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Catalog PLT 112 · 2002

teleperm m
AS 488/TM
automation systems

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AS 488/TM Introduction 1
automation systems
System architecture System properties
System software
Commissioning 2
Engineering

AS 488 S
cabinet system
Catalog PLT 112· 2002 3
Supersedes:
Catalog PLT 112 · 1998
AS 488 K
The products in this catalog are also included in compact system
the CD-ROM Catalog CA 01
Order No.:
4
E86060-D4001-A100-B7-7600

Please contact your local Siemens office AS 488 in

or representative. SIMATIC design
5

SIMATIC PCS 7
cabinet design
6

Migration of
existing systems
7

The products and sys- Process I/Os

tems in this catalog are
sold under application of
a quality management
8
system certified by DQS
in accordance with
DIN EN ISO 9001
(Certificate Register No.: Bus communication
2613-04).
The DQS certificate is 9
recognized in all EQ Net
countries.

Data couplings with

other systems
10

Appendix Indexes
Internet, Training
Terms and Conditions of 11
Sales and Delivery
Introduction

TELEPERM M Process Control System

1/2 Overview
1/2 Automation systems
1/2 Operator systems
1/3 Engineering
1/3 System bus
1/3 Migration strategy

AS 488/TM
1/4 Overview
1/5 Highlights - Classification in the
TELEPERM M system environment
1/6 Area of application
1/6 Functions - Highlights

Siemens PLT 112 · 2002 6/1

 Introduction

TELEPERM M Process Control System Introduction

■ Overview
The TELEPERM M process control system pro-
vides all functions required for process automa-
tion. It is highly suitable for the complete
automation of continuous or discontinuous
(batch) processes.
The TELEPERM M systems are divided into
functional units optimized for different task en-
countered with process automation:
• Automation systems
• Operator systems
• Bus systems.

Automation systems
A large number of devices possessing a DP interface can be ad-
The TELEPERM M automation system of type AS 488/TM based ditionally operated on the PROFIBUS-DP of the AS 488/TM. For
on the SIMATIC M7-400 hardware platform is available with two example, DP interfaces integrated in the CPU modules of the
performance levels and four different design versions for pro- SIMATIC S7-300 permit a simple slave connection to the
gram-controlled processing of process signals. AS 488/TM. Gateway modules on the PROFIBUS-DP
(DP/PA link, DP/AS-i link, DP/DP coupler) additionally permit
The system software functions of the AS 488/TM are compatible
access to the PROFIBUS-PA and AS-Interface fieldbuses and to
with the system software version G of the previous AS 235 sys-
the I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems
tem. Existing application software of the AS 230 / AS 235 auto-
from other vendors.
mation systems can be used further, application software of
AS 220 automation systems only following conversion.
The AS 488/TM can be operated on both the CS 275 and Operator systems
PROFIBUS-TM system buses. As a result of its variable configu-
The bus-based PCS7/TM-OS operator system is used for pro-
ration, it is equally suitable for TELEPERM M migration, for the
cess communication. The PCS7/TM-OS is suitable as a
expansion of existing systems, or the design of new systems.
HMI component for the AS 488/TM and the TELEPERM M
Application details: AS 220 S / AS 220 H, AS 215, AS 230 / AS 230 K, AS 235 /
• Replacement of existing AS 220 / AS 230 / AS 235 automation AS 235 K / AS 235 H and AS 388/TM automation systems which
systems during migration by replacement of the existing basic are no longer actively marketed. It communicates with the
rack by a preassembled rack with the AS 488/TM system subordinate TELEPERM M automation systems and with
SIMATIC S5-155U via one of the CS 275 or PROFIBUS-TM field
• Expansion of existing systems on the CS 275 system bus
buses.
• Expansion of existing systems by PROFIBUS-TM system com-
ponents using the CS-L2 bridge The variable configuration of the PCS7/TM-OS operator system
from a single-user to multi-user system with single-client or multi-
• New systems client functionality covers the complete bandwidth of the appli-
In the case of new systems, the PROFIBUS-TM based on the cation spectrum from low-end to high-end performance.
standardized PROFIBUS is preferably used as the system bus. The wide variety of operator-accessible automation systems to-
Using TELEPERM M-specific communication, automation sys- gether with the variability for communication and expansion
tems connected on the PROFIBUS-TM can communicate with mean that the PCS7/TM-OS is well qualified as a replacement for
one another and also with TELEPERM M components on the older TELEPERM M operator systems, for system extensions or
CS 275 system bus coupled via the CS-L2 bridge. for new systems.
A wide range of TELEPERM M input/output modules is available
for the AS 488/TM, some of which have their own processing
functions or are configurable specific to the application. Via one
or two PROFIBUS-DP interfaces it is additionally possible to con-
nect SIMATIC ET 200B, ET 200M, ET 200S, ET 200X and
ET 200U distributed I/O systems with a comprehensive selection
of I/O modules. Within this range, the I/O modules of the
ET 200M distributed I/O system which have been specially tai-
lored to process engineering are particularly recommendable.

1/2 Siemens PLT 112 · 2002

 Introduction

TELEPERM M Process Control System

Engineering Migration strategy
The PROGRAF AS+/NT configuring software which can be in- The purpose of migration of the proven TELEPERM M process
stalled on personal computers with the Windows NT or control system into the new, future-oriented generation of the
Windows 2000 operating system is predestined for the engi- SIMATIC PCS 7 system within the Siemens automation concept
neering of TELEPERM M automation systems. An engineering "Totally Integrated Automation" is to retain customer investments
PC with PROGRAF AS+/NT can be connected to one of the two made in hardware and software and to provide them with a grad-
TELEPERM M system buses using a bus-specific interface mod- ed, economical transition to newer, more productive technolo-
ule. It can then be used to configure an AS 488/TM or equally gies with minimum technical and financial risks.
well to configure the AS 230 / AS 230 K, AS 235 / AS 235 K /
Migration is divided into the following steps:
AS 235 H and AS 388/TM automation systems which are no
longer actively marketed. • Innovation
- Migration of the TELEPERM M process control system by re-
PROGRAF AS+/NT can be used to graphically configure, newal of components close to the process (automation sys-
test, optimize and document the application software of the tems) and of system-internal communication with hardware of
TELEPERM M automation systems. The configurations of previ- the SIMATIC M7 and PROFIBUS systems
ously installed automation systems can also be read in, recom- - Expansion of the process I/Os for the innovative automation
piled and subsequently processed further or documented in systems by integration of the ET 200M, ET 200S, ET 200U
graphic form. Any PCS7/TM-OS-Single single-user system with and ET 200X distributed I/Os and of the PROFIBUS-PA and
RC license (Runtime+Configuration) is suitable for configuring AS-Interface fieldbuses via PROFIBUS-DP
PCS7/TM-OS operator systems. It is alternatively possible to use - Linking of the existing CS 275 system bus to the new
a server equipped with an RC license and additional operator PROFIBUS-TM system bus via a CS-L2 bridge
terminal for OS configuring. The PCS7/TM-OCX (NORA) display - Integration of SIMATIC S5, SIMATIC S7 and SIMATIC PCS 7
blocks (if used) and the PCS7/TM coupling package dependent systems with data coupling via PROFIBUS-AG/AG indepen-
on the types of AS used must be installed on both configuring dent of the system bus
systems.
• Combination
Standardization of the HMI components of the TELEPERM M
and SIMATIC PCS 7 systems on the basis of the SIMATIC
System bus
PCS 7 operator station, as well as combination of partial
The system bus is the central communication component of ev- TELEPERM M and SIMATIC PCS 7 systems with these com-
ery distributed process control system. Two different bus sys- mon HMI components
tems are available for the TELEPERM M process control system, • Homogenization
and can also be combined together within a plant: Replacement of the TELEPERM M automation systems by
• CS 275 SIMATIC PCS 7 automation systems with further use of existing
• PROFIBUS-TM TELEPERM M I/Os

The CS 275 bus system which has been proven in many auto-
mation plants functions according to the token passing principle
and can also have a redundant configuration. Several buses can
be combined together using bus couplers such that bus net-
works are produced corresponding to the plant structure. The
bus system is provided with distributed control. The bus inter-
face of each subsystem may take over the master function ac-
cording to specific criteria.
The PROFIBUS-TM bus system also operates according to the
token passing principle. It can be designed as an electrical or
optical network. The two network structures can also be mixed
together. A characteristic of the PROFIBUS-TM bus system is
that it corresponds to the modern PROFIBUS communications
standards according to EN 50170, but also uses the
TELEPERM M dialog mechanisms of the CS 275 (AKS, BKS,
MKS and PL/PS telegrams) at the application level (interface be-
tween bus interface module and application).
PROFIBUS-TM is preferably used for new systems, or also for
the expansion of existing systems. When extending systems, ex-
isting components with CS 275 communication can be com-
bined with new components using a CS-L2 bridge.
All automation systems and operator systems of the
TELEPERM M process control system can be operated on the
CS 275 system bus, but only the current AS 488/TM and
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
systems which are no longer actively marketed on the
PROFIBUS-TM system bus.

Siemens PLT 112 · 2002 1/3

 Introduction

AS 488/TM

■ Overview
The AS 488/TM automation system based on the
SIMATIC M7-400 hardware platform combines the advantages
of a modern hardware generation with the AS 235 functionality of
the TELEPERM M process control system proven in numerous
applications. It is suitable for automation of continuous process-
es or also of recipe-based batch processes.
The functions of the AS 488/TM system software are compatible
with the G system software of the previous AS 235 system. Thus
you can continue to use existing application software of the
AS 220 / AS 230 / AS 235 automation systems with its standard
function blocks, user function blocks, TML programs and
STEP M programs. AS 220 application software, however, must
first be converted (service is part of migration offer).
The AS 488/TM automation system is available in four different
versions:
• AS 488 with modular, standard packaging system for connec-
tion at the rear according to the SIMATIC guidelines
• AS 488 S cabinet system for installation in TELEPERM M cabi-
nets with 19" packaging system (cabinets not included in
scope of delivery of AS 488 S, they must be ordered as options
if required from Catalog PLT 111)
• AS 488, installed in SIMATIC PCS 7 cabinets (only with exclu- The AS 488 K with its MIG K migration rack offers the same
sive use of distributed SIMATIC I/Os; see Catalog ST PCS7.A, packaging system as an AS 235 K. The MIG K migration rack
Add-ons for the SIMATIC PCS 7 process control system) has five slots for TELEPERM M I/O modules. The serial coupling
• AS 488 K compact system for installation in TELEPERM M wall known from the AS 235 K permits connection of 2 x 4 ES 100 K
housings or cabinets compact extension systems. These can be positioned up to
500 m away from the AS 488 K automation system, and are
The AS 488 K compact system and the AS 488 S cabinet system therefore highly suitable for a distributed configuration.
provide numerous possibilities for system expansion and mod-
ernization by replacement of TELEPERM M automation systems In addition to the migration of existing TELEPERM M I/Os, all ver-
which are no longer available or marketed, with a simultaneous sions of the AS 488/TM automation system can also be extended
increase in the AS performance. The completely equipped by distributed I/Os on the PROFIBUS-DP. In addition to the
AS 488 K / AS 488 S basic systems which have been pretested ET 200M system with a comprehensive range of I/O modules
by means of a switch-on test can be individually adapted by nu- specially designed for process engineering, it is also possible to
merous options, and ideally integrated into an existing system use the SIMATIC ET 200B, ET 200S, ET 200iS, ET 200X and
environment. System integration is carried out using so-called ET 200U I/O systems (the latter is no longer actively marketed).
migration racks (MIG I / MIG II with AS 488 S and MIG K with It is additionally possible to operate a wide range of devices
AS 488 K). The migration rack is simultaneously the interface to possessing a DP interface on the PROFIBUS-DP of the
the TELEPERM M I/Os in the extension units of the TELEPERM M AS 488/TM. For example, DP interfaces integrated in the
cabinets and in the ES 100 K extension systems. Up to five CPU modules of the SIMATIC S7-300 permit a simple slave con-
I/O modules can be directly inserted into the MIG II and MIG K nection to the AS 488/TM. Using gateway modules on the
migration racks just like in the basic unit of an AS 235 or PROFIBUS-DP (DP/PA link, DP/AS-i link, DP/DP coupler), it is
AS 235 K. also possible to access the PROFIBUS-PA and AS-Interface
fieldbuses and the I/O buses of SIMATIC PCS 7, S7-300, S7-400
As with the AS 230 / AS 235, up to three extension units can be or systems from other vendors.
operated in the basic cabinet on I/O bus A of an AS 488 S as
well as an external ES 100 K. Up to four extension units of an The homogeneous interfacing of the distributed SIMATIC I/Os
AS 230 / AS 235 extension cabinet can be connected to an forces distribution close to the process. Significant cost savings
AS 488 S via I/O bus B if the ribbon cable for the I/O bus is re- are therefore achieved for the process I/Os as well as for field
placed. During migration off the AS 488/TM it is therefore possi- wiring and routing.
ble to add a fourth extension unit to a maximally configured The AS 488 S is optimized for installation in TELEPERM M cabi-
AS 235 extension cabinet. Limitation of the number of migratable nets with 19" packaging system, and therefore particularly suit-
I/O modules does not therefore exist for an AS 230 / AS 235 con- able for the migration or expansion of existing TELEPERM M
figured with the maximum number of TELEPERM M I/O modules. systems. The system is mounted on the front cabinet members.
The TELEPERM M installation guidelines are applicable with re-
spect to the CE marking wherever TELEPERM M I/O modules
are operated in an AS 488 S. On the other hand, the SIMATIC
S7/M7 guidelines apply to an AS 488 S exclusively operating
with distributed I/Os on the PROFIBUS-DP.

1/4 Siemens PLT 112 · 2002

 Introduction

AS 488/TM
AS 488/TM systems for new plants exclusively with distributed - Other systems
I/Os on the PROFIBUS-DP can also be installed in SIMATIC PCS 7, SIMATIC S7, SIMATIC S5 and systems from
SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation other vendors via the DP bus PROFIBUS-DP, the coupling
guidelines also apply to this version (see Catalog ST PCS7.A, bus PROFIBUS-AG/AG, or via a 3964R serial coupling with
add-ons for the SIMATIC PCS 7 process control system). TM module 6DS1 333-8AB.
Customers can select between two CPUs with different perfor- • Limitations in communication
mance levels for all design versions of the AS 488/TM: - The response of the AS 488/TM and AS 388/TM systems in a
homogeneous network with approved TELEPERM M stations
• SIMATIC M7 CPU 486-3 with approx. 150% of the performance
on the CS 275 or PROFIBUS-TM system bus (AS 235,
of an AS 235
OS 525, PCS7/TM-OS etc.) maps the AS 235 system with the
• SIMATIC M7 CPU 488-3 with approx. 270 - 300% of the perfor- exception of CD mode (e.g. for data formats and block
mance of an AS 235 names on the bus). CD couplings (without acknowledgment)
A commissioning terminal based on PC/programming device for AKx/BKx blocks are not implemented in the AS 388/TM
can be used for commissioning of the AS 488/TM. The terminal and AS 488/TM systems. When carrying out migration or
is connected via a serial interface to the respective AS 488/TM when importing user structures, the CD couplings must there-
and offers the user the same GUI and syntax as known from the fore be removed prior to loading into the automation system.
AS 235. Because of the serial interface, not all HMI requirements Note:
can be fulfilled. Furthermore, the commissioning terminal is not When communicating with other stations (e.g. systems from
suitable for operation/configuring of another AS using the other vendors) via the N-AT interface module on the CS 275,
AS bus configuration channel. not all functions of the AS 388/TM and AS 488/TM react iden-
tically to those in an AS 235 system. In individual cases, it
PROGRAF AS+/NT is a convenient configuring tool for the must be checked from the viewpoint of the other systems pri-
AS 488/TM automation systems. It is compatible with all AS 23x or to connection of an automation system to the system bus
systems. PROGRAF AS+/NT executes on an appropriate whether the required communications functions can be im-
PC/programming device with Windows NT/2000/XP operating plemented with the AS 388/TM or AS 488/TM systems.
system and connection to the CS 275/PROFIBUS-TM system - Use of the STRUK-AS 220 EA program via the system bus is
bus. PROGRAF AS+/NT permits the creation of an online config- not released for the AS 388/TM and AS 488/TM systems.
uring station for AS 488/TM on the TELEPERM M system bus. On - Use of the AS bus configuring channel for operation/configur-
the CS 275 system bus, PROGRAF AS+/NT additionally offers ing of another AS using a commissioning terminal is not re-
HMI facilities corresponding to local operation of an AS 235. leased because of the serial communications mode of the
commissioning terminal.
■ Highlights - Communication to the process I/Os is carried out via serial
PROFIBUS-DP interfaces. These are operated according to
Classification in the TELEPERM M system environment the standard protocol. If devices from other vendors are con-
Note: nected, these must comply with the PROFIBUS-DP standard,
Some of the communications partners/systems referred to below and their data interfaces must be completely described.
are no longer available or no longer marketed. Reference to the AS 388/TM and AS 488/TM automation systems each have
systems in the context "Classification in the TELEPERM M sys- two PROFIBUS-DP interfaces.
tem environment" does not permit any conclusions to be made - The AS 488/TM communicates with existing I/O modules from
on their availability. the TELEPERM M range via a special interface module and
the parallel I/O bus interface (ribbon cable) in the
• Communications capability with existing systems and
TELEPERM M cabinets.
I/O modules
- The process image is automatically generated by the inter-
All automation systems and operator systems of the
face module, and this module must therefore recognize the
TELEPERM M process control system can be operated on the
connected I/O modules. Only those modules and systems
CS 275 system bus. Only the current AS 488/TM and
listed in the Section "Migration of existing systems" or pub-
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
lished on the Internet "AS 488/TM configuration list" can be
systems which are no longer actively marketed can be operat-
used.
ed on the PROFIBUS-TM system bus. Communication specific
to TELEPERM M between bus stations on different system bus- • Non-migratable systems
es is possible via a CS-L2 bridge. The AS 388/TM and The AS 488/TM automation system does not offer a compatible
AS 488/TM systems respond on the system bus like an AS 235 replacement for the fault-tolerant AS 235 H automation system;
system with compatible functions compared to the migration would only be possible with relinquishing of the re-
PCS7/TM-OS or OS 525 system. The AS 488/TM automation dundancy. Furthermore, the FM 100 field multiplexer must con-
system can communicate with the following TELEPERM M sys- tinue to be operated on existing AS 230 / AS 235 automation
tems: systems.
- AS 388/TM or AS 488/TM automation systems on the
PROFIBUS-TM system bus, or AS 215, AS 220 S/K/H,
AS 230, AS 230 K, AS 235, AS 235 H, AS 235 K, AS 488/TM
on the CS 275 system bus
- OS 525, OS 525 Local or PCS7/TM-OS operation and moni-
toring systems on the PROFIBUS-TM system bus, or CS 275,
OS 252, OS 262, OS 265, OS 520 on the CS 275 system bus
- Engineering systems: personal computer with the
PROGRAF AS+/NT program package, personal computer or
ES 500 with the PROGRAF AS+ program package, on the
CS 275 or PROFIBUS-TM system bus

Siemens PLT 112 · 2002 1/5

 Introduction

AS 488/TM

■ Area of application ■ Functions

The main applications of the AS 488/TM are: Highlights
• Replacement of existing AS 220, AS 230/230 K and • Functions compatible with the proven AS 235 automation sys-
AS 235/235 K automation systems tems: existing application software and installed process I/Os
With an AS 220 / AS 230 / AS 235, the subrack with the central can be used further
processing units in the TELEPERM M cabinet is replaced by an • Future-oriented system basis:
AS 488 S with compatible functions. Existing extension units continuous evolution to new technologies with the modern
with installed TELEPERM M I/Os can be used further. With an hardware platform of the SIMATIC M7 systems
AS 230 K / AS 235 K, migration is carried out by replacing the
complete basic system in the TELEPERM M housing, rack or • Two performance ranges:
cabinet by an AS 488 K compact system with compatible func- selectable CPU performance corresponding to 150% or 270 to
tions. TELEPERM M I/O modules previously inserted in the 300% of the performance of an AS 235
AS 230 K / AS 235 K basic system can be used further follow- • Four design systems:
ing conversion and rewiring in the migration rack of the - AS 488 in modular standard packaging system according to
AS 488 K. SIMATIC guidelines
When replacing existing automation systems, the AS 488 S - AS 488 S cabinet system for installation in TELEPERM M cab-
and AS 488 K migration systems are preferably connected to inets
the existing CS 275 system bus. Alternatively possible is con- - AS 488, installed in SIMATIC PCS 7 cabinets
nection to the PROFIBUS-TM system bus. - AS 488 K compact system for installation in TELEPERM M
• Expansion of existing TELEPERM M systems on the wall housing or cabinets
CS 275 system bus • Can be used for modernization and expansion of existing sys-
Expansions on the CS 275 system bus are mainly the result of tems and also for new systems
modernization by migration with AS 488/TM. Existing systems • Flexible adaptation of automation system to the respective
with TELEPERM M I/Os can also be expanded by SIMATIC dis- task:
tributed I/Os on the PROFIBUS-DP. In addition to the ET 200M - Comprehensive range of distributed I/Os
with a comprehensive range of standard I/O modules for pro- - ET 200M I/Os especially suitable for process engineering
cess engineering applications, it is also possible to use the - Compact modules in adapter casings, operation without fans
complete range released for AS 488/TM. - Adaptable packaging system
• Expansion of existing TELEPERM M systems by - Migration of existing TELEPERM M systems
PROFIBUS-TM system components with use of the • Modern communication standards:
CS-L2 bridge - PROFIBUS-TM system bus for connection of components
Existing and new system components can be connected to- close to the process or remote from the process, also with op-
gether using a CS-L2 bridge. The bridge couples the two tical design (redundant media)
CS 275 and PROFIBUS-TM buses, and converts the different - PROFIBUS-DP fieldbus for interfacing of distributed process
parts of the TM protocol. The AS 235 and AS 488/TM systems I/Os and of systems from other vendors with a smaller data in-
on the CS 275 bus can then also be controlled by OS 525 op- terface
erator systems or PCS7/TM-OS on the PROFIBUS-TM. Analog
and binary values can be exchanged between automation sys- • PROFIBUS-AG/AG coupling bus for interfacing of SIMATIC S5,
tems on the two buses. SIMATIC S7, SIMATIC PCS 7 and systems from other vendors
Distributed SIMATIC I/Os on the PROFIBUS-DP are primarily with data coupling (independent of system bus)
used for acquisition and output of process signals on the • Bridge for connection of CS 275 and PROFIBUS-TM system
PROFIBUS-TM components used for the system expansion. In buses
addition to the ET 200M with a comprehensive range of stan-
dard I/O modules for process engineering applications, it is
also possible to use the complete range released for
AS 488/TM.
• New systems with the AS 488/T M automation system
In the case of new systems, it is recommendable to use the
PROFIBUS-TM based on the standardized PROFIBUS as the
system bus. The AS 488/TM automation systems are operated
centrally using bus-coupled PCS7/TM-OS operator systems,
and configured via bus using the PROGRAF AS+/NT program
package. The SIMATIC distributed I/Os from the ET 200 range
are preferred as the process I/Os. Interfacing to the automation
systems is carried out via the PROFIBUS-DP fieldbus.
The favorite standard within the ET 200 range is the ET 200M
I/O system with a comprehensive range of I/O modules of
SIMATIC S7-300 design, including special modules for pro-
cess engineering. In addition, the complete range of distribut-
ed I/Os released for AS 488/TM can of course also be used.

1/6 Siemens PLT 112 · 2002

System architecture

2/2 System properties

2/4 System software
2/5 Data blocks
2/5 Blocks for analog and digital processing
2/5 Blocks for binary processing
2/6 Blocks for processing with standardized
operation and monitoring
2/6 Blocks for signal exchange via the CS 275 or
PROFIBUS-TM system bus
2/7 Blocks for distributed process I/Os on the
PROFIBUS-DP fieldbus
2/7 Blocks for PLC/PLC coupling with
PROFIBUS-AG/AG
2/8 Driver blocks for I/O modules of the
TELEPERM M system via the
TPM 478 communications module
2/9 Blocks for I/O modules with standardized
display
2/9 Organization blocks
2/9 Test blocks
2/10 Commissioning
2/11 Engineering with PROGRAF AS+/NT

Siemens PLT 112 · 2002 6/1

 System architecture

System properties System architecture

■ Overview ■ Functions
The AS 488/TM automation system consists of standard hard- • Automation system with graded performance and communica-
ware components from the SIMATIC M7 systems, supplementa- tion via system bus
ry components for applications in TELEPERM M, and a memory • PROFIBUS-TM system bus, or CS 275 as alternative
card with system software whose functions are compatible with • Central operation and monitoring with the PCS7/TM-OS opera-
the AS 235 automation system. tor system
All system programs are saved permanently on the memory • Configuring with graphical user interface using the
card of the AS 488/TM automation system. The user configura- PROGRAF AS+/NT engineering tool on PC/programming de-
tions are also saved permanently on the same medium. vice
The main characteristic of the AS 488/TM system software is the • Commissioning support with commissioning terminal based on
complete simulation of the AS 235 functions on the basis of an PC/programming device with known TELEPERM M syntax
RMOS32 real-time operating system on a SIMATIC M7 central • SIMATIC S7/M7 packaging system; integration in
processing unit CPU 486-3 or CPU 488-3. TELEPERM M cabinets/housing with MIG I, MIG II or MIG K
The system software permits configuring of the automation func- migration racks
tions as with the AS 235 system (using dedicated function • Distributed I/Os with the modular ET 200M I/O stations (includ-
blocks, TML and STEP M programs) as well as communication ing Ex(i) modules), ET 200B, ET 200U, ET 200S, ET 200iS
via a system bus. (available soon) and ET 200X
The AS 488/TM automation systems are available in four differ- • TELEPERM M I/O modules in standard TELEPERM M cabinets
ent versions to permit optimum adaptation to different customer with AS 488 S / AS 488 K migration packages
requirements: • The PROFIBUS-DP of the AS 488/TM is open for interfacing of
• As AS 488 with the modular SIMATIC M7-400 packaging sys- certified PROFIBUS-DP devices
tem for connection at the rear according to the SIMATIC guide- • System programs on memory card plus user area for archiving
lines
• 4 Mbyte user memory
• As AS 488 S cabinet system: SIMATIC M7-400 packaging sys-
• 32-bit processing of analog values, identical to the AS 235 sys-
tem optimized for installation in TELEPERM M cabinets with
tem
19" packaging system
• Complete range of standard function blocks, identical to the
• As AS 488 with SIMATIC M7-400 packaging system, installed
AS 235 system
in SIMATIC PCS 7 cabinets (only with exclusive use of
SIMATIC distributed I/Os; see Catalog ST PCS7.A, add-ons • User function blocks with convenient TML programming lan-
for the SIMATIC PCS 7 process control system). guage, or also the STEP M programming language for open-
loop controls
• As AS 488 K compact system: SIMATIC M7-400 packaging
system, migrated in TELEPERM M compact system and suit- • Online configuring/programming with graphic support by
able for installation in TELEPERM M wall housings or cabinets. PROGRAF AS+/NT

The AS 488/TM system with the CPU 486-3 provides 150% auto- • Compatible with preconfigured SIGRID TM V5 (GF/GFE),
mation performance (in the sense of computing performance) of BATCH X-TM and FUZZY TM program packages
an AS 235 system, and with the CPU 488-3 it provides 270% to • Reloadable software packages with couplings and I/O links:
300% automation performance of an AS 235 system with an - PROFIBUS-AG/AG coupling
equivalent uniform communication performance on the system - PROFIBUS-PA I/Os
bus. - AS-I I/Os
- SIWAREX M PROFIBUS-DP I/Os
Exceptional features of the automation systems are their univer- - PROFIBUS-DP I/Os with extended analog formats
sal functions for automation tasks, compatibility with the AS 235 - PROFIBUS-DP I/Os: panels based on Windows CE
systems, as well as the communication capability with the - PROFIBUS-DP I/Os: IP 262 closed-loop control module of
PROGRAF AS+/NT configuring tool, the PCS7/TM-OS operator ET 200U; reloadable driver block as standard on the memory
systems and other automation systems on the CS 275 and on card of the AS 488/TM
the PROFIBUS-TM (incl. CS-L2 bridge communication with sta- - Options: special driver blocks for use of SIMOVERT,
tions on the other system bus in each case). MICRODRIVES, SIPART DR, FM 350, CEAG devices, etc.
Both continuous processes and comprehensive batch process-
es (production procedure repeated in same or modified form)
can be automated by the AS 488/TM system.
The automation systems have a minimum cycle time of 125 ms
for closed-loop and open-loop controls. The individually config-
ured functions can be processed in a basic cycle (125 ms, 1 s
and background level) or in a multiple thereof. An acyclic alarm
processing level is present in addition.

