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Technical Specification 122FN07Rev2.DOC-1

The document provides the technical specifications for the Raw Mill EP Fan (Item No. 122FN07) designed for the Cam Pha Cement Plant, including detailed performance data, materials, and design features. It outlines the fan's characteristics such as flow volume, pressure difference, and dust handling capacity, along with information about the motor and additional components. The specifications are intended for Kawasaki Heavy Industries, with various engineering details necessary for installation and operation.

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mrhung0102
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0% found this document useful (0 votes)
30 views12 pages

Technical Specification 122FN07Rev2.DOC-1

The document provides the technical specifications for the Raw Mill EP Fan (Item No. 122FN07) designed for the Cam Pha Cement Plant, including detailed performance data, materials, and design features. It outlines the fan's characteristics such as flow volume, pressure difference, and dust handling capacity, along with information about the motor and additional components. The specifications are intended for Kawasaki Heavy Industries, with various engineering details necessary for installation and operation.

Uploaded by

mrhung0102
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Technical Specification

Raw Mill EP Fan

Item: 122FN07
Type: DHRV 71N-2240 / K

Customer: Kawasaki Heavy Industries, Ltd.,


Kobe-Shi, Hyogo, Chuo-Ku, JP

Project: Cam Pha Cement Plant


PO No.: 04ABPR00, 09.06.2005

Com.-No.: 12269958
Pos.: 90

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 1 / 12
Contents

1 Raw Mill EP Fan Item-No.: 122FN07.................................................3


1.1 Fan characteristic data ...........................................................................5
1.2 Speed torque curve ................................................................................8
1.3 Parts List ..............................................................................................11
1.4 Drawing ................................................................................................12

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 2 / 12
1 Raw Mill EP Fan Item-No.: 122FN07
Split Supply
Pos. 90 1.000 Piece
Double-inlet, high-efficiency centrifugal fan, impeller between bearings
type DHRV 71N-2240 / K

Flow volume: 762,000 Am³/h


Total pressure difference: 2,081 Pa
Stat. pressure diff. (ext.): 1,961 Pa
Gas temperature: 140 °C
Density of gas: 0.934 kg/m³
Mechanical design: 350 °C
Medium handled: Exhaust Gas after Raw Mill EP
Type of dust: Raw Meal
Amount of dust: 16.5 kg/h
Fan speed: 590 rpm
Output on shaft: 553.9 kW
Direction of rotation: clockwise (see from motor side)

Casing angle: 300


Inlet box angle: 360
Casing material: S235JRG2
Impeller material: 13CrMo4-5
Shaft material: 13CrMo4-5
Weight Venti Oelde supply: 8,700 kg
Weight purchaser supply: 15167 kg
casing thickness: 8 mm

- welded fan casing with all necessary flanges and shaped inlet to impeller
- fan casing split with flanged connection so as to facilitate the removal of impeller and shaft
- welded inlet box, stiffened by sectional steel with all necessary flanges
- one maintenance door each in fan casing and inlet box
- condensation drain 2"
- fan prepared to receive insulation provided by others
- mounted on raised concrete table foundation, drive motor on a steel plate, welded bearing pedestals
mounted directly on the concrete table
- welded impeller with shroud and backwards curved blades
- impeller statically and dynamically balanced in two planes to G = 6.3 acc. to DIN ISO 1940, Section 1
- drive shaft so sized that the operating speed lies the necessary safe distance from the critical speed
- drive through flexible coupling onto the fan shaft, designed for drive motor with roller bearings
- cooling blade mounted on the fan shaft to protect the bearings against high temperatures
- amply sized roller bearings suitable for oil lubrication
- bearing housing in cast iron
- fan shaft seal at shaft penetration through fan casing
- resistance temperature sensor PT 100, mounted in the bearing housing
- suitable for outdoor installation
- The fan will be shipped in parts of suitable size.
- The adjustable inlet ring between impeller and inlet cone will be supplied by Venti Oelde.
- anchor bolts, nuts and shim liner delivered by VENTI-OELDE
- bearing housings with watercooling
- eventually necessary silencer on pressure side by customer

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 3 / 12
The Final Client will supply following parts in accordance with the engineering specifications of the
Seller:
- casing
- Inlet box
- casing insulation and / or sound lagging
- casing support
- guards
- anchoring
- companion flanges
Pos. 100 1.000 Piece Provided by purchaser
Three-phase motor will be provided and assembled by final client

