MECHANICAL ENGINEERING

COURSE STRUCTURE AND SYLLABUS

for
[Link]
Specialization: CAD/CAM
MECHANICAL ENGINEERING
(Applicable for batches admitted from 2019-20)

PRAGATI ENGINEERING COLLEGE

(AUTONOMOUS)
Permanently Affiliated to JNTUK, Kakinada, Accredited by NAAC with “A” Grade
Recognized by UGC 2(f) and 12(b) under UGC act, 1956
# 1-378, ADB Road, Surampalem – 533 437
Near Peddapuram, [Link], Andhra Pradesh

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

R19 [Link] CAD/CAM COURSE STRUCTURE

I Semester

[Link]. Subject Code Title of the Subject L P C

1 19061T01 INDUSTRIAL ROBOTICS 3 - 3
2 19061T02 COMPUTER AIDED MANUFACTURING 3 - 3
3 19061T03 SPECIAL MANUFACTURING PROCESSES 3 3
ELECTIVE I
4 19061D01 COMPUTATIONAL METHODS IN ENGINEERING 3 - 3
19061D02 MECHANICAL VIBRATIONS
19061D03 CONCURRENT ENGINEERING
ELECTIVE II
5 19061D04 DESIGN FOR MANUFACTURING & ASSEMBLY 3 - 3
19061D05 MECHATRONICS
19061D06 COMPUTER AIDED PROCESS PLANNING
6 19061L01 ADVANCED CAD LAB - 4 2
Total Credits 17

II Semester

[Link]. Subject Code Title of the Subject L P C

1 19062T04 OPTIMIZATION AND RELIABILITY 3 - 3
2 19062T05 COMPUTER GRAPHICS 3 - 3
3 19062T06 ADVANCED FINITE ELEMENT METHODS 3 - 3
ELECTIVE III
19062D07 QUALITY ENGINEERING IN MANUFACTURING 3 - 3
19062D08 FRACTURE MECHANICS
4
19062D09 FLEXIBLE MANUFACTURING SYSTEMS
ELECTIVE IV
19062D10 MECHANICS AND MANUFACTURING METHODS OF 3 - 3
19062D11 COMPOSITES
RAPID PROTOTYPING
5
19062D12 INTELLIGENT MANUFACTURING SYSTEMS
6 19062L02 ADVANCED CAM LAB - 4 2
Total Credits 17

III Semester

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 MECHANICAL ENGINEERING

[Link]. Subject Code SUBJECT(S) L P C

1 19063T07 GEOMETRIC MODELING 3 - 3

2 19063T08 PRODUCT DESIGN AND DEVELOPMENT 3 - 3

3 19063C01 COMPREHENSIVE VIVA - - 3

4 19063S01 SEMINAR-I - - 2

5 19063P01 PROJECT WORK PART – I - 18 9

Total Credits 20

IV Semester

[Link]. Subject Code SUBJECT(S) L P C

1 19064S02 SEMINAR-II - - 2

2 19064P02 PROJECT WORK PART – II - 24 12

Total Credits 14

Total Course Credits = 17+17+20+14 = 68

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS
[Link] I Year I Semester R19 Specialization: CAD/CAM
INDUSTRIAL ROBOTICS

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Exposure to Internal Assessment 40

Dynamics, Computer
Programming and Semester End Examination 60
Problem Solving. Total Marks 100

COURSE OBJECTIVES

1 To develop the student knowledge in various robot components and their workspace.

To develop student skills in performing spatial transformations associated with rigid body
2
motions.

3 To develop student skills in developing kinematics analysis of robot systems.

To provide the student with some knowledge and skill on robot programming and languages
4
for different robotic tasks.

To provide analysis skills to student towards the application of robot system with association
5
of robot control.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Apply the manipulator design including actuator, drive and sensor issues. k3

Analyze the forward kinematics, inverse kinematics and Jacobian for serial
CO2 k4
and parallel robots.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

Identify different types of end effectors and sensors required for specific
CO3 k3
applications.

CO4 Develop programming principles and languages for a robot control system. k3

CO5 Assess various applications of industrial robot systems with cell controller. k5

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 - 3 1

CO2 2 3 2 3

CO3 - 3 2 2

CO4 3 2 - 3

CO5 3 1 2 1

COURSE CONTENT

INTRODUCTION: Automation and Robotics, Robot anatomy, robot configuration, motions

joint notation scheme, work volume, robot drive systems, control systems and dynamic
performance, precision of movement.
UNIT I
CONTROL SYSTEM AND COMPONENTS: basic concepts and motion controllers,
control system analysis, robot actuation and feedback components, Positions sensors, velocity
sensors, actuators, power transmission systems, robot joint control design.
MOTION ANALYSIS AND CONTROL: Manipulator kinematics, position representation,
UNIT II forward and inverse transformations, homogeneous transformations, manipulator path
control, robot arm dynamics, configuration of a robot controller.

UNIT III END EFFECTORS:

Grippers-types, operation, mechanism, force analysis, tools as end effectors consideration in

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

gripper selection and design. SENSORS: Desirable features, tactile, proximity and range
sensors, uses sensors in robotics.
MACHINE VISION: Functions, Sensing and Digitizing-imaging devices, Lighting
techniques, Analog to digital single conversion, image storage: Image processing and
Analysis-image data reduction, Segmentation, feature extraction, Object recognition. Training
the vision system, Robotic application.
ROBOT PROGRAMMING: Lead through programming, Robot program as a path in space,
Motion interpolation, WAIT, SIGNAL AND DELAY commands, Branching, capabilities and
UNIT IV Limitations of lead through methods.
ROBOT LANGUAGES: Textual robot Languages, Generations of robot programming
languages, Robot language structures, Elements and function.
ROBOT CELL DESGIN AND CONTROL: Robot cell layouts-Robot centered cell, In-line
robot cell, Considerations in work design, Work and control, Inter locks, Error detection,
UNIT V Work cell controller.
ROBOT APPLICATION: Material transfer, Machine loading/unloading, Processing
operation, Assembly and Inspection, Future Application.

TEXT BOOKS

1 Industrial Robotics / Groover M P /Pearson Edu.

2 Introduction to Robotic Mechanics and Control by JJ Craig, Pearson, 3rd edition.

REFERENCE BOOKS

1 Robotics / Fu K S/ McGraw Hill.

2 Robotic Engineering / Richard D. Klafter, Prentice Hall

3 Robot Analysis and Intelligence / Asada and Slotine / Wiley Inter-Science.

4 Robot Dynamics & Control – Mark W. Spong and M. Vidyasagar / John Wiley

5 Introduction to Robotics by SK Saha, The McGrah Hill Company, 6th, 2012

WEB RESOURCES

1 [Link]

2 [Link]

3 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

COMPUTER AIDED MANUFACTURING

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 Understand the APT and NC programming on CAD/CAM systems.

2 Exposure to the CNC tooling systems and adaptive control of machining processes.

3 Understand the general structure and functions of a post processor in CNC.

4 Understand the hardware components, micro controller, PLC’s in CNC machines.

Study the computer aided process planning, coordinate measuring systems; computer aided
5
testing and inspection methods.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Explain the APT and NC programming on CAD/CAM systems. k2

CO2 Organize the tooling for CNC machines for CNC machines and adaptive k3

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 MECHANICAL ENGINEERING

control of machining processes like turning, grinding

CO3 Explain the general structure and functions of DAPP based post processor. k4

Importance of the hardware components, micro controller, PLC’s in CNC

CO4 k5
machines.

Develop the AI & Expert systems to the computer aided process planning,
CO5 k6
computer aided testing and inspection methods.