2/2 Siemens PLT 112 · 2002

 System architecture

System properties

■ Technical Specifications
Quantity breakdown
The AS 488/TM automation systems have the following quantity
breakdowns:
AS 488/TM CPU 486-3 CPU 488-3
Control loops *) 45 to 120 90 to approx. 216
Additional analog value 45 to 180 90 to approx. 324
monitoring
Sequential controls *) 8 to 20 16 to approx. 36
Logic controls *) 150 to 370 300 to approx. 666
User memory 4 Mbyte 4 Mbyte
Computing performance 150 % 270 to 300 %
compared to AS 235

*) The values identified by an asterisk apply as alternatives and

are not for addition.

Siemens PLT 112 · 2002 2/3

 System architecture

System software
User function blocks
■ Overview
If the standard function blocks are insufficient to fulfil the control,
A separate memory card with system software is required for
operation, monitoring and communication tasks, the TML pro-
each automation system. The system software of the AS 488/TM
cess language (TELEPERM M Language) can be used for ana-
is completely present on this memory card, and only executes
log and binary processing operations, and the STEP M control
there. The software is reloaded each time the system is switched
language for binary logic operations. TML and STEP M can be
on or reset. The memory card is divided into a system memory
used to define new function blocks optimally tailored to the re-
and a user memory. The system memory is read-only, and con-
spective automation task.
tains the system software in the form of basic programs and
standard function blocks. Functions which can only be solved with difficulty using stan-
dard function blocks, e.g. optimization, startup and shutdown, or
The memory card is inserted into a special slot in the automation
open-loop controls, can be solved more simply using these op-
system’s CPU. It must not be removed during operation, it must
timized function blocks.
remain permanently inserted in the CPU.
TML language
Standard function blocks
TML is used to produce more complex blocks for comprehen-
Dedicated function blocks, the so-called standard function sive analog, binary and character processing functions with in-
blocks, are available in the automation systems for solving con- dividual test and processing algorithms. TML is particularly
trol engineering tasks. The AS 488/TM system contains the same suitable if many functions of the same type are to be linked with
standardized function blocks as the AS 235 automation system different signals, addresses or parameters (multiplex system).
for measured-value acquisition, closed-loop control, open-loop
control, calculation and monitoring. STEP M language
Supported by the powerful PROGRAF AS graphic configuring Binary functions such as linking, saving and time delays are re-
tool, the standard function blocks present in the system software quired for sequential and logic controls. The main component of
are activated by means of configuring instructions and linked STEP M is the logic operation with which scanning, linking, set-
into an automation structure which is partially processed cycli- ting, resetting and assignment instructions can be formulated.
cally by the automation system’s CPU, and partially also acycli- Parts of the program which are used repeatedly can be trans-
cally. ferred into subroutines.
The standard function blocks of the AS 488/TM system are listed
in the tables under "Configuring". Blocks have been omitted
which are still in the system software for compatibility reasons
but have no significance any longer for applications with the
AS 488/TM.
Optional function blocks
Various preconfigured standard software packages are avail-
able which can be subsequently loaded and executed on the
AS 488/TM. Compatibility with the AS 488/TM system software is
guaranteed for the following packages:
AG/AG coupling Standard data coupling of SIMATIC S5/S7,
SIMATIC PCS 7 as well as devices from other
vendors via the PROFIBUS-AG/AG bus sys-
tem
SIWAREX M Standard driver for the SIWAREX M weigh-
(driver) ing/dosing unit as distributed I/O on
PROFIBUS-DP
ZEIT Utilization measuring program for all AS
cycles
FENS Reloadable window block for diagnostics of
module data on PROFIBUS-DP
Special blocks On request; including optional special driver
blocks for use with SIMOVERT, MICRO-
DRIVES, SIPART DR, FM 350, CEAG devices

Note:
The following software packages can also be used, but are no
longer actively marketed:
• SIGRID TM V5 (basic process engineering functions and basic
function elements)
• BATCH X-TM (program system for automation of recipe-con-
trolled batch processes)
• FUZZY TM (configuration of fuzzy controls)
The SIGRID TM V5, BATCH X-TM and FUZZY TM function
blocks belong to software class C.

2/4 Siemens PLT 112 · 2002

 System architecture

System software
Blocks for binary processing
■ Configuration
Type Name Function
Listing of TELEPERM M standard function blocks
VU AND A = E1 AND E2 AND E3
Data blocks VO OR A = E1 OR E2 OR E3
Type Name Function VN Negation A = NOT E
GA Data block for glo- Storage of 256 analog values with error VM Flag Flag of binary input signals (flip-flop)
bal analog values 10-9;
storage of process image, historical val- VZ Time delay Delay for switching on and off
ues etc. VS + STEP M block Freely programmable in STEP M
GB Data block for glo- Saving, scanning and linking of STEP
bal binary values 256 binary values; MPX Multiplexer To supply the STEP commands in the fol-
preferably for binary process inputs and lowing VS/KS block
outputs
BW Binary selection Selection of status combination from
GM Data block for glo- Saving, scanning and linking of 256 inter- max. 3 binary signals
bal flags nal binary statuses
INKU Increment converter Converts analog values into opening or
GT Data block for glo- Saving and generation of times/timers for closing pulses
bal times (timer) execution of time-dependent functions
BCE BCD input Conversion of a BCD signal into an ana-
FA Data field block for Saving of internal/external analog values log value
analog values with error 10-9; preferably for internal
results; BCA BCD output Conversion of an analog value into a
extension of GA block BCD signal
FSA Data field block for Saving of internal/external analog values KA Sequence start Marks the beginning of an ON/OFF
analog values with error 10-4; preferably for internal branch of a subgroup control
results KAK Sequence start As KA, with additional functions
FB Data field block for Saving of internal/external binary values; KB Sequence Conditions of a control step, for power
binary data extension of GB/GM blocks plant systems
FC Data field block for Saving of alphanumeric characters KBK Sequence As KB, with additional functions
characters (texts)
KS Sequence step As KB, for process engineering systems
KV Sequence branch Branching of a sequence into max. 6
Blocks for analog and digital processing branches, with process engineering sys-
tems
Type Name Function KE Sequence end Last block in a sequence
SUM Adder Y = X1 + X2 - X3 - X4 KEK Sequence end As KE, with additional functions
MUL Multiplier Y = X1 ⋅ X2 HA Auxiliary oil Controls electric auxiliary oil pumps for
DIV Divider Y = X1/X2 supply of bearing oil to aggregates
RAD Square root extrac- Y= sqrt (X) or EAR Single analog-value Allocates analog values from block out-
tor Y = K ⋅ sqrt (X) marshalling puts in GA blocks
LN Logarithm extractor Y = KF ⋅ In | X | EBR Single bit marshal- Links individual binary outputs to GB/GM
ling data blocks
EXP Exponential value Y= ex
UBR Universal binary Links 16 binary blocks to GB/GM data
ABS Absolute value X=|X| marshalling blocks
INT Integrator Y = K ⋅ integral (X) dt, K = 1/T
DIF Differentiator Y(s)/X(s) = (T ⋅ s)/(1 + (T ⋅ s/v))
PT Delay Y(s)/X(s) = 1/(1 + T ⋅ s)
TOZ Dead time Y(s)/X(s) = e-s ⋅ T
MIN Minimum-value Y = minimum of X1, X2, X3
selection
MAX Maximum-value Y = maximum of X1, X2, X3
selection
TOB Dead band Y = X - TOBU for X < TOBU
Y = 0 for TOBU ≤ X ≤ TOBO
Y = X - TOBU for X > TOBO
PLG Progression block Linear interpolation between 6 pairs of
turning points
GW Limit monitor Limit check between 2 switching points
ASL Analog-value switch Y = X1 for S = "0"
Y = X2 for S = "1"
SPEI Analog-value moni- Saving of max. 256 analog values
tor

Siemens PLT 112 · 2002 2/5

 System architecture

System software
Blocks for processing with standardized operation and Blocks for signal exchange via the CS 275 or PROFIBUS-TM
monitoring system bus
Type Name Function Type Name Function
R Controller PID controller, e.g. for disturbance vari- AKS Analog coupling Transmission of max. 28 analog values
able feedforward; tracking of setpoint and transmitter and abbreviated time (minutes and sec-
and manipulated variable; limit genera- block onds) from an automation system to
tion max. 6 or 32 receivers (AKE blocks)
RN Controller As R, with additional functions AKE Analog coupling Reception of max. 28 analog values via
and receiver block the system bus from the data set of an
M Data monitoring • Monitors a measured value for 3 pairs of AKS block of another bus station
limits
• Extension of controller block for limit BKS Binary coupling and Transmission of max. 128 binary signals
monitoring transmitter block and abbreviated time from an automation
system to max. 6 or 32 receivers (BKE
• Limiting of measured value to error limits blocks)
V Ratio • Generation of a ratio, e.g. with ratio con- BKE Binary coupling and Reception of max. 128 binary values via
trol receiver block the system bus from the data set of a
• Proportional adjuster, e.g. with synchro- BKS block of another bus station
nization control or for influencing the ZKS Character coupling Transmission of max. four S16 strings
command variable of a cascade and transmitter from an automation system to max. 6 or
B Operator communi- • Display of analog values (e.g. internal block 32 receivers (ZKE blocks)
cation results)
ZKE Character coupling Reception of max. four S16 strings from
• Modification of analog and binary val- and receiver block another automation system
ues (e.g. input of constants)
MKS Signal coupling and Transmission of 32 binary signals as
S Control circuit Operation and monitoring of a sequence transmitter block messages (with time of signal change
in process engineering systems from "0“ → "1“ or "1“ → "0“) to other bus
stations
G Subgroup control Operation and monitoring of sequences
in power plant systems MEL Signalling Output of configured plain text messages
with time (resolution 1 s)
GK Group control As G, with additional functions
SKS Status coupling and Transmission of status information to
A Output for binary Display and modification of a binary
transmitter block higher-level systems (operation and mon-
data value
itoring systems, computers)
F Window block Display of 5 measured values; each of
PLPS Read and write Read or write up to 20 parameters with a
the 5 values is monitored for a pair of lim-
parameters bus-coupled AS 388/TM or AS 488/TM
its
system
FN Window block • Display and limit monitoring of 5 mea-
sured values
• Input of 5 pairs of limits with associated
hysteresis and of 5 measuring ranges
for the display
T Trend • Display of the trend of two measured
values as a bargraph; timebase be-
tween 1.625 s and 36 h
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool
SR Recorder • Summary of max. 4 series of measure-
ments displayed as dashed curves on
screen; 4 pairs of limits for monitoring
the measured values
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool
C Switchover For switching over of binary signals, e.g.
manual/automatic mode
PKM Message recording Records configured messages from
binary input module/GB block
PKF Message sequence • Output of PKM messages; new messag-
display es of PKM blocks
• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

2/6 Siemens PLT 112 · 2002

 System architecture

System software
Blocks for distributed process I/Os on the PROFIBUS-DP
fieldbus
Type Name Function
DPAE Analog input DP Acquisition of analog signals via the distributed process
I/O modules
DPAA Analog output DP Output of analog signals via the distributed process
I/O modules
DPBE Binary input DP Acquisition of binary signals via the distributed process
I/O modules
DPBA Binary output DP Output of binary signals via the distributed process
I/O modules
SIWA SIWAREX M Reloadable driver block for integration of SIWAREX M
weighing and dosing electronics for custody transfer
into the TELEPERM M process control system
DP4E 4-byte analog-value input Recording of analog values of type IEEE/S7 floating-
point numbers, S5 floating-point numbers and 4-byte
integers from S7, S5 and external stations
DP4A 4-byte analog-value output Output of analog values of type IEEE/S7 floating-point
numbers, S5 floating-point numbers and 4-byte integers
to S7, S5 and external stations
HMI HMI server block Block for interfacing of panels based on Windows CE
(e.g. OP170B/MP270/MP370)
PAAI Analog input for PROFIBUS-PA Recording of analog and status values of a
PROFIBUS-PA field device (transmitter)
PAAO Analog output for PROFIBUS-PA Output of analog and status values as well as readback
of analog and binary statuses of a PROFIBUS-PA field
device (representative for actuators, drives, controllers,
etc.)
PADI Discrete-value input for PROFIBUS-PA Recording of discrete values including the status value
of a PROFIBUS-PA field device
PADO Discrete-value output for PROFIBUS-PA Output of discrete and status values as well as readback
of binary statuses of a PROFIBUS-PA field device (repre-
sentative for actuators, drives, controllers etc.)
KRIP, RIP IP 262 driver block Interfacing of IP 262 closed-loop control module via
PROFIBUS-DP

Blocks for PLC/PLC coupling with PROFIBUS-AG/AG

Type Name Function Interface
S5KS Transmitter and coupling block for connection of Data transfer to PLC/AS via PROFIBUS-AG/AG, IF 964-DP
[AGAG] SIMATIC S5/S7 automation systems standard driver with extended functions for PLC/PLC
coupling
S5KE Receiver and coupling block for connection of Data reception from PLC/AS via PROFIBUS-AG/AG, IF 964-DP
[AGAG] SIMATIC S5/S7 automation systems standard driver with extended functions for PLC/PLC
coupling

Siemens PLT 112 · 2002 2/7

 System architecture

System software
Driver blocks for I/O modules of the TELEPERM M system
via the TPM 478 communications module
Type Name Function For modules with
Order No.
AE Analog input Acquisition of an analog signal via a channel of an analog input module 6DS1 701-8AA, -8AB
Suitable for PROFIBUS-DP (0 to 20 mA, 4 to 20 mA, 0 to ±10 V; Pt 100 resistance thermometers, thermo- 6DS1 730-8AA
process image couples) or an analog input module of the SIMATIC S5 programmable controller 6DS1 731-8AA/
systems (series U) -8BA/-8EA/-8FA/-8RR
Not with SIMATIC S7 I/O modules
6DS1 703-8AB, -8RR
6DS1 321-8AA
coupling module
6DS1 700-...
AR Analog input marshalling Acquisition of 8 analog process values, conversion into physical variables; 6DS1 701-8AA, -8AB
saving in GA blocks or direct linking 6DS1 730-8AA
6DS1 731-8AA/
-8BA/-8EA/-8FA/-8RR
6DS1 703-8AB, -8RR
6DS1 321-8AA
coupling module
6DS1 700-...
AA Analog output Output of an analog signal via a channel of an analog output module or an 6DS1 702-8AA, -8RR
Suitable for PROFIBUS-DP analog output module of the SIMATIC S5 programmable controller systems 6DS1 321-8AA
process image (series U) coupling module
BEI Binary input Acquisition of binary signals via a binary input module; saving of binary signals 6DS1 601-...
in the GB block 6DS1 602-...
6DS1 615-8AA
BRA Binary marshalling Acquisition of 8 binary signals via a binary input module; allocation of signals 6DS1 601-...
Suitable for PROFIBUS-DP to defined linking addresses 6DS1 602-...
process image 6DS1 615-8AA
BAU Binary output Output of max. 32 binary signals to a binary output module 6DS1 603-...
6DS1 604-8AA
6DS1 605-8BA
RZ Input block for dual-channel Acquisition of analog and binary signals from a channel of a dual-channel 6DS1 402-...
controllers controller module 6DS1 403-...
RZA Output block for dual-channel Transfer of positioning increment DY or setpoint increment DW coming from a 6DS1 402-...
controllers controller block R or RN to a channel of a controller module 6DS1 403-...
BU8 Binary transmitter monitoring Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620-8AA
block 6DS1 621-8AA
BU16 Binary transmitter monitoring Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600-8AA
block
ZE Metered pulse input Acquisition of a channel of a metered pulse input module 6DS1 607-8AB
E110 Binary input for SIMATIC S5 input Reading in of 16 binary values from an interface module for input modules of the 6DS1 310-8AA/-8AB
modules SIMATIC S5 programmable controllers S5-110 or for input modules of the coupling module
Suitable for PROFIBUS-DP pro- SIMATIC S5 programmable controller systems (series U) or for standard binary 6DS1 321-8AA
cess image input modules coupling module
6DS1 600-8AA
6DS1 601-8BA
6DS1 602-8BA
6DS1 615-8AA
A110 Binary output for SIMATIC S5 Output of 16 binary values from an interface module for output modules of the 6DS1 310-8AA/-8AB
output modules SIMATIC S5 programmable controllers S5-110 or for output modules of the coupling module
Suitable for PROFIBUS-DP pro- SIMATIC S5 programmable controller systems (series U) or for standard binary 6DS1 321-8AA
cess image output modules coupling module
6DS1 603-8BA
6DS1 604-8AA
6DS1 605-8BA
S5KE Coupling to SIMATIC S5/ Acquisition of signals from the interface module via telegrams with point-to-point 6DS1 333-8AB
S7 programmable controllers connection, standard driver coupling module
- receive -
S5KS Coupling to SIMATIC S5/ Transmission of signals to the interface module via telegram with point-to-point 6DS1 333-8AB
S7 programmable controllers connection, standard driver coupling module
- transmit -
MSB Motor/valve and actuator control Acquisition and transfer of binary signals to the binary calculation module 6DS1 717-8AA/-8RR
6DS1 719-8AA/-8RR
TVB Preselection and subloop control Acquisition and transfer of binary signals to the binary calculation module for 6DS1 717-8AA/-8RR
operation and monitoring of a preselection or subloop control
BRBK Organization and binary input Acquisition of binary signals from the flag area of the binary calculation module, 6DS1 717-8AA/-8RR
and output block coordination together with ABR, MSB or TVB
ABR Analog input and output Acquisition and transfer of analog signals via the binary calculation module to 6DS1 717-8AA/-8RR
the analog extension module 6DS1 720-8AA

2/8 Siemens PLT 112 · 2002

 System architecture

System software
Blocks for I/O modules with standardized display
Type Name Function For modules with Order No.
RE Controller, single-channel Acquisition of signals from single-channel controller modules; 6DS1 400-8BA
transfer of commands and standardized increments to the con- (S controller)
troller modules 6DS1 401-8BA
(K controller)
RK Controller, single-channel As RE, with additional functions 6DS1 400-8BA
(S controller)
6DS1 401-8BA
(K controller)
EM Individual control drive, motor Acquisition of signals from the individual control drive modules 6DS1 500-8BA
and passing on of signals to the binary outputs, e.g. for a sub- 6DS1 502-8BA
group control; transfer of commands to the individual control drive
modules
EU Individual control drive, motor As EM, with additional functions 6DS1 500-8BA
6DS1 502-8BA
EV Individual control drive, valve As EM, for the corresponding modules 6DS1 501-8BA/
-8BB
6DS1 503-8BA
EK Individual control drive, valve As EV, with additional functions 6DS1 501-8BA/-8BB
6DS1 503-8BA
DZ Proportional counter Acquisition of signals from proportional counter modules 6DS1 613-8BB
(2/4 channels), connection of these signals to the block outputs;
transfer of commands and standardized analog values
EG Individual control drive modules Acquisition of signals from modules, connection of these signals 6DS1 504-8AA
(4 to 8 channels) to the binary outputs; transfer of commands 6DS1 505-8AA

Organization blocks
Type Name Function
XB Processing, cyclic For disabling/enabling a group of function blocks and for
enabling each n-th cycle
XA Processing, acyclic For disabling/single enabling a sequence of function blocks.
When installed in the alarm level (ZYK 1) as an ALARM block:
1 x processing of subsequent block sequence
XZ Time start For time-dependent switching on/off of blocks and block
sequences
FUTA Function keys For switching on/off of blocks and block sequences using opera-
tor input
RNAM Name change Modification of type or block name
APRO TML connection (connection For "insertion" of an application-specific TML program into the
+ of PROBLEM blocks) sequence list
PROB

Test blocks
Type Name Function
TANZ Test display Monitoring of binary and analog variables;
selective modification of variables possible
(max. 16 analog variables and 16 binary variables within a stan-
dard display)
TUEB Test monitoring For sequence monitoring of TML programs:
• Cyclic sequence monitoring
• Single monitoring of a program cycle
(up to 248 TML programs can be monitored)
WART Test and maintenance Menu-based calling of maintenance subroutines (switchover of
XB, status of coupling block, activate error message, TML)

Siemens PLT 112 · 2002 2/9

 System architecture

Commissioning

■ Overview
A commissioning terminal is required for commissioning and
system configuring of the AS 488/TM or the CS-L2 bridge. A per-
sonal computer/programming device with the commissioning
terminal software ASBEDIEN belonging to the system software
can be used as the commissioning terminal. The commissioning
terminal software is delivered in two versions for MS-DOS and
Windows NT operating systems.
Commissioning terminal
The commissioning terminal is required for the following tasks:
• System configuring for bus communication and I/Os
• To edit initialization files on the memory card, e.g. to set the bus
and station addresses
• To describe hardware configurations, e.g. I/O stations on the
PROFIBUS-DP fieldbus and their configuration (see Section
"Process I/Os"). IF 962-COM serial interface module

• Archiving of user software on the memory card The IF 962-COM serial interface module is required to connect a
commissioning terminal to an AS 488/TM automation system
• Commissioning
and to the CS-L2 bridge. It is inserted into the system CPU.
• Downloading of initialization and driver software onto the mem-
ory card, e.g. for the 2nd PROFIBUS-DP line, for SIWAREX M
or PLC/PLC coupling, and for the IP 262 in ET 200U. Notes on operation of the commissioning terminal
Together with the commissioning terminal software belonging to The commissioning terminal supports use of the known opera-
the system software, any personal computer/programming de- tion and monitoring interface of the automation system for com-
vice can be used as the commissioning terminal if it satisfies the missioning and servicing purposes, but without offering the
following requirements: quality of an operation and monitoring system.
DOS version of commissioning terminal software The commissioning terminal can be permanently connected to
• CPU with 80386, 80486 or Pentium processor the automation system. The serial data transmission rate is
• Vacant main memory min. 320 Kbyte 19.2 kbit/s.
• VGA graphics (min. resolution 640 x 480) Communication between the AS and the commissioning termi-
• One vacant serial COM port nal is automatically resynchronized following an interruption,
e.g. as a result of message interferences.
• MS-DOS operating system version 5.0 or later for commission-
ing terminal software For diagnostics purposes or for setting parameters, AS opera-
tions according to AS 235 conventions are also possible using
• Microsoft Windows 3.1 or Windows for Workgroups 3.11 oper-
the commissioning terminal. However, the operation/configura-
ating system for the COM PROFIBUS configuring software
tion of another automation system using the AS bus configuring
(if required, see Section "Process I/Os").
channel is not permissible. As a result of the serial interface, the
NT version of commissioning terminal software commissioning terminal is certainly not an adequate substitute
• CPU with Pentium processor for an operator system or engineering system.
• Vacant hard disk capacity approx. 5.1 Mbyte The AS and PC systems must be electrically isolated from one
• One vacant serial COM port another if the distances between the earth potentials are greater
than 10 m.
• MS-DOS operating system version 5.0 or later for commission-
ing terminal software
■ Ordering Data
• Microsoft Windows NT (V 4.0 or later) or Windows 2000 oper-
ating system. Order No.
Connecting cable for commis-
Both versions are included in the delivery of the system software. sioning terminal
SIMATIC S7/M7 cable for point-to-
■ Design point connections RS 323 C -
RS 232 C, in each case with
Cable for connection of the commissioning terminal 9-contact Sub-D socket
• 5 m long 6ES7 902-1AB00-0AA0
The commissioning terminal for the AS 488/TM automation
• 10 m long 6ES7 902-1AC00-0AA0
systems and the CS-L2 bridge is connected via a cable
6ES7 902-... to the IF 962-COM serial interface module in the IF 962-COM serial interface 6ES7 962-3AA00-0AC0
CPU. module
for commissioning terminal,
with two RS 232 interfaces

2/10 Siemens PLT 112 · 2002

 System architecture

Engineering with PROGRAF AS+

■ Overview
PROGRAF AS+/NT is a powerful PC-based engineering tool for
the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as
well as AS 388/TM and AS 488/TM automation systems (includ-
ing the AS 488 S and AS 488 K versions with a varying design).
It is equipped with a convenient graphical user interface based
on Microsoft Windows NT 4.0/2000/XP. This tool permits signifi-
cant simplification, acceleration and rationalization of engineer-
ing, testing and commissioning, software updating and
documentation, as well as training.
PROGRAF AS+/NT can be used to graphically configure, test,
optimize and document the application software of the
TELEPERM M automation systems. In contrast to comparable
products from other vendors, PROGRAF AS+/NT also permits
reading, recompilation and subsequent further graphical pro-
cessing or documentation of the structures of already installed
automation systems. Features such as the function diagram ed-
itor with online testing and curve display, the libraries for ele- ■ Functions
ments for repeated use, and the import functions make The PROGRAF AS+/NT program features the following func-
PROGRAF AS+/NT an indispensable aid for AS engineering. tions:
PROGRAF AS+/NT also offers operation and monitoring facilities Powerful graphic function diagram editor
on the CS 275 system bus, corresponding to local operation of
an AS 235. The function diagram editor provides a hierarchical breakdown,
zoom functions, and fully-automatic generation of connection
PROGRAF AS+/NT supersedes the proven PROGRAF AS+ en- lines, connectors and margins.
gineering tool which only executes on the Microsoft Windows 3.1
operating system. The new tool has complete function and data All standard function blocks are available as well as user func-
compatibility with the previous product. User data generated tion blocks generated using PROGRAF AS+/NT or read out of an
with PROGRAF AS+ can be processed further with automation system.
PROGRAF AS+/NT, and vice versa. PROGRAF AS+/NT provides a breakdown into function areas,
As a result of its versatile functions as well as supporting of test- function groups and function diagrams for individual process
ing, commissioning and optimization, PROGRAF AS+/NT is par- functions in order to map hierarchical identification systems. The
ticularly suitable window system permits two pages to be displayed on the
screen, e.g. in order to link function blocks from different groups.
• for TELEPERM M customers carrying out self-configuring,
• for consultants specialized in TELEPERM M configuring, and One of the most important functions is the autorouter which rap-
idly and automatically draws the links between function blocks.
• for Siemens-internal configuring, testing and commissioning
departments. If a block is shifted - even onto another page - the autorouter au-
tomatically updates the connection lines, connectors and also
the contents of the margins.
Bus connection Closed data cycle
PROGRAF AS+/NT supports the new N-PCI (for CS 275 system All entered user data are immediately checked by the integral
bus) and CP 5613 (for PROFIBUS-TM system bus) bus interface database, and saved centrally. Subsequent modifications can
modules envisaged for PCI slots. The DP-5613/Windows NT 4.0, always be read into PROGRAF AS+/NT and updated there auto-
2000 PRO/V2.1 software, Order No. 6GK1 713-5DB21-3AA0, is matically. The data thus remain consistent in both systems.
additionally required for the PROFIBUS-TM connection using
CP 5613. The database uses this information to automatically generate a
loading sequence with instructions for the automation system.
Just like PROGRAF AS+, the PROGRAF AS+/NT can also be This loading sequence is transmitted to the automation system
used together with the N-AT (for CS 275 system bus) and via the system bus.
CP 5412(A2) (for PROFIBUS-TM system bus) bus interface
modules designed for ISA slots. It is also possible to load an AS-RAM dump read using
PROGRAF AS+/NT into an AS 488/TM using the commissioning
Note: terminal, or, in the opposite direction, to read an AS-RAM dump
The CP 5412(A2) communications processor is still available un- using the commissioning terminal and to transfer this to
der Order No. 6GK1 541-2BA00. You additionally require the PROGRAF AS+/NT.
DP-5412/NT 4.0 software, Order No. 6GK1 702-5DW52-3AA0.

