Using Flue Gas Desulfurization Gypsum To Remove Dissolved
Using Flue Gas Desulfurization Gypsum To Remove Dissolved
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Copyright © 2012 by the American Society of Agronomy, Crop Science Society R.B. Bryant, A.R. Buda, P.J.A. Kleinman, C.D. Church, L.S. Saporito, and G.J. Folmar,
of America, and Soil Science Society of America. All rights reserved. No part of USDA–ARS, Bldg. 3702, Curtin Rd., University Park, PA 16802; S. Bose, Constellation
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electronic or mechanical, including photocopying, recording, or any information 21226; A.L. Allen, Univ. of Maryland Eastern Shore, 11868 Academic Oval, 3111
storage and retrieval system, without permission in writing from the publisher. John T. Williams Hall, Princess Anne, MD 21853. Mention of trade names or
commercial products in this publication is solely for the purpose of providing
J. Environ. Qual. specific information and does not imply recommendation or endorsement by
doi:10.2134/jeq2011.0294 the U.S. Department of Agriculture. USDA is an equal opportunity provider and
Freely available online through the author-supported open-access option. employer. Assigned to Associate Editor Gerwin F. Koopmans.
Received 15 Aug. 2011.
*Corresponding author ([Link]@[Link]). Abbreviations: FGD, flue gas desulfurization; ICP–OES, inductively coupled
© ASA, CSSA, SSSA plasma–optical emission spectroscopy; TDP, total dissolved phosphorus; UMES,
5585 Guilford Rd., Madison, WI 53711 USA University of Maryland Eastern Shore.
The drainage ditch itself is the concentrated flow path for water 2:1, is usually spring applied on fields to be planted with corn at
and dissolved P originating from upstream nonpoint source rates equivalent to crop removal of P in accordance with guide-
areas. By removing dissolved P from drainage ditch water by lines set forth in the Maryland P Site Index.
filtration at one location within a ditch, we can protect against In April 2007, one of the larger collection ditches on the
downstream environmental impacts due to P losses from all farm, bounded on both sides by poultry houses and soils with
upstream, nonpoint source areas. Because this previously pro- Mehlich-3 P values averaging approximately 450 mg kg−1, was
posed strategy (Penn et al., 2007; Penn et al., 2010) affords no selected as the construction site for the ditch filter (Fig. 2).
agronomic benefit that could translate to profit, the cost of Within the approximately 17-ha area drained by the ditch, the
establishing and maintaining a treatment system must be kept to only litter application during the study period (2007–2010)
a minimum. In recognition of the cost constraints and in search occurred in 2009. A poultry litter application at the rate of 0.5
of beneficial uses for waste materials, considerable work has been Mg ha−1 that was applied and incorporated before planting had
done to characterize the composition and P sorption character- no discernible effect on P loss. During the study period, high soil
istics of industrial byproducts (Leader et al., 2008; Penn et al., P values controlled dissolved P loss in drainage waters.
2011). For our purpose, we used flue gas desulfurization (FGD) Soils in the drainage area have silt loam surface horizons and
gypsum, also referred to as synthetic gypsum, which has sorption well structured, silty clay loam, argillic, subsurface horizons that
properties that are effective in removing or immobilizing P in favor preferential flow. Below a depth of approximately 50 cm,
water and soil and in poultry, dairy, and swine manures (Moore the argillic horizon transitions to highly permeable, medium, and
and Miller, 1994; Stout et al., 1998; Stout et al., 2000; Clark et coarse sands containing discontinuous clay lenses. Soils are pre-
al., 2001; Dou et al., 2003; Zhang et al., 2004; Penn and Bryant, dominantly poorly drained Typic Endoaquults and Umbraquults
2006; Dick et al., 2006; Penn et al., 2007; Leader et al., 2008; (Quindocqua, Othello, and Kentuck), with small areas of Aquic
Penn et al., 2010; Penn et al., 2011). Perhaps more importantly, Hapludults (Manokin, Glassboro and Woodstown) (Soil Survey
FGD gypsum has a low metal content (Kost et al., 2005), and Staff, 2010). Slopes are 0 to 2%, and elevation is approximately
studies have shown that concentrations of metals in leachate are 2.5 m above sea level.