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 3 3 3

CO2 2 3 3 3

CO3 2 3 3 3

CO4 2 3 3 3

CO5 2 3 3 3

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 MECHANICAL ENGINEERING

COURSE CONTENT

COMPUTER AIDED PROGRAMMING: General information, APT programming,

UNIT I Examples Apt programming problems (2D machining only). NC programming on
CAD/CAM systems, the design and implementation of post processors .Introduction to
CAD/CAM software, Automatic Tool Path generation.
TOOLING FOR CNC MACHINES: Interchangeable tooling system, preset and qualified
tools, coolant fed tooling system, modular fixturing, quick change tooling system, automatic
UNIT II head changers. DNC Systems and Adaptive Control: Introduction, type of DNC systems,
advantages arid disadvantages of DNC, adaptive control with optimization, Adaptive control
with constrains, Adaptive control of machining processes like turning, grinding.
POST PROCESSORS FOR CNC: Introduction to Post Processors: The necessity of a Post
UNIT III Processor, the general structure of a Post Processor, the functions of a Post Processor.
DAPP based- Post Processor: Communication channels and major variables in the DAPP —
based Post Processor, the creation of a DAPP — Based Post Processor.
MICRO CONTROLLERS: Introduction, Hardware components, I/O pins, ports, external
memory:, counters, timers and serial data I/O interrupts. Selection of Micro Controllers
UNIT IV Embedded Controllers, Applications and Programming of Micro Controllers. Programmable
Logic Controllers (PLC’s): Introduction, Hardware components of PLC, System, basic
structure, principle of operations, Programming mnemonics timers, Internal relays and
counters, Applications of PLC’s in CNC Machines.
COMPUTER AIDED PROCESS PLANNING: Hybrid CAAP System, Computer Aided
Inspection and quality control, Coordinate Measuring Machine, Limitations of CMM,
UNIT V Computer Aided Testing, Optical Inspection Methods, Artificial Intelligence and expert
system: Artificial Neural Networks, Artificial Intelligence in CAD, Experts systems and its
structures.

TEXT BOOKS

1 Computer Control of Manufacturing Systems- Yoram Koren, Mc Graw Hill. 1983.

2 CAD/CAM Principles and Applications, [Link], TMH

REFERENCE BOOKS

1 Computer Aided Design Manufacturing – K. Lalit Narayan, K. Mallikarjuna Rao and M.M.M.
Sarcar, PHI, 2008.

2 CAD / CAM Theory and Practice,/ Ibrahim Zeid,TMH

3 CAD / CAM / CIM, Radhakrishnan and Subramanian, New Age

4 Principles of Computer Aided Design and Manufacturing, Farid Amirouche, Pearson

5 Computer Numerical Control Concepts and programming, Warren S Seames, Thomson.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

SPECIAL MANUFACTURING PROCESSES

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To study different coatings and associated surface treatment processes.

2 To study various stages involved in the processing of Ceramics.

3 To learn about different methods for preparation of Micro Electronic Components.

To learn various sophisticated machining processes for processing of high strength materials /
4
general materials with greater accuracy.

5 To study about various methods and the principles involved in Rapid Prototyping.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Evaluate the required treatment necessary for a particular application k5

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 MECHANICAL ENGINEERING

CO2 Understand various stages involved in the processing of Ceramics. k2

Apply the knowledge of various techniques for the fabrication of Micro

CO3 k3
Electronic Components.

Analyze the forces involved in various machining processes and adopt the
CO4 suitable process for machining of the components of various strength k4
materials.

CO5 Apply the knowledge of various techniques and methods for the fabrication. k3

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 - 2 - 3

CO2 2 2 - 2

CO3 2 2 2 2

CO4 3 2 - 3

CO5 2 2 - 3

COURSE CONTENT

SURFACE TREATMENT: Scope, Cleaners, Methods of cleaning, Surface coating

types, and ceramic and organic methods of coating, economics of coating. Electro
UNIT I
forming, Chemical vapor deposition, thermal spraying, Ion implantation, diffusion
coating, Diamond coating and cladding.

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 MECHANICAL ENGINEERING

PROCESSING OF CERAMICS: Applications, characteristics, classification

.Processing of particulate ceramics, Powder preparations, consolidation, Drying,
UNIT II sintering, Hot compaction, Area of application, finishing of ceramics. Processing of
Composites: Composite Layers, Particulate and fiber reinforced composites, Elastomers,
Reinforced plastics, MMC, CMC, Polymer matrix composites.
FABRICATION OF MICROELECTRONIC DEVICES:

UNIT III Crystal growth and wafer preparation, Film Deposition oxidation, lithography, bonding
and packaging, reliability and yield, Printed Circuit boards, computer aided design in
micro electronics, surface mount technology, Integrated circuit economics.
ADVANCED MACHINING PROCESSES: EDM, WireEDM, ECM, LBM, EBM, AJM,
UNIT IV WJM
– Principle, working, limitations and applications.
RAPID PROTOTYPING: Working Principles, Methods, Stereo Lithography, Laser
UNIT V Sintering, Fused Deposition Method, Applications and Limitations, Rapid tooling,
Techniques of rapid manufacturing

TEXT BOOKS

Manufacturing Engineering and Technology, Serope Kalpakijian , Steven R Schmid,7th

1
Edition,Pearson .

2 Process and Materials of Manufacture ,Roy A Lindburg,4th Edition,PHI.

REFERENCE BOOKS

Microelectronic packaging handbook ,Rao. R. Thummala and Eugene, J. Rymaszewski ,Van

1
Nostrand Renihold,1989,Rheinhold Publishers.

2 MEMS & Micro Systems:Design and manufacture ,Tai -Run Hsu,Mc Graw-Hill,2002.
Advanced Machining Processes ,[Link] ,1st Edition,Allied Publications.
3

4 Introduction to Manufacturing Processes ,John A Schey , 2nd Edition,Mc Graw-Hill

WEB RESOURCES

1 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

COMPUTATIONAL METHODS IN ENGINEERING

(ELECTIVE-I)

Course Category Basic Sciences

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To understand concepts of numerical methods commonly used for analysis and design in
engineering applications.
2 To study the boundary and characteristic value problems for engineering applications.

3 To learn transformation techniques for engineering applications.

4 To understand numerical Differentiation, Integration and numerical solutions of ordinary and

partial differential equations.
5 To understand the partial differential equations.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Explain the numerical techniques to find the roots of nonlinear equations and k2
solution of system of linear equations.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

CO2 Solve the boundary and characteristic value problems for engineering k3
applications.
CO3 Analyze the transformation techniques for engineering applications. k4

Apply the principles of numerical Differentiation, Integration and numerical

CO4 solutions of ordinary and partial differential equations to engineering k3
applications.

CO5 Analyze the principles of partial differential equations to engineering k4

applications.
*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 2 2 2

CO2 3 3 2 3

CO3 3 3 2 3

CO4 3 3 2 3

CO5 3 3 3 3

COURSE CONTENT

Introduction to numerical methods applied to engineering problems: Examples, solving

sets of equations – Matrix notation – Determinants and inversion – Iterative methods –
Relaxation methods – System of non-linear equations. Least square approximation fitting of
UNIT I
non-linear curves by least squares –regression analysis- multiple linear regression, non linear
regression - computer programs.

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Boundary value problems and characteristic value problems: Shooting method –

UNIT II Solution through a set of equations – Derivative boundary conditions – Rayleigh – Ritz
method – Characteristic value problems

Transformation Techniques: Continuous fourier series, frequency and time domains,

UNIT III laplace transform, fourier integral and transform, discrete fourier transform (DFT), Fast
fourier transform (FFT).

Numerical solutions of partial differential equations: Laplace’s equations –

Representations as a difference equation – Iterative methods for Laplace’s equations –
UNIT IV poisson equation – Examples – Derivative boundary conditions – Irregular and non –
rectangular grids – Matrix patterns, sparseness – ADI method – Finite element method.

Partial differential equations: Explicit method – Crank-Nickelson method – Derivative

boundary condition – Stability and convergence criteria. Solving wave equation by finite
UNIT V differences-stability of numerical method –method of characteristics-wave equation in two
space dimensions-computer programs.

TEXT BOOKS

Steven [Link], Raymond [Link] “Numerical Methods for Engineers” Tata Mc-Graw Hill
1

2 Curtis [Link], [Link],”Applied numerical analysis”Addison-Wesley,1989

REFERENCE BOOKS

1 Ward Cheney and David Kincaid “Numerical mathematics and computing”Brooks/Cole

publishing company1999, Fourth edition.
Riley K.F,. [Link] and Bence S.J,”Mathematical methods for physics and engineering”,
2
Cambridge University press,1999.

3 Kreysis, Advanced Mathematics.

WEB RESOURCES

1 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

MECHANICAL VIBRATIONS
(ELECTIVE-I)

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

To understand the behaviour of single degree freedom systems and the role of mass, stiffness
1
and damping.

2 To understand the equations of motion at various nan periodic excitations.

3 To study the simple mechanical systems that can be approximated by multi degree of freedom
systems.
4 To study the numerical methods for the solution of analytical problems in vibrations.

Select appropriate techniques for the solution of analytical problems in vibrations.

