TECHNICAL SPECIFICATIONS (ELECTRICAL)THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 1.0 20 s TECHNICAL SPECIFICATION FOR 11 kV METAL-ENCLOSED SWITCHGEAR GENERAL The 11 KV switchgear equipment shall be accommodated for instruments, metering, and protection relays at the front of the cubicle. In the cubicles, accommodation shall be provided for the busbar, circuit breaker (CB), plugging contacts, instrument transformers, main and auxiliary cable connection, small wiring, circuit breaker control selector switches, earthing switches, complete with indicating devices for CB and earthing switch, If the Electrical Contractor offers equipment which conforms to standards/recommendations other than those published by the British Standards Institution or the IEC or Malaysian Standards, full details of the difference between the proposed standard and the equivalent British Standard or IEC Recommendation, in so far as they affect the design and performance of the equipment, shall be submitted with the Tender, Electrical Contractors shall submit at the time of tendering detailed Technical Particulars and Guarantees in respect of the equipment offered, which shall be binding. No departure from these Technical Particulars and Guarantees will be permitted except with the written approval of the S.0.’s Representative. Notwithstanding any description, drawings, illustrations or pamphlets which may be submitted with the Tender, all details other than those stated by the Electrical Contractor in the Schedule of Departures from Specification, at the time of tendering, will be deemed to be in full conformity with the Specification The Electrical Contractors shall guarantee the equipment to be supplied under this Contract against faulty design, materials and workmanship at the manufacturer's works within the Defects Liability Period ‘SWITCHGEAR EQUIPMENT The switchgear equipment shall be suitable for service on an electrical power system of 11kV, 3-phase, 50 Hz. They shall be fully tropicalised and suitable for continuous operation at an ambient temperature up to 40 degree Celsius, relative humidity up to 100% and at altitude up to 1000 metres above sea level. The equipment shall be of the single busbar, metalclad, floor mounting, indoor type with horizontal isolation and horizontal draw out features having air insulated busbar, current transformer and voltage transformer chambers. The equipment shall be fully extensible both to the left and right such that it is possible to couple individual units of circuit breaker together to form switchboard of different number of circuit breakers. BingTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 34 Ss The equipment shall have fully interlocked foolproof operation system, provided with pressure relief flap and designed to prevent accidental contact with live parts such that the equipment will provide the highest degree of protection for personnel and totally safe for operation, The equipment shall also be designed to prevent ingress of vermin and to minimise the ingress of dust and dirt. Materials which may be liable to attack by termites and other insects should not be used. The switchgear equipment covered by this specification shall be suitable for:~ A. Feeder Circuit: Type At - with non-directional overcurrent and earth fault protection using IDMT relay. ‘Type A2 - with differential pilot wire protection using Translay relay, without back up protection. Type A3 - with differential pilot wire protection using Translay relay with back up overcurrent and earth fault protection using IDMT relay. B, Transformer Circuit: Type B1 - with non-directional overcurrent and earth fault protection us relay. C. Bus Section: Type C1 - non-automatic, i.e, no protection relays involved, TYPES OF SWITCHGEAR The type of switchgear shall be of Vacuum Circuit Breaker type BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.2 RATING OF SWITCHGEAR. The switchgear equipment shall be suitable for continuous operation on 11 kV, 3+ phase, 50 Hz, neutral earthed electrical system with fault level up to 350 MVA. The impulse withstand level, on 1.2/50 microsecond, shall not be less than 75 kV peak. The various components of the switchgear equipment shall have the following rating: - w iy cy) Fix Portion (a) Rated voltage: 12 kV. (b) Rated normal current: 630A. () (a) Rated voltage: 12 kV. (b) Rated normal current: 630A, (©) Rated short circuit making current 46.9 kA peak at 11 kV. (d) Rated short circuit breaking current 18.4 KA r.m.s. at 11 kV. Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV Earth Switch (a) Rated voltage: 12 kV (b) Rated short circuit making current 46.9 kA peak at 11 kV. (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV. Circuit Breaker (Bus Section) (a) Rated voltage: 12 kV (b) Rated short circuit making current: 630A (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 KV. ‘An ASTA or KEMA or PEHLA or approved accredited laboratory type test certificate shall be submitted with the Tender. BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 33 34 3.5 BUSBARS Busbars shall conform to BS 159 and shall be totally enclosed air insulated type. They shall be made of high conductivity hard drawn copper bars shrouded with epoxy resin or heat shrinkable material with high dielectric strength, Except for those associated with the bus section panels, all busbars for circuit breaker shall be of a standard unit length with provision for mounting on a panel basis at the busbar orifice tee off connectors. STATIONARY PORTION The stationary cubicle portion of the switchgear equipment shall comprise a fabricated steel structure with sheet steel cladding of rigid construction and shall withstand repeatedly without distortion shocks caused by closing and opening impacts under all conditions. Each cubicle shall be fully compartmentalized into circuit breaker, busbar, cable, relay and metering chambers. There shall be no vertical partitioning in the air insulated busbar chamber. Each cubicle shall be fitted with a flap to relieve any pressure which might build up due to an internal fault. The fixed isolating contacts shall be insulated and shrouded by resin moldings. Provision shall be made at the rear of the panel to run a continuous earth bar to earth frames of all panels of a switchboard SAFETY SHUTTERS Main plugging contact apertures shall be fitted with fully automatic metal safety shutters arranged to close the apertures and access to live parts when the circuit breaker is withdrawn and to open when the circuit breaker is being plugged in. The shutters shall form reasonably dust, drip, fire and insect proof covers over the apertures and shall be arranged in two sets, one to cover the busbar spout apertures and the other to cover the circuit spout apertures, normally opening and closing simultaneously. Means shall be provided to uncouple each set from the mechanism and to lock in the closed position with padlocks, The safety shutters shall be so designed as to facilitate the insertion of test plugs, when necessary. Busbar and circuit shutters shall be indicated and boldly labelled 'BUSBAR' and CABLE’ respectively. BangTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.6 a7 HEATERS. In view of the extreme tropical and humid climatic conditions under which the ‘equipment are required to operate, suitable low temperature anti-condensation heater with individual thermostat control with faulty ight indicator. The heater shall be rated at 240 V ac. and be provided in each circuit breaker panel together with a protective fuse/circuit breaker as necessary. The heater shall mount as to prevent moisture ‘condensation building up within the busbar chamber, current transformer chamber, busbar and feeder spouts etc., and yet not to cause any undue overheating of the cables, cable terminations, busbars, current transformers etc, Wiring from nearby low voltage (LV) board to the switchgear panel for the heater shall be cartied out by the Electrical Contractor. CIRCUIT BREAKER The circuit breaker equipment shall be of steel construction, rigid and designed to resist tension and to withstand the shocks under fault conditions. It shall accommodate the Circuit breaker, operating mechanism, auxiliary switches, main and auxiliary plugging contacts ete The circuit breaker shall be of vacuum type with the interrupter contacts housed in a sealed vacuum cylinder. The interrupter of the vacuum circuit breaker shall consist of a sealed cylindrical insulating glassiceramic enclosure containing the fixed and moving contacts, condensation metal shields and metal bellows. The alloy materials used for the interrupter contact surfaces shall represent the best choice from an arc stability point of view and when combined with the system or magnetism arc control, produces low are energy and minimum contact wear. The interrupter shall be mounted in epoxy resin monoblock or monoblocks and to form a robust assembly. The circuit breaker shall be provided with a suitable mechanically operated 'OPEN’ "CLOSED' (alternatively ‘OFF’ and ‘ON’) indicating device, conspicuously positioned and clearly visible. The indicating device shall be positively driven in both directions so as to show whether the circuit breaker is open or closed in the service or isolated Positions. The cirouit breaker main plugging contacts shall be self aligning type and shall be mounted on cast resin bushings incorporating stress controlled condenser layer. The secondary connection between the fixed and moving portion shall preferably be made of self-aligning plugs and sockets, The circuit breaker of identical rating shall be fully interchangeable with one another. B59THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI Unless otherwise specified in BQ it shall be capable on close door operation (plug in type remotely operated) and clearly label with the respective functions. 