•• • • • • • • • • • • • • • • • • • •

Handling Manual of the ZQ Series

Main Starting Valves

l..
w•• · · · · · · · · · · · · ·
SHANGHAI WELL-TRUE MARINE EQUIPMENT CO., LTD.
• • • • • • •
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J Introduction ..............................................................................7
·'2· Dimension series ........ :. ................................................................7
3 Main characteristic parameters ................................................... .7

4 Functional [Link]~§.~nd structure .............................................. 7

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.. .. , .... ··, . '

5 Maintenance, installation and handling ..........................................8

6 Possible troubles of the ball valve, causes and their solving methods

7 Equipment of the starting device ................................................... 8

8 Spare Parts List ......................................................................10

 9

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 •• • • • • • • • • • • • • • • • • • • • • • •

ZQ• • • • • • • • • • • • • • • • • • • • • • • • •

• • • •
........ L D 01 z-d H
ON
<!>25 165 <!>115 <!>85 4-<!>14 225
<!>40 200 <!>145 <!>11 0 4-<!>18 270
<!>65 190 <!>185 <!>145 8-<P 18 385
<!>1 00 229 <!>230 <!>190 8-<!>23 445
<!>150 267 <!>300 <!>250 8-<!>27 530

• • • • • •
( 1) • • • • • • • 3f\/lpa-

(2) • • • • • • •

(3) • • • • • • • 2 Sec/Per

(4) • • • • • • • fl.7Mpa •

• • • • • •
(1) • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

(2) . . . .... .. . . . . . . . . . .. . . .. . .. . . . . . . . .. . . . . . . . . . . . . .
(3) 9(}'· •••••••••••••••••••••••••• '

•
( 1) • • • • • • • • • • • • • • • • • • • • • • • •

(2) • • • • • • • • • • • • • • • • • •

(3) • • • • • • • • • • • • • • • • • • • • • • • • • • •
 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

. .. .. .. ...... . ••

.... . . . . . . . . . . . . . . . . . ·- ·- ------- -- . . .

• • • • • • • • • • • • • • • • • • • • • • • • • • •• • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •

. . . . . . . .. . . . . . . .
~·
. ON ON
. .. .. .. . . . . . . •
ZQ065 <1>65 S26• 61L35

ZQ065125 <1>65 <1>25 S26• 61L35

ZQ100 <1>1 00 I SIL42• 61L46• 61L50

'ZQ100125 <1>1 00 <1>25 SIL42• 61L46• 61L50

ZQ150 <1>150 I SIL60• 61L70• 61LIK80• 61L!K90

ZQ150140 <1>150 <1>40 SIL60· 61L70• 61L/K80• 61L/K90

05
 • •

...... .. . . .. 0·~ing(1)

..... . . ... . 0· ~ing(1)

Rotary shaft(2)

Fork engage(3)

Piston(4)

0·~ing(1) Cylinder body(5)

Valve bar(6)

Filler(?)

-
0 0 Seal ring(8)

........ Ball body(9)

[Link] body(11)

Rvalve body(1 0)

L
 Handling Manual of the ZQ Series
Main Starting Valves

1•1ntroduction
The quick open-close functions and the well-knit structure are the features of the ZQ series Main Starting
valves. That series product can be used in remote handling and they are easy to maintain.
A drive mechanism of the main starting valve, the double acting piston adopts compress air as its motive
source and brings the open-close function to success. The piston's actions are quick and reliable. In order
to secure big enough torsion required in the open-close actions, it has a big output torque.

[Link] series

Metric diameter
L D 01 z-d H
ON
Cl>25 165 $115 Cl>85 4-$14 225
$40 200 Cl>145 Cl>110 4-$18 270
$65 190 $185 $145 8-$18 385
Cl>1 00 229 $230 $190 8-$23 445
$150 267 $300 Cl>250 8-$27 530

[Link] characteristic parameters

(1) operation pressure: 3Mpa
(2) operation media: air
(3) ball valve opening speed: 2sec./per
(4) ball valve control pressure: 0.7Mpa

4. Functional principles and structure

(1) The double acting piston completes the open-close actions of the ball valve. The flat rabbet at the top
of the cylinder indicates "open" or "close". When the rabbet and the passageway hole are on an equal
line, it indicates "open". And when the two meet at right angles, it indicates "close".
(2) The ball valve's structure if of floating type. In order to secure thoroughly sealing, pre-tighten forces are
rendered to the ball-body and the sealed ring. Depending upon the media pressure difference at both
ends of the valve's passageway, tight-sealing can be assured, even operation.
(3) The cylinder's structure is of double acting piston for type. Drive by the piston, the fork engages a
simple turn-round movement with a rotary angle efficiency of 90°. And through the rotary shaft and the
valve bar, it drives the ball to rotate synchronously and thus completes the open-close functions.
[Link], installation and handling

(1) In order to prevent impure substances, both ends of the ball valve should be tightly sealed with the blind

flange. The ball valve should be in "open" condition and lay in dry places.