5

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Explain the concepts of vibration and single degree of freedom systems. k2

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 MECHANICAL ENGINEERING

Solve the obtained equations of motion to understand the various excitations

CO2 k3
such as harmonic excitation and impulse excitation.

Examine vibration design of simple mechanical systems that can be

CO3 k4
approximated by multi degree of freedom systems

Select appropriate numerical method for the solution of analytical problems in

CO4 k5
vibrations.

CO5 Adapt the concepts of vibrations to solve engineering problems k6

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 2 3

CO2 3 3 2 3

CO3 3 3 2 3

CO4 3 3 2 3

CO5 3 3 3 3

COURSE CONTENT

Single degree of Freedom systems: Undamped and damped free vibrations: forced
vibrations ; coulomb damping; Response to harmonic excitation; rotating unbalance and
UNIT I support excitation, Vibration isolation and transmissibility, Vibrometers, velocity meters &
accelerometers.

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Response to Non Periodic Excitations: unit Impulse, unit step and unit Ramp functions;
UNIT II response to arbitrary excitations, The Convolution Integral; shock spectrum; System
response by the Laplace Transformation method.

Multi degree freedom systems: Principal modes – undamped and damped free and forced
vibrations ; undamped vibration absorbers, Matrix formulation, stiffness and flexibility
UNIT III influence coefficients; Eigen value problem; normal modes and their properties; Free and
forced vibration by Modal analysis; Method of matrix inversion; Torsional vibrations of multi
– rotor systems and geared systems; Discrete-Time systems

Numerical Methods: Rayliegh’s, Stodola’s, Matrix iteration, Rayleigh-Ritz Method and

UNIT IV
Holzer’s methods.

Application of concepts: Free vibration of strings – longitudinal oscillations of bars-

UNIT V transverse vibrations of beams- Torsional vibrations of shafts. Critical speeds without and
with damping, secondary critical speed.

TEXT BOOKS

1 Elements of Vibration Analysis by Meirovitch.

2 Mechanical Vibrations by G.K. Groover.

REFERENCE BOOKS

1 Vibrations by W.T. Thomson

2 Mechanical Vibrations – Schaum series.

3 Vibration problems in Engineering by S.P. Timoshenko

4 Mechanical Viabrations – [Link] Murthy.

WEB RESOURCES

1 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

CONCURRENT ENGINEERING

(ELECTIVE - I)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 Understand the basic tools and methodologies available in CE.

2 Learn conventional and intelligent manufacturing system design.

3 Learn CE approach to economical project management.

Learn concurrent engineering system for product and process in automated manufacturing
4
enterprises.

5 Plan for project management on new product development.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Understand the concurrent engineering design methodologies. k2

CO2 Identify and apply different computational techniques to the concurrent k3

Engineering.
CO3 Apply the concepts of product design by adopting different methods. k3

Analyze the concepts of manufacturing which enhance the design process

CO4 k4
of manufacturing systems.

CO5 Develop real-life new product/process scenarios. k6

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 1 2 - -

CO2 1 2 - 2

CO3 2 2 2 3

CO4 2 2 2 3

CO5 2 2 2 3

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 MECHANICAL ENGINEERING

COURSE CONTENT

INTRODUCTION:

Extensive definition of CE - CE design methodologies - Organizing for CE - CE tool box

collaborative product development
UNIT I
USE OF INFORMATION TECHNOLOGY

IT support - Solid modeling - Product data management - Collaborative product commerce -

Artificial Intelligence - Expert systems - Software hardware co-design.

DESIGN STAGE: Life-cycle design of products - opportunity for manufacturing enterprises

- modality of Concurrent Engineering Design –
UNIT II
Automated analysis idealization control - Concurrent engineering in optimal structural design
- Real time constraints.

MANUFACTURING CONCEPTS AND ANALYSIS

UNIT III
Manufacturing competitiveness - Checking the design process - conceptual design
mechanism – Qualitative, physical approach - An intelligent design for manufacturing
system
JIT system - low inventory - modular - Modeling and reasoning for computer based assembly
planning - Design of Automated manufacturing.

UNIT IV PROJECT MANAGEMENT

Life Cycle semi realization - design for economics - evaluation of design for manufacturing
cost

Concurrent mechanical design - decomposition in concurrent design - negotiation in

concurrent engineering design studies - product realization taxonomy - plan for Project
UNIT V
Management on new product development – bottleneck technology development.

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TEXT BOOKS

1. Integrated Product Development / Anderson MM and Hein, L. Berlin, Springer, 1987.

1

2. Concurrent Engineering: Automation Tools and Technology / Andrew Kusaik, John Wiley.
2

REFERENCE BOOKS

1 Design for Concurrent Engineering / Cleetus, J, Concurrent Engg. Research Centre, Morgantown,
WV, 1992.

2 Concurrent Engineering Fundamentals: Integrated Product Development/ Prasad, Prentice Hall,

1996.

3 Successful Implementation of Concurrent Product and Process / Sammy G Sinha, Wiley, John and
Sons Inc., 1998.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

DESIGN FOR MANUFACTURING AND ASSEMBLY

(ELECTIVE- II)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 Understand various steps in DFMA and their applications.

Study the rules in design processes and general recommendations for design of machine parts.
2

Learn different Metal casting and forming processes and general considerations for design of
3
machine parts and assembly.

4 Types of Metal joining processes and general guidelines for design of machining processes.

5 Study the fundamentals of design for assembly automation.

COURSE OUTCOMES

Upon successful completion of the course, the student will be able to: Cognitive

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

Level*

CO1 Illustrate design processes and effects on manufacturing process k2

CO2 Aware of design various components for machining. k2

Learn about the metal casting; developments of sheet metal work and
CO3 k3
extrusion.

CO4 Summarize welding and forging processes considering real time factors. k5

Grasp the knowledge of Fundamentals of automated assembly systems and

CO5 k2
workstations.

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 2 1 1

CO2 2 2 2 1

CO3 2 3 3 1

CO4 2 3 2 1

CO5 2 3 3 3

COURSE CONTENT

Introduction to DFM, DFMA: How Does DFMA Work? Reasons for Not Implementing
UNIT I DFMA, What Are the Advantages of Applying DFMA During Product Design?, Typical
DFMA Case Studies, Overall Impact of DFMA on Industry.

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 MECHANICAL ENGINEERING

Design for Manual Assembly: General Design Guidelines for Manual Assembly,
Development of the Systematic DFA Methodology, Assembly Efficiency, Effect of Part
Symmetry, Thickness, Weight on Handling Time, Effects of Combinations of Factors,
Application of the DFA Methodology.

Machining processes: Overview of various machining processes-general design rules for

machining-dimensional tolerance and surface roughness-Design for machining – ease –
UNIT II
redesigning of components for machining ease with suitable examples. General design
recommendations for machined parts.

Metal casting: Appraisal of various casting processes, selection of casting process,-general

design considerations for casting-casting tolerance-use of solidification, simulation in casting
design-product design rules for sand casting.
UNIT III
Extrusion & Sheet metal work: Design guide lines extruded sections-design principles for
punching, blanking, bending, deep drawing-Keeler Goodman forging line diagram –
component design for blanking.

Metal joining: Appraisal of various welding processes, factors in design of weldments –

general design guidelines-pre and post treatment of welds-effects of thermal stresses in weld
UNIT IV
joints-design of brazed joints. Forging: Design factors for forging – closed die forging design
– parting lines of dies – drop forging die design – general design recommendations.

Design for Assembly Automation: Fundamentals of automated assembly systems, System

configurations, parts delivery system at workstations, various escapement and placement
UNIT V
devices used in automated assembly systems, Quantitative analysis of Assembly systems,
Multi station assembly systems, single station assembly lines.

TEXT BOOKS

1 Design for manufacture, John cobert, Adisson Wesley. 1995

2 Design for Manufacture by Geoffrey Boothroyd, Peter Dewhurst, Winston A. Knigh

REFERENCE BOOKS

1 Design for manufacture, James Bralla

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

MECHATRONICS

(ELECTIVE- II)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Exposure to Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 Frame of reference on mechatronic systems and their response.

2 Functioning of solid state electronic devices.

3 Overview of various actuating systems

4 Programming of microprocessors and microcontrollers in various fields.

Overview of interfacing the system, data acquisition and signal conditioning in manipulation
5
of analog signals.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Able to grasp the knowledge to Demonstrate the mechatronic systems in k1

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 MECHANICAL ENGINEERING

various industrial fields

CO2 Aware about the functioning of solid state electronic devices. k2

CO3 Able to learn about the hydraulic and pneumatic actuating systems. k3

Aware about the measuring of physical quantities using digital electronics and
CO4 k5
systems.

