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Exercise Bs Vi

The document provides detailed voltage measurements for various sensors and components in the Intra V30 BSVI and 750 Petrol BS VI EMS systems. Each section outlines the pin descriptions, wire colors, and corresponding ECU pin numbers, along with the measured voltages when the ignition is on. This information is crucial for diagnosing and troubleshooting the vehicle's electronic systems.

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skhasibak48
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0% found this document useful (0 votes)
47 views20 pages

Exercise Bs Vi

The document provides detailed voltage measurements for various sensors and components in the Intra V30 BSVI and 750 Petrol BS VI EMS systems. Each section outlines the pin descriptions, wire colors, and corresponding ECU pin numbers, along with the measured voltages when the ignition is on. This information is crucial for diagnosing and troubleshooting the vehicle's electronic systems.

Uploaded by

skhasibak48
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Intra V30 BSVI

Crank Shaft Position Sensor (Flywheel or RPM Sensor)


Disconnect the Connector and Ignition On Check the Voltage at Connector End
Measured
Pin Description Value Wire Colour Location Voltage ECU Pin No
Pin1&Ground 2.4 Volt B ECU (A) Pin No78
Pin2&Ground 2.4 Volt O ECU (A) Pin No77
CAMSHAFT SENSOR
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt R/GY ECU (A) Pin No58
Pin2 & Ground 5 Volt L/W ECU (A) Pin No76
Pin3&Ground 0 Volt L ECU (A) Pin No43
ECT

Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt GY ECU (A) Pin No35
Pin2&Ground 0 Volt BR/B ECU (A) Pin No4
VSS
Pin1&Ground 12 Volt R/O Ignition
Pin2&Ground 5 Volt R/L ECU (K) Pin No13
Pin3&Ground 0 Volt BR ECU (K) Pin No21
Mass Air Flow Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt R.O ECU (K) Pin No33
Pin2&Ground 0 Volt G ECU (K) Pin No17
Pin3&Ground 5 Volt G/BR ECU (K) Pin No45
Pin4&Ground 5 Volt O/B ECU (K) Pin No65
BOOST T-MAP

Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt V/BR ECU (A) Pin No15
Pin2&Ground 5 Volt P/BR ECU (A) Pin No34
Pin3&Ground 5 Volt R/B ECU (A) Pin No54
Pin4&Ground 5 Volt O/Y 6
Waste Gate Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt ECU (A) Pin No 62
Pin2&Ground 5 Volt ECU (A) Pin No 60
Pin3&Ground 0 Volt ECU (A) Pin No15
Throttle Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt R/W ECU (A) Pin No87
Pin2&Ground 12 Volt G/BR ECU (A) Pin No66
Pin3&Ground 0 Volt Y/G ECU (A) Pin No42
Pin4&Ground 0 Volt V/BR ECU (A) Pin No15
Pin5&Ground 5 Volt R/G ECU (A) Pin No60
Fuel Rail Pressure Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt Y/G ECU (A) Pin No40
Pin2&Ground 0 Volt GY/W ECU (A) Pin No19
Pin3&Ground 5 Volt R/V ECU (A) Pin No46
Fuel Temperature Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt W ECU (A) Pin No39
Pin2&Ground 0 Volt V ECU (A) Pin No17
Water In Fuel Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt BR/R ECU (A) Pin No63
Pin2&Ground 0 Volt V/B 16(C016K)
Accelerator Pedal Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PinA&Ground 0 Volt G/BR ECU (K) Pin No59
PinB & Ground 0 Volt BR/B ECU (K) Pin No15
PinC&Ground 5 Volt Y/G ECU (K) Pin No32
PinD&Ground 5 Volt G/L ECU (K) Pin No36
PinE&Ground 0 Volt BR/W ECU (K) Pin No19
PinF&Ground 0 Volt G/P ECU (K) Pin No60
EGR Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt ECU (A) Pin No45
Pin2&Ground 0 Volt ECU (A) Pin No73
Pin3&Ground 5 Volt ECU (A) Pin No56
Lambda Sensor 1
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt R/G EMS Relay
Pin2&Ground 0 Volt W/Y ECU (K) Pin No74
Pin3&Ground 0 Volt G/O ECU (K) Pin No26
Pin4&Ground 0 Volt GY/Y ECU (K) Pin No10
Exhaust Gas Temperature Sensor:-
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt Y/GY ECU (A) Pin No38
Pin2&Ground 5 Volt O/W ECU (A) Pin No17
Pin3&Ground 5 Volt ECU (A) Pin No74
Pin4&Ground 0 Volt BR/P ECU (A) Pin No18
Pin5&Ground 5 Volt BR/W ECU (A) Pin No26
Pin6&Ground 0 Volt O/R ECU (A) Pin No21
Differential Pressure Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 5 Volt R/W ECU (A) Pin No57
Pin2&Ground 0 Volt BR/P ECU (A) Pin No55
Pin3&Ground 5 Volt L/Y ECU (A) Pin No45
Lambda Sensor 2
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt R/G EMS Relay
Pin2&Ground 0 Volt W/G ECU (K) Pin No57
Pin3&Ground 0 Volt GY/Y ECU (K) Pin No25
Pin4&Ground 0 Volt B ECU (K) Pin No7
Clutch Switch:-
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt ECU (K) Pin No11
Pin2&Ground 0 Volt IC Pin No 14
Brake Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt P ECU (K) Pin No46
Pin2&Ground 12 Volt Y Ignition
Pin3&Ground 5 Volt BR IC Pin No 14
Pin4&Ground 0 Volt P/W ECU (K) Pin No48
Delta Switch Fuel Filter
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt ECU (K) Pin No20
Pin2&Ground 5 Volt ECU (K) Pin No29
Pin3&Ground 5 Volt ECU (K) Pin No35
Inlet Metering Valve
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt ECU (A) Pin No25
Pin2&Ground 12 Volt EMS Relay
Injector
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0.67 Volt G ECU (A) Pin No23
Pin2&Ground 0.67 Volt G/W ECU (A) Pin No2
Pin1&Ground 0.67 Volt O/R ECU (A) Pin No65
Pin2&Ground 0.67 Volt W/R ECU (A) Pin No86
Pin1&Ground 0.67 Volt Y/R ECU (A) Pin No64
Pin2&Ground 0.67 Volt B/R ECU (A) Pin No85
Pin1&Ground 0.67 Volt L/V ECU (A) Pin No22
Pin2&Ground 0.67 Volt L/O ECU (A) Pin No1
Waste Gate Actuator
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt B ECU (A) Pin No103
Pin2&Ground 12 Volt R/G EMS Relay
EGR Cooler By Pass Valve
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 0 Volt ECU (A) Pin No72
Pin2&Ground 12 Volt EMS Relay
EGR Valve Motor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
Pin1&Ground 12 Volt ECU (A) Pin No68
Pin2&Ground 0 Volt ECU (A) Pin No89
750 PETROL BS VI EMS EXERCISE
Reference
Sensor Pin No Voltage Wire Colour Connected To ECU Pin Voltage Location
Crank Shaft Position Sensor (Flywheel or RPM Sensor)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt B ECU (B) Pin No10
PIN 2- & Ground 5 Volt O ECU (B) Pin No13
PIN 3- & Ground 0 Volt BR ECU (B) Pin No1
Engine temperature sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 5 Volt P/W ECU (B) Pin No15


