MANGLA TUBES PVT LTD
STANDARD OPERATING PROCEDURE
PART NAME: Reinforcement PART NO.: 5720287 Doc.no-SOP/MT/
OPERATION NO. 20 OPERATION Blanking Rev. no-01
MACHINE Power Press DATE (ORG): 15.06.2011 Rev. Date:12.07.11
I) SET UP & wORK INSTRUCTION III) PRODUCT DIMENSION CONTROL INSTRUCTIONS
1.Alignment of Die and punchshould be set properly to EXPECTED RESULTS/ SPEC.
CONTROL LIMIT FOR
TOL. MAINTAINED IN
STAGE INSP.
RESHARPENING OF
REPLACEMTNT/
avoid any damage to die or machine parts.
RESETTING
FREQ. FOR
INSTRUMENTS
SETTING
FREQUENCY
SR NO
TOOLS
PRODUCT/
GAUGE/
2. DURING THE STROKE OPERATOR ENSURE THAT PIPE SHOULD PRODUCT PROCESS PROCESS
USED
CHARACTERIS CHARACTERI SPECIFICATION
BE PROPER CLAMPED TICS STICS DIMENSION WITH
TOLERANCE
3- OPERATOR WILL TAKE FIRST 5PCS SETTING APPROVAL FROM
PROCESS ENGINEER
No dent ,No 05pcs Initial &
4-OPERATOR PUT REJECTED PART IN RED BIN AND INFORM TO
PROCESS ENGINEER 20.1 Appearance scrach,No burr& tool Visual Hourly,record of
marks 02pcs
5- IF THEHE IS ANY ABNORMAL NOISE IN MACHINE THEN INFORM TO 05pcs Initial &
PRODUCTION ENGINEER
Length 149±1.0mm Hourly,record of
20.2 VC(LC=0.01mm) 02pcs
05pcs Initial &
Width 90±1.0mm Hourly,record of
6- ALL LUBRICATION POINTS SHOULD BE LUBRICATED 20.3 VC(LC=0.01mm) 02pcs
PART PICTURE :
FM-QA-024,Rev No-00 Prepared By Approved By
MANGLA TUBES PVT LTD
STANDARD OPERATING PROCEDURE
PART NAME: Reinforcement PART NO.: 5720287 Doc.no-SOP/MT/
OPERATION NO. 30 OPERATION Ist bending Rev. no-01
MACHINE Power Press DATE (ORG): 15.06.2011 Rev. Date:12.07.11
I) SET UP & wORK INSTRUCTION III) PRODUCT DIMENSION CONTROL INSTRUCTIONS
1.Alignment of Die and punchshould be set properly to EXPECTED RESULTS/ SPEC.
CONTROL LIMIT FOR
TOL. MAINTAINED IN
STAGE INSP.
RESHARPENING OF
REPLACEMTNT/
avoid any damage to die or machine parts.
RESETTING
FREQ. FOR
INSTRUMENTS
SETTING
FREQUENCY
SR NO
TOOLS
PRODUCT/
GAUGE/
2. DURING THE STROKE OPERATOR ENSURE THAT PIPE SHOULD PRODUCT PROCESS PROCESS
USED
CHARACTERIS CHARACTERI SPECIFICATION
BE PROPER CLAMPED TICS STICS DIMENSION WITH
TOLERANCE
3- OPERATOR WILL TAKE FIRST 5PCS SETTING APPROVAL FROM
PROCESS ENGINEER
No dent ,No 05pcs Initial &
4-OPERATOR PUT REJECTED PART IN RED BIN AND INFORM TO
PROCESS ENGINEER
scrach,No burr& tool Visual Hourly,record of
30.1 Appearance marks 02pcs
5- IF THEHE IS ANY ABNORMAL NOISE IN MACHINE THEN INFORM TO 05pcs Initial &
PRODUCTION ENGINEER Hourly,record of
30.2 Dimension 130±0.70mm VC(LC=0.01mm) 02pcs
05pcs Initial &
Hourly,record of
6- ALL LUBRICATION POINTS SHOULD BE LUBRICATED 30.3 Dimension 26±0.5mm HG(LC=0.01) 02pcs
PART PICTURE :
FM-QA-024,Rev No-00 Prepared By Approved By
MANGLA TUBES PVT LTD
STANDARD OPERATING PROCEDURE
PART NAME: Reinforcement PART NO.: 5720287 Doc.no-SOP/MT/
OPERATION NO. 40 OPERATION Punching Rev. no-01
MACHINE Power Press DATE (ORG): 15.06.2011 Rev. Date:12.07.11
I) SET UP & wORK INSTRUCTION III) PRODUCT DIMENSION CONTROL INSTRUCTIONS
1.Alignment of Die and punchshould be set properly to EXPECTED RESULTS/ SPEC.
CONTROL LIMIT FOR
TOL. MAINTAINED IN
STAGE INSP.
RESHARPENING OF
REPLACEMTNT/
avoid any damage to die or machine parts.
RESETTING
FREQ. FOR
INSTRUMENTS
SETTING
FREQUENCY
SR NO
TOOLS
PRODUCT/
GAUGE/
2. DURING THE STROKE OPERATOR ENSURE THAT PIPE SHOULD PRODUCT PROCESS PROCESS
USED
CHARACTERIS CHARACTERI SPECIFICATION
BE PROPER CLAMPED TICS STICS DIMENSION WITH
TOLERANCE
3- OPERATOR WILL TAKE FIRST 5PCS SETTING APPROVAL FROM
PROCESS ENGINEER
4-OPERATOR PUT REJECTED PART IN RED BIN AND INFORM TO 05pcs Initial &
PROCESS ENGINEER Hourly,record of
40.1 4-Hole Dia 15+0.2mm VC(LC=0.01mm) 02pcs
5- IF THEHE IS ANY ABNORMAL NOISE IN MACHINE THEN INFORM TO 05pcs Initial &
PRODUCTION ENGINEER Hourly,record of
40.2 2-CD 60±0.5mm RG(RG/EIPL/09) 02pcs
05pcs Initial &
Hourly,record of
6- ALL LUBRICATION POINTS SHOULD BE LUBRICATED 40.3 4-CD 15±0.2mm RG(RG/EIPL/09) 02pcs
05pcs Initial &
Hourly,record of
40.4 Dimension 10.5±0.5mm VC/RG 02pcs
05pcs Initial &
No dent ,No Hourly,record of
40.5 Appearance scrach,No burr& tool Visual 02pcs
marks
PART PICTURE :
FM-QA-024,Rev No-00 Prepared By Approved By
