Ap 2149
Ap 2149
ma>
LETTER OF TRANSMITTAL
FOR
PERMANENT REVISION NO. 6
TO
COMPONENT MAINTENANCE MANUAL
32-44-49
ISSUED BY
MEGGITT AIRCRAFT BRAKING SYSTEMS
HOLBROOK LANE, COVENTRY CV6 4 AA, ENGLAND.
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
1. Revision Highlights
EXPORT COMPLIANCE
These commodities, technology or software were exported from the United States in accordance with the
Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
2. Revision Procedure
A. Remove and discard the specified pages from Meggitt Aircraft Braking Systems
component maintenance manual 32-44-49 and insert the new and revised pages
supplied:
Testing and Fault Isolation Pages 101 thru 106 Testing and Fault Pages 101 thru 104
Isolation
Disassembly Pages 301 thru 304 Disassembly Pages 301 thru 304
Cleaning Page 401 and 402 Cleaning Page 401 and 402
Repair No. 1 Page 601 and 602 Repair No. 1 Page 601 and 602
Repair No. 2 Pages 601 thru 603 Repair No. 2 Pages 601 thru 604
Repair No. 3 Page 607 Repair No. 3 Page 607 and 608
Repair No. 6 Pages 601 thru 603 Repair No. 6 Pages 601 thru 604
Repair No. 7 Pages 601 thru 605 Repair No. 7 Pages 601 thru 604
Assembly (Including Pages 701 thru 706 Assembly (Including Pages 701 thru 706
Storage) Storage)
Illustrated Parts List Pages 1005 thru Illustrated Parts List Pages 1005 thru
1010 1010
D. This revision contains no modification information that revises the TSO configuration
and therefore does not necessitate EASA concurrence with respect to the original
TSO qualifications.
Signed:
G Percival
Chief Airworthiness Engineer
Date: May 12/14
ISSUED BY
MEGGITT AIRCRAFT BRAKING SYSTEMS
HOLBROOK LANE, COVENTRY CV6 4 AA, ENGLAND.
COPYRIGHT 2013 MEGGITT AIRCRAFT BRAKING SYSTEMS
1. Revision Highlights
A. Updated Tool No. 16 to Valve torque spanner, Tool No. 17 to Screw on tire deflator
tool and added Tool No. 26 Valve core removal/installation tool.
A. Remove and discard the specified pages from Meggitt Aircraft Braking Systems
component maintenance manual 32-44-49 and insert the new and revised pages
supplied:
Testing and Fault Isolation Pages 101 thru 106 Testing and Fault Pages 101 thru 106
Isolation
Disassembly Page 301 and 302 Disassembly Page 301 and 302
Cleaning Page 401 and 402 Cleaning Page 401 and 402
Check Page 501 and 502 Check Page 501 and 502
Page 505 and 506 Page 505 and 506
Repair No. 1 Pages 601 thru 606 Repair No. 1 Pages 601 thru 606
Repair No. 5 Pages 601 thru 604 Repair No. 5 Pages 601 thru 604
Assembly (Including Page 701 and 702 Assembly (Including Page 701 and 702
Storage) Page 705 and 706 Storage) Page 705 and 706
Special Tools, Fixtures and Pages 901 thru 904 Special Tools, Pages 901 thru 904
Equipment Fixtures and
Equipment
Illustrated Parts List Pages 1003 thru Illustrated Parts List Pages 1003 thru
1010 1010
F. This revision contains no modification information that revises the TSO configuration
and therefore does not necessitate EASA concurrence with respect to the original
TSO qualifications.
Signed:
G Percival
Chief Airworthiness Engineer
Date: Feb 22/13
CO: 11382 AIR OCEAN MAROC EMAIL: MOHAMED TAHA SKAITA <[email protected]>
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
LETTER OF TRANSMITTAL
FOR
PERMANENT REVISION NO. 4
TO
COMPONENT MAINTENANCE MANUAL
32-44-49
ISSUED BY
MEGGITT AIRCRAFT BRAKING SYSTEMS
HOLBROOK LANE, COVENTRY CV6 4AA, ENGLAND.
COPYRIGHT 2009 MEGGITT AIRCRAFT BRAKING SYSTEMS
1. Revision Highlights
A. Replaced Title page that shows and satisfies the new MABS branding.
B. Revised Service Bulletin/Service Newsletter List to include all applicable Service Bulletins,
Service Newsletters and Modifications.
C. Revised IPL to show the part identification of the nose wheel for both type of paints with
‘AH52339 WHITE’ and ‘AH52339 SILVER’ (Ref. Illustrated Parts List).
D. Revised IPL to show the correct vendor code, company name and address (Ref. Illustrated
Parts List).
2. Revision Procedure
A. Remove and discard the specified pages from Meggitt Aircraft Braking Systems
component maintenance manual 32-44-49 and insert the new and revised pages supplied:
Continued...
CO: 11382
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
Pages to be Removed and Discarded New and Revised Pages
List of Effective Pages Page 1 and 2 List of Effective Pages Page 1 and 2
Illustrated Parts List Page 1003 Illustrated Parts List Page 1003
and 1004, and 1004,
Page 1007 Page 1007
and 1008 and 1008
B. Make the necessary entry in the record of permanent revisions of component maintenance
manual 32-44-49 to certify the incorporation of this revision.
D. This revision contains no modification information that revises the TSO configuration and
therefore does not necessitate EASA concurrence with respect to the original TSO
qualifications.
Signed:
G Percival
Chief Airworthiness Engineer
Date: Jul 23/09
STATEMENT OF CERTIFICATION
The technical content of this AP-2149 is approved under the authority of Meggitt Aircraft
Braking Systems ADOA AP156.
4 INCORPORATED BY MABS
5 INCORPORATED BY MABS
6 INCORPORATED BY MABS
Inserted Removed
Temporary Issue
Rev. No. Date Page No.
Date By Date By
32-01 Jun 08/10 Jun 08/10 MABS Feb 22/13 MABS 1008
32-02 Jun 14/11 Jun 14/11 MABS Feb 22/13 MABS 502
32-03 Jun 14/11 Jun 14/11 MABS Feb 22/13 MABS 505
Service Incorporated in
Unit MOD State
Bulletin/ the Manual
Part Modification No. or
Newsletter OM 32-40-1(4)
No. New Part No.
No. Rev. Date
NOTE: The manual CMM 32-44-49 supersedes the manual OM 32-40-1(4). The data and
procedures of applicable service bulletins (listed above), that were included in the
manual OM 32-40-1(4), are included (at initial issue) in this manual (CMM 32-44-49).
Service Incorporated in
Unit MOD State
Bulletin/ this Manual
Part Modification No. or
Newsletter
No. New Part No. Rev. Date
No.
2. The numeric MOD state changes are recorded on the unit. The alpha changes,
which relate to minor modifications, are not recorded on the unit.
Service Bulletin List
Page 1
CO: 11382
TABLE OF CONTENTS
PAGE
Description 1
General
Identification
Leading Particulars 2
General 101
DISASSEMBLY
General 301
General
Deflation Procedure
Valve Assembly – Removal
Tire – Removal
Half Hub Assemblies – Disassembly
Materials
Equipment
Table of Contents
Page 1
CO: 11382
PAGE
CHECK
General
Half Hub Assemblies
Washers, Nuts and Bolts
Minimum Breakaway Torque Check
Minimum Breakaway Torque Test
All Other Parts
Wheel Eccentricity and Buckle Check
Non-Destructive Test (NDT) Procedures
REPAIR
Special Tools
AIR OCEAN MAROC
Materials
General 702
Table of Contents
CO: 11382
Page 2
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
PAGE
Purpose 1001
ILLUSTRATIONS
FIGURE PAGE
Table of Contents
CO: 11382
Page 3
32-44-49 Rev 3, Sep 21/07
COPYRIGHT 2007 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
RELATED MANUALS
Table of Contents
CO: 11382
Page 4
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
INTRODUCTION
This manual is written according to Air Transport Association Specification No. 100 for the overhaul
and/or maintenance of the Meggitt Aircraft Braking Systems (MABS) (MABS® is the registered
trademark of Meggitt Aircraft Braking Systems) assembly(ies) included. THIS MANUAL IS
APPLICABLE ONLY FOR THE OVERHAUL OF THE INCLUDED MABS PRODUCT(S) WITH
ONLY MABS PRODUCED OR APPROVED PARTS AND APPROVED PROCEDURES. THE USE
OF UNAPPROVED PARTS OR THE OMISSION OR ALTERATION OF APPROVED
PROCEDURES NEGATES THE VALIDITY OF THIS MANUAL.
