Date (rev.00): 16.02.
2023
DATA SHEETS By (rev00): NJ
Commissioning Sheet no.: 1
Rev. ( / date / by): 00
Project No.: A103767AB
Customer ref.: ER147 / ER148
Shipowner: Med Marine Kilavuzluk VE RÖM H
Shipyard: Eregli Shipyard
Hull no.: ER147 / ER148
Type of vessel: Tug
Vessel name: NA
Vessel Class BV
Fi-Fi Class FIFI 1
PROJECT ITEM NO. 11
CONTENTS
Doc. No. Description Enclosed
FFS-254 Installation confirmation before start-up and Commissioning Yes
FFS-256 Start-up and Commissioning of Fi-Fi System Yes
Revision history (01 onwards, first issue = blank):
Revision / date: Change: Rev. by:
Document No: FFS-254
Written by: TN
Rev.03 / 20.06.2014
Installation confirmation before Start-up and Commissioning
Customer / ref.: Hull: IMO:
Supplier / ref.: ……………. Fire Fighting Systems
Responsible person by yard: Date: ___________
Return mail:
[email protected]This scheme is to be filled out by yard and returned to Fire Fighting Systems AS before the
commissioning engineer is leaving for Start-up and Commissioning. Items not included in our
scope of supply can be ignored. The installation must be done in accordance with FFS
instructions for the warrenty to be valid.
Status YES :
CHECKPOINTS STATUS COMMENTS
Item 00 General
No visible transport damages
Fi-Fi piping system installed
Fi-Fi piping system pressure tested
Pump prime-mover installed
Item 01 Monitor
Monitor installed, pointing in the mid operating
Sector
Junction box connected acc. to drawing
Item 02 Control system
Cabinet and control panel installed
All wiring acc. to drawing
Contact for portable panel installed
BUS cable from cabinet to the panel installed
Door and cover plates put back or closed
Item 03 Foam proportioner
Proportioner installed with correct water direction
Foam pipe connected
Item 04 Foam pump
Foam pump installed
Power connected
Item 05 Water Spray system
System installed
Adjustable orifice installed
Fire Fighting Systems AS Tel: +47 69 24 49 90
Box 369 Fax: +47 69 24 49 95
N-1502 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 1 of 3
Document No: FFS-254
Written by: TN
Rev.03 / 20.06.2014
Item 06 Fi-Fi pump
Pump installed and fastened
Pump aligned acc. spec.
Item 07 Tooth coupling
Tooth coupling mounted
Alignment acc. to spec.
Filled with grease acc. to spec.
Item 08 Gearbox/Clutch
Gearbox/clutch is installed and fastened
Gearbox/clutch is aligned acc. to spec.
Junction box connected acc. to drawing
Cooling water for oil cooler connected NA for XP or XPC
Filled with oil acc. to spec.
Item 08 Diesel Engine
Engine installed and fastened
Cooling water lines installed acc. to spec.
Liquid filled with oil and coolant acc. to spec.
Fuel lines and wiring installed acc. To spec
Exhaust silencer/system installed
Item 08A Electric Motor
Insulation test FFS-532 performed and attached
All power connections tightened with torque
Earth cables and bonding installed
All cables/cords marked separately in each end
For safe identification. (ex: 690V, 440V)
Motor cover closed after installation work
Cable glans tightened and no open holes
Item 08 Electric Drives (Soft starter)
Insulation test FFS-532 performed and attached
All cables/cords marked separately in each end
For safe identification. (ex: 690V, 440V)
Soft starter cabinet is marked with the id of
Incoming circuit-breaker from ship supply
Door, cover plates and safety cover put back or
closed
Earth cables and bonding installed
All power connections tightened with torque
Cable glans tightened and no open holes
Fire Fighting Systems AS Tel: +47 69 24 49 90
Box 369 Fax: +47 69 24 49 95
N-1502 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 2 of 3
Document No: FFS-254
Written by: TN
Rev.03 / 20.06.2014
Item 09 Flexible coupling
Coupling mounted
Alignment acc. to spec.