Siemens PLT 112 · 2002 2/11

 System architecture

Engineering with PROGRAF AS+

Configuration of customer-specific and branch-specific libraries Central online commissioning
PROGRAF AS+/NT can be used to generate customer-specific with AS terminal emulation and display of dynamic values and
or branch-specific libraries with elements which are used re- curves directly in the function diagram editor, e.g. for optimiza-
peatedly when configuring. This is also possible for several tion of control loops. Up to four process values can be displayed
workstations with PC network support. as curves. Parameters modified in this online mode can also be
written into the database of PROGRAF AS+/NT in order to guar-
These library elements include process functions, user function
antee data consistency.
blocks and programs.
Data import and export
When storing on a server, central libraries can be produced for
networked PCs, thus permitting several engineers to access the There are external interfaces from the database: data from exter-
current library objects. nal planning tools can be imported into PROGRAF AS+/NT.
Cross-reference data can be generated and exported in the pro-
Special library elements in PROGRAF AS+/NT are the so-called
cess for the configuring tools of the OS 265-3, OS 520, OS 525
standard diagrams with which identical or similar AS functions
and PCS7/TM-OS operator systems.
can be rapidly generated.
Standard diagrams are generated by transferring an individual ■ Technical Specifications
function diagram into a library. They are automatically assigned
general diagram variables. The configuring engineer can also Hardware requirements
define his own variables. The desired standard diagrams can be • Graphics card resolution min. 1024 x 768, min. 32768 colors
called from the library and assigned the respectively required
• High-resolution color monitor; for ergonomic reasons we rec-
data for the variables.
ommend a screen diagonal of at least 19 inches (49 cm)
Complete, automatically generated documentation • 3.5" diskette drive as well as a 5.25" drive for reading the AS
Complete documentation includes the following individual doc- diskettes
uments: • PostScript laser printer.
• List of contents Software requirements
• Graphic documentation of block configurations (function dia- • MS Windows NT 4.0 or MS Windows 2000 or Windows XP op-
grams) erating system
• Graphic function diagrams of the STEP programs Note: no operating system software is included in the delivery
• Structograms of the TML programs for user function blocks of PROGRAF AS+/NT.
• Documentation of TML and STEP programs and process dis- Automation systems released for PROGRAF AS+/NT:
play instructions in the form of lists • AS 230, AS 230 K, AS 235, AS 235 K, AS 235 H as well as
• Documentation of the block sequence, the blocks not inserted AS 388/TM and AS 488/TM automation systems
into the processing sequence, as well as the driver and cou- • The system software release F3.02 is required for unlimited use
pling blocks in the form of lists of PROGRAF AS+/NT with the above-mentioned AS 23x auto-
• Various cross-reference lists. mation systems.
The documentation is independent of whether The following limitations otherwise apply:
PROGRAF AS+/NT was used for configuring or whether the data • With AS 230, version B, C or D, the AS diskette format must first
have been read out of an automation system and decompiled. be converted to the format of the AS 230, version E.
Documentation of individual parts of the AS configuration is also • Bus-coupled operation of PROGRAF AS+/NT is not possible
possible. with AS 230/230 K, version B, C, D or E.
Central workstation for control engineer
Complete configurations, delta loading lists (only changes in
configuration) and partial configurations (for test purposes) can
be loaded by PROGRAF AS+/NT into the automation systems.
PROGRAF AS+/NT also permits the central exchange of
AS-RAM dumps with the PC. The user data can then be read
from the automation system into PROGRAF AS+/NT, stored
there centrally as a file, and reloaded back into the automation
system.
During the commissioning phase, PROGRAF AS+/NT is the cen-
tral engineering workstation for the control engineer. A local
AS configuration desktop is emulated on his monitor like with the
AS 235 system (AS terminal emulation). The process variables
are updated cyclically.

2/12 Siemens PLT 112 · 2002

 System architecture

Engineering with PROGRAF AS+

Accessories
■ Ordering Data
PC components (ISA) for connection to
Order No.
TELEPERM M system bus
PROGRAF AS+/NT 6DL5 255-1CX
Order No.
comprising:
• 1 software CD with program CP 5412 (A2) communications 6GK1541-2BA00
package in German and English processor for connection to the
PROFIBUS-TM bus system
• Software protection (dongle)
comprising:
PROGRAF AS+/NT upgrade • CP 5412 (A2)
for PROGRAF AS+, comprising
• Firmware on 3.5" diskette
software CD with program pack-
age in German and English as Obsolescent product
well as software protection (don-
gle) DP-5412/NT 4.0 6GK1702-5DW52-3AA0
• From version V2.x/V3.x to ver- 6DL5 255-1CX00-4XX4 Configuring software for CP 5412
sion V4.x (A2) on CD-ROM, executes with
Windows 98 and NT 4.0
• From version V4.0 to version 6DL5 255-1CX00-4XX3 Obsolescent product
V4.x
PROGRAF AS+ Instructions C79000-G8000-C450
(German)
PC components (PCI) for connection to
PROGRAF AS+ Instructions C79000-G8076-C450 TELEPERM M system bus
(English)
Order No.
CP 5613 communications pro- 6GK1 561-3AA00
cessor for connection to the
PROFIBUS-TM bus system
comprising:
• CP 5613 (PCI card)
• CD-ROM with driver for Win-
dows NT 4.0 / Windows 2000,
configuration software and elec-
tronic manual
DP-5613/NT 4.0 6GK1 713-5DB60-3AA0
Configuring software for CP 5613
on CD-ROM, executes with
Windows NT 4.0 / Windows 2000

Siemens PLT 112 · 2002 2/13

 System architecture

2/14 Siemens PLT 112 · 2002

AS 488 S Cabinet system

3/2 AS 488 S cabinet system

3/2 Overview
3/2 Ordering data
3/2 Scope of delivery of AS 488 S systems
3/4 Accessories

Siemens PLT 112 · 2002 6/1

 Cabinet system
AS 488 S
AS 488 S cabinet system Cabinet system

■ Ordering Data
Order No.
Basic cabinet system
Versions 1AA to 4AA for installa-
tion in TELEPERM M 19" cabinets
according to TELEPERM M
guidelines and for operation with
TELEPERM M I/O modules
AS 488 S cabinet system
• DC 24 V power supply
• System software
• CPU 120 MHz
- Migration rack II 6DL2 141-1AA
- Migration rack I 6DL2 141-3AA
• CPU 75 MHz
- Migration rack II 6DL2 141-2AA
- Migration rack I 6DL2 141-4AA
Versions 4AA to 8AA for installa-
tion in TELEPERM M 19" cabi-
nets/racks according to SIMATIC
guidelines and for operation with
distributed I/Os on the PROFI-
BUS-DP (without TELEPERM M
I/O modules)
AS 488 S cabinet system
■ Overview • Migration rack I
• PROFIBUS-DP interface
The AS 488 S cabinet system is one of four design versions of
the AS 488/TM automation system. • SIMATIC 19" packaging system
• System software
The AS 488 S is specially designed for migration or expansion of
• CPU 120 MHz
existing TELEPERM M systems, and therefore optimized for in- - AC 230 V power supply 6DL2 141-5AA
stallation in TELEPERM M cabinets with 19" packaging systems. - DC 24 V power supply 6DL2 141-7AA
The AS 488 S preassembled on an MIG I or MIG II migration rack • CPU 75 MHz
is mounted on the front cabinet members of a TELEPERM M - AC 230 V power supply 6DL2 141-6AA
cabinet. The TELEPERM M installation guidelines are applicable - DC 24 V power supply 6DL2 141-8AA
with respect to the CE marking wherever TELEPERM M
I/O modules are operated in an AS 488 S. On the other hand, the
SIMATIC S7/M7 guidelines apply to an AS 488 S exclusively Scope of delivery of AS 488 S systems
operating with distributed I/Os on the PROFIBUS-DP.
The complete Order Nos. defined above contain the following
In contrast to a system order in the form of individual compo- components:
nents (the orderer is responsible for logistics and assembly),
Basic system
a completely equipped and pretested AS 488 S is ordered
using a single Order No. specified by the selection of defined • SIMATIC M7 CPU 486-3 (CPU alternative 1)
standards. The standards differ depending on whether CPU 486-3 with 75 MHz Pentium processor and 2 slots for in-
TELEPERM M I/O modules are used (cabinet packaging system terface modules; width: 2 standard slots
according to TELEPERM M guidelines) or not (cabinet packag- • SIMATIC M7 CPU 488-3 (CPU alternative 2)
ing system according to SIMATIC guidelines), and vary with re- CPU 488-3 with 120 MHz Pentium processor and 2 slots for in-
spect to the type of CPU (120 MHz or 75 MHz), the power supply terface modules; width: 2 standard slots
(DC 24 V or AC 230 V) and the migration rack (MIG I or MIG II). • Memory modules for CPU 486-3 or CPU 488-3, integrated,
In addition, supplementary components and parts – including 2 x 8 Mbyte; 3.3 V
any TELEPERM M cabinets required – can be ordered as indi-
• Expansion and interface modules:
vidual options as previously.
- 1 x IF 961-DIO digital I/O module for I & C signalling functions
Please order any TELEPERM M cabinets required using Catalog - 1 x IF 962-COM serial interface module for commissioning
PLT 111. You can download this catalog from the Internet. terminal, with two RS 232 interfaces
Additional information is available in the Internet under:

[Link]/teleperm

3/2 Siemens PLT 112 · 2002

 Cabinet system
AS 488 S
AS 488 S cabinet system
Power supply Connection of distributed I/Os to PROFIBUS-DP, with versions 5 to 8
• AS 488 S systems, versions 1, 2, 3 and 4, for operation with (migration rack I)
TELEPERM M I/O modules • Connection of PROFIBUS-DP I/Os to AS 488 S versions 5 to 8,
- PS 405 load power supply, 20 A, TELEPERM M packaging comprising:
system - EXM 478 interface module, for connection of PROFIBUS-DP
Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width: interferences (max. 2), e.g. ET 200M
3 standard slots - 1 x PROFIBUS IF 964-DP interface module, for DP 1
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of Connection to CS 275 system bus with versions 5 to 8
time) • Connection to TELEPERM M CS 275 system bus, comprising:
• AS 488 S systems, versions 5 and 6, with PROFIBUS-DP, for - TPM 478-1 interface module (1 x for TELEPERM M I/Os and
operation without TELEPERM M I/O modules; AC 230 V power for connection to CS 275)
supply, 19" packaging system
System software
- PS 407 load power supply, 10 A
Input: AC 230 V, output: DC 5 V, 10 A, width: 2 standard slots • AS 488/TM system software, comprising:
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of - Function blocks, TML and STEP M on memory card, storage
time) capacity 8 Mbyte (user memory 4 Mbyte)
- Commissioning terminal software for PC/programming de-
• AS 488 S systems, versions 7 and 8, with PROFIBUS-DP, for vice on 3.5" diskette (DOS and NT versions)
operation without TELEPERM M I/O modules; DC 24 V power
supply, 19" packaging system
- PS 405 load power supply, 10 A
Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
2 standard slots
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)
Packaging system/migration racks
• MIG II migration rack for AS 488 S (design alternative 1, system
versions 1 and 2) with integral UR2 rack, 5 slots for
TELEPERM M I/O modules
• MIG I migration rack for AS 488 S (design alternative 2, system
versions 3 to 8) with integral UR2 rack, without TELEPERM M
I/O slots
TELEPERM M I/Os connection, with versions 1 to 4
(migration racks I and II)
• Connection of TELEPERM M I/Os to AS 488 S versions 1 to 4,
comprising:
- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
for connection to CS 275)
- TBX 478 interface module, for connection of TELEPERM M
I/O buses
Cables for connection of two I/O buses with versions 1 and 2
• Set of ribbon cables for two I/O buses with 3 or 2 slots: for
AS 488 S versions 1 and 2 (with migration rack II)

Siemens PLT 112 · 2002 3/3

 Cabinet system
AS 488 S
AS 488 S cabinet system
Accessories Accessories
Order No. Order No.
Hardware options System documentation
Cable for connection of a com- Supplementary system docu-
missioning terminal PC mentation for AS 488/TM
• 5 m long 6ES7 902-1AB00-0AA0 • Manual, German C79000-G8000-C700
• 10 m long 6ES7 902-1AC00-0AA0 • Manual, English C79000-G8076-C700
Set of ribbon cables for I/O bus C79451-A3496-D1 Automation system,
with 5 slots system software version G
For AS 488 S as alternative for • Description, German C79000-G8000-C416
versions 1, 2 (with migration rack • Description, English C79000-G8076-C416
II) or as supplement for migration
rack I Information and guidelines for
planning, installation and oper-
Set of ribbon cables for two C79451-A3496-D2 ation
I/O buses with 3 + 2 = 5 slots
• Manual, German C79000-G8000-C417
For AS 488 S with migration rack
II or as supplement for migration • Manual, English C79000-G8076-C417
rack I (component of versions 1 Options for expansion with
and 2) interfaces for PROFIBUS-DP1,
Software options -DP2, -AG/AG and -TM
Service package for AS 488/TM 6DS2 410-0XX00-0XC2 EXM 478 expansion module 6ES7 478-2AC00-0AC0
system software, version for 3 IF interface modules
M01.X/M02.X,
PROFIBUS IF 964-DP interface 6ES7 964-2AA01-0AB0
including ASBEDIEN commis- module
sioning terminal software (Ger-
man/English) and associated for PROFIBUS-DP, PROFIBUS-
handling instructions AG/AG, PROFIBUS-TM

Applications/expansions for C79451-A3496-D900 Connecting cables and acces- See Section "Bus communica-
PROFIBUS-DP sories for PROFIBUS tion" - "PROFIBUS-TM" and Cata-
log IK PI
DP expansions, documentation,
driver SW Bus components and options
for CS 275
AS 488/TM-Doku-Plus, English C79451-A3496-D901
AS cables for 20-m local bus, See Section "Bus communica-
Supplementary English documen-
remote bus cable and accesso- tion" - "CS 275" and Catalog
tation on diskette
ries PLT 130
ASx88/TM-AUSLAST, C79451-A3496-D902
Connection distributor for 20-m 6DS9 207-8AA
workload measurement on local bus,
AS 488/TM with ZEIT program for
downloading e.g. for migrated AS 220/230 sys-
tems
PROFIBUS-AG/AG coupling 6DS5 124-1AA
Packaging system
Coupling software for download-
ing TELEPERM M 19" cabinets See Catalog PLT 111
SIWAREX M driver 6DS5 470-1AD
SIWA block, software for down-
loading
PROFIBUS-PA full license 6DS5 130-8AA
Coupling package, software for
downloading
PROFIBUS-PA partial license 6DS5 130-8AB
Coupling package, software for
downloading

3/4 Siemens PLT 112 · 2002

AS 488 K Compact system

4/2 AS 488 K compact system

4/2 Overview
4/2 Ordering data
4/2 Scope of delivery of AS 488 K systems
4/3 Accessories

Siemens PLT 112 · 2002 6/1

 Compact system
AS 488 K
AS 488 K compact system Compact system

■ Overview ■ Ordering Data

Order No.
Compact basic system
Versions 1AA to 4AA in
TELEPERM M compact design
and for operation with
TELEPERM M I/O modules
AS 488 K compact system
• 5 I/O slots
• System software
• CPU 120 MHz
- AC 230 V power supply 6DL2 140-1AA
- DC 24 V power supply 6DL2 140-3AA
• CPU 75 MHz
- AC 230 V power supply 6DL2 140-2AA
- DC 24 V power supply 6DL2 140-4AA

The AS 488 K compact system is a design version of the

AS 488/TM automation system which is compatible with the pre-
Scope of delivery of AS 488 K systems
vious AS 235 K system. With this design version, the AS 488/TM
is integrated in a MIG K compact migration rack corresponding The complete Order Nos. defined above contain the following
to the compact rack of the AS 235 K. The MIG K migration rack components:
is shielded by a metal plate at the rear, and can be fitted in a Basic system
TELEPERM M wall housing (mounted at rear) or in 19" cabinets
(mounted on front members). It provides five slots for • SIMATIC M7 CPU 486-3 (CPU alternative 1)
TELEPERM M I/O modules, three of which are assigned to CPU 486-3 with 75 MHz Pentium processor and 2 slots for in-
I/O bus A and two to I/O bus B. A line with up to four ES 100 K terface modules; width: 2 standard slots
extension systems can be operated on each of these I/O buses • SIMATIC M7 CPU 488-3 (CPU alternative 2)
via serial interface modules - analogous to the AS 235 K. CPU 488-3 with 120 MHz Pentium processor and 2 slots for in-
terface modules; width: 2 standard slots
In contrast to a system order in the form of individual compo-
nents (the orderer is responsible for logistics and assembly), a • Memory modules for CPU 486-3 or CPU 488-3, integrated,
completely equipped and pretested AS 488 K is ordered using 2 x 8 Mbyte; 3.3 V
a single Order No. specified by the selection of defined stan- • Expansion and interface modules:
dards. The standards differ with respect to the power supply - 1 x IF 961-DIO digital I/O module for I & C signalling functions
(DC 24 V or AC 230 V) and the type of CPU (120 MHz or - 1 x IF 962-COM serial interface module for commissioning
75 MHz). In addition, supplementary components and parts – terminal, with two RS 232 interfaces
including any TELEPERM M wall housings or cabinets required – Power supply
can be ordered as individual options.
• AS 488 K systems, DC 24 V or AC 230 V power supply:
Please order any TELEPERM M wall housings or cabinets re- - PS 405 load power supply, 10 A
quired using Catalog PLT 111. You can download this catalog Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
from the Internet. 2 standard slots
Additional information is available in the Internet under:
- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of
time)
• AS 488 K system, AC 230 V power supply:
plus integral PS SITOP POWER load power supply,
24 V/10 A as standard
Input: AC 230 V, output: DC 24 V, 10 A
[Link]/teleperm Packaging system/migration racks
• MIG K compact migration rack for AS 488 K (design
alternative 1)
- With integral UR2 rack, 5 slots for TELEPERM M I/O modules
- With integral AC 230 V/DC 24 V power supply,
6EP1 334-1AL11
• MIG K compact migration rack for AS 488 K (design
alternative 2)
- With integral UR2 rack, 5 slots for TELEPERM M I/O modules
- With DC 24 V power supply

4/2 Siemens PLT 112 · 2002

 Compact system
AS 488 K
AS 488 K compact system
TELEPERM M I/Os connection Accessories
• Connection of TELEPERM M AS I/Os to 488 K, comprising: Order No.
- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
Hardware options
for connection to CS 275)
- TBX 478 interface module, for connection of TELEPERM M Cable for connection of a com-
missioning terminal PC
I/O buses
- Set of ribbon cables for I/O buses with 3 or 2 slots • 5 m long 6ES7 902-1AB00-0AA0
• 10 m long 6ES7 902-1AC00-0AA0
Connection to CS 275 system bus
Software options
• TPM 478-1 interface module (1 x for TELEPERM M I/Os and for
connection to CS 275; see under TELEPERM I/Os connection) Service package for AS 488/TM 6DS2 410-0XX00-0XC2
system software, version
• CS 275 compact cable M01.X/M02.X,
for connection of AS 488 K to the integral local bus island with including ASBEDIEN commis-
redundant CS 275; preassembled, two UI connectors sioning terminal software (Ger-
man/English) and associated
Note: further CS 275 bus components such as bus converters handling instructions
UI, remote bus connection board AF etc. are not part of the de- Applications/expansions for C79451-A3496-D900
livery (can be ordered as options). PROFIBUS-DP
System software DP expansions, documentation,
driver SW
• AS 488/TM system software, comprising:
- Function blocks, TML and STEP M on memory card, storage AS 488/TM-Doku-Plus, English C79451-A3496-D901
capacity 8 Mbyte (user memory 4 Mbyte) Supplementary English documen-
- Commissioning terminal software for PC/programming de- tation on diskette
vice on 3.5" diskette (DOS and NT versions) ASx88/TM-AUSLAST, C79451-A3496-D902
workload measurement on
AS 488/TM with ZEIT program for
downloading
PROFIBUS-AG/AG coupling 6DS5 124-1AA
Coupling software for download-
ing
SIWAREX M driver 6DS5 470-1AD
SIWA block, software for down-
loading
PROFIBUS-PA full license 6DS5 130-8AA
Coupling package, software for
downloading
PROFIBUS-PA partial license 6DS5 130-8AB
Coupling package, software for
downloading

Siemens PLT 112 · 2002 4/3

 Compact system
AS 488 K
AS 488 K compact system
Accessories
Order No.
System documentation
Supplementary system docu-
mentation for AS 488/TM
• Manual, German C79000-G8000-C700
• Manual, English C79000-G8076-C700
Automation system,
system software version G
• Description, German C79000-G8000-C416
• Description, English C79000-G8076-C416
Information and guidelines for
planning, installation and oper-
ation
• Manual, German C79000-G8000-C417
• Manual, English C79000-G8076-C417
Options for expansion with
interfaces for PROFIBUS-DP1,
-DP2, -AG/AG and -TM
EXM 478 expansion module 6ES7 478-2AC00-0AC0
for 3 IF interface modules
PROFIBUS IF 964-DP interface 6ES7 964-2AA01-0AB0
module
for PROFIBUS-DP, PROFIBUS-
AG/AG, PROFIBUS-TM
Connecting cables and acces- See Section "Bus communica-
sories for PROFIBUS tion" - "PROFIBUS-TM" and Cata-
log IK PI
Bus components and options
for CS 275
Bus components for single 1 x each
CS 275
• Bus converter UI with coaxial 6DS4 400-8AB
cable
• Connection board AF with termi- 6DS9 203-8CA
nating resistor (required for UI)
These components are not
included in the scope of delivery
of the AS 488 K. They are usually
already present when migrating.
Bus components for redundant 2 x each
CS 275
• Bus converter UI with coaxial 6DS4 400-8AB
cable
• Connector board AF with termi- 6DS9 203-8CA
nating resistor
(required for UI)
These components are not
included in the scope of delivery
of the AS 488 K. They are usually
already present when migrating.
AS cables for 20-m local bus, See Section "Bus communica-
remote bus cable and accesso- tion" - "CS 275" and Catalog
ries PLT 130
Connection distributor for 20-m 6DS9 207-8AA
local bus
Packaging system
TELEPERM M 19" cabinets and See Catalog PLT 111
TELEPERM M wall housing

4/4 Siemens PLT 112 · 2002

AS 488 in SIMATIC design

5/2 Introduction
5/2 Overview
5/2 Technical Specifications
5/4 Central processing unit
5/5 Power supply modules
5/6 Connection of distributed I/Os
5/7 Connection to TELEPERM M I/Os
5/8 Connection to CS 275
5/8 Connection to PROFIBUS-TM
5/9 Packaging system
5/10 System software
5/10 Documentation

Siemens PLT 112 · 2002 6/1

 AS 488 in SIMATIC design
Introduction
AS 488/TM AS 488 in SIMATIC design

■ Technical Specifications
System configuration
Basic system SIMATIC M7-400 with
CPU 486-3 (75 MHz Pentium),
rack and AC or PC power supply
module
Extensions IF 961-DIO, IF 962-COM,
IF 964-DP (max. 4), EXM 478
(max. 2), TPM 478 and TBX 478
interface modules
Option CPU 488-3 as alternative
(120 MHz Pentium)
Power supply
Supply voltage Current con- Dissipated
sumption power
AC 120/230 V, 10 or 20 A 0.8 to 2.5 A 45 to 60 VA
DC 24 V, 10 or 20 A 1.5 to 4.5 A 45 to 60 W
Backup battery for time/date 2 Li batteries type AA: 3.6 V,
1.9 Ah
Maintenance cycle 2 years
System data
TELEPERM M I/Os
• Function modules, arithmetic mod- Yes
■ Overview ules
• Signal modules Yes
The AS 488 automation system comprises:
• Counter modules Yes
• CPU 486-3/488-3 with memory modules, memory card and in-
terface modules for commissioning, diagnostics and I & C • Coupling modules Yes
monitoring • Max. number of TELEPERM M ex- 7
tension units
• DC 24 V power supply (standard); a module for AC 120/230 V
can be inserted as an option (the AC 120/230 V power supply • Max. number of ES 100 K extension Max. 1 in addition
systems
is only possible if no TELEPERM M I/O modules are used)
Distributed I/Os Max. 2 x 122 units (stations)
• One or two EXM 478 extension modules (depending on system
design and configuration) with IF 964-DP interface modules for Transfer data Max. 122 byte in/out per station
connection of ET 200 distributed I/Os (one or two lines) and the ET 200M
PROFIBUS-TM system bus (PROFIBUS-TM and CS 275 local • Function modules Yes, e.g. counters, SIWAREX M
bus can only be connected as alternatives) and for the (option)
PLC/PLC coupling • Signal modules Yes
• TPM 478 as additional option in conjunction with a further • Counter modules Yes
TBX 478 module, located between the DC 24 V power supply
module and the CPU, for connection of up to seven I/O units • Coupling modules Yes, e.g. IM 157 (PROFIBUS-
PA), CP 340 (RS 232), CP 343-2
with I/O modules of the TELEPERM M process control system (AS-I), CP 342-5 (DP slave inter-
• As an alternative to the PROFIBUS-TM, the CS 275 system bus face)
can also be connected via the TPM 478 module. ET 200S
• Function modules Yes, e.g. counters
Required special drivers on
request 1)
• Signal modules Yes
• Coupling modules Yes
ET 200iS (available soon)
• Function modules Yes, e.g. counters
Required special drivers on
request 1)
• Signal modules Yes
• Coupling modules Yes
ET 200X
• Signal modules Yes

5/2 Siemens PLT 112 · 2002

 AS 488 in SIMATIC design
Introduction
AS 488/TM
Coupling to other systems with Quantity breakdown
DP interface
Automation performance Approx. 150 % or 270 to 300 %
• SIMATIC S7 CPU 315-2 DP When using floating-point num- of AS 235 automation system
bers, see supplementary pack- performance depending on CPU
age "DP extensions for
AS x88/TM" Memory for user-specific applica- 4 Mbyte
tions
• SIMATIC S7 CPU 316-2 DP When using floating-point num-
bers, see supplementary pack- Typical quantity breakdown data
age "DP extensions for • Number of control loops 45 to 120
AS x88/TM"
• Additional analog value monitoring 45 to 180
• SIMATIC S7 CPU 318-2 DP When using floating-point num-
bers, see supplementary pack- • Sequential controls 8 to 20
age "DP extensions for • Logic controls 150 to 370
AS x88/TM"
Redundancy
• SIMATIC S7 CP 340 When using floating-point num-
bers, see supplementary pack- AS 488/TM CPU No
age "DP extensions for
CS 275 Yes, as option
AS x88/TM"
PROFIBUS-TM, PROFIBUS-DP Yes, with OLM P/G12 optical link
• DP/DP coupler When using floating-point num-
module
bers, see supplementary pack-
age "DP extensions for Configuring
AS x88/TM"
Tools PROGRAF AS+/NT, commission-
• S5-95 When using floating-point num- ing terminal software,
bers, see supplementary pack- COM PROFIBUS
age "DP extensions for
AS x88/TM" Connection PROGRAF AS+/NT via PROFI-
BUS-TM/CS 275, commission-
• S5-95F ing terminal software via COM1
interface of IF 962-COM inter-
Coupling to PROFIBUS-PA
face module
• Coupling of PA devices using Max. 122 stations on 45.45 kbit/s
Ambient conditions
DP/PA coupler DP bus
Special drivers required; see Degree of protection to EN 60 529 IP 20
supplementary package "Con- Permissible ambient temperature
nection of PROFIBUS-PA to
AS x88/TM" • Operation (horizontal installation) 0 to 60 °C
• Coupling of PA devices using Max. 122 links; up to 10 or 30 PA • Transport and storage -40 to +70 °C
DP/PA link devices can be connected per Permissible relative humidity 5 to 95 %
DP/PA link depending on the
device type Operation without fans Yes
Special drivers required; see Electrical isolation
supplementary package "Con-
nection of PROFIBUS-PA to • On PROFIBUS-TM Yes
AS x88/TM" • On PROFIBUS-DP Yes
Coupling to intelligent DP field Design
devices and to DP devices from
other vendors Dimensions (H x W x D) in mm
• SIPART DRxx controller Required special drivers on With SIMATIC S7/M7 rack 290 x 240 x 220 (plus plug)
request 1)
With migration rack 380 x 483 x 273
• SIMOCODE motor control Required special drivers on
request 1) 1) Required special drivers on request from [Link]@[Link],
Tel. +49 721 595-6380, Fax. +49 721 595-6383
• SIMOVERT converter Required special drivers on
request 1)
• I.S.1 field stations from Stahl Required special drivers on All modules configurable with COM PROFIBUS can be connect-
request 1)
ed via PROFIBUS-DP, and are recorded in the process image of
• Analog modules from CEAG Required special drivers on the AS 488/TM system.
request 1)
Further requirement:
• ACS 600 frequency converter Required special drivers on
request 1) The data interface of a station on the PROFIBUS-DP fieldbus
must be described. Please contact our support line for driver
ET 200U
blocks for other DP devices from the SIMATIC range or from oth-
• Function modules Yes, controllers er Siemens Groups or also from other vendors:
• Signal modules Yes SupportLine,
• Coupling modules Yes Tel. +49 180 5050 222,
Fax +49 180 5050 223,
ET 200B
E-mail: adsupport@[Link].
• Signal modules Yes

Siemens PLT 112 · 2002 5/3

 AS 488 in SIMATIC design

Central processing unit

I & C monitoring
The IF 961-DIO interface module for digital input/output is used
for I & C monitoring functions. It is inserted into the EXM 478-3
module in the CPU 486-3/488-3 of the AS 488 automation sys-
tem. The IF 961-DIO module can be used to record I & C signals
e.g. for:
• Door contact
• Overtemperature
• Monitoring of optical link module OLM
or to trigger a cabinet lamp or horn.
Line monitoring, e.g. to detect an open-circuit, is not possible.
The inputs and outputs have an electrically isolated design. The
module electronics (ASIC) is protected against overvoltages by
appropriate measures on the circuit.
The digital inputs comprise 8 channels arranged in groups of
■ Overview 4 x 2 channels. The current consumption is 8.4 mA with an input
level of DC 24 V.
CPU 486-3
An input delay of 500 µs or 3 ms can be parameterized for all in-
The CPU 486-3 is equipped with an Intel 75-MHz Pentium pro-
put channels together.
cessor. The performance is equivalent to the computing power
of an AS 235 multiplied by a factor of 1.5. Possible cable lengths:
The front of the robust, compact plastic housing contains: • Unscreened 200 m (with 500 µs) or 600 m (with 3 ms)
• LEDs for status and fault displays • Screened 1000 m.
• Mode switch The digital outputs also comprise 2 x 4 channels. The max. out-
• Slot for a memory card from which the system and application put current is 100 mA with DC 24 V. The outputs are protected
software is loaded into the main memory during startup against short-circuits by an electronic fuse.
• 2 slots for interface modules. A 25-contact Sub-D socket is used as the interface.

