 SET Command Editing Keystrokes

Do the Following Results
Press Enter Retains setting and moves to next setting.
Type ^ and then press Enter Returns to previous setting.
Type < and then press Enter Returns to previous setting category.
Type > and then press Enter Moves to the next setting category.
Type END and then press Exits editing session, then prompts you to save
Enter settings.
Press Ctrl+ X Aborts editing session without saving changes.

The relay checks each entry to ensure that it is within the setting range. If it is
not, an Out of Range message is generated, and the relay prompts you for
the setting again.

When all the settings are entered, the relay displays the new settings and
prompts you for approval to enable them. Type Y and then press Enter to
enable the new settings. The relay is disabled for as long as five seconds while
it saves the new settings. The SALARM Relay Word bit is set momentarily and
the ENABLE LED extinguishes while the relay is disabled.

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To change a specific setting, enter the command shown in Table 4.9.

Table 4.9 SET Command Format

SET n s TERSE
Where:
n is left blank to enter relay settings.
n is P to enter front serial port settings.
n is M to enter I/O mapping settings.
s is the short parameter name of the specific setting you want to jump to and
begin setting.
If s is not entered, the relay starts at the first setting (e.g., enter 50PIP to
start at Short Circuit Trip level setting).
(Refer to Appendix E: 825-P Settings Record, to obtain the short parameter
names.)
TERSE instructs the relay to skip the settings display after the last setting.
Use this parameter to speed up the SET command.
If you want to review the settings before saving, do not use the TERSE
option.

SHOW

Use the SHOW command to view relay settings and serial port settings (see
Figure 4.5 on page 4.15).

The SHOW command options are listed in Table 4.10.

Table 4.10 SHOW Command Options

Command Description
SHOW Show relay settings.
SHO A Show all relay settings: enabled, disabled/hidden.
SHO P Show serial port settings.
SHO M Show I/O mapping settings.

You can append a setting name to each of the commands to specify the first
setting to display (e.g., SHO 50P1P displays the relay settings starting with
setting 50P1P). The default is the first setting.

The SHOW command displays only the enabled settings. To display all the
settings, including disabled/hidden settings, append an A to the SHOW
command (e.g., SHOW A).

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Figure 4.5 SHOW Command Example

=>SHO
RID :=825-P Modular
TID :=Prot. System
PHROT := ABC FNOM := 60 DATE_F := MDY CTR1 := 5
FLA1 := 25.0 E2SPEED := N CTRN := 100 PTR := 5.00
VNOM := 600 DELTA_Y := WYE
E49MOTOR:= Y 49RSTMD := AUTO 49RSTP := 75 SF := 1.00
LRA1 := 12.0 LRTHOT1 := 10.0 TD1 := 1.00 RTC1 := AUTO
TCAPU := 85 TCSTART := OFF COOLTIME:= 44 ETHMBIAS:= Y
50P1P := OFF 50P2P := OFF 50N1P := OFF 50N2P := OFF
50G1P := OFF 50G2P := OFF
LJTPU := OFF LJAPU := OFF
LLTPU := OFF LLAPU := OFF
46UBT := OFF 46UBA := 10 46UBAD := 10 PROTBL_T:= OFF
THERBL_T:= OFF
START_T := OFF
ESTAR_D := N
MAXSTART:= OFF TBSDLY := OFF
ABSDLY := OFF
E47T := N
SPDSDLYT:= OFF SPDSDLYA:= OFF
EPTC := N
E49RTD := Y RTDRST := AUTO RTD1LOC := WDG RTD1TY := PT100
TRTMP1 := 150 ALTMP1 := 120 RTD2LOC := OFF RTD3LOC := WDG
RTD3TY := PT100 TRTMP3 := OFF ALTMP3 := OFF RTD4LOC := WDG
RTD4TY := PT100 TRTMP4 := OFF ALTMP4 := OFF RTD5LOC := WDG
RTD5TY := PT100 TRTMP5 := OFF ALTMP5 := OFF RTD6LOC := WDG
RTD6TY := PT100 TRTMP6 := OFF ALTMP6 := OFF RTD7LOC := BRG
RTD7TY := PT100 TRTMP7 := OFF ALTMP7 := OFF RTD8LOC := BRG
RTD8TY := PT100 TRTMP8 := OFF ALTMP8 := OFF RTD9LOC := BRG
RTD9TY := PT100 TRTMP9 := OFF ALTMP9 := OFF RTD10LOC:= BRG
RTD10TY := PT100 TRTMP10 := OFF ALTMP10 := OFF RTD11LOC:= AMB
RTD11TY := PT100 TRTMP11 := OFF ALTMP11 := OFF RTD12LOC:= OTH
RTD12TY := PT100 TRTMP12 := OFF ALTMP12 := OFF EWDGV := N
EBRGV := N ERTDBIAS:= N
27P1P := OFF 27P2P := OFF
59P1P := OFF 59P2P := OFF
NVARTP := OFF PVARTP := OFF NVARAP := OFF PVARAP := OFF
37PTP := OFF 37PAP := OFF
55LGTP := 0.50 55LDTP := OFF 55TD := 1 55LGAP := 0.50
55LDAP := OFF 55AD := 1
81D1TP := OFF 81D1AP := OFF
81D2TP := OFF
81D2AP := OFF
LOAD := OFF
AOPARM := LOAD_I
BLK46 := N BLK48 := N BLK50EF := N BLK50P := N
BLK37 := N BLK66 := N BLK49PTC:= N BLK49RTD:= N
TRIPFS := Y AUX1FS := Y AUX2FS := Y AUX3FS := Y
AUX4FS := Y AUX5FS := Y AUX6FS := Y
T1ONDLY := 0 T1OFFDLY:= 0 T2ONDLY := 0 T2OFFDLY:= 0
FP_TO := 15 FP_CONT := 5
FP_TD := N FP_GC := N FP_LA := N FP_MF := N
FP_TH := N FP_VA := N FP_PE := N FP_RTD := N
=>

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STATUS (Level 1 or 2)

The STATUS command displays the relay hardware and software self-test
diagnostics and resolves hardware configuration conflicts when detected (see
Figure 4.6 on page 4.17).

To view a status report, enter the STATUS command. To view the status
report k times, enter the command STATUS k, where k is a number between
1 and 32767. Table 4.11 shows the status report definitions and message
formats for each test.

Table 4.11 STATUS Command Report and Definitions

STATUS Report Definition Message
Designator Format
FID Firmware identifier string (FID string)
CID Firmware checksum identifier xxxx
Identity Code Relay configuration identification Identity string
Current Offset DC offset in hardware circuits of current channels OK/WARN
(L1, L2, L3, RES, CB)
Voltage Offset DC offset in hardware circuits of voltage OK/WARN
(VA, VB, VC) channels
PS_Vdc Power supply status OK/FAIL
FPGA FPGA programming unsuccessful, or FPGA failed OK/FAIL
GPSB General Purpose Serial Bus OK/FAIL
HMI Front-Panel FGPA programming unsuccessful, or OK/WARN
Front-Panel FPGA failed
RAM Volatile memory integrity OK/FAIL
ROM Firmware integrity OK/FAIL
CR_RAM Integrity of settings in RAM and code that runs in OK/FAIL
RAM
Non_Vol Integrity of data stored in nonvolatile OK/FAIL
memory
Clk_Bat Clock battery integrity OK/WARN
Clock Clock functionality OK/WARN
PTC Integrity of PTC OK/FAIL
RTD Integrity of RTD module/communications OK/FAIL
MCM/CWE Integrity of current board and MCM/CWE OK/FAIL
Voltage Integrity of voltage board OK/FAIL
I/O_Crd Integrity of I/O card OK/FAIL
COM_Crd Integrity of DeviceNet card and network OK/FAIL
MAC ID DeviceNet card specific card identification. xxxxxx
ASA Manufacturer identifier for DeviceNet. xxxx xxxxx
DN_Rate DeviceNet card network communications data ___ kbps
speed
DN_Status DeviceNet connection and fault status. 000b bbbb

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Figure 4.6 STATUS Command Example

=>>STA

825-P Modular Date: 03/03/2003 Time: 11:54:40.361

Prot. System

FID=825-P-R100-V0-Z001001-D20030225 CID=010C

Identity Code 1522001BCX0X1X1X

SELF TESTS

Current L1 L2 L3 RES CB
Offset: OK OK OK OK OK

Voltage VA VB VC
Offset: OK OK OK

PS_Vdc FPGA GPSB HMI

OK OK Ok Ok

RAM ROM CR_RAM Non_Vol Clk_Bat Clock

OK OK OK OK Ok OK

PTC RTD MCM/CWE Voltage I/O_Crd Com_Crd

OK Ok OK OK OK OK

MAC_ID ASA DN_Rate DN_Status

0 0000 0000h 0kbps 0000 0000

Relay Enabled

=>>

Figure 4.7 Identity Code Explanation

1552001BAX0X0A0X

Converter Module Communication Card Expansion I/O Card Voltage Sensing Card
X None 0 None 0 None 0 None
A 825-MCM2 3 DeviceNet 1 Installed 1 Installed
B 825-MCM5
C 825-MCM20
D 825-MCM180
E 825-MCM420
F 825-MCM630N

Note: Refer to Figure 4.6

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Figure 4.8 DN_Status Explanation

0 0 0 0 0 0 0 0
Undefined
I/O Idle

I/O Fault
Explicit Fault
I/O Connection
Explicit Connection

Note: Refer to Figure 4.6

STATUS R or C (Level 2)

To reset the self-test status and restart the relay, enter the STA R command
from Access Level 2.

The relay then restarts (like powering down and then powering up the relay)
and all diagnostics are rerun before the relay is enabled.

STOP (Level 2)

The STOP command causes the relay to trip, opening the motor contactor or
circuit breaker and stopping the motor. For more details refer to Chapter 5:
Protection and Logic Functions.

STR (Level 2)

The STR (START) command initiates a motor start using the relay's internal
logic. For more details refer to Chapter 5: Protection and Logic Functions.

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SUMMARY (Level 1 or 2)

The SUM n command displays a summary list, in reverse chronological order,

of all the archived event summary reports (maximum of five events).

An example event summary report is in Figure 4.9. Each event summary

report shows the date, time, current magnitudes (primary values) and, if the
relay has the voltage option, voltage magnitudes (primary values). The current
and voltage values are at the trigger instant. The event summary report also
shows the event type (e.g., OVERLOAD TRIP).

The n parameter with the SUM n command can have a value up to 5 and
defines the number of events requested. If n is not specified, then up to five of
the most recent reports are listed.

For more information on events, refer to Chapter 7: Analyzing Events.

Figure 4.9 SUMMARY Command Example

=>>SUM 2
825-P Modular Date: 02/04/2003 Time: 17:20:46.439
Prot. System
Event #: 1 Event: OVERLOAD TRIP
Event Date: 01/29/2003 Event Time: 14:14:01.930
L1 L2 L3 RES CB
CURRENT MAG (A) 8.2 8.1 8.2 0.0
0.00
Event #: 2 Event: OVERLOAD TRIP
Event Date: 01/29/2003 Event Time: 14:13:05.931
L1 L2 L3 RES CB
CURRENT MAG (A) 8.2 8.2 8.2 0.0
0.00

=>>

SUMMARY R (Level 1 and 2)

The SUMMARY R command clears all the events in the event buffer.

TARGET (Level 1 or 2)

The TARGET command displays the status of relay elements whether they
are asserted or de-asserted. The elements are represented as Relay Word bits
and are listed in rows of eight, called Relay Word rows. For additional
information on individual Relay Word bits, refer to Appendix C: Relay Word
Bits.

A Relay Word bit is either at logical 1 (asserted) or at logical 0 (de-asserted).

The TAR command options are listed in Table 4.12.

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Table 4.12 TARGET Command Options

Commands Descriptions
TAR n k Shows Relay Word Row n (0–10).
k is an optional parameter to specify the number of times (1–32767) to
repeat the Relay Word row display.
If k is not specified, the Relay Word row is displayed once.
See Table 4.13 for the definition of Row 0.
See Table 4.14 for a list of the Relay Word bits in each row (n = 1–10).
TAR name k Shows the Relay Word bit row containing the Relay Word bit name (e.g.,
TAR 50P1T displays Relay Word Row 1).
Valid names are shown in Table 4.14.
k is an optional parameter to specify the number of times (1–32767) to
repeat the Relay Word bit row display.
If k is not specified, the Relay Word row is displayed once.

Table 4.13 Front-Panel LEDs and the TAR 0 Command

LED Number/ 7 6 5 4 3 2 1 0
State
ALARM N/A WARNING N/A N/A N/A N/A N/A N/A
(Flashing)
ON Steady ENABLE TRIP N/A N/A N/A N/A N/A N/A
(Latched)

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Table 4.14 825-P Relay Word and Corresponding TAR Command

TAR Description
1 7 49T Overload Trip
6 LOSSTRIP Undercurrent Trip
5 JAMTRIP Jam Trip
4 49UBT Current Imbalance Trip
3 50P1T Short Circuit Trip
2 RTDT RTD (Winding/Bearng) Trip
1 PTCTRIP PCT Trip
0 50G1T Ground Fault (Residual) Trip
2 7 VART VAR Trip
6 37PT Underpower Trip
5 27P1T Undervoltage Trip
4 59P1T Overvoltage Trip
3 47T Phase ReversalTrip
2 55T Power Factor Trip
1 SPDSTR Speed Switch Trip
0 50N1T Ground Fault (Core Balance) Trip
3 7 SMTRIP Start Time Trip
6 81D1T Frequency 1Trip
5 81D2T Frequency 2Trip
4 OTHTRIP RTD (Other) Trip
3 AMBTRIP RTD (Ambient) Trip
2 PTCFLT PTC ErrorTrip
1 RTDFLT RTD ErrorTrip
0 MCMFLT MCM ErrorTrip
4 7 COMMIDLE Comm Idle Trip
6 COMMLOSS Comm Loss Trip
5 REMTRIP Remote Trip
4 COMMFLT Comm Fault Trip
3 Reserved
2 Reserved
1 Reserved
0 Reserved
5 7 49A Overload Warning
6 LOSSALRM Undercurrent Warning
5 JAMALRM Jam Warning
4 46UBA Current Imbalance Warning
3 RTDA RTD (Winding/Bearing) Warning
2 55A Power Factor Warning
1 50N2T Ground Fault (Core Balance) Warning
0 50G2T Ground Fault (Residual) Warning

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Table 4.14 825-P Relay Word and Corresponding TAR Command

TAR Description
6 7 VARA VAR Warning
6 37PA Underpower Warning
5 27P2T Undervoltage Warning
4 59P2T Overvoltage Warning
3 SPDSAL Speed Switch Warning
2 81D1A Frequency 1 Warning
1 81D2A Frequency 2 Warning
0 OTHALRM RTD (Other) Warning
7 7 AMBALRM RTD (Ambient) Warning
6 SALARM Setting Warning
5 WARNING General Warning
4 LOADUP Load Control (Upper)
3 LOADLOW Load Control (Lower)
2 TIMER1T Timer 1
1 TIMER2T Timer 2
0 50P2T Short Circuit Warning
8 7 STOPPED Stopped State
6 RUNNING Running State
5 STARTING Starting State
4 STAR Star (Wye) Starting State
3 DELTA Delta Starting State
2 START Start Command
1 Reserved
0 Reserved
9 7 IN1 Input 1 State
6 IN2 Input 2 State
5 IN3 Input 3 State
4 IN4 Input 4 State
3 IN5 Input 5 State
2 Reserved
1 Reserved
0 Reserved
10 7 TRIP Trip Relay State
6 AUX1 Auxiliary Relay 1 State
5 AUX2 Auxiliary Relay 2 State
4 AUX3 Auxiliary Relay 3 State
3 AUX4 Auxiliary Relay 4 State
2 AUX5 Auxiliary Relay 5 State
1 AUX6 Auxiliary Relay 6 State
0 Reserved

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TARGET R (Level 2)

The TARGET R command resets the front-panel tripping targets and releases
the trip signal if the fault condition has vanished and lockout conditions are
not present. If you issue the TARGET R command at the relay serial port or
use the front-panel Test/Reset push button and the relay tripping targets do
not reset, verify that the fault condition and all lockouts have cleared.

TIME (Level 1 or 2)

The TIME command displays the relay clock (24 hours). To set the clock, type
TIME hh:mm:ss and then press Enter.

Separate the hours, minutes, and seconds with colons, semicolons, spaces,
commas, or slashes. For example, set 22:47:36 by typing TIME 22:47:36 and
then pressing Enter:

View or Change Settings View Settings

With Front-Panel Serial
Port Use the SHOW command to view relay settings. The SHOW command is
available from Access Level 1 and Access Level 2.

Table 4.15 lists the SHOW command options.

Table 4.15 SHOW Command Options

Command Description
SHOW Show relay settings.
SHO A Show all relay settings: enabled, disabled/hidden.
SHO P Show front serial port settings.
SHO M Show I/O mapping settings.

You can append a setting name to each of the commands to specify the first
setting to display (e.g., SHO 50P1P displays the relay settings starting with
setting 50P1P). The default is the first setting.

The SHOW command displays only the enabled settings. To display all the
settings, including disabled/hidden settings, append an A to the SHOW
command (e.g., SHOW A).

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Enter Settings

The SET command (available from Access Level 2) allows you to view or
change the settings. Table 4.16 lists the SET command options.

Table 4.16 SET Command Options

Command Settings Type Description
SET Relay Protection elements, timers, etc.
SET P Port Settings for front-panel Serial Port F.
SET M Relay Input/output mapping settings.

When you issue the SET command, the relay presents a list of settings one at a
time. Enter a new setting or press <Enter> to accept the existing setting.
Editing keystrokes are listed in Table 4.17.

Table 4.17 SET Command Editing Keystrokes

Do the Following Results
Press Enter Retains setting and moves to next setting.
Type ^ and press Enter Returns to previous setting.
Type < and press Enter Returns to previous setting category.
Type > and press Enter Moves to next setting category.
Type END and press Enter Exits editing session, then prompts you to save
settings.
Press Ctrl+ X Aborts editing session without saving changes.

The relay checks each entry to ensure that the entry is within the setting range.
If it is not in range, an Out of Range message is generated, and the relay
prompts you for the setting again.

When all the settings are entered, the relay displays the new settings and
prompts you for approval to enable them. Type Y and then press Enter to
enable the new settings. The relay is disabled for as long as 5 seconds while it
saves the new settings. The ALARM Relay Word bit is set momentarily and the
Enable LED extinguishes while the relay is disabled.

The relay also runs interdependency checks between some parameters. If it

detects a configuration error between parameters a message is displayed and
the user is prompted to change settings to eliminate error before settings can
be saved.

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To change a specific setting, enter the command shown in Table 4.18.

Table 4.18 SET Command Format

SET n s TERSE
Where:
n is left blank to enter RELAY settings.
n is P to enter front-panel serial port settings.
n is M to enter I/O mapping settings.
s is the name of the specific setting you want to jump to and begin
setting.
If s is not entered, the relay starts at the first setting (e.g., enter 50P1P
to start at Short Circuit Trip level setting).
TERSE instructs the relay to skip the settings display after the last setting.
Use this parameter to speed up the SET command.
If you want to review the settings before saving, do not use the TERSE
option.

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 Chapter 5

Protection and Logic Functions

Overview This chapter describes the 825-P Relay settings, including the motor
protection elements and basic functions, control I/O mapping, as well as
the settings that control the communications ports and front-panel
displays.

Note: Each 825-P is shipped with default factory settings. Calculate the
settings for your motor to ensure secure and dependable protection.
Document and enter the settings using the worksheets provided in
Appendix E - 825-P Settings Record.

This chapter includes the following subsections:

• Application Data lists information that is required about the

protected motor before calculating the relay settings.
• Main Settings lists settings that configure the relay inputs to
accurately measure and interpret the AC current and optional
voltage input signals.
• Basic Motor Protection lists settings for protection elements
included in all models of the 825-P, including the thermal element,
overcurrent elements, load-loss functions, and load-jam functions.
• RTD-Based Protection lists settings associated with the RTD
inputs (requires RTD Scanner Module). Skip this subsection if your
application does not include RTD measuring.
• Voltage-Based Protection (Relays With Voltage Inputs) lists
settings associated with the optional AC voltage-based protection
elements. You can skip this subsection if your relay is not equipped
with optional voltage inputs.
• I/O Configuration lists settings for the front-panel display control,
control inputs/outputs, and analog output for all relay models.
• Serial Port Settings lists settings that configure the relay front- and
rear-panel serial ports.
• DeviceNet Port Settings lists settings that configure the relay
rear-panel DeviceNet port.
• Selected Relay Logic Diagrams show selected logic diagrams for
protection, control, and outputs.

When you calculate the protection element settings to protect your

motor, proceed through the subsections listed earlier. Skip the RTD- and
5-2 Protection and Logic Functions

voltage-based protection subsections if they do not apply to your specific relay

model or installation. As you calculate settings, record them on a photocopy of
the settings worksheets. (See Appendix E: 825-P Settings Record for more
information.)

DeviceNet port parameters can only be set at the rear of the relay on the
DeviceNet card (see Figure 2.2 and Figure 2.3).

You can enter settings using the front-panel SET RELAY function (see
Chapter 3: Front-Panel Operation), the front-panel serial port (see Chapter 4:
ASCII Serial Communications), or the rear-panel DeviceNet port.

Application Data It is quicker and easier for you to calculate settings for the 825-P if you collect
the following information before you begin (collect the information for each
speed for a two-speed motor application):

• Specifications of the protected motor, including the following details:

• Rated full load current.
• Service factor.
• Locked rotor current.
• Maximum locked rotor time with the motor at ambient and/or
operating temperature.
• Maximum motor starts per hour, if known.
• Minimum time between motor starts, if known.
• Additional data regarding the motor application, including the following
information:
• Minimum no load current or power, if known.
• Motor accelerating time. This is the normal time required for the
motor to reach full speed.
• Maximum time to reach motor full load.
Note: This time could be significantly longer than the motor
accelerating time, particularly in pump motor applications where the
motor could run at full speed for some time before the pump reaches
full head and full load.

• Current transformer primary and secondary ratings and connections, if

used.
• System phase rotation and nominal frequency.
• Voltage transformer ratios and connections, if used.
• Type and location of resistance temperature devices (RTDs), if used.
• Expected fault current magnitudes for motor or cable ground and
three-phase faults.

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Main Settings Identifier Settings

All models of the 825-P have the identifier settings described in Table 5.1.