4 37.2 CIRCUIT BREAKER TRUCK TYPE The truck shall be equipped with suitable wheels for movement on normal floor surfaces and are also to act as guides in conjunction with suitable alignment rails, pins and sockets to ensure correct and accurate engagement of the plug and socket contacts. The circuit breaker truck shall be able to be pushed in until it comes to a stop, with the moving isolating contacts still sufficiently far from the fixed contact to avoid discharge. The last few centimetres of travel to contact touch and on to fully plugged in position shall be controlled by a detachable handle or other means. A suitable form of manually operated draw out isolation shall be provided with mechanical interlocks to prevent the circuit breaker from being moved into or out of the fully plugged in position with the circuit breaker in the closed position and to prevent closing of the circuit breaker unless it is in the fully plug in or fully isolated positions Means shall be provided for locking the truck in the fully plugged in position with padlocks. Means shall also be provided for the efficient earthing of the truck portion to the stationary cubicle when the truck is fully plugged in. CIRCUIT BREAKER CASSETTE TYPE The circuit breaker shall be able to withdraw from the fixed portion of busbars and outgoing circuit connections through a manually operated or motorized means. A suitable rigid steel trolleys shall be provided and equipped with suitable wheels for movement on normal floor surfaces for each substation for the purpose of maintenance. Means shall also be provided for the efficient earthing of the circuit breaker portion to the stationary cubicle when the circuit breaker is fully plugged in. B69THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.8 MECHANICAL INTERLOCK fully complement of mechanical interlocks shall be provided to prevent the following:- a) The circuit breaker being withdrawn from or inserted into the isolating contacts when it is closed (attempted isolation shall not trip a closed-circuit breaker), b) The circuit breaker being closed unless correctly located in the service or isolated Positions or unless the circuit breaker is fully withdrawn from the stationary portion of the switchgear equipment. ©) The moving portion being withdrawn or replaced unless the circuit breaker is fully isolated and in the appropriate position for withdrawal or replacement. d) The circuit breaker being closed in the service position without compl auxiliary circuits between the fixed and moving positions. 9 the e) The auxiliary circuits plug, and socket been uncoupled when the circuit breaker is in the service position f) The earthing switch being closed when the circuit breaker is in the service position or between the service and isolated position 9) The circuit breaker being inserted into the service positions with the earthing switch closed. h) Access to the high voltage (HV) fuse orifices of the voltage transformer unless the voltage transformer is isolated. All manually operated mechanical interlocks shall be clearly labelled to indicate their respective functions, Means shall be provided for padlocking to affect the above mechanical interlocking systems 3.9 OPERATING MECHANISM Circuit breaker mechanism shall be the trip free type and shall be robust enough to withstand the forces produced under such conditions. Unless otherwise specified, each circuit breaker shall be fitted with a spring operated, power closing mechanism for closing the circuit breaker by means of energy which has previously been stored in by hand charged, with direct mechanical release and having the following requirements:- BrigTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.10 314 a) It shall not be possible under any circumstances for the circuit breaker to close while the spring is being charged. b) It shall be necessary for the spring to be fully charged before it can be released to close the circuit breaker. ©) The circuit breaker shall always open at normal speed even if the mechanism fails to latch on closing. 4) It shall be possible to charge the spring when the circuit breaker is closed, thus allowing the circuit breaker to be reclosed immediately it opens, While the spring is thus charged, it shall be possible to release the spring either mechanically or electrically without opening the circuit breaker e) A visual mechanical indicating device shall be provided to indicate include the state of the spring Manual tripping shall be affected by a push button. An operation counter shall be provided to register the number of switching operation. AUXILIARY CONTACTS All auxiliary contacts shall be positively driven in both directions. They shall be mounted 50 as be readily accessible for maintenance and shall be designed to facilitate inspection, cleaning and adjustment. Unless otherwise specified each breaker shall be fitted with a minimum of four auxiliary contacts, two normally open and two normally closed. All auxiliary contacts shall be wired to appropriate terminal boards, whether or not these are used in the first instance. SECONDARY ISOLATING CONTACTS The secondary wiring shall be carried from the mechanism, via a flexible tube, through secondary isolating contacts, into the bottom of the instrument chamber. The isolating sockets shall be contained in moulded blocks fastened to the bottom of the instrument chamber. The isolating plugs shall be contained in a detachable plug box tray fastened to the mechanism. With the breaker in its isolated position, it shall be possible to plug the plug tray into the sockets at the bottom of the instrument chamber, thus allowing checking of secondary circuits without having the circuit breaker in service. BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.12 3.43 EARTHING DEVICE Earthing switch shall comply with IEC 60129 and MS IEC 62271-102. An integral earthing switch of the quick make type shall be provided for earthing the circuit side of the switchgear equipment. The earthing switch shall be located in the cable compartment and shall be operated from the front of the switchgear cubicle. This earthing switch shall be able to close against the rated short circuit current and shall have only two positions, open or closed. Means shall be provided to enable the earthing switch to be locked in both positions. with padlocks. The position of integral switch shall be clearly visible from the front of the switchgear cubicle. Mechanical interlocks shall be provided to prevent: - a) Closing the earthing switch when the circuit breaker is in the stationary portion of the switchgear equipment. b) Inserting the circuit breaker into or withdrawing the circuit breaker from the stationary portion of the switchgear equipment when the earthing switch is closed. In case the switchgear equipment offered cannot comply with the above requirements, the Electrical Contractor may, at the time of tendering, submit alternative offer. In which case, the Electrical Contractor shall clearly indicate the deviations and provide full technical particulars of the alternative offer. CURRENT TRANSFORMERS Current transformers shall comply with the requirements of IEC 6004-1 and shall have short circuit ratings not less than that of the associated switchgear. They shall be ‘capable of carrying the rated primary current for a period of one minute with the secondary open circuited as specified in the standard. ‘The rating of current transformers shall be as stated in the Drawings. Unless otherwise specified, the output and class of accuracy for protection current transformers shall be 15 VA, Class 5P10 for protection and utility metering current transformers shall be 15 VA Class 0.2 or instrument metering current transformer shall be 15VA Class 0.5. Each current transformer shall be provided with an identifying label giving its type of reference, ratio, output, class accuracy, voltage rating and serial number. The label shall be fixed to current transformer in such a position so that the details of the label can be easily visible. BoneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.14 s The secondary windings of current transformers shall be wired to suitable terminal boards and earthed at one point in the circuit. ‘Switchgear equipment for circuil’s type A1, A2 and B1 shall be fitted with one protection current transformer per phase, and in addition to the protective relay element, the yellow phase current transformer shall also cater for the panel ammeter instrumentation. In the case of switchgear equipment for circuits type A3, two separate current transformers shall be provided in each phase, one for Tran slay pilot wire feeder protection and the other for back up over current and earth fault protection and also for panel ammeter instrumentation in the yellow phase. In addition to the protection current transformers mentioned above, a current transformer shall be provided separately on each of the two outer phases of each incoming feeders for KWH and KVARH metering, The Electrical Contractor shall supply and install the metering panel for HV metering by Licensee/Supply Authority. The panel shall be fabricated to suit Licensee/Supply Authority's requirements. Cabling from the switchgear panel to the metering panel and other associated accessories as required shall also be supplied and installed by the Electrical Contractor. In addition to the utility metering current transformer being acceptable to the S.0.'s Representative, the Electrical Contractor shall also ensure that they are approved by Licensee/Supply Authority for the installation under this Contract. VOLTAGE (POTENTIAL) TRANSFORMERS Voltage transformers, if specified in the Drawings, shall be of 3-phase, 3 limb, star- star, withdraw able type having a ratio of 11,000/110 volts complying IEC 6004-2. They shall be of cast epoxy resin filled type suitable for installation in the switchgear equipment. The connection between the main circuit and voltage transformer shall be capable of carrying the rated short time current of the switchgear equipment, The primary windings shall be connected through suitable HRC fuses to the circuit side of the transformers remote from the busbars or, when specified otherwise, to the busbars. The secondary windings shall be connected through fuses to the appropriate circuits and labelled to indicate their respective functions and phase colours. The voltage transformers shall be capable of being padlocked in the isolated position. Safety shutters normally closed and positively driven by the voltage transformers isolating switch shall open to enable the fuses to be replaced when the transformers, are in isolated position and shall shield the access to the voltage transformers HV fuses as soon as the isolating switch is closed. B1019THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.45 Ss When voltage transformers is specified to be connected to the busbar side, the voltage transformers assembly shall be clearly and conspicuously sign painted on the outside with the inscription ‘BUSBAR VT’. Unless otherwise specified the voltage transformers shall be mini 05. 1um of 100VA class INSTRUMENT AND METERS. All electrical measurement/indication instrument and meters shall be electronic type complying with IEC 60359, IEC 60688, MS 925 and MS IEC 61000, PROTECTIVE RELAYS. Unless otherwise specified the protection relay shall be of Microprocessor Based Relay. 