Pos. 110 2.000 Piece


Louver damper

Dimensions: 3512x1402 mm
Overall height: 400 mm
Actuating torque: 2,000 Nm
Material blade plates: S690QL2
Material of frame: S235JRG2
Weight Venti Oelde supply: 1,345 kg

- for installation on the inlet side of the fan


- louver damper blades operated in parallel
Pos. 120 1.000 Piece
Connecting shaft

Weight Venti Oelde supply: 68 kg

- ball-and-socket joints
- connecting shaft between the two louver dampers
- actuator will be delivered and mounted by customer
-
Pos. 130 1.000 Piece
Vibration monitoring type VIB 5.761I

Voltage: 220 V
Frequency: 50 Hz
- lightning arrestar
- electronic monitoring equipment with an adjustable limiting value
- housing Macrolon with transparent lid;IP65
- connecting cable of sensor 5 m long
make: Prüftechnik

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 4 / 12
1.1 Fan characteristic data
Fan Type DHRV 71N-2240/K
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date 16.11.05
Project Cam Pha Cement Plant Year of construction 2005
Venti- Job Number 12269958

operating point 1 2
Volume flow, normal condition Vnorm 549.269 456.574 Nm³/h
Volume flow at fan inlet V1 762.000 630.000 m³/h
Volume flow at fan inlet Ve 762.000 630.000 m³/h
Mass flow m 711.421 591.361 kg/h
Mass flow dust mst 16,5 13,7 kg/h
Air pressure ∆pb 101.250 101.250 Pa
Pressure increase (1-2) , static ∆p1-2 1.961 1.961 Pa
Stat. press (inlet side) ∆pe -1.765 -1.765 Pa
Stat. press (outlet side) ∆pa 196 196 Pa
Internal losses at fan inlet ∆pie 0 0 Pa
Internal losses at fan outlet ∆pia 0 0 Pa
Dynamic pressure (at fan inlet) ∆pde 208 143 Pa
Dynamic pressure (at fan outlet) ∆pda 328 225 Pa
Inlet velocity ce 21,09 17,43 m/s
Outlet velocity ca 26,32 21,80 m/s
Temperature (at fan inlet) te 99,00 97,00 °C
Gas constant R 286,33 286,33 Nm/kg K
Spec. flow work Yt 2.213 2.162 Nm/kg
Total pressure ∆pt 2.081 2.044 Pa
Total pressure (1.205) ∆pt1,205 2.686 2.624 Pa
Density (at inlet) 1 0,934 0,939 kg/m³
Density (at inlet) ρe 0,934 0,939 kg/m³
Density (at outlet) ρa 0,946 0,949 kg/m³
Fan speed nv 590 590 1/min
Impeller diameter D2 2,727 2,727 m
Efficiency tw 78,96 67,92 %
Useful power Pn 437,32 355,15 kW
Drive power fan shaft Pw 553,86 522,93 kW
Tip speed u2 84,24 84,24 m/s
Temperature (at fan outlet) ta 101,99 100,43 °C
Coefficient of flow φ 0,4302 0,3557 -
Coefficient of pressure ψ 0,6236 0,6093 -

The characteristic data will be determined according to DIN 24163.


The accuracy classes acc. to DIN 24166 apply to the limiting deviations.

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 5 / 12
Fan Type DHRV 71N-2240/K Venti Job Number 12269958
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date
Project Cam Pha Cement Plant Year of construction 2005

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 6 / 12
operating point 3 4 5 6
Volume flow, normal condition Vnorm 402.042 - - - Nm³/h
Volume flow at fan inlet V1 619.200 - - - m³/h
Volume flow at fan inlet Ve 619.200 - - - m³/h
Mass flow m 520.730 - - - kg/h
Mass flow dust mst 12,1 - - - kg/h
Air pressure ∆pb 101.250 - - - Pa
Pressure increase (1-2) , static ∆p1-2 1.961 - - - Pa
Stat. press (inlet side) ∆pe -1.765 - - - Pa
Stat. press (outlet side) ∆pa 196 - - - Pa
Internal losses at fan inlet ∆pie 0 - - - Pa
Internal losses at fan outlet ∆pia 0 - - - Pa
Dynamic pressure (at fan inlet) ∆pde 123 - - - Pa
Dynamic pressure (at fan outlet) ∆pda 195 - - - Pa
Inlet velocity ce 17,13 - - - m/s
Outlet velocity ca 21,41 - - - m/s
Temperature (at fan inlet) te 140,00 - - - °C
Gas constant R 286,33 - - - Nm/kg K
Spec. flow work Yt 2.400 - - - Nm/kg
Total pressure ∆pt 2.033 - - - Pa
Total pressure (1.205) ∆pt1,205 2.913 - - - Pa
Density (at inlet) 1 0,841 - - - kg/m³
Density (at inlet) ρe 0,841 - - - kg/m³
Density (at outlet) ρa 0,851 - - - kg/m³
Fan speed nv 590 - - - 1/min
Impeller diameter D2 2,727 - - - m
Efficiency tw 71,69 - - - %
Useful power Pn 347,16 - - - kW
Drive power fan shaft Pw 484,24 - - - kW
Tip speed u2 84,24 - - - m/s
Temperature (at fan outlet) ta 143,54 - - - °C
Coefficient of flow φ 0,3496 - - - -
Coefficient of pressure ψ 0,6763 - - - -