Table 5.1 Identifier Settings

Setting Prompt Setting Range Factory Default
UNIT ID LINE 1 16 Characters 825-P Modular
UNIT ID LINE 2 16 Characters Prot. System

The 825-P prints the Relay and Terminal Identifier strings at the top of
responses to serial port commands to identify messages from individual relays.

Enter up to 16 characters, including capital letters A…Z, numbers 0…9,

periods (.), dashes (-), and spaces. Suggested identifiers include the location,
process, circuit, size, or equipment number of the protected motor.

Phase Rotation, Nominal Frequency Settings

Table 5.2 Phase Rotation, Nominal Frequency Settings

Setting Prompt Setting Range Factory Default
PHASE ROTATION ABC, ACB ABC
RATED FREQ. 50, 60 Hz 60
DATE FORMAT MDY, YMD, DMY MDY

The phase rotation setting tells the relay your phase labeling standard. Set
Phase Rotation equal to ABC when B-phase current lags A-phase current by
120°. Set Phase Rotation equal to ACB when B-phase current leads A-phase
current by 120°.

Figure 5.1 Phase Rotation Setting

C B

A A

PHROT = ABC PHROT = ACB

B C

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5-4 Protection and Logic Functions

Set the Rated Freq. equal to your system nominal frequency.

The Date Format setting allows you to change the relay date presentation
format to either North American standard (Month/Day/Year), engineering
standard (Year/Month/Day), or European standard (Day/Month/Year).

Current Transformer (CT) Configuration, Full Load Current

Settings

Table 5.3 CT Configuration and Full Load Current Settings

Setting Prompt Setting Range Factory Default
PHASE CT RATIO 1…5000 1
MOTOR FLA (Ie) 0.5…5000 A 0.5
TWO SPEED ENABLE Y, N N
CT RATIO–2nd 1…5000 1
MOTOR FLA–2nd 0.5…5000 A 0.5
CORE B. CT RATIO 1…2000 100

Note the following:

• Motor FLA settings are in Primary Amperes.

• The allowed setting range is dependent on the MCM module that is
connected to the relay. The MOTOR FLA and PHASE CT RATIO
setting ranges will be a subset of the full ranges shown in Table 5.3.
• When Two Speed Enable = Y and a Speed 2 control input is specified,
the relay uses CT Ratio-2nd and Motor FLA-2nd for the overload
thermal model.
• CTs with a 1 or 5 A rated secondary current can be used with the
Converter Module MCM2 or MCM20, respectively. If another MCM
module is used, the relay automatically sets CT Ratios = 1.

The CT ratio and full load current settings, along with the connected MCM
module, configure the relay to accurately scale measured values and report the
primary quantities. Calculate the phase and neutral CT ratios by dividing the
primary rating by the secondary rating.

The relay runs interdependency checks on the FLA and CT ratios based upon
the ratings of the MCM module that is connected. If a value is set that violates
the interdependency rules, then the user will be prompted to adjust settings to
eliminate conflicts.

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EXAMPLE

Phase CT Ratio Setting Calculation:

Consider an application where Phase CT Rating = 100:5A.
Set the CT Ratio :=100/5 := 20

Voltage Transformer (VT) Configuration Settings

Relays that are not equipped with phase voltage inputs hide these settings and
disable voltage-based protection and metering functions.

Table 5.4 shows voltage settings for relay models with optional voltage inputs.

Table 5.4 Voltage Settings

Setting Prompt Setting Range Factory Default
PHASE VT RATIO 1.00…250.00 34.65
LINE VOLTAGE 100…30000V 4160
XFMR CONNECTION Delta, Wye Delta

Note: The line voltage setting is in primary volts.

These settings configure the optional relay voltage inputs to correctly measure
and scale the voltage signals. Calculate the Phase VT Ratio by dividing the
primary rating by the secondary rating.

EXAMPLE

Phase VT Ratio Setting Calculation:

Consider a Phase VT Ratio Setting calculation, consider a 4000V motor
application where 4200:120V rated voltage transformers (connected in
open delta) are used.
Set the VT Ratio := 4200/120 := 35 and DELTA_Y := Delta

When phase-to-phase VTs are connected to the relay, set XFMR Connection
equal to Delta. When phase-to-neutral potentials are connected to the relay, set
XFMR Connection equal to Wye.

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Basic Motor Protection

IMPORTANT Settings associated with options or accessories (converter
module, voltage input card, expansion I/O card, RTD
scanner) require their installation or connection prior to
being made available for configuration.

ATTENTION Configuration of protection elements is not complete

until the elements are assigned to the trip or auxiliary

!
relays. Refer to I/O Assignments on page 5-34 for
instructions.

Overload (Thermal Model)

The 825-P motor thermal element provides integrated protection for all of the
following motor operating conditions:

• Locked Rotor Starts

• Running Overload
• Imbalance Current/Negative-Sequence Current Heating
• Repeated or Frequent Starting

Note: You can set Run State Time Constant of the thermal overload curve. If
not known, set t to Auto; the relay configures the overload curve continuous
with the locked rotor curve.

When overload protection is enabled, the relay configures a thermal curve

based on the motor Full Load Amps, Service Factor, Locked Rotor Amps, Hot
Locked Rotor Time, and Acceleration Factor settings. See Figure 5.5 for
selected settings of Thermal Overload curves.

The relay operates a thermal model with a trip value defined by the relay
settings and a present heat estimate that varies with time and changing motor
current. The relay expresses the present motor thermal estimate as a
% Thermal Capacity. When the % Thermal Capacity reaches 100%, the relay
trips. You can see the present % Thermal Capacity value using the relay
front-panel METER > THERMAL function or the serial port METER T
command.

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If the thermal model is turned off (Overload Enable := N), the thermal model
is disabled, the output of the thermal model is blocked, and the relay reports
the % Thermal Capacity as 999 as noted in Chapter 6: Metering and
Monitoring.

Table 5.5 Overload (Thermal Model) Settings

Setting Prompt Setting Range Factory Default
OVERLOAD ENABLE Y, N Y
OL RESET MODE Man, Auto Man
OL RESET LEVEL 10…99%TCU 75
SERVICE FACTOR 1.01…1.50 1.01
MOTOR LRC 2.5…12.0 x Ie 6.0
LOCKD ROTOR TIME 1.0…600.0 s 10.0
ACCEL FACTOR 0.10…1.50 1.00
RUN STATE TIME K Auto, 1…2000 min Auto
MOTOR LRC–2nd 2.5…12.0 x Ie 6.0
MOTOR LRT–2nd 1.0…600.0 s 10.0
ACCEL FACT–2nd 0.10…1.50 1.00
RUN ST TC–2nd Auto, 1…2000 min Auto
OL WARN LEVEL Off, 50…99%TCU 85
START INH. LEVEL Off, 1…99%TCU Off
STOP COOL TIME 1…2200 min 18
OL RTD BIASING Y, N N

IMPORTANT For compliance to IEC standards regarding thermal

overload protection, set the SERVICE FACTOR to a
value: 1.05…1.20.

When you enable overload protection, the relay requests information about
the protected motor capabilities. Obtain the requested information (except the
acceleration factor) from the motor specifications.

The 825-P thermal element always operates in one of two modes: starting and
running. In starting mode, the thermal element trips in Locked Rotor Time at
Locked Rotor Current whether the motor is at ambient or at normal operating
temperature. In running mode, the thermal element provides overload
protection by limiting the motor heat energy estimate to a value represented by
the overload settings.

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5-8 Protection and Logic Functions

The locked rotor time setting is for a hot motor condition. If only one locked
rotor time is specified for a particular motor, unless the specification states
otherwise, assume the time is the cold locked rotor time. Multiply the cold
locked rotor time by 0.833 to determine a hot locked rotor time that is
acceptable for most motors.

Note: When Two Speed Enable = Y and a Speed 2 control input is specified,
the relay uses the “2nd” FLA-related settings for the overload thermal model.

EXAMPLE

Thermal Element Setting

A 4000V 600 Hp motor is protected using the 825-P Thermal Overload
Element. Motor data sheet includes the following:
• Rated Horsepower = 600 Hp
• Rated Voltage = 4000V
• Rated Full Load Current = 80 A
• Rated Locked Rotor Amps = 480 A
• Safe Stall Time at 100% Volts:
• Cold = 18 seconds
• Hot = 15 seconds
• Service Factor = 1.2
Phase current transformers with 100:5 A rating and the MCM20 module
are selected for application. 825-P settings for application are calculated
as shown below:
• Current Transformer Ratio: := 100/5 := 20
(see Main Settings on page 5.3)
• Full Load Amps (Ie): := 80 A primary
(see Main Settings on page 5.3)
• Service Factor: := 1.2
• Locked Rotor Amps: := 480.0/80.0 := 6.0 x Ie
• Hot Locked Rotor Time: := 15.0 seconds
• Run state time constant: := Auto

Note: To prevent nuisance tripping from occurring when a motor operates at

rated service factor, set Service Factor to 0.01 plus the motor nameplate value.

If the Locked Rotor Ampere rating for the motor is unknown, but the motor
has a Motor Code designation, use the following table as provided by NEMA
(National Electrical Manufacturer Association) to determine the locked rotor
ampere value.

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Table 5.6 Motor Codes

Letter Letter
kVA/HP ➀ kVA/HP ➀
Designation Designation
A 0…3.15 L 9.0…10.0
B 3.15…3.55 M 10.0…11.2
C 3.55…4.0 N 11.2…12.5
D 4.0…4.5 P 12.5…14.0
E 4.5…5.0 R 14.0…16.0
F 5.0…5.6 S 16.0…18.0
G 5.6…6.3 T 18.0…20.0
H 6.3…7.1 U 20.0…22.4
J 7.1…8.0 V 22.4 and up
K 8.0…9.0

➀ Locked kVA per horsepower range includes the lower figure up to, but not including, the higher
figure; e.g., 3.14 is designated by letter A and 3.15 is designated by letter B.

The Acceleration Factor setting reduces or extends the allowed accelerating

time under locked rotor conditions. You can always safely set this value equal
to 1.00.

If you know that the driven load always accelerates in less than the rated locked
rotor time, you could use a factor less than 1.00 to provide a faster trip in
locked rotor conditions. Do not, however, set the value greater than 1.00,
except to allow a start with a longer than normal accelerating time (e.g., high
inertia motor application, emergency condition). For settings greater than 1.00,
use the information in Table 5.19 to provide locked rotor protection.

EXAMPLE

Acceleration Factor Setting Calculation:

In a particular application, a motor with a 10 second hot-locked rotor time
always starts in 5 seconds.
Setting the TD1 equal to 0.75 causes the relay to trip in 7.5 seconds under
locked rotor conditions. This setting allows ample time for the motor to
start, but does not subject the motor to the full 10 seconds of locked rotor
current if a locked rotor start attempt takes place.

When the motor thermal capacity used exceeds the Overload Warning Level
setting, the relay issues a warning. The early warning could allow you to correct
the load problem before a thermal trip occurs.

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The motor tripping and starting functions include supervision to help prevent
a thermal trip on a normal start. The relay prevents motor starting until the
thermal element has enough available thermal capacity to allow a motor start
without tripping. Set START INH. LEVEL to a value equal to the incremental
increase in percent thermal capacity utilized for one start plus additional
margin. The 825-P allows a new start when the percent thermal capacity
utilized value is below 100 - START INH. LEVEL. This feature can be
disabled by setting START INH. LEVEL equal to Off.

A stopped motor could take longer to cool than a running motor because of
reduced airflow or loss of forced coolant. The equation used is:

COOLTIME = 0.03 • k • LRTHOTn • (LRAn)2 minutes

where:
n = 1 or 2 (select the one that gives higher COOLTIME)
k > 1.0

Round up the result to the next integer. The value k = 1.0 yields stop cool time
equal to run cool time.

The factory default settings assume that the motor stopped cooling time is
approximately the same as the motor running cooling time. Calculate the
STOP COOL TIME setting for your application using the value that you want
for k > 1.0.

Motor running and stopped cooling times or time constants could be provided
by the motor manufacturer. If a time constant is provided, multiply that value
by 3 to calculate the STOP COOL TIME setting.

OL RESET MODE determines the reset mode for the overload element. If
set to Auto, the overload trip resets automatically when the element resets,
provided no other trip conditions are present. If set to Manual, operator
intervention is required to reset the overload trip.

OL RESET LEVEL determines the Thermal Capacity Utilized (%TCU) Level

below which the relay allows Reset (Automatic or Manual) following an
overload trip.

You can bias the Thermal Model by ambient temperature when OL RTD
BIASING is set equal to Y. The Overload RTD Bias is calculated using the
ambient temperature above 40°C and Winding RTD Trip temperature setting.

Note: In addition to setting OL RTD BIASING := Y, you must set one RTD
Location equal to Ambient, at least one RTD Location equal to Winding, and
set the Winding Trip Level (see Table 5.21 for details).

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Short Circuit

Table 5.7 Short Circuit Settings

Setting Prompt Setting Range Factory Default
SC TRIP LEVEL Off, 4.00…12.00 x Ie Off
SC TRIP DELAY 0.00…5.00 s 0.00
SC WARN LEVEL Off, 4.00…12.00 x Ie Off
SC WARN DELAY 0.00…5.00 s 0.50

If the 825-P is connected to a motor protected by a fused contactor, disable

the short circuit element by setting its Trip level to Off. If the relay is
connected to a device capable of interrupting fault current, use the element to
detect and trip for short circuit faults. Set the Short Circuit Trip Level to a
value greater than the motor locked rotor current rating. Set the Short Circuit
Warn Level to the value that you want with appropriate time delay.

Note: The 825-P Short Circuit elements normally operate using the output of
a cosine filter algorithm. During heavy fault currents when the relay detects
severe MCM/CT saturation the overcurrent elements operate on the output of
a bipolar peak detector.

Based on the level of a harmonic distortion index, the short circuit overcurrent
elements operate on either the output of the cosine filter or the output of the
bipolar peak detector. When the harmonic distortion index exceeds the fixed
threshold that indicates severe MCM/CT saturation, the short circuit
overcurrent elements operate on the output of the bipolar peak detector.
When the harmonic distortion index is below the fixed threshold, the short
circuit overcurrent elements operate on the output of the cosine filter.

The cosine filter provides excellent performance in removing DC offset and

harmonics. However, the bipolar peak detector has the best performance in
situations of severe MCM/CT saturation when the cosine filter magnitude
estimation is significantly degraded. Combining the two filters ensures
dependable short circuit overcurrent element operation.

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Ground Fault Basic Information

Table 5.8 Ground Fault–Core Balance Settings

Setting Prompt Setting Range Factory Default
GF-CB TRIP LEVEL Off, 0.01…25.00 A Off
GF-CB TRIP DELAY 0.00…5.00 s 0.00
GF-CB WARN LEVEL Off, 0.01…25.00 A Off
GF-CB WARN DELAY 0.0…120.0 s 10.0

Note: GF-CB Trip Level settings are in Primary Amperes.

The relay offers two types of ground fault detecting elements. The core
balance (CB) elements operate using current measured through an external
core balance (zero sequence) CT. The residual (RES) elements operate using a
residual ground fault measurement from the MCM module.

While the ground fault trip and warning levels offer an overall range of
0.1…25 A, the actual input circuitry has a dynamic sensing range of
5…500 mA. Determine the range (in terms of primary amps) that is valid for a
given application by multiplying the input sensing range of 5…500 mA by the
turns ratio of the core balance sensor.

For information about corresponding valid ground fault setting ranges for
typical sensors, see for Table 5.9.

Table 5.9 Ground Fault Sensor-to-Settings Correlation

Ground Fault Sensor Ratio Valid Setting Range
1:1 0.01…0.50 A
50:5 0.10…5.00 A
100:1 1.00…25.00 A
2000:1 20.00…25.00

When a ground fault CT is connected to the 825-P, as in Figure 2.13, use the
Core Balance ground fault element to detect motor ground faults. Calculate
the Trip and Warn level settings based on the available ground fault current
and the Core Balance CT ratio.

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EXAMPLE

Ground Fault Core Balance CT Application:

A resistance-grounded transformer limits current for motor or cable ground faults.
The resistor is sized to limit current to 10 A primary. The three motor leads are
passed through the window of a 10:1 core balance CT. The CT secondary is
connected to 825-P CBCT input terminals, as shown in Figure 5.2. Setting the
core balance CT Ratio equal to 10 and Ground Fault Trip Level equal to 5 A with
0.10 second time delay ensures that the element quickly detects and trips for
motor ground faults, but prevents faulty operation due to unequal breaker or
contactor pole closing times.

Figure 5.2 Ground Fault Protection Using Core Balance CT

S1 S2

1A

A B C

Motor

10 A
10 A 10:1 C-Ground Fault
Window CT

Table 5.10 Ground Fault–Residual Settings

Setting Prompt Setting Range Factory Default
GF-RES TRIP LEVL Off, 0.10…1.00 x Ie Off
GF-RES TRIP DLAY 0.00…5.00 s 0.50
GF-RES WARN LEVL Off, 0.10…1.00 x Ie Off
GF-RES WARN DLAY 0.0…120.0 s 10.0

Note: Phase CT ratios are typically higher than CB CT ratios. For this reason,
the relay sensitivity to motor ground faults is less when the residual
overcurrent element is used instead of the CB element. A separate ground
fault detection method should be used if a CB CT is not available in
applications where resistance grounding reduces the available ground fault
current.

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For solidly grounded systems, the residual ground fault elements can be used.

Jam

Table 5.11 Jam Settings

Setting Prompt Setting Range Factory Default
JAM TRIP LEVEL Off, 1.00…6.00 x Ie Off
JAM TRIP DELAY 0.0…120.0 s 5.0
JAM WARN LEVEL Off, 1.00…6.00 x Ie Off
JAM WARN DELAY 0.0…120.0 s 10.0

When the motor is running, the relay offers jam detection. When the motor
load jams, stalling the motor, the phase current increases to near the locked
rotor value. When Load Jam Tripping is enabled, if the phase current exceeds
the Load Jam Trip Level setting for longer than the time delay setting, the relay
trips. Set the Load Jam Trip Level greater than the expected normal load
current but less than the rated locked rotor current. This setting is entered in
per unit of the Full Load Amps (Ie) setting.

Undercurrent (Load Loss)

Table 5.12 Undercurrent Settings

Setting Prompt Setting Range Factory Default
UC TRIP LEVEL Off, 0.10…1.00 x Ie Off
UC TRIP DELAY 0.0…120.0 s 5.0
UC WARN LEVEL Off, 0.10…1.00 x Ie Off
UC WARN DELAY 0.0…120.0 s 10.0
UC START INHIBIT 0…1500 s 0

The relay arms the load-loss detection logic after the motor starts, as defined
by the Undercurrent Start Inhibit time delay setting. Set this delay to allow
pumps or compressors to reach normal load. Once armed, this function issues
a warning or trip if phase current drops below warn or trip level for the
specified time delay.

Set the Undercurrent Trip and Warn Levels greater than the expected motor
no load current, but less than the minimum current expected when the motor
is operating normally. These settings are entered in per unit of the Full Load
Amps (Ie) setting.

If you expect the motor to normally operate at no load, disable the Trip and
Warn elements. The relay automatically hides the associated time delay settings.

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Current Imbalance/Phase Loss

Table 5.13 Current Imbalance Settings

Setting Prompt Setting Range Factory Default
CI TRIP LEVEL Off, 5…80% Off
CI TRIP DELAY 0…240 s 5
CI WARN LEVEL Off, 5…80% 10
CI WARN DELAY 0…240 s 10

Imbalanced motor terminal voltages cause imbalanced stator currents to flow

in the motor. The negative-sequence current component of the imbalance
current causes significant rotor heating. While the 825-P motor thermal
element models the heating effect of the negative-sequence current, you could
want the additional imbalance and single-phasing protection offered by a
current imbalance element.

The 825-P calculates percent imbalance current in one of two ways, depending
on the magnitude of the average current:

1. When the average current, Iav, is greater than the motor-rated full load
current, the relay calculates the percent imbalance:
( Im – Iav )
UB% = 100 • ----------------------------
Iav

2. When the average current is less than the motor-rated full load current,
the relay calculates the percent imbalance:
( Im – Iav )
UB% = 100 • ----------------------------
FLA

where:
UB% = Current imbalance percentage
Im = Magnitude of phase current with largest deviation
from average
Iav = Magnitude of the average phase current
FLA = Motor-rated full load current

In either case, the function is disabled if the average phase current magnitude
is less than 25% of the Full Load Amps setting.

A 1% voltage imbalance typically causes approximately 6% current imbalance

in induction motors. If a 2% voltage imbalance can occur in your location, set
the current imbalance Warn Level greater than 12% to prevent nuisance
alarms. A 15% current imbalance Warn Level setting corresponds to an
approximately 2.5% voltage imbalance, and a 20% current imbalance trip
setting corresponds to an approximately 3.3% voltage imbalance. A 10-second
alarm delay and 5-second trip delay should provide adequate performance in
most applications.

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Protection Disable

Table 5.14 Protection Disable Settings

Setting Prompt Setting Range Factory Default
PROT INHIBIT TIME Off, 1…240 s Off
OL INHIBIT TIME Off, 1…240 s Off

ATTENTION The protection can be seriously jeopardized when

either of the Inhibit Time settings is used. For most

!
applications, set the value of PROT INHIBIT TIME
and OL INHIBIT TIME to Off.

You can disable Trip and Warning levels of preselected protection elements for
a set time delay during motor Starting. Set the Protection Inhibit Time for a
delay to disable Undercurrent, Short Circuit, Current Imbalance, Ground
Fault, and Undervoltage elements. Set the Overload Inhibit Time for a delay to
disable the Overload (Thermal Model) element. If you are using the time delay
settings, keep them as short as possible.

Note: The 825-P determines the motor state (Starting, Running, or Stopped)
primarily based on the motor current.

Start Monitoring

Table 5.15 Start Monitor Settings

Setting Prompt Setting Range Factory Default
START MOTOR TIME Off, 1…240 s Off

Note: With Star-Delta (Wye-Delta) starting, the total starting time (Star and
Delta) is monitored. If immediate tripping is required in the event of stalling,
monitoring must be provided by a Speed Switch Function.

If motor starting has not finished by the set time, the relay produces a trip. The
start monitoring is independent of the overload protection provided by the
thermal model. Figure 5.3 shows the typical current during motor start and the
Start Motor Time setting.