Pin-2 & Ground 0 Volt P/G ECU (B) Pin No5
Knock Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0 Volt P/G 37(C016B)
PIN 2 & Ground 0 Volt P/W 38(C016B)
T MAP Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0 Volt W/G ECU (A) Pin No3
PIN 2 & Ground 5 Volt W/GY ECU (A) Pin No27
PIN 3 & Ground 5 Volt V/R ECU (A) Pin No25
PIN 4 & Ground 0 Volt W/O ECU (A) Pin No12
Vehicle Speed Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 12 Volt R/Y FUSE NO 28
PIN 2 & Ground 0 Volt L/R ECU (B) Pin No14
PIN 3 & Ground 0 Volt BR EARTH
Lambda Sensor –Upstream
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground R ECU (B) Pin No29
PIN 2 & Ground 0 Volt Y ECU (B) Pin No4
PIN 3 & Ground 0 Volt W/B ECU (B) Pin No46
PIN 4 & Ground 12 Volt R/Y EMS Relay
PIN 5 & Ground 0 Volt G ECU (B) Pin No28
PIN 6 & Ground 5 Volt B ECU (B) Pin No30
Lambda (Oxygen) Sensor – Downstream
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 12 Volt R/Y Main Relay
PIN 2 & Ground 0 Volt W/L ECU (B) Pin No34
PIN 3 & Ground 0 Volt GY/B ECU (B) Pin No6
PIN 4 & Ground 0 Volt B/W ECU (B) Pin No2
Accelerator Pedal Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN A & Ground 0 Volt G/B ECU (A) Pin No21
PIN B & Ground 0 volt Y/G ECU (A) Pin No5
PIN C & Ground 5 Volt BR/B ECU (A) Pin No38
PIN D & Ground 5 Volt BR/W ECU (A) Pin No26
PIN E & Ground 0 Volt G/L ECU (A) Pin No6
PIN F & Ground 0 Volt G ECU (A) Pin No11
Clutch Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0 Volt B Battery Ground
PIN 2 & Ground 12 Volt W/L ECU (A) Pin No19
Brake Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0Volt V To Tail Lamp
PIN 2 & Ground 12 Volt Y Ignition Switch
PIN 3 & Ground 12 Volt Y/L ECU (A) Pin No35
PIN 4 & Ground 12 Volt Y/W EMS Fuse
Reverse Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0Volt P ECU (B) Pin No17
PIN 2 & Ground 12 Volt Y Ignition Switch
Injector
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 12 Volt R/Y Main Relay
PIN 2 & Ground 0 Volt G/P ECU (B) Pin No44
PIN 1 & Ground 12 Volt R/Y Main Relay
PIN 2 & Ground 0 Volt B/Y ECU (B) Pin No43
Ignition Coil
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 12 Volt R/Y Main Relay
PIN 2 & Ground 0 Volt R/L ECU (B) Pin No56
Canister Purge Valve
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0 Volt Y/L ECU (B) Pin No35
PIN 2 & Ground 12 Volt R/Y Main Relay
Electronic Throttle Body (ETB)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN 1 & Ground 0 Volt Y/BR ECU (B) Pin No52
PIN 2 & Ground 12 Volt V/L ECU (B) Pin No
PIN 3 & Ground 0 Volt P/Y ECU (B) Pin No7
PIN 4 & Ground 0 Volt L/R ECU (B) Pin No20
PIN 5 & Ground 5 Volt GY/BR ECU (B) Pin No23
PIN 6 & Ground 0 Volt V/W 3(C016B)
Check the Voltage at EMS Relay Ignition on Condition
Pin 30 & Ground 12 Volts R/Y FUSE 29 BATTERY SUPPLY
Pin 86 & Ground 12 Volts R/Y FUSE 29 BATTERY SUPPLY
Pin 85 & Ground W/P ECU PIN 15
Pin 87 & Ground 12 Volts R/Y ECU PIN 55/56
Check the Voltage at Starter Relay Ignition on Condition
Pin 1 & Ground B/R ECU PIN 50
Pin 2 & Ground BR EARTH
Pin 3 & Ground B Starter Motor
Pin 5 & Ground 12 Volts R/B F9 STARTER SOLENOID
Check the Voltage at (DLC) Diagnostic Link connector in Ignition on Condition
Pin 3 Ground Y/G C001C (5) TO ECU (A) 33
Pin 4 & Ground BR Earth
Pin 5 & Ground BR Earth
Pin No 6 & Ground Y C001C (2) TO ECU (A) PIN NO-32
Pin 11 & Ground G/Y C001C (7) TO ECU(A) PIN NO 45
Pin 14 & Ground G C001C(3) TO ECU (A) PIN NO 44
Pin 16 & Ground R/B FUSE NO 35
750 DIESEL BS VI EMS EXERCISE
Reference
Sensor Pin No Voltage Wire Colour Connected To ECU Pin No Voltage Location
Crank Shaft Position Sensor (Flywheel or RPM Sensor)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 2.4 Volt B ECU (A) Pin No -15
PIN -2 & Ground 2.4 Volt O ECU (A) Pin No-16
Cam Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt P/G ECU (A) Pin No 81
PIN -2 & Ground 5 Volt G ECU (A) Pin No 49
PIN -3 & Ground 5 Volt V/B ECU (A) Pin No 9
Engine Coolant Temperature Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt P/G ECU (A) Pin No 51
PIN -2 & Ground 0 Volt P/W ECU (A) Pin No 28
Vehicle Speed Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt R FUSE NO 31
PIN -2 & Ground 5 Volt L/R ECU (K) Pin No 28
PIN -3 & Ground 0 Volt BR Chassis Ground
Temp. sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt Y/W ECU (K) Pin No 84
PIN -2 & Ground 5 Volt P/R ECU (K) Pin No 83
Boost Pressure & Temperature Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt Y/W ECU (A) Pin No 31
PIN -2 & Ground 5 Volt Y/B ECU (A) Pin No 76
PIN -3 & Ground 5 Volt B/BR ECU (A) Pin No 10
PIN -4 & Ground 5 Volt GY/Y ECU (A) Pin No 97
Throttle Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt P/G ECU (A) Pin No 68
PIN -2 & Ground 12 Volt O/BR ECU (A) Pin No 92
PIN -3 & Ground 0 Volt V/W ECU (A) Pin No 74
PIN -4 & Ground 0 Volt BR/B ECU (A) Pin No 100
PIN -5 & Ground 5 Volt R/B ECU (A) Pin No 5
Delta Pressure System Air
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt G/Y ECU (K) Pin No 39
PIN -2 & Ground 0 Volt BR/R ECU (K) Pin No
PIN -3 & Ground 5 Volt R/L ECU (K) Pin No 33
Fuel Rail Pressure Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt G/W ECU (A) Pin No 83
PIN -2 & Ground 5 Volt O/L ECU (A) Pin No 71
PIN -3 & Ground 5 Volt R/W ECU (A) Pin No 11
Fuel Temperature Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt W/V ECU (A) Pin No 77
PIN -1 & Ground 0 Volt P/B ECU (A) Pin No 32
Water In Fuel Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground EARTH BR ECU (A) Pin No 34
PIN -2 & Ground 0 Volt W 25C001C TO ECU (K) Pin No 63
PIN -3 & Ground 12Volt R FUSE 31
Accelerator Pedal Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -A & Ground 0 Volt G/B C001CE Pin 4 ECU (K) Pin No 29
PIN -B & Ground 0 Volt BR/B C001CE Pin 3 ECU (K) Pin No 24
PIN -C & Ground 5 Volt Y/G C001CE Pin 5 TO ECU (K) Pin No 8
PIN -D & Ground 5 Volt G/L C001CE Pin 2 ECU (K) Pin No 9
PIN -E & Ground 0 Volt BR/W C001CE Pin 9 ECU (K) Pin No 25
PIN -F & Ground 0 Volt G/P C001CE Pin 1 ECU (K) Pin No 31
EGR Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt BR/B ECU (A) Pin No 100
PIN -2 & Ground 5 Volt O ECU (A) Pin No 52
PIN -3 & Ground 5 Volt V ECU (A) Pin No 7
NOx Sensor (Upstream)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt G/B EMS Relay
PIN -2 & Ground 0 Volt BR Chasis Ground
PIN -3 & Ground 2.3 Volt G 20 C001C TO ECU (K) Pin No 58
PIN -4 & Ground 2.7 Volt Y 21 C001C TO ECU (K) Pin No 75
PIN -5 & Ground 0 Volt BR Chassis Ground
Exhaust Gas Temperature Sensor T-4
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt BR/R 32 C001C TO ECU (A) Pin No 59
PIN -2 & Ground 0 Volt Y/B 33 C001C ECU (A) Pin No 29
Exhaust Gas Temperature Sensor T- 5

Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -3 & Ground 5 Volt B/R 34 C001C ECU (A) Pin No 37
PIN -4 & Ground 0 Volt O/B 35 C001C ECU (A) Pin No 30
Differential Pressure Sensor (PARTICAL FILTER DPS)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt R/O 12 C001C TO ECU (A) Pin No 12
PIN -2 & Ground 0 Volt B/P 55 C001C TO ECU (A) Pin No 55
PIN -3 & Ground 5 Volt P/Y 78 C001C TO ECU (A) Pin No78
NOx Sensor (Downstream)
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt G/B EMS Relay
PIN -2 & Ground 0 Volt BR Chassis Ground
PIN -3 & Ground 2.3 Volt G ECU (K) Pin No 58
PIN -4 & Ground 2.7 Volt Y ECU (K) Pin No 75
Urea Quality Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt G/B Ignition
PIN -2 & Ground 2.3 Volt BR ECU (K) Pin No 58
PIN -3 & Ground 2.7 Volt G ECU (K) Pin No 75
PIN -4 & Ground 0 Volt Y Chasis Ground
Clutch Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0Volt BR Chassis Ground
PIN -2 & Ground 12 Volt W/L ECU (K) Pin No 47
Brake Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt V Rear Lamp
PIN -2 & Ground 12 Volt Y Ignition
PIN -3 & Ground 12 Volt Y/L ECU (K) Pin No 85
PIN -4 & Ground 12 Volt R Ignition
Delta Switch(Fuel Filter):-
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt R/B ECU (A) Pin No 96
PIN -1 & Ground 12 Volt O/L EMS Relay
Fuel Control Unit
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt G/B EMS Relay
PIN -2 & Ground 0 Volt O/Y ECU (A) Pin No 17
EGR Valve Motor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt P/B ECU (A) Pin No 94
PIN -2 & Ground 0 Volt L/B ECU (A) Pin No 90
Injector
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0.67 Volt W/R ECU (A) Pin No 64
PIN -2 & Ground 0.67 Volt B/W ECU (A) Pin No 85
PIN -1 & Ground 0.67 Volt W/B ECU (A) Pin No 65
PIN -2 & Ground 0.67 Volt BR/G (ECU (A) Pin No 86
Dosing Metering Valve
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt P/B ECU (K) Pin No 90
PIN -2 & Ground 0 Volt B/R ECU (K) Pin No 37
Supply Pump
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt V/W ECU (K) Pin No 74
PIN -2 & Ground 0 Volt W/GY ECU (K) Pin No 20
Purging Pump
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt R/B EMS Relay
PIN -2 & Ground 0 Volt W/B ECU (K) Pin No 40
POSITION FEEDBACK SENSOR BPA
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground O/L 99
PIN -2 & Ground P 53
L/W 6
EXHAUST GAS RECIRCULATION ACTUATOR AND SENSOR
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground P/B 94 ECU (C016K)
PIN -2 & Ground O 52 (C016K)
PIN -4 & Ground BR/B 100 (C016K)
PIN -5 & Ground L/B 90 (C016K)
PIN-6 & Ground V 7 (C016K)
INTRA V10 BS VI 800 DIESEL BS VI EMS EXERCISE
Crank Shaft Position Sensor (Flywheel or RPM Sensor)
Reference
Sensor Pin No Voltage Wire Colour Connected To ECU Pin No Voltage Location
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 2.4 Volt B ECU (A) Pin No 15
PIN -2 & Ground 2.4 Volt O ECU (A) Pin No 16
Cam Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0 Volt R/O ECU (A) Pin No 81