3.1.6.1 Microprocessor Based Relay The protection device shall provide either instantaneous or inverse time lag characteristics in the overload range and instantaneous with or without time delay in the short circuit range as specified in the Drawings and/or Bill of Quantities. The protection device shall be of the type acceptable to the Supply Authority or Licensee and JKR. The protection relays shall be of panel flush mounting type. All relays shall comply with relevant parts of IEC 60256. Overcurrent and earth fault protection shall be provided by externally connected current transformers Unless specified in drawing or BQ the incomer Circuit Breaker shall be equipped, the microprocessor-based protection relays shall be rated at 30 Volt D.C. The relays shall be housed in robust panel flush mounting case to IP54 and shall be fully tropicalised and suitable to be used up to an ambient temperature of 50°C and relative humidity of 95%. Unless otherwise specified, the microprocessor-based protection relays shall be of combined two phase over current and earth-fault protection with instantaneous, definite time and inverse time characteristics. Time / current characteristic of IDMT over current and earth fault relays shall be of standard inverse curve. The microprocessor-based protection relays shall give numerical digital readout of set values, actual measured values and recorded values. The relays shall include a serial communication port for external connection to facilitate external reading, setting and recording of relay data and parameters by a personal ‘computer (PC). PC connecting cable and parameter reading/setting /recording PC program shall be provided. BringTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.1.6.2 The microprocessor-based protection relays shall incorporate with buil-in self- supervision system with auto-diagnosis. The self-supervision system shall continuously monitor the relay microprocessor programs. If a permanent fault is detected, an alarm indication shall be given. An alarm contact for connection to external alarm shall be provided. If current and voltage measurements are specified, the microprocessor-based protection relays shall make available these measurements for local display ‘The measurements shall include phase currents and phase-to-phase voltages, The microprocessor-based protection relays shall comply with relevant parts of IEC 60255 and shall also comply with relevant parts of IEC 61000 on electromagnetic compatibility Electromechanical Relay Relays shall be draw out types complying with IEC 60255 and shall be flush mounted in draw out type dust proof cases. Relay contacts shall be of the self-resetting type and shall be adequately rated. They shall make firmly without bounce and the whole of the relay mechanism shall, as far as possible, be unaffected by vibration or external magnetic fields, Relays shall be provided with coloured flag indicators of the hand reset pattern capable of being reset without opening the case. In the case of mult-element relays, separate flag indicators shall be provided for each element, appropriately phase coloured. Relays with provision for manual operation from outside the case, other than for resetting the flag indicators, will not be accepted. They shall be provided with clearly inscribed labels describing their application and rating To minimize the effect of electrolysis, relay coils shall be so connected that the coils are not continuously energized from the positive pole of the d.c, auxiliary ‘supply. Each non-directional over current and earth fault protective relay shall have a rated current of SA and shall comprise of three induction disc, inverse definite minimum time lag in a common case. The over current elements shall be provided with adjustable settings for both operating current and time, the adjustment being possible on load The range of current settings for over current elements shall be from 50 to 200% of rated full load with tapping at 25% intervals and the time setting adjustment shall be 0 to 3 seconds at 10 times the normal operating current. The earth fault 1219THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI s elements shall comply with the foregoing but shall have a range of current settings from 10 to 40% with tapping at 5% intervals. 3.17 PREVENTIVE INTERNAL ARC FAULT PROTECTION Unless specified in drawing or BQ, the arc protection shall be installed against the internal arc in the panels to improve personnel safety and to minimize damage to the switchgears in accordance with MS IEC 62271-200. In case of intemal arc faults, the are protection shall be integrated with protection relays or of stand-alone type. The relays shall be in accordance to the requirements in Section 4.17. The protection shall be able to accept the realistic possibility of an aro, but which reacts before a high- current and destructive arc fault exists. Only a simultaneous occurrence of arc and ‘over-current incidence(s) will activate the trip signal in the relay. The arc sensors for detecting the arc shall be of photo transistor sensors. The arc sensors shall be in practice be installed to the cable compartments, circuit breaker and busbar compartment. The Arc protection system shall include a self-supervision function covering all equipment, including the arc sensors. All internal faults shall be indicated on the central unit and an alarm contact shall be activated. The arc-monitoring unit shall contain a display capable of indicating the exact fault location after the tripping. The Arc protection Relay shall provide a fully selective, reliable and intelligent protection scheme. If the arcing takes place in cable, busbar or breaker compartment, the unit should be capable to trip the individual feeder. 3.18 SMALL WIRING All small wiring shall be erected with single core black coloured PVC insulated 2.5 mm? plain annealed copper conductor cables 600/1000 V grade to MS 274. Wires connected to stud type terminals shall be terminated with claw washers, one for each individual wire. No wire may be teed or jointed between terminal points. All wires shall have numbered ferrules at both ends in accordance with the wiring and connection diagrams. The ferrules shall be of insulating material and the characters shall be indelibly marked in black. Additional ferrules marked "TRIP’ or 'T' shall be fitted to the wires interconnecting the relay trip contacts and the shunt trip coils. All metallic cases of instruments, relays etc, mounted on the panels, shall be connected by means of green PVC insulated plain annealed copper cables of not less than 4 sq mm. section to the nearest earth bar. Where auxiliary wiring cleats are used to support insulated wires, these shall be of the insulated compression type. B1a9THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.19 3.20 3.24 TERMINAL BOARDS All terminal boards shall be mounted in accessible positions with provision for making the connections at the front of the terminal boards without exposing any live metal at the back. Where stud type terminal boards are provided, the studs shall be fitted with washers, nuts and locknuts or lock washers. Insulated barriers shall be fitted between adjacent terminals studs. 415/240V terminals shall be segregated from other terminals, and shall be fitted with non-inflammable transparent plastic covers to prevent accidental contact. These shall have warming labels with red lettering mounted thereon in a conspicuous position. Where pinch type terminations are used, these shall be of the approved type such as ‘Klippon' terminals. FUSES AND ISOLATING LINKS A fuse and a link in the positive and negative poles respectively shall be provided on each unit to isolate the tripping circuit from the d.c. bus wires. These shall be of an approved type, the carriers and bases being coloured in accordance with the following code: COLOUR FUNCTION Black 5A fuse. Light Green. sees ree 15A fuse, White Isolating link. All fuses and isolating links shall be appropriately labelled to indicate their respective functions AUXILIARY CABLE BOX ‘Switchgear panels fitted with differential pilot wire feeder protection shall be equipped with a small auxiliary cable box together with a compression type gland at the rear end of the panels suitable for the termination of a 7 core PVC/PVCISWAVPVC pilot cable leading to the corresponding relay at the Licensee/Supply Authority's end of the feeder. Likewise, equipment fitted with metering current and voltage transformer shall also be fitted with a small auxiliary cable box with a compression type gland for connecting the current and voltage secondary leads to the remote metering equipment, using a 7 core PVCIPVC/SWAIPVC cable. BragTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.22 3.23 40 5.0 CABLE TERMINATION The cable termination shall be of heat shrinkable type suitable for 11 kV 1 or 3 core cables. The termination shall be normally for cable entering vertically from below. However, due to site conditions, a bottom angled entry or a vertical top entry may be required. In such case, the Electrical Contractor shall supply the appropriate termination accessories at no extra cost. PADLOCKS, The Electrical Contractor shall supply 40 mm padiock of hardened steel type for every switchgear panel approved by S.0.'s Representative. All padlocks in the same substation shall be supplied with keys alike and a master key. BATTERY AND BATTERY CHARGES (One 30V d.c, Ni-Cad battery tripping unit of sufficient AH capacity (5-hour rate) to trip minimum three circuit breakers at the same time shall be supplied and installed in each substation room by the Electrical Contractor. It shall be self-contained, floor standing steel cabinet type with automatic 2 rate (boost and trickle) charging feature and complete with isolator, d.c. milliammeter, d.c. ammeter, d.c. voltmeter, indicator light for ‘Mains on’, "Trickle Charge’, A.C. Failure’ etc, Charge fails visual and audio alarm, alarm cancellation, reset facilities and protective fuses shall also be provided, Input voltage to the charger shall be 240V a. single phase via a 13A 3 pin switched socket outlet. Catalogue and technical details of the battery and calculation to prove the adequacy of the capacity of the battery shall be submitted together with the Tender. EARTHING Allearthing system and accessories shall comply with Electricity Regulations 1994, MS IEC 60364-5-54, BS EN 13601 and BS 7430. All metal parts of the switchgear equipment shall be interconnected and connected to the switchgear panel earthing bar running along the switchboard. The earth bars shall be of not less than 25 mm x 6 mm flat hardrawn copper. The earth bar shall be bolted to the main frame and located so as to provide convenient facilities for earthing cable sheaths and for use with earthing device. Means shall be provided for coupling earth's bars of adjacent units. The joints shall be bolted. A similar earth bar shall run around the four walls of the switch room at a height of 300 mm from the finished floor level. Earth electrodes shall be of copper jacketed steel core rods with 16 mm nominal diameter and supplied in 1500 mm length and shall have provision for screw coupling with another standard length. The copper jacket of 99.9 % pure electrolytic copper shall 81519THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 64 Ss be of minimum radial thickness 0.25 mm and shall be molecularly bonded to the stee! ‘case to ensure that the copper jacket and steel core are not separable. Each earth electrode shall be driven 3000 mm in depth. The earth resistance of the HV switchboard earthing shall not exceed 1 Ohm. Where the desired earth resistance value cannot be achieved after the first set of