CPU 488-3 IF 962-COM serial interface module

The CPU 488-3 is equipped with an Intel 120-MHz Pentium pro- The IF 962-COM interface module is required to connect a com-
cessor. The performance of this CPU is approximately equiva- missioning terminal to an AS 488/TM automation system and to
lent to the computing power of an AS 235 multiplied by a factor the CS-L2 bridge. The interface module is plugged into a pre-
of 2.7 to 3. It is used as an alternative to the CPU 486-3, and is pared slot in the CPU 486-3/488-3.
fully compatible with respect to hardware configuration, engi-
neering and execution of the system and application software
without further measures.
■ Ordering Data
The front of the robust, compact plastic housing contains:
Order No.
• LEDs for status and fault displays
CPU 486-3 6ES7 486-3AA00-0AB0
• Mode switch with 75 MHz Pentium processor,
• Slot for a memory card from which the system and application 2 slots for interface modules,
software is loaded into the main memory during startup 2 standard slots wide
CPU 488-3 6ES7 488-3AA00-0AB0
• 2 slots for interface modules.
with 120 MHz Pentium processor,
2 slots for interface modules,
2 standard slots wide
Memory module (set with 2 x 8 Mbyte)
IF 961-DIO interface module 6ES7 961-1AA00-0AC0
The CPUs 486-3 and 488-3 of the AS 488 automation system Digital input/output for I & C moni-
(and the CS-L2 bridge) are delivered with an integral main mem- toring functions
ory (RAM). The memory module used as the main memory is a IF 962-COM serial interface 6ES7 962-3AA00-0AC0
set of 2 x 8-Mbyte RAMs. A complete set must always be insert- module
ed. 4 Mbyte are available as the user memory. for commissioning terminal, with
two RS 232 interfaces

5/4 Siemens PLT 112 · 2002

 AS 488 in SIMATIC design

Power supply modules

Backup battery
A backup battery is additionally required for the AS 488/TM au-
tomation system. The PS 405 and PS 407 load power supplies
are fitted with a battery compartment. If the power supply fails,
the time and date in the CPU are buffered.

■ Ordering Data
Order No.
PS 405 load power supply
DC 24 V; DC 5 V, 24 V
• PS 405, 10 A, 2 slots wide 6ES7 405-0KA01-0AA0
• PS 405, 20 A, 3 slots wide 6ES7 405-0RA01-0AA0
PS 407 load power supply
AC 120/230 V; DC 5 V, 24 V
• PS 407, 10 A, 2 slots wide 6ES7 407-0KA01-0AA0
Backup battery 6ES7 971-0BA00
■ Overview Type AA (for time and date),
PS 405 and PS 407 load power supplies 3.6 V; 1.9 Ah (1 unit)

The modules of the AS 488/TM automation system are provided

with the DC 5 V and DC 24 V operating voltages from the PS 405
and PS 407 power supply modules via the backplane bus.
A PS 407 power supply module (for AC 120/230 V; only for oper-
ation without TELEPERM M I/O modules) or a PS 405 power sup-
ply module (for DC 24 V) is required depending on the input volt-
age.
The power supply module is inserted on the left in the rack. It is
fitted in a casing and is cooled by natural convection. The front
of the module contains:
• LEDs for display of correct output voltages, correct backup
battery voltage and internal faults
• Button for acknowledgment of faults
• On/off switch for output voltages
• Battery compartment (hidden) for backup battery
• Switch (hidden) for activation of battery monitoring
• Mains voltage selector (hidden) for AC 120/230 V
• Mains connection (hidden) with 3-pin plug.
The DC 24 V load power supplies are each available in 10-A and
20-A versions. The 20-A version is only required in conjunction
with TELEPERM M I/O modules.
The AC 120/230 V load power supply must not be used together
with TELEPERM M I/O modules.

Siemens PLT 112 · 2002 5/5

 AS 488 in SIMATIC design

Connection of distributed I/Os

■ Ordering Data
Order No.
EXM 478 expansion module 6ES7 478-2AC00-0AC0
to accommodate 3 interface mod-
ules

Required 1 x for each of the max.

2 DP lines with electrical version
of PROFIBUS-DP:
IF 964-DP interface module 6ES7 964-2AA01-0AB0

Required 1 x for each of the max.

2 DP lines with fiber-optic cable
version of PROFIBUS-DP:
IF 964-DP interface module 6ES7 964-2AA01-0AB0
OLM/G12 optical link module 6GK1 502-3CB10
Connecting cable 830-1 for 6XV1 830-1CH30
■ Overview PROFIBUS, 3 m

All versions of the AS 488/TM automation system can be operat-

Additionally required for 2nd
ed with distributed process I/Os on the PROFIBUS-DP. The DP line (can be repeatedly used):
PROFIBUS-DP fieldbus is standardized according to EN 50 170,
Part 3. It permits communication between the automation sys- DP2-INI initialization C79451-A3496-D900
tems and distributed I/O devices from the ET 200 range, simple 3.5-inch diskette with initialization
files and documentation in Ger-
DP-oriented operation and monitoring devices, as well as man and English
PROFIBUS field devices conforming to the standard.
In addition to the ET 200 M I/O devices specially tailored for pro-
cess engineering with a wide selection of signal and function
modules from the SIMATIC S7-300 range, it is also possible to
use SIMATIC ET 200B, ET 200S, ET 200iS (available soon),
ET 200X or ET 200U (no longer actively marketed) systems as
process I/Os on PROFIBUS-DP. When using the DP interfaces
integrated in the CPU modules of the SIMATIC S7-300, it is also
possible to implement a simple slave connection to the AS
488/TM. Gateway modules on the PROFIBUS-DP (DP/PA link,
DP/AS-i link, DP/DP coupler) additionally permit access to the
PROFIBUS-PA and AS-I fieldbuses and to the I/O buses of
SIMATIC PCS 7, S7-300, S7-400 or systems from other vendors.
Up to 122 stations can be connected via each of the two physi-
cally isolated lines of the PROFIBUS-DP to an AS 488/TM auto-
mation system. The AS 488/TM functions in this case as the mas-
ter. Data transmission is possible via a two-wire cable or fiber-
optic cable.
Each of the two PROFIBUS-DP lines is connected to the
AS 488/TM via an IF 964-DP interface module inserted in the
EXM 478 extension module.
The second PROFIBUS-DP line is optional. To activate the AS in-
terface for the second PROFIBUS-DP line, DP2-INI initialization
must be loaded onto the memory card with the system software
using the commissioning terminal. The DP2-INI initialization
must be ordered separately on a 3.5-inch diskette.

5/6 Siemens PLT 112 · 2002

 AS 488 in SIMATIC design

Connection to TELEPERM M I/Os

■ Ordering Data
Order No.
TPM 478 interface module 6ES7 478-2DA01-0AC0
for connection to CS 275 and for
TELEPERM M I/Os
TBX 478 interface module 6ES7 478-2DX00-0AA0
for connection to TELEPERM M
I/Os (I/O bus A/B)

■ Overview
Together with the TPM 478 interface module, the TBX 478 inter-
face module connects the I/O modules of the TELEPERM M pro-
cess control system to the AS 488/TM system.
The following interfaces are present on the TBX 478 module:
• Interface to TPM 478 module for implementation of the two
TELEPERM M I/O buses A and B
• Two interfaces connected via cables to the rear of the migra-
tion rack for connection of the I/Os in the basic cabinet
(I/O bus A) and extension cabinet (I/O bus B), with use of the
I/O slots of the MIG II migration rack
• Interface for "+5 V bus" for supply of the TELEPERM M exten-
sion units (cabinet connections)
• Interface to backplane bus for supply of "+5 V bus" from the
power supply module of the automation system.
The TBX 478 module need not be parameterized. It is provided
with data from the TPM 478 module.
The configuration parameters for the I/O area are defined by the
PROGRAF AS+/NT configuring tool and the [Link] mainte-
nance block and subsequently saved permanently on the mem-
ory card by archiving. The new or modified parameters are acti-
vated during the next restart.
The TPM 478 interface module is not only required for connec-
tion of the TELEPERM M I/Os to the AS 488/TM, but also for con-
nection of the AS 488/TM and the CS-L2 bridge to the CS 275
system bus. However, only one TPM 478 module is required for
both functions (see also "Connection to CS 275").

Siemens PLT 112 · 2002 5/7

 AS 488 in SIMATIC design
Connection to CS 275
Connection to PROFIBUS-TM
Connection to CS 275 Connection to PROFIBUS-TM

■ Overview ■ Overview
The AS 488/TM and the CS-L2 bridge can be connected to the See Section "Process I/Os" for components for connection of dis-
CS 275 bus system via the TPM 478 interface module. Two func- tributed process I/Os such as the IF 964-DP interface module,
tions are integrated on this interface module: optical link module for fiber-optic cables etc. via PROFIBUS-DP.
• CS 275 functionality See Section "Bus communication" for components for connec-
A powerful CPU processes the communications functions to tion of the CS 275 and PROFIBUS-TM system buses.
the CS 275 bus system. The functionality of the TPM 478 inter-
face module corresponds to the functionality of the standard N- See Sections "Coupling of systems" and "Bus communication" for
AS local bus interface module in the AS 235 automation sys- components for connection of the PROFIBUS-AG/AG for cou-
tem. Exception: CD operation is not supported. pling with SIMATIC S5 and SIMATIC S7 automation systems.
Note:
An AS 488/TM automation system can only be connected to ■ Ordering Data
one of the two PROFIBUS-TM or CS 275 system buses. Order No.
• TELEPERM I/O functionality With electrical version of
In the AS 488/TM automation system, the TPM 478 module to- PROFIBUS-DP:
gether with the TBX 478 module also provides the interfacing
IF 964-DP interface module 6ES7 964-2AA01-0AB0
for the TELEPERM M I/Os. The two modules provide two I/O
bus interfaces for TELEPERM M basic and extension cabinets,
With glass fiber-optic cable ver-
and supply the I/O bus logic with +5 V bus. sion of PROFIBUS-DP:
Only one TPM 478 module is required for both the CS 275 and Preferably for redundancy, EMC
TELEPERM M functionalities. problems, or longer distances
IF 964-DP interface module 6ES7 964-2AA01-0AB0
■ Ordering Data OLM/G12 optical link module 6GK1 502-3CB10
Order No. Connecting cable 830-1 for 6XV1 830-1CH30
PROFIBUS, 3 m
TPM 478 interface module 6ES7 478-2DA01-0AC0
for connection to CS 275 and for If a slot is not available for the
TELEPERM M I/Os IF 964-DP, order in addition:
EXM 478 expansion module 6ES7 478-2AC00-0AC0
to accommodate 3 interface mod-
ules

5/8 Siemens PLT 112 · 2002

 AS 488 in SIMATIC design

Packaging system
Migration rack
An AS 488/TM system can be installed in an existing
TELEPERM M cabinet by using an MIG I or MIG II migration
rack.
The MIG I migration rack (simple version) is designed using
19" technology and equipped with the SIMATIC S7-400 back-
plane bus to accommodate the AS 488/TM system modules
(power supply, CPU and interface modules). Its dimensions cor-
respond to those of the basic subrack of the TELEPERM M auto-
mation system to be migrated, and can be fitted instead of the
latter in the TELEPERM M cabinet. Existing extension units with
TELEPERM M I/O modules can be connected using ribbon ca-
bles.
The MIG II migration rack (extended version) is also designed
using 19" technology, and integrates the AS 488/TM system
modules in the same manner as the MIG I migration rack. It ad-
ditionally contains 5 slots for I/O modules which can be option-
■ Overview ally set for slot addressing. As with the AS 235, these I/O slots
are wired using wire-wrap connections at the rear. Existing ex-
UR2 rack
tension units with TELEPERM I/O modules are connected to the
The UR2 universal rack is the mechanical support for the AS 488 rear of the right-hand migration rack panel using ribbon cable in-
automation system. It accommodates the system modules terfaces for I/O buses A and B.
(CPU, load power supply, EXM 478, TPM 478 and TBX 478),
The ability to accommodate up to 5 I/O modules and to set slot
provides the modules with operating voltages, and links the in-
addressing for these modules means that the MIG II migration
dividual modules via the backplane bus.
subrack is the first choice for migration of TELEPERM M automa-
The rack comprises: tion systems.
• Aluminium support rails with threaded bolts for securing the
modules, and cut-outs at the side for assembly of the rack ■ Ordering Data
• Plastic parts as guide when swinging in the modules Order No.
• Connection for protective earth conductor UR2 rack 6ES7 400-1JA01-0AA0
• Backplane bus with plug connectors. for design of an AS 488 automa-
tion system, 9 slots

For installation of an AS 488 in a

TELEPERM M cabinet:
MIG I migration rack 6DS2 410-0XX00-2XX0
with preassembled 19-inch UR2
rack
MIG II migration rack 6DS2 410-0XX00-4XX0
with preassembled 19-inch UR2
rack;
plus 5 TELEPERM M I/O slots

Siemens PLT 112 · 2002 5/9

 AS 488 in SIMATIC design

System software, documentation

System software Documentation

■ Overview ■ Overview
For operation as well as loading and archiving of the system and The system documentation of the AS 488/TM comprises the de-
user functions, the CPU provides an interface for a memory card scription "AS 235 automation system, software version G" and
in addition to the integral main memory (RAM). the manual "Supplementary system documentation for
AS 388/TM, AS 488/TM and CS-L2 bridge" which describes the
The non-volatile memory on the memory card of the AS 488/TM
hardware/software modifications/extensions of the AS 488/TM
automation systems is divided into system and user memories.
with respect to the AS 235, version G.
The system memory which is read-only from the AS viewpoint
contains the system software in the form of basic programs and Important supplementary information in German is present in
standard function blocks. The user memory available for ar- Microsoft Word format on the diskette with the "Commissioning
chiving the application software has a capacity of 4 Mbyte. terminal software for PC/programming device". In English, these
supplementary documents are available as "AS x88/TM-Doku-
The memory card with the AS 488/TM system software and the
Plus" on a separate diskette.
commissioning terminal software are combined in one ordering
unit.
■ Ordering Data
The commissioning terminal can be used to download initializa-
tion and driver software to the memory card, e.g. for a second Order No.
PROFIBUS-DP line, for SIWAREX M, PLC-PLC coupling or Manual
IP 262 in ET 200U. Supplementary system documen-
tation for AS 388/TM, AS 488/TM
and CS-L2 bridge
Additional configuring tools • German C79000-G8000-C700
• English C79000-G8076-C700
• PROGRAF AS+/NT for AS 488/TM:
see Section "System architecture" Description
AS 235 automation system,
• COM PROFIBUS for PROFIBUS-DP: system software version G
see Section "Process I/Os".
• German C79000-G8000-C416
• English C79000-G8076-C416
■ Ordering Data Supplementary documentation
Order No. AS x88/TM-DokuPlus
AS 488/TM system software 6DS2 410-0XX00-0XA0 • German
comprising: Present on 3.5-inch diskette
"Commissioning terminal soft-
• Function blocks, TML and ware"
STEP M, on memory card,
8 Mbyte • English C79451-A3496-D901
• Commissioning terminal soft-
ware for PC/programming de-
vice, on 3.5-inch diskette, with
handling description in German
and English
System software service 6DS2 410-0XX00-0XC2
package
Upgrade/update, as system soft-
ware, for upgrading to M02,
update and for restoration

5/10 Siemens PLT 112 · 2002

SIMATIC PCS 7 cabinet design

6/2 Introduction
6/2 Overview
6/3 Basic cabinet
6/4 ET 200M I/O unit
6/5 System unit

Siemens PLT 112 · 2002 6/1

 SIMATIC PCS 7 cabinet design
Introduction
Cabinet packaging system SIMATIC PCS 7 cabinet design

Modular design
System-specific modules
• AS 488/TM system unit
• ET 200M I/O unit (ET 200U/ET 200B on request)
System-neutral modules
• Basic cabinet, consisting of framework, door, outer walls, inter-
nal mechanical parts and power supply assembly with:
- Compartment for documents
- Trim
- AC 230 V socket
- AC 230 V or DC 24 V cabinet illumination
- I & C monitoring via automation system or cabinet lamp
Options
• Circuit-breaker for protection of max. 6 cabinet tiers
• I/O modules for ET 200M I/O unit
High flexibility
• Future compatibility as result of universal, system-neutral mod-
ules
• Modular packaging system permits flexible adaptation to the
respective application
• Basic and expansion cabinets based on the same set of mod-
ules
• Up to 4 system units or 6 I/O units can be fitted in a cabinet
• System units and I/O units can be combined within the cabinet
• Side walls or partitions can be selected specific to the applica-
tion
• Cabinets can be screwed together into double units or rows
■ Overview • Design supports installation, commissioning, servicing and re-
The cabinet design for components close to the process (auto- pairs
mation systems and I/Os) fulfills the technical and economical • Design supports correct handling when replacing modules
demands placed on the AS 488/TM automation systems.
• All installation, commissioning, servicing and repair work can
The cabinets consisting of system-specific modules (system be carried out from the front of the cabinet
and I/O units) and system-neutral modules (basic cabinets and • Design of power supply assembly: either with Siemens circuit-
options) comply with CE requirements and conform to the guide- breakers or with circuit-breakers with monitoring contact for
lines for electromagnetic compatibility. They are designed ac- connection to receptacles (from company ETA)
cording to the VGB 4 guidelines, and provide exceptional
protection against unauthorized interventions, mechanical ef- • Wiring for electronics supply as well as load power supply to
fects, contamination and corrosion. I/O modules
• Wiring of PROFIBUS-DP either with copper or fiber-optic ca-
As a result of their variable modular design, the cabinets can be
bles
readily adapted to different types of system (for batch processes
or continuous processes) and system sizes. Consideration of Ex(i)-specific requirements
The Siemens standard cabinet 8MC with degree of protection • The construction of the system and I/O units permits a cabinet
IP 40 is the preferred basic cabinet. Cabinets with degree of design which satisfies the Ex(i)-specific requirements
protection IP 20 and IP 55 are alternatively available. • Uniform installation and replacement for all I/O modules from
the ET 200M range, including Ex(i) modules (plug connection
for load power supply above the modules).
Design guidelines
• The SIMATIC S7-300 and S7-400 design guidelines apply
when installing the AS 488 in PCS 7 cabinets (only with exclu-
sively distributed SIMATIC I/Os).
Preparation of quotation, consulting and ordering
• Siemens AG
D-76187 Karlsruhe
Tel.: +49 721 595-3776
Fax: +49 721 595-4711
E-mail: [Link]@[Link]

6/2 Siemens PLT 112 · 2002

 SIMATIC PCS 7 cabinet design

Basic cabinet
Electrical design
Each delivered cabinet contains:
• Power supply assembly AC 230 V or DC 24 V
• Cable clamps and screen bars for I/O and bus cables
• Prewiring of power supply cables for central and I/O units
• Wiring of PROFIBUS-DP fieldbus
• Connector board for cabinet earth
Options for the electrical design
• AC 230 V socket (installed in power supply assembly)
• I & C monitoring (2 versions):
- I & C monitoring via cabinet lamp. A blown fuse is signalled
by a lamp in the cabinet door. OLM failure can be additionally
displayed on the cabinet lamp
or
- I & C monitoring via AS 488/TM and cabinet lamp. Tempera-
ture violations in the cabinet, an open door contact, a blown
fuse and an OLM failure can be recorded by the IF 961-DIO
interface module and additionally signalled by a lamp in the
cabinet door
- Single/redundant design of power supply assembly, option-
ally with 6 or 14 circuit-breaker receptacles
• Cabinet illumination
■ Overview Preparation of quotation, consulting and ordering
The Siemens standard cabinet 8MC is the preferred basic cabi-
net. The Siemens standard cabinet 8MC is a sheet-steel cabinet Siemens AG
with rear panel and front door which can be assembled individ- D-76187 Karlsruhe
ually or also in rows with further cabinets of this type. Tel.: +49 721 595-3776
Side walls and partitions are optional, thus permitting variable Fax: +49 721 595-4711
adaptation of the cabinet to different installation possibilities. E-mail: [Link]@[Link]
Up to four system units or six I/O units can be fitted in a cabinet
in conjunction with a DC 24 V or AC 230 V power supply assem-
bly. System and I/O units can also be combined together within
a cabinet. The cables are introduced into the cabinet from be-
■ Technical Specifications
low. Siemens standard cabinet

Mechanical design Dimensions (H x W x D) in mm 2000 x 800 x 400

Framework, completely welded Sheet-steel, 2 mm,
Each delivered cabinet contains: frame profile with 10 edges,
• 19-inch mounting frame cross-member profile with 5
edges
• Rear panel
Rear panel Sheet-steel, 1.5 mm, canted
• Door
Roof Sheet-steel, 1.5 mm, canted
• Transport lugs
Side wall (option) Sheet-steel, 1.5 mm, canted
• Clips for routing of process cables
Partition (option) Sheet-steel, 1.5 mm, canted
• Cable duct for cabinet-internal wiring
Single-leaf door on front of cabinet Sheet-steel, 1.5 mm,
Options for the mechanical design with hinge on right opening angle approx. 180°;
including rod lock with 3 mm lock
When ordering the basic cabinet, the following options are avail- insert and double-barb key
DIN 43 668
able for the mechanical design of the cabinet:
Degree of protection to EN 60 529 IP 40, with single installation or
• Plinth: a cabinet plinth should be used if cables cannot be con- together with cabinets of the
nected through the floor. The plinths are preassembled, and same type
available with a height of 100 or 200 mm Color Ergo gray to
• Pocket for documents SN 30 920-C611-B13
• Trim Permissible ambient temperature Max. 40 °C
• Side walls/partitions: the basic cabinets are suitable for individ- Permissible temperature inside Max. 55 °C
cabinet
ual assembly or in rows. Therefore side walls and/or partitions
can be selected when ordering. Permissible heat dissipation with- 350 W, referred to maximum val-
out fan ues of ambient temperature and
temperature inside cabinet

Siemens PLT 112 · 2002 6/3

 SIMATIC PCS 7 cabinet design

ET 200M I/O unit

Hot swapping
When ordering an ET 200M I/O station, it is additionally possible
to order the hot swapping function.
In an I & C system, it may be necessary to replace modules dur-
ing operation for reasons of increased availability. The I/O sub-
system for hot swapping is available for this as a version of the
ET 200M. This version permits replacement of modules without
having to switch off the associated ET 200M subsystem. The
functions of the inserted modules are not affected. The hot
swapping subsystem consists of backplane modules which can
be assembled to form a backplane of the required length, and a
matching mounting rail.
Special bus modules are required for the hot swapping function.
In addition to the PS/IM bus module for the IM 153-1, IM 153-2
■ Overview and IM 153-3 modules, these are the bus module 2 x 40 for ac-
commodation of two I/O modules with a width of 40 mm each
Complete ET 200M I/O stations are available for the cabinet
and the bus module 1 x 80 for accommodation of one module
packaging system. The station includes the power supply, com-
with a width of 80 mm. Up to four bus modules for I/O modules
ponents for connection to the PROFIBUS-DP fieldbus (electrical
can be plugged onto each rail in addition to the PS/IM bus mod-
or optical design), selection of modules for hot swapping, and
ule. Bus module covers can be ordered separately for unused
wiring of load current connections.
I/O slots.
The modular ET 200M I/O station with degree of protection IP 20
can be equipped with signal and function modules from the SI- Ex(i) design
MATIC S7-300 automation system. These modules must be ad- The cable duct with the Ex(i) version is designed as standard in
ditionally ordered as required. blue. Ex process cables are routed separately from other cables
in the cable duct. Furthermore, a mechanical separation is re-
Power supply
quired between the IM 153 module and the first Ex I/O module.
The ET 200M I/O station can be operated with DC 24 V or An Ex partition is fitted for the hot swapping function to guaran-
AC 120/230 V. With a DC 24 V supply, the I/O station is powered tee the specified insulation distance between intrinsically-safe
directly from the cabinet’s power supply assembly, with an and non-intrinsically-safe areas of the ET 200M distributed I/Os.
AC 120/230 V supply, a PS 307 power supply module is addi-
The DM 370 spacer module is used for this purpose if the hot
tionally required upstream of the IM 153 interface module in the
swapping function is not required.
I/O station in order to convert the AC 120/230 V into DC 24 V. The
DC 24 V input voltage provided by the power supply assembly Load power supply for I/O modules
or the PS 307 power supply module is used to power the IM 153
and is the load power supply for the I/O modules. The load power supply for the I/O modules is connected via
plugs located above the I/O modules. One plug is provided for
The PS 307 power supply module is available in 5 A and 10 A each I/O module. The load power supplies are available in ver-
versions. The PS 307-1E version with a rated output current of sions for four or eight I/O modules. With fewer than four or eight
5 A is standard. If the configuration of the I/O station with I/O modules, the unused plug connectors are supplied sepa-
I/O modules results in a higher load, it is recommendable to use rately should subsequent installation of I/O modules become
the PS 307-1K with a rated output current of 10 A. Note, howev- necessary.
er, that the PS 307-1K width of 200 mm (compared to 80 mm
with the PS 307-1E) means that a maximum of six I/O modules Preparation of quotation, consulting and ordering
can be plugged onto the rail. Siemens AG
One fuse is fitted in the power supply assembly for each I/O sta- D-76187 Karlsruhe
tion. With a DC 24 V supply, the IM 153 module and the L+/M- Tel.: +49 721 595-3776
power supply for I/O modules are fused together. Fax: +49 721 595-4711
With an AC 120/230 V supply, the PS 307 power supply module E-mail: [Link]@[Link]
is fused. The L+/M voltage for the I/O modules is also obtained
from the PS 307.