CO5 Able to Create system interfacing and data acquisition. k6

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 - 3 1

CO2 2 3 2 3

CO3 - 3 2 2

CO4 3 2 - 3

CO5 3 1 2 1

COURSE CONTENT

Mechatronics systems, elements, levels of mechatronics system, Mechatronics design

process, system, measurement systems, control systems, microprocessor-based controllers,
UNIT I advantages and disadvantages of mechatronics systems. Sensors and transducers, types,
displacement, position, proximity, velocity, motion , force, acceleration, torque, fluid
pressure, liquid flow, liquid level, temperature and light sensors.

UNIT II Solid state electronic devices, PN junction diode, BJT, FET, DIA and TRIAC. Analog signal
conditioning, amplifiers, filtering. Introduction to MEMS & typical applications.

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 MECHANICAL ENGINEERING

Hydraulic and pneumatic actuating systems, Fluid systems, Hydraulic and pneumatic
UNIT III systems, components, control valves, electro-pneumatic, hydro-pneumatic, electro-hydraulic
servo systems: Mechanical actuating systems and electrical actuating systems.
Digital electronics and systems, digital logic control, micro processors and micro controllers,
UNIT IV programming, process controllers, programmable logic controllers, PLCs versus computers,
application of PLCs for control.
System and interfacing and data acquisition, DAQS , SCADA, A to D and D to A
UNIT V conversions; Dynamic models and analogies, System response. Design of mechatronics
systems & future trends.

TEXT BOOKS

1. MECHATRONICS Integrated Mechanical Electronics Systems/KP Ramachandran & GK

1 Vijaya Raghavan/WILEY India Edition/2008

2. Mechatronics Electronics Control Systems in Mechanical and Electrical Engineering by W

2 Bolton, Pearson Education Press, 3rd edition, 2005.

REFERENCE BOOKS

1 Mechatronics Source Book by Newton C Braga, Thomson Publications, Chennai

2 Mechatronics – N. Shanmugam / Anuradha Agencies Publishers

3 Mechatronics System Design / Devdas shetty/Richard/Thomson

4 Mechatronics/[Link]/[Link]/PHI

5 Mechatronics – Electronic Control Systems in Mechanical and Electrical Engg. 4th Edition,
Pearson, 2012 W. Bolton

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 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

COMPUTER AIDED PROCESS PLANNING

(ELECTIVE- II)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Exposure to Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To learn the basics and applications of automation in process planning.

2 To understand various CAPP systems, significance of Group technology and its applications.

To understand the importance and advantages of selecting proper manufacturing sequence

3
and machining parameters.

4 To determine various tolerances and their integration.

5 To understand the generation implementation of tool path and various programming

languages for CAPP.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Describe the structure and advantages of Automated process planning system. k2

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 MECHANICAL ENGINEERING

Apply the principles of generative, retrieval CAPP systems and Group

CO2 k3
technology which helps in reducing cost and improving quality.

Select the appropriate manufacturing sequence , machining parameters

CO3 k4
and understand how they affect on setup cost and surface quality.

CO4 Calculate the tolerances and understand its importance in manufacturing. k4

CO5 Develop the tool path and apply the various languages for CAPP. k6

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 2 1 1

CO2 2 2 3 2

CO3 3 3 1 3

CO4 2 2 1 2

CO5 2 2 - 2

COURSE CONTENT

Introduction to CAPP: Information requirement for process planning system, Role of

UNIT I
process planning, advantages of conventional process planning over CAPP, Structure of
Automated process planning system, feature recognition, methods.

UNIT II Generative CAPP system: Importance, principle of Generative CAPP system, automation of
logical decisions, Knowledge based systems, Inference Engine, implementation, benefits.

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 MECHANICAL ENGINEERING

Retrieval CAPP system: Significance, group technology, structure, relative advantages,

implementation, and applications.

Selection of manufacturing sequence: Significance, alternative manufacturing processes,

reduction of total set-up cost for a particular sequence, quantitative methods for optimal
selection, examples.

UNIT III
Determination of machining parameters: reasons for optimal selection of machining
parameters, effect of parameters on production rate, cost and surface quality, different
approaches, advantages of mathematical approach over conventional approach, solving
optimization models of machining processes.

Determination of manufacturing tolerances: design tolerances, manufacturing tolerances,

UNIT IV methods of tolerance allocation, sequential approach, integration of design and manufacturing
tolerances, advantages of integrated approach over sequential approach

Generation of tool path: Simulation of machining processes, NC tool path generation,

graphical implementation, determination of optimal index positions for executing fixed
sequence, quantitative methods.
UNIT V
Implementation techniques for CAPP: MIPLAN system, Computer programming
languages for CAPP, criteria for selecting a CAPP system and benefits of CAPP. Computer
integrated planning systems, and Capacity planning system.

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TEXT BOOKS

1 Computer Aided Process Planning – Joseph Tulkoff, SME Publications

2 Computer Aided Process Planning – Hsu-Pin Wang, Jian-Kang Li, Elsevier

REFERENCE BOOKS

Automation , Production systems and Computer Integrated Manufacturing System –

1
Mikell P. Groover

2 Computer Aided Design and Manufacturing – Sadhu Singh.

3 Computer Aided Engineering – David Bedworth

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year I Semester R19 Specialization: CAD/CAM

ADVANCED CAD LAB

Course Category Lab Course

Course Type Laboratory L-T-P-C 0-0-4-2

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To carry out the modeling and FE analysis of trusses, beams, plates and cylinders

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Describe the modeling and FE analysis of trusses, beams, plates and cylinders k2

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

PO1 PO2 PO3 PSO1

CO
3 3 3 3
1

Students shall carry out the modeling and FE analysis of the following to predict
deflection and stress distributions:

1. Trussess – 2D and 3D

2. Beams

3. Plate with Plane stress condition

4. Plate with Plane strain condition

5. Cylinders – Axi-symmetric condition

6. Natural frequencies of Beam

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

OPTIMIZATION AND RELIABILITY

Course Category Professional Core

Course Type Theory L-T-P-C 4-0-0-4

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To study classical optimization techniques

2 To get knowledge of numerical methods for optimization

3 To learn genetic algorithm and genetic programming

4 To apply optimization in design and manufacturing systems

5 To understand reliability concepts

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Apply Principles of optimization and conventional optimization techniques to

CO1 k3
various problems

CO2 Apply numerical methods for optimization to optimization related problems k3

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

CO3 Apply genetic algorithm and genetic programming k3

CO4 Apply and Solve optimization in design and manufacturing systems k3

CO5 To understand reliability concepts k2

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 3 3 1

CO2 3 2 3 2

CO3 2 3 3 2

CO4 3 3 2 2

CO5 2 3 1 2

COURSE CONTENT

CLASSICAL OPTIMIZATION TECHNIQUES: Single variable optimization with

and without constraints, multi – variable optimization without constraints, multi –
UNIT I variable optimization with constraints – method of Lagrange multipliers, Kuhn-Tucker
conditions, merits and demerits of classical optimization techniques.

NUMERICAL METHODS FOR OPTIMIZATION: Nelder Mead’s Simplex search

method, Gradient of a function, Steepest descent method, Newton’s method, Pattern
UNIT II search methods, conjugate method, types of penalty methods for handling constraints,
advantages of numerical methods.

GENETIC ALGORITHM (GA) : Differences and similarities between conventional

UNIT III and evolutionary algorithms, working principle, reproduction, crossover, mutation,
termination criteria, different reproduction and crossover operators, GA for constrained

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 MECHANICAL ENGINEERING

optimization, draw backs of GA,

GENETIC PROGRAMMING (GP): Principles of genetic programming, terminal sets,

functional sets, differences between GA & GP, random population generation, solving
differential equations using GP.

MULTI-OBJECTIVE GA: Pareto’s analysis, Non-dominated front, multi – objective

GA, Non-dominated sorted GA, convergence criterion, applications of multi-objective
problems .

APPLICATIONS OF OPTIMIZATION IN DESIGN AND MANUFACTURING

SYSTEMS: Some typical applications like optimization of path synthesis of a four-bar
mechanism, minimization of weight of a cantilever beam, optimization of springs and
UNIT IV
gears, general optimization model of a machining process, optimization of arc welding
parameters, and general procedure in optimizing machining operations sequence.