The person or facility that uses unapproved procedures or omits recommended procedures to do
an overhaul or maintenance to MABS products may not rely on this manual, must do so at their
own risk and must assume product liability. All torque values and specific limits apply only to MABS
approved parts/products and must be obeyed. Any alternative procedures, limits, or materials (if
consented to in writing by MABS) must not decrease the performance of the assembly.
The Illustrated Parts List of this manual lists and illustrates only the approved parts required to do
maintenance to the assemblies in this manual. The use of unapproved parts in these assemblies
may change the product's performance capability and will nullify the product warranty. The person
or facility that puts unapproved parts in the assemblies may not utilize this manual, must do so at
their own risk and must assume product liability.
All dimensions and other values are in English units followed by the SI (International System) units.
Illustration dimensions are in inches with millimeter conversions in parentheses. Dimensions of
standard tools or parts are in English units where there are no equivalent metric tools or parts.
Illustrations are for reference only and are not to scale.
Meggitt Aircraft Braking Systems represents that the information contained in this manual is valid
only for use with MABS approved parts and procedures and was current at the time of publication
and verified by comparison to engineering documentation.
The user should make sure that this is the most recent publication before overhaul or maintenance
is performed. A dealer, distributor or Customer Support Department can tell the user if this is the
most recent manual. You may make direct inquires to the Distributor Representative-Marketing,
Meggitt Aircraft Braking Systems, Holbrook Lane, Coventry – CV6 4AA, United Kingdom or to the
Technical Publication Department on e-mail at [email protected].
If this manual and the aircraft maintenance manual do not agree on the aircraft interface
connections, use the aircraft maintenance manual. This manual may give component functions that
may or may not be used when installed on the aircraft.
AIR OCEAN MAROC
CO: 11382
Page 1
32-44-49 Rev 5, Feb 22/13
COPYRIGHT 2013 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
NOTICE
DATA RIGHTS
The cost for this manual includes printing and shipping costs only and does not include purchase of
the data or design. It does not give the purchaser any rights or patent to print or make parts from
this data.
SAFETY SUMMARY
Obey all manufacturer's Warnings and Cautions for all materials specified in this manual. In this
manual, Warnings and Cautions come before the procedure to which they apply. Failure to obey a
Warning may cause personal injury. Failure to obey a Caution may cause damage to equipment or
components. Wear protective clothing approved for the materials and tools being used.
CONFORMANCE NOTICE
This assembly for commercial transport usage has a "TSO or ETSO" marking which identifies it as
having been fully laboratory tested and qualified to the applicable European Aviation Safety Agency
(EASA) regulations.
The conditions and tests required for TSO or ETSO approval of this article are minimum
performance standards. It is the responsibility of those installing this article on or within a specific
type or class of aircraft to determine that the aircraft installation conditions are within the TSO or
ETSO standards. TSO or ETSO articles must have separate approval for installation in an aircraft.
Although this commercial transport category assembly may have been tested and qualified to the
specification requirements of the applicable airframe manufacturer and certified on the applicable
aircraft, it is the responsibility of the installer to determine that the assembly maintained in
accordance with this manual is approved for installation.
Any replacement of or change to any part, manufacturing process or material that affects or may
affect conformance to TSO or ETSO requirements and/or airframe manufacturer's specifications is
not permitted after certification without applicable requalification of this assembly and resubmittal of
this test data to the EASA and/or airframe manufacturer for approval. AIR OCEAN MAROC
The use of parts manufactured by sources other than MABS and not approved by MABS in any
assembly that has the MABS name and TSO or ETSO marking will relieve MABS of any warranty
obligation relating to the assembly upon which the unapproved part has been installed and will
relieve MABS of all product liability responsibility for that assembly or any other assemblies on the
aircraft and the aircraft it may be used on.
CO: 11382
Page 2
32-44-49 Rev 5, Feb 22/13
COPYRIGHT 2013 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
The EASA regulations subject Meggitt Aircraft Braking Systems, the airframe manufacturer and the
operator, to constant surveillance to assure that proper quality assurance, material and processing
controls are maintained in order to provide MABS replacement parts that are the same quality as
the parts originally certified in this assembly.
ON-CONDITION MAINTENANCE
Each operator must schedule maintenance based on the condition of his equipment. Meggitt
Aircraft Braking Systems recommends that on-condition maintenance be performed.
A primary maintenance process having repetitive inspections or tests to determine the condition of
units, systems or portions of structure with regard to continued serviceability (corrective action is
taken when required by item condition).
CO: 11382 AIR OCEAN MAROC EMAIL: MOHAMED TAHA SKAITA <[email protected]>
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
A. General
(1) This nose wheel is of two half hub assemblies. The wheel is for
use with a tubeless tire.
Page 1
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(2) Ten bolts (in an outer pitch circle) from the sleeved-side half hub
and ten nuts (on the bushed-side half hub) attach the two half hubs
together. A sealing ring installed in the machined groove of the
sleeved-side half hub makes a pneumatic seal between the half hubs.
(4) Six bolts (in an inner pitch circle) from the bushed-side half hub
and six nuts (on the sleeved-side half hub) attach:
- A split ring around the splined sleeve (bushed-side)
- A location plate on the flange of the splined sleeve
(sleeved-side half hub).
B. Identification
(1) Each wheel has a part number, Mod. state and serial number. Each
half hub also has a part number, issue number and serial number.
Each tire change can be recorded on the tire change pad of the hub.
(3) Maintenance records are kept for each nose wheel. Records include
data and dates related to modifications or replacement of half hubs
and wheel assembly.
2. Leading Particulars
A. Nose Wheel
Part No: AH52339
Half hub assembly AH084349
(sleeved-side): AH081522
Half hub assembly
(bushed-side):
AIR OCEAN MAROC
Tire size: 18 x 4.25 - 10 in.
Tire type: Tubeless
Hub material: Aluminium alloy
Wheel Mass: 10.37 lbs (4,70 kg) max
CO: 11382
Page 2
32-44-49 Rev 3, Sep 21/07
COPYRIGHT 2007 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
TESTING AND FAULT ISOLATION
1. Test Equipment
2. Refer to Special Tools, Fixtures and Equipment for the full description of each
tool.
2. General
B. When a tire is installed, complete a pressure test to make sure that there is no leakage of
inflation gas in accordance with the applicable tire manufacturer’ s instructions.
NOTE: A water immersion test is not recommended for this nose wheel.
D. Do the test procedure in clean conditions. Make sure there is no contamination around
the inflation valve.
E. Make sure that the tire pressure gage (Tool No. 14) is calibrated correctly.
Page 101
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
3. Test Procedure
NOTE: For this test procedure ignore instructions related to the tire if the nose wheel
does not have a tire installed.
(1) Examine the tire for wear, damage and contamination (Ref. the manufacturer’ s
manual applicable to the tire).
(2) Examine the nose wheel assembly for corrosion and damage.
(3) Make sure that all parts of the nose wheel assembly are installed correctly
(Ref. Disassembly, Figure 301).
(a) Make sure that no nut (70 or 120) and bolt (90, 140 or 310) is missing or no
bolt (90, 140 or 310) is broken (Ref. Disassembly).
(b) Make sure no balance weight (340 thru 430) is missing (Ref. Repair No. 4).
(c) Make sure that all balance weights (300) of temporary installation (to balance
the wheel and tire assembly) are removed (Ref. Repair No. 5).