Item 10 Valves
Valves installed & checked fully open+closed pos.
Wiring for end switches connected
Wiring for solenoids connected
Air supply/el. power for operation connected
Item 10 Priming Ejector
Ejector and air (alt. if appl. water) connected
Solenoids and wiring connected
Fire Fighting Systems AS Tel: +47 69 24 49 90
Box 369 Fax: +47 69 24 49 95
N-1502 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 3 of 3
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Start-Up and commissioning of FI-FI system
Document no. : FFS -256 Document control
Version Description Written by Approved Date
08 General update Items 08&14 HMP RS 2017-01-13
00 First Release OIB/RS 2002-11-05
Customer / ref / Hull:
Fire Fighting Systems AS ref.:
Responsible person by yard:
Responsible person by supplier:
Date: Status OK :
Installation before 1st start
Item 00 General
Details Port Stbd Comments
Piping system installed acc. to FFS drawings
Pump inlet valve is open (Bottom valve)
Pump outlet valve is closed (Discharge valve)
By-pass valve for “discharge valve” is open
Over board valve is closed
Water Spray System main valve is closed
Deck head main valve is closed
Item 01 Water / Foam monitor
Details Port Stbd Comments
Foundation – support/standpipe
Electrical connections – Glands tightened
Limit switches, end position – adjust sectors
Function test horizontal movement
Function test vertical movement
Automatically stop at end positions
Function test Fog / Jet nozzle or deflector
Function test Dual Flow system Clicking in valve when used
Item 02 Control system
Details Port Stbd Comments
Electrical connections
Supply; 24V DC Measured : V DC
Supply Valves; 110 / 220V-1AC Measured : V 1 - AC
Supply Monitors; 220/400/415/440/460-3AC Measured : V 3 - AC
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 1 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Adjust monitor motors elevation current Set at : A
Adjust monitor motors rotation current Set at : A
Control system “Ready for Fi-Fi”
Check the main valves end position indicators
Check 80% Load signal available
Check 100% Load signal available
Testing of the system without running engine
Testing Naut OSV functions
Item 03 Foam inductor / proportioner
Details Port Stbd Comments
Installation
Flow directions
Foam valve closed
Item 04 Foam pump
Details Port Stbd Comments
Installation
Foam Pump starter connected
Electrical connections
Adjust foam pump motor current Set at : A
Direction of rotation (see arrow on pump ) Check by bump starting motor
Inlet valve open
Outlet valve open
Foam tank is filled (-sea water for testing)
Item 05 Water Spray System
Details Port Stbd Comments
Installation in according to drawing
Main valve for the WSS is closed
Wheel house valve is closed
Recordings Port Stbd Comments
APR orifice adjusted according to Measured across outside
specifications. See piping drawing A= mm A= mm of APR
Item 06 Fi-Fi pump
Details Port Stbd Comments
Installation
Direction of rotation
Turn the pump by “hand check”
Loosen the gland nuts
Ensure air circulation for pump bearing
Ensure tension bolts for flexible bellows are
tightened
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 2 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 07 Tooth coupling – Gearbox/Electric motor
Details Port Stbd Comments
Installation
Tooth coupling filled with grease
Alignment in according to specifications
Item 08 Gear box / Clutch unit
Details Port Stbd Comments
Installation
Oil level correct
Direction of rotation
Cooling water direction
Cooling water restriction (orifice) mounted External cooling only
(-is integrated in hose for FVIC-260)
Item 08 Electric motor
Details Port Stbd Comments
Electric power connections OK Used correct torque
Cable glands/MCT connections OK
Electric Motor mounting Vertical / Horisontal
Water cooling for motor connected
Air cooling for motor
Water Leak Sensor connected
Temperature Sensors PTC connected 145 C
Temperature Sensors PTC connected 155 C
Temperature Sensors PT100 connected
Temperature Sensors PT100 for
DE (drive end) connected
Temperature Sensors PT100 for
NDE (non drive end) connected
Alarms bridge/MP177 when tripping
Motor protector
Alarms bridge/MP177 when simulating
High temperature in motor
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 3 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 08 Soft starter
Details Port Stbd Comments
Electric power connections OK Used correct torque
Cable glands/MCT connections OK
Temperature Sensors PTC connected 145 C
Temperature Sensors PTC connected 155 C
Temperature Sensors PT100 connected
Test remote start
Test remote stop
Test local start
Test local stop
Test Emergency Stop From Control system
Test Emergency Stop At pump skid
Test Local Emergency Stop In starter door
Item 08 Diesel engine
Details Port Stbd Comments
Liquid filled with oil and coolant acc. to
spec.