6/4 Siemens PLT 112 · 2002

 SIMATIC PCS 7 cabinet design

AS 488/TM system unit

• DC 24 V or AC 120/230 V power supply: depending on the in-
put voltage, the AS 488/TM can be equipped either with a
PS 407 power supply module (AC 120/230 V supply) or a
PS 405 power supply module (DC 24 V supply), each rated at
10 A. These supply the AS 488/TM modules with the DC 5 V
and DC 24 V operating voltages via the backplane bus. The
PS 405 and PS 407 power supply modules also contain the
backup batteries for buffering the time and date.
• Supplementary system documentation consisting of a manual
for AS 388/TM, AS 488/TM and CS-L2 bridge in German or En-
glish.

■ Overview
Preparation of quotation, consulting and ordering
The scope of delivery of the AS 488/TM is variable, and is de-
fined specific to the order. Siemens AG
D-76187 Karlsruhe
Fundamental components of the AS 488/TM are:
• Mounting board for the UR2 rack and the rail for the OLM opti- Tel.: +49 721 595-3776
cal link module Fax: +49 721 595-4711

• AS 488/TM CPU, comprising: E-mail: [Link]@[Link]

- SIMATIC M7 CPU 486-3 or CPU 488-3
- Memory module set with 2 x 8 Mbyte
- UR2 rack (9 slots)
- IF 962-COM serial interface module for commissioning termi-
nal with two RS 232 interfaces
- IF 961-DIO interface module for I & C monitoring functions
- AS 488/TM system software on 8-Mbyte memory card
- Commissioning terminal software on 3.5-inch diskette
• PROFIBUS-DP connection for distributed I/Os via EXM 478 ex-
tension module, as electrical or optical design. The compo-
nents for a second PROFIBUS-DP line must be ordered
separately.
• Components for connection to the CS 275 or PROFIBUS-TM
system bus, components for PROFIBUS-TM as electrical or op-
tical design.

Siemens PLT 112 · 2002 6/5

 SIMATIC PCS 7 cabinet design

6/6 Siemens PLT 112 · 2002

Migration of existing systems

7/2 Introduction
7/3 Migration packages
7/3 AS 488 S migration package
7/5 AS 488 K migration package
7/7 MIG I migration rack
7/8 MIG II migration rack
7/9 MIG K migration rack
7/10 Retrofitting services
7/11 Check list prior to retrofitting
7/12 Configuring lists
Migratable TELEPERM M modules in
AS 488/TM

Siemens PLT 112 · 2002 6/1

 Migration of existing systems
Introduction
Migration of existing systems Migration of existing systems

■ Overview ■ Configuration
Two different design versions of the AS 488/TM migration General marginal conditions
packages are available for migrating existing TELEPERM M
AS 220 S, AS 230, AS 230 K, AS 235 and AS 235 K automation During migration of AS 220 S, AS 230 and AS 235 automation
systems: AS 488 S and AS 488 K. systems to AS 488/TM, the subrack with the central modules in
the TELEPERM M cabinet is replaced by an AS 488 S with com-
Migration of the AS 220 H and AS 235 H automation systems is patible functions based on the MIG I or MIG II migration rack.
only possible specific to projects, with relinquishing of redun- The AS 230 K and AS 235 K compact automation systems can
dancy also be directly migrated using the AS 488 K of identical pack-
The AS 488 S migration package for migrating AS 220 S/H, aging design. During this, the complete basic system including
AS 230/ AS 230 K or AS 235/ AS 235 K/ AS 235 H with the power supply and the slots for connection to the CS 275 are
AS 488/TM in cabinet packaging system and the AS 488 K mi- replaced by an AS 488 K with compatible functions based on
gration package for migrating AS 230 K/ AS 235 K with the MIG K migration rack.
AS 488/TM in compact design guarantee, on the one hand, Existing AS extension units (max. 7) or ES 100 K extension sys-
maintenance compatibility of existing plants with systems which tems (max. 8) with I/O modules of the TELEPERM M process
have already been deleted or will soon no longer be available, control system, including any subordinate SIMATIC S5 I/Os, can
and, on the other hand, offer numerous facilities for modernizing be connected to an AS 488/TM. With mixed configurations con-
and expanding these plants with a simultaneous increase in sisting of extension units and systems, max. 8 (2 x 4) extension
AS performance. units/ES 100 K extension systems are permissible per
The application software has compatible functions, and can be AS 488/TM.
used further providing it is generated and used in line with the The following assignments are possible per I/O bus:
standards described in the manuals. This also applies to all • 3 extension units and one ES 100 K extension system
downloadable special drivers of standard I/O modules which
have been explicitly released for AS 488/TM. • At least 1 extension unit and up to three ES 100 K extension
systems
AS 488 S or AS 488 K automation systems for new plants or for
• Up to 3 extension units in the basic cabinet, or up to
the expansion of existing plants can be defined using an
4 extension units in the extension cabinet of an AS 230 or
Order No. with associated configurator, and are then supplied
AS 235 system. The ribbon cable must be replaced when us-
completely equipped and pretested.
ing 3 or 4 extension units for AS 230.
On the other hand, when migrating existing systems with
AS 488 S or AS 488 K migration packages, it is necessary to ex-
amine the specifications of the output systems, the local condi- Field multiplexers and FM driver blocks (together with links) can-
tions, and further historical-based conditions more exactly. not be used.
Special ordering and handling procedures therefore apply to the
When using the MIG I migration rack, the I/O modules inserted
AS 488 S and AS 488 K migration packages.
in the basic unit of an AS 220 S, AS 230 K or AS 235 K automa-
The AS 488 S/AS 488 K migration packages have a fixed, de- tion system must be converted into extension units/systems, or
fined scope of delivery and performance with alternatives with they are omitted. Up to 5 I/O modules can be transferred to a
respect to the CPU performance (75 MHz or 120 MHz) and the MIG II or MIG K migration rack if the process signal cables are
type of migration rack (with or without slots for TELEPERM M reconnected.
I/O modules for AS 488 S or with a DC 24 V or AC 230 V supply
The AS 220 H and AS 235 H automation systems can only be in-
for AS 488 K). This means that only TELEPERM M I/Os can be
corporated into the migration with relinquishing of redundancy.
used. Previous experience has shown that migration solutions
The conversion is carried out specific to the project by replacing
are usually extremely specific, and deviate from the standard
the AS 220 H basic unit (without EE1 extension unit) or the
scope of the AS 488 S and AS 488 K migration packages. Com-
AS 235 H basic unit by an AS 488 S with additional adaptation to
ponents or system extensions, e.g. with distributed I/Os on the
the redundant solution. In the case of the AS 235 H, technical
PROFIBUS-DP, which are not included in the standard scope
clarification is necessary because of the different I/O conditions;
can either be ordered as individual options (see section on
these are not covered by a standard conversion.
AS 488 S cabinet system or AS 488 K compact system) or can
be the content of individual additional agreements with additive The AS 488/TM has no local terminal for direct operation and
services. Additional agreements always require an individual monitoring or for configuring. Operation and monitoring func-
quotation. In order to simplify the production of quotations, and tions comparable with the local terminal of the AS 235 are pro-
to improve the cost transparency, special performance packag- vided by the PROGRAF AS+/NT configuring tool when
es have been defined for frequently requested additional connecting via the CS 275 system bus. A further alternative is
services. the use of bus-coupled OS systems such as PCS7/TM-OS.
The conversion of the application software from a source AS into
a target AS is carried out 1:1. The standard service does not in-
clude testing for any special drivers which may be present, sub-
sequently loaded structures which are incompatible (system
blocks in the RAM), or overload configurations.
The application structure must be provided on diskette to enable
software conversion.

7/2 Siemens PLT 112 · 2002

 Migration of existing systems
Migration packages
AS 488 S migration package
Additive supplementary components and services
Previous experience has shown that migration solutions are usu-
ally extremely specific, and deviate from the standard scope of
the AS 488 S migration packages. Components or system ex-
pansions, e.g. with distributed I/Os on the PROFIBUS-DP, which
are not included in the standard scope can either be ordered as
individual options (see section on AS 488 S cabinet system) or
can be the content of individual additional agreements with ad-
ditive services. Additional agreements always require an individ-
ual quotation. In order to simplify the production of quotations,
and to improve the cost transparency, special performance
packages have been defined for frequently requested additional
services.
• Conversion of I/O modules (max. 5) from the basic unit/system
of AS 220 S/ AS 230 K/ AS 235/ AS 235 K into the MIG II migra-
tion rack and rewiring of the associated process signal cables
• Reconfiguring of CD into DI couplings
■ Overview • Structure analysis of application for illegal blocks or structure
faults
The AS 488 S migration package is an optimized, cost-effective
and lump sum offer for migration of AS 220 S/H, AS 230/ • Documentation of the AS 23x application software according
AS 230 K and AS 235/AS 235 K automation systems (AS 220 H to the block sequence (following XB) with help of
and AS 235 H with limitations) with AS 488/TM in cabinet pack- PROGRAF AS/AS+
aging system. • Hardware adaptation/conversion resulting from elimination of
redundancy when converting AS 220 H/ AS 235 H systems
Scope of delivery and services
• Extended configuring ([Link]) with connection of ET 100
The scope of delivery and services of the AS 488 S migration or S5 I/Os
package is defined as follows:
• Configuration and activation of the AG/AG coupling (additional
• AS 488 S automation system (cabinet system) incl. system soft- hardware required)
ware
• Configuration and activation of the MODBUS coupling (addi-
• Standard conversion service tional hardware required)
„Conversion of AS 220 S/H into AS 488 S“
- Removal of subrack with the AS 220 S/H basic unit • Basic installation of PROFIBUS-DP coupling (additional hard-
- Installation of AS 488 S in the associated system cabinet, ware required)
connection and commissioning • Reconfiguration and adaptation of an existing PROFIBUS-DP
- Conversion, transfer and adaptation of the application soft- coupling (additional hardware required)
ware on the basis of the standard blocks, without testing of
The necessity for packages for supplementary services may re-
software functions
sult in one or all three phases of the migration process:
• or standard conversion service „Conversion of AS 230/
• Phase 1: production of quotation
AS 230 K or AS 235/ AS 235 K into AS 488 S“
- Removal of subrack with the AS 230/ AS 230 K or AS 235/ • Phase 2: data conversion
AS 235 K basic unit • Phase 3: commissioning on site
- Installation of the AS 488 S in the system cabinet, connection
Since it is necessary to recognize the supplementary services
and commissioning (alternate solution required for CS 275
packages early to permit high planning accuracy, the informa-
connection when replacing AS 230 K/ AS 235 K in system
tion required for the analysis (see checklist for migration) must
cabinets)
be available early enough.
- Transfer and adaptation of the application software on the ba-
sis of the standard blocks, without testing of software func-
tions The application software – providing it corresponds to
the standards described in the manuals – has compatible Production of quotation and ordering
functions and can be used further. Siemens AG
Tel.: +49 721 595-4775
Fax: +49 721 595-2620
E-mail: [Link]@[Link]

Siemens PLT 112 · 2002 7/3

 Migration of existing systems
Migration packages
AS 488 S migration package

■ Configuration ■ Ordering Data

General marginal conditions/limitations The migration of existing automation systems using AS 488 S mi-
gration packages is a complex process comprising a quotation
The conversion of an AS 220 S/AS 230/AS 235 into an AS 488 S and ordering phase with detailed clarification based on a check-
is carried out 1:1, i.e. the respective basic unit in the existing list, the data conversion phase, delivery and commissioning on
TELEPERM M cabinet (without I/O modules for AS 220 S and site, and the return of licensed components. The planning and
AS 235, or without extension unit EE1 for AS 230) is replaced by coordination of such a migration requires intensive contact as
a migration rack with the AS 488 S with compatible functions. well as exact arrangements and agreements between all in-
Expansions or extensions carried out simultaneously, as well as volved parties.
modifications and adaptations which do not belong to the stan-
dard scope of the conversion services, e.g. the new wiring of I/O The following information is basically required for ordering
modules inserted in a basic unit GE, will be charged separately. AS 488 S migration packages by DP system or fax:
Existing TELEPERM M extension units EE (max. 7) or ES 100 K • Order No. and quantity of migration packages including de-
extension systems (max. 8) can be connected to the AS 488 S. tailed information on the migration rack (MIG I or MIG II) and on
In the case of mixed configurations of extension units and exten- the CPU (CPU 486-3 with 75 MHz or CPU 488-3 with 120 MHz)
sion systems, max. 8 (2 x 4) EE/ES 100 K are permissible per • Type of AS 220, AS 230 or AS 235 automation system to be mi-
AS 488 S. The following assignments are possible per I/O bus: grated in each case
• Three extension units and one ES 100 K extension system • Quantity and length of connecting cables 6DS8 215-8... re-
• At least one extension unit and up to three ES 100 K extension quired for connection of the AS 488 S to a CS 275 local bus is-
systems land. One conversion package is required per connecting
cable
• Up to 3 extension units in the basic cabinet, or up to four exten-
sion units in the extension cabinet of an AS 230 or AS 235 sys- • Dates for conversion and commissioning work on site
tem. The ribbon cable must be replaced when using 3 or • Quantity and language of AS 235 system software description
4 extension units for AS 230. and of supplementary system documentation for AS 488/TM.

Only those TELEPERM M/ME I/O modules listed in Catalog Order No.
PLT 112 and published on the TELEPERM M site on the Internet Migration package
(including any subordinate SIMATIC S5 I/Os from Catalog
AS 488 S migration package, GWK-PAS-AS-UPAS488
PLT 111) can be used in the extension units/systems. Please ob- comprising:
serve the limitations! • AS 488 S automation system
Additional information is available in the Internet under: • Standard conversion service
Documentation
Supplementary system docu-
mentation for AS 488/TM
• Manual, German C79000-G8000-C700
[Link] • Manual, English C79000-G8076-C700
AS 235 automation system,
system software version G
Two versions of the migration rack are available for conversion • Description, German C79000-G8000-C416
to AS 488 S. Migration rack II, Order No. 6DS2 410-0XX00- • Description, English C79000-G8076-C416
4XX0, is equipped with 5 I/O module slots as an extension to mi-
gration rack I, Order No. 6DS2 410-0XX00-2XX0, which has no The checklists, ordering forms, addresses for returned goods,
I/O slots. When using the migration rack I, the I/O modules in- and conditions are available on request (see summary on pro-
serted in the basic unit of the AS 220 S or in the AS 235 system duction of quotations and ordering).
must be converted into existing extension units/systems, or they
are omitted. On the other hand, up to 5 I/O modules – with one
or two I/O buses – can be operated in a migration rack II if the
process signal cables are reconnected.
The AS 488 S migration rack is available in two CPU versions
(75/120 MHz). Thus two performance levels are available.
The replaced basic units or the central components, i.e. the li-
censed components of the automation system, must be returned
to Siemens AG.

7/4 Siemens PLT 112 · 2002

 Migration of existing systems
Migration packages
AS 488 K migration package
• Configuration and activation of the AG/AG coupling (additional
hardware required)
• Configuration and activation of the MODBUS coupling (addi-
tional hardware required)
• Basic installation of PROFIBUS-DP coupling (additional hard-
ware required)
• Reconfiguration and adaptation of an existing PROFIBUS-DP
coupling (additional hardware required)
The necessity for packages for supplementary services may re-
sult in one or all three phases of the migration process:
• Phase 1: production of quotation
• Phase 2: data conversion
• Phase 3: commissioning on site
Since it is necessary to recognize the supplementary services
■ Overview packages early to permit high planning accuracy, the informa-
tion required for the analysis (see checklist for migration) must
The AS 488 K migration package is an optimized, cost-effective be available early enough.
and lump sum offer for migration of AS 230 K and AS 235 K au-
tomation systems with AS 488/TM in a compact and compatible Production of quotation and ordering
design saving space and costs.
Siemens AG
Scope of delivery and services Tel.: +49 721 595-4775
The scope of delivery and services of the AS 488 K migration Fax: +49 721 595-2620
package is defined as follows: E-mail: [Link]@[Link]
• AS 488 K automation system (compact system ) incl. system
software ■ Configuration
• Standard conversion services:
Service "Conversion of AS 230 K or AS 235 K into AS 488 K" General marginal conditions/limitations
- Removal of the complete AS 230 K/ AS 235 K basic system The conversion of an AS 230 K/ AS 235 K into an AS 488 K is
- Installation of AS 488 K in the system housing or system cab- carried out 1:1, i.e. the existing AS 230 K/AS 235 K basic system
inet, connection and commissioning is completely replaced in the TELEPERM M housing, rack or
- Transfer and adaptation of the application software on the ba- cabinet by an AS 488 K with compatible functions. The TELEP-
sis of the standard blocks, without testing of software func- ERM M I/O modules operated in the original systems (max. 3
tions with AS 230 K or max. 5 with AS 235 K) can be converted be the
MIG K migration rack of the AS 488 K. Expansions or extensions
Additive supplementary components and services
carried out simultaneously, as well as modifications and adapta-
Previous experience has shown that migration solutions are usu- tions which do not belong to the standard scope of the conver-
ally extremely specific, and deviate from the standard scope of sion services, e.g. the new wiring of I/O modules, will be
the AS 488 K migration packages. Components or system ex- charged separately.
pansions, e.g. with distributed I/Os on the PROFIBUS-DP, which
The AS 488 K migration package is available with two power
are not included in the standard scope can either be ordered as
supply versions (DC 24 V or AC 230 V) and with two perfor-
individual options (see section on AS 488 K compact system) or
mances (with 75/120-MHz processor). Since up to 2 x 4
can be the content of individual additional agreements with ad-
ES 100 K systems can be connected to an AS 488 K just like to
ditive services. Additional agreements always require an individ-
an AS 488/TM, existing ES 100 K extension systems can be
ual quotation. In order to simplify the production of quotations,
used further.
and to improve the cost transparency, special performance
packages have been defined for frequently requested additional Only one migration rack version with 5 I/O slots is available for
services. conversion to AS 488 K. These slots are divided with 3 on the
• Conversion of I/O modules from the basic system of the I/O bus A and 2 on the I/O bus B.
AS 230 K (max. 3) or AS 235 K (max. 5) into the MIG K com- Additional information is available in the Internet under:
pact migration rack and rewiring of the associated process sig-
nal cables
• Reconfiguring of CD into DI couplings
• Structure analysis of application for illegal blocks or structure
faults
[Link]
• Documentation of the AS 23x application software according
The replaced AS 230 K/AS 235 K basic systems with the central
to the block sequence (following XB) with help of
components, i.e. the licensed components of the automation
PROGRAF AS/AS+
system, must be returned to Siemens AG.
• Adaptation of the packaging system required for the
AS 230 K/AS 235 K migration, and conversion of the CS 275
remote bus connection (if present)
• Extended configuring ([Link]) with connection of ET 100
or S5 I/Os

Siemens PLT 112 · 2002 7/5

 Migration of existing systems
Migration packages
AS 488 K migration package

■ Ordering Data Order No.

Migration package
The migration of existing automation systems using AS 488 K
migration packages is a complex process comprising a quota- AS 488 K migration package, GWK-PAS-AS-UPAK488
tion and ordering phase with detailed clarification based on a comprising:
checklist, the data conversion phase, delivery and commission- • AS 488 K automation system
ing on site, and the return of licensed components. The planning • Standard conversion service
and coordination of such a migration requires intensive contact Documentation
as well as exact arrangements and agreements between all in-
Supplementary system docu-
volved parties. mentation for AS 488/TM
The following information is basically required for ordering • Manual, German C79000-G8000-C700
AS 488 K migration packages by DP system or fax: • Manual, English C79000-G8076-C700
• Order No. and quantity of migration packages including de- AS 235 automation system,
tailed information on the power supply (DC 24 V direct or system software version G
AC 230 V/ DC 24 V integral) and on the CPU (CPU 486-3 with • Description, German C79000-G8000-C416
75 MHz or CPU 488-3 with 120 MHz) • Description, English C79000-G8076-C416
• Type of AS 230 K or AS 235 K automation system to be migrat-
ed in each case
• Dates for conversion and commissioning work on site The checklists, ordering forms, addresses for returned goods,
and conditions are available on request (see summary on pro-
• Quantity and language of AS 235 system software description duction of quotations and ordering).
and of supplementary system documentation for AS 488/TM.

7/6 Siemens PLT 112 · 2002

 Migration of existing systems
Migration packages
MIG I migration rack
The migration racks are the core components of the AS 488 S
and AS 488 K migration packages. They integrate the
AS 488/TM automation systems as replacements for existing ba-
sic units/systems in an existing TELEPERM M system environ-
ment.
The following migration racks are available:
• MIG I migration rack
for AS 488 S (without slots for TELEPERM I/O modules)
• MIG II migration rack
for AS 488 S (5 slots for TELEPERM I/O modules)
• MIG K migration rack
for AS 488 K (5 slots for TELEPERM I/O modules)

■ Overview
The MIG I migration rack is a subrack of the ES 902 packaging
system with assembled SIMATIC S7-400 backplane bus and
connection units. It is provided for conversion of existing cabi-
nets of the AS 220 S, AS 230 and AS 235 automation systems
into an AS 488/TM system.
The migration rack has the same dimensions as the basic unit of
the automation systems, and replaces this in an AS cabinet. Ex-
isting extension systems with installed I/O modules can still be
connected to the migration rack and used with it.
The migration rack contains a guide for preassembled cables as
well as a fuse for L+ 24 V/16 A.
The MIG I migration rack has no slots for I/O modules. When us-
ing this migration rack for conversion of a TELEPERM M automa-
tion system into an AS 488/TM, the I/O modules inserted in the
AS basic unit must therefore be converted into an extension unit
or an additional ES 100 K extension system. A prerequisite,
however, is that sufficient slots are still available there for these
I/O modules.
2 plugs are located at the rear of the migration rack for connec-
tion of the I/O buses A and B using the existing ribbon cables.
In the migration rack, the TPM 478 module processes up to two
I/O buses (A and B) with a maximum of 8 extension
units/ES 100 K extension systems via the TBX 478 module.
The following assignments are possible per I/O bus:
• 3 extension units and one ES 100 K extension system
• At least 1 extension unit and up to three ES 100 K extension
systems
• Up to 3 extension units in the basic cabinet, or up to four exten-
sion units in the extension cabinet of an AS 230 or AS 235 sys-
tem. The ribbon cable must be replaced when using 3 or
4 extension units for AS 230.

Siemens PLT 112 · 2002 7/7

 Migration of existing systems
Migration packages
MIG II migration rack

■ Design
Configuration possibilities for I/Os
System-specific configuring of the I/Os means that the MIG II mi-
gration rack can be used extremely flexibly either for the migra-
tion of AS 230 systems or for AS 220 S and AS 235 systems with
up to 5 I/O modules each in the basic unit.
When migrating an AS 220 S system, the 5 I/O modules of the
migration rack can be combined with up to 3 extension units by
pressing 2 ribbon cable plugs onto the existing I/O bus cable or
by using the additional ribbon cable for 5 slots (see hardware
options).
When migrating an AS 230 system, users can freely decide
whether the 5 new I/O slots are to be operated together on the
I/O bus, i.e. together with up to 3 extension units of the basic
cabinet, or divided between the two I/O buses (e.g. 3 on
I/O bus A of the basic cabinet, and 2 on I/O bus B of the exten-
■ Overview sion cabinet). In addition, up to 4 extension units can be con-
The MIG II migration rack has been developed further, and is nected using a new ribbon cable to I/O bus B of the AS 230
a completely assembled ES 902 subrack for accommodating system.
an AS 488/TM system which can be directly installed in the As with the AS 230 system, users can also freely decide for the
TELEPERM M standard cabinet instead of an AS 220 S, AS 230 AS 235 system whether all 5 I/O slots in the migration rack are to
or AS 235 basic unit. be operated on I/O bus A, or whether they are to be divided
It is designed as a 19-inch system, and equipped with the amongst I/O buses A and B. In contrast to the AS 235 system,
SIMATIC S7-400 backplane bus for accommodating the even 4 extension units can be directly used in the extension cab-
AS 488/TM system modules (power supply, CPU and interface inet of the AS 488/TM system. The same technical conditions ap-
modules). Compared to the MIG I migration rack, it offers 5 slots ply to migration of the AS 235 system as to migration of the
for TELEPERM M I/O modules which are fitted on the right side AS 230 system.
of the rack. When converting, it is therefore possible to transfer The 5 I/O slots in the migration rack are assigned so-called
5 I/O modules from the basic unit of the automation system into frame addresses using plug-in jumpers, possibly resulting in dif-
the migration rack, making it unnecessary to find new slots for ferent slot addresses in each case.
these. However, it is necessary to disconnect the process signal
cables from the I/O slots, and to reconnect them. To do this, they As with the AS 230 K and AS 235 K systems, this flexible method
must be separated between the cabinet connection element permits the configuration of two I/O slots for connection of
SAE and the basic unit. If no SAEs were previously installed for ES 100 K extension systems (without compact housing).
the I/O slot wiring of the basic unit, they must now be inserted in ES 100 K interface modules 6DS1 322-8AA are then used in
order to also compensate differences in length. The process sig- each case for the link. A total of 8 extension units or ES 100 K ex-
nal cables are connected at the rear using wire-wrap connec- tension systems can therefore be operated parallel to the
tions, and are routed to the cabinet connection element SAE in ET 200M distributed I/O system (any mixture of 4 on each
a preassembled cable duct. I/O bus).

Two interface plugs for connection of the two I/O buses A and B
are fitted at the rear on the right-hand wall. In general, the
I/O bus ribbon cables already present in the cabinet are used
further. A flexible assignment of the 5 I/O slots to the two
I/O buses A and B is possible.
The previous addresses of the I/O buses can be used further in
most cases, especially if slot addressing was not used. Slot ad-
dressing is possible for the I/O slots available in the MIG II mi-
gration rack, and is essential for certain modules. The slot
addresses of the two I/O areas A and B can be selected just like
frame addresses by setting jumpers in predefined groups. The
settings are made from the front.
The circuit-breakers for the DC 24 V supply and for the signalling
voltage PM are located at the front, and are readily accessible.
The interface for I & C messages of the cabinet has been de-
signed in the MIG I migration rack as a preassembled cable for
connection to the power supply assembly. With the MIG II migra-
tion rack, a plug interface with screw terminals has been provid-
ed similar to in the AS 235 system.