RELIABILITY: Concepts of Engineering Statistics, risk and reliability, probabilistic

approach to design, reliability theory, design for reliability, numerical problems, hazard
UNIT V analysis.

TEXT BOOKS

Optimization for Engineering Design – Kalyanmoy Deb, PHI Publishers

1

Ray C. Johnson, "Optimum Design of Mechanical Elements", 2nd Ed., John Wiley & sons, Inc.,
2
New York, 1980

3 Wilde, D.J., "Optimum Seeking Methods", Prentice Hall, Englewood Cliffs, New Jersey, 1964

REFERENCE BOOKS

Genetic algorithms in Search, Optimization, and Machine learning – [Link], Addison-

Wesley Publishers
1

Multi objective Genetic algorithms - Kalyanmoy Deb, PHI Publishers

2

3 Optimal design – Jasbir Arora, Mc Graw Hill (International) Publishers

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

An Introduction to Reliability and Maintainability Engineering by CE Ebeling, Waveland Printers

4 Inc., 2009

Reliability Theory and Practice by I Bazovsky, Dover Publications, 2013.

5

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

COMPUTER GRAPHICS

Professional Core
Course Category

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

To discuss the basic principles of computer graphics primitives.

1

To demonstrate transformation,clipping and viewing in 2D graphics and learn projections

2
,transformations and visible surface detections 3D graphics.

To understand the different algorithms for removing lines, surfaces and shading the objects
3

To introduce the concepts of 3D primitives.

4

To understand the fundamental elements in multimedia and technologies behind multimedia

5 applications.

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Analyze algorithms for various graphics shapes such as ellipse , circle by

CO1 k4
understanding the fundamentals of computer graphics

CO2 Analyze basic concepts of representing 3D objects k4

Develop different algorithms for removing lines ,surfaces and developing

CO3 k5
algorithms for shading.

CO4 Illustrate the various Visual surface detection Methods in 3D Graphics k4

Summarize the key concepts in current multimedia technology

CO5 k2

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 3 1

CO2 3 3 3 2

CO3 3 3 3 2

CO4 2 3 2 3

CO5 2 1 3 3

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

COURSE CONTENT

Raster scan graphics: Raster scan and random scan architecture, Line drawing
algorithms – DDA & Bresenham algorithms, circle generation, general function
rasterization, displaying lines, characters and polygons.
UNIT I

Filling algorithms: polygon filling, edge fill algorithm, seed fill algorithm, fundamentals
of antialiasing and half toning.
Line CLIPPING: Simple visibility algorithm, Cohen-Sutherland subdivision line
clipping algorithm, midpoint sub division algorithm.
UNIT II
Polygon clipping: polygon clipping, reentrant polygon clipping – Sutherland –
Hodgeman algorithm, character clipping, 3D- clipping.
Rendering: Hidden line removal algorithms, surface removal algorithms, painters,
Warnock, Z-buffer algorithm.
UNIT III

Shading algorithms: Constant intensity algorithm, Phong’s shading algorithm, gourand

shading algorithm, Comparison of shading algorithms
Computer Animation: Design of animation sequence, general computer animation
UNIT IV functions, raster animation, computer animation language, key frame system, motion
specification.
Introduction to Multimedia: Introduction, multimedia- systems, technology,
architecture, trade-offs, contents, PC, Applications, data compressions, authoring system.

UNIT V
Multimedia Authoring Tools: Introduction, Types of authoring tools, Package based- in
card authoring tools, Icon based authoring tools, Time based and presentation tools,
object oriented authoring tools, author ware professional for windows (APW).

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 MECHANICAL ENGINEERING

TEXT BOOKS

1 Procedural elements for computer [Link], Tata McGraw-Hill.

2 Computer Graphics-Donald Hearn & M.P. Bakers.

3 Computer graphics-Harrington.

WEB RESOURCES

1 [Link]

2 [Link]

3 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

ADVANCED FINITE ELEMENT METHODS

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Exposure to Internal Assessment 40

Mechanics, Basics of
heat transfer and Semester End Examination 60
Mathematics Total Marks 100

COURSE OBJECTIVES

1 To study the basic principles of finite element analysis procedure.

2 To study the analysis of 1-D structures, Trusses and Beams.

3 To study the analysis of 2-D structures.

4 To study the analysis of 3-D structures and 1-D, 2-D heat conduction problems

5 To study the procedure for dynamic analysis of structures.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Analyze the structures by using the various methods to calculate stiffness. k4

CO2 Analyze the axial bar, trusses and Beams structures . k4

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

Evaluate the stiffness matrix of 2-D structures by using CST, LST,

CO3 k5
Isoparametric, quadrilateral element.

Evaluate the stiffness matrix of 3-D structures and 1-D, 2-D heat conduction
CO4 k5
slabs.

CO5 Evaluate the mass matrix and natural frequencies of dynamic systems. k5

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 3 1

CO2 3 3 3 1

CO3 3 3 3 2

CO4 3 3 3 2

CO5 3 3 3 2

COURSE CONTENT

Introduction to FEM, basic concepts, historical back ground, applications of FEM, general
description, comparison of FEM with other methods, variational approach, Glerkin’s
Methods. Co-ordinates, basic element shapes, interpolation function, Virtual energy principle,
UNIT I
Rayleigh – Ritz method, properties of stiffness matrix, treatment of boundary conditions,
shape functions and characteristics, Basic equations of elasticity, strain- displacement
relations.

1-D Structural Problems: Axial bar element – stiffness matrix, load vector, temperature
effects, Quadratic shape functions and problems.
UNIT II
Analysis of Trusses: Plane Trusses and Space Truss elements and problems

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 MECHANICAL ENGINEERING

Analysis of Beams : Hermite shape functions – stiffness matrix – Load vector – Problems.

2-D problems: CST, LST, force terms, Stiffness matrix and load vectors, boundary
conditions, Isoparametric elements – quadrilateral element, shape functions – Numerical
Integration.
UNIT III

Finite element modeling of Axi-symmetric solids subjected to Axi-symmetric loading with

triangular elements.

3-D Problems: Tetrahedran element – Jacobian matrix – Stiffness matrix

UNIT IV
Scalar Field Problems: 1-D Heat conduction-Slabs – fins - 2-D heat conduction problems –
Introduction to Torsional problems.

Dynamic considerations, Dynamic equations – consistent mass matrix – Eigen Values, Eigen
UNIT V
vector, natural frequencies – mode shapes – modal analysis.

TEXT BOOKS

1 Finite Element Methods: Basic Concepts and applications, Alavala, PHI.

2 Finite Element Method – Zincowitz / Mc Graw Hil.

REFERENCE BOOKS

1 The Finite Element Methods in Engineering / SS Rao / Pergamon.

Introduction to Finite Elements in Engineering, Chandrupatla, Ashok and Belegundu, Prentice –

2
Hall

3 A First Course in the Finite Element Method/Daryl L Logan/Cengage Learning/5th Edition

4 Finite Element Method – Krishna Murthy / TMH 6. Finite Element Analysis – Bathe / PHI

WEB RESOURCES

1 [Link]

2 [Link]
3 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

QUALITY ENGINEERING IN MANUFACTURING

(ELECTIVE III)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To understand quality engineering in design of production processes

2 To study about tolerancing and tolerance design.

3 To understand need for ANOVA .

4 To study about Orthogonal arrays.

5 To learn about six sigma DMAIC methodology ,its tools and applications

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Apply different approaches and techniques to improve product and process

CO1 k3
quality

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 MECHANICAL ENGINEERING

CO2 Apply parameter and tolerance design for someof the case studies k3

CO3 To analyze ANOVA for four level and multi level factors k4

CO4 To analyze Orthogonal arrays for Designing and Experimentation k4

To create logical structured approach by six sigma methodology to improve

CO5 k6
business processes

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 3 3 3

CO2 3 3 3 2

CO3 2 3 3 2

CO4 2 2 3 2

CO5 3 3 3 3

COURSE CONTENT

QUALITY VALUE AND ENGINEERING: An overall quality system, quality engineering

in production design, quality engineering in design of production processes. Loss Function
and Quality Level: Derivation and use of quadratile loss function, economic consequences of
UNIT I
tightening tolerances as a means to improve quality, evaluations and types tolerances.(N-
type,S-type and L-type)

TOLERANCE DESIGN AND TOLERANCING: Functional limits, tolerance design for

N-type. L-type and S-type characteristics, tolerance allocation fbr multiple components.
UNIT II
Parameter and Tolerance Design: Introduction to parameter design, signal to noise ratios,
Parameter design strategy, some of the case studies on parameter and tolerance designs.