(2) Before installation, the main starting valve should be cleaned thoroughly so as to rotate the pneumatic

ball valve's ball-body,and thus keep the ball surface and the sealed surface from damage.

(3) In operation, the ball valve should be set in thorough opening position or in thorough closing position.

The usage of reducing airflow is strictly forbidden.

6. Possible troubles of the ball valve, causes and their solving methods. (page 9)

7 .If the starting device need to have a slow rotary function, two ball valves, which consist of
a main valve and an auxiliary valve, may be adopted.

~::
Main valve Auxiliary valve
Eng type
. ON ON
ZQ065 cP65 S26· 61L35

ZQ065125 cP65 cP25 S26• 61L35

ZQ100 cP1 00 I SIL42· 61L46• 61L50

ZQ100125 cP1 00 cP25 SIL42• 61L46• 61L50

ZQ150 cP150 I SIL60• 61L70• 61LIK80• 61L/K90

ZQ150140 cP150 cP40 SIL60· 61L70• 61L!K80• 61L!K90

The explanation of additional figure

( 1) 0· •• The 0 sealed ring (7) The fillers

(2) The rotary shaft (8) ....• •The sealed ring

(3) . .. . The fork engage (9) The ball body

(4) . .. . The piston (1 0) • • • • • •The right valve body

(5) The cylinder body ( 11) • •The left valve body

(6) . .. . The valve bar

 Trouble's phenomena Causes Trouble shoot

(1) The pressure of the compress (1) Adjust the pressure source till it
air source is not up to the exceeds 0.7Mpa.
Thevalve bar of the standard. (2) Check the sealed portion of the
pneumatic ball valve (2) Leakage of the sealed portion cylinder or replace the 0 sealed
cannot rotate smoothly or of the cylinder or damage of ring.
loses its rotary function the 0 sealed ring. (3) Release the joint nut between
completely. (3) Alignment of the valve bar the right valve body and the
and the rotary shaft is not up cylinder stand. And then
to the standard. readjust the joint portion.

(1) The fillers are not pressed

tightly. (1) Properly tighten the screws on
Leakage of the fillers of the
(2) The fillers lose effectiveness the press-cap of the filler.
pneumatic ball valve.
for the cause of excessively (2) Replace the fillers.
use.

(1) The joint screws are relaxed

or the corresponding screws (1) Properly tighten the screws and
Leakage at the joint part of are not property tightened. nuts.
the left and right bodies of (2) Damage or stain of the flange (2) Repair the sealed surface or
the pneumatic ball valve. sealed surface. clear off the impure substances.
(3) Damage of the sealed (3) Replace the sealed washers.
washers.

(1) Damage or stain on the ball

surface and the sealed
(1) Grind the ball surface or replace
surface.
Leakage at the sealed part the sealed ring or clear off the
(2) Stain at the portion between
of the passageway of the stained impurity.
the bottom of the sealed ring
pneumatic ball valve. (2) Replace the sealed ring.
and the valve stand.
(3) Replace the sealed ring.
(3) Loss efficacy of the sealed
ring.

A large quantity leakage at

The ball body cannot Adjust the screws and nuts
the sealed part of the pass
completely turn to the "close" behind the cylinder until they
away of the pneumatic ball
position. are up to the standard.
valve.

09
 •• • • • • • • • • ••• • • • • • • • • • • • • • • • •
Spare Parts List of DN25 of the ZQ
Series Main Starting Valves

...... . ... . . . . ....... . ... . . . . . ... .

Order No. Name Main dimension Material Quantity
. <1,2
Sealing ring . ~5
Polyper
WZ25-1 04(FQCB-006-89) I Fluorethylene 2
...... ~:<(::: I
·~~
...
,.-"·
';/'•,
I
~r
...... . . . .
"<··.
. ~2
Upper filler . ~4
Polyper
WZ25-2 DN14(FQCB-005-83) I I Fluorethylene 1
...... .\x
..........
rY<: ~r
I
.//
.A( I
.

. ~2
Middle filler
I
. ,4 I
Polyper
WZ25-3 DN14(FQCB-005-83) I Fluorethylene 2
...... >d1 I ~ •ni
,.--,
..........

Lower filler
. ~2 Polyper
WZ25-4 DN14(FQCB-005-83)
. ~4
Fluorethylene 1
...... [:v,··"""-
··./··
)(>(
..
I
,.<>
::::;0 ~r
..........
'•:,('·: i

0- ring FPM
WZ25-5
0· ....... ct>16x2.4 ...... 1

0- ring FPM
WZ25-6
0· ....... ct>22x2.4
...... 1

0- ring FPM
WZ25-7
0· .. .. .. . ct>55x3.5
...... 2

0- ring FPM
WZ25-8
0· ....... ct>55x3.1
...... 2

Elastic ring
WZ25-9
. . 68894.2-86 ct> 16 65Mn 1
 • • • • • • • • • • ••• • • • • • • • • • • • • • • • •
Spare Parts List of DN40 of the ZQ
Series Main Starting Valves

. . . . . . . ... . . . . • • • • • • • . ... . . . . . ... .