7/8 Siemens PLT 112 · 2002

 Migration of existing systems
Migration packages
MIG K migration rack

■ Technical Specifications
Design ES 902 subrack (19-inch sys-
tem), screwed connection of sub-
rack from front
Backplane 9 slots for AS 488/TM central
modules, 5 slots preassembled
for TELEPERM M I/O modules
Number of I/O buses 2 I/O buses, division of 5 I/O slots
in ratio 3:2 possible using ribbon
cable
Slot addresses • Slot addressing; frame address-
es selectable using plug-in
jumpers
• Bus selectable using ribbon ca-
ble; mixed buses possible
• Slot addresses
Module number = 13, 14, 15,
29, 30, 31, 45, 46, 47 (61 also
possible) or the equivalents in
■ Overview
the range from 100 to 160 (de- The MIG K migration rack has a design equivalent to that of the
pending on I/O bus) AS 235 K subrack. It integrates an AS 488/TM, and offers
Power supply DC 24 V (PS 405, 20 A, must also 5 additional slots for TELEPERM M I/O modules.
be fitted!)
The MIG K migration rack is already equipped with slots for
Fuses L+ and PM (in subrack)
modules used for connection to the CS 275 system bus.
Two alternatives are available for the power supply. The MIG K
can be designed either for direct connection of DC 24 V or with
an integral AC 230 V/ DC 24 V power supply.

Siemens PLT 112 · 2002 7/9

 Migration of existing systems

Retrofitting services
• Travel costs will be charged in addition
■ Overview
• To support smooth conversion, the details resulting from the
The following contract conditions apply to all services (standard "Checklist for migration" must be clarified in advance, and the
or supplementary services) provided in the context of a migra- required information provided
tion:
• The replaced basic units/systems or the central components,
• The services are based on the conditions of the "General instal- i.e. the licensed components of the automation system, must
lation conditions" be returned to Siemens AG.
• The application software will be converted 1:1, i.e. from a
Conversion, transmission and adaptation of the application soft-
source AS system into a target AS system in each case, with-
ware as well as the conversion measures on site will be carried
out analysis of the functionality of the existing system software
out by:
• The work will be carried out within normal working hours (Mon-
day to Friday, 9 hours daily) Siemens AG, Dept. I&S IS KHE 4,
Tel.: +49 721 595-5816,
• The customer must ensure by means of appropriate measures Fax: +49 721 595-5121,
that the wall housing or the front and rear of the AS cabinets or E-mail: [Link]@[Link]
racks are freely accessible for the conversion work

7/10 Siemens PLT 112 · 2002

 Migration of existing systems

Check list prior to retrofitting

AS configuration for cabinet/compact system for migration with
■ Overview AS 488 S
Details required for a quotation for migration: Basic cabinet/basic system:
Plant configuration (structure diaphragm) • Accessibility of cabinet/system
• OS systems: • Packaging system, special built-on and built-in accessories
- Types, quantity
Extension cabinet/extension systems:
• Engineering systems:
- Types, quantity, connection • Accessibility of cabinet/system
• AS systems: • Packaging system, special built-on and built-in accessories
- Types, quantity
• Bus topology (CS 275): AS configuration for compact system for migration with AS 488 K
- Bus segments, bus couplers, station addresses
Basic system:
• Accessibility of housing, rack or cabinet
AS configuration for cabinet/compact system for migration with
• Actual packaging system, special built-on and built-in acces-
AS 488 S
sories
Basic cabinet/basic system:
Extension systems:
• Basic unit
• Accessibility of systems and their AS connections
- Central unit type, version
- Types of I/O modules in central unit
- Releases of I/O modules in central unit
AS user configuration for cabinet/compact system for migration
- Addressing of I/O modules in central unit
with AS 488 S
- Process alarm structure
- Coupling interfaces and their drivers • Data medium with current release of application structure
- Special modules, special drivers (cleared of CD mode and non-existent stations for logging off
from system bus)
• Standard devices
- Local terminals and printers (logs, messages) • System software release and archiving method
• Processing cycle 250 ms or 500 ms (with AS 220 S/H)
Basic and extension cabinet/basic system:
• Special software features
• Extension units/ES 100 K
- E.g. special drivers, software packages, special interfaces
- Types, quantity
- Decompilation capability with PROGRAF AS+/NT
• I/O modules in extension units and ES 100 K
- Types, assignment (configuration)
- Releases AS user configuration for compact system for migration with
- Addressing AS 488 K
- Coupling interfaces and their drivers
• Data medium with current release of application structure
- Special modules, special drivers
(cleared of CD mode and non-existent stations for logging off
from system bus)
AS configuration for compact system for migration with AS 488 K • System software release and archiving method
Basic system: • Special software features
- E.g. special drivers, software packages, special interfaces
• Basic unit - Decompilation capability with PROGRAF AS+/NT
- Central unit type, version
- Power supply, fusing
- Types of I/O modules in central unit
- Releases of I/O modules in central unit
- Addressing of I/O modules in central unit
- Process alarm structure
- Coupling interfaces and their drivers
- Special modules, special drivers
• Standard devices
- Local terminals and printers (logs, messages)
• ES 100 K extension systems
- Types, quantity
• I/O modules in ES 100 K
- Types, assignment (configuration)
- Releases
- Addressing
- Coupling interfaces and their drivers
- Special modules, special drivers

Siemens PLT 112 · 2002 7/11

 Migration of existing systems
Configuring lists
Migratable TELEPERM M modules in AS 488/TM
Migratable TELEPERM M modules in AS 488/TM

Designation Order No. Release Remarks Designation Order No. Release Remarks
of module of module
Closed-loop control modules Binary input modules
S controller, single-channel, 6DS1 400-8AA ≥ 12 1) 14) for 16 NO/NC contacts, non- 6DS1 600-8AA ≥5 1)
with individual control unit floating, with monitoring and
6DS1 400-8BA ≥1 14) simulation
K controller, single-channel, 6DS1 401-8AA ≥7 1) 48 inputs, DC 24 V, 6DS1 601-8AA ≥3 1) 6)
with individual control unit
6DS1 401-8BA ≥1 14) non-floating
S controller, two-channel 6DS1 402-8AA ≥ 10 1) 14) with INT and process alarm 6DS1 601-8AC ≥2 1) 7)
6DS1 402-8BA ≥1 14) with INT as common alarm 6DS1 601-8BA ≥2 7)
module
K controller, two-channel 6DS1 403-8AA ≥ 19 1) 14)
32 inputs, DC 24 V, floating 6DS1 602-8AA ≥1 1)
6DS1 403-8BA ≥1 14)
6DS1 602-8BA 1; 2; ≥ 4 5) 6) 11)
6DS1 403-8CA ≥1 14)
Interrupt, 48 inputs as com- 6DS1 615-8AA ≥4 7)
K controller, two-channel, 6DS1 403-8CB ≥1 14) mon alarm module
with NAMUR limits
for 8 changeover contacts 6DS1 620-8AA ≥5
Individual control drive modules
for 8 BERO DC 24 V switches 6DS1 621-8AA ≥5
for 1 motor or 1 solenoid valve 6DS1 500-8AA ≥ 10
Counter modules
6DS1 500-8BA ≥1
Metering pulse input module 6DS1 607-8AB *) ≥1 5)
for actuator 6DS1 501-8AA ≥ 13 with 8 channels for DC 24 V
6DS1 501-8AB ≥ 13 signals, floating

for actuator, without feedback 6DS1 501-8BA ≥1 Proportioning counter module 6DS1 613-8AB ≥1 1)
with 2 or 4 channels SW=5
for actuator, with feedback 6DS1 501-8BB ≥1
6DS1 613-8BB ≥6 1)
for motors or solenoid valves, 6DS1 502-8AA ≥ 12
three-channel Analog output modules
6DS1 502-8BA ≥2
4 channels, floating 6DS1 702-8AA ≥5 1)
for actuators, three-channel 6DS1 503-8AA ≥ 11
6DS1 702-8RR ≥1
6DS1 503-8BA ≥2
Analog input modules
for 4 final control elements 6DS1 504-8AA ≥3
with 1 rest position, 8 channels and power supply 6DS1 700-8AA ≥ 10 1) 14)
for transmitters, floating
with monitoring 6DS1 700-8AB ≥ 16 14)
for 8/4 final control elements 6DS1 505-8AA ≥2 SW:1
with 1 or 2 rest positions, 6DS1 700-8BA ≥1 14)
without monitoring
6DS1 700-8BB ≥1 14)
Binary output modules SW:1
32 outputs, 100 mA each, 6DS1 603-8AA ≥2 6DS1 701-8AA ≥1 14)
non-floating SW:1
6DS1 603-8AB ≥1
6DS1 603-8BA ≥7 1) 13) with NAMUR limits 6DS1 701-8AB ≥2 14)
SW:1
6DS1 603-8RR ≥1
Measurement-point extension 6DS1 703-8AB =1 14) 17)
16 outputs, 400 mA each, 6DS1 604-8AA ≥1 8) with 14 channels for thermo-
non-floating couples and resistance ther- 6DS1 703-8RR =1 14) 17)
mometers
16 relays, floating 6DS1 605-8AA ≥1
4 channels for thermo- 6DS1 713-8AB ≥1 14)
6DS1 605-8BA ≥2
couples and resistance ther-
mometers
8 channels and power supply 6DS1 730-8AA ≥1 5) 9) 14)
for transmitters, non-floating
4 channels for thermo- 6DS1 731-8AA ≥1 5) 9) 14)
couples, resistance thermo-
meters and process signals, 6DS1 731-8BA ≥1 5) 9) 14)
floating, configurable SW: ≥ 1
6DS1 731-8EA ≥1 5) 9) 14)
6DS1 731-8FA ≥1 5) 9) 14)
6DS1 731-8RR ≥ 4 SW:3 5) 9) 14)

See overleaf for explanations on the table

*) in certain circumstances there are some special features for these
modules, please ask your Siemens contact

7/12 Siemens PLT 112 · 2002

 Migration of existing systems
Configuring lists
Migratable TELEPERM M modules in AS 488/TM
Explanations for the column „Remarks“
Designation Order No. Release Remarks
of module 1) Earlier release versions not permissible!
2) Special product
Binary calculation modules
3) Not a standard product, no system test carried out
Binary calculation module 6DS1 717-8AA *) ≥8 16) 24)
SW:08 5) Application only without interrupt!
6) No application as common alarm module (SF 61)
Binary/analog calculation 6DS1 717-8RR ≥1 16) 24)
module (max. 31 channels) SW:3 7) Approved for common alarm modules, the latest product release is
required.
Binary extension 6DS1 719-8AA ≥2 15)
8) Note current balance of subrack:
Analog extension 6DS1 720-8AA ≥1 15) max. 4 A per module, max. 16 A per subrack
Binary extension (for 6DS1 719-8RR ≥1 9) Combination modules for use in TELEPERM M standard systems
6DS1 717-8RR) and in TELEPERM ME systems. Application in AS 235/488 extension
units only as TELEPERM ME module with slot addressing.
Coupling modules
11) Note: Release 3 is not allowed!
S5-110A, with 4 channels 6DS1 310-8AA *) ≥8 12) Cycle time in TPM 478 for processing of modules in ES 100 K can
S5-110A, with 1 channel 6DS1 310-8AB *) ≥8 be delayed (dependent on the cable length); coupling modules are
used at best in the basic unit.
S5 coupling, serial 6DS1 318-8AB *) ≥3 1) 24)
SW: 1 13) Application in ES 100 K not allowed (timing)
14) Connection of transmitters with two-wire system not permissible with
S5 coupling (expansion unit) 6DS1 321-8AA *) ≥4 AS 488 K and ES 100 K in AC 230 V! The ripple of the power supply
S5 coupling, serial 6DS1 333-8AB *) ≥1 in the AS is too high for these transmitters and the connection sys-
tem.
S7 coupling, serial 6DS1 333-8AB *) ≥1 22) 24)
15) Module only functions together with 6DS1 717-8AA
MODBUS coupling 6DS1 333-8AB *) ≥1 3) 24) 16) Only alarm function
(on request) with M1328-V5 SW=5
17) Module only functions together with 6DS1 713 or 6DS1 731.
I/O bus remote coupling 6DS1 322-8AA ≥5 1) 12)
19) A maximum of 1 module of type Typ N-V.24 or CP 581 TM are per-
AS - I/O bus - ES 100 K
missible in a AS 488/TM system (in basic and extension cabinet)
S5 coupling, serial, 6DS1 327-8AA *) ≥4 20) Application in ES 100 K not allowed (5 V power)
ET 100, EU / I/Os,
TM-S5 coupling module 21) Hardware/software releases on request:
Siemens Karlsruhe,
Coupling of external com- 6DS1 202-8AB *) ≥5 19) 20) I&S IT PS KHE3,
puter via CS 275 / N-V.24 D-76181 Karlsruhe, Germany
CP 581 TM interface modules 22) S7 coupling with 3964 R / RK 512 procedure,
SEND/RECEIVE, SIMATIC S5 analog value format
CP 581 TM communications 6DS1 337-1AD *) ≥1 2) 19)
module with S5KE, S5KS SW: ... 20) 21) 23) only CP 581/TM versions with S5Kx drivers can be used. Power
balance of the module can vary up to max. 3 A (with +5 V)
CP 581 TM-L2 (DP/FDL) 6DS1 341-1AD *) ≥1 2) 19)
24) cycle time of the process image min. 1 s
with S5KE, S5KS SW: ... 20) 21)
CP 581 TM FUZZY 6DS1 342-1BD *) ≥1 2) 19)
with S5KE, S5KS SW: ... 20) 21) Explanations for the column „Release“
23) 24) ≥5 recommended minimum release (for technical reasons). With ear-
lier releases it’s possible to have some loss of functions and pro-
blems with I/Os; use without guarantee
1; 2; permissible releases
=5 valid release of a module
≥ 6 ≥ and remark 1) mean an imperative minimum release
(6 in this case), i.e. upgrading is essential at least up to release 6.
*) in certain circumstances there are some special features for these
modules, please ask your Siemens contact

Observe the respective indexed remarks for the individual modules.

Observe the details described in the manual „Supplementary System
Documentation AS 388/TM and AS 488/TM“ (Chapter 6).■

Siemens PLT 112 · 2002 7/13

 Migration of existing systems

7/14 Siemens PLT 112 · 2002

Process I/Os

8/2 Introduction
8/3 Connecting TELEPERM M I/Os
8/4 Connecting SIMATIC I/Os
8/6 DP extensions for AS 488/TM
8/7 ET 200M packaging system
8/9 ET 200M modules
8/11 ET 200M Ex I/O modules
8/12 Function and communication modules
8/13 ET 200S
8/15 ET 200X
8/15 ET 200U
8/15 ET 200B
8/16 SIWAREX M
8/17 Connecting PROFIBUS-PA to AS 488/TM

Siemens PLT 112 · 2002 6/1

 Process I/Os
Introduction
Process I/Os

In addition, a large number of devices possessing a

■ Overview DP interface can also be operated on the PROFIBUS-DP of the
A wide range of SIMATIC ET 200B, ET 200M, ET 200S, ET 200X AS 488/TM. For example, DP interfaces integrated in the
and ET 200U 1) distributed I/O systems with a comprehensive CPU modules of the SIMATIC S7-300 permit simple connection
selection of I/O modules is available for the AS 488/TM for the of slaves to the AS 488/TM. Using gateway modules on the
acquisition and output of process signals via sensors and actu- PROFIBUS-DP (DP/PA link , DP/AS-i link, DP/DP coupler), ac-
ators. The I/O modules of the ET 200M distributed I/O system cess to the PROFIBUS-PA and AS-I fieldbuses and to the
specially tailored for process engineering are particularly rec- I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems from
ommendable. The distributed I/O systems are connected to the other vendors is made possible.
automation systems via the PROFIBUS-DP fieldbus. Up to two
The migration facilitates with the AS 488/TM automation system
PROFIBUS-DP lines with up to 122 stations each (max.
also permit existing TELEPERM M I/O modules to be connected
976 I/O modules) can be connected per automation system via
via two I/O bus interfaces and used further.
IF 964-DP interface modules.
SIWAREX M function modules of SIMATIC S7-300 design can
also be used in the ET 200M distributed I/O system for weighing 1) ET 200U is no longer actively marketed
and dosing tasks.

8/2 Siemens PLT 112 · 2002

 Process I/Os

Connecting TELEPERM M I/Os

TBX 478 interface module
The TBX 478 interface module together with the TPM 478 inter-
face module links the I/O modules of the TELEPERM M system
to the AS 488/TM system.
The following interfaces are present on the TBX 478 module:
• Interface to the TPM 478 module for implementation of the two
TELEPERM M I/O buses A and B
• 2 remote interfaces connected via cables:
- for connecting the I/Os in the basic cabinet (I/O bus A) and
extension cabinet (I/O bus B), with incorporation of the
I/O slots of the MIG II migration rack (cabinet design) or
- for connecting the I/O slots of the MIG K migration rack to
I/O bus A and I/O bus B (compact design)
• Interface for "+5 V bus" for power supply to TELEPERM M ex-
tension units (cabinet connections)
• Interface to the backplane bus for power supply to the
"+5 V bus" from the power supply module of the automation
system.

■ Overview The TBX 478 module need not be parameterized. It is provided

with data from the TPM 478 module.
In existing TELEPERM M systems, AS 220 S, AS 230, AS 230 K,
AS 235 or AS 235 K automation systems are replaced by migra- The configuration parameters for the I/O area are defined using
tion with AS 488 S (cabinet design) or AS 488 K (compact de- the PROGRAF AS+/NT configuration tool and the [Link]
maintenance component, and subsequently saved permanently
sign). System integration is carried out in each case using so-
called migration racks (MIG I/MIG II for AS 488 S or MIG K for on the memory card. The new or modified parameters are acti-
AS 488 K). The migration rack together with the TPM 478 and vated when recalled.
TBX 478 interface modules also comprises the interface to the Two sets of ribbon cables are available for assigning the 5 I/O
TELEPERM M I/Os in the extension units of the TELEPERM M slots of the MIG II migration rack to I/O buses A and B. The as-
cabinets and in the ES 100 K extension systems. Data exchange signment of the 5 I/O slots of the MIG K migration rack to
is via the I/O buses A and B of the TBX 478 interface module. I/O buses A and B is fixed, and cannot be changed.
As with the AS 230 / AS 235, up to three expansion units in the A list of the TELEPERM M I/O modules which can be operated
basic cabinet as well as an external ES 100 K can be operated with the AS 488/TM automation system is available on the Inter-
on the I/O bus A of an AS 488 S. Following replacement of the net.
ribbon cable for the I/O bus, up to four extension units of an
Additional information is available in the Internet under:
AS 230 / AS 235 extension cabinet can be connected via the
I/O bus B. When carrying out migration with AS 488/TM it is
therefore possible to add a fourth extension unit to an AS 235 ex-
tension cabinet of maximum configuration. There is therefore no
limitation with respect to the number of migratable I/O modules
for an AS 230 / AS 235 configured with the maximum number of
[Link]/teleperm
TELEPERM M I/O modules.
The AS 488 K with its MIG K migration rack has a design equiv- ■ Ordering Data
alent to that of an AS 235 K. The MIG K migration rack has five
slots for TELEPERM M I/O modules. 2 x 4 compact ES 100 K ex- Order No.
tension systems can be connected via these 5 slots using the TPM 478 interface module 6ES7 478-2DA01-0AC0
serial coupling known from the AS 235 K. These extension sys- for connection to the CS 275 sys-
tems can be located up to 500 m away from the AS 488 K auto- tem bus and the TELEPERM M
mation system, and are therefore highly suitable for a distributed I/O modules
design. TBX 478 interface module 6ES7 478-2DX00-0AA0
for connection to TELEPERM M
The TPM 478 interface module additionally permits connection I/O modules (I/O buses A/B)
of an AS 488/TM system to the CS 275 bus system. However, the
Cables for connection to 20 m See Section „Bus communica-
AS 488/TM automation system must not be connected simulta- local bus tion“ - „CS 275“
neously to the PROFIBUS-TM bus system.
Set of ribbon cables C79451-A3496-D2
for assigning the 5 I/O slots of the
MIG II migration rack to I/O buses
A and B
Set of ribbon cables C79451-A3496-D1
for connecting the 5 I/O slots of
the MIG II migration rack to
I/O bus A

Siemens PLT 112 · 2002 8/3

 Process I/Os

Connecting SIMATIC I/Os

Communication via the PROFIBUS-DP fieldbus
The PROFIBUS-DP fieldbus is standardized according to
EN 50 170, Part 3. It permits communication between the
AS 488/TM automation systems and ET 200 distributed I/O sys-
tems, CPUs/CPs with DP interface, DP-oriented operation and
monitoring devices, and PROFIBUS field devices conforming to
the standard.
Up to 122 stations can be connected to an automation system
via each of the 2 physically isolated lines of the PROFIBUS-DP
fieldbus. The AS 488/TM system functions as the master. Data
transmission is possible on two-wire cables or fiber-optic cables.
The second PROFIBUS-DP line is already available as standard.
It is connected via a further IF 964 interface module on the
EXM 478 module. A DP2-INI initialization file is loaded by the
commissioning terminal onto the memory card with the system
software in order to activate the AS interface for the second
PROFIBUS-DP line.
Bus stations on the DP bus
The AS 488/TM automation system is the DP master and thus the
■ Overview active station in each case. Passive stations (DP slaves) can be:
In addition to the migration of existing TELEPERM M I/Os, all ver- • ET 200M, ET 200S, ET 200iS (to the extent of a standard slave;
sions of the AS 488/TM automation system can also be extended available soon), ET 200X, ET 200B and ET 200U distributed
by distributed I/Os on the PROFIBUS-DP. In addition to the I/O systems
ET 200M system with a comprehensive range of I/O modules es-
• SIMATIC S7 CPU 31x-2 DP automation systems with DP slave
pecially tailored for process engineering, the SIMATIC ET 200B,
interface
ET 200S, ET 200iS (available soon), ET 200X and ET 200U (no
longer actively marketed) systems are also suitable. • SIMATIC S7-300 communications modules with DP slave inter-
A comprehensive range of compact modules in casings and for face
operation without fans is therefore available in the form of mod- • DP/DP coupler for connecting the PROFIBUS-DP of a system
ular, distributed units for automation. from other vendor
The ET 200M I/O system designed for the complex demands of • SIMATIC S5-115U, S5-135U and S5-155U programmable con-
process engineering is suitable for both cabinet and wall mount- trollers (with IM 308-C as DP slave)
ing. The system has a comprehensive range of input/output • SIMATIC S5-95U/DP slave automation system
modules:
• Windows-based HMI systems such as OP170S, MP290,
• Standard signal modules with module-specific diagnostics MP370
• Standard function modules with autonomous preprocessing, • Field devices (also from other vendors), e.g. drives, valves and
e.g. for dosing and counting process controllers
• Ex signal modules for connection of intrinsically-safe sensors • SIMATIC S7-315-2 DP (slave) automation system
and actuators in zone 1 or 2 of hazardous plants.
Configuring
Two PROFIBUS-DP interfaces are available for connecting the
SIMATIC distributed I/Os to the AS 488/TM automation systems. The tools available for configuring, parameterization, commis-
Up to 122 stations, and thus max. 976 I/O modules, can be con- sioning and diagnostics of the PROFIBUS-DP are easy to use.
nected per PROFIBUS-DP line. The master interfaces of the automation systems can be config-
ured using the COM PROFIBUS parameterization software.
PROGRAF AS+/NT is preferably used to configure the driver
Interface module for connection to PROFIBUS-DP blocks in the CPU. The commissioning terminal can also be
used for this during the commissioning phase.
The IF 964-DP interface module, which can be plugged into the
EXM 478 extension module, is required to connect the PROFI- Process image
BUS-DP fieldbus to the automation systems and the AS 488/TM. The central processing unit of the automation systems commu-
nicates with the I/O modules via a process image (current pro-
cess data). Module assignments and addresses are defined by
the configuration. To achieve this, the associated driver block is
parameterized with the module number via the process image in
the same manner as for the AS 235 system. [Link] is used
to assign the module number to the station address.
Network configuration
The possible network configurations of the PROFIBUS-DP corre-
spond to those of the PROFIBUS-TM system bus (see Section
"Bus communication").

8/4 Siemens PLT 112 · 2002

 Process I/Os

Connecting SIMATIC I/Os

COM PROFIBUS
■ Technical Specifications
COM PROFIBUS is a tool used for fieldbus configuring and for
parameterization of the bus stations prior to commissioning. PROFIBUS-DP quantity breakdown
COM PROFIBUS can be installed on the commissioning terminal PROFIBUS-DP according to stan- EN 50 170, Part 3
or on a PC/programming device with Microsoft Windows dard
95/98/Me/NT/2000. Quantity
The tasks of COM PROFIBUS include configuration of the field- • DP lines 2
bus, generation of the address list, parameterization of slave • Stations per line Up to 122
modules, setting of the transmission rate on the fieldbus, and
• I/O modules per line Max. 976
setting of the failure response.
Inputs and outputs per slave Max. 122 byte
Slave modules from other vendors can also be parameterized.
Transmission rate 1.5 Mbit/s
The vendors usually enclose type/GSD files with their products
for linking into the parameterization tools. If these type/GSD files
are not available, you can also obtain them using the support
Note:
services on the Internet sites of the respective vendors or of the
Max. 7 analog input modules (AI) can be plugged into an
PNO (PROFIBUS International). According to EN 50 170, Part 3,
ET 200M because of the consistent data transmission require-
these files can also be generated using the master device data
ments and the corresponding limit of 122 byte. The 8th module
if you are sufficiently knowledgeable.
can be a binary input module (BI), a binary output module (BO)
or an analog output module (AO).

■ Ordering Data
Order No.
IF 964-DP interface module 6ES7 964-2AA01-0AB0
for connecting an AS 388/TM or
AS 488/TM automation system to
PROFIBUS-DP
COM PROFIBUS parameteriza- 6ES5 895-6SE03
tion software
for Windows 95/98/Me/NT/2000,
on CD-ROM, five languages, with
manual on CD-ROM, German

Siemens PLT 112 · 2002 8/5

 Process I/Os

DP extensions for AS 488/TM

■ Mode of operation
Driver blocks
Driver Description
name
DP4E Input block for four input values as long integer, S7/IEEE
and S5 floating-point numbers, and conversion into TM
floating-point numbers
DP4A Output block for four TM floating-point numbers following
previous conversion into long integer, S7/IEEE and S5
floating-point numbers
HMI Downloadable block (version V3.0 onwards) with server
functions for operation of Windows-based TP170B and
■ Overview OP170B panels and MP270 and MP370 multipanels

Starting with the AS 488/TM system software M01.00, the

ET 200M, ET 200U and ET 200B distributed I/O systems are The DP4E/DP4A driver blocks support use of the COUNT mod-
explicitly released for the AS 488/TM as remote I/Os on the ule of ET 200S, amongst others.
PROFIBUS-DP. Use of these systems on the AS 488/TM was
supported by the DPAE/DPAA and DPBE/DPBE driver blocks The DP4E/DP4A driver blocks directly convert TM floating-point
right from the beginning. S5 and S7 formats could be used for numbers and floating-point numbers in SIMATIC S5 format
the raw analog values. (KG format) so that S5 components or components from other
vendors which support the KG format can be directly operated.
Connection of other standard DP slaves from the product ranges If the AS 488/TM has a PROFIBUS-PA license, the direct ex-
of Siemens and other vendors was assured as far as communi- change of IEEE floating-point numbers is possible between
cation was concerned; however, support with respect to conver- AS 488/TM and the SIMATIC S7 station or the device from anoth-
sion of analog values and acquisition of diagnostics data could er vendor. Without a PROFIBUS-PA license for the AS 488/TM,
not be assured in all cases. the floating-point numbers must be converted on the S7 station
The DP extensions for AS 488/TM, which require the AS 488/TM or the device from another vendor into the KG format if they are
system software M01.06 or M02.00, extend the AS x88/TM by to the transported via the DP nterface.
the following functions: The maximum number of 122 DP slaves on a DP line can only be
• Support of further DP ranges and devices reached if each DP slave does not occupy more than 64 byte in-
- ET 200S, ET 200X put data and 64 byte output data.
- Links with DP/AS-i conversion (link 20 and link 65) as well as
CP 342-2 communications processor for ET 200M for linking ■ Ordering Data
of the AS-I fieldbus
Order No.
- IM 153-2 and IM 153-2 FO
- SIMATIC S7 CPU 315-2 DP and SIMATIC S5-95U Program package "DP exten- C79451-A3496-D900
sions for AS x88/TM"
• Additional DP4E/DP4A driver blocks with new types of format comprising:
for analog values
• 3.5" program diskettes
- 4-byte integers (long integers) - Driver blocks (partially inte-
- S7/IEEE floating-point numbers grated in system program,
(only supported if at least the small PROFIBUS-PA license is partially downloadable)
present) - Extension of PROFIBUS-DP
communications interface
- S5 floating-point numbers - User documentation in Ger-
• HMI driver block with server functions for the TP170B, OP170B, man and English
- Initialization software for oper-
MP270 and MP370 panels based on Microsoft Windows ation of the second DP line
• Increase in number of DP slaves per DP line to 122 • Product documentation in Ger-
• The user documentation includes information and examples on man and English
configuring and diagnostics.
The program package "DP exten-
sions for ASx88/TM" can be used
Note: for AS x88/TM from version
The system software M02.01 or M01.07 already supports the M01.06 or M02.00 onwards
AS 488/TM as standard for the maximum number of 122 DP
slaves per DP line as well as hot swapping of ET 200S and
ET 200M with IM 153-2 or IM 153-2 FO.