(4) Do the half hub balance procedure if necessary (Ref. Repair No. 4).
B. Leakage Checks
(1) Put the nose wheel and tire assembly in the tire inflation safety cage (Tool No. 18).
(2) Connect the tire inflation set (Tool No. 15) to the inflation valve (20).
Page 102
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(3) Inflate the tire to its correct pressure (Ref. Aircraft Maintenance Manual).
(4) Disconnect the tire inflation set (Tool No. 15) from the inflation valve.
(5) Remove the nose wheel and tire assembly from the tire inflation safety cage
(Tool No. 18).
(6) Examine the wheel and tire assembly for signs of gas leakage from:
- The inflation valve core (40)
- The inflation valve stem (50)
- The sealing ring (160)
- The tire bead seats
- The tire.
(1) Do the duration pressure test procedure in accordance with the applicable tire
manufacturer’ s instructions.
(2) After a pressure test, decrease the tire pressure to approximately 20% of its usual
operating pressure (Ref. Aircraft Maintenance Manual).
4. Fault Isolation
Page 103
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
4. Fault Isolation (Continued...)
Page 104
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
DISASSEMBLY
1. Special Tools
2. Use a ratchet or T-handle with a square drive of the correct size, with the
torque spanner adapters.
3. Refer to Special Tools, Fixtures, and Equipment for the full description of each
tool.
9 Torque spanner adapter To remove the nuts (70) that safety the inner
tie bolts (90)
10 Torque spanner adapter To remove the nuts (120) that safety the
outer tie bolts (140)
2. General
A. During disassembly put the wheel on a surface or mat of rubber or lint free mat to prevent
damage.
C. Identify the item numbers in brackets (parenthesis) as those shown in Figure 301.
(1) To isolate a fault and remove an unserviceable item, only disassemble the nose
wheel to a minimum. For a tire change fully disassemble the nose wheel.
(2) To install a tire for the first time, only disassemble a new nose wheel to a minimum.
CO: 11382
Page 301
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
B. Deflation Procedure
(1) Remove the valve cap (30) from the valve stem (50).
(2) Install the screw on tire deflator tool (Tool No. 17) on to the valve stem (50) to
deflate the tire.
(3) After the tire is fully deflated remove the screw on tire deflator tool (Tool No. 17)
from the valve stem (50).
WARNING: MAKE SURE THAT THE TIRE IS FULLY DEFLATED BEFORE YOU
REMOVE THE VALVE CORE AND START TO DISASSEMBLE THE
WHEEL.
(4) Use the valve core removal/installation tool (Tool No. 26) to remove the valve
core (40) from the valve stem (50).
(2) Use a torque spanner adapter (Tool No. 11) and remove the nut (10).
Page 302
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
Page 303
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(4) Remove and discard the sealing ring (60) from the valve stem (50).
D. Tire - Removal
WARNING: MAKE SURE THE WHEEL AND TIRE ASSEMBLY IS FULLY DEFLATED BEFORE
YOU ATTEMPT TO FREE THE TIRE BEADS FROM THE WHEEL TIRE SEATS.
(1) Use the tire removal machine and tire removal rings (Tool Nos. 12
and 13) to free the tire bead seats from the wheel tire seats.
(2) Examine the wheel assembly to make sure that no nut (70 or 120) and
bolt (90 or 140/310) are missing or no bolt (90 or 140/310) is
broken:
(b) If two or more nuts (70 or 120) or bolts (90 or 140/310) are
missing or broken, then remove and discard all (the set)
related nuts (70 or 120) and bolts (90 or 140/310). Replace
all (the set) related nuts (70 or 120) and bolts (90 or
140/310) (Ref. Assembly).
NOTES: 1. One set of bolts (140/310) can be ten bolts (140) of same
length or eight bolts (140) of same length and two bolts
(310) of longer length.
(3) Use the torque spanner adapter (Tool No. 9) to remove the six inner
nuts (70).
(a) Put each nut (70) in a sequence that can let you identify each
AIR OCEAN MAROC
to its installed related bolt (90).
(4) Remove the location plate (80), the six washers (100) and bolts
(90) and the split ring (110).
(a) Put each bolt (90) in a sequence that can let you identify
each to its removed nut (70).
(5) Use the torque spanner adapter (Tool No. 10) to remove the ten
outer nuts (120).
(a) Put each nut (120) in a sequence that can let you identify
each to its installed related bolt (140/310).
(6) If installed, remove the strap (260) with balance weight (300).
(7) Remove the ten washers (130), ten bolts (140/310) and ten washers
(150).
(a) Put each bolt (140) in a sequence that can let you identify
each to its removed nut (120) for subsequent checks and
assembly.
(8) Remove one half hub assembly (170) from the other half hub assembly
(200) and remove the tire.
(1) Remove and discard the sealing ring (160) from the related half hub
assembly (170).
(2) Do not remove the splined sleeve (180) from the half hub assembly
(170) unless the splined sleeve (180) is found unserviceable (Ref.
Check).
AIR OCEAN MAROC
(3) Do not remove the bush (210) from the half hub assembly (200)
unless the bush (210) is found unserviceable (Ref. Check).
CO: 11382
CLEANING
A. Materials
B. Equipment
Page 401
32-44-49
CO: 11382
NOTE: Item numbers in brackets (parenthesis) are those shown in Figure 301
(Ref. Disassembly).
(1) Clean the assembly with a vacuum cleaner or using a lint-free cloth made moist with
hydrocarbon cleaning fluid.
(2) Make sure that the tire bead seat area is clean and has no unwanted material on it.
(3) Make sure that all surfaces are fully dry and that all hydrocarbon cleaning fluid is
removed from holes and joints (interfaces between assembled parts).
NOTE: It is necessary to keep nuts (70 and 120) and bolts (90 and 140) in related pairs
(during cleaning) for subsequent checks and assembly (Ref. Check and Assembly
(Including Storage)).
(1) Use hydrocarbon cleaning fluid to fully clean all other metal components.
Page 402
32-44-49
CO: 11382
CHECK
1. Special Tools
A. Special Tools
2. Check Procedures
A. General
(a) In the flange of the hub and tire bead seat areas.
(2) If a half hub has damage or corrosion, then repair the half hub
(Ref. Repair No. 1). Reject a half hub that has damage or
corrosion which cannot be repaired.
(3) Do the Non-Destructive Tests (NDT) (Ref. para H.). AIR OCEAN MAROC
(4) Examine the installation of the splined sleeve (180) in the half
hub assembly (170). Do a repair (Ref. Repair No. 2) if the splined
sleeve (180):
- Has worn splines
- Is not installed tightly
- Has a clearance of more than 0.0015 in. (0,04 mm).
CO: 11382
Page 501
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(5) Examine the bush (210) in the half hub assembly (200). Do a repair
(Ref. Repair No. 6) if the bush (210):
- Has damage in the bore
- Has an internal diameter of more than 1.8155 in. (46,114 mm).
C. Washers (100, 130, and 150), Nuts (70 and 120) and Bolts (90 and 140 or 310)
(1) Examine all washers (100, 130 and 150) for damage. Reject a damaged washer.
(2) Keep nuts (70 and 120) and bolts (90 and 140 or 310) in identified pairs during
checks (Ref. Disassembly).
NOTES: 1. At tire change, bolts (310) of longer length are replaced with bolts of
usual length (Ref. Assembly).
2. Bolts (310) of longer length can be kept for storage if kept and checked
with nuts (120) of related pairs (Ref. para (3) thru (5)).
(3) Examine all nuts (70 and 120) and bolts (90 and 140 or 310) for damage, make sure
that the threads are in good condition. Reject a damaged nut or bolt.
(4) It is recommended that on every fifth tire change each tie bolt is NDT inspected
(Ref. Table 501).
(5) Do a minimum breakaway torque check (Ref. para D.) or minimum breakaway
torque test (Ref. para E.) on each nut (70 and 120).
NOTE: This procedure is fast and satisfactory check to find if a nut (or bolt) is serviceable.