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 MECHANICAL ENGINEERING

ANALYSIS OF VARIANCE (ANOVA): Introduction to ANOVA, Need for ANOVA, NO-

way ANOVA, One-way ANOVA, Two-way ANOVA, Critique of F-test, ANOVA for four
UNIT III
level factors, multiple level factors.

ORTHOGONAL ARRAYS: Typical test strategies, better test strategies, efficient test
strategies, steps in designing, conducting and analyzing an experiment. Interpolation of
UNIT IV
Experimental Results: Interpretation methods, percent contributor, estimating the mean.

SIX SIGMA AND THE TECHNICAL SYSTEM: Six sigma DMAIC methodology, tools
for process improvement, six sigma in services and small organizations, statistical
UNIT V
foundations, statistical methodology.

TEXT BOOKS

Design and Analysis of Experiments by Douglas C. Montgomery

1

2 Taguchi Techniques for Quality Engineering / Phillip J. Ross / McGraw Hill/ Intl. II Edition,
1995.

REFERENCE BOOKS

Quality Engineering in Production systems by G. Taguchi, A. Elsayed et al, McGraw Hill Intl.
1
Pub1989.

2 Taguchi Methods explained: Practical steps to Robust Design / Papan P. Bagchi I Prentice Hall
Pvt. Ltd., New Delhi.

WEB REFERENCES

1
[Link]

[Link]
2

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

FRACTURE MECHANICS

(ELECTIVE III)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Exposure to Internal Assessment 40

Engineering
Mechanics and Semester End Examination 60
Applied Mathematics Total Marks 100

COURSE OBJECTIVES

1 To study the fracture behaviour in ductile and brittle materials.

2 To study stress concentration, critical stress and R-curves.

3 To learn about the parameters of the crack tip openings.

4 To learn about fatigue cycles and predict the life.

5 To study about creep in the materials and creep fatigue interactions.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 To analyze the fracture behaviour in ductile and brittle materials. k4

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

CO2 Analyze the stress concentration and critical stress factors k4

CO3 Evaluate the parameters of the crack tip opening. k5

CO4 Determine the fatigue limits and propagation of fracture. k5

CO5 Determine the creep damage and creep deformation maps. k6

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 3 1

CO2 3 3 3 2

CO3 3 3 3 2

CO4 3 3 3 2

CO5 2 1 1 2

COURSE CONTENT

Introduction: Prediction of mechanical failure. Macroscopic failure modes; brittle and

ductile behaviour. Fracture in brittle and ductile materials – characteristics of fracture
UNIT I surfaces; inter-granular and intra-granular failure, cleavage and micro-ductility, growth of
fatigue cracks, The ductile/brittle fracture transition temperature for notched and unnotched
components. Fracture at elevated temperature.

Griffiths analysis: Concept of energy release rate, G, and fracture energy, R. Modification
for ductile materials, loading conditions. Concept of R curves.
UNIT II
Linear Elastic Fracture Mechanics, (LEFM). Three loading modes and the state of stress
ahead of the crack tip, stress concentration factor, stress intensity factor and the material

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 MECHANICAL ENGINEERING

parameter the critical stress intensity factor, crack tip plasticity, effect of thickness on fracture
toughness.

Elastic-Plastic Fracture Mechanics; (EPFM). The definition of alternative failure

UNIT III prediction parameters, Crack Tip Opening Displacement, and the J integral. Measurement of
parameters and examples of use.

Fatigue: definition of terms used to describe fatigue cycles, High Cycle Fatigue, Low Cycle
Fatigue, mean stress R ratio, strain and load control. S-N curves. Goodmans rule and Miners
UNIT IV rule. Micromechanisms of fatigue damage, fatigue limits and initiation and propagation
control, leading to a consideration of factors enhancing fatigue resistance. Total life and
damage tolerant approaches to life prediction.

Creep: The evolution of creep damage, primary, secondary and tertiary creep. Micro-
mechanisms of creep in materials and the role of diffusion. Ashby creep deformation maps.
UNIT V Stress dependence of creep – power law dependence. Comparison of creep performance
under different conditions – extrapolation and the use of Larson-Miller parameters. Creep-
fatigue interactions. Examples.

TEXT BOOKS

1 1. T.L. Anderson, Fracture Mechanics Fundamentals and Applications, 2nd Ed. CRC press,

2 G. E. Dieter, Mechanical Metallurgy, McGraw Hill, (1988)

REFERENCE BOOKS

1. B. Lawn, Fracture of Brittle Solids, Cambridge Solid State Science Series 2nd ed1993.
1

2 2. J.F. Knott, P Withey, Worked examples in Fracture Mechanics, Institute of Materials.

3 [Link] and R.J.H. Wanhill Fracture Mechanics, Edward Arnold, (1984

Web References
1 [Link]
2 [Link]

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

FLEXIBLE MANUFACTURING SYSTEMS

(ELECTIVE - III)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To understand the Evolution of manufacturing systems and its applications.

2 To study about different types of Flexible manufacturing systems.

3 To understand the different process layouts and their applications in industries

4 To learn the different material handling systems in various industrial applications.

5 To analyze the design of Flexible manufacturing systems and also various case studies.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Illustrate the different manufacturing systems and their characteristics k2

PRAGATI ENGINEERING COLLEGE

 MECHANICAL ENGINEERING

Apply the different flexible manufacturing systems to the industrial

CO2 k3
applications

CO3 Analyze the different process layouts and their salient features k4

CO4 Explain different material handling Systems and their applications k5

CO5 Evaluate design of flexible manufacturing systems and their case studies. k5

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 3 2

CO2 2 3 2 2

CO3 2 3 2 2

CO4 2 3 3 2

CO5 2 3 2 3

COURSE CONTENT

UNIT I Understanding of FMS: Evolution of Manufacturing Systems, Definition, objective and

Need, Components, Merits, Demerits and Applications Flexibility in Pull and Push type

UNIT II Classification of FMS Layout: Layouts and their Salient features, Single line, dual line,
loop, ladder, robot centre type etc.

UNIT III Processing stations: Salient features Machining Centers, Turning centre, Coordinate
measuring machine (CMM), Washing/ Deburring station

UNIT IV Material Handling System: An introduction, Conveyor, Robots, Automated Guided Vehicle
(AGV), Automated Storage Retrieval System (ASRS) Management technology: Tool

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Management, tool magazine, Tool preset, identification, Tool monitoring and fault detection,
routing, Production Planning and Control, Scheduling and loading of FMS

UNIT V Design of FMS: Performance Evaluation of FMS, Analytical model and Simulation model of
FMS Case studies: Typical FMS problems from research papers

TEXT BOOKS

1 William W Luggen, “Flexible Manufacturing Cells and System” Prentice Hall of Inc New Jersey,
1991

2 Reza A Maleki “Flexible Manufacturing system” Prentice Hall of Inc New Jersey, 1991 3. John E
Lenz “Flexible Manufacturing” marcel Dekker Inc New York ,1989.

REFERENCE BOOKS

1 Groover, M.P “Automation, Production Systems and Computer Integrated Manufacturing”,

Prentice Hall

WEB RESOURCES

1 [Link]

2 [Link]

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SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

MECHANICS AND MANUFACTURING METHODS OF COMPOSITES

(ELECTIVE - IV)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites MMS, MOS Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To learn about the various types of composites and their applications.

To study about the Micromechanics and Coordinate transformations of the composite

2
materials.

3 To learn about Elastic behavior and strength of unidirectional composites

4 To learn about the laminated composite plates and their analysis.

5 To study about various Manufacturing methods of composites.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Illustrate the various types of composites and their applications. k3

Analyze the Micromechanics and Coordinate transformations of the

CO2 k4
composite materials.