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Figure 5.3 Monitoring Starting Time

I

1
≥ 1.2 I e 3

2
≤ 1.1 I e

t
tv

1= Motor starting current

2= Rated cond itions
tv = Start Motor Tim e
3= Tripping if starting lasts too long

Star-Delta (Wye-Delta) Starting

T

Table 5.16 Star-Delta Settings

Setting Prompt Setting Range Factory Default
STAR-DELTA ENABL Y, N N
MAX STAR TIME Off, 1…600 s Off

Note: In addition to enabling the Star-Delta, you must assign Star and Delta to
Auxiliary output relays (one each); see Table 5.37, and Figure 2.16 and
Figure 2.17 for typical connection diagrams.

The 825-P issues the command to switch from Star to Delta (Wye to Delta) as
soon as the starting current has dropped to the rated value and the motor has
reached its normal speed in Star (Wye). If starting has not been completed
within the normal time for this application (Max Star Time setting, if used), the
relay makes the change to delta, regardless of the speed attained.

You can switch the maximum permissible time for star (wye) operation on or
off. If it is off, the change to delta is made solely based on the motor current.
If the motor has to be switched off when the total start time (Star and Delta)
exceeds a set time, the Start Monitoring must also be used.

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Start Inhibit

Table 5.17 Start Inhibit Settings

Setting Prompt Setting Range Factory Default
STARTS/HR. Off, 1…15 Off
MIN. OFF TIME Off, 1…150 min Off
RESTART BLK TIME Off, 1…60 min Off

When the protected motor is rated for a specific maximum number of starts
per hour or minimum time between starts, set the Starts/Hr. and Min. Off
Time settings accordingly. If the maximum number of starts per hour is
achieved and the motor stops or is tripped, the relay asserts the Trip output
contact to prevent an additional start until 60 minutes after the oldest start. If
the motor stops or is tripped within the minimum time between starts period,
the relay asserts the Trip output contact to prevent a new start until the
minutes after the most recent start equals the Min. Off Time setting.

In certain pump applications, fluid flowing backward through the pump could
spin the pump motor for a short time in the reverse direction after the motor
is stopped. An attempt to start the motor during this time can be damaging. To
prevent motor starts during the backspin period, enter a time in minutes in the
RESTART BLK TIME setting. If the relay trips or the motor is stopped, the
relay generates a trip signal and maintain it for at least this amount of time. The
relay does not issue a start during the Restart Block period.

The relay maintains the trip signal until enough time passes for the motor to be
safely restarted. During the lockout period, the relay displays a countdown
time in minutes to the next allowed start.

The Emergency Restart function overrides all three limits, clearing % TCU to
zero and allowing the motor to be put back in service for an emergency.

Phase Reversal Protection

Table 5.18 Phase Reversal Setting

Setting Prompt Setting Range Factory Default
PH REV. ENABLE Y, N N

The 825-P uses phase currents or phase voltages (if available) to determine
that the phase rotation of signals applied to the relay matches the phase
rotation setting. When you set Ph. Rev. Enable equal to Y, the relay trips
0.5 seconds after incorrect phase rotation signals are applied to the relay.

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For relays equipped with current inputs only, the trip occurs approximately
0.5 seconds after the motor start is initiated. When the relay is equipped with
voltage inputs, the trip occurs approximately 0.5 seconds after AC voltages are
applied to the relay.

Speed Switch (Stalling During Start)

Table 5.19 Speed Switch Settings

Setting Prompt Setting Range Factory Default
SS TRIP DELAY Off, 1…240 s Off
SS WARN DELAY Off, 1…240 s Off

Note: In addition to setting the SS DELAY, you must connect the speed
switch contact to an input assigned to Speed Switch (see Table 5.38 and
Figure 2.4, Figure 2.18, and Figure 2.19 for connection diagrams).

Speed Switch (Stalling During Start) protection provides mechanical sensing of

a locked rotor condition through input monitoring of a speed switch that is
mechanically coupled to the motor shaft. When the SS TRIP DELAY is set,
the relay trips if the speed switch is not closed within the set time after the
motor start begins. A separate delay, SS WARN DELAY, can also be set to
provide a warning before the Speed Switch trip. Figure 5.4 shows typical
currents during motor start (normal and stall during start) and the Speed
Switch Trip Delay time setting.

Figure 5.4 Stalling During Starting

I

I
2 1= Normal start without hindrance
Ie 1
by high overload or stalling
2 = Stalling during standing
tv = SS TRIP DELAY time

Ie

t
tv

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Thermistor (PTC) Monitoring

Table 5.20 PTC Settings

Setting Prompt Setting Range Factory Default
PTC ENABLE Y, N N
PTC RESET MODE Man, Auto Man

Note: In addition to enabling the PTC function, you must also connect at least
one (but no more than six) thermistor(s) to the relay (see Figure 2.4 for a
connection diagram).

You can connect up to six PTC (positive temperature coefficient) thermistor

sensors to the 825-P. The detectors are typically embedded in the stator
winding of the motor and they monitor the actual temperature of the winding.
This function is independent of the thermal model and accounts for
conditions such as ambient temperature, obstructed cooling, etc. The sensors
and their leads are also monitored for short-circuit faults.

Figure 5.5 shows characteristics of the PTC. Setting PTC RESET MODE
determines reset mode for the PTC element. If set to Auto mode, the PTC trip
resets automatically when the element resets, if other trip conditions are not
present. If set to Man, operator intervention (e.g., front-panel push button) is
required to reset the PTC trip.

Figure 5.5 Characteristic of PTC Sensors as per IEC 34-11-2

4000

1330

550
R (Ω)

250

100

20

10
—20˚C TNF — 20 K TNF + 15 K
0˚C TNF — 5 K TNF + 5 K
TNF
TNF Nominal pickup temperature
R (Ω) Resistance to sensors

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RTD-Based Protection RTD Monitoring

When you connect the RTD Scanner, the 825-P offers several protection and
monitoring functions whose settings are described in Table 5.21. See
Figure 2.3 for the location of the RTD module fiber-optic cable connector.

Note: The 825-P can monitor up to 12 RTDs connected to the RTD Scanner.
Table 5.21 shows Location, Type, and Trip/Warn Level settings only for
RTD1; settings for RTD2 through RTD12 are similar.

Table 5.21 RTD Settings

Setting Prompt Setting Range Factory Default
RTD ENABLE Y, N N
RTD RESET MODE Man, Auto Man
RTD1 LOCATION Off, WDG, BRG, AMB, Off
OTH
RTD1 TYPE PT100, NI100, NI120, PT100
CU10
RTD1 TRIP LEVEL Off, 1…250°C Off
RTD1 WARN LEVEL Off, 1…250°C Off
• • •
• • •
• • •
WIND TRIP VOTING Y, N N
BEAR TRIP VOTING Y, N N
TMP RTD BIASING? Y, N N

When the RTD Scanner is not connected to the relay, disable the RTD
function by setting RTD ENABLE equal to N.

Setting RTD RESET MODE determines the reset mode for the RTD
element. If set to Auto mode, the RTD trip resets automatically when the
element resets, provided no other trip conditions are present. If set to Man,
operator intervention (e.g., front-panel push button) is required to reset the
RTD trip.

The relay allows you to independently define the location of each monitored
RTD using the RTD LOCATION settings.

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Define the RTD Location settings using the following suggestions:

• If an RTD is not connected to an input, or has failed in place and is not

being replaced, set the RTD Location for that input to Off.
• For RTDs embedded in motor stator windings, set the RTD Location
equal to WDG.
• For inputs connected to RTDs measuring bearing rise temperature, set
the RTD Location equal to BRG.
• For the input connected to an RTD measuring ambient motor cooling
air temperature, set the RTD Location equal to AMB. Only one ambient
temperature RTD is allowed.
• For inputs connected to monitor temperatures of another apparatus, set
the RTD Location equal to OTH.

The relay allows you to independently define the type of each monitored RTD
using the RTD Type settings.

If an RTD Location setting is equal to Off, the relay does not request that an
RTD Type setting be entered for that input.

The four available RTD types are:

• 100-ohm platinum (PT100)

• 100-ohm nickel (NI100)
• 120-ohm nickel (NI120)
• 10-ohm copper (CU10)

The 825-P provides temperature warnings and trips using the RTD
temperature measurements and the warning and trip temperature settings in
Table 5.21.

The relay issues a winding temperature warning if any of the healthy winding
RTDs (RTD Location setting equals WDG) indicate a temperature greater
than the corresponding RTD Warning Temperature setting. The relay issues a
winding temperature trip if one or two of the healthy winding RTDs indicate a
temperature greater than their RTD Trip Temperature settings. Two winding
RTDs must indicate excessive temperature when the Winding Trip Voting
setting equals Y. Only one excessive temperature indication is required if
Winding Trip Voting is not enabled. Bearing Trip Voting works similarly.

The warning and trip temperature settings for Bearing, Ambient, and Other
RTD types function similarly except that trip voting is not available for
Ambient and Other RTDs.

To disable a temperature warning or trip function, set the appropriate

temperature setting to Off.

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Only healthy RTDs can contribute temperatures to the warning and trip
functions. The relay includes specific logic to indicate if RTD leads are shorted
or open.

When you have connected an ambient temperature sensing RTD and set trip
temperatures for one or more winding RTDs, the relay gives you the option to
enable RTD Trip Temperature biasing by setting TMP RTD BIASING equal
to Y. The thermal model can also be biased by setting OL RTD BIASING
equal to Y (see Table 5.5) When you enable either of the biasing, the relay does
the following:

• Calculates RTD % Thermal Capacity and adds the value to the Thermal
Meter values.
• Automatically reduces the winding RTD Trip Temperatures if ambient
temperature rises above 40°C and TMP RTD BIASING is set equal to
Y.
• Automatically reduces the Thermal Model element trip threshold if
ambient temperature rises above 40°C and OL RTD BIASING is set
equal to Y.
• Provides an RTD Bias Alarm if the winding temperature exceeds 60°C
rise over ambient and the RTD % Thermal Capacity exceeds the
thermal element % Thermal Capacity by more than 10%.
EXAMPLE

Relay Calculation of RTD% Thermal Capacity:

Winding RTD  Ambient 

–
RTD% Temperature  Temperature -
= --------------------------------------------------------------------------------------- • 100%
Thermal Capacity Winding RTD Trip  Ambient 
–
Temperature  Temperature

As ambient temperature rises, the motor’s ability to shed heat to the

surroundings is reduced and internal temperatures rise. To preserve insulation
life, NEMA standards suggest a 1°C reduction in RTD Trip Temperature for
each 1°C rise in ambient temperature over 40°C.

When you enable RTD biasing, the 825-P automatically reduces the RTD Trip
Temperatures for all winding RTDs when ambient temperature is above 40°C.
The relay reduces the trip temperatures by 1°C for each degree rise in ambient
temperature over 40°C.

Finally, when you enable Thermal Model biasing, the relay provides an RTD
Bias Alarm when the RTD % Thermal Capacity exceeds the thermal element
% Thermal Capacity by more than 10 percentage points while the winding
temperature rise is higher than 60°C over ambient. This alarm can be a useful
indicator that the motor has lost coolant flow or that the winding RTD Trip
Temperature is conservatively low.

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For all the RTD Thermal Capacity and bias calculations described above, the
relay uses the winding RTD whose measured temperature is closest to its trip
value.

Voltage-Based Protection The following information applies to relay models with voltage inputs.

Undervoltage

Table 5.22 Undervoltage Settings

Setting Prompt Setting Range Factory Default
UV TRIP LEVEL Off, 0.60…1.00 xVnm Off
UV TRIP DELAY 0.0…120.0 s 0.0
UV WARN LEVEL Off, 0.60…1.00 xVnm Off
UV WARN DELAY 0.0…120.0 s 5.0

Overvoltage

Table 5.23 Overvoltage Settings

Setting Prompt Setting Range Setting Name := Factory Default
OV TRIP LEVEL Off, 1.00…1.20 xVnm Off
OV TRIP DELAY 0.0…120.0 s 0.0
OV WARN LEVEL Off, 1.00…1.20 xVnm Off
OV WARN DELAY 0.0…120.0 s 5.0

When you connect the 825-P voltage inputs to phase-to-phase connected VTs,
as in Figure 2.11, the relay provides two levels of phase-to-phase overvoltage
and undervoltage elements.

When you connect the 825-P voltage inputs to phase-to-neutral connected

VTs, as in Figure 2.11, the relay provides two levels of phase-to-neutral
overvoltage and undervoltage elements.

Each of the elements has an associated time delay. You can use these elements
for tripping and warning. To disable an element, set the level setting to Off.

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VAR Function

Table 5.24 VAR Settings

Setting Prompt Setting Range Factory Default
NEG VAR TRIP LEV Off, 1…25000 KVAR Off
POS VAR TRIP LEV Off, 1…25000 KVAR Off
VAR TRIP DLY 0…240 s 1
NEG VAR WARN LEV Off, 1…25000 KVAR Off
POS VAR WARN LEV Off, 1…25000 KVAR Off
VAR WARN DLY 0…240 s 1

Note: VAR Trip and Warning Level settings are in Primary KVAR.

If the positive or negative reactive power exceeds the appropriate level for
longer than the time delay setting, the relay can issue a warning or trip signal.
The reactive power elements are disabled when the motor is stopped or
starting. Elements can be used to detect synchronous motor out-of-step or
loss-of-field conditions.

Refer to Figure 6.1 for the relay power measurement convention.

For relay application on an induction motor, it is recommended that the

installer disable the elements by setting both the Negative VAR Warn Level
and Negative VAR Trip Level settings to Off.

Underpower

Table 5.25 Underpower Settings

Setting Prompt Setting Range Factory Default
UP TRIP LEVEL Off, 1…25000 kW Off
UP TRIP DELAY 0…240 s 1
UP WARN LEVEL Off, 1…25000 kW Off
UP WARN DELAY 0…240 s 1

Note: Underpower Trip and Warning Level settings are in Primary kW.

If the real three-phase power falls below the warning or trip level for longer
than the time delay setting, the relay can issue a warning or trip signal. The
underpower elements are disabled when the motor is stopped or starting.
Underpower elements operate in addition to the Load Loss function and you
can use them to detect motor load loss and other underpower conditions.

Disable the elements by setting the Underpower Warning Level and

Underpower Trip Level settings to Off.

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Power Factor

Table 5.26 Power Factor Settings

Setting Prompt Setting Range Factory Default
PF LAG TRIP LEV Off, 0.05…0.99 Off
PF LD TRIP LEV Off, 0.05…0.99 Off
PF TRIP DELAY 0…240 s 1
PF LAG WARN LEV Off, 0.05…0.99 Off
PF LD WARN LEV Off, 0.05…0.99 Off
PF WARN DELAY 0…240 s 1

If the measured power factor falls below the leading or lagging level for longer
than the time delay setting, the relay can issue a warning or trip signal. The
power factor elements are disabled when the motor is stopped or starting.
Power factor elements can be used to detect synchronous motor out-of-step or
loss-of-field conditions.

Refer to Figure 6.1 for the relay power measurement convention.

For application on an induction motor, it is recommended that the installer

disable the elements by setting all four Power Factor Level settings to Off.

Frequency

Table 5.27 Frequency Settings

Setting Prompt Setting Range Factory Default
FREQ1 TRIP LEVEL Off, 55.0…65.0 Hz Off
FREQ1 TRIP DELAY 0.0…240.0 s 0.0
FREQ1 WARN LEVEL Off, 55.0…65.0 Hz Off
FREQ1 WARN DELAY 0.0…240.0 s 0.0
FREQ2 TRIP LEVEL Off, 55.0…65.0 Hz Off
FREQ2 TRIP DELAY 0.0…240.0 s 0.0
FREQ2 WARN LEVEL Off, 55.0…65.0 Hz Off
FREQ2 WARN DELAY 0.0…240.0 s 0.0

Note: The setting range for Trip and Warn Levels shown in Table 5.27 are for
Rated Freq. := 60 Hz. The setting ranges are “Off, 45.0–55.0 Hz” when Rated
Freq. := 50 Hz.

The 825-P provides two warning and two trip overfrequency or

underfrequency elements with independent level and time-delay settings.
When an element level setting is less than the Nominal Frequency setting, the
element operates as an underfrequency element. When the level setting is
greater than the Nominal Frequency setting, the element operates as an
overfrequency element.

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The relay measures system frequency for these elements using the positive
sequence voltage if the voltage input option is present. Otherwise, the relay
uses positive sequence current.

Load Control Function

Table 5.28 Load Control Settings

Setting Prompt Setting Range Factory Default
LOAD CONTROL SEL Off, Current, Power, TCU Off
LD CTL CUR UPPER Off, 0.20…2.00 x Ie Off
LD CTL CUR LOWER Off, 0.20…2.00 x Ie Off
LD CTL PWR UPPER Off, 1…25000 kW Off
LD CTL PWR LOWER Off, 1…25000 kW Off
LD CTL TCU UPPER Off, 1…99%TCU Off
LD CTL TCU LOWER Off, 1…99%TCU Off

Note: Prompt of settings LD CTL UPPER and LD CTL LOWER are

dependent on the LD CONTROL SEL setting. All possible prompts are
shown in Table 5.28. The relay only shows the appropriate prompts based on
the LD CONTROL SEL setting.

Note: In addition to setting the Load Control levels, you must assign LD CTL
UPPER and LD CTL LOWER to auxiliary output relays (one each); see
Table 5.37, and Figure 2.4 for connection diagrams.

The 825-P provides an ability to control external devices based on parameter

Load Control Selection. You can select Current, Power, or Thermal Capacity
Utilized to operate auxiliary outputs.

When the selected parameter exceeds the level set by Load Control Upper for
1 second, the assigned auxiliary relay operates. The auxiliary relay resets when
the parameter drops below the upper level setting for 1 second.

When the selected parameter drops below the level set by Load Control Lower
for 1 second, the assigned auxiliary relay operates. The auxiliary relay resets
when the parameter is above the lower-level setting for 1 second.

You can use this feature to control the motor load within set limits.

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I/O Configuration Analog Output

Table 5.29 I/O Settings

Setting Prompt Setting Range Factory Default
ANALOG OUT SEL LOAD_I, AVG_I, MAX_I, LOAD_I
%THERM, WDG_RTD,
BRG_RTD, PWR_kW, PF

The expansion I/O option provides a 4…20 mA DC analog current output

with a variety of output parameters. Use the Analog Output Select setting to
select a parameter from the list of available options. Table 5.30 shows
description and scaling of the output for different parameter selections.

Table 5.30 Scaling of Analog Output

ANALOG OUT SEL Output Scaling (4
Description
(AOPARM) mA)…(20 mA) (Unit)
LOAD_I Average Load Current 0.0…1.0 Per Unit of FLA
AVG_I Average Load Current 0.2…2.0 Per Unit of FLA
MAX_I Maximum of the Phase currents 0.2…2.0 Per Unit of FLA
%THERM Percentage Thermal Capacity 0…100%TCU
WDG_RTD Hottest Winding RTD Temperature 0…250°C
BRG_RTD Hottest Bearing RTD Temperature 0…250°C
PWR_kW Motor Power 0.0…1.0 per unit FLVA
PF Motor Power Factor 0.8 Lag…0.8 Lead

Select LOAD_I to scale the analog output based on motor current if the
output is not of interest during overload conditions. Select either AVG_I or
MAX_I to scale the analog output based on motor current and if the output is
required during overload conditions.

Both LOAD_I and AVG_I use an average magnitude of three phase currents
to drive the analog output; MAX_I uses a maximum magnitude of the three
phase currents.

If the relay includes the voltage input option and you select PWR_kW
parameter, the analog output is scaled using real power. The following defines
per unit FLVA:

1 per unit FLVA := 1.732 • (VNOM) • (FLAn)

Where:
VNOM = Nominal voltage setting
FLAn = Full Load Current setting
(n = 1, for Speed-1 or 2 for Speed-2)

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If the relay includes the voltage input option and you select PF parameter, the
analog output is scaled using power factor. For power factors 0.8 lag, unity, and
0.8 lead, the analog outputs are 4 mA, 12 mA, and 20 mA, respectively.

Trip Inhibit (Block)

Table 5.31 Trip Inhibit Settings

Setting Prompt Setting Range Factory Default
CURRENT IMBALANC Y, N N
JAM Y, N N
GROUND FAULT Y, N N
SHORT CIRCUIT Y, N N
UNDERCURRENT Y, N N
START INHIBIT Y, N N
PTC Y, N N
RTD Y, N N

Note: In addition to selecting the functions to be inhibited, you must assign

Block Protection to an input. See Table 5.38 for a description and Figure 2.4
for a typical connection diagram.

With a Block Protection control input, one or more protective functions listed
in Table 5.31 can be inhibited when the contact closes.

During certain operational phases, when the level (e.g., motor current) differs
from the normal values, such as in the following situations.

• During starting: earth fault and short-circuit protection

• At no-load: protection against asymmetry and underload
• During brief overload phases: high overload/jam
• During commissioning and fault location (localizing the source of the
trouble) the selected functions are completely disabled as long as the
control input is asserted.
• No warning
• No trip; no reset
• Tripping delays begin to run only after the function is re-enabled.

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5-30 Protection and Logic Functions

Output Relay Behavior

Table 5.32 Relay Behavior Settings

Setting Prompt Setting Range Factory Default
TRIP FAIL-SAFE Y, N Y
AUX1 FAIL-SAFE Y, N Y
AUX2 FAIL-SAFE Y, N Y
AUX3 FAIL-SAFE Y, N Y
AUX4 FAIL-SAFE Y, N Y
AUX5 FAIL-SAFE Y, N Y
AUX6 FAIL-SAFE Y, N Y

The 825-P allows you to enable fail-safe output contact operation for relay
contacts on an individual basis. When contact fail-safe is enabled, the relay
output is held in its energized position when relay control power is applied and
falls to its de-energized position when control power is removed. Contact
positions with de-energized output relays are indicated on the relay chassis
(and also in Figure 2.3).

When Trip Output Fail-safe is enabled and the Trip contact is appropriately
connected to the motor breaker or contactor, the motor is automatically
tripped when relay control power fails. This setting/connection philosophy is
appropriate if the protected motor is more valuable than the process that the
motor supports. In critical applications where the protected motor is not more
valuable than the process, you may want the motor to run even if the relay is
out of service. In this case, disable Trip Output Fail-safe by selecting N.

In addition, you can select an auxiliary outputs to be Fail-Safe or

Non-Fail-safe, depending on your application.

ATTENTION Pay close attention to the Trip Fail-Safe setting to

ensure proper labeling of the plug connector for

!
terminals 95, 96, and 98.

