Technical Specification
Raw Mill EP Fan
Item: 122FN07
Type: DHRV 71N-2240 / K
Customer: Kawasaki Heavy Industries, Ltd.,
Kobe-Shi, Hyogo, Chuo-Ku, JP
Project: Cam Pha Cement Plant
PO No.: 04ABPR00, 09.06.2005
Com.-No.: 12269958
Pos.: 90
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 1 / 12
Contents
1 Raw Mill EP Fan Item-No.: 122FN07.................................................3
1.1 Fan characteristic data ...........................................................................5
1.2 Speed torque curve ................................................................................8
1.3 Parts List ..............................................................................................11
1.4 Drawing ................................................................................................12
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 2 / 12
1 Raw Mill EP Fan Item-No.: 122FN07
Split Supply
Pos. 90 1.000 Piece
Double-inlet, high-efficiency centrifugal fan, impeller between bearings
type DHRV 71N-2240 / K
Flow volume: 762,000 Am³/h
Total pressure difference: 2,081 Pa
Stat. pressure diff. (ext.): 1,961 Pa
Gas temperature: 140 °C
Density of gas: 0.934 kg/m³
Mechanical design: 350 °C
Medium handled: Exhaust Gas after Raw Mill EP
Type of dust: Raw Meal
Amount of dust: 16.5 kg/h
Fan speed: 590 rpm
Output on shaft: 553.9 kW
Direction of rotation: clockwise (see from motor side)
Casing angle: 300
Inlet box angle: 360
Casing material: S235JRG2
Impeller material: 13CrMo4-5
Shaft material: 13CrMo4-5
Weight Venti Oelde supply: 8,700 kg
Weight purchaser supply: 15167 kg
casing thickness: 8 mm
- welded fan casing with all necessary flanges and shaped inlet to impeller
- fan casing split with flanged connection so as to facilitate the removal of impeller and shaft
- welded inlet box, stiffened by sectional steel with all necessary flanges
- one maintenance door each in fan casing and inlet box
- condensation drain 2"
- fan prepared to receive insulation provided by others
- mounted on raised concrete table foundation, drive motor on a steel plate, welded bearing pedestals
mounted directly on the concrete table
- welded impeller with shroud and backwards curved blades
- impeller statically and dynamically balanced in two planes to G = 6.3 acc. to DIN ISO 1940, Section 1
- drive shaft so sized that the operating speed lies the necessary safe distance from the critical speed
- drive through flexible coupling onto the fan shaft, designed for drive motor with roller bearings
- cooling blade mounted on the fan shaft to protect the bearings against high temperatures
- amply sized roller bearings suitable for oil lubrication
- bearing housing in cast iron
- fan shaft seal at shaft penetration through fan casing
- resistance temperature sensor PT 100, mounted in the bearing housing
- suitable for outdoor installation
- The fan will be shipped in parts of suitable size.
- The adjustable inlet ring between impeller and inlet cone will be supplied by Venti Oelde.