Fuel lines and wiring installed acc. to
spec
Exhaust silencer/system installed
Engine/skid fastened acc. to spec.
Starting system/supply installed acc. to
spec
Item 08 Reporting
Item 09 Flexible coupling
Details Port Stbd Comments
Installation
Alignment in acc. to specifications
Item 10 Valves
Details Port Stbd Comments
Installation acc. to FFS drawings
Control the position of the valves before start
Electric connections
Air connections
Hydraulic connections
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 4 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 10 Ejector – Remote type ( Vatec )
Details Port Stbd Comments
Installation according to Ejector supplier Ejector must be above wanted
documentation pump liquid level
Electric connections
Air connections
Item 13 Deck head
Details Port Stbd Comments
Installation
Closed valves
Inspection during the 1st running
Item 01 Water / foam monitor
Details Port Stbd Comments
Function test horizontal movement
Function test vertical movement
Automatically stop at end positions
Function test Fog / Jet nozzle or deflector
Function test Dual Flow
No leakage
Sufficient throw length / height
Item 01Recording
Details Port Stbd Comments
Serial number
Monitor inlet pressure [bar]
Throw length [m]
Item 01 Reporting
Item 02 Control system
Details Port Stbd Comments
Check for alarms Up/Down Monitor
Check for alarms Left / Right Monitor
Functional testing
Item 02 Reporting
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 5 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 03 Foam inductor / proportioner
Details Port Stbd Comments
Check for leakage ( 1 drop a second )
Item 03 Reporting
Item 04 Foam pump
Details Duration Status Comments
Test local Start/Stop of pump
Check for excessive vibrations
Check for leakage
Foam consumption
Discharge pressure
Item 04 Recording
Details Port Stbd Comments
Serial number
Pump Pressure [bar]
Item 04 Reporting
Item 05 Water Spray System
Details Duration Status Comments
Balancing the system
Adjust the nozzles
Item 05 Recording
Details Port Stbd Comments
Pressure after APR
Item 05 Reporting
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 6 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 06 Fi-Fi pump
Details Duration Status Comments
Check for excessive vibrations
Control leakage from the stuffing box. Not XP
Tighten the gland nuts to ensure 45-60 drops Not bell housing
of water per minute
Check bearing temperature max 90deg
Item 06 Recording
Details Port Stbd Comments
Serial number
Discharge pressure [bar]
Suction pressure [bar]
Item 06 Reporting
Item 08 Gear box / Clutch unit
Details Port Stbd Comments
Check for excessive vibrations
Check for leakage from fittings, shaft seals
Alarms bridge/MP177 when removing
contacts Temp switches
Alarms bridge/MP177 when removing
contacts Clutch oil switches
Alarms bridge/MP177 when removing
contacts Gearbox oil switches
Item 08 Recording
Details Port Stbd Comments
Serial number
System pressure [bar]
Clutch oil pressure [bar]
Oil temperature [°C]
Item 08 Electric motor
Details Port Stbd Comments
Check for excessive vibrations
Temperature when running
Item 08 Recording
Details Port Stbd Comments
Serial number
Current from motor plate
Power in kw from motor plate
Temperature winding Degrees
Temperature bearings DE Degrees
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 7 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Temperature bearings NDE Degrees
Item 08 Soft starter
Details Port Stbd Comments
Check for excessive vibrations
Check for excessive noise From contactors
Item 08 Recording