If you think that this check is not satisfactory, then do a minimum breakaway
torque test (Ref. para E.).
(1) Apply a thin layer of grease (Ref. Assembly) to the threads of a bolt (90 or 140 or
310) which is thought to be serviceable.
(2) Install a nut on to the bolt (Ref. para (1)) until the thread locking device of the nut
engages the threads of the bolt.
CAUTION: MAKE SURE THAT YOUR HANDS AND THE ADAPTER (SOCKET) ARE
CLEAN AND FREE OF GREASE. IF NOT, THE TORQUE THAT YOU CAN
APPLY WILL BE TOO SMALL.
AIR OCEAN MAROC
(3) Put an adapter (Tool No. 20 or 21) on the nut (70 or 120) and turn it by hand to
tighten. If more than one bolt (90 or 140 or 310) thread comes fully out of the nut,
then the nut can be unserviceable.
Page 502
32-44-49
CO: 11382
(4) When a nut (70 or 120) can be unserviceable (Ref. para (3)), do
steps (1) thru (3) again. This time use a bolt which is known to
be serviceable. If the nut again checks to be unserviceable (Ref.
para (3)), then reject the nut. If step (3) is completed
satisfactorily this time, then the nut is serviceable, but the bolt
used first (Ref. para (1)) is unserviceable.
NOTE: Do this test if you think that the minimum breakaway torque check
was not satisfactory.
(1) Make sure that the nut (70 or 120) and a known serviceable bolt (90
or 140/310) are clean and free from grease (Ref. Cleaning).
(2) Use the torque spanner (Tool No. 19) and adapter (Tool No. 20 or
21) to install the nut (70 or 120). Make sure that two threads of
the serviceable bolt (90 or 140/310) go through the locking device
of the nut (70 or 120).
(3) Use the torque spanner (Tool No. 19) and adapter (Tool No. 20 or
21) to measure the torque necessary to remove the nut (70 or 120)
one full thread pitch. Replace a nut (70 or 120) that has a low
minimum breakaway torque value. The minimum breakaway torque value
must be more than 6.5 lbf in. (0,73 Nm).
(1) Examine the split ring (110) for damage and corrosion. Reject an
unserviceable part.
(2) Examine the location plate (80) for damage and corrosion. Reject
an unserviceable part.
(3) Examine the inflation valve components (30, 40 and 50) for damage
and corrosion. Threads must be in good condition. Reject
unserviceable parts.
NOTE: Do this check when the wheel has had some type of heavy landing
(same as landing with a deflated tire).
AIR OCEAN MAROC
(1) Assemble the wheel (Ref. Assembly) in part. Do not install:
- The inflation valve assembly (10)
- The sealing ring (160)
- The split ring (110)
- The location plate (80)
- The inner tie bolts (90), washers (100) and nuts (70).
CO: 11382
Page 503
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(b) Reject a half hub with eccentricity of 0.030 in. (0,762 mm) or
more.
(a) Use a dial test indicator to measure the buckle of the wheel
while it is turned through 360 degrees. Measure the buckle at
each point Y.
(b) Reject a half hub with a buckle of 0.024 in. (0,60 mm) or
more.
(5) Remove the wheel assembly from the centers. Remove the mandrel
from the wheel.
AIR OCEAN MAROC
(6) Disassemble the wheel (Ref. Disassembly).
CO: 11382
Page 504
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
(1) At each tire change, examine (visually) all areas of the half hub assemblies (170 and
200) for cracks.
(2) At the frequencies and areas specified (Ref. Table 501 and Ref. Figure 502) do
inspection on the half hub assemblies (170 and 200) for cracks. Use the equipment
and techniques specified in General Practices Manual 20-00-01.
NOTES: 1. If the tire is removed before fifty landings (since the last NDT), NDT
inspection is not necessary (unless the wheel has had a hit or shows
signs of mechanical damage).
2. Specified areas A, B and C (Ref. Table 501 and Ref. Figure 502) are
as specified in the General Practices Manual 20-00-01, Description
and Object.
Frequency Areas
5th tire change Tire bead seats, bolt holes and bolt A, B and C
head and nut seat radii
10th tire change Tire bead seats, bolt holes and bolt A, B and C
head an nut seat radii
15th tire change Tire bead seats, bolt holes and bolt A, B and C
head and nut seat radii
20th tire change Tire bead seats, bolt holes and bolt A, B and C
head and nut seat radii
At each 5th tire change Bolt holes and bolt head and nut seat B and C
subsequent to the 20th radii AIR OCEAN MAROC
Page 505
32-44-49
CO: 11382
B 012097 -2
AIR OCEAN MAROC
Page 506
1999/10/13
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
REPAIR
1. Materials
Repair No. 1
CO: 11382
Page 601
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
1. Materials (Continued...)
A. References
B. General Instructions
(1) Carefully remove surface damage and corrosion (Ref. para 3.A. and
Ref. Figure R1-601). Make sure that there are no sharp edges and that the surface
of the repair has a smooth contour. The surface finish of a repaired area must be as
smooth as, or smoother than, that of adjacent areas.
Repair No. 1
CO: 11382
Page 602
32-44-49 Rev 6, May 12/14
COPYRIGHT 2014 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
3 3
2 2
1 1 3
3
5 5
1 1
6 6
1 1
1 1
4 4
4 4
1 1
1 1
6 6
1 1
5 5
3 1 1 3
2 2
B 012098-1
3 3
Repair No. 1
CO: 11382
4 Remove all light damage and corrosion but make sure that the
splined sleeve or bush will not become loose.
5 Remove all light damage and corrosion but make sure that
function of the pneumatic seal will continue.
NOTE: Other repairs of larger areas or depths must not be done without the approval of
Meggitt Aircraft Braking Systems.
(1) Use hydrocarbon cleaning fluid to fully clean the area of repair. AIR OCEAN MAROC
(2) Dry the cleaned surface.
Repair No. 1
CO: 11382
Page 604
32-44-49 Rev 5, Feb 22/13
COPYRIGHT 2013 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
WARNING: CHROMATE CONVERSION SOLUTIONS AND THEIR CHEMICAL
PROPERTIES ARE HAZARDOUS. BEFORE YOU USE THEM, MAKE SURE
YOU KNOW THE SAFETY PRECAUTIONS AND FIRST AID
INSTRUCTIONS ON:
- THE LABELS ON THE CONTAINERS THEY WERE SUPPLIED
IN
- THE MATERIAL SAFETY DATA SHEET(S)
- YOUR LOCAL SAFETY REGULATIONS.
(3) Use a nylon brush or cotton swab to apply the chromate conversion solution (on the
area of repair) to MIL-DTL-5541 or DEF STAN 03-18.
NOTE: The procedure which follows is an example of the steps that you must do.
But, obey the instructions given by the manufacturer of the chemical
conversion solution that you use.
4 Dry the item in clean air, maximum temperature 60 deg. C (140 deg. F).
(4) Repair the paint protection of the half hub (Ref. Repair No. 3).
Repair No. 1
CO: 11382
CO: 11382 AIR OCEAN MAROC EMAIL: MOHAMED TAHA SKAITA <[email protected]>
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
REPAIR
A. Special Tools
2 Pressing-in sleeve )
)
3 Packing collar ) Used to install the splined
) sleeve
4 Alignment plug )
B. Equipment
(1) Air circulating oven that can give a controlled temperature of between 140 deg. C
and 150 deg. C (284 deg. F and 302 deg. F).
C. Materials
A. Reference Data
(1) Disassembly
AIR OCEAN MAROC
B. General Instructions
(1) Item numbers in brackets (parenthesis) are those shown in Figure 301
(Ref. Disassembly).
Repair No. 2
Page 601
CO: 11382
(1) Put the half hub assembly (170) in an oven and increase its temperature to
between 140 and 150 deg. C (284 and 302 deg. F).
(2) Remove the half hub assembly (170) from the oven.
(3) Use an applicable press to push the splined sleeve (180) from the half hub (190).