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 Protection and Logic Functions 5-31

Timer Function

Table 5.33 Timer Settings

Setting Prompt Setting Range Factory Default
ON DELAY T1 0…240 s 0
OFF DELAY T1 0…240 s 0
ON DELAY T2 0…240 s 0
OFF DELAY T2 0…240 s 0

Note: In addition to setting the On and Off Delays, you must assign TIMER1
and/or TIMER2 to a control input (see Table 5.38). You must also assign
TIMER1T and/or TIMER2T to auxiliary output relays. See Table 5.37 for
detail.

When you assign an input contact and an output auxiliary relay to appropriate
parameters of Timer Function, the output responds to the change in input
contact with the characteristics shown in Figure 5.6.

This feature has the following application examples:

• Time-graded switching on and off

• Delaying the transfer of alarm and trip messages

Figure 5.6 Operating Characteristics of Timer Functions

Control Input Ton O utput Relay W ord

TIMER TIMERnT
Toff
Ton = O n-delay
Toff = O ff-delay
n = 1 or 2

Control Input

O n-Delay Ton
(Toff = 0)
O ff-Delay Toff
(Ton = 0)
O n-O ff-Delay Ton Toff
Toff
O n-O ff-Delay Ton

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5-32 Protection and Logic Functions

Front-Panel Settings

Table 5.34 Front-Panel Settings

Setting Prompt Setting Range Factory Default
LCD TIMEOUT Off, 1…30 min 15
LCD CONTRAST 1…8 5

The LCD TIMEOUT indicates the duration of inactivity before the LCD
backlight will extinguish, the Access Level will be automatically reset and the
present function will be automatically terminated. Use the Front-Panel LCD
Timeout setting as a security measure. If the display is within an Access Level 2
function, such as the relay setting entry, the function is automatically
terminated (without saving changes) after inactivity for this length of time. The
front-panel display returns to the default display (see Table 5.35 for the default
rotating display settings).

If you prefer to disable the front-panel timeout function during relay testing,
set the LCD Timeout equal to 0 minutes. Use the Front-Panel LCD Contrast
setting to adjust the contrast of the liquid crystal display.

Display Enable

Table 5.35 Display Enable Settings

Setting Prompt Setting Range Factory Default
TIME & DATE Y, N N
GROUND CURRENT Y, N N
CURRENT IMBALANC Y, N N
FREQUENCY Y, N N
THERM CAP USED Y, N N
VOLTAGE IMBALANC Y, N N
POWER Y, N N
RTD TEMPERATURE Y, N N

The relay default front-panel rotating display shows unit identifiers (see
Table 5.1) and magnitudes of measured phase currents and, if included,
phase-to-phase voltages.

The Display Enable settings give you the option to add quantities listed in
Table 5.35 to the default display. When you select Y for a quantity, it is added
to the rotating display.

Voltage Imbalance and Power displays require the voltage input option. When
the relay is equipped with external RTD inputs and the Display Enable RTD
Temperature setting equals Y, the relay displays the temperatures of the hottest
winding, bearing, and other RTDs, plus the ambient temperature.

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 Protection and Logic Functions 5-33

I/O Assignments

Table 5.36 Trip Relay Assignments

Setting
0 1 2 3 4 5 6 7 Description
Prompt
TRIP A X Overload
X Undercurrent
X Jam
X Current Imbalance
X Short Circuit
X RTD (Winding/Bearing)
X PTC
X Ground Fault (Residual)
TRIP B X VAR
X Underpower
X Undervoltage
X Overvoltage
X Phase Reversal
X Power Factor
X Speed Switch
X Ground Fault (Core Balance)
TRIP C X Start Time
X Frequency 1
X Frequency 2
X RTD (Other)
X RTD (Ambient)
X PTC Error
X RTD Error
X MCM Error
TRIP D X Comm Idle
X Comm Loss
X Remote Trip
X Comm Fault
X Reserved
X Reserved
X Reserved
X Reserved

➊ 1 = assigned, 0 = unassigned

Note: The 825-P uses settings TRIPA through TRIPD and setting TRIP
FAIL-SAFE (see Table 5.32) to determine the operation of the Trip Output.

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5-34 Protection and Logic Functions

The 825-P allows mapping of protection trip elements to the trip output.
Table 5.36 shows the method of mapping elements using Relay Word bits
associated with elements. Select 1 for each element you want to map using the
TRIPA through TRIPD settings. The relay will OR them together to drive the
Trip output. A logical "OR" describes when any one assigned element asserts,
the Trip relay will operate.

Table 5.37 Aux Assignments

Setting
0 1 2 3 4 5 6 7 Description
Prompt
Aux# A X Overload
X Undercurrent
X Jam
X Current Imbalance
X Short Circuit
X RTD (Winding/Bearing)
X PTC
X Ground Fault (Residual)
Aux# B X VAR
X Underpower
X Undervoltage
X Overvoltage
X Phase Reversal
X Power Factor
X Speed Switch
X Ground Fault (Core Balance)
Aux# C X Start Time
X Frequency 1
X Frequency 2
X RTD (Other)
X RTD (Ambient)
X PTC Error
X RTD Error
X MCM Error
Aux# D X Comm Idle
X Comm Loss
X Remote Trip
X Comm Fault
X Reserved
X Reserved
X Reserved
X Reserved

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 Protection and Logic Functions 5-35

Table 5.37 Aux Assignments (Continued)

Setting
0 1 2 3 4 5 6 7 Description
Prompt
Aux# E X Overload Warning
X Undercurrent Warning
X Jam Warning
X Current Imbalance Warning
X RTD (Winding/Bearing) Warning
X Power Factor Warning
X Ground Fault (Core Balance)
Warning
X Ground Fault (Residual) Warning
Aux# F X VAR Warning
X Underpower Warning
X Undervoltage Warning
X Overvoltage Warning
X Speed Switch Warning
X Frequency 1 Warning
X Frequency 2 Warning
X RTD (Other) Warning
Aux# G X RTD (Ambient) Warning
X Setting Warning
X General Warning
X Load Control — Upper
X Load Control — Lower
X Timer 1
X Timer 2
X Short Circuit Warning
Aux# H X Stopped State
X Running State
X Starting State
X Star (Wye) Starting State
X Delta Starting State
X Start Command
X Network Control
X Reserved

➊ 1 = assigned, 0 = unassigned

Note: The 825-P uses settings AUX# A through AUX# H and setting AUX#
FAIL-SAFE in the output logic (see Table 5.32 for more details) to determine
the operation of the corresponding auxiliary.

Note: The AUX# A through AUX# D bytes are used to map trip functions to
the output. The AUX# E through AUX# H bytes are used to map warning
and status functions to the output.

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5-36 Protection and Logic Functions

The 825-P allows mapping of protection (trip and warning) and

general-purpose control elements to the auxiliary outputs. Table 5.37 shows
the method of mapping the elements using Relay Word bits associated with the
elements, except the NETWORK, which is described below. Select 1 for each
element you want to map using the AUX# A through AUX# H settings. The
relay will OR them together to drive the Aux1 output.

If NETWORK is mapped to an AUX output, the DeviceNet network can

control the output. The DeviceNet can individually control those Auxiliary
outputs with NETWORK mapped to them.

Table 5.38 Input Assignments

Setting
0 1 2 3 4 5 6 7 0 1 Description
Prompt
IN# X Emergency Start
X Disable Settings
X Trip Reset
X Timer 1
X Timer 2
X Speed Switch
X Block Protection
X Speed 2
X Breaker/Contactor Auxiliary
X Remote Trip

Note: The 825-P allows one control function to an input and one input to a
control function (see Table 3.3).

Note: In addition to setting an Input Assignment, you must connect a control

contact to the input (see Figure 2.4 for a typical connection diagram).

The 825-P provides the ability to assign a control function to each control
input. Table 5.38 shows the available control functions and the method of
assigning them.

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 Protection and Logic Functions 5-37

When a control input is asserted, the 825-P performs the control action
assigned to the input. The control action of each of the available functions is
described below:

• Emergency Start
Overrides all active start inhibits, clears the % TCU to zero and
immediately initiates a motor start.
• Disable Settings
Disables all settings changes from the front panel, serial port, and
DeviceNet network; when this input is asserted, you can view the
settings but you cannot change them. Disables the Test/Reset push
button function.
• Trip Reset
Resets the Trip output and front-panel Trip LED, provided there is no
trip condition present (including start inhibit lockouts).
• TIMER1 (Timer 1 Input)
Provides input to Timer1 Function (see Figure 5.6 for more details).
• TIMER2 (Timer 2 Input)
Provides input to Timer2 Function (see Figure 5.6 for more details).
• Speed Switch
Provides input to Speed Switch Protection Function. See Speed Switch
(Stalling During Start) on page 5-20 for more details.
• Block Protection
Inhibits selected protection functions when the input is asserted. See
Table 5.31 for more details.
• Speed 2
When the SPEED2 control input is asserted and Two Speed Enable
setting is Y (see Table 5.3) the 825-P selects second values for the
settings. See Table 5.3 and Table 5.5 for a full description of various
settings.

Use the SPEED2 input for two-speed motor applications. You can also
use this input to change the settings in applications where ambient
temperature varies appreciably (e.g., exposed water pumps with different
capacities during daytime and at night).
• Breaker/Contactor Auxiliary
Use input if motors have an operational idling current of less than 20%
FLA. Use the auxiliary contact of motor contactor or another contact,
which indicates that the motor is switched on. The relay uses this input
information to correctly determine the Motor State (Running verses
Stopped), particularly important during periods of low idling current.
• Remote Trip
Use this input to trip the motor by remote protection or a control device
(e.g., vibration switch and pressure switch).

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5-38 Protection and Logic Functions

Logic Explanation Stop/Trip Logic

The 825-P tripping logic is designed to trip or stop motors energized through
circuit breakers or contactors. Trip relay contacts 95/96 are designed for the
purpose of being applied in motor control circuits. The relay logic lets you
define the conditions that cause a trip and the performance of the trip relay
output contacts.

Initiate Trip

The 825-P Trip Logic offers two ways to stop the protected motor:

• Trip Output Assignments.

• Serial port or network STOP command.

Either of these two conditions triggers an event report. The relay controls the
Trip output contacts, depending on the relay behavior setting Trip Fail-Safe.

Assign the protection element Relay Word bits that you want to cause the relay
to trip to the Trip output (see Table 5.36).

Unlatch Trip

Following a fault, the trip condition is maintained until all of the following
conditions are true:

• 0.5 second minimum trip duration time passes.

• A Trip reset command is received as follows:
– An Auto Reset bit from Overload, RTD, or PTC protection elements
asserts.
– A rising edge of the Target Reset control bit (from control input,
front panel, serial port, network, or Emergency Start) is detected.
• All the motor lockout functions, described below, de-assert.

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 Protection and Logic Functions 5-39

The relay automatically locks out the trip relay by asserting the trip signal
under any of the following start-inhibiting conditions:

• Restart (Anti-backspin) Block

The restart block timer has not expired since the motor trip occurred.
The trip condition is maintained until the timer expires.
• Minimum Time Between Starts Lockout
A new start is not permitted until after the minimum time between
starts has passed. The trip condition is maintained until a start is
permitted.
• Starts-Per-Hour Limit Lockout
If the starts-per-hour limit has been met, a new start is not permitted
until 60 minutes after the oldest start. The trip condition is maintained
until a start is permitted.
• TCU Start Inhibit
The motor thermal element % Thermal Capacity value is too high to
permit a normal motor start without tripping. The trip condition is
maintained until the % Thermal Capacity decreases to a level where a
start can safely take place.

If any of the above protection functions is not enabled by the relay settings,
that function does not affect trip unlatch.

Also note that the relay automatically asserts the trip signal if the motor stops
and a lockout condition is true. The trip signal is maintained until all the
enabled motor lockout conditions are satisfied.

Trips initiated by the serial port command or by network operation are

maintained for at least 0.5 second.

Start and Emergency Restart Logic

If the Trip output contact is not asserted, the relay asserts the START Relay
Word bit in response to any of the following conditions:

• The Emergency Restart Relay Word bit asserts.

• You execute the STR serial port command or a DeviceNet Start Motor
control command.

The START Relay Word bit remains asserted for 0.5 seconds, unless the relay
trips. If the relay trips before the 0.5 second timer expires, the relay resets the
timer, clearing the START Relay Word bit.

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5-40 Protection and Logic Functions

In an emergency, it could be necessary to quickly start the motor even though

a protection lockout condition exists and is holding the Trip output contact
asserted. The lockout might be a result of the thermal element or another
protection function. You can override all of the lockout conditions using the
Emergency Restart function.

The relay asserts the Emergency Restart bit in response to any of the following
conditions:

• The control input assigned to Emergency Restart asserts.

• The relay receives a network Emergency Restart control command.

When the Emergency Restart bit asserts, the relay does the following:

• Resets the motor thermal element capacity used to 0%.

• Manipulates the Starts-Per-Hour, Minimum Time Between Starts, and
Anti-backspin functions to permit an immediate start.
• De-asserts the Trip output contact if a fault detecting element is not
picked up.
• Initiates a motor start.

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 Protection and Logic Functions 5-41

Overload Curves Figure 5.7 Thermal Overload Curves

100000

10000

Trip tim es are for cold

Locked Rotor
(am b ient) m otor, w ith out preload .
Tim e in second s
1000 Relay Setting s
Service Factor, SF = 1.01
Acceleration Factor, TD = 1.00
Trip Tim e in Second s

600
Run State Tim e Constant, RTC = Auto
400 Motor LRC = 6.0 • I e

200

100
100

50

25

10 10

1
1 2 3 4 5 6 7 8 9 10
Multiples of Full Load Am ps

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 Chapter 6

Metering and Monitoring

Overview The 825-P Relay includes metering functions to display the present values
of current, voltage (if included), and RTD measurements (from the
external RTD Scanner). The relay provides the following methods to read
the present meter values:

• Rotating front-panel display

• Front-panel menu
• Front-panel EIA-232 serial port
• Network port (if installed)
• Analog output

For monitoring and preventive maintenance purposes, the 825-P provides

a motor operating statistics report, available using either the front panel,
the serial port, or the optional network port.

Metering The 825-P meter data falls into the following categories:

• Instantaneous metering
• Thermal metering
– Thermal model metering
– RTD metering

Note that the phases and neutral are identified by 1, 2, 3, N for currents
and A, B, C, N for voltages.

Table 6.1 details each of the meter data types in the 825-P. Chapter 3:
Front-Panel Operation and Chapter 4: ASCII Serial Communications
describes how to access the various types of meter data using the relay
front-panel and communications ports.
6-2 Metering and Monitoring

Instantaneous Metering

Table 6.1 Measured Values

Relay Option Meter Values
All Models Line Currents L1, L2, and L3
IN (Core-Balance Ground Fault Current) magnitudes (A) and
phase angles (°)
IG (Residual Ground Fault Current) magnitude (A) and
phase angle (°)
IM (Average Current Magnitude)
Average Motor Load (x Ie)
Current Imbalance %
System Frequency (Hz)
With Voltage Option VAB, VBC, VCA or VAN, VBN, VCN, VG magnitudes (V) and
phase angles (°)
Average Voltage (L-L or L-N)
Voltage Imbalance %
Real Power (kW)
Reactive Power (kVAR)
Apparent Power (kVA)
Power Factor

All angles are displayed between –180°…+180°. Delta-connected PT angles

are referenced to VAB or L1 and wye-connected PT angles are referenced to
VAN or L1. If the voltage channels are not supported or if VAB < 13V (for
Delta) or VAN < 13V (for Wye), PT angles are referenced to L1 current.

Thermal Metering

The thermal metering function reports the present values of the RTD input
temperatures and several quantities related to the motor overload protection
function (Table 6.2).

Table 6.2 Thermal Meter Values

Relay Option Thermal Values
All Models Average Motor Load (x Ie)
Thermal Capacity Used %
Time to Trip (s)
Time to Reset (min)
Starts Available
With External RTD Scanner All RTD Temperatures
RTD % Thermal Capacity

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 Metering and Monitoring 6-3

Note: If the Overload Protection is disabled, the relay always reports %

Thermal Capacity = 999 and Calculated Time to Thermal Trip (s) = 9999.

The thermal meter function also reports the state of connected RTDs if any
have failed. Table 6.3 shows failure messages.

Table 6.3 RTD Input Status Messages

Message Status
Open RTD leads open
Short RTD leads shorted
Comm Fail Fiber-optic communications to RTD Scanner have failed
Stat Fail RTD Scanner self-test status failure

Power Measurement The 825-P uses the IEEE convention for power measurement assuming
motor action. The implications of this convention are shown in Figure 6.1.
Conventions
Figure 6.1 Complex Power Measurement Conventions

Source Direction of Motor

Bus Positive Real Power

825-P
Relay

I lags V I lags V
W=– Q+ (VAR) W = + Power Into Motor
VAR = + VAR = +
PF = LEAD PF = LAG

P+ (W)

I leads V I leads V
W=– W=+
VAR = – VAR = –
PF = LAG PF = LEAD

In the 825-P, reported positive real power is always into the motor.

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6-4 Metering and Monitoring

Motor Operating Statistics The 825-P retains useful machine operating statistics information regarding
the protected motor.

Note: While the relay power is off, the elapsed timers do not advance. If relay
power is off for a significant amount of time, the elapsed calendar time does
not match the elapsed time recorded by the relay.

The serial port MOTOR command and the front-panel MOTOR MONITOR menu
make the stored data available. The data is also available at the optional
network port. The monitoring includes motor operating history, including time
running, time stopped, percent time running (of total time), number of starts,
and number of emergency starts.

Figure 6.2 MOTOR Command Report

=>>MOT
825-P Modular Date: 03/05/2003 Time: 17:30:31.832
Prot. System
OPERATING HISTORY (elapsed time in ddd:hh:mm) SINCE: 03/05/2003 17:17:21
RUNNING TIME: >0:00:13
STOPPED TIME: 0:00:00
TIME RUNNING: 100.0%
NUMBER OF STARTS: 1
NUMBER OF EMERGENCY STARTS: 0

=>>

Publication 825-UM004A-EN-P - July 2003

 Chapter 7

Analyzing Events

Overview The 825-P Relay provides several facilities to analyze the cause of relay
trip operations. Use these tools to help diagnose the cause of the relay trip
operation and more quickly restore the protected motor to service.

Each tool, listed below, provides increasing detail regarding the causes of
a relay operation.

• Serial port event summary reports

• Serial port Serialized Events Recording (SER) function

Event Summary Each time the 825-P trips, and in response to other selected conditions, it
captures motor current and voltage (if included). This collection of data is
Reports called an event summary report. This section explains what causes the
relay to save an event summary report, how to retrieve new event
summary data, and what the event summary data means.

The relay stores the five most recent event summary reports in
nonvolatile memory. These reports are numbered 1 through 5. When the
relay stores a new report, it discards the oldest report if five reports are
already in memory. Use the event summary data to help discern the cause
of relay trip operations.

View the present collection of event summary reports using the

front-panel Events menu selection or the serial port Summary command.
Each event summary report includes the following information:

• Type of event, from the list of event type strings in Trip message on
page 3-3.
• Event number, date, and time.
• Magnitudes of the line, core balance, and residual currents.
• Magnitudes of the line-to-neutral (wye) or phase-to-phase voltages
(delta), if included.
7-2 Analyzing Events

Report Triggering

The 825-P triggers an event summary report when the relay trips by protection
elements.

Retrieving Reports

Use the serial port Summary command (see Chapter 4: ASCII Serial
Communications) to retrieve event summary reports.

Current and Voltage Columns

Table 7.1 summarizes the event summary report current and voltage columns.

Table 7.1 Event Report Current and Voltage Columns

Column Definition
Heading
L1 Current measured by channel L1 (primary A)
L2 Current measured by channel L2 (primary A)
L3 Current measured by channel L3 (primary A)
RES Residual current (L1 + L2 + L3, primary A)
CB Current measured by channel IN (primary A)
VAN or VAB Voltage measured by channel VAN or VAB (primary V)
VBN or VBC Voltage measured by channel VBN or VBC (primary V)
VCN or VCA Voltage measured by channel VCN or calculated from VAB and
VBC (primary V)
VG Zero-sequence voltage (VAN + VBN + VCN, primary V)

Resetting the Buffer

The Summary R command clears the event summary reports.

Serialized Events SER Triggering

Recording (SER) Report
The relay stores an entry in the SER report for a change of state of any one of
the elements listed in Table C.2 and Table C.3.

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 Analyzing Events 7-3

The relay adds the following message to the SER to indicate power up or
settings change conditions:

• Relay newly powered up or settings changed

• Each entry in the SER includes SER row number, date, time, element
name, and element state.

Retrieving SER Reports

The relay saves the latest 512 rows of the SER report in nonvolatile memory.

Row 1 is the most recently triggered row and Row 512 is the oldest. Use the
serial port SER command to view the SER report by date or SER row number
as outlined in the examples shown in Table 7.2.

Table 7.2 Retrieving SER Reports (Sheet 1 of 2)

Example SER Format
Serial Port
Commands
SER If you enter the SER command with no numbers following it,
the relay displays all available rows, up to Row 512. The
rows display with the oldest row at the beginning (top) of the
report and the newest row (Row 1) at the end (bottom) of the
report. Chronological progression through the report is down
the page and in descending row number.
SER 17 If you enter the SER command with a single number
following it, the relay displays that number of rows, if they
exist. The rows display with the oldest row at the beginning
(top) of the report and the newest row (Row 1) at the end
(bottom) of the report. Chronological progression through the
report is down the page and in descending row number.
SER 10 33 If you enter the SER command with two numbers following
it, the relay displays all the rows between (and including)
Rows 10 and 33, if they exist. The rows display with the
oldest row (Row 33) at the beginning (top) of the report and
the latest row (Row 10) at the end (bottom) of the report.
Chronological progression through the report is down the
page and in descending row number.
SER 47 22 If you enter the SER command with two numbers following
it, the relay displays all the rows between (and including)
Rows 47 and 22, if they exist. The rows display with the row
(Row 22) at the beginning (top) of the report and the oldest
row (Row 47) at the end (bottom) of the report. Reverse
chronological progression through the report is down the
page and in ascending row number.