The HMI driver block is not suitable for use of panels belonging
to the older generation (e.g. OP37). These cannot be directly
connected to the DP line of the AS 488/TM via their DP interface,
but have to be linked, for example, via an intermediate S7-300
station with CPU 315-2DP. An example configuration is shown in
the user documentation.

8/6 Siemens PLT 112 · 2002

 Process I/Os

ET 200M packaging system

■ Overview
The ET 200M modular I/O system with degree of protection IP 20
can be extended by signal modules and function modules of the
SIMATIC S7-300 automation system. The wide range of modules
means that it is suitable for individual or complex automation
tasks.
The ET 200M is a passive station (slave) on the PROFIBUS-DP
fieldbus. Communication via the bus system is by means of the
master interface module in the automation system and the
IM 153 interface module (IM 153-1, IM 153-2 or IM 153-2 FO).
The ET 200M I/O system has diagnostics functions for:
• Module faults
• Short-circuit of outputs
• Bus faults, i.e. faulty data transmission

ET 200M • DC 24 V load power supply

• Hot swapping of I/O modules.
The following types of I/O modules can be operated in ET 200M
systems on AS 488/TM automation systems: Diagnostics data are evaluated decentrally using diagnostics
• Standard S7-300 signal modules LEDs on the ET 200M, or centrally by means of the CPU in the
automation system (station-specific or code-specific diagnos-
• I & C I/O modules with enhanced diagnostics capability tics). All acquired diagnostics data are additionally available at
• Ex input/output modules a diagnostics interface.
DP driver blocks are assigned to the modules when configuring The ET 200M can be operated with two types of design:
with PROGRAF AS+/NT or ASBEDIEN. • Design with bus connectors
The I & C modules with diagnostics capability offer channel- • Design with active bus modules (swapping of modules possi-
based fault displays, internal module monitoring, diagnostics ble during operation).
alarms, or the freezing of the last value or connection of a default
value upon failure of the CPU or the load power supply. They The ET 200M comprises:
recognize channel faults and module-internal faults, and can • IM 153 interface module for connection to PROFIBUS-DP
signal these events to the AS 488/TM automation systems where A connection to PROFIBUS-DP with fiber-optic technology is
they are made available at a user interface for further evaluation. possible via integral interfaces on the IM 153-2 FO or via addi-
tional OLMs (optical link modules) or OBTs (optical bus termi-
nals).
• Various I/O modules connected by means of bus connectors,
or plugged onto active bus modules.
• A power supply if necessary.
The modules are mounted on a DIN rail. The arrangement is set
during the hardware configuring with COM PROFIBUS.

Siemens PLT 112 · 2002 8/7

 Process I/Os

ET 200M packaging system

■ Design ■ Ordering Data

Simple packaging system with bus connectors Order No.
Packaging system with bus con-
The simple packaging system with SIMATIC S7-300 bus con- nectors
nectors makes the ET 200M flexible and easy to service:
DIN rail 6ES7 390-1AE80-0AA0
• Module installation 482 mm long
Simply hook the modules into the DIN rail, swing into place,
and screw tight. Packaging system with active bus
modules
• Integral backplane bus
The backplane bus is integrated into the modules. Bus con- DIN rail for active bus modules 6ES7 195-1GA00-0XA0
nectors which are plugged into the rear of the housing are for max. 5 active bus modules,
for hot swapping function
used to connect the modules.
482 mm long (19 inch)
The DIN rail is available in various lengths. The 482-mm rail is Active bus modules
recommended for the ET 200M.
BM PS/IM for power supply and 6ES7 195-7HA00-0XA0
IM 153, incl. 1 bus model cover
BM 2x40 for two 40-mm mod- 6ES7 195-7HB00-0XA0
Packaging system with active bus modules ules
(with hot swapping function) BM 1x80 for one 80-mm module 6ES7 195-7HC00-0XA0
If it is necessary to replace modules during operation of a sys- Covers 6ES7 195-1JA00-0XA0
tem for reasons of increased availability, the hot swapping sys- Pack with 4 backplane covers
tem is appropriate as an ET 200M version with active bus and 1 bus module cover
modules. Ex partition 6ES7 195-1KA00-0XA0
Alternative to single components
This system permits hot swapping of modules without having to
switch off the associated ET 200M. The hot swapping system I/O subsystem ZuS 6ES7 654-0XX01-1XA0
consists of backplane modules from which a backplane of the ET 200M with hot swapping of
required length can be produced, and a matching rail. A com- modules, comprising DIN rail for
482-mm (19-inch) active bus
plete system can be ordered for the standard length of modules, IM 153-1 interface mod-
19 inches (482 mm). ule and PS/IM bus module for
IM 153
Please refer to the individual components listed in the ordering
data for further configuration with bus connectors, bus modules Components for both packaging
etc. systems
PS 307 load power supply
incl. power connector;
Note: primary AC 120/230 V, second-
Please note that a PS 307 load power supply must be inserted ary DC 24 V
per hot swapping system if a central DC 24 V supply is absent. PS 307-1E 6ES7 307-1EA00-0AA0
5 A; 80 mm wide
PS 307-1K 6ES7 307-1KA00-0AA0
10 A; 200 mm wide
Installation
PS 307-1B 6ES7 307-1BA00-0AA0
The bus modules are swung into the DIN rail, pushed next to one 2 A; 50 mm wide
another, or secured by plug connections at the side. The mod- IM 153-1 interface module 6ES7 153-1AA03-0XB0
ules can then be swung into the bus modules and screwed tight, DP slave interface module for
whereupon they make contact with the plug of the bus module. connecting an ET 200M to
PROFIBUS-DP;
Plugs of unused slots are protected by backplane covers, and a max. 8 S7-300 modules
bus module cover is plugged onto the side of the last bus mod- IM 153-1 interface module 6ES7 153-1AA83-0XB0
ule. DP slave interface module for
connecting an ET 200M to
PROFIBUS-DP; for extended tem-
perature range;
Components for both packaging systems
max. 8 S7-300 modules
When using the ET 200M I/O system in power supplies with IM 153-2 interface module 6ES7 153-2AA02-0XB0
AC 120 V/230 V, the PS 307 load power supply is connected pri- DP slave interface module for
or to the IM 153 interface module. connecting an ET 200M to
PROFIBUS-DP;
The IM 153 interface module is required to connect the ET 200M max. 8 S7-300 modules
modular I/O system to PROFIBUS-DP. With this module, the IM 153-2 FO interface module 6ES7 153-2AB01-0XB0
ET 200M I/O system operates as a slave on the PROFIBUS-DP. DP slave interface module for
Up to 8 I/O modules from the SIMATIC S7 range can be con- connecting an ET 200M to
nected to the IM 153 interface module. PROFIBUS-DP; with integral fiber-
optic interface;
max. 8 S7-300 modules
RS 485 bus connector 6ES7 972-0BB41-0XA0
with angled cable outlet,
max. transmission rate 12 Mbit/s,
with PG interface

8/8 Siemens PLT 112 · 2002

 Process I/Os

ET 200M modules

■ Overview ■ Ordering Data

In conjunction with the AS 488/TM automation systems, the fol- Order No.
lowing I/O modules of the SIMATIC S7-300 automation system SM 321 digital input modules
can be used in ET 200M I/O systems:
• 16 inputs, DC 24 V 6ES7 321-1BH02-0AA0
SM 321 digital input modules • 16 inputs, DC 24 V, active low 6ES7 321-1BH50-0AA0
Digital input modules convert the levels of the external digital • 16 inputs, DC 24 V, extended 6ES7 321-1BH82-0AA0
signals from the process into the internal signal level of the auto- temperature range
mation system. They are suitable for connection of standard • 32 inputs, DC 24 V 6ES7 321-1BL00-0AA0
switches and two-wire proximity switches (BERO). • 32 inputs, DC 24 V, extended 6ES7 321-1BL80-0AA0
SM 322 digital output modules temperature range
• 16 inputs, DC 48 to 120 V, 6ES7 321-1CH80-0AA0
Digital output modules convert the internal signal level of the au- extended temperature range
tomation system into the external signal levels required for the
• 32 inputs, AC 120 V 6ES7 321-1EL00-0AA0
process. They are suitable e.g. for connecting solenoid valves,
contactors, small-power motors, lamps and motor starters. • 8 inputs, AC 120/230 V 6ES7 321-1FF01-0AA0
• 8 inputs, AC 120/230 V, 6ES7 321-1FF81-0AA0
SM 323 digital input/output modules extended temperature range
Digital input/output modules have both digital inputs and digital • 16 inputs, DC 24 V 6ES7 321-7BH00-0AB0
outputs on one module. • 16 inputs, DC 24 V, extended 6ES7 321-7BH80-0AB0
temperature range
SM 331 analog input modules
SM 322 digital output modules
Analog input modules convert analog signals from the process
into digital signals for internal processing within the automation • 8 outputs, DC 24 V/2 A 6ES7 322-1BF01-0AA0
system. Connectable sensors include voltage and current trans- • 16 outputs, DC 24 V/0.5 A 6ES7 322-1BH01-0AA0
mitters, thermocouples, resistors and resistance thermometers. • 16 outputs, DC 24 V/0.5 A, 6ES7 322-1BH81-0AA0
extended temperature range
SM 332 analog output modules
• 32 outputs, DC 24 V/0.5 A 6ES7 322-1BL00-0AA0
Analog output modules convert digital signals from the automa-
• 8 outputs, DC 48 to 120 V/1.5 A, 6ES7 322-1CF80-0AA0
tion system into analog signals for the process. extended temperature range
• 32 outputs, AC 120 V/1 A 6ES7 322-1EL00-0AA0
• 8 outputs, AC 120/230 V/1 A 6ES7 322-1FF01-0AA0
• 8 outputs, relay contacts 6ES7 322-1HF01-0AA0
• 8 outputs, relay contacts, 5 A 6ES7 322-1HF10-0AA0
• 8 outputs, relay contacts, 6ES7 322-1HF80-0AA0
AC 230 V/5 A, extended tem-
perature range
• 16 outputs, relay contacts, 8 A 6ES7 322-1HH00-0AA0
• 8 outputs, DC 24 V/0.5 A, 6ES7 322-8BF00-0AB0
redundancy possible
• 8 outputs, DC 24 V/0.5 A, 6ES7 322-8BF80-0AB0
extended temperature range

Siemens PLT 112 · 2002 8/9

 Process I/Os

ET 200M modules
SM 323 digital input/output SM 332 analog output modules
modules
• 2 outputs, 12 bit 6ES7 332-5HB01-0AB0
• 8 inputs, 8 outputs 6ES7 323-1BH01-0AA0
• 2 outputs, 12 bit, extended tem- 6ES7 332-5HB81-0AB0
• 8 inputs, 8 outputs, extended 6ES7 323-1BH81-0AA0 perature range
temperature range
• 4 outputs, 12 bit 6ES7 332-5HD01-0AB0
• 16 inputs, 16 outputs 6ES7 323-1BL00-0AA0
• 4 outputs, 15 bit 6ES7 332-7ND00-0AB0
SM 331 analog input modules
SM 334 analog input/output
• 2 inputs, 12 to 14 bit 6ES7 331-7KB02-0AB0 modules
• 2 inputs, 12 to 14 bit, extended 6ES7 331-7KB82-0AB0 • 4 inputs, 2 outputs 6ES7 334-0CE01-0AA0
temperature range
• 4 inputs, 2 outputs, Pt 100 resis- 6ES7 334-0KE00-0AB0
• 8 inputs, 14 bit, 20 ms conver- 6ES7 331-7KF02-0AB0 tance measurement
sion time/channel
• 4 inputs, 2 outputs, Pt 100 resis- 6ES7 334-0KE80-0AB0
• 8 inputs, 15 bit 6ES7 331-7NF00-0AB0 tance measurement, extended
temperature range
• 8 inputs, 16 bit 6ES7 331-7NF10-0AB0
SM 335 analog input/output
• 8 inputs, for thermal resistors, 6ES7 331-7PF00-0AB0 modules
16 bit
• 4 inputs, 4 outputs, 1 pulse input 6ES7 335-7HG01-0AB0
• 8 inputs, for thermocouples, 6ES7 331-7PF10-0AB0 and sensor supply
16 bit

8/10 Siemens PLT 112 · 2002

 Process I/Os

Ex I/O modules

■ Overview ■ Ordering Data

The following Ex I/O modules can be used in ET 200M I/O sys- Order No.
tems operated together with AS 488/TM automation systems: SM 321 Ex digital input module
[EEx ib]
Ex digital input/output modules [EEx ib]
4 inputs, floating, NAMUR 6ES7 321-7RD00-0AB0
Ex digital input module 321-7RD 4 inputs, floating, NAMUR
SM 322 Ex digital output
Ex digital output module 322-5SD 4 outputs, floating, DC 24 V, 10 mA module [EEx ib]
Ex digital output module 322-5RD 4 outputs, floating, DC 15 V, 20 mA 4 outputs, floating, 6ES7 322-5RD00-0AB0
DC 15 V/20 mA
Intrinsically-safe equipment which can be connected
4 outputs, floating, 6ES7 322-5SD00-0AB0
Digital input Initiators according to DIN 19 234, DC 24 V/10 mA
wired mechanical contacts SM 331 Ex analog input module
Digital output Solenoid valves, signalling lamps, [EEx ib]
LEDs 4 inputs, floating, 6ES7 331-7RD00-0AB0
DC 0 V/4 20 mA; 15 bit
Ex analog input/output modules [EEx ib]
8/4 inputs, floating, for thermo- 6ES7 331-7SF00-0AB0
Ex analog input module 331-7RD 4 inputs, floating, 0/4 to 20 mA, couples and Pt 100, Pt 200,
15 bit Ni 100; 15 bit
Ex analog input module 331-7SF 8/4 inputs, floating, for thermocou- SM 332 Ex analog output
ples and Pt 100, Pt 200, Ni 100 module [EEx ib]
Ex analog output module 332-5RD 4 outputs, floating, 0/4 to 20 mA 4 outputs, floating, 6ES7 332-5RD00-0AB0
0/4 to 20 mA; 15 bit

Siemens PLT 112 · 2002 8/11

 Process I/Os

Function and communications modules

■ Overview ■ Ordering Data

Special function and communications modules can be operated Order No.
in the ET 200M I/O systems connected to the AS 488/TM auto- FM/CP modules
mation system via PROFIBUS-DP. These include:
CP 343-2 communications pro- 6GK7 343-2AH00-0XA0
• SIWAREX M function module with weighing and dosing elec- cessor
tronics for implementation of scales and for controlling dosing for connection of SIMATIC S7-300
units and ET 200M to AS-Interface;
The AS 488/TM automation system additionally requires the without front connector
SIWA driver block for this function module. See the section on SIWAREX M function module 7MH4 553-1AA41
SIWAREX M for further information and ordering data on the Weighing and dosing system
SIWA driver block. FM 350-1 counter module 6ES7 350-1AH02-0AE0
• CP 343-2 communications processor for linking the AS-I field- with 1 channel, max. 500 kHz; for
bus incremental sensor
See section on DP extensions for AS 488/TM for information on
configuring and diagnostics.
Note: It is also possible to use the CP 342-2 communications
processor (which is no longer available) instead of the CP 343-
2.
• FM 350-1 single-channel counter module
The AS 488/TM requires special driver blocks for operation of
the FM 350 counter module.
These can be obtained on request from:
I&S IT PS, Karlsruhe
Mr. Heid
Tel. +49 721 595-6380
Fax. +49 721 595-6383
E-mail: [Link]@[Link]

8/12 Siemens PLT 112 · 2002

 Process I/Os
ET 200S
ET 200S

■ Design
The following components are available for the ET 200S distrib-
uted I/O system:
• Interface module to connect the ET 200S to the PROFIBUS-DP
(IM 151 or IM 151 FO), or alternatively
• IM 151/CPU or IM 151/CPU FO with additional integrated
CPU 314 for preprocessing of process data
• Terminal modules for DIN rail mounting including terminals
(keyed connection system permits increased vibration resis-
tance of 5 g); rail system for power modules, electronics mod-
ules and consumer feeders
• Power modules for electronics modules and consumer feed-
ers;
for monitoring and fusing the load and sensor power supplies,
and for monitoring the auxiliary voltages for a group of consum-
er feeders
■ Overview • Electronics modules: analog and digital I/O modules, as well
The ET 200S is a bit-modular distributed I/O system with degree as special process modules (e.g. for recording SSI sensor val-
of protection IP 20. The bit modularity of the ET 200S permits op- ues, or for universal counter functions)
timum, rapid adaptation to the respective automation task. The • Consumer feeders (modules for switching and protecting any
setting-up times can be minimized even with frequently chang- three-phase consumers up to 5.5 kW)
ing demands by replacing or combining various I/O modules. - Direct starters
The range of I/Os includes analog and digital signal modules, - Reversing starters
process modules and consumer feeders (modules for switching
Configuration limits when used on AS 488
and protecting three-phase consumers up to 5.5 kW).
Up to 32 modules can be inserted per I/O system.
The ET 200S has a design with independent wiring, i.e. the wir-
ing is carried out using terminal modules which function as a The maximum address range of all inserted I/O modules is
supporting system for power modules, electronics modules and 122 byte for input data and 122 byte for output data. This limit is
consumer feeders. The terminal modules are latched onto a rail irrelevant to the CPU version.
according to EN 50 022 and can be prewired and tested without The maximum number of parameters is limited to 244 byte per
I/O modules. This design also supports hot swapping of station. Process modules such as the counter module have long
I/O modules. parameter sets, permitting the parameter limit to be reached pri-
or to the limiting length of the process data.

■ Configuration
Configuration and parameterization
The ET 200S distributed I/O systems are configured and param-
eterized using COM PROFIBUS.

Siemens PLT 112 · 2002 8/13

 Process I/Os
ET 200S
ET 200S

■ Ordering Data Analog input modules

• 2 AI U standard 6ES7 134-4FB00-0AB0
Order No.
• 2 AI U high speed 6ES7 134-4FB50-0AB0
PROFIBUS interface modules
• 2 AI U high feature 6ES7 134-4LB00-0AB0
• IM 151 interface module 6ES7 151-1AA02-0AB0
for connection of ET 200S to • 2 AI I standard 2-wire 6ES7 134-4GB00-0AB0
PROFIBUS-DP; with RS 485 in-
• 2 AI I high speed 2-wire 6ES7 134-4GB50-0AB0
terface
• 2 AI I standard 4-wire 6ES7 134-4GB10-0AB0
• IM 151 FO interface module 6ES7 151-1AB01-0AB0
for connection of ET 200S to • 2 AI I high speed 4-wire 6ES7 134-4GB60-0AB0
PROFIBUS-DP; with fiber-optic
interface • 2 AI I high feature 2/4-wire 6ES7 134-4MB00-0AB0
(15 bit + sign)
• IM 151/CPU interface module 6ES7 151-7AA00-0AB0
• 2 AI RTD standard 6ES7 134-4JB50-0AB0
• IM 151/CPU FO interface mod- 6ES7 151-7AB00-0AB0
ule • 2 AI TC standard 6ES7 134-4JB00-0AB0

Digital input modules Analog output modules

• 2 DI DC 24 V standard 6ES7 131-4BB00-0AA0 • 2 AO U standard 6ES7 135-4FB00-0AB0

• 2 DI DC 24 V high feature 6ES7 131-4BB00-0AB0 • 2 AO U high feature 6ES7 135-4LB00-0AB0

• 4 DI DC 24 V 6ES7 131-4BD00-0AA0 • 2 AO I standard 6ES7 135-4GB00-0AB0

• 4 DI DC 24 V high feature 6ES7 131-4BD00-0AB0 • 2 AO I high feature 6ES7 135-4MB00-0AB0

• 2 DI AC 120 V 6ES7 131-4EB00-0AB0 Process modules

• 2 DI AC 230 V 6ES7 131-4FB00-0AB0 • 1COUNT 6ES7 138-4DA01-0AB0

24 V/100 kHz counter module
Digital output modules for universal counting and mea-
suring tasks with ET 200S;
• 2 DO DC 24 V/0.5 A standard 6ES7 132-4BB00-0AA0
DP4E/DP4A driver blocks re-
• 2 DO DC 24 V/0.5 A high feature 6ES7 132-4BB00-0AB0 quired
• 2 DO DC 24 V/2 A 6ES7 132-4BB30-0AA0 • 1COUNT 6ES7 138-4DE00-0AB0
5 V/500 kHz counter module
• 2 DO DC 24 V/2 A high feature 6ES7 132-4BB30-0AB0 for universal counting and mea-
• 4 DO DC 24 V/0.5 A 6ES7 132-4BD00-0AA0 suring tasks with ET 200S;
DP4E/DP4A driver blocks re-
• 4 DO DC 24 V/2 A standard 6ES7 132-4BD30-0AA0 quired
• 2 DO AC 120/230 V/1 A 6ES7 132-4FB00-0AB0 The module interface is compat-
ible with a released module.
• 2 DO DC 24 V to AC 230 V/5 A 6ES7 132-4HB00-0AB0
relay • 1SI interface module 6ES7 138-4DF00-0AB0
ASCII and 3964(R) protocols

8/14 Siemens PLT 112 · 2002

 Process I/Os
ET 200S
ET 200X, ET 200U and ET 200B
Design
Standard modules
• Digital input/output module with 4, 8 or 16 channels
• Relay output module with 4 or 8 channels
• Analog input/output module with 2 or 4 channels
Ex modules
• Digital input/output module
• Analog input/output module
Function modules
• IP 262 closed-loop control modules for continuous controllers
or pulse controllers
The RIP and KRIP drivers for the IP 262 closed-loop control
modules are present as standard on the memory card of the
AS 488/TM, and are installed each time commissioning is car-
ET 200X ried out.
The ET 200X distributed I/O system with its modular design and Other modules
degree of protection IP 65/67 is predestined for use at machine
level outside the control cabinet. The ET 200X consists of a ba- For all other I/O modules, you must check in each individual
sic module for connection to PROFIBUS-DP (optionally with case whether operation with standard drivers is possible (on re-
PLC functionality) and max. 7 extension modules. quest).

The extension modules are mounted side-by-side using integral See Catalog ST 50 from 1998 for further information and techni-
connectors. All signal cables and supply voltages required for cal data on ET 200U (including I/O modules).
inputs and outputs are looped through. The modules can be re-
placed when servicing without having to dismount the complete ■ Ordering Data
station. Order No.
The following extension modules are available: IP 262 closed-loop control mod-
ule
• Digital inputs/outputs
• With 3 analog outputs for 6ES5 262-8MA13
• Analog inputs/outputs 3 continuous controllers with an-
• Communications processor for linking to AS-Interface alog output signals
• Pneumatics module with integral valves • With 8 digital outputs for 6ES5 262-8MB13
4 continuous controllers with
• Pneumatics interface to accommodate a CPV valve island from mark-space signals or for step
FESTO (max. 1 per unit) controllers
• Load feeders to control any three-phase consumers up to
5.5 kW at AC 400 V (max. 6 per unit)
ET 200B
• SITOP power DC 24 V power supply (option)
The ET 200B is a small, compact I/O system with degree of pro-
See Section "Distributed I/Os" in the mall/CA01 or Catalog IK PI
tection IP 20. It consists of a terminal block and an electronics
for further information and ordering data.
block. The terminal block is the supporting assembly for an elec-
tronics block, and is available in various versions. Many different
versions of electronics blocks are available with digital or analog
ET 200U
input and output channels.
ET 200U is a modular I/O system with degree of protection IP 20
The ET 200B is primarily used where only a few inputs/outputs
which is no longer actively marketed. It comprises:
are required or where only a small mounting depth is available.
• An IM 318 interface module for connection to PROFIBUS-DP
The interface for PROFIBUS-DP is integrated in the ET 200B. The
• An internal bus designed using bus modules and with slots for ET 200B is a passive station (slave) on the PROFIBUS-DP.
I/O modules
The following electronics blocks are provided for use of the
• I/O modules from the SIMATIC S5-100U programmable con-
ET 200B as a distributed I/O system for AS 488/TM automation
troller range
systems:
• A power supply module if necessary.
• Digital input, 16/32 channels, DC 24 V, non-floating
The IM 318 interface module, bus modules and power supply • Digital output, 16/32 channels, DC 24 V, floating/non-floating
module are mounted on a DIN rail.
• Relay module, 8 outputs, DC 24 V/60 V, floating
The power supply module is only required if a DC 24 V supply is
• Analog input, 4/8 channels, floating, for Pt 100/thermocouple,
not available for the IM 318 interface module.
± 1.25 V, ± 2.5 V, ± 5 V, ±10 V, 0(4) to 20 mA
The ET 200U is a passive station (slave) on the PROFIBUS-DP. • Analog output, 4 channels, ± 10 V, +10 V, ± 20 mA, 0(4) to
20 mA

I/O modules from the SIMATIC S5-100U programmable control- See Section "Distributed I/Os" in the mall/CA01 for further infor-
ler range can be used with the ET 200U. mation, technical data and ordering data on the ET 200B.

Siemens PLT 112 · 2002 8/15

 Process I/Os
SIWAREX M
SIWAREX M

■ Configuration
SIWA driver block
The AS 388/TM and AS 488/TM automation systems additionally
require the SIWA driver block for connection of SIWAREX M.
SIWA is a standard AS function block with the system type num-
ber 138, and can be downloaded into the automation system via
a commissioning terminal.
Users can call the following functions using so-called jobs:
• "Measure"
• "Tare"
• "Start"
• "Pause" (stopping of a dosing procedure)
• "Continue" (continuation of a dosing procedure)
Status scanning is additionally possible for diagnostics.
■ Overview The listed jobs can be activated using operator-accessible ele-
In a process engineering application, SIWAREX M handles exe- ments and via configurable inputs. Following termination of a job
cution of all weighing functions as well as the time-critical control by SIWAREX M, the driver block assumes the "Measure" status.
of the dosing units (valves etc.) of dosing scales, independent of Just like other operator-accessible blocks, SIWA also offers a
the time cycle of the automation system. Exact switching-off of status word which can be acknowledged by an operator system.
the dosing valves is achieved in this manner, and thus an opti- Note:
mum of dosing accuracy. The SIWA driver block can only execute on the automation sys-
SIWAREX M can be used to design net weight scales, single- tem whose serial number is stored in the SIWA software. If the
component or multi-component scales, as well as multi-scale SIWA driver block is subsequently ordered, it is therefore neces-
systems. sary to specify the memory card serial number of the automation
system on which the SIWA is to be installed.
The downloadable SIWA driver block integrates the SIWAREX M
weighing and dosing electronics with verification capability into
the TELEPERM M process control system. ■ Ordering Data
Order No.
The SIWAREX M function modules are operated in ET 200M dis-
tributed I/O systems. It is irrelevant whether the ET 200M is con- SIWAREX M function module 7MH4 553-1AA41
nected to the automation system via line 1 or 2 of the PROFIBUS- Weighing and dosing system
DP. Up to seven SIWAREX M function modules can be plugged SIWA driver block 6DS5 470-1AD
into an ET 200M of standard design with bus connectors. Up to for AS 388/TM and AS 488/TM
four SIWAREX M function modules can be plugged into an automation systems
ET 200M with active bus modules (for the hot swapping func-
tion).