- anchor bolts, nuts and shim liner delivered by VENTI-OELDE
- bearing housings with watercooling
- eventually necessary silencer on pressure side by customer
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 3 / 12
The Final Client will supply following parts in accordance with the engineering specifications of the
Seller:
- casing
- Inlet box
- casing insulation and / or sound lagging
- casing support
- guards
- anchoring
- companion flanges
Pos. 100 1.000 Piece Provided by purchaser
Three-phase motor will be provided and assembled by final client
Pos. 110 2.000 Piece
Louver damper
Dimensions: 3512x1402 mm
Overall height: 400 mm
Actuating torque: 2,000 Nm
Material blade plates: S690QL2
Material of frame: S235JRG2
Weight Venti Oelde supply: 1,345 kg
- for installation on the inlet side of the fan
- louver damper blades operated in parallel
Pos. 120 1.000 Piece
Connecting shaft
Weight Venti Oelde supply: 68 kg
- ball-and-socket joints
- connecting shaft between the two louver dampers
- actuator will be delivered and mounted by customer
-
Pos. 130 1.000 Piece
Vibration monitoring type VIB 5.761I
Voltage: 220 V
Frequency: 50 Hz
- lightning arrestar
- electronic monitoring equipment with an adjustable limiting value
- housing Macrolon with transparent lid;IP65
- connecting cable of sensor 5 m long
make: Prüftechnik
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 4 / 12
1.1 Fan characteristic data
Fan Type DHRV 71N-2240/K
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date 16.11.05
Project Cam Pha Cement Plant Year of construction 2005
Venti- Job Number 12269958
operating point 1 2
Volume flow, normal condition Vnorm 549.269 456.574 Nm³/h
Volume flow at fan inlet V1 762.000 630.000 m³/h
Volume flow at fan inlet Ve 762.000 630.000 m³/h
Mass flow m 711.421 591.361 kg/h
Mass flow dust mst 16,5 13,7 kg/h
Air pressure ∆pb 101.250 101.250 Pa
Pressure increase (1-2) , static ∆p1-2 1.961 1.961 Pa
Stat. press (inlet side) ∆pe -1.765 -1.765 Pa
Stat. press (outlet side) ∆pa 196 196 Pa
Internal losses at fan inlet ∆pie 0 0 Pa
Internal losses at fan outlet ∆pia 0 0 Pa
Dynamic pressure (at fan inlet) ∆pde 208 143 Pa
Dynamic pressure (at fan outlet) ∆pda 328 225 Pa
Inlet velocity ce 21,09 17,43 m/s
Outlet velocity ca 26,32 21,80 m/s
Temperature (at fan inlet) te 99,00 97,00 °C
Gas constant R 286,33 286,33 Nm/kg K
Spec. flow work Yt 2.213 2.162 Nm/kg
Total pressure ∆pt 2.081 2.044 Pa
Total pressure (1.205) ∆pt1,205 2.686 2.624 Pa
Density (at inlet) 1 0,934 0,939 kg/m³
Density (at inlet) ρe 0,934 0,939 kg/m³
Density (at outlet) ρa 0,946 0,949 kg/m³
Fan speed nv 590 590 1/min
Impeller diameter D2 2,727 2,727 m
Efficiency tw 78,96 67,92 %
Useful power Pn 437,32 355,15 kW
Drive power fan shaft Pw 553,86 522,93 kW
Tip speed u2 84,24 84,24 m/s
Temperature (at fan outlet) ta 101,99 100,43 °C
Coefficient of flow φ 0,4302 0,3557 -
Coefficient of pressure ψ 0,6236 0,6093 -
The characteristic data will be determined according to DIN 24163.
The accuracy classes acc. to DIN 24166 apply to the limiting deviations.
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 5 / 12
Fan Type DHRV 71N-2240/K Venti Job Number 12269958
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date
Project Cam Pha Cement Plant Year of construction 2005
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 6 / 12
operating point 3 4 5 6
Volume flow, normal condition Vnorm 402.042 - - - Nm³/h
Volume flow at fan inlet V1 619.200 - - - m³/h
Volume flow at fan inlet Ve 619.200 - - - m³/h
Mass flow m 520.730 - - - kg/h
Mass flow dust mst 12,1 - - - kg/h
Air pressure ∆pb 101.250 - - - Pa
Pressure increase (1-2) , static ∆p1-2 1.961 - - - Pa
Stat. press (inlet side) ∆pe -1.765 - - - Pa
Stat. press (outlet side) ∆pa 196 - - - Pa
Internal losses at fan inlet ∆pie 0 - - - Pa
Internal losses at fan outlet ∆pia 0 - - - Pa