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 MECHANICAL ENGINEERING

CO3 Summarize the Elastic behavior and strength of unidirectional composites k3

CO4 Analyze the laminated composite plates and their analysis. k4

CO5 Explain the various Manufacturing methods of composites. k2

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 2 - 3

CO2 3 2 - 3

CO3 3 1 - 3

CO4 3 1 - 3

CO5 3 2 - 3

COURSE CONTENT

Basic concepts and characteristics: Geometric and Physical definitions, natural and man-made
composites, Aerospace and structural applications, types and classification of composites,
UNIT I Fibres- Glass, Silica, Kevlar, carbon, boron, silicon carbide, and born carbide fibres.
Particulate composites, Polymer composites, Thermoplastics, Thermosetts, Metal matrix and
ceramic composites.
Micromechanics: Unidirectional composites, constituent materials and properties, elastic
properties of a lamina, properties of typical composite materials, laminate characteristics and
configurations. Characterization of composite properties.
UNIT II
Coordinate transformations: Hooke’s law for different types of materials, Hooke’s law for
two dimensional unidirectional lamina, Transformation of stress and strain, Numerical
examples of stress strain transformation, Graphic interpretation of stress – strain relations. Off

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- axis, stiffness modulus, off - axis compliance.

Elastic behavior of unidirectional composites: Elastic constants of lamina, relationship

between engineering constants and reduced stiffness and compliances, analysis of laminated
composites, constitutive relations.
UNIT III
Strength of unidirectional lamina: Micro mechanics of failure, Failure mechanisms, Strength
of an orthotropic lamina, Strength of a lamina under tension and shear maximum stress and
strain criteria, application to design. The failure envelope, first ply failure, free-edge effects.
Micro mechanical predictions of elastic constants.
Analysis of laminated composite plates
UNIT IV
Introduction, thin plate theory, specially orthotropic plate, cross and angle ply laminated
plates, problems using thin plate theory.

UNIT V Manufacturing methods: Autoclave, tape production, moulding methods, filament winding,
hand layup, pultrusion, RTM.

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TEXT BOOKS

1 1. R. M. Jones, Mechanics of Composite Materials, Mc Graw Hill Company, New York, 1975.
2 2. Engineering Mechanics of Composite Materials by Isaac and [Link], Oxford University
Press, 1994.
REFERENCE BOOKS

B. D. Agarwal and L. J. Broutman, Analysis and performance of fibre Composites, Wiley-

1
Interscience, New York, 1980.
L. R. Calcote, Analysis of Laminated Composite Structures, Van Nostrand Rainfold, New
2
York, 1969.
WEB RESOURCES

1 [Link]

2 [Link]
3 [Link]
4 [Link]
5 [Link]
6 [Link]

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SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

RAPID PROTOTYPING
(ELECTIVE - IV)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Basics of production Internal Assessment 40

technology &
manufacturing Semester End Examination 60
techniques Total Marks 100

COURSE OBJECTIVES

1 Learn fundamentals of rapid prototyping process & its applications.

2 Learn software aspects of rapid prototyping including product modeling.

3 Learn different processing techniques in liquid based rapid prototyping systems.

4 Learn different processing techniques in solid based rapid prototyping systems.

5 Learn some advances in rapid prototyping systems.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Describe the fundamentals & applications of rapid prototyping process. k2

Apply modeling, data conversion concepts & implement different algorithms

CO2 k3
associated with STL file errors.

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 MECHANICAL ENGINEERING

Select the appropriate fabrication technique in liquid based rapid prototyping

CO3 k4
systems.

Select the appropriate fabrication technique in solid based rapid prototyping

CO4 k4
systems.

CO5 Solve resolution, accuracy, hardening issues in rapid prototyping processes k5

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 2 2 1 1

CO2 2 3 1 2

CO3 2 1 1 3

CO4 2 1 1 3

CO5 2 1 1 2

COURSE CONTENT

Rapid Prototyping - Historical Development - Applications: Design, Planning,

UNIT I Manufacturing and Tooling - Applications: Automotive, Jewelry, Coin and Bio-Medical -
Fundamentals of Rapid Prototyping, Design Process - Rapid Prototyping Process Chain

Subsystems of RP Machine - Subsystems of RP machine o Optical System - Mechanical

Scanning System - Computer Interfacing hardware, DAQs o Signal Flow, 3D Model to RP
UNIT II Prototype - Introduction to 3D Modeling Softwares (Auto-CAD, PROE, CATIA, IDEAs etc.)
- Slicing and Scan Path Generation Algorithms - Data Conversion and Transmission - File
Formats, IGES, STL - Preprocessing and Post-processing

UNIT III Liquid Based Rapid Prototyping Systems - Materials - Stereolithography - Solid Ground

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Curing - Solid Object UV (Ultra-Violet) Printer - Two Laser System - Micro-

stereolithography.

Solid Based Rapid Prototyping Systems - Materials - LOM (Laminated Object

Manufacturing) System - FDM (Fuse Deposition Modeling) System - Multi-Jet Modeling
UNIT IV
(MJM) System - Model Maker and Pattern Master - Shape Deposition Manufacturing
Process

Advances in RP Systems and Case Studies - Advances in RP: Resolution & Accuracy
issues, Integrated Hardening Process, Two Photon Process for Micro/Nano Fabrication,
Reverse Engineering Process and Applications.
UNIT V
• Case Study: Wind-Tunnel Testing with RP Models

• Case Study: Investment Casting with RP

TEXT BOOKS

Chua C.K., Leong K.F., and Lim C.S., “Rapid prototyping: Principles and applications”, Third
1
Edition, World Scientific Publishers, 2010.

2 Gebhardt A., “Rapid prototyping”, Hanser Gardener Publications, 2003

REFERENCE BOOKS

1Rapid Prototyping and Engineering applications: A tool box for prototype development, Liou
W. Liou, Frank W. Liou, CRC Press, 2007.
Kamrani A.K. and Nasr E.A., “Rapid Prototyping: Theory and practice”, Springer, 2006. 3. Hilton
2 P.D. and Jacobs P.F., “Rapid Tooling: Technologies and Industrial Applications”, CRC press,
2000.
WEB RESOURCES

1 [Link]/courses/112104204/47

2 [Link]/courses/112107078/37
3 [Link]/syllabus/112104156/

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SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

INTELLIGENT MANUFACTURING SYSTEMS

(ELECTIVE - IV)

Course Category Professional Elective

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Basics of production Internal Assessment 40

technology &
manufacturing Semester End Examination 60
techniques Total Marks 100

COURSE OBJECTIVES

1 To Understand the basic fundamentals of computer aided design and manufacturing.

2 To study the components of knowledge based systems.

3 To learn about Concept of Artificial Intelligence and its applications in manufacturing.

4 To learn about automated process planning .

5 To study about Group Technology in Automated Manufacturing System.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Understand the concepts of computer integrated manufacturing systems and

CO1 k2
manufacturing communication systems

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 MECHANICAL ENGINEERING

CO2 Identify various components of knowledge based systems k2

Analyze the concepts of artificial intelligence, Artificial Neural Networks and

it’s applications in Manufacturing. k4
CO3

Select the Systems for Process Planning and manufacturing equipment using
CO4 k2
knowledge based system .

Apply various methods to solve group technology problems and demonstrate

CO5 k3
the structure for knowledge based system for group technology

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 - 3 2 2

CO2 - 3 2 2

CO3 2 3 2 3

CO4 - 3 2 3

CO5 2 3 2 3

COURSE CONTENT

COMPUTER INTEGRATED MANUFACTURING SYSTEMS: structure and functional

areas of cim system- CAD, CAPP, CAM, CAQC, ASRS. Advantages of CIM. Manufacturing
UNIT I Communication Systems - MAP/TOP, OSI Model, Data Redundancy, Top- down and
Bottom-up Approach, Volume of Information. Intelligent Manufacturing System
Components, System Architecture and Data Flow, System Operation.

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COMPONENTS OF KNOWLEDGE BASED SYSTEMS - Basic Components of

UNIT II Knowledge Based Systems, Knowledge Representation, Comparison of Knowledge
Representation Schemes, Interference Engine, Knowledge Acquisition.
MACHINE LEARNING - Concept of Artificial Intelligence, Conceptual Learning,
UNIT III Artificial Neural Networks - Biological Neuron, Artificial Neuron, Types of Neural
Networks, Applications in Manufacturing.
AUTOMATED PROCESS PLANNING - Variant Approach, Generative Approach,
Expert Systems for Process Planning, Feature Recognition, Phases of Process planning.
UNIT IV Knowledge Based System for Equipment Section (KBSES)-Manufacturing system design.
Equipment selection problem, Modeling the Manufacturing Equipment Selection problem,
problem solving approach in KBSES, Structure of the KRSES.
GROUP TECHNOLOGY: Models and Algorithms Visual Method, Coding Method, Cluster
Analysis Method, Matrix Formation - Similarity Coefficient Method, Sorting-based
Algorithms, Bond Energy Algorithm, Cost Based method, Cluster Identification Method,
UNIT V
Extended CI Method. Knowledge Based Group Technology - Group Technology in
Automated Manufacturing System. Structure of Knowledge based system for group
technology (KBSCIT) — Data Base, Knowledge Base, Clustering Algorithm.