earth electrodes have been driven, sufficient number of sets of earth electrodes in parallel shall be installed outside the resistance area until required value is reached, Each set of earth electrode shall be provided with brass connecting clamp and approved type of precast heavy duty concrete inspection chamber with removable cover. Mutual separation between two earth electrodes shall be more than, but less than twice, the driven depth of the earth electrode. Earth electrodes shall not be installed close to a metallic fence. Unless the metallic fence is separately earthed, the fence shall be separated from the electrical earthing system by at least 2000 mm Interconnection between different earth electrodes shall be by means of 25 mm x 3 mm annealed copper tape. The connection of the earthing conductor and/or the earth electrode to the earth electrode shall be soundly made by the use of plumbed joints, either by brazing using zinc+free material with a melting point of at least 600 °C or by exothermic welding Each earth electrodes shall be provided with heavy duty type inspection chamber with removable cover. The inspection chamber shall be of square or round type and tested in accordance with MS 26: Part 2. The minimum size of square type inspection ‘chamber shall be 300 mm (width) x 300 mm (length) x 180 mm (height) and for round type inspection chamber, the minimum size shall be 300 mm (diameter) x 180 mm (height). The working load of the inspection chamber shall be minimum 4500kg. Lifting hook shall be provided in the cover. The brand name shall be durably marked on the removable cover. The earthing points shall be identified by permanent label durably marked with the words "HV Switchgear Frame Earthing’ permanently fixed at the point of connection of every earthing conductor to an earth electrode. LABELLING The panel shall be labelled to indicate panel type for Feeder, bus-section and pairing inter-connectors. \comer & inter-connector, Labels of size not less than 50 mm x 150 mm shall be fitted on then front of all ‘switchgears by means of non-corrodible screws or any other method approved by the S.0.’s Representative. The labels shall be of black laminated plastic with engraved white lettering with details such as rating, over current setting, earth fault setting to which itis connected etc. The exact wording of the labels shall be agreed with the S.0.'s Representative. 81619THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 6.2 7.0 a4 Ss The exact wording of the labels shall be agreed with the S.0,'s Representative. Single line mimic schematic circuit diagram shall be provided at the facial of the switchgear indicating the direction of supply incoming to the switchgears. PAINTING The switchgear equipment shall have one coat of primer, one undercoat and athord finishing coat of paint applied at the manufacturer's works. The final coat shall be of oil resisting enamel paint. INSTALLATION The Electrical Contractor shall ensure that the installation of the circuit breaker equipment on site shall meet to the manufacturer requirement, drawings and the approval of the S.0.'s Representative The circuit breaker equipment installed on the site shall have a minimum space clearance of 600mm between back /side of the equipment and wall. In test mode, the space required for the drawn out equipment shall be minimum of 1500mm clearance from the front panel. Itis the responsibility of the Electrical Contractor to discuss with the structural engineer of the project to verify the switchgear room structure is able to withstand the load of the switchgear. The Electrical Contractor must ensure the floor to be rated for the anticipated load of the equipment, including any point loads that might occur. ‘The battery compartments installed shall be easily accessible for transporting batteries. In addition, the compartment should be proof against groundwater and flooding, well ventilated — either natural or forced ventilation as per appendix 4 AT FACTORY The whole of the plant and equipment to be provided under the Tender may be subjected to inspection and test by the S.O.'s Representative in the factory prior to installation. The approval by the S.O's Representative of the results of any such inspection or test shall not prejudice the right of the Superintending Officer to reject the plant if it fails to comply with the specification when erected or to give complete satisfaction in service within the DLP. The costs of all tests including the provision of the necessary test equipment shall be deemed to be included in the Tender Price. Adequate notice shall be given when the plant is ready for inspection or test and every facility shall be provided by the Electrical Contractor to enable the S.0’'s Representative to carry out the necessary inspection and tests. The tests to be carried out by the Electrical Contractor shall consist of the following tests as the minimum requirements as-shown-in-Appendix 3. BITA9THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 82 a3 9.0 10.0 ON SITE (On completion of the installation work on site, the Electrical Contractor shall, at his own ‘expense, arrange for all necessary tests to be carried out on the equipment by either Licensee! Supply authority or a Electrical Service Engineer registered with Suruhanjaya Tenaga as part of the tests required of him for the whole installation under this Contract. The tests to be carried out shall be visual inspection and routine as prescribed in the relevant standard for High Voltage Switchgear, The IEE wiring Regulation of the latest Edition, and other tests deemed necessary by the S.0's Representative. In the event the installation fails to pass any of these tests, The Electrical Contractor shall take such measures as are necessary to remedy the defects and the installation shall not be considered as completed until all such tests have been passed COMMISSIONING ‘On successful testing of the complete installation, the Electrical Contractor shall arrange to commission the equipment in the presence of the S.0.'s Representative on a date to be decided by the S.0.'s Representative. REJECTION ON PLANT Any item of plant or component which fails to comply with the requirements of the specification in any respect whatsoever at any stage of manufacture, test, or erection or on completion at site within the contract period may be rejected by the S.O Officer either in whole or in part as he considers necessary. After adjustment or modification if so, directed by the-S.0, The Electrical Contractor shall submit the item for further inspection and/or tests. Plant or components with defects of such nature that, in the opinion of the S.O, the requirements of this specification cannot be fuffiled by adjustment or modification shall be replaced by the Electrical Contractor at his own expense and to the satisfaction of the S.0. SERVICE AND MAINTENANCE, During the DLP, The Electrical Contractor shall be responsible for the service and maintenance work for the complete installation. All works shall be carried out by ‘competent personnel. All labour, material, tools and parts necessary to rectify the defects due to manufacturing/installation faults shall be supplied/executed at the Electrical Contractor's cost. BragTECHNICAL SPECIFICATIONS (ELECTRICAL)THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 1.0 20 s TECHNICAL SPECIFICATION FOR 11 kV METAL-ENCLOSED SWITCHGEAR GENERAL The 11 KV switchgear equipment shall be accommodated for instruments, metering, and protection relays at the front of the cubicle. In the cubicles, accommodation shall be provided for the busbar, circuit breaker (CB), plugging contacts, instrument transformers, main and auxiliary cable connection, small wiring, circuit breaker control selector switches, earthing switches, complete with indicating devices for CB and earthing switch, If the Electrical Contractor offers equipment which conforms to standards/recommendations other than those published by the British Standards Institution or the IEC or Malaysian Standards, full details of the difference between the proposed standard and the equivalent British Standard or IEC Recommendation, in so far as they affect the design and performance of the equipment, shall be submitted with the Tender, Electrical Contractors shall submit at the time of tendering detailed Technical Particulars and Guarantees in respect of the equipment offered, which shall be binding. No departure from these Technical Particulars and Guarantees will be permitted except with the written approval of the S.0.’s Representative. Notwithstanding any description, drawings, illustrations or pamphlets which may be submitted with the Tender, all details other than those stated by the Electrical Contractor in the Schedule of Departures from Specification, at the time of tendering, will be deemed to be in full conformity with the Specification The Electrical Contractors shall guarantee the equipment to be supplied under this Contract against faulty design, materials and workmanship at the manufacturer's works within the Defects Liability Period ‘SWITCHGEAR EQUIPMENT The switchgear equipment shall be suitable for service on an electrical power system of 11kV, 3-phase, 50 Hz. They shall be fully tropicalised and suitable for continuous operation at an ambient temperature up to 40 degree Celsius, relative humidity up to 100% and at altitude up to 1000 metres above sea level. The equipment shall be of the single busbar, metalclad, floor mounting, indoor type with horizontal isolation and horizontal draw out features having air insulated busbar, current transformer and voltage transformer chambers. The equipment shall be fully extensible both to the left and right such that it is possible to couple individual units of circuit breaker together to form switchboard of different number of circuit breakers. BingTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 34 Ss The equipment shall have fully interlocked foolproof operation system, provided with pressure relief flap and designed to prevent accidental contact with live parts such that the equipment will provide the highest degree of protection for personnel and totally safe for operation, The equipment shall also be designed to prevent ingress of vermin and to minimise the ingress of dust and dirt. Materials which may be liable to attack by termites and other insects should not be used. The switchgear equipment covered by this specification shall be suitable for:~ A. Feeder Circuit: Type At - with non-directional overcurrent and earth fault protection using IDMT relay. ‘Type A2 - with differential pilot wire protection using Translay relay, without back up protection. Type A3 - with differential pilot wire protection using Translay relay with back up overcurrent and earth fault protection using IDMT relay. B, Transformer Circuit: Type B1 - with non-directional overcurrent and earth fault protection us relay. C. Bus Section: Type C1 - non-automatic, i.e, no protection relays involved, TYPES OF SWITCHGEAR The type of switchgear shall be of Vacuum Circuit Breaker type BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.2 RATING OF SWITCHGEAR. The switchgear equipment shall be suitable for continuous operation on 11 kV, 3+ phase, 50 Hz, neutral earthed electrical system with fault level up to 350 MVA. The impulse withstand level, on 1.2/50 microsecond, shall not be less than 75 kV peak. The various components of the switchgear equipment shall have the following rating: - w iy cy) Fix Portion (a) Rated voltage: 12 kV. (b) Rated normal current: 630A. () (a) Rated voltage: 12 kV. (b) Rated normal current: 630A, (©) Rated short circuit making current 46.9 kA peak at 11 kV. (d) Rated short circuit breaking current 18.4 KA r.m.s. at 11 kV. Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV Earth Switch (a) Rated voltage: 12 kV (b) Rated short circuit making current 46.9 kA peak at 11 kV. (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV. Circuit Breaker (Bus Section) (a) Rated voltage: 12 kV (b) Rated short circuit making current: 630A (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 KV. ‘An ASTA or KEMA or PEHLA or approved accredited laboratory type test certificate shall be submitted with the Tender. BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 33 34 3.5 BUSBARS Busbars shall conform to BS 159 and shall be totally enclosed air insulated type. They shall be made of high conductivity hard drawn copper bars shrouded with epoxy resin or heat shrinkable material with high dielectric strength, Except for those associated with the bus section panels, all busbars for circuit breaker shall be of a standard unit length with provision for mounting on a panel basis at the busbar orifice tee off connectors. STATIONARY PORTION The stationary cubicle portion of the switchgear equipment shall comprise a fabricated steel structure with sheet steel cladding of rigid construction and shall withstand repeatedly without distortion shocks caused by closing and opening impacts under all conditions. Each cubicle shall be fully compartmentalized into circuit breaker, busbar, cable, relay and metering chambers. There shall be no vertical partitioning in the air insulated busbar chamber. Each cubicle shall be fitted with a flap to relieve any pressure which might build up due to an internal fault. The fixed isolating contacts shall be insulated and shrouded by resin moldings. Provision shall be made at the rear of the panel to run a continuous earth bar to earth frames of all panels of a switchboard SAFETY SHUTTERS Main plugging contact apertures shall be fitted with fully automatic metal safety shutters arranged to close the apertures and access to live parts when the circuit breaker is withdrawn and to open when the circuit breaker is being plugged in. The shutters shall form reasonably dust, drip, fire and insect proof covers over the apertures and shall be arranged in two sets, one to cover the busbar spout apertures and the other to cover the circuit spout apertures, normally opening and closing simultaneously. Means shall be provided to uncouple each set from the mechanism and to lock in the closed position with padlocks, The safety shutters shall be so designed as to facilitate the insertion of test plugs, when necessary. Busbar and circuit shutters shall be indicated and boldly labelled 'BUSBAR' and CABLE’ respectively. BangTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.6 a7 HEATERS. In view of the extreme tropical and humid climatic conditions under which the ‘equipment are required to operate, suitable low temperature anti-condensation heater with individual thermostat control with faulty ight indicator. The heater shall be rated at 240 V ac. and be provided in each circuit breaker panel together with a protective fuse/circuit breaker as necessary. The heater shall mount as to prevent moisture ‘condensation building up within the busbar chamber, current transformer chamber, busbar and feeder spouts etc., and yet not to cause any undue overheating of the cables, cable terminations, busbars, current transformers etc, Wiring from nearby low voltage (LV) board to the switchgear panel for the heater shall be cartied out by the Electrical Contractor. CIRCUIT BREAKER The circuit breaker equipment shall be of steel construction, rigid and designed to resist tension and to withstand the shocks under fault conditions. It shall accommodate the Circuit breaker, operating mechanism, auxiliary switches, main and auxiliary plugging contacts ete The circuit breaker shall be of vacuum type with the interrupter contacts housed in a sealed vacuum cylinder. The interrupter of the vacuum circuit breaker shall consist of a sealed cylindrical insulating glassiceramic enclosure containing the fixed and moving contacts, condensation metal shields and metal bellows. The alloy materials used for the interrupter contact surfaces shall represent the best choice from an arc stability point of view and when combined with the system or magnetism arc control, produces low are energy and minimum contact wear. The interrupter shall be mounted in epoxy resin monoblock or monoblocks and to form a robust assembly. The circuit breaker shall be provided with a suitable mechanically operated 'OPEN’ "CLOSED' (alternatively ‘OFF’ and ‘ON’) indicating device, conspicuously positioned and clearly visible. The indicating device shall be positively driven in both directions so as to show whether the circuit breaker is open or closed in the service or isolated Positions. The cirouit breaker main plugging contacts shall be self aligning type and shall be mounted on cast resin bushings incorporating stress controlled condenser layer. The secondary connection between the fixed and moving portion shall preferably be made of self-aligning plugs and sockets, The circuit breaker of identical rating shall be fully interchangeable with one another. B59THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI Unless otherwise specified in BQ it shall be capable on close door operation (plug in type remotely operated) and clearly label with the respective functions. 4 37.2 CIRCUIT BREAKER TRUCK TYPE The truck shall be equipped with suitable wheels for movement on normal floor surfaces and are also to act as guides in conjunction with suitable alignment rails, pins and sockets to ensure correct and accurate engagement of the plug and socket contacts. The circuit breaker truck shall be able to be pushed in until it comes to a stop, with the moving isolating contacts still sufficiently far from the fixed contact to avoid discharge. The last few centimetres of travel to contact touch and on to fully plugged in position shall be controlled by a detachable handle or other means. A suitable form of manually operated draw out isolation shall be provided with mechanical interlocks to prevent the circuit breaker from being moved into or out of the fully plugged in position with the circuit breaker in the closed position and to prevent closing of the circuit breaker unless it is in the fully plug in or fully isolated positions Means shall be provided for locking the truck in the fully plugged in position with padlocks. Means shall also be provided for the efficient earthing of the truck portion to the stationary cubicle when the truck is fully plugged in. CIRCUIT BREAKER CASSETTE TYPE The circuit breaker shall be able to withdraw from the fixed portion of busbars and outgoing circuit connections through a manually operated or motorized means. A suitable rigid steel trolleys shall be provided and equipped with suitable wheels for movement on normal floor surfaces for each substation for the purpose of maintenance. Means shall also be provided for the efficient earthing of the circuit breaker portion to the stationary cubicle when the circuit breaker is fully plugged in. B69THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.8 MECHANICAL INTERLOCK fully complement of mechanical interlocks shall be provided to prevent the following:- a) The circuit breaker being withdrawn from or inserted into the isolating contacts when it is closed (attempted isolation shall not trip a closed-circuit breaker), b) The circuit breaker being closed unless correctly located in the service or isolated Positions or unless the circuit breaker is fully withdrawn from the stationary portion of the switchgear equipment. ©) The moving portion being withdrawn or replaced unless the circuit breaker is fully isolated and in the appropriate position for withdrawal or replacement. d) The circuit breaker being closed in the service position without compl auxiliary circuits between the fixed and moving positions. 9 the e) The auxiliary circuits plug, and socket been uncoupled when the circuit breaker is in the service position f) The earthing switch being closed when the circuit breaker is in the service position or between the service and isolated position 9) The circuit breaker being inserted into the service positions with the earthing switch closed. h) Access to the high voltage (HV) fuse orifices of the voltage transformer unless the voltage transformer is isolated. All manually operated mechanical interlocks shall be clearly labelled to indicate their respective functions, Means shall be provided for padlocking to affect the above mechanical interlocking systems 3.9 OPERATING MECHANISM Circuit breaker mechanism shall be the trip free type and shall be robust enough to withstand the forces produced under such conditions. Unless otherwise specified, each circuit breaker shall be fitted with a spring operated, power closing mechanism for closing the circuit breaker by means of energy which has previously been stored in by hand charged, with direct mechanical release and having the following requirements:- BrigTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.10 314 a) It shall not be possible under any circumstances for the circuit breaker to close while the spring is being charged. b) It shall be necessary for the spring to be fully charged before it can be released to close the circuit breaker. ©) The circuit breaker shall always open at normal speed even if the mechanism fails to latch on closing. 