(4) Let the half hub cool to a temperature as near to 21,0 deg. C (70 deg. F).
(5) Measure the internal diameter of the half hub (190). Reject a half hub with an
internal diameter larger than 1.845 in. (46,84 mm).
(1) Put the half hub (190) in an oven and increase its temperature to between 140 and
150 deg. C (284 and 302 deg. F).
(2) Mix the Araldite DBF with the Hardener HY 951 in accordance with the
manufacturer’s instructions.
(3) Remove the half hub (190) from the oven. Do steps (4) to (7) before too much
change of temperature can occur to the half hub.
(4) Apply a thin layer of the mixed Araldite DBF to the bore of the half hub (190). AIR OCEAN MAROC
Repair No. 2
Page 602
CO: 11382
(5) Use the mandrel and base assembly (Tool No. 1), pressing-in sleeve (Tool No. 2),
packing collar (Tool No. 3) and the alignment plug (Tool No. 4) and install the
splined sleeve (180) in the half hub (190).
(6) Make sure that the bolt holes in the splined sleeve (180) and the half hub (190) are
aligned.
(8) Let the half hub assembly cool to a temperature as near to 21,0 deg. C (70 deg. F).
(9) Check that the clearance (if there is one) between the splined sleeve and the
abutment face (of the half hub) is less than 0.0015 in. (0,04 mm). If this clearance is
more than the specified limit, remove the splined sleeve and install it correctly.
Repair No. 2
Page 603/604 Blank
CO: 11382
REPAIR
A. Equipment
(2) Air circulating oven, that can give a controlled temperature of 145
to 150 deg.C (293 to 302 deg.F).
B. Materials
Repair No. 3
CO: 11382
Page 601
32-44-49 Rev 3, Sep 21/07
COPYRIGHT 2007 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
A. References
(1) Disassembly
(2) Check
B. General Instructions
(1) Complete all half hub repairs to the correct limits (Ref. Repair
No. 1).
(2) Make sure that the half hub is balanced (Ref. Repair No. 4) before
the paint finish is applied.
Repair No. 3
CO: 11382
(6) For a general repair (to paint damage of more than approximately 5%
of the total surface area) do para 4.A. and para 5.A.
(7) For a touch-up repair (to paint damage of less than approximately
5% of the total surface area) do para 4.B. and para 5.B.
(8) It is recommended, do not use the half hub for the first week after
a paint protection repair (maximum solvent resistance occurs after
seven days).
WARNING: EPOXY PAINTS ARE HAZARDOUS MATERIALS. BEFORE YOU USE THEM, MAKE
SURE THAT YOU KNOW THE SAFETY PRECAUTIONS AND FIRST AID
INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER THEY WERE SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS.
CAUTION: ONLY PREPARE THE PAINT MIXTURE WHEN THE HUMIDITY OF THE AIR IN THE
PAINT SPRAY AREA IS BETWEEN 35% AND 75%.
(1) Fully mix five parts (by volume) of epoxy stoving enamel FSE 66/2
with one part of No. AC.1 activator. Recommended viscosity is 25-
30 seconds from a BS3900 No. 4 (43-56 seconds from a ISO No. 4)
flow cup. Use Titanine thinners T17 to adjust the viscosity as
necessary.
B. Epoxy Primer
(1) Fully mix two parts (by volume) of epoxy primer PR143 with one part
of No. 143 activator. Recommended viscosity is 30-35 seconds from
a BS3900 No. 3 (50-65 seconds from a ISO No. 3) flow cup. Use
Titanine thinners T17 to adjust the viscosity as necessary.
C. Epoxy Finish
AIR OCEAN MAROC
(1) Fully mix one part (by volume) of epoxy finish EC75 with one part
of No. 65 accelerator. Recommended viscosity is 30-35 seconds from
a BS3900 No. 3 (50-65 seconds from a ISO No. 3) flow cup. Use
Titanine thinners T17 to adjust the viscosity as necessary.
Repair No. 3
CO: 11382
NOTE: The bush (210) and splined sleeve (180) are not disassembled
unless found to be unserviceable (Ref. Check).
(2) Remove unwanted paint material from the half hub (Ref. Repair
No. 7).
(3) Repair the surface finish of the half hub and apply chromate
conversion solution (Ref. Repair No. 1).
(3) Make sure the surface of the paint damaged area is satisfactory for
paint repair (Ref. Repair No. 1).
(4) Use emery cloth (360 grade or finer grade) to make sure that there
are no sharp edges of paint.
(5) Use a lint-free cloth made moist with 2-Butanone (MEK) to clean the
area of repair. Let the surface dry.
Repair No. 3
CO: 11382
CAUTION: ONLY APPLY THE PAINT MIXTURE WHEN THE HUMIDITY OF THE AIR IN
THE PAINT SPRAY AREA IS BETWEEN 35% AND 75%.
(1) Use a spray gun and apply one double track of epoxy stoving enamel
(blue tinted) FSE 66/2 mixture (Ref. para 3.A.). Apply the paint
to give a minimum dry thickness of 0.0005 in. (0,013 mm).
(3) Use a spray gun and apply one double track of epoxy stoving enamel
(green tinted) FSE 66/2 mixture (Ref. para 3.A.). Apply the paint
to give a minimum dry thickness of 0.0005 in. (0,013 mm).
NOTE: The paint protection behind nuts and the heads of bolts must
only be two layers thick.
(6) Use a spray gun and apply one double track of epoxy stoving enamel
(silver or white color) FSE 66/2 mixture (Ref. para 3.A.). Apply
the paint to give a minimum dry thickness of 0.0005 in. (0,013 mm).
(1) For scratch damage only, ignore para (2) thru (3). For area damage
(epoxy primer must be applied) do the complete sequence of para B.
Repair No. 3
CO: 11382
Page 605
32-44-49 Rev 3, Sep 21/07
COPYRIGHT 2007 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
CAUTION: ONLY APPLY THE PAINT MIXTURE WHEN THE HUMIDITY OF THE AIR IN
THE PAINT SPRAY AREA IS BETWEEN 35% AND 75%.
(2) Use a spray gun and apply one double track (or use a paint brush
and apply one layer) of epoxy primer PR143 mixture (Ref.
para 3.B.). Apply the paint to give a minimum dry thickness of
0.0005 in. (0,013 mm).
NOTE: The paint protection behind nuts and the heads of bolts must
only be two layers thick.
(5) Use a spray gun and apply one double track (or use a paint brush
and apply one layer) of epoxy finish EC75 mixture (Ref. para 3.C.).
Apply the paint to give a minimum dry thickness of 0.0005 in.
(0,013 mm).
Repair No. 3
CO: 11382
Repair No. 3
Page 607/608 Blank
CO: 11382
REPAIR
A. Special Tools
B. Equipment
C. Materials
Repair No. 4
CO: 11382
Page 601
32-44-49 Rev 2, Jan 13/03
COPYRIGHT © 2003 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
A. References
(1) Disassembly
(3) Assembly
B. General Instructions
3. Repair Procedure
A. Balance Procedure
(1) Make sure that the half hub is correctly assembled. The inflation
valve assembly (20) must be installed to balance the splined-side
half hub (190) (Ref. Assembly and Ref. Figure 301, Disassembly).
(3) Do a balance check of the half hub. The maximum out of balance
permitted is 1.0 ozf in. (0,007 Nm).
(4) If the half hub is more than the maximum out of balance then:
(a) Make a temporary mark on the half hub (190) to identify the
out of balance position. Put the mark at 4.188 in. (106.36
mm) from the center of half hub (190) and between two tie bolt
(outer) holes.
Repair No. 4
CO: 11382
(1) Use the 0.161 in. (4,10 mm) drill bit and No. 10 tap to machine two
holes (for screws (320 or 330)) in the half hub.
NOTE: The holes must let a balance weight be attached at 4.188 in.
(106.36 mm) from the center of half hub and between two tie bolt
(outer) holes (Ref. Figure R4-601).