TEXT BOOKS

1 Intelligent Manufacturing Systems/ Andrew Kusiak/Prentice Hall.

2 Artificial Neural Networks/ Yagna Narayana/ PHI/2006

3 Automation, Production Systems and CIM / Groover M.P./PHI/2007

REFERENCE BOOKS

1 CAD/CAM/CIM by P. Radhakrishnan, [Link], [Link], New age Publications

2 Hamid R. Parsaei and Mohammad Jamshidi, “Design and Implementation of Intelligent

Manufacturing Systems”, PHI, 2009.
WEB RESOURCES

1 [Link]

2 [Link]
3 [Link]

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 MECHANICAL ENGINEERING

SYLLABUS

[Link] I Year II Semester R19 Specialization: CAD/CAM

ADVANCED CAM LAB

Course Category Lab Course

Course Type Laboratory L-T-P-C 0-0-4-2

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

1 To carry out the metal removal processes on lathe and milling machines

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

CO1 Describe the metal removal processes on lathe and milling machines k2

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

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 MECHANICAL ENGINEERING

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO
1 2 2 2
1

List of experiments:

CNC – Lathe

1. Stock removal Cycle

2. Contour Turning Cycle

3. Grooving Cycle

4. Threading Cycle

5. Drilling Cycle

CNC – Milling

1. Linear And Circular Interpolation

2. Circular Pocketing

3. Rectangular Pocketing

4. Peck Drilling

5. Contour milling

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SYLLABUS

[Link] II Year I Semester R19 Specialization: CAD/CAM

GEOMETRIC MODELING

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

To learn about fundamental concepts of parametric and geometric forms of curves and surface
1
schemes

2 To study the modeling of curves using cubic splines and Bezier curves

3 To understand the properties, derivatives and modeling of B-spline curves.

4 To study the principles of geometrical modelling of curves and surfaces schemes.
5 To understand the concepts of solid modeling techniques along with wire frame modeling

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Explain the coordinate system for the development of parametric and

CO1 k2
geometric forms of curves.

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 MECHANICAL ENGINEERING

Develop and manipulate the curves like splines and Bezier curves using
CO2 k3
parametric equations.

CO3 Develop and manipulate the B- splines curves using parametric equations. k3

CO4 Develop and manipulate the curves and surfaces using parametric equations. k3

Develop and manipulate the solid models using different modeling

CO5 k3
approaches along with wireframe models.

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 2 2

CO2 3 3 2 2

CO3 3 3 2 2

CO4 3 3 2 2

CO5 3 3 3 3

COURSE CONTENT

Cubic splines –I Definition, Explicit and implicit equations, parametric equations,

Algebraic and geometric form of cubic spline, Hermite cubic spline, tangent vectors,
UNIT I
parametric space of a curve, blending functions.

Cubic Splines-II: four point form, reparametrization, truncating and subdividing of curves.
UNIT II Graphic construction and interpretation, composite pc curves.
Bezier Curves: Bernstein basis, equations of Bezier curves, properties, derivatives.

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UNIT III B-Spline Curves: B-Spline basis, equations, knot vectors, properties, and derivatives.

Surfaces: Bicubic surfaces, Coon’s surfaces, Bezier surfaces, B-Spline surfaces, surfaces of
UNIT IV revolutions, Sweep surfaces, ruled surfaces, tabulated cylinder, bilinear surfaces, Gaussian
curvature.

Solids: Tricubic solid, Algebraic and geometric form.

UNIT V
Solid modeling concepts: Wire frames, Boundary representation, Half space modeling,
spatial cell, cell decomposition, classification problem

TEXT BOOKS

1 Elements of Computer Graphics by Roger & Adams Tata McGraw Hill.

2 Geometric Modeling by Micheal E. Mortenson, McGraw Hill Publishers

REFERENCE BOOKS

Computer Aided Design and Manufacturing, [Link] Narayan, [Link] Rao, MMM
1
Sarcar, PHI Publishers.

2 CAD/CAM by Ibrahim Zeid, Tata McGraw Hill

WEB RESOURCES

1 [Link]

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 MECHANICAL ENGINEERING

SYLLABUS

[Link] II Year I Semester R19 Specialization: CAD/CAM

PRODUCT DESIGN AND DEVELOPMENT

Course Category Professional Core

Course Type Theory L-T-P-C 3-0-0-3

Prerequisites Internal Assessment 40

Semester End Examination 60

Total Marks 100

COURSE OBJECTIVES

To study the basic concepts of product design and development process and management
1
process over whole product life cycle.

2 To study the methodology for product design, development.

3 To study the applicability of product design and development in industrial applications.

4 To study the key reasons for Investigation of customer needs for new product introduction.
5 To study the basic concepts of cost models for product design, development and production.

COURSE OUTCOMES

Cognitive
Upon successful completion of the course, the student will be able to:
Level*

Select an appropriate product design and development process for a given

CO1 k4
application

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 MECHANICAL ENGINEERING

Define the components and their functions of product design and development
CO2 processes and their relationships from concept to customer over whole k4
product lifecycle.
Select an appropriate standardisation method to analyse, evaluate and apply
CO3 k5
the methodologies for product design, development .

Undertake a methodical approach to the management of product development

CO4 k5
to satisfy customer needs.

CO5 Carry out cost and benefit analysis through various cost models. k5

*k1- Remembering, k2- Understanding, k3- Applying, k4- Analyzing, k5- Evaluating, k6-
Creating

Contribution of Course Outcomes towards achievement of Program Outcomes

(1 – Low, 2 - Medium, 3 – High)

PO1 PO2 PO3 PSO1

CO1 3 3 3 2

CO2 3 3 3 1

CO3 3 3 3 2

CO4 3 3 3 2

CO5 3 3 3 2

COURSE CONTENT

Introduction: Need for IPPD – strategic importance of product development –

integration of customer, designer, material supplier and process planner, Competitor
and costumer – behavior analysis Understanding customer – promoting customer
UNIT I understanding – involve customer in development and managing requirements –
Organization – process management and improvement – Plan and establish product
specification.

Concept generation and concept selection: Activity of concept generation –

UNIT II Structured approaches – Five step Method: clarify – Search-Externally and
internally – explore systematically – reflect on the solutions and processes –
Concept selection – Integral part of PDD process-methodology – benefits.

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Product architecture: Implications – Product change – variety – component

standardization – product performance – manufacturability Industrial design:
Assessing the need for industrial design, impact – design process Integrate design
UNIT III process – assessing the quality of industrial design. ROBUST DESIGN-
introduction, various steps in robust design.

Investigation of customer needs – conceptualization – refinement – management of

the industrial design process – technology driven products – user – driven products
UNIT IV – assessing the quality of industrial design.

Design for manufacturing: Definition – Estimation of Manufacturing cost –

reducing the component costs and assembly costs –cost of supporting production.
Minimizing System complexity. Prototyping: Prototype basics – Principles of
UNIT V prototyping – planning for prototypes – Economic analysis. Understanding and
representing tasks – baseline project planning – accelerating the project execution.

TEXT BOOKS

Design and Development / Kari T. Ulrich and Steven D. Eppinger /McGraw Hill
International Edns. 1999.
1

Effective Product Design and Development / Stephen Rosenthal / Business One Orwin,
Homewood, 1992, ISBN, 1-55623-603-4.
2

REFERENCE BOOKS

David G Ullman, “The Mechanical Design Process.” McGrawhill Inc Singapore 1992 N J M
1 Roozenberg , J Ekels , N F M Roozenberg “ Product Design Fundamentals and Methods .” John
Willey & Sons 1995

2 Kevin Otto & Kristin Wood Product Design: “Techniques in Reverse Engineering and new
Product Development.” 1 / e 2004 , Pearson Education New Delhi
3 L D Miles “Value Engineering.”
4 Hollins B & Pugh S “Successful Product Design.” Butter worths London.
5 Baldwin E N & Neibel B W “Designing for Production.” Edwin Homewood Illinois

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