below levels of concern (Ghosh and Subbarao, 1998; Punshon
et al., 2001; Ishak et al., 2002; Kost et al., 2005). Other stud- Ditch Filter Construction
ies have used calcium (Ca) to effectively precipitate dissolved P Flue gas desulfurization gypsum (110 Mg) and sand (5 Mg)
from runoff, but lime filters (Kirkkala et al., 2011) and crushed were used in the construction of the filter bed (Fig. 3). To avoid
concrete (Egemose et al., 2012) result in high pH values (>11) flooding during large storm events, the gypsum ditch filter was
in the effluent. Flue gas desulfurization gypsum was expected to designed to allow excess flow to spill over and bypass the filter.
be pH neutral. Additionally, several studies have shown the ben- To measure bypass flow during large flow events, a compound
eficial effects of FGD gypsum use as an agricultural amendment V-notch, straight-walled weir was used to block flow and to
(Chen et al., 2001; Clark et al., 2001; Kukier et al., 2001), and establish a hydrologic head above the filtration bed. After the
a research and demonstration effort is underway in the United weir was installed, gabions (rock-filled wire cages) were placed
States to promote acceptance in the agricultural community for behind the weir to hold it in place and to prevent erosion of the
using FGD products (Dick et al., 2006). ditch side walls. A manifold, placed in front of the weir, was con-
The specific objectives of this study were to design, build, and nected to a drain pipe, which routed the filtered effluent under-
monitor the effectiveness of an in-ditch filter to remove dissolved ground around the weir and through a partially buried metal box
P, thereby reducing nonpoint source P losses from upstream agri- that provided access to flow monitoring and sampling equip-
cultural fields. Key considerations included effective sorption of ment. The filter bed consists of six 30-m-long, 10-cm-diameter
dissolved P, filtration of large flow volumes, and minimal adverse tile lines that were encased in cylindrically shaped filter fabric,
environmental impacts due to the release of heavy metals or toxics. attached to the manifold, and sandwiched within a layer of sand
with FGD gypsum above (25 cm thick) and below (10 cm thick).
Materials and Methods A coconut fiber erosion control mat stabilized the surface of the
Study Site bed until vegetation established by natural succession.
This study was conducted on the UMES Research and Analyses
Teaching Farm located near the city of Princess Anne in Somerset
The source of the FGD gypsum used in this study was the
County, Maryland (Fig. 1). The farm, which was formerly a com-
Conemaugh Generating Station, a coal-fired power station owned
mercial poultry farm, was acquired by UMES in 1993. It lies
and operated by Reliant Energy near New Florence, Pennsylvania.
in the heart of the poultry producing area and has some of the
As received from the power station, the FGD gypsum was com-
highest soil P values on the Eastern Shore in close proximity to
prised of uniform silt-sized particles, and it was used in the construc-
the Chesapeake Bay. The fertility index values shown in Fig. 1
tion of the filter without physical modification. Samples of “fresh”
are equivalent to soil test values by the Mehlich-3 method for
FGD gypsum that was used to construct the filter in April 2007 and
available P. Soil test values by other methods were converted to
samples of the “spent” gypsum that were taken from the filter bed
Mehlich-3 equivalents. Mean values for each county represent
in January 2011 were digested following USEPA standard method
the mean for only those fertility index values that exceed 150.
3050b (Kimbrough and Wakakuwa, 1989). The digests were ana-
The farm typifies ditch-drained agriculture in the area; a corn
lyzed by inductively coupled plasma–optical emission spectroscopy
and soybean rotation with a winter wheat cover crop is grown
(ICP–OES) (Varian 730-ES Axial ICP Spectrometer) for the fol-
under no-till. Poultry litter, which typically has a N:P ratio of
lowing elements and detection limits (mg L−1): Al (0.01), As (0.01),
Journal of Environmental Quality
Fig. 1. Location of study area and mean Maryland P fertility index values (equivalent to Mehlich-3 P values) by county. UMES, University of
Maryland Eastern Shore.
