s.
no equipment
1
2
3
4
5
6
7
8
Machine Name:- Press- 07
Machine No :- P7 -4
Breakdown
S.No Nature of Breakdown
Date Start Time End Time
1 3/1/2025 11:20 14:00 puller 1 jaw bearing damage
Spare Part Used if any: LINEAR BEARINGS HGW 25cc - 2nos
Problem/ Breakdown Description: Puller 1 jaw bearing got damaged. so, new bearing fitted and alignmnet done
Prod. Supervisor Name:- Siddharth
1st Why
Linear bearings got damaged
Corrective Action For the Cause
S.No. Corrective Action
1 Clamping locking bolts tightening done
S.No. Rev No. Rev Date
Checked By: Devendra singh
Date : 02-03-2025
GLOBAL ALUMINIUM PVT LTD
MACHINE BREAKDOWN ANALYSIS SHEET
Section:- PULLER-1
Attended
Immediate Action Taken
Date Time
3/1/2025 11:20 so, New bearing fitted and alignmnet done
w bearing fitted and alignmnet done
Maintenance Person Name: MADHU
Root Cause Analysis
2nd Why 3rd Why
It's cage got damaged Due to mis alignment
e Preventive Action For the Cause
Resp. Tgt. Date S.No. Preventive Action Resp.
SHIFT
one extra locking nut given
INCHARGE
SHIFT INCHARGE 3/1/2025
Horizontal Deployment:-
Standardisation
Approved By:SURAJ K
Date :04-03-2025
Format No: GAPL/MAINT/F/14A
D Rev No: 00
EET Rev Date: 01.06.2023
ction:- PULLER-1 Date:- 01-03-2025
Shift: A
Completion
Attended By Total Breakdown Time Sign. (Sup)
Date Time
sai raja 3/1/2025 14:00 2:40
y 4th Why 5th Why
nment locking bolt got loose Due to operational vibratio
use Countermeasure Effectiveness
Tgt. Date 1st week 2nd Week 3rd week 4th week
4/1/2025 ok ok ok
To be checked at P-6
Prepared by Approved by
MADHU SAIRAJA
pproved By:SURAJ K
ate :04-03-2025
: GAPL/MAINT/F/14A
0
01.06.2023 INDEX
Remarks
5th Why
ue to operational vibration
5th week
Approved by
SAIRAJA
Machine Name:- Press- 09
Machine No :- P9 - 02
Breakdown
S.No Nature of Breakdown
Date Start Time End Time
HLF temperature not reaching due to
1 3/24/2025 10:00 14:00
blower vibration
Spare Part Used if any: Bearing 6312 - 2 nos
Problem/ Breakdown Description: HLF temperature not reaching due to blower vibration. Blower Bearings got da
Prod. Supervisor Name:-
1st Why
HLF temperature not reaching due to sensors getting disturbed
Corrective Action For the Cause
S.No. Corrective Action
1 Blower Bearings got damaged. So, changed
S.No. Rev No. Rev Date
Checked By: Devendra singh
Date : 25-03-2025
GLOBAL ALUMINIUM PVT LTD
MACHINE BREAKDOWN ANALYSIS SHEET
Section:- HOT LOG FURN
Attended
Immediate Action Taken
Date Time
3/24/2025 10:00 Blower Bearings got damaged. So, changed
wer vibration. Blower Bearings got damaged. So, changed
Maintenance Person Name: Madhu kiran
Root Cause Analysis
2nd Why 3rd Why
Due to blower vibration Bearings got damaged
e Preventive Action For the Cause
Resp. Tgt. Date S.No. Preventive Action Resp.
SHIFT
Extra support welding done
INCHARGE
SHIFT INCHARGE 3/24/2025
Horizontal Deployment:-
Standardisation
Approved By:SURAJ K
Date :26-03-2025
Format No: GAPL/MAINT/F/14A
D Rev No: 00
EET Rev Date: 01.06.2023
ction:- HOT LOG FURNACE Date:- 24-03-2025
Shift: A & B
Completion
Attended By Total Breakdown Time Sign. (Sup)
Date Time
Madhu 3/24/2025 14:00 4:00
y 4th Why 5th Why
Because the base was not stable, causing misalignment and
amaged Base got crack due to agein
stress on the bearings.
use Countermeasure Effectiveness
Tgt. Date 1st week 2nd Week 3rd week 4th week
4/24/2025
To be checked in all press hls
Prepared by Approved by
MADHU SAIRAJA
pproved By:SURAJ K
ate :26-03-2025
: GAPL/MAINT/F/14A
0
01.06.2023 INDEX
Remarks
5th Why
se got crack due to ageing
5th week
Approved by
SAIRAJA
Format No: GAPL/MAINT/F/14 B
GLOBAL ALUMINIUM PVT LTD Rev No: 0
Rev Date: 01.06.2023
Counter Measure Effectiveness Rountine Sheet Month/year-April-2024
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5
S.NO Equipement Section Breakdown Date Counter Measure Effectiveness Date Status Date Status Date Status Date Status Date Status Checked By
Sign
1 P7 Press 3/1/2025
PULLER CLAMP BEARINGS 3/8/2025 ok 3/15/2025 ok 3/22/2025 OK
Sai raja
CONDITION TO BE CHECKED Madhu
2 P-9 HLF 3/24/2025
HLF blower base welding condition 31-03-205
to be checked
Prepared By Checked BY Approved By
R sai raja Devendra singh Suraj K