HUB
T
EIGH
O
OF B 6 mm) T
ALAN
6,3
in. 10
4.186
(2) Repair the surface finish and apply chromate conversion protection
to bare metal (Ref. Repair No. 1).
C. Installation
(2) Use the screws (320 or 330) to attach the balance weight to the
half hub (Ref. Figure R4-601).
(3) Use the torque spanner adapter and torque spanner (Tool No. 22
and Tool No. 23) to tighten the screws (320 or 330) to a torque
value of 20 lbf in. (2,26 Nm).
(4) Use the 0.059 in. (1,5 mm) drill bit to machine a hole (0.265 in.
(6,73 mm) deep) at the end of the screwdriver slot of each screw
(Ref. Figure R4-601).
(5) Press a locking pin (440) in each hole of 0.059 in. (1,5 mm). Make
sure that the end of each locking pin is aligned (flush) with the
face of the balance weight.
(6) Make sure that all mating surfaces are against each other and
tight.
Repair No. 4
CO: 11382
REPAIR
A. Special Tools
B. Equipment
Repair No. 5
CO: 11382
Page 601
32-44-49 Rev 2, Jan 13/03
COPYRIGHT © 2003 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
Nut 22NM02
Washer SP13C
A. Reference Data
(1) Disassembly
(2) Check
(4) Assembly
B. General Instructions
(1) Do this procedure (in between tire changes) to decrease the out of balance caused
by operation and wear of a wheel and tire assembly.
(2) Identify item numbers in brackets (parenthesis) with those shown in Figure 301
(Ref. Disassembly).
Repair No. 5
Page 602
CO: 11382
A. Balance Procedure
(1) Make sure that the wheel and tire assembly is correctly assembled
(Ref. Assembly and Ref. Figure 301, Disassembly).
(3) Install the wheel and tire assembly on a mandrel of correct dimensions on the
rotary balance equipment.
(4) Do a balance check of the wheel and tire assembly. The maximum out of balance
permitted is 2.0 ozf in. (0,014 Nm).
(5) If the wheel and tire assembly is more than maximum out of balance and the
strap (260) and balance weight (300) are not installed:
(a) Make a temporary mark (to identify the out of balance position on the wheel
and tire assembly) between two tie bolt (outer) holes.
(b) Remove the wheel and tire assembly from the balance equipment.
(6) If the wheel and tire assembly is more than maximum out of balance, but the
strap (260) and balance weight (300) is installed:
(a) Remove the wheel and tire assembly from the balance equipment.
(b) Do removal of the strap and balance weight (Ref. para C.).
Repair No. 5
Page 603
CO: 11382
(2) Use the torque spanner adapter (Tool No. 10) to remove the two nuts
(120), washers (130), bolts (140) and washers (150) that are
adjacent (one each side) to the out of balance position.
NOTE: Removed bolts (140) can be kept for storage if kept and
checked with nuts (120) of related pairs. A minimum
breakaway torque check or test is done to find if used nuts
and bolts are serviceable (Ref. Check).
(3) Use two new or used (serviceable) nuts (120) and bolts (310) and
replace the removed nuts (120) and bolts (140) (Ref. para (2)).
NOTES: 1. During installation, keep used nuts (120) and bolts (310)
in related pairs. A minimum breakaway torque check or
test can be done to find if used nuts and bolts are
serviceable (Ref. Check).
(5) Install the washers (150) on the bolts (310) with the countersunk
face of the washers (150) adjacent to the heads of the bolts (310).
(6) Install the bolts (310) through the wheel and tire assembly (bolt
heads at sleeved-side).
(9) Install the bolt (290) through the center of the strap (260), the
balance weight (300), washer (280) and nut (270).
(10) Use the relative tools (Tool No. 23, 24 and 25) to tighten the nut
AIR OCEAN MAROC
(270) to a torque value of 3 lbf ft (4 Nm).
(11) Install the ends of the strap (260) (with balance weight attached)
on the two bolts (310) through the wheel and tire assembly.
Repair No. 5
CO: 11382
Page 604
32-44-49 Rev 2, Jan 13/03
COPYRIGHT © 2003 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
WASHER
NUT
BOLT
BALANCE STRAP
BALANCE WEIGHTS
(AS REQUIRED)
BOLT
NUT
WASHER
C 012100-1
(14) Use the torque spanner adapter and torque spanner (Tool No. 8
and Tool No. 10) to tighten nuts (120) to a torque value of
8 lbf ft (10,85 Nm).
(15) Do a balance check of the wheel and tire assembly. Make sure that
the out of balance is decreased.
(16) Remove the wheel and tire assembly from the balance equipment.
CAUTION: ONLY REMOVE BALANCE WEIGHTS THAT BALANCE THE WHEEL AND TIRE
ASSEMBLY. BALANCE WEIGHTS THAT BALANCE THE HALF HUBS MUST AIR OCEAN MAROC
ONLY BE REMOVED, MOVED OR INSTALLED AT A TIRE CHANGE (REF.
REPAIR No. 4).
(2) Use the torque spanner adapter (Tool No. 10) and remove the two
nuts (120), the strap (with balance weight (300) attached), the two
washers (130), bolts (310) and washers (150).
Repair No. 5
CO: 11382
Page 605
32-44-49 Rev 2, Jan 13/03
COPYRIGHT © 2003 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
NOTES: 1. Removed bolts (310) can be kept for storage if kept and
checked with nuts (120) of related pairs. A minimum
breakaway torque check or test is done to find if used
nuts and bolts are serviceable (Ref. Check).
(3) Use two new or used (serviceable) nuts (120) and bolts (140) and
replace the removed nuts (120) and bolts (310) (Ref. para (2)).
NOTES: 1. During installation, keep used nuts (120) and bolts (140)
in related pairs. A minimum breakaway torque check or
test can be done to find if used nuts and bolts are
serviceable (Ref. Check).
(5) Install the washers (150) on the bolts (140) with the countersunk
face of the washers (150) adjacent to the heads of the bolts (140).
(6) Install the bolts (140) through the wheel and tire assembly (bolt
heads against sleeved-side half hub).
(10) Use the torque spanner adapter and torque spanner (Tool No. 8
AIR OCEAN MAROC
and Tool No. 10) to tighten nuts (120) to a torque value of
8 lbf ft (10,85 Nm).
Page 606
32-44-49 Rev 2, Jan 13/03
COPYRIGHT © 2003 DUNLOP AEROSPACE LIMITED
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
REPAIR
A. Special Tools
5 Pressing-in sleeve )
)
6 Formed packing collar ) Used to install the bush
)
7 Collar )
B. Equipment
(1) Air circulating oven that can give a controlled temperature of between 140 deg. C
and 150 deg. C (284 deg. F and 302 deg. F).
C. Materials
A. Reference Data
(1) Disassembly
AIR OCEAN MAROC
B. General Instructions
(1) Item numbers in brackets (parenthesis) are those shown in Figure 301
(Ref. Disassembly).
Repair No. 6
Page 601
CO: 11382
A. Removal of Bush
(1) Put the half hub assembly (200) in an oven and increase its temperature to
between 140 and 150 deg. C (284 and 302 deg. F).
(2) Remove the half hub assembly (200) from the oven.
(3) Use an applicable press to push the bush (210) from the half hub (220).
(4) Let the half hub cool to a temperature as near to 21,0 deg. C (70 deg. F).
(5) Measure the internal diameter of the half hub (220). Reject a half hub with an
internal diameter larger than 1.969 in. (50,01 mm).
B. Installation of Bush
(1) Put the half hub (220) in an oven and increase its temperature to between 140 and
150 deg. C (284 and 302 deg. F).
(2) Mix the Araldite DBF with the Hardener HY 951 in accordance with the
manufacturer’s instructions.
(3) Remove the half hub (220) from the oven. Do steps (4) to (6) before too much
change of temperature can occur to the half hub.