4) It shall be possible to charge the spring when the circuit breaker is closed, thus allowing the circuit breaker to be reclosed immediately it opens, While the spring is thus charged, it shall be possible to release the spring either mechanically or electrically without opening the circuit breaker e) A visual mechanical indicating device shall be provided to indicate include the state of the spring Manual tripping shall be affected by a push button. An operation counter shall be provided to register the number of switching operation. AUXILIARY CONTACTS All auxiliary contacts shall be positively driven in both directions. They shall be mounted 50 as be readily accessible for maintenance and shall be designed to facilitate inspection, cleaning and adjustment. Unless otherwise specified each breaker shall be fitted with a minimum of four auxiliary contacts, two normally open and two normally closed. All auxiliary contacts shall be wired to appropriate terminal boards, whether or not these are used in the first instance. SECONDARY ISOLATING CONTACTS The secondary wiring shall be carried from the mechanism, via a flexible tube, through secondary isolating contacts, into the bottom of the instrument chamber. The isolating sockets shall be contained in moulded blocks fastened to the bottom of the instrument chamber. The isolating plugs shall be contained in a detachable plug box tray fastened to the mechanism. With the breaker in its isolated position, it shall be possible to plug the plug tray into the sockets at the bottom of the instrument chamber, thus allowing checking of secondary circuits without having the circuit breaker in service. BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.12 3.43 EARTHING DEVICE Earthing switch shall comply with IEC 60129 and MS IEC 62271-102. An integral earthing switch of the quick make type shall be provided for earthing the circuit side of the switchgear equipment. The earthing switch shall be located in the cable compartment and shall be operated from the front of the switchgear cubicle. This earthing switch shall be able to close against the rated short circuit current and shall have only two positions, open or closed. Means shall be provided to enable the earthing switch to be locked in both positions. with padlocks. The position of integral switch shall be clearly visible from the front of the switchgear cubicle. Mechanical interlocks shall be provided to prevent: - a) Closing the earthing switch when the circuit breaker is in the stationary portion of the switchgear equipment. b) Inserting the circuit breaker into or withdrawing the circuit breaker from the stationary portion of the switchgear equipment when the earthing switch is closed. In case the switchgear equipment offered cannot comply with the above requirements, the Electrical Contractor may, at the time of tendering, submit alternative offer. In which case, the Electrical Contractor shall clearly indicate the deviations and provide full technical particulars of the alternative offer. CURRENT TRANSFORMERS Current transformers shall comply with the requirements of IEC 6004-1 and shall have short circuit ratings not less than that of the associated switchgear. They shall be ‘capable of carrying the rated primary current for a period of one minute with the secondary open circuited as specified in the standard. ‘The rating of current transformers shall be as stated in the Drawings. Unless otherwise specified, the output and class of accuracy for protection current transformers shall be 15 VA, Class 5P10 for protection and utility metering current transformers shall be 15 VA Class 0.2 or instrument metering current transformer shall be 15VA Class 0.5. Each current transformer shall be provided with an identifying label giving its type of reference, ratio, output, class accuracy, voltage rating and serial number. The label shall be fixed to current transformer in such a position so that the details of the label can be easily visible. BoneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.14 s The secondary windings of current transformers shall be wired to suitable terminal boards and earthed at one point in the circuit. ‘Switchgear equipment for circuil’s type A1, A2 and B1 shall be fitted with one protection current transformer per phase, and in addition to the protective relay element, the yellow phase current transformer shall also cater for the panel ammeter instrumentation. In the case of switchgear equipment for circuits type A3, two separate current transformers shall be provided in each phase, one for Tran slay pilot wire feeder protection and the other for back up over current and earth fault protection and also for panel ammeter instrumentation in the yellow phase. In addition to the protection current transformers mentioned above, a current transformer shall be provided separately on each of the two outer phases of each incoming feeders for KWH and KVARH metering, The Electrical Contractor shall supply and install the metering panel for HV metering by Licensee/Supply Authority. The panel shall be fabricated to suit Licensee/Supply Authority's requirements. Cabling from the switchgear panel to the metering panel and other associated accessories as required shall also be supplied and installed by the Electrical Contractor. In addition to the utility metering current transformer being acceptable to the S.0.'s Representative, the Electrical Contractor shall also ensure that they are approved by Licensee/Supply Authority for the installation under this Contract. VOLTAGE (POTENTIAL) TRANSFORMERS Voltage transformers, if specified in the Drawings, shall be of 3-phase, 3 limb, star- star, withdraw able type having a ratio of 11,000/110 volts complying IEC 6004-2. They shall be of cast epoxy resin filled type suitable for installation in the switchgear equipment. The connection between the main circuit and voltage transformer shall be capable of carrying the rated short time current of the switchgear equipment, The primary windings shall be connected through suitable HRC fuses to the circuit side of the transformers remote from the busbars or, when specified otherwise, to the busbars. The secondary windings shall be connected through fuses to the appropriate circuits and labelled to indicate their respective functions and phase colours. The voltage transformers shall be capable of being padlocked in the isolated position. Safety shutters normally closed and positively driven by the voltage transformers isolating switch shall open to enable the fuses to be replaced when the transformers, are in isolated position and shall shield the access to the voltage transformers HV fuses as soon as the isolating switch is closed. B1019THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.45 Ss When voltage transformers is specified to be connected to the busbar side, the voltage transformers assembly shall be clearly and conspicuously sign painted on the outside with the inscription ‘BUSBAR VT’. Unless otherwise specified the voltage transformers shall be mini 05. 1um of 100VA class INSTRUMENT AND METERS. All electrical measurement/indication instrument and meters shall be electronic type complying with IEC 60359, IEC 60688, MS 925 and MS IEC 61000, PROTECTIVE RELAYS. Unless otherwise specified the protection relay shall be of Microprocessor Based Relay. 3.1.6.1 Microprocessor Based Relay The protection device shall provide either instantaneous or inverse time lag characteristics in the overload range and instantaneous with or without time delay in the short circuit range as specified in the Drawings and/or Bill of Quantities. The protection device shall be of the type acceptable to the Supply Authority or Licensee and JKR. The protection relays shall be of panel flush mounting type. All relays shall comply with relevant parts of IEC 60256. Overcurrent and earth fault protection shall be provided by externally connected current transformers Unless specified in drawing or BQ the incomer Circuit Breaker shall be equipped, the microprocessor-based protection relays shall be rated at 30 Volt D.C. The relays shall be housed in robust panel flush mounting case to IP54 and shall be fully tropicalised and suitable to be used up to an ambient temperature of 50°C and relative humidity of 95%. Unless otherwise specified, the microprocessor-based protection relays shall be of combined two phase over current and earth-fault protection with instantaneous, definite time and inverse time characteristics. Time / current characteristic of IDMT over current and earth fault relays shall be of standard inverse curve. The microprocessor-based protection relays shall give numerical digital readout of set values, actual measured values and recorded values. The relays shall include a serial communication port for external connection to facilitate external reading, setting and recording of relay data and parameters by a personal ‘computer (PC). PC connecting cable and parameter reading/setting /recording PC program shall be provided. BringTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.1.6.2 The microprocessor-based protection relays shall incorporate with buil-in self- supervision system with auto-diagnosis. The self-supervision system shall continuously monitor the relay microprocessor programs. If a permanent fault is detected, an alarm indication shall be given. An alarm contact for connection to external alarm shall be provided. If current and voltage measurements are specified, the microprocessor-based protection relays shall make available these measurements for local display ‘The measurements shall include phase currents and phase-to-phase voltages, The microprocessor-based protection relays shall comply with relevant parts of IEC 60255 and shall also comply with relevant parts of IEC 61000 on electromagnetic compatibility Electromechanical Relay Relays shall be draw out types complying with IEC 60255 and shall be flush mounted in draw out type dust proof cases. Relay contacts shall be of the self-resetting type and shall be adequately rated. They shall make firmly without bounce and the whole of the relay mechanism shall, as far as possible, be unaffected by vibration or external magnetic fields, Relays shall be provided with coloured flag indicators of the hand reset pattern capable of being reset without opening the case. In the case of mult-element relays, separate flag indicators shall be provided for each element, appropriately phase coloured. Relays with provision for manual operation from outside the case, other than for resetting the flag indicators, will not be accepted. They shall be provided with clearly inscribed labels describing their application and rating To minimize the effect of electrolysis, relay coils shall be so connected that the coils are not continuously energized from the positive pole of the d.c, auxiliary ‘supply. Each non-directional over current and earth fault protective relay shall have a rated current of SA and shall comprise of three induction disc, inverse definite minimum time lag in a common case. The over current elements shall be provided with adjustable settings for both operating current and time, the adjustment being possible on load The range of current settings for over current elements shall be from 50 to 200% of rated full load with tapping at 25% intervals and the time setting adjustment shall be 0 to 3 seconds at 10 times the normal operating current. The earth fault 1219THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI s elements shall comply with the foregoing but shall have a range of current settings from 10 to 40% with tapping at 5% intervals. 