Order No. Name Main dimension Material Quantity
• 64
Sealing ring • -"1-3 Polyper
WZ40-1 02(FQCB-019-89) Fluorethylene 2

• !!8
Upper filler Polyper
WZ40-2 DN18(FQCB-005-83) Fluorethylene 1

Middle filler Polyper

WZ40-3 DN18(FQCB-005-83) Fluorethylene 2

Lower filler • !!8 Polyper

WZ40-4 DN18(FQCB-005-83) • i 8 .I Fluorethylene 1

0- ring FPM
WZ40-5 <t>16x2.4
0· . . . . . . .

0- ring FPM
WZ40-6 <t>24x2.5
0· . . . . . . .

0- ring FPM
WZ40-7 <t>65x5.7 2
0• • • • • • • •

0- ring FPM
WZ40-8 <t>65x3.1 2
0• • • • • . • •

Elastic ring
WZ40-9 <t>16 65Mn
• • 88894.2-86

11
• • • • • • • •• • • • • • • • • ••• • • • • • • • • • • • • • • • •
Spare Parts List of DN65 of the ZQ
Series Main Starting Valves

......
Order No. Name Main dimension Material Quantity

Sealing ring ZQAL9-4

WZ65-1

.
Sealing ring
. 5092 Poly per
WZ65-2 I Fluorethylene

~8 I ./'::< ;;I
/,:~

• 36
Upper filler Poly per
WZ65-3 DN24(FQCB-005-83) Fluorethylene 1

Middle filler Poly per

WZ65-4 DN24(FQCB-005-83) Fluorethylene 2

Lower filler • 36 Poly per

WZ65-5 DN24(FQCB-005-83) 1 • -t 4 J Fluorethylene 1

0- ring FPM
WZ65-6
0· . . . . . . . ct>28x3.1
......
0- ring FPM
WZ65-7
0· . . . . . . . ct>32x3.1
......
0- ring FPM
WZ65-8
0· . . . . . . . ct>1 OOx5.7
...... 2

0- ring FPM
WZ65-9
0· . . . . . . . ct>1 OOx 3 1
...... 2

Elastic ring
WZ65-10 ct>28 65Mn
•• 88894.2-86
 ' '

•• • • • • • • • • •••• • • • • • • • • • • • • • • • •
Spare Parts List of DN1 00 of the ZQ
Series Main Starting Valves

• . ...
• . ... . . . • • • ..... • ...• • . . . ... . . .
Order No. Name Main dimension Material Quantity
I

WZ100-1
Sealing ring
...... ~ i ~~I
i·•ol
0

.
105

i05
I
r ZQAL9-4
..... . 1

~. r-~~~
Poly per
Sealing ring
WZ100-2
...... Fluorethylene
..........
1

• 36
Upper filler Polyper
~•
WZ100-3 DN24(FQCB-005-83)
...... . i
.4
-~ VOI
Fluorethylene
..........
1

~-: :~.g
Middle filler Polyper
WZ100-4 DN24(FQCB-005-83) Fluorethylene 2
...... ~ i : •ni ..........

~.·· r -~~ 1
Lower filler Polyper
WZ100-5 DN24(FQCB-005-83) 4 Fluorethylene 1
...... 36
::; ..........
0- ring FPM
WZ100-6 0• • • • .... <P28x3.1
.... .. 1

0- ring
WZ100-7
0• • • • .... <P32x3.1
FPM
...... 1

0- ring
WZ100-8 0• • • • .... <P1QQx5.7
FPM
...... 2

0- ring FPM
WZ100-9 0· • • • • ... <P1QQx3.1
...... 2

Elastic ring
WZ100-10 <P28 65Mn 1
• • GB894.2-86

1
.
.
.
• • • • • • • • •• • • • • • • • • •••• • • • • • • • • • • • • • • • •
Spare Parts List of ON 150 of the ZQ
Series Main Starting Valves

Order No. Name Main dimension Material Quantity

Sealing ring ZQAL9-4

WZ150-1

• i50
. il 0 Polyper
Sealing ring
WZ150-2 Fluorethylene

• -'\8
Upper filler Polyper
WZ150-3 DN24(FQCB-005-83) Fluorethylene 1

Middle filler Poly per

WZ150-4 DN24(FQCB-005-83) Fluorethylene 2

Lower filler Poly per

WZ150-5 DN24(FQCB-005-83) Fluorethylene 1

0- ring FPM
WZ150-6
0• . . . . . . . ~35x3.1
......
0- ring FPM
WZ150-7
0• . . . . . . . ~40x3 1
......
0- ring FPM
WZ150-8
0· . . . . . . . ~160x57
...... 2

0- ring FPM
WZ150-9
0• . . . . . . . ~160x3 1
...... 2

Elastic ring
WZ150-10 ~35 65Mn
•• 88894.2-86
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Shanghai Well-true Marine Equipment Co.,Ltd

• • • • • • • • • • SO- • • •••• £&1·201 •
ADD· No.30 Jinfeng Road' Pudong Shanghai' China· 201201'
• • "fe!'" El2., -58580913 58583913 • • • Fa?<'" El2., -58584255