Ca (0.1), Cd (0.01), Cu (0.01), Fe (0.01), Hg (0.01), K (0.1), Mg and the summation of load method (USEPA, 2002). Erickson et
(0.01), Mn (0.01), Mo (0.01), Na (0.1), Ni (0.01), P (0.01), Pb al. (2010) describe both methods in detail and provide examples.
(0.1), Na (0.1), Ni (0.01), S (0.1), and Zn (0.01). American Sigma
900Max automated samplers were used to take water samples from Storm Flow Separation
the ditch upstream of the filter and from the collection pipe that Data were summarized by individual storm events, which
routed the filtered effluent around the weir and discharged it to the necessitated separating storm flow from base flow. For longer
ditch downstream of the filter. A shaft encoder was used to detect duration storms (rainfall lasting at least several hours), a semi-
a rise in water level during a flow event and trigger the automated log separation technique (Hall, 1968) was used. This approach
samplers to begin drawing samples at 2-h intervals during and after assumes that the point at which storm flow stops appears as the
the event. Water samples were filtered (0.45 mm) immediately after beginning of a straight line when the hydrograph is plotted on a
collection, and pH was measured
at the UMES Nutrient Analysis
Laboratory. Samples were stored
in a cold room and shipped on ice
to the USDA–ARS Water Quality
Laboratory at University Park,
Pennsylvania for ICP–OES analysis
for the same elements and detection
limits reported above. Phosphorus
measured by ICP–OES in the filtered
water samples is hereafter referred to
as total dissolved P (TDP). Filtered
samples were also analyzed using the
ICP–OES equipped with a hydride
generator to provide detection limits
for determinations of mercury (Hg)
and arsenic (As) of 0.001 mg L−1,
suitably below the drinking water
standards of 0.002 and 0.01 mg L−1,
respectively. Dilutions of 1000 mg
L−1 National Institute of Standards
and Technology traceable standards
for Hg and As were used to develop
standard curves for these analyses.
Analyses of long-term performance
were calculated by the event mean Fig. 2. The flue gas desulfurization gypsum ditch filter was installed on a major collection ditch drain-
ing 17 ha. The average Mehlich-3 soil test value is approximately 450 mg kg-1. The “gypsum curtain” is a
concentration efficiency method second-generation design.
Storm event Chemical efficiency based on concentration Chemical efficiency based on load
Filtered flow
date Influent TDP† Effluent TDP Removal Influent TDP Effluent TDP Removal
L × 103 ——— mg L−1 ——— % ——— kg ——— %
13 Apr. 2007‡ 16 0.056 0.032 42 0.001 0.001 54
18 Apr. 2007 571 1.576 1.073 32 0.811 0.503 38
6 June 2007 2 0.171 0.012 93 0.001 0.001 100
30 July 2007 57 0.879 0.289 67 0.129 0.027 79
22 Aug. 2007 97 1.000 0.700 30 0.098 0.064 35
8 Feb. 2008 158 0.200 0.136 32 0.031 0.025 21
20 Feb. 2008 366 0.365 0.330 10 0.220 0.210 42