3.17 PREVENTIVE INTERNAL ARC FAULT PROTECTION Unless specified in drawing or BQ, the arc protection shall be installed against the internal arc in the panels to improve personnel safety and to minimize damage to the switchgears in accordance with MS IEC 62271-200. In case of intemal arc faults, the are protection shall be integrated with protection relays or of stand-alone type. The relays shall be in accordance to the requirements in Section 4.17. The protection shall be able to accept the realistic possibility of an aro, but which reacts before a high- current and destructive arc fault exists. Only a simultaneous occurrence of arc and ‘over-current incidence(s) will activate the trip signal in the relay. The arc sensors for detecting the arc shall be of photo transistor sensors. The arc sensors shall be in practice be installed to the cable compartments, circuit breaker and busbar compartment. The Arc protection system shall include a self-supervision function covering all equipment, including the arc sensors. All internal faults shall be indicated on the central unit and an alarm contact shall be activated. The arc-monitoring unit shall contain a display capable of indicating the exact fault location after the tripping. The Arc protection Relay shall provide a fully selective, reliable and intelligent protection scheme. If the arcing takes place in cable, busbar or breaker compartment, the unit should be capable to trip the individual feeder. 3.18 SMALL WIRING All small wiring shall be erected with single core black coloured PVC insulated 2.5 mm? plain annealed copper conductor cables 600/1000 V grade to MS 274. Wires connected to stud type terminals shall be terminated with claw washers, one for each individual wire. No wire may be teed or jointed between terminal points. All wires shall have numbered ferrules at both ends in accordance with the wiring and connection diagrams. The ferrules shall be of insulating material and the characters shall be indelibly marked in black. Additional ferrules marked "TRIP’ or 'T' shall be fitted to the wires interconnecting the relay trip contacts and the shunt trip coils. All metallic cases of instruments, relays etc, mounted on the panels, shall be connected by means of green PVC insulated plain annealed copper cables of not less than 4 sq mm. section to the nearest earth bar. Where auxiliary wiring cleats are used to support insulated wires, these shall be of the insulated compression type. B1a9THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.19 3.20 3.24 TERMINAL BOARDS All terminal boards shall be mounted in accessible positions with provision for making the connections at the front of the terminal boards without exposing any live metal at the back. Where stud type terminal boards are provided, the studs shall be fitted with washers, nuts and locknuts or lock washers. Insulated barriers shall be fitted between adjacent terminals studs. 415/240V terminals shall be segregated from other terminals, and shall be fitted with non-inflammable transparent plastic covers to prevent accidental contact. These shall have warming labels with red lettering mounted thereon in a conspicuous position. Where pinch type terminations are used, these shall be of the approved type such as ‘Klippon' terminals. FUSES AND ISOLATING LINKS A fuse and a link in the positive and negative poles respectively shall be provided on each unit to isolate the tripping circuit from the d.c. bus wires. These shall be of an approved type, the carriers and bases being coloured in accordance with the following code: COLOUR FUNCTION Black 5A fuse. Light Green. sees ree 15A fuse, White Isolating link. All fuses and isolating links shall be appropriately labelled to indicate their respective functions AUXILIARY CABLE BOX ‘Switchgear panels fitted with differential pilot wire feeder protection shall be equipped with a small auxiliary cable box together with a compression type gland at the rear end of the panels suitable for the termination of a 7 core PVC/PVCISWAVPVC pilot cable leading to the corresponding relay at the Licensee/Supply Authority's end of the feeder. Likewise, equipment fitted with metering current and voltage transformer shall also be fitted with a small auxiliary cable box with a compression type gland for connecting the current and voltage secondary leads to the remote metering equipment, using a 7 core PVCIPVC/SWAIPVC cable. BragTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.22 3.23 40 5.0 CABLE TERMINATION The cable termination shall be of heat shrinkable type suitable for 11 kV 1 or 3 core cables. The termination shall be normally for cable entering vertically from below. However, due to site conditions, a bottom angled entry or a vertical top entry may be required. In such case, the Electrical Contractor shall supply the appropriate termination accessories at no extra cost. PADLOCKS, The Electrical Contractor shall supply 40 mm padiock of hardened steel type for every switchgear panel approved by S.0.'s Representative. All padlocks in the same substation shall be supplied with keys alike and a master key. BATTERY AND BATTERY CHARGES (One 30V d.c, Ni-Cad battery tripping unit of sufficient AH capacity (5-hour rate) to trip minimum three circuit breakers at the same time shall be supplied and installed in each substation room by the Electrical Contractor. It shall be self-contained, floor standing steel cabinet type with automatic 2 rate (boost and trickle) charging feature and complete with isolator, d.c. milliammeter, d.c. ammeter, d.c. voltmeter, indicator light for ‘Mains on’, "Trickle Charge’, A.C. Failure’ etc, Charge fails visual and audio alarm, alarm cancellation, reset facilities and protective fuses shall also be provided, Input voltage to the charger shall be 240V a. single phase via a 13A 3 pin switched socket outlet. Catalogue and technical details of the battery and calculation to prove the adequacy of the capacity of the battery shall be submitted together with the Tender. EARTHING Allearthing system and accessories shall comply with Electricity Regulations 1994, MS IEC 60364-5-54, BS EN 13601 and BS 7430. All metal parts of the switchgear equipment shall be interconnected and connected to the switchgear panel earthing bar running along the switchboard. The earth bars shall be of not less than 25 mm x 6 mm flat hardrawn copper. The earth bar shall be bolted to the main frame and located so as to provide convenient facilities for earthing cable sheaths and for use with earthing device. Means shall be provided for coupling earth's bars of adjacent units. The joints shall be bolted. A similar earth bar shall run around the four walls of the switch room at a height of 300 mm from the finished floor level. Earth electrodes shall be of copper jacketed steel core rods with 16 mm nominal diameter and supplied in 1500 mm length and shall have provision for screw coupling with another standard length. The copper jacket of 99.9 % pure electrolytic copper shall 81519THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 64 Ss be of minimum radial thickness 0.25 mm and shall be molecularly bonded to the stee! ‘case to ensure that the copper jacket and steel core are not separable. Each earth electrode shall be driven 3000 mm in depth. The earth resistance of the HV switchboard earthing shall not exceed 1 Ohm. Where the desired earth resistance value cannot be achieved after the first set of earth electrodes have been driven, sufficient number of sets of earth electrodes in parallel shall be installed outside the resistance area until required value is reached, Each set of earth electrode shall be provided with brass connecting clamp and approved type of precast heavy duty concrete inspection chamber with removable cover. Mutual separation between two earth electrodes shall be more than, but less than twice, the driven depth of the earth electrode. Earth electrodes shall not be installed close to a metallic fence. Unless the metallic fence is separately earthed, the fence shall be separated from the electrical earthing system by at least 2000 mm Interconnection between different earth electrodes shall be by means of 25 mm x 3 mm annealed copper tape. The connection of the earthing conductor and/or the earth electrode to the earth electrode shall be soundly made by the use of plumbed joints, either by brazing using zinc+free material with a melting point of at least 600 °C or by exothermic welding Each earth electrodes shall be provided with heavy duty type inspection chamber with removable cover. The inspection chamber shall be of square or round type and tested in accordance with MS 26: Part 2. The minimum size of square type inspection ‘chamber shall be 300 mm (width) x 300 mm (length) x 180 mm (height) and for round type inspection chamber, the minimum size shall be 300 mm (diameter) x 180 mm (height). The working load of the inspection chamber shall be minimum 4500kg. Lifting hook shall be provided in the cover. The brand name shall be durably marked on the removable cover. The earthing points shall be identified by permanent label durably marked with the words "HV Switchgear Frame Earthing’ permanently fixed at the point of connection of every earthing conductor to an earth electrode. LABELLING The panel shall be labelled to indicate panel type for Feeder, bus-section and pairing inter-connectors. \comer & inter-connector, Labels of size not less than 50 mm x 150 mm shall be fitted on then front of all ‘switchgears by means of non-corrodible screws or any other method approved by the S.0.’s Representative. The labels shall be of black laminated plastic with engraved white lettering with details such as rating, over current setting, earth fault setting to which itis connected etc. The exact wording of the labels shall be agreed with the S.0.'s Representative. 