PIN -2 & Ground 5 Volt P/Y ECU (A) Pin No 49
PIN -3 & Ground 5 Volt B/P ECU (A) Pin No 9
Engine Coolant Temperature Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 5 Volt R/G ECU (A) Pin No 51

PIN -2 & Ground 0 Volt P/W ECU (A) Pin No 28


Vehicle Speed Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt R Ignition
PIN -2 & Ground 5 Volt GY/Y 34
PIN -3 & Ground 0 Volt B 28(C016K)
Mass Air Flow Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt Ignition
PIN -2 & Ground 0 Volt P/L ECU (A) Pin No56
PIN -3 & Ground 5 Volt G/Y ECU (A) Pin No98
PIN -4 & Ground 5 Volt W ECU (A) Pin No27

PIN -5 & Ground 5 Volt G/B ECU (A) Pin No70

Boost Pressure Sensor

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0 Volt Y/W ECU (A) Pin No31

PIN -2 & Ground 5 Volt Y/B ECU (A) Pin No76


PIN -3 & Ground 5 Volt B/BR ECU (A) Pin No10
PIN -4 & Ground 5 Volt GY/Y ECU (A) Pin No97
Waste Gate Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt O/L ECU (A) Pin No99
PIN -2 & Ground 5 Volt P ECU (A) Pin No53
PIN -3 & Ground 5 Volt L/W ECU (A) Pin No6
Throttle Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt P/G ECU (A) Pin No68
PIN -2 & Ground 12 Volt O/BR ECU (A) Pin No92
PIN -3 & Ground 5 Volt V/W ECU (A) Pin No74
PIN -4 & Ground 0 Volt BR/B ECU (A) Pin No100
PIN -5 & Ground 5 Volt R/B ECU (A) Pin No5
Fuel Rail Pressure Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0 Volt G/W ECU (A) Pin No83

PIN -2 & Ground 5 Volt ECU (A) Pin No71


PIN -3 & Ground 5 Volt R/W ECU (A) Pin No11
Fuel Temperature Sensor

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 5 Volt W/V ECU (A) Pin No77

PIN -2 & Ground 0 Volt P/B ECU (A) Pin No32


Water In Fuel Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt R ECU (K) Pin No34
PIN -2 & Ground 5 Volt G/R ECU (K) Pin No63
Accelerator Pedal Position Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -A & Ground 5 Volt G/B ECU (K) Pin No29