(4) Apply a thin layer of the mixed Araldite DBF to the bore of the half hub (220). AIR OCEAN MAROC
Repair No. 6
Page 602
CO: 11382
(5) Use the mandrel and base assembly (Tool No. 1), pressing-in sleeve (Tool No. 5),
formed packing collar (Tool No. 6) and collar (Tool No. 7) and install the bush (210)
in the half hub (220).
(7) Let the half hub assembly cool to a temperature as near to 21,0 deg. C (70 deg. F).
Repair No. 6
Page 603/604 Blank
CO: 11382
REPAIR
Repair No. 7 – Removal of Paint Protection
A. Equipment
(2) Immersion Stripper Tank (only necessary for paint stripper and peachstone blast).
B. Materials
A. References
(1) Cleaning.
Repair No. 7
Page 601
CO: 11382
(1) Procedures used to remove paint protection can cause damage to the metal of the
half hub. Removal procedures permitted by Meggitt Aircraft Braking Systems (in the
order of preference) for the aluminium alloy half hub are:
Order of Ref.
Procedure Comments
Preference (para)
(2) The cause to do paint removal, the shape of area and the type of half hub can all
effect which procedure you use. This repair does not give the full instructions for
paint removal. Procedures included are:
- Plastic bead blast
- Paint stripper and peachstone blast
(3) Immersion in solvent based paint removers for long periods can decrease the
fatigue resistance of a metal half hub and thus, immersion time should be kept to a
minimum.
(4) Blasting a surface for long periods can cause some damage to any surface
treatments, thus blasting times must be kept to a minimum.
C. General Instructions
(1) Complete your selection of paint removal procedure to cause minimum damage to
the half hub.
(2) Meggitt Aircraft Braking Systems do not give approval to procedures that use
chemicals to fully remove paint protection from an aluminium alloy component.
(3) Make sure that all threads and other areas where paint removal is not necessary
have masking protection (or are sealed with a plug).
Repair No. 7
Page 602
CO: 11382
CAUTION: TO DO BEAD BLAST FOR TOO MUCH TIME (IN ONE AREA) CAN
DAMAGE THE SURFACE TREATMENT AND THEN THE BARE METAL.
(1) The plastic media must meet the requirements of MIL-P-85891 (Type I or II) and
have a maximum hardness of 3.5 MOH or 62 Barcol.
(3) Blasting parameters are dependent on the hardness of the plastic media used for
paint removal. Plastic bead blast as per para (a) or (b) described below:
(a) If the plastic media is MIL-P-85891 Type I with 34 - 42 Barcol hardness, then
plastic bead blast as follows:
(4) The blasting time must be restricted to the minimum required to remove the paint. AIR OCEAN MAROC
Excessive blasting can damage or remove the protective surface
pre-treatment or cause damage to the underlying metal.
Repair No. 7
Page 603
CO: 11382
(b) Put the painted half hub below the stripper solution (in tank) to make the paint
soft.
(c) The half hub must be immersed for less than four hours.
(d) After immersing for minimum time necessary, remove the half hub from the
stripper tank and rinse fully in an adjoining tank containing water at 40
to 50 deg. C (104 to 122 deg. F).
(a) After rinsing fully, the half hub must be placed in a blasting chamber.
(b) Hold the spray head of the blast machine at a distance of 4 to 12 in.
(102 to 305 mm) from the surface to be blasted. Remove the paint layers.
Repair No. 7
Page 604
CO: 11382
A. Special Tools
B. Materials
Assembly silicone SAE AS8660 Assembly lubricant for the half hub
grease seal/abutment face, inflation valve
assembly/inflation valve seal
Anti-seize grease SAE AMS2518 Lubricant for half hub bolts, nuts and
washers
or
Page 701
32-44-49 Rev 6, May 12/14
CO: 11382
2. General
B. Assemble in clean conditions, make sure components are kept away from contamination.
C. Do not extend sealing rings too much and make sure, when installed, that they are not
caught or twisted.
E. When a wheel is assembled with a replacement half hub, write down the mod. state, the
torque, the maximum inflation pressure and the tire size details that are marked on the
old half hub. Mark this information on the new half hub together with the wheel assembly
part number and serial number. Mark the date of installation, and the new half hub
assembly serial number on the wheel assembly history card.
F. The light spot of a tire is marked by a red spot or triangle. When the wheel and tire is
assembled make sure that the light spot is adjacent to the inflation valve assembly.
NOTE: Some early issue wheel assemblies have the heavy spot marked by two
concentric rings. Ignore this mark.
(2) Install one seal ring (60) on the valve stem (50).
(3) Install the valve stem (50) in the bushed-side half hub assembly (200).
Page 702
32-44-49 Rev 6, May 12/14
CO: 11382
(4) Install the other seal ring (60) and flanged nut (10) on the valve stem (50).
(5) Use the torque spanner and adapter (Tool Nos. 8 and 11) to tighten the flanged
nut (10) to a torque value of 30 to 36 lbf in. (3,39 to 4,07 Nm).
(6) Use locking wire to safety (Ref. SBACRS697) the flanged nut (10).
(7) Use the valve core removal/installation tool (Tool No. 26) to install the
valve core (40).
(8) Use the valve torque spanner (Tool No. 16) to torque tighten the valve core (40)
between 40 and 48 ozf in. (0,28 and 0,34 Nm).
B. Tire Installation
(2) Install the sealing ring (160) on the spigot of the sleeved-side half hub assembly
(170).
CAUTION: THE TIRE BEAD SEATS MUST BE CLEAN (NO GREASE) DURING TIRE
INSTALLATION.
(3) Install the tire on the sleeved-side half hub assembly (170) (Ref. para 2.F.).
(4) Install the bushed-side half hub assembly (200) on the sleeved-side half hub
assembly (170). Make sure that:
– The seal ring (160) is in position
– The bolt holes in the two half hub assemblies (170 and 200) are aligned.
(5) If a strap (260) was removed (during disassembly), use two new or used
(serviceable) nuts (120) and bolts (140) and replace the removed nuts (120) and
bolts (310) (Ref. Disassembly).
NOTES: 1. For assembly, keep used nuts (120) and bolts (140) in related pairs.
A minimum breakaway torque check or test can be done to find if
used nuts and bolts are serviceable (Ref. Check).
2. The replacement bolts (140) are shorter in length than the bolts
(310) removed. Bolts (310) of longer length are not applicable at tire AIR OCEAN MAROC
change (Ref. Repair No. 5).
(6) Apply a thin layer of the anti-seize grease SAE AMS2518 or MIL-PRF-83483 at the
shanks, threads and below the heads of the bolts (140), flat face of the washers
(130 and 150) and the mating face of the nuts (120).
Page 703
32-44-49 Rev 6, May 12/14
CO: 11382
(7) Install the 10 countersunk washers (150) on the 10 bolts (140) with the countersunk
face of the washers against to the heads of the bolts.
(8) Install the 10 bolts (140) with 10 countersunk washers (150) through the half hubs
(170 and 200).
(9) Install the 10 washers (130) on the 10 bolts (140) with the anti-seize grease
SAE AMS2518 or MIL-PRF-83483 surface against the half hub (200).
(11) Use the torque spanner and torque spanner adapter (Tool No. 8 and Tool No. 10)
to tighten opposite nuts (120) progressively in a criss-cross (diametrically opposed)
sequence to a torque value of 8 lbf ft. (10,85 Nm).
(1) Keep nuts (70) and bolts (90) in identified pairs during assembly
(Ref. Disassembly).
(a) Apply a thin layer of the anti-seize grease SAE AMS2518 or MIL-PRF-83483
at the shanks, threads and below the heads of the bolts (90), flat face of the
washers (100) and the bottom surface of the nuts (70).
(b) Apply a thin layer of the jointing compound to the mating surfaces (convex
faces) of the split ring (110).
(2) Install the split ring (110) in the center of the half hub assembly (200). Make sure
that the bolt holes of the split ring (110) are aligned with bolt holes of the half hub
assembly (200).
(3) Install the six countersunk washers (100) on the six bolts (90). The countersunk
face of each washer (100) must be adjacent to the head of each bolt (90).