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7-4 Analyzing Events

Table 7.2 Retrieving SER Reports (Sheet 2 of 2)

Example SER Format
Serial Port
Commands
SER 3/30/03 If you enter the SER command with one date following it, the
relay displays all the rows on that date, if they exist. The
rows display with the oldest row at the beginning (top) of the
report and the latest row at the end (bottom) of the report,
for the given date. Chronological progression through the
report is down the page and in descending row number.
SER 2/17/03 3/23/03 If you enter the SER command with two dates following it,
the relay displays all the rows between (and including) dates
2/17/03 and 3/23/03, if they exist. The rows display with the
oldest row (date 2/17/03) at the beginning (top) of the report
and the latest row (date 3/23/03) at the end (bottom) of the
report. Chronological progression through the report is down
the page and in descending row number.
SER 3/16/03 1/5/03 If you enter the SER command with two dates following it,
the relay displays all the rows between (and including) dates
1/5/03 and 3/16/03, if they exist. The rows display with the
latest row (date 3/16/03) at the beginning (top) of the report
and the oldest row (date 1/5/03) at the end (bottom) of the
report. Reverse chronological progression through the report
is down the page and in ascending row number.

The date entries in the previous example SER commands depend on the Date
Format setting DATE_F. If setting DATE_F is equal to MDY, enter the dates
as in the above examples (Month/Day/Year). If setting DATE_F is equal to
YMD, enter the dates Year/Month/Day. If setting DATE_F is equal to DMY,
enter the dates Date/Month/Year.

If the requested SER event report rows do not exist, the relay displays the
following message:

No SER Data

Resetting the SER Report Buffer

Reset the SER data with the serial port SER R command.

Example Reports Event Summary Report

The example event summary report in Figure 7.1 corresponds to the example
Sequential Events Recorder (SER) report in Figure 7.2.

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 Analyzing Events 7-5

Figure 7.1 Example Event Summary Report

=>SUM <Enter>
825-P Modular Date: 06/07/2003 Time:
14:50:06:032
Prot. System
Event #: 1 Event: No Trip
Event Date: 06/07/2003 Event Time: 14:39:47:907
L1 L2 L3 RES CB
CURRENT MAG (A): 259.7 191.6 190.6 0.1 68.2
VAN VBN VCN VG
VOLTAGE MAG L-N (V): 458 460 457 456

Serialized Events Recording (SER) Report

The example SER report in Figure 7.2 includes records of events that
occurred before the beginning of the event summary report in Figure 7.1. The
SER event report rows are explained in Table 7.3, numbered in
correspondence to the Item # column.

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Figure 7.2 Example SER Report

=>SER <Enter>
825-P Modular Date: 07/07/2003
Time: 14:50:04.744
Prot. System
FID=825-Modular xxxx-Vxxxx-Zxxxxxx-Dxxxxxxxxx
# DATE TIME ELEMENT STATE
11 06/07/2003 14:34:32.786 STOPPED Deasserted
10 06/07/2003 14:34:32.786 STARTING Asserted
9 06/07/2003 14:34:42.795 RUNNING Asserted
8 06/07/2003 14:34:42.795 STARTING Deasserted
7 06/07/2003 14:39:45.398 AMBALRM Asserted
6 06/07/2003 14:39:47.907 AMBTRIP Asserted
5 06/07/2003 14:39:47.907 TRIP Asserted
4 06/07/2003 14:39:48.007 AMBTRIP Deasserted
3 06/07/2003 14:39:48.007 AMBALRM Deasserted
2 06/07/2003 14:39:48.028 STOPPED Asserted
1 06/07/2003 14:39:48.028 RUNNING Deasserted

Table 7.3 Example SER Report Explanations

Item # Explanation
11, 10, 9, 8, 7 After a 10-second accelerating time, the motor relay indicates the
motor is running (9). Later, the ambient temperature alarm element
asserts.
6, 5 The ambient temperature trip element times out, causing the relay
to trip. Trip is asserted.
4, 3 Declining temperature allows the elements to drop out.
2, 1 As the current continues to drop, the relay declares the motor
stopped.

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 Chapter 8

Testing and Troubleshooting

Overview Relay testing is typically divided into two categories:

• Tests performed when the relay is installed or commissioned.

• Tests performed periodically once the relay is in service.

This chapter provides information on both types of testing for the

825-P Relay. Because the 825-P is equipped with extensive self-tests,
traditional periodic test procedures can be eliminated or reduced.

If a problem occurs during either commissioning or periodic tests, this

chapter provides a guide to isolating and correcting the problem (see
Troubleshooting on page 8-15).

Testing Commissioning Tests

Introduction

Each 825-P is fully calibrated and functionally tested prior to shipment.

This helps to ensure that you receive a relay that operates correctly and
accurately.

Commissioning tests must verify that the relay is properly connected to

the motor and all auxiliary equipment. Verify control signal inputs and
outputs. Use an AC connection check to verify that the relay current and
voltage inputs are of the proper magnitude and phase rotation.

Brief functional tests ensure that the relay settings are correct. It is not
necessary to test every element, timer, and function in these tests.

The following procedure is a guideline to help you enter settings into the
825-P and to verify that it is properly connected. Modify the procedure as
necessary to conform to your standard practices. Use this procedure at
initial relay installation; you do not need to repeat it unless major changes
are made to the relay electrical connections.
8-2 Testing and Troubleshooting

Required Equipment

• The 825-P, installed and connected according to your protection design.

• PC with serial port, terminal emulation software, and serial
communication cable.
• 825-P Relay Settings Sheet with settings appropriate to your application
and protection design.
• AC and DC elementary schematics and wiring diagrams for this relay
installation.
• Continuity tester.
• Protective relay AC test source:
• Minimum: single-phase voltage and current with phase angle control.
• Preferred: three-phase voltage and current with phase angle control.

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 Testing and Troubleshooting 8-3

Procedure

1. Remove control voltage and AC signals from the 825-P by opening the
appropriate breakers or removing fuses.

2. Isolate the relay Trip contact.

3. Verify correct AC and DC connections by performing point-to-point

continuity checks on the associated circuits.

4. Apply AC or DC control voltage to the relay.

5. After the relay is energized, the front-panel green ENABLE LED

illuminates.

6. Connect a PC to the relay using an appropriate serial cable.

7. Start the PC terminal emulation software and establish communication

with the relay. (See Chapter 4: ASCII Serial Communications for more
information on serial port communications.)

8. Set the correct relay time and date using either the front-panel or serial
port commands.

9. Using the SET, SET P, and SET M serial port commands, enter the
relay settings from the settings sheets for your application.

10. If you are connecting an external RTD scanner, follow the substeps
below; otherwise continue with Step 11.
a. Connect the fiber-optic cable to the module fiber-optic output.
b. Plug relay end of the fiber-optic cable into the relay fiber-optic input.

11. Verify the relay AC connections.

12. Connect the AC test source current or voltage to the relay side of the
open breaker or contactor.

If voltage transformers are used, apply the AC voltage signal to the

relay-side of an open disconnect block, located between the secondary
side of the voltage transformer and the relay.

If you set the relay to accept phase-to-ground voltages (DELTA_Y =

Wye), set current and/or voltage phase angles as shown in Figure 8.1.

If you set the relay to accept delta voltages (DELTA_Y = Delta), set
current and/or voltage phase angles as shown in Figure 8.2.

13. Apply rated current.

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Note: If current transformers are used, apply the AC current signal to the
converter module side of an open CT-shorting disconnect block, located
between the secondary side of the current transformer and the MCM
converter module.

14. If the relay is equipped with voltage inputs, apply rated voltage for your
application.

15. Use the front-panel METER VALUES > INSTANTANEOUS METER function or
serial port METER command to verify that the relay is measuring the
magnitude and phase angle of both voltage and current correctly, taking
into account the relay PTR and CTR1 settings and the fact that the
quantities are displayed in primary units.

16. If you are using a core balance current transformer, apply a

single-phase current (A-Phase) as described in Step 11. Do not apply
voltage.

17. Verify that the relay is measuring the magnitude and phase angle of the
GF Current-Core Balance correctly.

The expected magnitude is (Applied Phase Current) • (CTRN). The

expected phase angle is zero.

Figure 8.1 Three-Phase Wye AC Connections

VC VB

+120˚ +120˚

VA VA

–120˚ –120˚
PHROT = ABC PHROT = ACB

VB VC
When setting Phase Rotation = ABC, set angle Va = angle Ia = 0˚
set angle Vb = angle Ib = –120˚
set angle Vc = angle Ic = 120˚
When setting Phase Rotation = ACB, set angle Va = angle Ia = 0˚
set angle Vb = angle Ib = 120˚
set angle Vc = angle Ic = –120˚

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 Testing and Troubleshooting 8-5

Figure 8.2 Three-Phase Open-Delta AC Connections

VAB
60˚

VCB VCB

60˚
VAB
PHROT = ABC PHROT = ACB

When setting set angle Ia = 0˚ When setting set angle Ia = 0˚

Phase Rotation = ABC, set angle Ib = –120˚ Phase Rotation = ACB, set angle Ib = 120˚
set angle Ic = 120˚ set angle Ic = –120˚
set angle Vab = +30˚ set angle Vab = –30˚
set angle Vcb = +90˚ set angle Vcb = –90˚

18. Verify control input connections. Check the control input status in the
relay using the front-panel MAIN > TARGETS > ROW 9 function.

As the appropriate voltage is applied across input common and input, its
corresponding position in Row 9 changes from zero to one.

19. Verify output contact operation:

a. Disconnect the MCM converter module cable from the connector on
the rear panel of the 825-P.
The front-panel displays the following:
STATUS FAIL
MCM/CWE Failure
The 825-P Trip relay and AUX1 (Alarm) relay are now energized.

b. Set AUX2C = 0 0 0 0 0 0 0 1.
This causes the AUX2 contact to close.

c. Repeat the process for AUX3…AUX6, if present.

Ensure that each contact closure produces the result that you require
in its associated annunciation, control, or trip circuit.

d. Reconnect the MCM converter module cable to the 825-P.

e. Select STATUS from the front-panel display menu and press the
Enter push button. The front-panel displays the following:
Confirm Hardware
Config (Enter)

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8-6 Testing and Troubleshooting

f. Press the Enter push button.

The front-panel displays the following:
Accept Config?
Yes No
g. Select Yes and press the Enter push button.
The front-panel displays the following:
Config Accepted.
Enter to Restart
h. Press the Enter push button.
The 825-P restarts and the ENABLE LED illuminates to indicate
that the MCM module is recognized.

20. Perform any protection element tests using the individual element test
procedures in Selected Functional Tests on page 8-7.

Perform only enough tests to prove that the relay operates as intended;
exhaustive element performance testing is not necessary for
commissioning.

21. Connect the relay for tripping duty.

22. Verify that any settings changed during the tests performed in Step 19
and Step 20 are changed back to the correct values for your application.

23. Prepare the relay for operation by clearing the relay data buffers using
the serial port commands in Table 8.1.

This prevents data generated during commissioning testing from being

confused with operational data collected later.

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 Testing and Troubleshooting 8-7

Table 8.1 Serial Port Commands That Clear Relay Data Buffers
Serial Port Command Task Performed
MOT R Clear Motor Statistics buffers.
SUM R Resets Event Report and Summary Command buffers.
SER R Resets Sequential Events Record buffer.

24. Start the motor only when it is safe to do so.

25. Verify the following AC quantities using the front-panel METER or

serial port METER command.
• Phase current magnitudes must be nearly equal.
• Phase current angles must be balanced, have proper phase rotation,
and have the appropriate phase relationship to the phase voltages.

26. If your relay is equipped with voltage inputs, check the following:
• Phase voltage magnitudes must be nearly equal.
• Phase voltage phase angles must be balanced and have proper phase
rotation.

The 825-P relay in now ready for continuous service.

Selected Functional Tests

Phase Current Measuring Accuracy

1. Connect the current source to the MCM converter module, as shown in

Figure 8.3.

Figure 8.3 Current Source Connections

IC

IB

IA
Current
1 3 5 Cable with
Test
Source plugs
MCM 825-P

2 4 6
IN

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8-8 Testing and Troubleshooting

2. Using the front-panel or the serial port SHOW command, record the
Phase CT Ratio and Phase Rotation setting values.

3. Set the phase current angles to apply balanced three-phase currents in

accordance with the Phase Rotation setting. Refer to Figure 8.1 on
page 8.4.

4. Set each phase current magnitude equal to the values listed in Column 1
of Table 8.2. Use the front-panel to view the phase current values.
• Relay displays the applied current magnitude times the CT Ratio
setting.

Table 8.2 Phase Current Measuring Accuracy

|I| Expected A–Phase B–Phase C–Phase
Applied Reading Reading Reading Reading
(A secondary) CTR1 x |I| (A primary) (A primary) (A primary)
minimum
mid-range
maximum

Minimum, mid-range, and maximum refer to the Ie setting range for a given
MCM converter module. These converter module current ranges are:

• 825-MCM2 (0.5…2.5)
• 825-MCM20 (2.5…20)
• 825-MCM180 (20…180)
• 825-MCM630/N (160…630)

Current Unbalance Element Accuracy

1. Connect the current source to the MCM module as shown in Figure 8.3
on page 8.7.

2. Using the front-panel SET/SHOW function or the serial port SHOW

command, record the Phase CT Ratio, Phase Rotation, and Motor FLA
(Ie) setting values.

3. Set the phase current angles to apply balanced three-phase currents in

accordance with the Phase Rotation setting. See Figure 8.1 on page 8.4.

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 Testing and Troubleshooting 8-9

4. Apply the appropriate magnitude for each phase current as shown in

column 1 of Table 8.3

Table 8.3 Current Unbalance Measuring Accuracy

|I| Applied (A secondary) Expected Reading (%) Actual Reading (%)
|IA| = 0.9 • FLA 7%
|IB| = FLA
|IC| = FLA
|IA| = 0.75 • FLA 17%
|IB| = FLA
|IC| = FLA
|IA| = FLA 12%
|IB| = 1.2 • FLA
|IC| = 1.2 • FLA
|IA| = 0.9 • FLA 13%
|IB| = 1.1 • FLA
|IC| = 1.1 • FLA

Power and Power Factor Measuring Accuracy

The following tests assume use of an MCM2 or MCM20 converter module.

Wye-Connected Voltages

Perform the following steps to test wye-connected voltages:

1. Connect the current source to the MCM module, as shown in Figure 8.3
on page 8.7.

2. Connect the voltage source to the 825-P, as shown in Figure 8.4. Make
sure that Xfmt Connection = Wye.

Figure 8.4 Wye Voltage Source Connections

L1
VA

L2
VB
Voltage
Test 825-P
Source L3
VC

N
VN

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8-10 Testing and Troubleshooting

3. Using the front-panel SET/SHOW or the serial port SHOW command,

record the Phase CT Ratio, Phase VT Ratio, and Phase Rotation setting
values.

4. Apply the current and voltage quantities shown in Column 1 of

Table 8.4.

Values are given for Phase Rotation = ABC and

Phase Rotation = ACB.

5. Use the front-panel METER function or the serial port MET command
to verify the results.

Table 8.4 Power Quantity Accuracy—Wye Voltages

Applied Currents Real Power Reactive Power Power Factor
and Voltages (kW) (kVAR) (pf)
PHROT = ABC Expected: Expected: Expected:
Ia = 2.5 ∠−26 P= Q= pf =
Ib = 2.5 ∠−146 0.4523 • CTR1 • PTR 0.2211 • CTR1 • PTR 0.90 lag
Ic = 2.5 ∠+94
Va = 67 ∠0 Measured: Measured: Measured:
Vb = 67 ∠−120
Vc = 67 ∠+120
PHROT = ACB Expected: Expected: Expected:
Ia = 2.5 ∠−26 P= Q= pf =
Ib = 2.5 ∠+94 0.4523 • CTR1 • PTR 0.2211 • CTR1 • PTR 0.90 lag
Ic = 2.5 ∠−146
Va = 67 ∠0 Measured: Measured: Measured:
Vb = 67 ∠+120
Vc = 67 ∠−120

Delta-Connected Voltages

Perform the following steps to test delta-connected voltages:

1. Connect the current source to the MCM module, as shown in Figure 8.3
on page 8.7.

2. Connect the voltage source to the 825-P, as shown in Figure 8.5. Make
sure that Xfmr Connection=Delta.

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 Testing and Troubleshooting 8-11

Figure 8.5 Delta Voltage Source Connections

L1
VA

L2
VB
Voltage
Test 825-P
Source L3
VC

N
VN

3. Using the front-panel SET/SHOW or the serial port SHOW command,

record the Phase CT Ratio, Phase VT Ratio, and Phase Rotation setting
values.

4. Apply the current and voltage quantities shown in Column 1 of

Table 8.5.

Values are given for Phase Rotation = ABC and

Phase Rotation = ACB.

5. Use the front-panel METER or the serial port MET command to verify
the results.

Table 8.5 Power Quantity Accuracy—Delta Voltages

Applied Currents Real Power Reactive Power Power Factor
and Voltages (kW) (kVAR) (pf)
PHROT = ABC Expected: Expected: Expected
Ia = 2.5 ∠–26 P= Q= pf =
Ib = 2.5 ∠–146 0.4677 • CTR1 • PTR 0.2286 • CTR1 • PTR 0.90 lag
Ic = 2.5 ∠+94
Vab = 120 ∠+30 Measured: Measured: Measured:
Vbc = 120 ∠–90
PHROT = ACB Expected: Expected: Expected:
Ia = 2.5 ∠−26 P= Q= pf =
Ib = 2.5 ∠+94 0.4677 • CTR1 • PTR 0.2286 • CTR1 • PTR 0.90 lag
Ic = 2.5 ∠−146
Vab = 120 ∠−30 Measured: Measured: Measured:
Vbc = 120 ∠+90

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Periodic Tests (Routine Maintenance)

Because the 825-P is equipped with extensive self-tests, the most effective
maintenance task is to monitor the front-panel messages after a self-test
failure. In addition, review each relay event report generated by a fault. Such
reviews frequently reveal problems with equipment external to the relay, such
as instrument transformers and control wiring.

The 825-P does not require specific routine tests, but your operation standards
can require some degree of periodic relay verification. If you need or wish to
perform periodic relay verification, the following checks are recommended.

Relay Status Verification

Use the front-panel STATUS or serial port STATUS command to verify that
the relay self-tests have not detected any WARN or FAIL conditions.

Meter Verification

Verify that the relay is correctly measuring current and voltage (if included) by
comparing the relay meter readings to separate external meters.

Control Input Verification

Using the front-panel MAIN > TARGETS > ROW 9 function, check the
control input status in the relay. As the appropriate voltage is applied across
input and input common, its corresponding position in Row 9 changes from
zero to one.

Contact Output Verification

Disconnect the MCM converter module cable from the connector on the rear
panel of the 825-P. Using the front-panel MAIN > TARGETS > ROW 3
function, check that MCM/CWEFLT, Bit 0, is equal to one. Using the SET M
command, make TRIPC = 0 0 0 0 0 0 0 1 which closes the Trip contact.

Set AUX2C = 0 0 0 0 0 0 0 1. This causes the AUX2 contact to close. Repeat

the process for AUX3…AUX6, if present. Ensure that each contact closure
produces the result that you need in its associated annunciation, control, or
trip circuit. (Remove control power to close the AUX1 (Alarm) contact.)

Self-Tests

The 825-P runs a variety of self-tests. As shown in Table 8.6, when the relay
detects certain self-test failures, the Critical Alarm Status is latched. A latched
Critical Alarm Status closes the Trip contact and displays the associated
message on the front panel.

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 Testing and Troubleshooting 8-13

When the Critical Alarm Status column in Table 8.6 shows Not Latched, the
Trip contact will not close because of the self-test failure. However, the
associated message (if present) is displayed on the front panel.

All self-test failure messages are automatically sent to the serial port.

Table 8.6 Relay Self-Tests (Sheet 1 of 2)

Self-Test Description Limits Protection Critical Front-Panel Message on
Disabled on Alarm Status Failure
Failure
External RAM Performs a read/write test on Yes Latched External RAM FAILED
system RAM
Internal RAM Performs a read/write test on Yes Latched Coldfire RAM FAILED
CPU RAM
CR_RAM Performs a checksum test on Checksum Yes Latched CR_RAM FAILED
the active copy of settings
Code Flash Checksum is computed on code Checksum Yes Latched PROGRAM MEMORY FAILED
base
Mainboard Checksum is computed on Checksum Yes Latched EEPROM FAILED
EEPROM critical data
Data Flash Checksum is computed on Checksum Yes Latched FLASH FAILED
critical data
Front Panel Check if ID register matches No Not Latched
expected
Voltage Board Check if ID register matches Yes Latched VT CALIBRATION FAILED
part number
Current Board Check if ID register matches Yes Latched CT CALIBRATION FAILED
part number
I/O Board Check if ID register matches Yes Latched I/O BOARD FAILURE
part number
DeviceNet Board DeviceNet card does not Yes Latched DEVICENET BOARD
respond in 500 ms. FAILURE
CPU Exception CPU error Yes Latched Vector nn
Vector
Loss of MCU Clock stopped Yes Latched CLOCK STOPPED
Crystal
Current Board A/D Measure DC offset at each 50 mV No Not Latched
Offset input channel
Voltage Board A/D Measure DC offset at each 50 mV No Not Latched
Offset input channel
+3.3V Warn Measure +3.3V power supply <3.43V No Not Latched
>3.13V
+3.3V Fail Measure +3.3V power supply <3.07V Yes Latched +3.3V FAIL
>3.53V
+5V Warn Measure +5V power supply <5.2V No Not Latched
>4.8V
+5V Fail Measure +5V power supply <5.4V Yes Latched +5V FAIL
>4.65V

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Table 8.6 Relay Self-Tests (Sheet 2 of 2)

Self-Test Description Limits Protection Critical Front-Panel Message on
Disabled on Alarm Status Failure
Failure
+2.5V Warn Measure +2.5V power supply <2.60V No Not Latched
>2.42V
+2.5V Fail Measure +2.5V power supply <2.68V Yes Latched +2.5V FAIL
>2.32V
+3.75V Warn Measure +3.75 power supply <3.90V No Not Latched
>3.60V
+3.75V Fail Measure +3.75 power supply <4.02V Yes Latched +3.75V FAIL
>3.48V
-1.25V Warn Measure –1.25V power supply >–1.27V No Not Latched
<–1.20V
-1.25V Fail Measure –1.25V power supply >–1.33V Yes Latched –1.25V FAIL
<–1.16V
-5V Warn Measure –5V power supply >–5.2V No Not Latched
<–4.8V
-5V Fail Measure –5V power supply >–5.4V Yes Latched –5V FAIL
<–4.65V
CT Board A/D Fail Check received data Yes Latched CT BOARD ADC FAILURE
PT Board A/D Fail Check received data Yes Latched PT BOARD ADC FAILURE
Clock Battery Warn Check battery voltage level < 2.7V No Not Latched CLOCK BATTERY WARN
RTC Chip Unable to communicate with No Not Latched RTC WARN
clock or fails time-keeping test
Temperature Warn Measure internal relay >–40 C No Not Latched TEMPERATURE WARN
temperature <+85 C
Temperature Fail Measure internal relay >+100 C Yes Latched TEMPERATURE FAIL
temperature
Mainboard FPGA Fail if mainboard Field Yes Latched FPGA FAIL
Programmable Gate Array does
not accept program
MCM/CWE Type Fail if the detected external No MCM/CWE FAIL
converter module does not
match the part number
Back-plane comms Fail if GPSB is busy two Yes Latched GPSB FAIL
diagnostics processing intervals in a row

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 Testing and Troubleshooting 8-15

Troubleshooting Refer to Table 8.7 for troubleshooting instructions for particular situations.