PIN -B & Ground 0 Volt BR/B ECU (K) Pin No24

PIN -C & Ground 0Volt Y/G ECU (K) Pin No8

PIN -D & Ground 0 Volt G/L ECU (K) Pin No9

PIN -E & Ground 0 Volt BR/W ECU (K) Pin No25

PIN -F & Ground 5 Volt G/Y ECU (K) Pin No31

EGR Position Sensor

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0 Volt BR/B ECU (A) Pin No100

PIN -2 & Ground 5 Volt O ECU (A) Pin No52

PIN -2 & Ground 5 Volt V ECU (A) Pin No7


Lambda Sensor

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt R EMS Relay

PIN -2 & Ground 0 Volt W ECU (K) Pin No4

PIN -3 & Ground 0 Volt LG/P ECU (K) Pin No101

PIN -4 & Ground 0 Volt B ECU (K) Pin No102


Exhaust Gas Temperature Sensor -T-4
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 5 Volt GY/W ECU (K) Pin No59

PIN -2 & Ground 0 Volt W/O ECU (K) Pin No29

Exhaust Gas Temperature Sensor- T-5

PIN -1 & Ground 5 Volt GY/B ECU (A) Pin No37

PIN -2 & Ground 0 Volt W/Y ECU (A) Pin No30


Exhaust Gas Temperature Sensor T-6
PIN -1 & Ground 5 Volt ECU (K) Pin No66

PIN -2 & Ground 0 Volt ECU (K) Pin No65

Differential Pressure Sensor

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 5 Volt R/O ECU (A) Pin No12

PIN -2 & Ground 0 Volt B/P ECU (A) Pin No55

PIN -3 & Ground 5 Volt P/Y ECU (A) Pin No78


NOx Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt EMS Relay

PIN -2 & Ground 0 Volt B ECU (K) Pin No4

PIN -3 & Ground 2.3 Volt G ECU (K) Pin No58


PIN -4 & Ground 2.7 Volt Y ECU (K) Pin No75
PIN -5 & Ground 0 Volt Body Ground
Urea Quality Sensor
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt EMS Relay


PIN -2 & Ground 2.7 Volt Y ECU (K) Pin No75
PIN -3 & Ground 2.3 Volt G ECU (K) Pin No58(
PIN -4 & Ground 0 Volt Cluster Pin No 14
Clutch Switch

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt W/P ECU (K) Pin No47

PIN -2 & Ground 0 Volt IC Pin No 14

Brake Switch

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt Ignition Switch


PIN -2 & Ground 12 Volt P ECU (K) Pin No52
PIN -3 & Ground 2.3 Volt Y/L ECU (K) Pin No85

PIN -4 & Ground 12 Volt EMS Relay

Reverse Switch
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt B/L ECU (K) Pin No 41

PIN -2 & Ground 12 Volt Ignition ON

Delta Switch Fuel Filter

Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0 Volt R/B ECU (A) Pin No96

PIN -2 & Ground 12 Volt O/L ECU (A) Pin No99


Fuel Control Unit
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt EMS Relay

PIN -2 & Ground 0 Volt O/Y ECU (A) Pin No17


Injector
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 0.67 Volt W/R ECU (A) Pin No64

PIN -2 & Ground 0.67 Volt B/W ECU (A) Pin No85

Injector
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0.67 Volt ECU (A) Pin No65

PIN -2 & Ground 0.67 Volt ECU (A) Pin No86

Waste Gate Actuator


Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt EMS Relay

PIN -2 & Ground 0 Volt G/R ECU (A) Pin No18

EGR Cooler By Pass Valve


Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 12 Volt EMS Relay
PIN -2 & Ground 0 Volt GY/R ECU (A) Pin No19
EGR Valve Motor
Disconnect the Connector and Ignition On Check the Voltage at Connector End
PIN -1 & Ground 0 Volt P/B ECU (A) Pin No94

PIN -2 & Ground 12 Volt L/B ECU (A) Pin No90

Dosing Metering Valve:-


Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt P/B ECU (K) Pin No90

PIN -2 & Ground 0 Volt B/R ECU (K) Pin No37


Supply Pump
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt V/W ECU (K) Pin No74

PIN -2 & Ground 0 Volt W/GY ECU (K) Pin No20


Purging Pump
Disconnect the Connector and Ignition On Check the Voltage at Connector End

PIN -1 & Ground 12 Volt EMS Relay

PIN -2 & Ground 0 Volt W/B ECU (K) Pin No40

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