(4) Install the six bolts (90) with six countersunk washers (100) through the split ring
(110) and the half hub assemblies (200 and 170). Make sure that the bolt heads are
against the split ring (110). AIR OCEAN MAROC
(5) Apply a thin layer of the jointing compound to the mating surface of location
plate (80) that will touch the half hub (170).
(6) Install the location plate (80) on the six bolts (90).
(7) Install the six nuts (70) on the six bolts (90).
Page 704
32-44-49 Rev 6, May 12/14
CO: 11382
(8) Use the torque spanner and torque spanner adapter (Tool No. 8 and Tool No. 9) to
tighten opposite nuts (70) progressively in a criss-cross (diametrically opposed)
sequence to a torque value of 8 lbf ft. (10,85 Nm).
WARNING: PUT THE WHEEL AND TIRE ASSEMBLY IN AN INFLATION CAGE IF YOU
HAVE TO INFLATE THE TIRE.
(1) Complete the Bench/Shop Tests (Ref. Testing and Fault Isolation).
(2) On satisfactory completion of the tests install the valve cap (30) on the
valve stem (50).
A. Storage of spare wheels must be in an area which will give protection from light and from
bad weather conditions.
B. Keep the storage area dry. Let air flow through the area and do not let air temperature
decrease to less than dew point values.
WARNING: PUT THE WHEEL AND TIRE ASSEMBLY IN AN INFLATION CAGE IF YOU
HAVE TO INFLATE THE TIRE.
D. Make sure that the storage tire pressure is at the pressure specified by the tire
manufacturer.
1. Wear Limits
AH52339 0.0015 in. 0.030 in. 0.024 in. 6.5 lbf in.
(0,04mm) (0,762 mm) (0,60 mm) (0,74 Nm)
2. Torque Values
IPL. Fig-Item
No. Description Torque Load
1-40 Inflation valve core
Permitted by standards parts authority:
24 ozf in. to 48 ozf in.
(0,17 Nm to 0,34 Nm)
Recommended by Dunlop:
40 ozf in. 48 ozf in.
(0,28 Nm to 0,34 Nm)
1-10 Inflation valve 30 to 36 lbf in. (3,39 to 4,07 Nm),
flanged nut greased. (Use SAE AS8660)
1-70 Inner tie bolt nut 8 lbf ft (10,85 Nm)
1-120 Outer tie bolt nut 8 lbf ft (10,85 Nm)
1-270 Balance weight nut 3 lbf ft (4 Nm)
1-320 thru 330 Balance weight screws 20 lbf in. (2,26 Nm)
Page 801
32-44-49 Rev 3, Sep 21/07
COPYRIGHT 2007 DUNLOP AEROSPACE LIMITED
CO: 11382 AIR OCEAN MAROC EMAIL: MOHAMED TAHA SKAITA <[email protected]>
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
1. Special Tools
NOTES: 1. Equivalent alternatives can be used.
1 A0102081 Mandrel and base assembly Used with Tool No. 2 thru
No.7 to install the splined
sleeve or bush
2 A0107249 Pressing-in sleeve To install the splined
sleeve
3 A0107250 Packing collar To install the splined
sleeve
4 A0107251 Alignment plug To install the splined
sleeve
5 A0107252 Pressing-in sleeve To install the bush
6 A0107253 Formed packing collar To install the bush
7 A045784 Collar To install the bush
8 - Torque spanner 3/8 in. Range 20 to 100 lbf in.
square drive (2,26 Nm to 11,3 Nm)
9 - Torque spanner adapter For use with Tool No. 8 to
7/16 in. AF 3/8 in. square torque tighten inner tie
drive bolts and nuts
10 - Torque spanner adapter For use with Tool No. 8 to
5/16 in. AF 3/8 in. square torque tighten outer tie
drive bolts and nuts
11 - Torque spanner adapter For use with Tool No. 8 to
1/2 in. AF 3/8 in. square torque tighten the valve
drive nut
12 A10444 Tire removal machine Supplied with ratchet
handle AIR OCEAN MAROC
13 AM20747 Tire removal rings (2 off) For use with Tool No. 12
14 - Tire pressure gage To inflate, deflate and
check the tire pressure.
Range 0 - 200 psi
(0 - 13,8 bar)
15 - Tire inflation set -
CO: 11382
Page 902
32-44-49 Rev 5, Feb 22/13
COPYRIGHT 2013 MEGGITT AIRCRAFT BRAKING SYSTEMS
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
A10444
Tire Safety Cage Tire Removal Machine
(typical)
CO: 11382 AIR OCEAN MAROC EMAIL: MOHAMED TAHA SKAITA <[email protected]>
EMAIL: MOHAMED TAHA SKAITA <[email protected]>
COMPONENT MAINTENANCE MANUAL
NOSE WHEEL, PART NO. AH52339
INTRODUCTION
1. Purpose
The Illustrated Part List (IPL) contains the illustrations and the parts
lists for the assembly given in the Leading Particulars. The parts lists
give the items which can be disassembled, repaired or replaced, and
assembled.
NOTE: The details given in 2.A. thru 2.F. are not all necessarily used in
the Illustrated Parts List (IPL).
(1) The figure number given at the top left of the column relates the
parts list to the illustration.
(2) The end item number 1A is applicable to the end item that is shown
in the illustration. The items that are changed are given
immediately after the end item (1B, 1C etc.).
(3) A hyphen (-) before an item number shows that the item is not shown
on the illustration.
(5) Alpha suffixes are given, A thru Z (except I and O), when it is
necessary to add more items to show:
(7) Parts that make a select-from-range group are given one not shown
item number after the other. This does not apply to the supplied
configuration, or the part number of the smallest part which is
shown.
CO: 11382
The part number column contains the part number which may be:
(1) A part number that is standard such as AGS, MS, AN, LN etc.
(b) The part number is incorrect (for example the part number
contains a dimension that is a fraction).
D. Nomenclature Column
(1) The parts are put in sequence to show how one part relates to the
other part, as follows:
1234567
Assembly or Installation Assembly (RF) number (End Item)
Attaching parts for assembly or installation of RF assembly
***
.Detail parts for assembly
.Subassembly (secondary to lead item)
.Attaching parts for subassembly
***
..Detail parts for subassembly
..Sub-subassembly (secondary to subassembly)
..Attaching parts for sub-subassembly
AIR OCEAN MAROC
***
...Detail parts for sub-subassembly
(a) A five character code that identifies the supplier's or the standard parts
authority vendor code, or manufacturer's name
(3) The supplier's part number is given in the nomenclature column together with his
vendor code (when a DSR or DEC number is in the part number column because
the supplier's part number is more than 15 characters or has characters that are not
permitted by the specification ATA100).
(4) The materials from which the part is made and its dimensions are usually specified
together with the supplier's vendor code (when a DSR or DEC number appears in
the part number column due to the lack of a supplier's part number).
(5) Parts which require special handling are identified. For example electrostatic
discharge sensitive electronic components are identified with (ESDS).
(a) The parts that are interchangeable are identified in the NOMENCLATURE
column of the parts list. The abbreviations used to show those parts that are,
or are not, interchangeable are:
- OPT. The part is optional to and is interchangeable with other parts
in the same item number group (or other item number if
designated)
- SUPSD BY The part is replaced by and is not interchangeable with
the item number given
- SUPSDS The part replaces and is not interchangeable with the
item number given
- REPLD BY The part is replaced by and is interchangeable with the
item number given
- REPLS The part replaces and is interchangeable with the item
number given
- ALT The part is not a direct equivalent but is acceptable as an
alternative.
E. Effectivity Column
Parts identified with an effectivity code (A, B, C etc.) must be used with parts having the
same or no effectivity code.
Page 1003
CO: 11382
(2) AR is used for bulk items, and select-from-range parts that are not shown on the
illustration. The quantity is that necessary for the assembly.
(3) RF shows the part is included in the illustrated parts list for identification only.
Page 1004
CO: 11382
Page 1005
CO: 11382
Page 1006
CO: 11382
Page 1007
CO: 11382