Spicer India Pvt. Ltd, Doc. No.

QSP-16
Procedure Approach Diagram
Issue No./Date 01/ 5-Jul-17
Rev. No./Date 00/ 5-Jul-17
Title: Manufacturing of driveshaft
People finding a better way Page 2 of 3
Who ?
Process owner: Production I/C

With What How ? How Often / Does What Output Improvement

Inputs:
- Monthly & daily despatch schedule
- Drawing, CP, WI Process:
Frequency: Output:
- Corporate guidelines Manufacturing of drive Product as per the
-Safety & EMS WI As per Table
shaft assy required quality and
- Live model matrix Interacting Process: Procedure: schedule
Resources: - storage As per Table Process Measures:
- Machinery as per list of PFD - monitoring & measuring
- Tools, Jigs & fixture as per CP & WI of product Efficiency:
- Plant maintenance - Shaft / man hour
- Purchasing
Skills: - PPC
Effectiveness:- OEE
Skil matrix of production people - Utilization
- Rejection (QA data)
- Rework data (QA
data)

Continual Improvement:
QCDGP
Corrective Action: Review:
Training to OE MRM
Process improvement

Remedial Review Improvement

Prepared By Approved By
Format No F-MR-45 Designation I/C Prod Designation PM
 MSAF-( )-P0##
MS Agarwal Foundries PVT LTD.
ISSUE NO: 00
REV. NO: 00
HO TITLE :Non-Conformance Handling Process
PAGE NO : 1 of 2
A. PURPOSE :
To monitor and segregate the non-conforming material during various processes, so as to prevent the unintended use.

B. SCOPE :
This procedure is applicable to in-process & pre-dispatch inspection at SMS & Bar Mill (MSAF Unit-I).

C. RESPONSIBILITY :
<QAD >

D. SYSTEM :
Sr. Activity ( What) Resp. Document / Frequency
No.
(Who) Record (How) (When)

1 NC Prodects

Separated from the

prime material
2

Pleaced Separatly

Not ok Decision
Discard Making

4
ok

Sale it Secondary
segment
5

Note:

Revision History
Sl Issue
No. No: Issue Date Rev No: Rev Date Amendment Detail Prepared By Approved By

<Process Owner
1 00 <DD.MM.YYYY> 00 <DD.MM.YYYY> Name> <HOD Name>

PREPARED & CONTROLLED BY APPROVED BY REVIEWED BY REVISED ON

< Name> <Name> Mr. A S Chakravarthy <DD.MM.YYYY>

Process Owner- <Dept.> HOD - <Dept.> MR

Page 2 of 3
 Doc. No. #VALUE!
TURTLE DIAGRAM
Issue No./Date 00 / DD.MM.YYYY
Rev. No./Date 00 / DD.MM.YYYY
HO TITLE :Non-Conformance Handling Process
Page 1 of 2
A. PURPOSE :
To monitor and segregate the non-conforming material during various processes, so as to prevent the unintended use.

B. SCOPE :
This procedure is applicable to in-process & pre-dispatch inspection at SMS & Bar Mill (MSAF Unit-I).

Process Owner ?With Whom (Competency, Training,Skill)

With What (Material / Equipment?)
Knowledge on the Process Specifications and-
>.QAD< Effects
- Material shifting to NC place Know the products defects-
- weighting machines & load sells
- Apply color code accordily Knowledge on all Chemical and physical-
properties of the steel

Defined Input Desired Output

Non conformance TMT Rebars- Separated from the Prime material and Placed-
Process separatetly
raise Non Conformity report -
Test Records-
non Conformance<
> handling process

Intended Result (Process Measures / Functional or

Department Objectives)
Efficiency:
- wrong results/Defective material production
How? (Method/Technique/Procedure) Interacting Process - Prodution cost cost
Effectiveness:
Specification as per Quality Assurance Plan- Internal - Separated the defective material from the prime
-SOP for inprocess inspection (MSAF-QCU1-D112) SMS & CCM & RMD & Dispatch and Maintenance- material
-Identify the proper place for the NC products

External
-

Non-Conformity, Corrective&Preventive Action

- Process improvement : Improvement
PQCDSM -
Review: MRM

:Risk Associated with the Process

Results to Production loss)1
Time loss)2
Man power loss)3
Power loss )4

Performance Measures UoM Target Bench mark Review Frequency Efficiency Measures Effectiveness Measures
X

PREPARED & CONTROL BY APPROVED BY REVIEWED BY REVISED ON

< Name> #VALUE! Mr. A S Chakravarthy #VALUE!

Process Owner- <Dept.> MR

Format No:

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