28 Apr. 2008 340 0.578 0.266 54 0.229 0.116 49
9 May 2008 148 1.581 0.405 74 0.319 0.104 67
16 May 2008 87 0.576 0.241 58 0.154 0.028 82
5 June 2008 315 1.721 0.310 82 0.540 0.106 80
5 July 2008 170 1.843 0.255 86 0.314 0.050 84
11 Dec. 2008 484 1.111 0.759 32 0.635 0.393 38
15 Mar. 2009 124 0.616 0.281 54 0.077 0.034 56
6 Apr. 2009 230 0.722 0.548 24 0.166 0.093 44
11 Apr. 2009 201 0.810 0.734 9 0.104 0.076 27
14 Apr. 2009 318 0.526 0.607 −15 0.081 0.090 −11
18 June 2009 225 1.909 0.078 96 0.014 0.001 96
3 Aug. 2009 68 1.871 0.128 93 0.127 0.009 93
12 Aug. 2009 146 1.207 0.057 95 0.157 0.009 95
24 Aug. 2009 256 2.231 0.065 97 0.571 0.016 97
10 Sept. 2009 255 0.985 0.064 93 0.274 0.014 95
17 Oct. 2009 1 1.196 0.049 96 0.316 0.013 96
12 Nov. 2009 263 1.033 0.040 96 0.396 0.015 96
9 Dec. 2009 73 0.234 0.035 85 0.060 0.005 91
23 Jan. 2010 118 0.729 0.021 97 0.086 0.002 97
29 Mar. 2010 16 0.821 0.013 98 0.013 0.001 98
9 Apr. 10 27 1.860 0.011 99 0.050 0.001 99
1 Oct. 10 285 1.433 0.577 60 1.314 0.545 59
Mean 1.029 0.280 0.251 0.088
† Total dissolved phosphorus.
‡ Dates in italics indicate that storm flow did not breach the weir. All flow passed through the gypsum bed.
Table 2. Total ditch flow volumes, percent of total flow passing through the filter bed, influent and effluent total dissolved phosphorus, and total dis-
solved phosphorus removal as a proportion of total phosphorus load entering the ditch filter system (system efficiency) for individual storm events.
Storm event date Total ditch flow Influent TDP† Effluent TDP Removal
L × 103 (% of total flow) ——————— kg ——————— %
13 Apr. 2007‡ 16 (100) 0.001 0.000 54
18 Apr. 2007 7879 (7) 13.807 13.498 2
6 June 2007 2 (100) 0.000 0.000 100
30 July 2007 57 (100) 0.129 0.027 79
22 July 07 97 (100) 0.098 0.064 35
8 Feb. 2008 454 (35) 0.113 0.084 25
20 Feb. 2008 1328 (28) 0.730 0.520 29
28 Apr. 2008 406 (84) 0.312 0.200 36
9 May 2008 183 (81) 0.464 0.249 46
16 May 2008 87 (100) 0.154 0.028 82
5 June 2008 2326 (14) 3.900 3.466 11
5 July 2008 250 (68) 0.516 0.252 51
11 Dec. 2008 2336 (21) 3.412 3.169 7
15 Mar. 2009 124 (100) 0.077 0.034 56
6 Apr. 2009 592 (39) 0.681 0.609 11
11 Apr. 2009 800 (25) 0.599 0.571 5
14 Apr. 2009 1289 (25) 0.299 0.299 0
18 June 2009 233 (97) 0.082 0.068 17
3 Aug. 2009 148 (46) 0.127 0.009 46
12 Aug. 2009 439 (33) 0.157 0.009 33
24 Aug. 2009 1876 (14) 0.571 0.016 16
10 Sept. 2009 2953 (9) 3.453 3.193 8
17 Oct. 2009 3 (9) 3.703 3.399 8
12 Nov. 2009 9237 (3) 10.974 10.593 3
9 Dec. 2009 3416 (2) 1.542 1.487 4
23 Jan. 2010 2135 (6) 1.460 1.376 6
29 Mar. 2010 848 (2) 0.657 0.644 2
9 Apr. 2010 82 (33) 0.150 0.100 33
1 Oct. 2010 1202 (24) 1.720 0.951 45
Total 51.87 47.11
† Total dissolved phosphorus.
‡ Dates in italics indicate when storm flow did not breach the weir. All flow passed through the gypsum bed.
Table 3. Ditch flow, total dissolved phosphorus loads, and phosphorus removal efficiencies by year of operation.