Details Port Stbd Comments
Supplier
Serial number
Temperature when running
Item 08 Diesel engine
Details Port Stbd Comments
Start/Speed/ramp behaviour normal
Oil pressure normal and stable
Check for excessive vibrations
Temperature when stable running at
nom. load
Item 08 Recording
Details Port Stbd Comments
Serial number
Oil temperature Degrees C
Coolant temperature Degrees C
Charge air pressure kPa/psi/bar
Engine load at pump duty point %
Item 08 Reporting
Item 07/09 Couplings
Details Port Stbd Comments
Temperature stabilized
Item 07/09 Reporting
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 8 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Item 10 Valves
Details Port Stbd Comments
Check for leakage
Operation
Item 10 Reporting
Item 10 Ejector – Remote type ( Vatec )
Details Port Stbd Comments
Check for leakage
Operation
Item 10 Recording
Details Port Stbd Comments
Type number
Serial number
Item 10 Reporting
Item 13 Deck head
Details Port Stbd Comments
Visual flow test
Check for leakage
Item 13 Reporting
Item 14 Foam generator
Details Port Stbd Comments
Visual flow test vs. known
volume(eg.container), scaled to spec.
Check for leakage
Item 14 Reporting
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 9 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Inspection after test run
Item 00 General
Details Port Stbd Comments
Control the alignment of gear/clutch & pump
Start the system – general description
1. Control panel Power on
2. 1) Open the Fi-Fi Pump inlet valve (Suction valve)
2) Close the Fi-Fi Pump outlet valve (Discharge valve)
3) Open the By-pass valve for the discharge valve
4) Close the Water Spray System main valve
5) Close the Deck Head main valve
6) Close the Over Board valve
7) Open the Foam Pump inlet valve (Suction valve)
8) Close the Foam Pump outlet valve (Discharge valve)
3. 1) Insert portable panel to wall plug (if supplied)
2) Switch panel operation from Stand-By to ON
3) Ensure no alarms on Fi-Fi panel
4) Check the lamp on panel “Ready for Fi-Fi” is ON
5) Check the Engine speed is correct (idle speed recommended)
6) Engage the Fi-Fi pump by the clutch IN/OUT switch
7) Wait until the water flows out of the monitor
8) Open the Fi-Fi pump Discharge valve from control panel, (note the 2min interlock delay)
9) Operate the monitors by Joy-stick and buttons for Fog/Jet or Dual flow.
4. 1) Open the main valve for water spray system
2) Open the valve for the nozzles on the wheelhouse
5. 1) Start the Foam Pump
2) Open the foam pump discharge valve within maximum 30 sec.
Stop the system
1. 1) Close the Foam pump Discharge valve
2) Stop the Foam Pump
2. Close the valve for the Water Spray System
3.. 1) Close the Fi-Fi pump discharge valve
2) Disengage the Fi-Fi clutch
4. Drain the system
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 10 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Commissioning approval Date: __________
Customer reference: __________________________________________
Fire Fighting Systems AS reference: __________________________________________
Signature of Classification society: _________________________________
Signature of Yard: _________________________________
Signature of Owner: _________________________________
Signature of Fire Fighting Systems AS: _________________________________
Outstanding
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 11 of 12
Fire Fighting Systems AS
Document No: FFS-256 Revision 08
Fire Fighting Systems AS Tel: +47 69 24 49 90
Tykkemyr 27 Fax: +47 69 24 49 95
N-1597 MOSS e-mail:
[email protected]NORWAY www.fifisystems.com
Page 12 of 12