81619THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 6.2 7.0 a4 Ss The exact wording of the labels shall be agreed with the S.0,'s Representative. Single line mimic schematic circuit diagram shall be provided at the facial of the switchgear indicating the direction of supply incoming to the switchgears. PAINTING The switchgear equipment shall have one coat of primer, one undercoat and athord finishing coat of paint applied at the manufacturer's works. The final coat shall be of oil resisting enamel paint. INSTALLATION The Electrical Contractor shall ensure that the installation of the circuit breaker equipment on site shall meet to the manufacturer requirement, drawings and the approval of the S.0.'s Representative The circuit breaker equipment installed on the site shall have a minimum space clearance of 600mm between back /side of the equipment and wall. In test mode, the space required for the drawn out equipment shall be minimum of 1500mm clearance from the front panel. Itis the responsibility of the Electrical Contractor to discuss with the structural engineer of the project to verify the switchgear room structure is able to withstand the load of the switchgear. The Electrical Contractor must ensure the floor to be rated for the anticipated load of the equipment, including any point loads that might occur. ‘The battery compartments installed shall be easily accessible for transporting batteries. In addition, the compartment should be proof against groundwater and flooding, well ventilated — either natural or forced ventilation as per appendix 4 AT FACTORY The whole of the plant and equipment to be provided under the Tender may be subjected to inspection and test by the S.O.'s Representative in the factory prior to installation. The approval by the S.O's Representative of the results of any such inspection or test shall not prejudice the right of the Superintending Officer to reject the plant if it fails to comply with the specification when erected or to give complete satisfaction in service within the DLP. The costs of all tests including the provision of the necessary test equipment shall be deemed to be included in the Tender Price. Adequate notice shall be given when the plant is ready for inspection or test and every facility shall be provided by the Electrical Contractor to enable the S.0’'s Representative to carry out the necessary inspection and tests. The tests to be carried out by the Electrical Contractor shall consist of the following tests as the minimum requirements as-shown-in-Appendix 3. BITA9THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 82 a3 9.0 10.0 ON SITE (On completion of the installation work on site, the Electrical Contractor shall, at his own ‘expense, arrange for all necessary tests to be carried out on the equipment by either Licensee! Supply authority or a Electrical Service Engineer registered with Suruhanjaya Tenaga as part of the tests required of him for the whole installation under this Contract. The tests to be carried out shall be visual inspection and routine as prescribed in the relevant standard for High Voltage Switchgear, The IEE wiring Regulation of the latest Edition, and other tests deemed necessary by the S.0's Representative. In the event the installation fails to pass any of these tests, The Electrical Contractor shall take such measures as are necessary to remedy the defects and the installation shall not be considered as completed until all such tests have been passed COMMISSIONING ‘On successful testing of the complete installation, the Electrical Contractor shall arrange to commission the equipment in the presence of the S.0.'s Representative on a date to be decided by the S.0.'s Representative. REJECTION ON PLANT Any item of plant or component which fails to comply with the requirements of the specification in any respect whatsoever at any stage of manufacture, test, or erection or on completion at site within the contract period may be rejected by the S.O Officer either in whole or in part as he considers necessary. After adjustment or modification if so, directed by the-S.0, The Electrical Contractor shall submit the item for further inspection and/or tests. Plant or components with defects of such nature that, in the opinion of the S.O, the requirements of this specification cannot be fuffiled by adjustment or modification shall be replaced by the Electrical Contractor at his own expense and to the satisfaction of the S.0. SERVICE AND MAINTENANCE, During the DLP, The Electrical Contractor shall be responsible for the service and maintenance work for the complete installation. All works shall be carried out by ‘competent personnel. All labour, material, tools and parts necessary to rectify the defects due to manufacturing/installation faults shall be supplied/executed at the Electrical Contractor's cost. BragTECHNICAL SPECIFICATIONS (ELECTRICAL)THE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 1.0 20 s TECHNICAL SPECIFICATION FOR 11 kV METAL-ENCLOSED SWITCHGEAR GENERAL The 11 KV switchgear equipment shall be accommodated for instruments, metering, and protection relays at the front of the cubicle. In the cubicles, accommodation shall be provided for the busbar, circuit breaker (CB), plugging contacts, instrument transformers, main and auxiliary cable connection, small wiring, circuit breaker control selector switches, earthing switches, complete with indicating devices for CB and earthing switch, If the Electrical Contractor offers equipment which conforms to standards/recommendations other than those published by the British Standards Institution or the IEC or Malaysian Standards, full details of the difference between the proposed standard and the equivalent British Standard or IEC Recommendation, in so far as they affect the design and performance of the equipment, shall be submitted with the Tender, Electrical Contractors shall submit at the time of tendering detailed Technical Particulars and Guarantees in respect of the equipment offered, which shall be binding. No departure from these Technical Particulars and Guarantees will be permitted except with the written approval of the S.0.’s Representative. Notwithstanding any description, drawings, illustrations or pamphlets which may be submitted with the Tender, all details other than those stated by the Electrical Contractor in the Schedule of Departures from Specification, at the time of tendering, will be deemed to be in full conformity with the Specification The Electrical Contractors shall guarantee the equipment to be supplied under this Contract against faulty design, materials and workmanship at the manufacturer's works within the Defects Liability Period ‘SWITCHGEAR EQUIPMENT The switchgear equipment shall be suitable for service on an electrical power system of 11kV, 3-phase, 50 Hz. They shall be fully tropicalised and suitable for continuous operation at an ambient temperature up to 40 degree Celsius, relative humidity up to 100% and at altitude up to 1000 metres above sea level. The equipment shall be of the single busbar, metalclad, floor mounting, indoor type with horizontal isolation and horizontal draw out features having air insulated busbar, current transformer and voltage transformer chambers. The equipment shall be fully extensible both to the left and right such that it is possible to couple individual units of circuit breaker together to form switchboard of different number of circuit breakers. BingTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 34 Ss The equipment shall have fully interlocked foolproof operation system, provided with pressure relief flap and designed to prevent accidental contact with live parts such that the equipment will provide the highest degree of protection for personnel and totally safe for operation, The equipment shall also be designed to prevent ingress of vermin and to minimise the ingress of dust and dirt. Materials which may be liable to attack by termites and other insects should not be used. The switchgear equipment covered by this specification shall be suitable for:~ A. Feeder Circuit: Type At - with non-directional overcurrent and earth fault protection using IDMT relay. ‘Type A2 - with differential pilot wire protection using Translay relay, without back up protection. Type A3 - with differential pilot wire protection using Translay relay with back up overcurrent and earth fault protection using IDMT relay. B, Transformer Circuit: Type B1 - with non-directional overcurrent and earth fault protection us relay. C. Bus Section: Type C1 - non-automatic, i.e, no protection relays involved, TYPES OF SWITCHGEAR The type of switchgear shall be of Vacuum Circuit Breaker type BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 3.2 RATING OF SWITCHGEAR. The switchgear equipment shall be suitable for continuous operation on 11 kV, 3+ phase, 50 Hz, neutral earthed electrical system with fault level up to 350 MVA. The impulse withstand level, on 1.2/50 microsecond, shall not be less than 75 kV peak. The various components of the switchgear equipment shall have the following rating: - w iy cy) Fix Portion (a) Rated voltage: 12 kV. (b) Rated normal current: 630A. () (a) Rated voltage: 12 kV. (b) Rated normal current: 630A, (©) Rated short circuit making current 46.9 kA peak at 11 kV. (d) Rated short circuit breaking current 18.4 KA r.m.s. at 11 kV. Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV Earth Switch (a) Rated voltage: 12 kV (b) Rated short circuit making current 46.9 kA peak at 11 kV. (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 kV. Circuit Breaker (Bus Section) (a) Rated voltage: 12 kV (b) Rated short circuit making current: 630A (c) Rated short time withstand current: 18.4 kA r.m.s at 3 second, 11 KV. ‘An ASTA or KEMA or PEHLA or approved accredited laboratory type test certificate shall be submitted with the Tender. BaneTHE PROPOSED CONSTRUCTION REFURBISHMENT, COMPLETION AND ASSOCIATED WORKS OF PETRONAS RESEARCH SDN. BHD, (PRSB) CAMPUS 2 AT THE EXISTING PETRONAS LEADERSHIP CENTRE (PLC) ON LOT 52525, JALAN INSTITUSI, KAWASAN INSTITUSI BANGI, BANDAR BARU BANGI, MUKIM DENGKIL, DAERAH SEPANG, SELANGOR DARUL EHSAN FOR PETRONAS RESEARCH SDN. BHD, VOLUME 3 TENDER DRAWING AND TECHNICAL SPECIFICATION — TECHNICAL SPECI 33 34 3.5 BUSBARS Busbars shall conform to BS 159 and shall be totally enclosed air insulated type. They shall be made of high conductivity hard drawn copper bars shrouded with epoxy resin or heat shrinkable material with high dielectric strength, Except for those associated with the bus section panels, all busbars for circuit breaker shall be of a standard unit length with provision for mounting on a panel basis at the busbar orifice tee off connectors. STATIONARY PORTION The stationary cubicle portion of the switchgear equipment shall comprise a fabricated steel structure with sheet steel cladding of rigid construction and shall withstand repeatedly without distortion shocks caused by closing and opening impacts under all conditions. Each cubicle shall be fully compartmentalized into circuit breaker, busbar, cable, relay and metering chambers. There shall be no vertical partitioning in the air insulated busbar chamber. Each cubicle shall be fitted with a flap to relieve any pressure which might build up due to an internal fault. The fixed isolating contacts shall be insulated and shrouded by resin moldings. Provision shall be made at the rear of the panel to run a continuous earth bar to earth frames of all panels of a switchboard SAFETY SHUTTERS Main plugging contact apertures shall be fitted with fully automatic metal safety shutters arranged to close the apertures and access to live parts when the circuit breaker is withdrawn and to open when the circuit breaker is being plugged in. The shutters shall form reasonably dust, drip, fire and insect proof covers over the apertures and shall be arranged in two sets, one to cover the busbar spout apertures and the other to cover the circuit spout apertures, normally opening and closing simultaneously. Means shall be provided to uncouple each set from the mechanism and to lock in the closed position with padlocks, The safety shutters shall be so designed as to facilitate the insertion of test plugs, when necessary. Busbar and circuit shutters shall be indicated and boldly labelled 'BUSBAR' and CABLE’ respectively. Bang