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 7 / 12
Sound data without/with silencing measures
inlet and outlet duct outlet duct connected inlet duct connected
connected
distance of 1 m from fan distance of 1 m at angle of distance of 1 m at angle of
45° from the open inlet side 45° from the open outlet side

dB(A) dB(A) dB(A)


A-weighted sound pressure level under free
field conditions (DIN 45635) 80 95 102

1.2 Speed torque curve

100 % A

90

80

70

60

50
M/MN A) Inlet vane control / Damper
40 „Open“
B
30 B) Inlet vane control / Damper
„Closed “
20

10

0 PW
0 10 20 30 40 50 60 70 80 90 100 % M N = 9550
n/nL
nL

Volume flow at fan inlet V1 762.000 m³/h


Temperature (at fan inlet) te 99,00 °C
Total pressure (E - A) ∆pt 2.081 Pa
Fan speed nv =nL 590 1/min
Basic torque at ρe = 0,934 kg/m³ and te = 99,00 °C MN 8.964,41 Nm
Mass moment of inertia of the rotor J 5500 kg m²
Required power PW 553,86 kW
Recommended motor nominal power PM 630 kW
Motor basic speed nM 590 1/min

²4182²

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 8 / 12
Fan Type DHRV 71N-2240/K
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date 16.11.05
Project Cam Pha Cement Plant Year of construction 2005
Venti- Job Number 12269958

operating point 1 2
Volume flow, normal condition Vnorm 549.269 - Nm³/h
Volume flow at fan inlet V1 762.000 - m³/h
Volume flow at fan inlet Ve 762.000 - m³/h
Mass flow m 711.421 - kg/h
Mass flow dust mst 16,5 - kg/h
Air pressure ∆pb 101.250 - Pa
Pressure increase (1-2) , static ∆p1-2 1.961 - Pa
Stat. press (inlet side) ∆pe -1.765 - Pa
Stat. press (outlet side) ∆pa 196 - Pa
Internal losses at fan inlet ∆pie 0 - Pa
Internal losses at fan outlet ∆pia 0 - Pa
Dynamic pressure (at fan inlet) ∆pde 208 - Pa
Dynamic pressure (at fan outlet) ∆pda 328 - Pa
Inlet velocity ce 21,09 - m/s
Outlet velocity ca 26,32 - m/s
Temperature (at fan inlet) te 99,00 - °C
Gas constant R 286,33 - Nm/kg K
Spec. flow work Yt 2.213 - Nm/kg
Total pressure ∆pt 2.081 - Pa
Total pressure (1.205) ∆pt1,205 2.686 - Pa
Density (at inlet) 1 0,934 - kg/m³
Density (at inlet) ρe 0,934 - kg/m³
Density (at outlet) ρa 0,946 - kg/m³
Fan speed nv 590 - 1/min
Impeller diameter D2 2,727 - m
Efficiency tw 78,96 - %
Useful power Pn 437,32 - kW
Drive power fan shaft Pw 553,86 - kW
Tip speed u2 84,24 - m/s
Temperature (at fan outlet) ta 101,99 - °C
Coefficient of flow φ 0,4302 - -
Coefficient of pressure ψ 0,6236 - -

The characteristic data will be determined according to DIN 24163.


The accuracy classes acc. to DIN 24166 apply to the limiting deviations.

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 9 / 12
Fan Type DHRV 71N-2240/K Venti Job Number 12269958
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date
Project Cam Pha Cement Plant Year of construction 2005

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 10 / 12
1.3 Parts List

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 11 / 12
1.4 Drawing

Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 12 / 12

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