Table 8.7 Troubleshooting

Problem Possible Cause Solution
The relay enable front-panel LED is not Input power is not present or a fuse is blown. Verify that input power is present.
illuminated. Check fuses continuity.
Self-test failure. View the self-test failure message on the
front-panel display.
The relay front-panel display does not show The relay front-panel has timed out. Press the Esc push button to activate the
characters. display.
The relay is de-energized. Verify input power and fuse continuity.
The relay does not accurately measure Wiring error. Verify input wiring.
voltages or currents.
Incorrect Phase CT Ratio, Core B. CT Ratio, or Verify instrument transformer ratios,
Phase VT Ratio setting. connections, and associated settings.
Voltage neutral terminal (N) is not properly Verify wiring and connections.
grounded.
The relay does not respond to commands Cable is not connected. Verify the cable connections.
from a device connected to the serial port.
Cable is not the correct type. Verify the cable pinout.
The relay or device is at an incorrect baud Verify Device software setup.
rate or has another parameter mismatch.
The relay serial port has received an XOFF, Type <Ctrl> Q to send the relay XON and
halting communications. restart communications.
The relay does not respond to faults. The relay is improperly set. Verify the relay settings.
Improper test source settings. Verify the test source settings.
Current or voltage input wiring error. Verify input wiring.
Failed relay self-test. Use the front-panel RELAY STATUS function to
view self-test results.

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 Appendix A

Specifications

Electrical Ratings: Main Circuits

825-MCM Converter Modules

Rated Operating Voltage Ue 825-MCM180
825-MCM2 825-MCM20 825-MCM420
825-MCM5 825-MCM630N
IEC 400 V AC 690 V AC 1,000 V AC
CSA/UL 240 V AC 600 V AC 600 V AC
Rated Impulse Strength Uimp 2.5kV 6kV 8kV
Operating Current Range (A) 825-MCM2 825-MCM5 825-MCM20 825-MCM180 825-MCM420 825-MCM630N
0.5…2.5 1…5 2.5…20 20…180 160…420 160…630
Rated Continuous Thermal 3 6 24 216 504 756
Current (A)
Rated Saturation Current 30 60 240 1350 3400 4600
Rated Frequency 50/60 Hz ± 3 Hz
Terminals:
2 2
825-MCM2, -MCM5, -MCM20 2 x 2.5 mm / 1 x 4 mm
2 x 20...14 AWG / 1 x 20...12 AWG
825-MCM180 Aperture: ∅ max. 19 mm
Bus bar: 20/14 x 4 mm
825-MCM420, -MCM630N 25 x 8 mm
Voltage Input Option Card
Rated Operating Voltage Ue 40…240 V AC
Operating Range 0.80…1.1 Ue
Rated Continuous Voltage 300 V AC
Rated Insulation Voltage Ui 300 V AC
Rated Impulse Strength Uimp 4 kV
Rated Frequency 50/60 Hz ± 5 Hz
A-2 Specifications

Electrical Ratings: Control Circuits

Control Circuits
Supply
Rated Supply Voltage Us 110 … 240 V AC
110 … 250 V DC
Operating Range 0.80 … 1.1 Us
Rated Frequency (V AC) 50/60 Hz ± 5 Hz
Max. Power Consumption AC: 15 VA, DC: 15 W
Output Relays
Type of Contacts
Trip Form C SPDT
Aux1 … Aux 6 Form A SPST – NO
Rated Insulation Voltage Ui 300 V AC
Rated Operating Voltage Ue 240 V AC
Rated Impulse Strength Uimp 4 kV
Rated Thermal Current Ithe 5A
Rated Operating Current Ie
120V AC 3A
240V AC 1.5 A
Resistive Load Rating (p.f. = 1.0) 5A @ 250 V AC
Inductive Load Rating (p.f. = 0.4; L/R = 7ms) 3A @ 250 V AC
Contact Rating Designation B300
Utilization Category AC15
Contact Reliability 5 mA @ 17V
Minimum Rated Number of Operations 10,000
(per IEC 947-5-1)
Inputs
Rated Operating Voltage Ue IN1 and IN2 IN3, IN4 and IN5
24 V AC/DC 120 V AC/DC (825-PIOD)
24 V AC/DC (825-PIOR)
Operating Range 0.80 … 1.1 Ue
Rated Insulation Voltage Ui 300 V AC
Rated Impulse Strength Uimp 4 kV
Rated Frequency (AC) 50/60 Hz ± 5 Hz
On-State Voltage 15V 79V
On-State Current (turn-on) 2 mA 2 mA
Steady State Current (max) 15 mA 15 mA
Off-State Voltage 5V 20V
Off-State Current 0.5 mA 1.0 mA
Transition Voltage 5…15V 20…79V
Transition Current 0.5 … 2 mA 1 … 2 mA
PTC Thermistor Input
Type of Control Unit Mark A
Max. No. of Sensors in Series 6
Max. Cold Resistance of PTC Sensor Chain 1500 Ω
Trip Resistance 3400 Ω ± 150 Ω
Reset Resistance 1500 … 1650 Ω
Short Circuit Trip Resistance 25 Ω ± 10 Ω

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 Specifications A-3

Mechanical Ratings
Environmental
Ambient Temperature
Storage -40…+85°C (-40…+185°F)
Operating (open) -20…+60°C (-4…+140°F)
Humidity (Operating) 5…95% Non-condensing
Maximum Altitude 2000 m
Vibration (per IEC 68-2-6) 3G
Shock (per IEC 68-2-27) 30G
Control Terminals
Terminal Screw M3
Cross Section (1 wire, stranded / solid) 2
0.14…2.5 mm / 20…12 AWG
Torque 0.79 N.m / 7 Lb-in
Degree of Protection IP20

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A-4 Specifications

RTD Scanner Module

Supply
Rated Supply Voltage Us 110/240 V AC
Operating Range 0.80 … 1.2 Us
Rated Frequency 50/60 Hz ± 5 Hz
Max. Power Consumption 5 VA
Rated Insulation Voltage Ui 300 V AC
Rated Impulse Strength Uimp 4 kV
Pollution Degree 2
Environmental
Ambient Temperature
Storage -40…+85°C (-40…+185°F)
Operating (open) -20…+60°C (-4…+140°F)
Humidity (Operating) 5…95% Non-condensing
Maximum Altitude 2000 m
Vibration (per IEC 68-2-6) 3G
Shock (per IEC 68-2-27) 30 G
Inputs
Number of input channels 12
Type 3-wire
Compatibility CU10
NI100
NI120
PT100 (per IEC 60751: 1983)
Range -50…250°C
Accuracy ± 2°C
Open Circuit Detection > 250°C
Short Circuit Detection < -50°C
Control Terminals
Terminal Screw M3
2
Cross Section (1 wire, stranded / solid) 0.14…2.5 mm / 24…12 AWG
Torque 0.4…0.6 N.m / 3.5…5.3 Lb-in
Degree of Protection IP20

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 Specifications A-5

Electromagnetic
Compatibility
Electrostatic Discharge Immunity
Test Level 8 kV Air Discharge
6 kV Contact Discharge
Performance Criteria 1no
RF Immunity
Test Level 10 V/m
Performance Criteria 1no
Electrical Fast Transient/Burst Immunity
Test Level 4 kV (Power)
2 kV (Control and Comms)
Performance Criteria 1no
Surge Immunity
Test Level 2 kV L-E
1 kV L-L
Performance Criteria 1no
Radiated Emissions Class A
Conducted Emissions Class A

XPerformance Criteria 1 requires the DUT not to experience degradation or loss of performance.
YEnvironment 2.

Metering
Accuracy
Phase Currents ±2%
Average Current ±2%
Average Motor Load ±2%
Current Imbalance ±2%
Ground Fault Current (Residual) ±2%
Ground Fault Current (Core Balance) ±2%
Frequency ±0.1 Hz
Line-to-Line Voltages ±2%
Average Line-to-Line Voltage ±2%
Line-to-Neutral Voltages ±2%
Average Line-to-Neutral Voltages ±2%
Voltage Imbalance ±2%
Real 3-Phase Power (kW) ±5%
Reactive 3-Phase Power (kVAR) ±5%
Apparent 3-Phase Power (kVA) ±2%
Power Factor ±2%
RTD Temperatures ±2°C

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A-6 Specifications

Standards
CSA 22.2 No. 14, EN60947-4-1, EN60947-5-1, UL 508

Processing
AC Current and Voltage Inputs 16 samples per power system cycle
Digital Filtering One cycle full cosine after low-pass analog filtering. Net filtering (analog plus
digital) rejects DC and all harmonics greater than the fundamental.
Protection and Control 4 times per power system cycle

Primary Current
Transformers
Minimum nominal operating voltage Nominal operating voltage of motor
Minimum rated primary current I1n Nominal operating current of motor
Rated secondary current
825-MCM2 1A
825-MCM5 5A
825-MCM20 5A
Class and nominal overcurrent protection 5P10 ext. 120% n
Power rating According to power consumption in leads and measuring circuit
Rated frequency 50/60 Hz
Burden: 825-MCM2 825-MCM5 825-MCM20
Power consumption at max. rated current 0.1 VA/phase 0.4 VA/phase
Continuous thermal current 3A 24 A
Thermal current, 1 s duration 250 A 600 A
No load An open-circuit secondary is permitted, as the burden is provided in the converter
module circuitry
n Designation according to IEC 60044 part 2:

5 Total measurement error (percentage):

± 5% within range up to rated nominal overcurrent
± 1%at rated nominal primary current
P For protection purposes
10 Rated nominal overcurrent factor: 10X rated nominal primary current
ext. Extended rated thermal current: 120% of rated nominal primary current (if Ie motor >
120% 87% of rated nominal transformer current)

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 Specifications A-7

825-CBCT Core Balance

Current Transformer
Ratio 100:1
Current range 0.5...10 A
Continuous thermal current 0.5 A
Saturation current 30 A
Thermal current, 1 s duration 25 A
Rated burden at maximum rated current 0.4 V A
Rated frequency 50/60 Hz

Publication 825-UM004A-EN-P - July 2003

 Appendix B

Firmware Upgrade Instructions

Overview Rockwell Automation occasionally offers firmware upgrades to enhance

the performance of your relay. Since the 825-P Relay stores firmware in
flash memory, changing physical components is not necessary. Upgrade
the relay firmware by downloading a file from a personal computer to the
relay via the front-panel serial port as outlined in the following sections.

Required Equipment

Gather the following equipment before starting this firmware upgrade:

• Personal computer (PC)

• Terminal emulation software that supports XMODEM/CRC
protocol (e.g., Microsoft Windows HyperTerminal)
• Serial communications cable (null-modem cable)
• Disk containing the firmware upgrade (s.19) file

Upgrade Instructions

The instructions below assume you have a working knowledge of your

personal computer terminal emulation software. In particular, you must
be able to modify your serial communications parameters (baud rate, data
bits, parity, etc.), select transfer protocol (XMODEM/CRC), and transfer
files (e.g., send and receive binary files).

1. If the relay is in service, open its motor control circuits.

2. Connect the PC to the front-panel serial port and enter Access

Level 2.
B-2 Firmware Upgrade Instructions

3. Save the current relay settings.

a. Issue the following commands at the ASCII prompt:
SHO, SHO P, and SHO M.
b. Issue the L_D command to the relay.
c. Type Y and press the Enter key at the following prompt:
Disable relay to send or receive firmware (Y/N)?
d. Type Y and press the Enter key at the following prompt:
Are you sure (Y/N)?

The relay sends the BOOTLDR !> prompt.

4. Type BAU 38400 and press the Enter key.

This changes the baud rate of the communications port to 38400.

Change the baud rate of the PC to 38400 to match the relay.

5. Begin the transfer of new firmware to the relay by issuing the REC
command.

6. Type Y to erase the existing firmware or press the Enter key to abort.

7. Press any key (e.g., the Enter key) when the relay sends a prompt.

8. Start the file transfer.

a. Select the send file option in your communications software.
Use the XMODEM protocol and send the file that contains the new
firmware (e.g., R101xxxx.S19).

The file transfer takes less than 10 minutes at 38400 baud. After the transfer is
complete, the relay reboots and returns to Access Level 1.

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 Firmware Upgrade Instructions B-3

Figure B.1 shows the screen display for the process outlined previously in
Upgrade Instructions.

Figure B.1 Firmware File Transfer Process

=>>L_D <Enter>
Disable relay to send or receive firmware (Y/N)? Y <Enter>
Are you sure (Y/N)? Y <Enter>
Relay Disabled
!>BAU 38400 <Enter>
!>REC <Enter>
Caution! - This command erases the relay’s firmware.
If you erase the firmware, new firmware must be loaded into the relay
before it can be put back into service.
Are you sure you wish to erase the existing firmware? (Y/N) Y
Erasing
Erase successful
Press any key to begin transfer, then start transfer at the PC <Enter>
Upload completed successfully. Attempting a restart

9. The relay illuminates the ENABLE front-panel LED if the relay settings
were retained through the download.

If ENABLE LED is illuminated, proceed to Step 10.

If ENABLE LED is not illuminated or the front-panel displays STATUS

FAIL EEPROM FAILURE, reload the relay settings with the following steps:

a. Set the communications software settings to 9600 baud, 8 data bits,

and 1 stop bit.
b. Enter Access Level 2 by issuing the 2AC command.
c. Issue the R_S command to restore the factory default settings.
The relay then reboots with the factory default settings. If the
following message appears during the restart, please contact your
local Allen-Bradley distributor.

Calibration settings lost, please call the factory!

d. Enter Access Level 2.
e. Issue STATUS command, and verify that the relay status is OK.
f. Set the relay clock and calendar using the DATE and TIME
commands.
g. Set the Relay and Port settings using the following commands: SET,
SET M, and SET P.
h. Set the relay passwords with the PAS command.

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B-4 Firmware Upgrade Instructions

10. Set the communications software settings (baud rate, number of data
bits, number of stop bits) to agree with the port settings of the 825-P.

11. Issue the STATUS command, and then verify that all relay self-test
results are OK.

12. Apply current and voltage signals to the relay.

13. Issue the METER command, and then verify that the current and
voltage signals are correct.

The relay is now ready for your commissioning procedure.

Publication 825-UM004A-EN-P - July 2003

 Appendix C

Relay Word Bits

Overview The protection and control element results are represented by Relay
Word bits in the 825-P Relay. Each Relay Word bit has a label name and
can be in either of the following states:

• 1 (logical 1)
• 0 (logical 0)

Logical 1 represents an element being picked up or otherwise asserted.

Logical 0 represents an element being dropped out or otherwise
de-asserted.

The Relay Word bits are collected into a table of 10 rows, each row
containing 8 bits. The collection is called the Relay Word.

Table C.1 and Table C.2 show a list of Relay Word bits and their
descriptions. The Relay Word bit row numbers correspond to the row
numbers used in the TAR command (see TARGET (Level 1 or 2) on
page 4-19). For access from the front panel, use the following menu
path:

Main Menu > Targets

Table C.3 shows additional Relay Word bits that are not available for
output mapping or for the display using the TARGET command.
These bits are used in the relay (e.g., Sequential Events Recorder (SER)
records. (See Chapter 7: Analyzing Events, and Input Mapping and see
Table 5.38.)
C-2 Relay Word Bits

Table C.1 825-P Relay Word and Corresponding TAR Command

TAR Description
1 7 49T Overload Trip
6 LOSSTRIP Undercurrent Trip
5 JAMTRIP Jam Trip
4 49UBT Current Imbalance Trip
3 50P1T Short Circuit Trip
2 RTDT RTD (Winding/Bearng) Trip
1 PTCTRIP PCT Trip
0 50G1T Ground Fault (Residual) Trip
2 7 VART VAR Trip
6 37PT Underpower Trip
5 27P1T Undervoltage Trip
4 59P1T Overvoltage Trip
3 47T Phase ReversalTrip
2 55T Power Factor Trip
1 SPDSTR Speed Switch Trip
0 50N1T Ground Fault (Core Balance) Trip
3 7 SMTRIP Start Time Trip
6 81D1T Frequency 1Trip
5 81D2T Frequency 2Trip
4 OTHTRIP RTD (Other) Trip
3 AMBTRIP RTD (Ambient) Trip
2 PTCFLT PTC ErrorTrip
1 RTDFLT RTD ErrorTrip
0 MCMFLT MCM ErrorTrip
4 7 COMMIDLE Comm Idle Trip
6 COMMLOSS Comm Loss Trip
5 REMTRIP Remote Trip
4 COMMFLT Comm Fault Trip
3 Reserved
2 Reserved
1 Reserved
0 Reserved
5 7 49A Overload Warning
6 LOSSALRM Undercurrent Warning
5 JAMALRM Jam Warning
4 46UBA Current Imbalance Warning
3 RTDA RTD (Winding/Bearing) Warning
2 55A Power Factor Warning
1 50N2T Ground Fault (Core Balance) Warning
0 50G2T Ground Fault (Residual) Warning

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 Relay Word Bits C-3

Table C.1 825-P Relay Word and Corresponding TAR Command

TAR Description
6 7 VARA VAR Warning
6 37PA Underpower Warning
5 27P2T Undervoltage Warning
4 59P2T Overvoltage Warning
3 SPDSAL Speed Switch Warning
2 81D1A Frequency 1 Warning
1 81D2A Frequency 2 Warning
0 OTHALRM RTD (Other) Warning
7 7 AMBALRM RTD (Ambient) Warning
6 SALARM Setting Warning
5 WARNING General Warning
4 LOADUP Load Control (Upper)
3 LOADLOW Load Control (Lower)
2 TIMER1T Timer 1
1 TIMER2T Timer 2
0 50P2T Short Circuit Warning
8 7 STOPPED Stopped State
6 RUNNING Running State
5 STARTING Starting State
4 STAR Star (Wye) Starting State
3 DELTA Delta Starting State
2 START Start Command
1 Reserved
0 Reserved
9 7 IN1 Input 1 State
6 IN2 Input 2 State
5 IN3 Input 3 State
4 IN4 Input 4 State
3 IN5 Input 5 State
2 Reserved
1 Reserved
0 Reserved
10 7 TRIP Trip Relay State
6 AUX1 Auxiliary Relay 1 State
5 AUX2 Auxiliary Relay 2 State
4 AUX3 Auxiliary Relay 3 State
3 AUX4 Auxiliary Relay 4 State
2 AUX5 Auxiliary Relay 5 State
1 AUX6 Auxiliary Relay 6 State
0 Reserved

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C-4 Relay Word Bits

Definitions
Table C.2 Relay Word Bit Definitions for the 825-P (Sheet 1 of 3)
Row Bit Definition
0 ENABLE Front-panel ENABLE LED.
TRIP Front-panel TRIP LED (see Chapter 3: Front-Panel Operation)
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
1 49T Thermal (Overload) Trip. Assert when the relay issues a thermal element trip because of locked rotor starting or
running overload conditions.
LOSSTRIP Load-Loss Trip. Assert when the relay detects a load-loss as defined by that function and its settings.
JAMTRIP Load-Jam Trip.
46UBT Phase Current Unbalance Trip. Assert when the relay issues a trip in response to a current unbalance condition, as
defined by that function and its settings.
50P1T Definite-Time Phase Overcurrent (Short Circuit Trip Level.
RTDT Winding and Bearing RTD Overtemperature Trip.
PTCTRIP Asserts when measured PTC loop resistance is greater than trip value.
50G1T Definite-Time Residual Overcurrent (Trip Level.
2 VART Reactive Power Trip. Assert when the relay issues a reactive power element trip.
37PT Underpower Trip. Assert when the relay issues an underpower element trip.
27P1T Phase Undervoltage Trip Definite time delayed.
59P1T Phase Overvoltage Trip Definite time delayed).
47T Phase Reversal Trip. Asserts when the relay detects a phase reversal condition.
55T Power Factor Trip. Assert when the relay issues a power factor element alarm or trip.
SPDSTR Speed Switch Trip. Asserts when the relay does not detect a speed switch contact closure within a settable trip
period from the beginning of a motor start.
50N1T Definite-Time Neutral (Core Balance) Overcurrent.
3 SMTRIP Asserts when Start Motor Timer times out.
81D1T Definite-Time Over- and Underfrequency Element (Trip Level 1). Assert when the frequency has been either above or
below the element set point for a definite time.
81D2T Definite-Time Over- and Underfrequency Element (Trip Level 2). Assert when the frequency has been either above or
below the element set point for a definite time.
OTHTRIP Other Temperature Trip. Asserts when one or more healthy Other RTD temperature exceeds the trip set points.
AMBTRIP Ambient Temperature Trip. Asserts when the healthy ambient RTD temperature exceeds its trip set point.
PTCFLT Indicates faulted/shorted thermistor.
RTDFLT Asserts when an open or short circuit condition is detected on any enabled RTD input, or communication with the
external RTD module has been interrupted.
MCMFLT Asserts when the MCM module detected does not agree with the relay part number.