Dynamic pressure (at fan inlet) ∆pde 123 - - - Pa
Dynamic pressure (at fan outlet) ∆pda 195 - - - Pa
Inlet velocity ce 17,13 - - - m/s
Outlet velocity ca 21,41 - - - m/s
Temperature (at fan inlet) te 140,00 - - - °C
Gas constant R 286,33 - - - Nm/kg K
Spec. flow work Yt 2.400 - - - Nm/kg
Total pressure ∆pt 2.033 - - - Pa
Total pressure (1.205) ∆pt1,205 2.913 - - - Pa
Density (at inlet) 1 0,841 - - - kg/m³
Density (at inlet) ρe 0,841 - - - kg/m³
Density (at outlet) ρa 0,851 - - - kg/m³
Fan speed nv 590 - - - 1/min
Impeller diameter D2 2,727 - - - m
Efficiency tw 71,69 - - - %
Useful power Pn 347,16 - - - kW
Drive power fan shaft Pw 484,24 - - - kW
Tip speed u2 84,24 - - - m/s
Temperature (at fan outlet) ta 143,54 - - - °C
Coefficient of flow φ 0,3496 - - - -
Coefficient of pressure ψ 0,6763 - - - -
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 7 / 12
Sound data without/with silencing measures
inlet and outlet duct outlet duct connected inlet duct connected
connected
distance of 1 m from fan distance of 1 m at angle of distance of 1 m at angle of
45° from the open inlet side 45° from the open outlet side
dB(A) dB(A) dB(A)
A-weighted sound pressure level under free
field conditions (DIN 45635) 80 95 102
1.2 Speed torque curve
100 % A
90
80
70
60
50
M/MN A) Inlet vane control / Damper
40 „Open“
B
30 B) Inlet vane control / Damper
„Closed “
20
10
0 PW
0 10 20 30 40 50 60 70 80 90 100 % M N = 9550
n/nL
nL
Volume flow at fan inlet V1 762.000 m³/h
Temperature (at fan inlet) te 99,00 °C
Total pressure (E - A) ∆pt 2.081 Pa
Fan speed nv =nL 590 1/min
Basic torque at ρe = 0,934 kg/m³ and te = 99,00 °C MN 8.964,41 Nm
Mass moment of inertia of the rotor J 5500 kg m²
Required power PW 553,86 kW
Recommended motor nominal power PM 630 kW
Motor basic speed nM 590 1/min
²4182²
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 8 / 12
Fan Type DHRV 71N-2240/K
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date 16.11.05
Project Cam Pha Cement Plant Year of construction 2005
Venti- Job Number 12269958
operating point 1 2
Volume flow, normal condition Vnorm 549.269 - Nm³/h
Volume flow at fan inlet V1 762.000 - m³/h
Volume flow at fan inlet Ve 762.000 - m³/h
Mass flow m 711.421 - kg/h
Mass flow dust mst 16,5 - kg/h
Air pressure ∆pb 101.250 - Pa
Pressure increase (1-2) , static ∆p1-2 1.961 - Pa
Stat. press (inlet side) ∆pe -1.765 - Pa
Stat. press (outlet side) ∆pa 196 - Pa
Internal losses at fan inlet ∆pie 0 - Pa
Internal losses at fan outlet ∆pia 0 - Pa
Dynamic pressure (at fan inlet) ∆pde 208 - Pa
Dynamic pressure (at fan outlet) ∆pda 328 - Pa
Inlet velocity ce 21,09 - m/s
Outlet velocity ca 26,32 - m/s
Temperature (at fan inlet) te 99,00 - °C
Gas constant R 286,33 - Nm/kg K
Spec. flow work Yt 2.213 - Nm/kg
Total pressure ∆pt 2.081 - Pa
Total pressure (1.205) ∆pt1,205 2.686 - Pa
Density (at inlet) 1 0,934 - kg/m³
Density (at inlet) ρe 0,934 - kg/m³
Density (at outlet) ρa 0,946 - kg/m³
Fan speed nv 590 - 1/min
Impeller diameter D2 2,727 - m
Efficiency tw 78,96 - %
Useful power Pn 437,32 - kW
Drive power fan shaft Pw 553,86 - kW
Tip speed u2 84,24 - m/s
Temperature (at fan outlet) ta 101,99 - °C
Coefficient of flow φ 0,4302 - -
Coefficient of pressure ψ 0,6236 - -
The characteristic data will be determined according to DIN 24163.
The accuracy classes acc. to DIN 24166 apply to the limiting deviations.
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 9 / 12
Fan Type DHRV 71N-2240/K Venti Job Number 12269958
Customer KAWASAKI 122FN7 Person responsible BOB
Remarks Raw Mill EP-Fan Date
Project Cam Pha Cement Plant Year of construction 2005
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 10 / 12
1.3 Parts List
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 11 / 12
1.4 Drawing
Technical Specification
TECHNICAL_SPECIFICATION_122FN07REV2.DOC; Rev.2 dated 18.11.2005 Page 12 / 12