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 Relay Word Bits C-5

Table C.2 Relay Word Bit Definitions for the 825-P (Sheet 2 of 3)
Row Bit Definition
4 COMMIDLE DeviceNet Card in programming mode.
COMMLOSS DeviceNet communication fail.
REMTRIP Remote Trip Control Input Asserted.
COMMFLT Internal communication time-out.
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
5 49A Thermal (Overload) Alarm. Assert when the relay issues a thermal element alarm/warning because of locked rotor
starting or running overload conditions.
LOSSALRM Load-Loss Alarm/Warning. Assert when the relay detects a load-loss as defined by that function and its settings.
JAMALRM Load-Jam Alarm/Warning.
46UBA Phase Current Unbalance Alarm. Assert when the relay issues an alarm/warning in response to a current unbalance
condition, as defined by that function and its settings.
RTDA Winding/Bearing RTD Overtemperature Alarm/Warning.
55A Power Factor Alarm. Assert when the relay issues a power factor element alarm/warning.
50N2T Definite-Time Neutral (Core Balance) Overcurrent (Warning Level.
50G2T Definite-Time Residual Overcurrent (Warning Level.
6 VARA Reactive Power Alarm. Assert when the relay issues a reactive power element alarm/warning.
37PA Underpower Alarm. Assert when the relay issues an underpower element alarm/warning.
27P2T Phase Undervoltage Alarm/Warning Definite time delayed.
59P2T Phase Overvoltage Alarm/Warning Definite time delayed.
SPDSAL Speed Switch Alarm. Asserts when the relay does not detect a speed switch contact closure within a settable
warning period from the beginning of a motor start.
81D1A Definite-Time Over- and Underfrequency Element (Warning Level 1). Assert when the frequency has been either
above or below the element set point for a definite time.
81D2A Definite-Time Over- and Underfrequency Element (Warning Level 2). Assert when the frequency has been either
above or below the element set point for a definite time.
OTHALRM Other Temperature Alarm. Asserts when any healthy Other RTD temperature exceeds its alarm/warning set point.
7 AMBALRM Ambient Temperature Alarm. Asserts if the healthy ambient RTD temperature exceeds its alarm/warning set point.
SALARM Pulses for the following conditions: Setting Changes, Access Level Changes, and three unsuccessful password
entry attempts.
WARNING Asserts when any of the protection elements (warning level) operates or when the relay detects self-test failure
(see Table 8.6), RTD/PTC faults, or DeviceNet communications alarms.
LOADUP Asserts when the selected load parameter exceeds an upper level setting (see Table 5.28).
LOADLOW Asserts when the selected load parameter drops below a lower level setting (see Table 5.28).
TIMER1T Output of the Timer Function logic (see Figure 5.6).
TIMER2T
50P2T Definite-Time Phase Overcurrent (Short Circuit Warning Level.

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C-6 Relay Word Bits

Table C.2 Relay Word Bit Definitions for the 825-P (Sheet 3 of 3)
Row Bit Definition
8 STOPPED Asserts when the motor is stopped.
RUNNING Asserts when the motor is running.
STARTING Asserts when the protected motor is starting.
STAR Asserts when the Star-Delta Starting function issues a command to switch motor configuration to Star (see
Table 5.16).
DELTA Asserts when the Star-Delta Starting function issues a command to switch motor configuration to Delta (see
Table 5.16).
START Output of the motor start logic.
* Reserved for future use.
* Reserved for future use.
9 IN1 Control inputs IN1…IN5 (inputs IN3…IN5 are optional).
IN2
IN3
IN4
IN5
* Reserved for future use.
* Reserved for future use.
* Reserved for future use.
10 TRIP Output of Trip Logic.
AUX1 Output of AUX1…AUX6 mapping (outputs AUX3…AUX6 are optional).
AUX2
AUX3
AUX4
AUX5
AUX6
* Reserved for future use.

Table C.3 Additional 825-P Relay Word Bits

Row Bit Definition

- THERMLO Motor Lockout Conditions. Asserted by the thermal element (THERMLO).

NOSLO Starts per hour function (NOSLO).
TBSLO Minimum time between starts (TBSLO).
ABSLO Anti-backspin timer (ABSLO).

- SPEED2 Asserts when control input mapped to SPEED2 asserts (see Table 5.38).

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 Appendix D

ASCII Port Relay Command Summary

The ASCII Port Relay Command Summary table below lists the front
serial port ASCII commands associated with particular activities. The
commands are shown in upper-case letters, but they can also be entered
with lower-case letters.

Serial Port Access Command Description Page

Command Level Number
2AC 1, 2 Go to Access Level 2. Page 4.7

ACC 0, 2 Go to Access Level 1. Page 4.7

ANA 2 Test analog output (refer to Chapter 4: ASCII Serial Communications Page 4.7
for details).

DAT 1, 2 View date. Page 4.8

DAT mm/dd/yyyy 1, 2 Enter date in MDY format if DATE_F setting is MDY. Page 4.8

DAT dd/mm/yyyy 1, 2 Enter date in DMY format if DATE-F setting is DMY. Page 4.8

DAT yyyy/mm/dd 1, 2 Enter date in YMD format if DATE-F setting is YMD. Page 4.8

MET 1, 2 Display instantaneous metering data. Page 4.8

MET k 1, 2 Display instantaneous metering data k times, where k is 1…32767. Page 4.8

MET T 1, 2 Display thermal and RTD metering data. Page 4.10

MOT 1, 2 Display motor operating statistics report. Page 4.11

MOT R or C 2 Reset motor operating statistics. Page 4.11

PAS 2 Show existing Access Level 1 and Level 2 passwords. Page 4.11

PAS 1 xxxxxxxx 2 Change Access Level 1 password to xxxxxxxx Page 4.11

PAS 2 xxxxxxxx 2 Change Access Level 2 password to xxxxxxxx Page 4.11

QUI 1, 2 Go to Access Level 0. Page 4.12

SER 1, 2 Display all Sequential Events Recorder (SER) data. Page 4.12

SER n 1, 2 Display the n most recent SER records starting with record n. Page 4.12

SER n1 n2 1, 2 Display SER records n2…n1, starting with n2. Page 4.12

SER d1 1, 2 Display all SER records made on date d1. Page 4.12
D-2 ASCII Port Relay Command Summary

Serial Port Access Command Description Page

Command Level Number
SER d1 d2 1, 2 Display all SER records made from dates d2…d1, inclusive, starting Page 4.12
with d2.

SER R or C 1, 2 Reset SER data. Page 4.12

SET 2 Enter/change relay settings. Page 4.13

SET P 2 Enter/change Serial Port F settings. Page 4.13

SET M 2 Enter/change I/O mapping settings. Page 4.13

SET name 2 For all SET commands, jump ahead to a specific setting by entering Page 4.13
setting name, e.g., 50P1P.

SET …TERSE 2 For all SET commands, TERSE disables the automatic SHO Page 4.13
command after settings entry.

SHO 1, 2 Show relay settings. Page 4.14

SHO A 1, 2 Show all relay settings: enabled and disabled/hidden. Page 4.14

SHO P 1, 2 Show Serial Port F settings. Page 4.14

SHO M 1, 2 Show I/O mapping settings. Page 4.14

STA 1, 2 Display relay self-test status. Page 4.16

STA R or C 2 Clear self-test status and restart relay. Page 4.18

STO 2 Stop motor. Page 4.18

STR 2 Start motor. Page 4.18

SUM 1, 2 View event summary reports. Page 4.19

SUM R or C 1, 2 Reset event summary buffer. Page 4.19

TAR 1, 2 Display Relay Word Row 0 (front-panel target LEDs). Page 4.19

TAR n k 1, 2 Display Relay Word Row n (n = 0…10). Repeat k times. Page 4.19

TAR name k 1, 2 Display Relay Word Row containing Relay Word name. Repeat k Page 4.19
times.

TAR R 2 Reset front-panel trip/target LEDs. Page 4.23

TIM 1, 2 View time. Page 4.23

TIM hh:mm:ss 1, 2 Set time by entering TIM followed by hours, minutes, and seconds, Page 4.23
as shown (24-hour clock).

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 Appendix E

825-P Settings Record

These settings worksheets include the definition and input range for
each setting in the relay. The settings are shown in the order that they are
available at the serial port and front-panel display.

• Some settings require an optional card or module. (See Chapter 5:

Protection and Logic Functions for details. Also, for related
information, see Chapter 3: Front Panel Operation.)
• Some of the setting ranges may be more restrictive than shown
because of settings interdependency checks performed when new
settings are saved. (See Table 3.3.)
E-2 825-P Settings Record

SET Command Access the settings in this sub-section from the relay front panel and the serial
port with the following menu path:

Main Menu > Set/Show > Relay

Main Settings
UNIT ID LINE 1 (16 Characters) RID := _______________________________________________________

UNIT ID LINE 2 (16 Characters) TID := _______________________________________________________

PHASE ROTATION (ABC, ACB) PHROT := _______________________________________________________

RATED FREQ. (50, 60 Hz) FNOM := _______________________________________________________

DATE FORMAT (MDY, YMD, DMY) DATE_F := _______________________________________________________

PHASE CT RATIO (1…5000) CTR1 := _______________________________________________________

(Setting forced to 1 when MCM180 or
MCM630 is used)

MOTOR FLA (Ie) (0.5…5000 A) FLA1 := _______________________________________________________

TWO SPEED ENABLE (Y, N) E2SPEED := _______________________________________________________

CT RATIO-2nd (1…5000) CTR2 := _______________________________________________________

(Hidden if E2SPEED := N; setting forced to 1
when MCM180 or MCM630 is used)

MOTOR FLA-2nd (0.5…5000 A) FLA2 := _______________________________________________________

(Hidden if E2SPEED := N)

CORE B. CT RATIO (1…2000) CTRN := _______________________________________________________

PHASE VT RATIO (1.00…250.00) PTR := _______________________________________________________

(Hidden if voltages not included)

LINE VOLTAGE (100…30000V) VNOM := _______________________________________________________

(Hidden if voltages not included)

XFMR CONNECTION (Delta, Wye) DELTA_Y := _______________________________________________________

(Hidden if voltages not included)

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 825-P Settings Record E-3

Overload Set

OVERLOAD ENABLE (Y, N) E49MOTOR := ______________________________________________________

(All of the following overload settings
are hidden if E49MOTOR := N)

OL RESET MODE (Man, Auto) 49RSTMD := ______________________________________________________

OL RESET LEVEL (10…99%TCU) 49RSTP := ______________________________________________________

SERVICE FACTOR (1.00…1.50) SF := ______________________________________________________

MOTOR LRC (2.5…12.0 x Ie) LRA1 := ______________________________________________________

LOCKD ROTOR TIME (1.0…600.0 s) LRTHOT1 := ______________________________________________________

ACCEL FACTOR (0.10…1.50) TD1 := ______________________________________________________

RUN STATE TIME K (Auto, 1…2000 min) RTC1 := ______________________________________________________

MOTOR LRC-2nd (2.5…12.0 x Ie) LRA2 := ______________________________________________________

(Hidden if E2SPEED := N)

MOTOR LRT-2nd (1.0…600.0 s) LRTHOT2 := ______________________________________________________

(Hidden if E2SPEED := N)

ACCEL FACT-2nd (0.10…1.50) TD2 := ______________________________________________________

(Hidden if E2SPEED := N)

RUN ST TC-2nd (Auto, 1…2000 min) RTC2 := ______________________________________________________

(Hidden if E2SPEED := N)

OL WARN LEVEL (OFF, 50…99%TCU) TCAPU := ______________________________________________________

START INH. LEVEL (OFF, 1…99%TCU) TCSTART := ______________________________________________________

STOP COOL TIME (1…2200 min) COOLTIME := ______________________________________________________

OL RTD BIASING? (Y, N) ETHMBIAS := ______________________________________________________

(Hidden if E49RTD := N)

Short Ckt Set

SC TRIP LEVEL (Off, 4.00…12.00 x Ie) 50P1P := ______________________________________________________

SC TRIP DELAY (0.00…5.00 s) 50P1D := ______________________________________________________

(Hidden if 50P1P := Off)

SC WARN LEVEL (Off, 4.00…12.00 x Ie) 50P2P := ______________________________________________________

SC WARN DELAY (0.00…5.00 s) 50P2D := ______________________________________________________

(Hidden if 50P2P := Off)

Publication 825-UM004A-EN-P - July 2003

E-4 825-P Settings Record

GF-CB Settings

GF-CB TRIP LEVEL (Off, 0.01…25.00 A) 50N1P := ______________________________________________________

GF-CB TRIP DELAY (0.00…5.00 s) 50N1D := ______________________________________________________

(Hidden if 50N1P := Off)

GF-CB WARN LEVEL (Off, 0.01… 50N2P := ______________________________________________________

25.00 A)

GF-CB WARN DELAY (0.0…120.0 s) 50N2D := ______________________________________________________

(Hidden if 50N2P := Off)

GF-RES Settings

GF-RES TRIP LEVL (Off, 0.10…1.00 x Ie) 50G1P := ______________________________________________________

GF-RES TRIP DLAY (0.00…5.00 s) 50G1D := ______________________________________________________

(Hidden if 50G1P := Off)

GF-RES WARN LEVL (Off, 0.10… 50G2P := ______________________________________________________

1.00 x Ie)

GF-RES WARN DLAY (0.0…120.0 s) 50G2D := ______________________________________________________

(Hidden if 50G2P := Off)

Jam Settings

JAM TRIP LEVEL (Off, 1.00…6.00 x Ie) LJTPU := ______________________________________________________

JAM TRIP DELAY (0.0…120.0 s) LJTDLY := ______________________________________________________

(Hidden if LJTPU := Off)

JAM WARN LEVEL (Off, 1.00… LJAPU := ______________________________________________________

6.00 x Ie)

JAM WARN DELAY (0.0…120.0 s) LJADLY := ______________________________________________________

(Hidden if LJAPU := Off)

Undercurrent Set

UC TRIP LEVEL (Off, 0.10…1.00 x Ie) LLTPU := ______________________________________________________

UC TRIP DELAY (0.0…120.0 s) LLTDLY := ______________________________________________________

(Hidden if LLTPU := Off)

UC WARN LEVEL (Off, 0.10…1.00 x Ie) LLAPU := ______________________________________________________

UC WARN DELAY (0.0…120.0 s) LLADLY := ______________________________________________________

(Hidden if LLAPU := Off)

UC START INHIBIT (0…1500 s) LLSDLY := ______________________________________________________

(Hidden if both LLAPU and LLTPU := Off)

Publication 825-UM004A-EN-P - July 2003

 825-P Settings Record E-5

Current Imb Set

CI TRIP LEVEL (Off, 5…80%) 46UBT := ______________________________________________________

CI TRIP DELAY (0…240 s) 46UBTD := ______________________________________________________

(Hidden if 46UBT := Off)

CI WARN LEVEL (Off, 5…80%) 46UBA := ______________________________________________________

CI WARN DELAY (0…240 s) 46UBAD := ______________________________________________________

(Hidden if 46UBA := Off)

Prot Disable
PROT INHIBT TIME (Off, 1…240 s) PROTBL_T := ______________________________________________________

OL INHIBIT TIME (Off, 1…240 s) THERBL_T := ______________________________________________________

Start Monitoring

START MOTOR TIME (Off, 1…240 s) START_T := ______________________________________________________

Star-Delta Set

STAR-DELTA ENABL (Y, N) ESTAR_D := ______________________________________________________

MAX STAR TIME (Off, 1…600 s) STAR_MAX := ______________________________________________________

(Hidden if ESTAR_D := N)

Start Inhibit Set

STARTS/HR. (Off, 1…15) MAXSTART := ______________________________________________________

MIN. OFF TIME (Off, 1…150 min) TBSDLY := ______________________________________________________

RESTART BLK TIME (Off, 1…60 min) ABSDLY := ______________________________________________________

Phase Rev Set

PH REV. ENABLE (Y, N) E47T := ______________________________________________________

Speed Sw Set
SS TRIP DELAY (Off, 1…240 s) SPDSDLYT := ______________________________________________________

SS WARN DELAY (Off, 1…240 s) SPDSDLYA := ______________________________________________________

PTC Settings

PTC ENABLE (Y, N) EPTC := ______________________________________________________

PTC RESET MODE (Man, Auto) PTCRST := ______________________________________________________

(Hidden if EPTC := N)

Publication 825-UM004A-EN-P - July 2003

E-6 825-P Settings Record

RTD Settings

RTD ENABLE (Y, N) E49RTD := ______________________________________________________

(All following RTD settings hidden if
E49RTD := N)

RTD RESET MODE (Man, Auto) RTDRST := ______________________________________________________

RTD1 LOCATION (Off, WDG, BRG, RTD1LOC := ______________________________________________________

AMB, OTH)

RTD1 TYPE (PT100, NI100, NI120, CU10) RTD1TY := ______________________________________________________

(Hidden if RTD1LOC := Off)

RTD1 TRIP LEVEL (Off, 1…250°C) TRTMP1 := ______________________________________________________

(Hidden if RTD1LOC := Off)

RTD1 WARN LEVEL (Off, 1…250°C) ALTMP1 := ______________________________________________________

(Hidden if RTD1LOC := Off)

RTD2 LOCATION (Off, WDG, BRG, AMB, RTD2LOC := ______________________________________________________

OTH)

RTD2 TYPE (PT100, NI100, NI120, CU10) RTD2TY := ______________________________________________________

(Hidden if RTD2LOC := Off)

RTD2 TRIP LEVEL (Off, 1…250°C) TRTMP2 := ______________________________________________________

(Hidden if RTD2LOC := Off

RTD2 WARN LEVEL (Off, 1…250°C) ALTMP2 := ______________________________________________________

(Hidden if RTD2LOC := Off)

RTD3 LOCATION (Off, WDG, BRG, RTD3LOC := ______________________________________________________

AMB, OTH)

RTD3 TYPE (PT100, NI100, NI120, CU10) RTD3TY := ______________________________________________________

(Hidden if RTD3LOC := Off)

RTD3 TRIP LEVEL (Off, 1…250°C) TRTMP3 := ______________________________________________________

(Hidden if RTD3LOC := Off)

RTD3 WARN LEVEL (Off, 1…250°C) ALTMP3 := ______________________________________________________

(Hidden if RTD3LOC := Off)

RTD4 LOCATION (Off, WDG, BRG, RTD4LOC := ______________________________________________________

AMB, OTH)

RTD4 TYPE (PT100, NI100, NI120, CU10) RTD4TY := ______________________________________________________

(Hidden if RTD4LOC := Off)

RTD4 TRIP LEVEL (Off, 1…250°C) TRTMP4 := ______________________________________________________

(Hidden if RTD4LOC := Off)

RTD4 WARN LEVEL (Off, 1…250°C) ALTMP4 := ______________________________________________________

(Hidden if RTD4LOC := Off)

RTD5 LOCATION (Off, WDG, BRG, RTD5LOC := ______________________________________________________

AMB, OTH)

RTD5 TYPE (PT100, NI100, NI120, CU10) RTD5TY := ______________________________________________________

(Hidden if RTD5LOC := Off)

Publication 825-UM004A-EN-P - July 2003

 825-P Settings Record E-7

RTD Settings (Continued)

RTD5 TRIP LEVEL (Off, 1…250°C) TRTMP5 := ______________________________________________________
(Hidden if RTD5LOC := Off)

RTD5 WARN LEVEL (Off, 1…250°C) ALTMP5 := ______________________________________________________

(Hidden if RTD5LOC := Off)

RTD6 LOCATION (Off, WDG, BRG, RTD6LOC := ______________________________________________________

AMB, OTH)

RTD6 TYPE (PT100, NI100, NI120, CU10) RTD6TY := ______________________________________________________

(Hidden if RTD6LOC := Off)

RTD6 TRIP LEVEL (Off, 1…250°C) TRTMP6 := ______________________________________________________

(Hidden if RTD6LOC := Off)

RTD6 WARN LEVEL (Off, 1…250°C) ALTMP6 := ______________________________________________________

(Hidden if RTD6LOC := Off)

RTD7 LOCATION (Off, WDG, BRG, RTD7LOC := ______________________________________________________

AMB, OTH)

RTD7 TYPE (PT100, NI100, NI120, CU10) RTD7TY := ______________________________________________________

(Hidden if RTD7LOC := Off)

RTD7 TRIP LEVEL (Off, 1…250°C) TRTMP7 := ______________________________________________________

(Hidden if RTD7LOC := Off)

RTD7 WARN LEVEL (Off, 1…250°C) ALTMP7 := ______________________________________________________

(Hidden if RTD7LOC := Off)

RTD8 LOCATION (Off, WDG, BRG, RTD8LOC := ______________________________________________________

AMB, OTH)

RTD8 TYPE (PT100, NI100, NI120, CU10) RTD8TY := ______________________________________________________

(Hidden if RTD8LOC := Off)

RTD8 TRIP LEVEL (Off, 1…250°C) TRTMP8 := ______________________________________________________

(Hidden if RTD8LOC := Off)

RTD8 WARN LEVEL (Off, 1…250°C) ALTMP8 := ______________________________________________________

(Hidden if RTD8LOC := Off)

RTD9 LOCATION (Off, WDG, BRG, RTD9LOC := ______________________________________________________

AMB, OTH)

RTD9 TYPE (PT100, NI100, NI120, CU10) RTD9TY := ______________________________________________________

(Hidden if RTD9LOC := Off)

RTD9 TRIP LEVEL (Off, 1…250°C) TRTMP9 := ______________________________________________________

(Hidden if RTD9LOC := Off)

RTD9 WARN LEVEL (Off, 1…250°C) ALTMP9 := ______________________________________________________

(Hidden if RTD9LOC := Off)

RTD10 LOCATION (Off, WDG, BRG, AMB, RTD10LOC := ______________________________________________________

OTH)
RTD10 TYPE (PT100, NI100, NI120, CU10) RTD10TY := ______________________________________________________
(Hidden if RTD10LOC := Off)

Publication 825-UM004A-EN-P - July 2003

E-8 825-P Settings Record

RTD Settings (Continued)

RTD10 TRIP LEVEL (Off, 1…250°C) TRTMP10 := ______________________________________________________
(Hidden if RTD10LOC := Off)

RTD10 WARN LEVEL (Off, 1…250°C) ALTMP10 := ______________________________________________________

(Hidden if RTD10LOC := Off)

RTD11 LOCATION (Off, WDG, BRG, RTD11LOC := ______________________________________________________

AMB, OTH)

RTD11 TYPE (PT100, NI100, NI120, RTD11TY := ______________________________________________________

CU10)

RTD11 TRIP LEVEL (Off, 1…250°C) TRTMP11 := ______________________________________________________

(Hidden if RTD11LOC := Off)

RTD11 WARN LEVEL (Off, 1…250°C) ALTMP11 := ______________________________________________________

(Hidden if RTD11LOC := Off)

RTD12 LOCATION (Off, WDG, BRG, RTD12LOC := ______________________________________________________

AMB, OTH) (Hidden if RTD11LOC := Off)

RTD12 TYPE (PT100, NI100, NI120, RTD12TY := ______________________________________________________

CU10) (Hidden if RTD12LOC := Off)

RTD12 TRIP LEVEL (Off, 1…250°C) TRTMP12 := ______________________________________________________

(Hidden if RTD12LOC := Off)

RTD12 WARN LEVEL (Off, 1…250°C) ALTMP12 := ______________________________________________________

(Hidden if RTD12LOC := Off)

WIND TRIP VOTING (Y, N) (Hidden if <2 EWDGV := ______________________________________________________

Winding trip temperatures are NOT Off)

BEAR TRIP VOTING (Y, N) (Hidden if <2 EBRGV := ______________________________________________________

Bearing trip temperatures are NOT Off)

TMP RTD BIASING? (Y, N) (Hidden if no ERTDBIAS := ______________________________________________________

RTDnLOC := AMB or if all winding RTD
trip temperatures are Off)

Undervoltage Set
UV TRIP LEVEL (Off, 0.60…1.00 x Vnm) 27P1P := ______________________________________________________

UV TRIP DELAY (0.0…120.0 s) 27P1D := ______________________________________________________

(Hidden if 27P1P := Off)

UV WARN LEVEL (Off, 0.60… 27P2P := ______________________________________________________

1.00 x Vnm)

UV WARN DELAY (0.0…120.0 s) 27P2D := ______________________________________________________

(Hidden if 27P2P := Off)

Publication 825-UM004A-EN-P - July 2003

 825-P Settings Record E-9

Overvoltage Set

OV TRIP LEVEL (Off, 1.00…1.20 x Vnm) 59P1P := ______________________________________________________

OV TRIP DELAY (0.0…120.0 s) 59P1D := ______________________________________________________

(Hidden if 59P1P := Off)

OV WARN LEVEL (Off, 1.00… 59P2P := ______________________________________________________

1.20 x Vnm)

OV WARN DELAY (0.0…120.0 s) 59P2D := ______________________________________________________

(Hidden if 59P2P := Off)

VAR Settings

NEG VAR TRIP LEV (Off, 1… NVARTP := ______________________________________________________

25000 kVAR)

POS VAR TRIP LEV (Off, 1… PVARTP := ______________________________________________________

25000 kVAR)

VAR TRIP DELAY (0…240 s) (Hidden if VARTD := ______________________________________________________

both NVARTP and PVARTP := Off)

NEG VAR WARN LEV (Off, 1…25000 NVARAP := ______________________________________________________

kVAR)

POS VAR WARN LEV (Off, 1…25000 PVARAP := ______________________________________________________

kVAR)

VAR WARN DELAY (0–240 s) (Hidden if VARAD := ______________________________________________________

both NVARAP and PVARAP := Off)

Underpower Set
(Hidden if voltages not included)

UP TRIP LEVEL (Off, 1…25000 kW) 37PTP := ______________________________________________________

UP TRIP DELAY (0…240 s) (Hidden if 37PTD := ______________________________________________________

37PTP := Off)

UP WARN LEVEL (Off, 1…25000 kW) 37PAP := ______________________________________________________

UP WARN DELAY (0…240 s) (Hidden if 37PAD := ______________________________________________________

37PAP := Off)

Publication 825-UM004A-EN-P - July 2003

E-10 825-P Settings Record

Power Factor Set

(Hidden if voltages not included)
PF LAG TRIP LEVEL (Off, 0.05…0.99) 55LGTP := ______________________________________________________

PF LD TRIP LEVEL (Off, 0.05…0.99) 55LDTP := ______________________________________________________

PF TRIP DELAY (0…240 s) (Hidden if 55TD := ______________________________________________________

both 55LGTP and 55LDTP := Off)

PF LAG WARN LEVEL (Off, 0.05…0.99) 55LGAP := ______________________________________________________

PF LD WARN LEVEL (Off, 0.05…0.99) 55LDAP := ______________________________________________________

PF WARN DELAY (0…240 s) (Hidden if 55AD := ______________________________________________________

both 55LGAP and 55LDAP := Off)

Freq Settings
(Frequency setting ranges shown for FNOM := 60 Hz; ranges are OFF, 45.0…55.0 Hz if FNOM := 50 Hz)

FREQ1 TRIP LEVEL (Off, 55.0…65.0 Hz) 81D1TP := ______________________________________________________

FREQ1 TRIP DELAY (0.0…240.0 s) 81D1TD := ______________________________________________________

(Hidden if 81D1TP := Off)

FREQ1 WARN LEVEL (Off, 55.0…65.0 81D1AP := ______________________________________________________

Hz)

FREQ1 WARN DELAY (0.0…240.0 s) 81D1AD := ______________________________________________________

(Hidden if 81D1AP := Off)

FREQ2 TRIP LEVEL (Off, 55.0…65.0 Hz) 81D2TP := ______________________________________________________

FREQ2 TRIP DELAY (0.0…240.0 s) 81D2TD := ______________________________________________________

(Hidden if 81D2TP := Off)

FREQ2 WARN LEVEL (Off, 55.0… 81D2AP := ______________________________________________________

65.0 Hz)

FREQ2 WARN DELAY (0.0…240.0 s) 81D2AD := ______________________________________________________

(Hidden if 81D2AP := Off)

Publication 825-UM004A-EN-P - July 2003

 825-P Settings Record E-11

Load Control Set

LOAD CONTROL SEL LOAD := ______________________________________________________

(Off, Current, Power, TCU)

If LOAD := Current: ______________________________________________________

LD CTL CUR UPPER (Off, 0.2…2.00 x Ie) LOADUPP :=

LD CTL CUR LOWER (Off, 0.2…2.00 x Ie) LOADLOWP:= := ______________________________________________________

If LOAD := Power: ______________________________________________________

LD CTL PWR UPPER (Off, 1…25000 kW) LOADUPP :=

LD CTL PWR LOWER (Off, 1… LOADLOWP:= := ______________________________________________________

25000 kW)

If LOAD := TCU: ______________________________________________________

LD CTL TCU UPPER (Off, 1…99%TCU) LOADUPP :=

LD CTL TCU LOWER (Off, 1…99%TCU) LOADLOWP:= := ______________________________________________________

I/O Settings
ANALOG OUT SEL (LOAD_I, AVG_I, AOPARM := ______________________________________________________
MAX_I, %THERM, WDG_RTD,
BRG_RTD, PWR_kW, PF)

Trip Inhibit
CURRENT IMBALANC (Y, N) BLK46 := ______________________________________________________

JAM (Y, N) BLK48 := ______________________________________________________

GROUND FAULT (Y, N) BLK50EF := ______________________________________________________

SHORT CIRCUIT (Y, N) BLK50P := ______________________________________________________

UNDERCURRENT (Y, N) BLK37 := ______________________________________________________

START INHIBIT (Y, N) BLK66 := ______________________________________________________

PTC (Y, N) BLK49PTC := ______________________________________________________

RTD (Y, N) BLK49RTD := ______________________________________________________

Publication 825-UM004A-EN-P - July 2003

E-12 825-P Settings Record

Relay Behavior

TRIP FAIL-SAFE (Y, N) TRIPFS := ______________________________________________________

AUX1 FAIL-SAFE (Y, N) AUX1FS := ______________________________________________________

AUX2 FAIL-SAFE (Y, N) AUX2FS := ______________________________________________________

AUX3 FAIL-SAFE (Y, N) AUX3FS := ______________________________________________________

AUX4 FAIL-SAFE (Y, N) AUX4FS := ______________________________________________________

AUX5 FAIL-SAFE (Y, N) AUX5FS := ______________________________________________________

AUX6 FAIL-SAFE (Y, N) AUX6FS := ______________________________________________________

Timer Settings

ON DELAY T1 (0…240 s) T1ONDLY := ______________________________________________________

OFF DELAY T1 (0…240 s) T1OFFDLY := ______________________________________________________

ON DELAY T2 (0…240 s) T2ONDLY := ______________________________________________________

OFF DELAY T2 (0…240 s) T2OFFDLY := ______________________________________________________

Front Panel Set

LCD TIMEOUT (Off, 1…30 min) FP_TO := ______________________________________________________

LCD CONTRAST (1…8) FP_CONT := ______________________________________________________

Display Enable
TIME & DATE (Y, N) FP_TD := ______________________________________________________

GROUND CURRENT (Y, N) FP_GC := ______________________________________________________

CURRENT IMBALANC (Y, N) FP_LA := ______________________________________________________

FREQUENCY (Y, N) FP_MF := ______________________________________________________

THERM CAP USED (Y, N) FP_TH := ______________________________________________________

VOLTAGE IMBALANC (Y, N) FP_VA := ______________________________________________________

(Hidden if voltages not included)

POWER (Y, N) FP_PE := ______________________________________________________

(Hidden if voltages not included)

RTD TEMPERATURE (Y, N) FP_RTD := ______________________________________________________

(Hidden if E49RTD := N)

Publication 825-UM004A-EN-P - July 2003

 SET M Command

TRIP B
TRIP A

TRIP D
TRIP C
CO MM ST ART OVER LOAD
VAR TR IP
ID LE T IM E T R IP T RIP

U ND ER
CO MM F REQ 1 UN DER
C UR REN T
LOSS T RIP PWR T RIP
T RIP

RE MOT E F REQ 2 UN DER

J AM TR IP
TR IP T RIP VOLT TR IP
I/O Assignments

following menu path:

CO MM R TD (O TH ) OVER C UR IMBAL
FA ULT T RIP VOLT TR IP T RIP

SH ORT
R TD (A MB) PHASE
* C IR CU IT
T RIP REV TR IP
T RIP

POWER
PT C R TD (W DG/
* FAC TOR
ER RO R BR G) T RIP
TR IP
Main Menu > Set/Show > IO ASSIGN

SPD
R TD
* SWITC H PT C TR IP
ER RO R
TR IP

M CM GF COR E GF R ES
*
TRIP RELAY ASSIGN (1 selects, 0 de-selects)

ER RO R BAL T RIP T RIP

825-P Settings Record

Access the settings in this sub-section from the relay front panel with the

Publication 825-UM004A-EN-P - July 2003

E-13
 E-14
825-P Settings Record

AUX1 E
AUX1 B
AUX1 A

AUX1 F

AUX1 G

AUX1 H
AUX1 D
AUX1 C

Publication 825-UM004A-EN-P - July 2003

ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX1 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
 AUX2 E
AUX2 B
AUX2 A

AUX2 F

AUX2 G

AUX2 H
AUX2 D
AUX2 C
ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX2 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
825-P Settings Record

Publication 825-UM004A-EN-P - July 2003

E-15
 E-16
825-P Settings Record

AUX3 E
AUX3 B
AUX3 A

AUX3 F

AUX3 G

AUX3 H
AUX3 D
AUX3 C

Publication 825-UM004A-EN-P - July 2003

ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX3 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
 AUX4 E
AUX4 B
AUX4 A

AUX4 F

AUX4 G

AUX4 H
AUX4 D
AUX4 C
ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX4 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
825-P Settings Record

Publication 825-UM004A-EN-P - July 2003

E-17
 E-18
825-P Settings Record

AUX5 E
AUX5 B
AUX5 A

AUX5 F

AUX5 G

AUX5 H
AUX5 D
AUX5 C

Publication 825-UM004A-EN-P - July 2003

ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX5 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
 AUX6 E
AUX6 B
AUX6 A

AUX6 F

AUX6 G

AUX6 H
AUX6 D
AUX6 C
ST OPPED RT D (AMB) OVERLOAD CO MM ST ART OVER LOAD
VAR W ARN VAR TR IP
ST ATE WAR N WAR N ID LE T IM E T R IP T RIP

U ND ER U ND ER
R UN NING SETT IN G UNDER CO MM F REQ 1 UN DER
PW R C UR REN T
ST ATE WAR N CUR WAR N LOSS T RIP PWR T RIP
W ARN T RIP

U ND ER
ST ART IN G GENER AL RE MOT E F REQ 2 UN DER
VOLT JAM W ARN J AM TR IP
ST ATE WAR N TR IP T RIP VOLT TR IP
W ARN

ST AR OVER
ST ART IN G LOAD CT L VOLT CUR IM BAL CO MM R TD (O TH ) OVER C UR IMBAL
UPPER WAR N FA ULT T RIP VOLT TR IP T RIP
ST ATE W ARN

D ELTA SPD RTD (WD G/ SH ORT

LOAD CT L R TD (A MB) PHASE
ST ART IN G SW IT CH BRG) * C IR CU IT
LOWER T RIP REV TR IP
ST ATE W ARN WAR N T RIP

POWER POWER
ST ART F REQ 1 PT C R TD (W DG/
TIMER 1 FAC TOR * FAC TOR
C OMM AND W ARN ER RO R BR G) T RIP
WAR N TR IP

SPD
N ETW ORK F REQ 2 GF COR E R TD
TIMER 2 * SWITC H PT C TR IP
C ONT ROL W ARN BAL W ARN ER RO R
TR IP
AUX6 ASSIGN (1 selects, 0 de-selects)

SHOR T
R TD (OT H) GF RES M CM GF COR E GF R ES
* CIRC UIT *
W ARN WAR N ER RO R BAL T RIP T RIP
WAR N
825-P Settings Record

Publication 825-UM004A-EN-P - July 2003

E-19
E-20 825-P Settings Record

INx ASSIGN (1 selects, 0 de-selects)

EMERGENCY START
DISABLE SETTINGS

BLOCK PROTECT
SPEED SWITCH

BRK/CONT AUX
REMOTE TRIP
TRIP RESET

SPEED 2
TIMER 1
TIMER 2
IN1
IN2
IN3
IN4
IN5

Note: Each Input Function can only

be mapped to one input at a time.

Publication 825-UM004A-EN-P - July 2003

 825-P Settings Record E-21

SET P Command Access the settings in this sub-section from the relay front panel with the
following menu path:

Main Menu > Set/Show > PORT

Port F

SPEED (300…38400 bps) SPEED := ______________________________________________________

DATA BITS (7, 8 bits) BITS := ______________________________________________________

PARITY (O, E, N) PARITY := ______________________________________________________

STOP BITS (1, 2 bits) STOP := ______________________________________________________

PORT TIMEOUT (0…30 min) T_OUT := ______________________________________________________

HDWR HANDSHAKING (Y, N) RTSCTS := ______________________________________________________

DeviceNet Port DeviceNet Port settings can be viewed using either the STA serial port
command or the front-panel menu item Status. The settings can only be
changed at the rear of the relay on the DeviceNet card.

DeviceNet Port
MAC_ID (0…63) MAC_ID := ______________________________________________________

ASA (8 hex characters assigned by ASA := ______________________________________________________

factory)

DN_Rate (125, 250, 500 kbps) DN_Rate := ______________________________________________________

Publication 825-UM004A-EN-P - July 2003

 Index

A PASSWORD 4-11
AC/DC connection scenarios 1-3 QUIT 4-12
Access level 2 SER 4-12
front-panel password entry 3-6 SET 4-13
password correction 3-8 SHOW 4-14
password entry 3-7 STATUS 4-16
Accessories, relay 1-3 STOP 4-18
Across the line starting 2-12 STR 4-18
Analyzing Events SUMMARY 4-19
analysis of events overview 7-1 TARGET 4-19
event summary reports TIME 4-23
basic content 7-1
example 7-5 C
report triggering 7-2 Connection scenarios 1-3
resetting the buffer 7-2 Connections, AC/control
retrieving reports 7-2 fail-safe tripping 2-7
serialized events recording (SER) report starting, across the line 2-12
example 7-6 starting, star-delta 2-14
resetting the SER buffer 7-4 two-speed motor 2-16
retrieving SER reports 7-3 voltage connections 2-11
SER triggering 7-2 Connections, rear-panel 2-3
Applications, installation 1-3 I/O diagram 2-6
ASCII Port Relay Command Summary power connections 2-5
access level D-1 rear-panel diagram 2-3
serial port commands D-1 top-panel diagram 2-4
ASCII Serial Communications Conventions, typographical 0-2
operation
configure terminal emulation software 4-3
connect PC to relay 4-2
D
required equipment 4-1 DC/AC connection scenarios 1-3
overview 4-1 Demand meter
serial port settings 4-3 front-panel function 3-10
command summary 4-6 Display Message
serial port access levels 4-5 default display 3-2
terminal commands 4-4
settings E
change 4-25 Energy meter
enter 4-24 front-panel function 3-10
view 4-23 Event history
terminal commands See History
ACC and 2AC 4-7 Event report
ANALOG 4-7 clearing the buffer 7-2
DATE 4-8 retrieval 7-2
METER 4-8 triggering conditions 7-2
MOTOR 4-11 Event summary 7-1
 I–2 Index

F I
Factory default settings I/O diagram 2-6
password 3-8 Installation
Fail-safe tripping 2-7 AC/control connection diagrams 2-7
Features, 825-P Motor Relay applications 1-3
monitoring 1-2 field serviceability 2-18
protection, optional 1-2 rear-panel connections 2-3
protection, standard 1-1 relay placement 2-1
Field serviceability 2-18 Instantaneous meter
fuse replacement 2-19 front-panel function 3-10
real-time clock battery replacement 2-20 Instantaneous metering 6-2
Firmware upgrade instructions Introduction, relay 1-1
overview B-1
required equipment B-1 L
Front Panel Location, relay 2-1
See also Pushbuttons
access levels 3-6
alarm/warning messages 3-4 M
automatic messages 3-2 Main Menu
diagram 3-1, 3-5 > Events 3-11
function 3-12 > Meter 3-10
menus 3-5 > Motor Monitor 3-12
front-panel function 3-10 > Reboot/Restore 3-18
history data 3-11, 7-1 > Reset Thermal Capacity 3-18
main menu 3-9 > Set/Show 3-14
meter values 3-10 > Status 3-17
motor statistics 3-12 > Targets 3-13
reset trip/targets 3-14 Manual overview, by chapter 0-1
set relay 3-14 Max/Min meter
front serial port 3-15 front-panel function 3-10
messages 3-3 Menus
padlock symbol 3-6 See Front Panel, menus
password entry 3-6 Meter
push button functions 3-5 apparent power 3-10
pushbuttons 3-1 current 3-10
rotating message display 3-2 demand 3-10
security 3-6 energy 3-10
Fuse replacement 2-19 front-panel menu 3-10
instantaneous 3-10
max/min 3-10
H
power 3-10
History
power factor 3-10
front-panel function 3-11
reactive power 3-10
history data 7-1
resetting quantities 3-10
History, use Port Summary command 7-1
RTD 3-10
thermal 3-10

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 Index I–3

voltage 3-10 undercurrent (load loss) 5-14

Metering and Monitoring I/O configuration
metering 6-2 analog output 5-28
categories of meter data 6-1 Aux assignments 5-34
motor operating statistics 6-4 control action of each available function
overview 6-1 5-37
power measurement conventions 6-3 display enable 5-32
Motor statistics 3-12 front-panel settings 5-32
Mounting I/O assignments 5-33
flush, relay 2-2 input assignments 5-36
in-/outdoor 2-1 output relay behavior 5-30
timer function 5-31
N trip inhibit (block) 5-29
trip relay assignments 5-33
Non-fail-safe tripping 2-7
logic explanation
initiate trip 5-38
O start/emergency restart logic 5-39
Options, relay 1-2 stop/trip logic 5-38
thermal overload curves 5-41
P unlatch trip 5-38
Password main settings
factory default 3-8 current transformer configuration,
front panel full-load current settings 5-4
change 3-6 identifier settings 5-3
entry 3-6 phase rotation, nominal frequency settings
Placement 5-3
location 2-1 voltage transformer configuration settings
mounting 2-2 5-5
relay 2-1 overview 5-1
Power connections, rear-panel 2-5 RTD-based protection
Power factor measurement convention 6-3 defining RTD location 5-22
Protection and Logic Functions RTD available types 5-22
application data 5-2 RTD monitoring 5-21
basic motor protection voltage-based protection
overload (thermal model) 5-6 frequency 5-26
short circuit 5-11 load control function 5-27
ground fault overvoltage 5-24
basic information 5-12 power factor 5-26
current imbalance/phase loss 5-15 underpower 5-25
jam 5-14 undervoltage 5-24
phase reversal protection 5-18 VAR function 5-25
protection disable 5-16 Push button diagram 3-5
speed switch (stalling during start) 5-19
Star-delta (Wye-delta) starting 5-17 R
start inhibit 5-18 Reactive power measurement convention 6-3
start monitoring 5-16 Real-time clock battery replacement 2-20
thermistor (PTC) monitoring 5-20 Rear-panel diagram 2-3

Publication 825-UM004A-EN-P - July 2003

 I–4 Index

Relay primary current transformers A-6

mounting 2-2 processing A-6
placement, installation 2-1 RTD scanner module A-4
Relay Enable LED standards A-6
normal operation 3-1 Star-delta starting 2-14
Relay Word Bits Starting
additional Word bits C-6 across the line 2-12
definitions C-4 Star-delta 2-14
overview C-1
relay word and corresponding TAR command T
C-2 Target LEDs
relay word bit definitions C-4 diagram 3-1
Reset meter values Target reset
using front panel 3-10 front-panel function 3-14
Resistance Temperature Device (RTD)
Terminal emulation software, configure 4-3
thermal meter 3-10 Testing and Troubleshooting
categories of relay testing 8-1
S overview 8-1
Serial Ports testing
EIA-232 commissioning tests 8-1
front panel 3-1 periodic tests (routine maintenance) 8-12
Serialized Events Recording report selected functional tests 8-7
trigger settings 7-2 troubleshooting instructions 8-15
Set relay Thermal and RTD meter
using front panel 3-14 front-panel function 3-10
Setting entry error messages 3-22 Thermal capacity
Settings meter 3-10
setting names thermal metering 6-2
DATE_F 7-4 Top-panel diagram 2-4
setting prompts Trip message
date format 7-4 sample 3-4
view/change on Front Panel 3-19 types of trips 3-3
Settings Record (worksheets) E-1 Trip reset
DeviceNet Port E-21 front-panel function 3-14
SET command E-2 Tripping
SET M command fail-safe 2-7
I/O assignments E-13 non-fail-safe 2-7
SET P command E-21 Two-speed motor 2-16
Specifications
825-CBCT core balance current transformer V
A-7 Voltage connections 2-11
electrical ratings
control circuits A-2
main circuits A-1
electromagnetic compatibility A-5
mechanical ratings A-3
metering accuracy A-5

Publication 825-UM004A-EN-P - July 2003

 Back Cover

Publication 825-UM004A-EN-P — July 2003 20

© 2003 Rockwell International Corporation. Printed in the U.S.A.