Connection of SIWAREX M modules, configuration example

ET 200M with SIWAREX M function modules can be operated on lines
1 and 2 of the PROFIBUS-DP. Only one PROFIBUS-DP line is shown in
this configuration example.

8/16 Siemens PLT 112 · 2002

 Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM
Properties and application features of the PROFIBUS-PA
• Networking of transmitters, valves, actuators etc. via a serial
bus system
• Communication-compatible extension of PROFIBUS-DP by
transmission technology optimized for field devices
• Integration possible into existing fieldbus applications based
on PROFIBUS-DP
• Power supply to field devices via data cable
• "Intrinsic safety" (type of protection EEx[i]) permits applications
in hazardous area
• Transfer of automation functions (intelligence) into the field de-
vices
• Remote parameterization, e.g. using Process Device Manager
(PDM)
• Preventive maintenance and diagnostics
• Reduction in hardware and engineering costs by saving of
■ Overview I/O modules, cabling and connections
PROFIBUS-PA is a fieldbus specially designed for process en- • Satisfies the requirements of the chemical and processing in-
gineering for networking field devices (sensors and actuators) dustries.
over large distances, even in hazardous areas. Its communica-
tion is compatible we PROFIBUS-DP, and it is connected to the PROFIBUS-PA can be connected to the PROFIBUS-DP lines of
automation system via the latter. With the TELEPERM AS 488/TM the AS 488/TM either via the DP/PA link interface module IM 157
automation system, connection of two PROFIBUS-DP lines with or via DP/PA couplers.
up to 122 stations each is possible. Delivery forms
The transmission technology of the PROFIBUS-PA corresponds Connection of the PROFIBUS-PA to AS 488/TM is protected by
to the international standard IEC 1158-2. A two-wire cable as the a license program which is linked to the serial number of the
transmission medium permits connection of a power supply to AS 488 memory card. Licensing is available in two stages:
the field devices in addition to data communication.
• Full license for connection of the PROFIBUS-PA via DP/PA link
with transmission rate up to 12 Mbit/s and via DP/PA coupler
with transmission rate of 45.45 kbit/s.
• Partial license for connection of the PROFIBUS-PA only via
DP/PA coupler with transmission rate of 45.45 kbit/s.

Configuration example of the

PROFIBUS-PA connection to
TELEPERM M

Siemens PLT 112 · 2002 8/17

 Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM

■ Design ■ Mode of operation

Connection of PROFIBUS-PA using DP/PA coupler Users have access to the field devices on the PROFIBUS-PA
using downloadable PA driver blocks which are combined in a
The PROFIBUS-DP is connected to the AS 488/TM via an driver library. These driver blocks support the cyclic services of
IF 964-DP interface module which can be plugged into an the PA profile, and permit productive operation of a large num-
EXM 478 extension module. ber of PA field devices from various vendors (e.g. Siemens,
DP/PA couplers are available in two versions: an Ex version with Endress+Hauser, Bürkert, Krohne, VEGA, NELES, etc.) which
max. 100 mA output current and a non-Ex version with 400 mA comply with this PA profile.
output current. The DP/PA couplers are mounted together with a Limitation:
load power supply for DC 24 V on an S7-300 rail outside the haz- When linking PA field devices via the DP/PA link, the DP device
ardous area. A 9-pin Sub-D plug is used for connection to the must accept parameterization telegrams with a length of
PROFIBUS-DP. 10 byte.
Four screw terminals are available for the PROFIBUS-PA con-
nection with the non-Ex version. The PROFIBUS-PA cable can
be looped through if required, or terminated by a selectable re- Driver block Description
sistor. With the intrinsically-safe Ex version, the DP/PA coupler is PAAI Analog input block for
always at the end of the cable, and the terminating resistor is ac- PROFIBUS-PA
tivated. Only two screw terminals are available for the (representative of transmitter)
PROFIBUS-PA connection. PAAO Analog output block for
PROFIBUS-PA
Each PA field device occupies a PROFIBUS address on the (representative of actuators such
DP line. as drives, controllers etc.)
PADI Discrete value input block for
Connection of PROFIBUS-PA using DP/PA link PROFIBUS-PA
The PROFIBUS-DP is connected to the AS 488/TM via an IF 964- PADO Discrete value block for
DP interface module which can be plugged into an EXM 478 ex- PROFIBUS-PA
tension module. (representative of actuators such
as valves etc.)
The DP/PA link comprises the IM 157 interface module and up to
5 DP/PA couplers which are connected together via S7-300
standard bus plugs. By combination of the IM 157 with Ex or The communications interface permits operation of the
non-Ex versions of the DP/PA coupler, DP/PA link versions can PROFIBUS-PA on the AS 488/TM, and thus also the coexistence
be generated for use in hazardous and non-hazardous areas. of additional masters of class 2 on the PROFIBUS-DP, setting of
The DP/PA link is mounted together with a load power supply for 45.45 kbit/s as the transmission rate, as well as higher transmis-
DC 24 V on an S7-300 rail outside the hazardous area. A 9-pin sion rates up to 12 Mbit/s.
Sub-D plug on the IM 157 interface module is used for connec-
tion to the PROFIBUS-DP.
Four screw terminals are available on the DP/AP couplers of the
non-Ex version for the PROFIBUS-PA connection. The
PROFIBUS-PA cable can be looped through if required, or ter-
minated by a selectable resistor. With the intrinsically-safe
Ex version, the DP/PA coupler is always at the end of the cable,
and the terminating resistor is activated. Only two screw termi-
nals are available for the PROFIBUS-PA connection.

Only the DP/PA links occupy a PROFIBUS address on the

DP line. Each DP/PA link provides a separate address range for
each of the subordinate PA field devices.

8/18 Siemens PLT 112 · 2002

 Process I/Os
PROFIBUS-PA
Connecting PROFIBUS-PA to AS 488/TM

■ Technical Specifications ■ Ordering Data

Technical data DP/PA link (IM 157) DP/PA coupler Order No.
only
IM 157 interface module for 6ES7 157-0AA81-0XA0
Max. number of DP lines 2 2 DP/PA link
Max. number of slaves per 122 122 for extended temperature range
DP line DP/PA coupler as non-intrinsi- 6ES7 157-0AC80-0XA0
Number of bytes for inputs 122 122 cally-safe version (non-Ex)
per DP slave for transition in transmission tech-
Number of bytes for outputs 122 122 nology from RS 485 to IEC 1158-2
per DP slave DP/PA coupler as intrinsically- 6ES7 157-0AD80-0XA0
Max. number of PA field safe version (Ex)
devices on an IM 157: for transition in transmission tech-
• Digital 30 - nology from RS 485 to IEC 1158-2
• Analog 24 - AS x88/TM-PA coupling soft- 6DS5 130-8AA
(process value: 4 bytes; ware, full license
status: 1 byte) for connection of the PROFIBUS-
Average number of con- 122 * 10 = 1220 122 PA to AS x88/TM via DP/PA link
nectable PA field devices and DP/PA coupler, comprising
Exception: 12/8 bytes • Program diskette with
inputs/outputs per field - PA driver blocks
device - Extension of the AS x88/TM
communications interface
Max. number of PA transmit- 122 * 24 = 2928 122 - Master type file for
ters on DP line COM PROFIBUS
- User’s documentation
Max. updating cycle on DP 130 ms (I/O data: 1700 ms - License program, full license
bus between master/slaves 120/40 bytes) (I/O data:
with 62 slaves 12/4 bytes) • Product information in German
Average updating cycle on 90 ms (I/O data: 870 ms (I/O data: AS x88/TM-PA coupling soft- 6DS5 130-8AB
DP bus between mas- 120/40 bytes) 12/4 bytes) ware, partial license
ter/slaves with 62 slaves for connection of the PROFIBUS-
Max. updating cycle on PA 600 ms (I/O data: 600 ms (I/O data: PA to AS x88/TM via DP/PA cou-
bus (IM 157/field devices) 120/40 bytes) 12/4 bytes) pler, comprising
with 10 field devices • Program diskette with
- PA driver blocks
Average updating cycle on 140 ms (I/O data: 140 ms (I/O data: - Extension of the AS x88/TM
PA bus (IM 157/field 120/40 bytes) 12/4 bytes) communications interface
devices) with 10 field - Master type file for
devices COM PROFIBUS
- User’s documentation
- License program, partial li-
cense
• Product information in German

Siemens PLT 112 · 2002 8/19

 Process I/Os

8/20 Siemens PLT 112 · 2002

Bus communication

9/2 PROFIBUS-TM
9/5 CS 275
9/7 CS-L2 bridge
9/9 Cebtral processing unit
9/10 Power supply modules
9/11 Connection to PROFIBUS-TM
9/11 Connection to CS 275
9/12 Packaging system
9/12 System software
9/12 Documentation

Siemens PLT 112 · 2002 6/1

 Bus communication
PROFIBUS-TM
PROFIBUS-TM Bus communication

Transmission systems
PROFIBUS offers a comprehensive range of network compo-
nents for electrical and optical transmission systems.
• Electrical network
Shielded, twisted two-wire cables are used for electrical
PROFIBUS networks. The RS 485 interface operates using
■ Overview voltage differences. It is therefore less sensitive to interferenc-
es than a voltage or current interface. With PROFIBUS, the sta-
The AS 488/TM and AS 388/TM automation systems are tions are connected to the bus cable via a bus connector or
connected to one another, to OS 525 or PCS7/TM-OS bus terminal.
operator systems and to PCs/programming devices with the The individuals segments are connected using repeaters.
PROGRAF AS+/NT configuration software via the
PROFIBUS-TM system bus. • Optical network
The optical version of the PROFIBUS is suitable for long dis-
The connection to PROFIBUS-TM is made: tances, and is insensitive to electromagnetic interferences.
• Using an EXM 478 extension module with IF 964 interface Glass fiber-optic cables are preferably used. Plastic fiber-optic
module for AS 488/TM systems and CS-L2 bridge cables can also be used for lower demands (short distances).
The stations are connected to the optical PROFIBUS network
• Using an EXM 378-2 module with IF 964 interface module for
via an optical link module (OLM). The optical transmission link
AS 388/TM systems.
can be up to 21 km long, or up to 16 km when using a CS-L2
bridge.
■ Mode of operation The OLM can be used to design an optical network with a mul-
The PROFIBUS access procedure is similar to that of the CS 275 tipoint, ring or star structure.
bus system, and operates according to the "Token passing" pro- • Mixed network
cedure corresponding to EN 50 170 (PROFIBUS). Characteristic Mixed structures are possible comprising electrical and optical
for PROFIBUS-TM is that the TELEPERM M communication PROFIBUS networks. OLMs are used for the transition between
mechanisms of the CS 275 bus system are used, e.g. AKS, BKS, the two media.
MKS and PL/PS telegrams, at the application level (interface There is no difference between the electrical two-wire and
between bus interface module and application) as an extension optical systems as far as communication between the stations
to the bus protocol according to EN 50 170. Since configuring of is concerned.
communication is identical for both system buses, the
PROFIBUS-TM bus can the connected to the CS 275 bus via
the CS-L2 bridge.
A data transmission rate of 1.5 Mbit/s is used for communication
between the TELEPERM M components via the PROFIBUS-TM
bus.
Despite the much higher data transmission rate compared to the
CS 275, only the same performance data are guaranteed for the
PROFIBUS-TM as for the CS 275 bus system. The reason is that
multi-address orders such as AKS, BKS and MKS are resolved
into individual telegrams in the case of PROFIBUS-TM, and
these types of telegram therefore require far higher communica-
tion resources.
However, if the multi-address orders only have a few addresses,
and if more single address orders (e.g. read/write parameters)
are present compared to the multi-address orders, the perfor-
mance of the PROFIBUS-TM bus system is higher than that of
the CS 275. However, the degree can only be determined by a
bus analysis.

Possible bus configuration: linear and tree structures of the PROFIBUS

electrical network

9/2 Siemens PLT 112 · 2002

 Bus communication
PROFIBUS-TM
PROFIBUS-TM
Bus connector
The bus connector can be used to directly connect the stations
on the PROFIBUS together in loop-through mode. The connector
is easy to mount, and has an integral terminating resistor.
With the AS 388/TM automation system, the bus connector is
plugged onto the IF 964 interface module on the EXM 378-2
module; with the AS 488/TM automation system, it is plugged
onto the IF 964 interface module of an EXM 478 extension mod-
ule.
An optical link module OLM can also be connected to the bus
connector.
The bus connectors are available with a pivoted or axial cable
outlet, in each case with degree of protection IP 20.
The standard connection for PROFIBUS-TM in the AS 488/TM
automation system is the interface module in the second exten-
sion module. However, an interface module in the first extension
module can also be used if vacant, and if the interface assign-
ment in the initialization files is adapted.

Possible bus configurations: Linien-, Stern- und Ringstruktur bei

gemischt elektrisch/optischen Netzen Electrical bus terminal
You can find further information and conditions on the The RS 485 bus terminal is used if a variable design is desired
PROFIBUS in the Catalog IK PI "Industrial communications and for the bus connections. The bus terminal is snapped onto a
field devices". DIN rail for assembly. As the result of a selectable, integral ter-
minating resistor, no additional installation is required.
■ Configuration Note:
The electrical PROFIBUS network can be configured with a mul- The total length of the bus terminal spur lines per segment (max.
tipoint or tree structure. The most important features of the elec- 200 m PROFIBUS cable) can be up to 10 m; i.e. max. 6 bus ter-
trical network are: minals are permissible for the recommended bus terminals with
• High-quality bus cable 1.5 m spur line; additional stations must be connected using bus
connectors. The PROFIBUS design guidelines must be ob-
• RS 485 transmission procedure (according to EIA) served (see SIMATIC NET manual "PROFIBUS networks"
• Bus connector (alternative: bus terminals) for connection of (6GK1 970–5CA20–0AA0).
PROFIBUS stations
• Simple, uniform mounting and earthing concept
Optical link module
• Simple installation
PROFIBUS networks can be configured with the optical link
The electrical network can also be operated together with an op-
modules OLM in a multipoint, ring or star structure. They permit
tical PROFIBUS network. The optical network can be configured
high availability by means of a redundant power supply and re-
with optical link modules OLM in a multipoint, ring or star struc-
dundant cables.
ture. The most important features of the optical network are:
• High availability for redundant optical ring with OLM The solution with optical link modules is more appropriate than
the electrical network for signal transmission over longer dis-
• Wide range tances, and is insensitive to overvoltages, e.g. resulting from
• Cascading of OLMs possible lightning. The equipotential bonding which is required when us-
• Insensitive to electromagnetic interferences ing an electric two-wire cable between two buildings for operator
safety according to VDE 0100 can also be omitted in this case.
• Electrical isolation
• Either glass or plastic fiber-optic cables Up to 41 OLMs can be connected in series permitting a distance
of 21 km to be covered at the used data transmission rate of
• High degree of adaptation to local conditions 1.5 Mbit/s and the resulting max. cable length of 530 m.
Recommendation: When using a CS-L2 bridge, the max. number of OLMs in a ring
Independent of the technical possibilities, we recommend that is reduced to 32, and the covered distance to 16 km.
you use one optical link module OLM per station (AS/OS/ES) for
availability reasons. There are several designs of OLM (see Catalog IK PI); the type
OLM/G12 for glass fiber-optic cables, 4-channel design,
6GK1 502-3CB10 is recommended for use with TELEPERM M,
and also permits the design of redundant rings.

Siemens PLT 112 · 2002 9/3

 Bus communication
PROFIBUS-TM
PROFIBUS-TM
Optical bus terminal (OBT) for PROFIBUS
■ Ordering Data
The OBT (optical bus terminal) is used to connect a PROFIBUS
Order No.
station without an integral optical interface to an optical line with
PROFIBUS stations with integral interface and OBT. RS 485 bus connector for
PROFIBUS with 35° cable outlet
The PROFIBUS station is connected to an RS 485 interface of the Max. transmission rate 12 Mbit/s,
OBT via a cable terminated at both ends, e.g. connecting cable degree of protection IP 20
830-1T. The OBT is linked into the optical cable using two optical • Without programming device in- 6ES7 972-0BA40-0XA0
interfaces. terface
Please refer to Catalog IK PI "Industrial communications and • With programming device inter- 6ES7 972-0BB40-0XA0
face
field devices" and the SIMATIC NET manual "PROFIBUS net-
works" (6GK1 970–5CA20–0AA0) for detailed information on RS 485 bus connector for 6GK1 500-0EA02
PROFIBUS with axial cable
these components and on further components for PROFIBUS outlet
networks. Max. transmission rate 1.5 Mbit/s,
degree of protection IP 20
RS 485 bus terminal for
Transmission media PROFIBUS
The ordering data include the transmission media for all types of with 1.5-m connecting cable
PROFIBUS connection referred to above and recommended for • Without programming device in- 6GK1 500-0AA10
use with the AS 388/TM and AS 488/TM automation systems. terface
• With built-on programming de- 6GK1 500-0DA00
Please refer to Catalog IK PI "Industrial communications and vice interface
field devices" for further components and for information on pos-
Optical link module for 6GK1 502-3CB00
sible bus configurations. PROFIBUS, OLM/G12
The following table lists the max. permissible cable lengths Optical link module for glass
which can be achieved with the used data transmission rate of fiber-optic cable, with signalling
contact, 4-channel version
1.5 Mbit/s:
Optical bus terminal for 6GK1 500-3AA00
Max. cable length of an RS 485 segment 200 m PROFIBUS, OBT
Max. distance between 2 stations 800 m Optical bus terminal for connec-
(with 3 RS 485 repeaters in series) tion of a PROFIBUS station, with-
out integral optical interface to the
Max. cable length between 2 OBTs with PCF fiber- 300 m optical PROFIBUS, without Sim-
optic cable plex connector
Max. distance between 2 OLMs/G12 and fiber-optic 3 km 830-1 cable connector for
cable (wavelength 860 nm) PC/programming device and
OLM for PROFIBUS
1.5 m long 6XV1 830-1BH15
System connection for AS 488/TM 3 m long 6XV1 830-1BH30
EXM 478 module with IF 964 interface module
Bus cables for PROFIBUS
An AS 488/TM automation system can only be connected to ei- 2-core, shielded, cut to length:
ther the PROFIBUS-TM or CS 275 system bus. Max. delivery unit 1000 m, mini-
mum ordering length 20 m
The AS 488/TM automation system is connected to PROFIBUS-
• Standard cable 6XV1 830-0EH10
TM via an IF 964 interface module in an EXM 478 extension
module. The standard connection is the interface module in the • Bus cable with PE sheath, for 6XV1 830-0GH10
food and drink industry
second extension module. One of the three slots in the first
EXM 478 module can be used if they are not all occupied al- Fiber-optic cable 6XV1 820-5AH10
ready. However, this requires adaptation of the interface assign- Standard cable, can be fanned Length: ... m
ment in the initialization files when configuring. out, cut to length See Catalog IK PI for precut/pre-
(specify length in .... m) assembled cables
Bus connectors or bus terminals can be plugged directly onto Max. available length 4000 m
the IF 964 interface module. BFOC connector 6GK1 901-0DA20-0AA0
for standard fiber-optic cable,
20 units
EXM 478 extension module 6ES7 478-2AC00-0AC0
to accommodate 3 interface mod-
ules
IF 964-DP interface module 6ES7 964-2AA01-0AB0

9/4 Siemens PLT 112 · 2002

 Bus communication
CS 275
CS 275

■ Overview ■ Ordering Data

In the following, you will be provided with information relevant to Order No.
connection of the AS 488/TM to the CS 275 bus system. Please TPM 478 interface module 6ES7 478-2DA01-0AC0
refer to Catalog PLT 130 for detailed information on the TELEP- for connection to the CS 275 sys-
ERM M CS 275 bus system, in particular on design and mode of tem bus and the TELEPERM M
operation. I/O modules
Note:
■ Configuration Only use TPM 478 interface mod-
ule once per AS 488/TM system.
If the module has already been
TPM 478 interface module selected for the I/O connection,
The AS 488/TM automation system and the CS-L2 bridge can be you need not order it again for the
connection to the system bus.
connected to the CS 275 bus system via the TPM 478 interface
module. Two functions are integrated on this interface module: Connecting cable for
20-m local bus
• CS 275 functionality for connection of an AS 488/TM
A powerful CPU processes the communications functions to system or CS-L2 bridge to the
the CS 275 bus system. The functionality of the TPM 478 inter- bus converters Ul1 and Ul2 and
face module corresponds to that of the N-AS standard local to the connection distributor for
20-m local bus AV
bus interface module in the AS 235 automation system. Excep-
tion: CD mode is not supported. Length between 1 and 2:
An AS 488/TM automation system can only be connected to ei- • 2.5 m (preferred type) 6DS8 213-8KC
ther the PROFIBUS-TM or CS 275 system bus. • 8.0 m 6DS8 213-8WC
• TELEPERM I/O functionality • 16.0 m 6DS8 213-8FD
In the AS 488/TM automation system, the TPM 478 module to-
Connecting cable for
gether with the TBX 478 module also provides the interface to 20-m local bus
the TELEPERM M I/Os. The two modules provide two I/O bus
for connection of two AS 488/TM
interfaces for TELEPERM M basic and extension cabinets, and systems or CS-L2 bridges to a
provide the +5 V bus for the I/O bus logic. local bus island;
with 2 connections for TPM 478
Only one TPM 478 module is required for both functionalities, interface module and connection
i.e. for the CS 275 functionality and the TELEPERM M to a cable 6DS8 213-8..,
I/O functionality. 6DS8 215-8.. or a further cable
6DS8 214-8..
Length between 1 and 2:
Configuring • 3.5 m (preferred type) 6DS8 214-8PC

Configuring depends on whether the TPM 478 module is used in • 8.0 m 6DS8 214-8WC
the AS 488/TM automation system or in the CS-L2 bridge. The • 16.0 m 6DS8 214-8FD
system parameters as well as the bus and station addresses are Connecting cable for
defined when configuring. 20-m local bus
The commissioning terminal is used as the configuring tool. The for connection of an AS 488/TM
system or CS-L2 bridge to a local
commissioning terminal software is included in the scope of de- bus island;
livery of the system software for the AS 488/TM system and the 1 cable end open (for connection
CS-L2 bridge. to ES 902 plug)
• Length: 5.0 m (preferred type) 6DS8 215-8SC
The configuring data are transmitted from the commissioning
terminal to the memory card of the AS 488/TM system using a • Length: 16.0 m 6DS8 215-8FD
transfer file. The current system parameters are loaded into the Connecting cable for
system memory of the CPU when the system is restarted, and I & C monitoring
the AS 488/TM system executes automatically on the CS 275 for transmission of cabinet alarms
system bus. to AS 388/TM or AS 488/TM
(IF 961-DIO digital I/O module)
When configuring the CS-L2 bridge, the bus and station • Length: 2.7 m (preferred type) 6DS8 320-8LC
addresses are defined on the CS 275 bus system, and the
address range is also specified via which the stations on the • Length: 5.6 m 6DS8 320-8TC
PROFIBUS-TM can be accessed. Connection distributor for 6DS9 207-8AA
20-m local bus

Siemens PLT 112 · 2002 9/5

 Bus communication
CS 275
CS 275
Order No.
Remote bus cable
Standard remote bus cable 1) V45466-D21-B35
Specify length in plain text Length ..... m
(max. 4 km)
In-house remote bus cable 1) V45466-D17-B135
Specify length in plain text Length ..... m
(max. 2 km)
Note:
When mixed with standard
remote bus cable, the total length
of both cables must not exceed 4
km.
Remote bus cable with addi-
tional armoring 1)
• To increase the tensile strength V45466-D21-B65
to 25000 N Length ..... m
• To protect against mechanical V45466-D21-B55
damage and rodents Length ..... m
Specify length in each case in
plain text (max. 4 km)

1) Ordering address:
LEONI SPECIAL CABLES FRIESOYTHE GmbH & Co KG
Pehmertanger Weg 1-3
D-26169 Friesoythe
Tel: +49 (4491) 292 171 or
Tel: +49 (4491) 292 122

9/6 Siemens PLT 112 · 2002

 Bus communication
CS-L2 bridge
CS-L2 bridge
The hardware of the CS-L2 bridge is largely identical to that of
the AS 488/TM system (UR2 rack, power supply modules, CPU,
interface modules and components for connection to CS 275
and PROFIBUS-TM). Connection to the CS 275 local bus is via
the TPM 478 communications module, connection to the PROFI-
BUS-TM via the EXM 478 extension module with IF 964 interface
module.

Limits:
The CS-L2 bridge only connects the CS 275 bus system to the
PROFIBUS-TM bus system; it does not support interfacing to
other PROFIBUS networks such as e.g. PROFIBUS-DP or
PROFIBUS-FMS. However, PROFIBUS-TM and PROFIBUS-DP
can be operated in parallel on a common PROFIBUS medium in
■ Overview friendly coexistence.
The PROFIBUS-AG/AG coupling is an open solution based on
The CS-L2 bridge connects the CS 275 and PROFIBUS-TM bus
PROFIBUS for data exchange between AS 488/TM and
systems, converts their protocols, and permits analog and bina-
S7 automation systems.
ry value coupling between automation systems on the two bus
systems, e.g. send/receive AKS, BKS and MKS telegrams in
both directions.
The CS-L2 bridge receives status and I & C messages from sta-
tions on the CS 275 bus, and passes them on to PROFIBUS-TM
stations. The same applies in the opposite direction. The bridge
passes on time telegrams in both directions.
The CS-L2 bridge is also used to transmit telegrams for the
"Read parameters" and "Write parameters" functions between
stations on the CS 275 bus and the operation and monitoring
systems on the PROFIBUS-TM bus.

Design of CS-L2 bridge for installation in cabinet (left) and for wall mounting (right)

Siemens PLT 112 · 2002 9/7

 Bus communication
CS-L2 bridge
CS-L2 bridge

■ Configuration ■ Technical Specifications

Station addresses CS-L2 bridge
Basic device
The address range defines the stations which are accessible on
the PROFIBUS-TM from the CS 275 bus system via the CS-L2 • Basic system SIMATIC M7-400 with CPU 486-3, subrack
bridge. From the viewpoint of PROFIBUS-TM, all stations whose and AC or DC power supply module
addresses are not within the address range must be stations on • Extensions Interface modules IF 961-DIO, IF 962-
the CS 275 bus. The first address of the range is always the sta- COM, EXM 478 with IF 964, TPM 478
tion address of the CS-L2 bridge. This must be left vacant when Power supply
configuring the two buses. Supply voltage Current consumption Power loss
Example: • AC 120 V Max. 1.14 A Max. 22.4 VA
If max. 20 stations with addresses 40 to 59 are to be connected • AC 230 V Max. 0.57 A Max. 22.4 VA
on the PROFIBUS, the CS-L2 bridge must be configured as fol-
• DC 24 V Max. 4.5 A Max. 33 W
lows:
Quantity breakdown
• CS 275 bridge station address (TA) = 39
Data throughput (tele- 30 long or 60 short telegrams per second
• Address range: 21 grams/s, cyclic)
Processing a rush of 75 alarms/s within a period of 10 s, where
alarms 5 alarms are accepted per MKS/status
With the max. possible number of 31 stations on the PROFIBUS- message
TM, 32 vacant station addresses must therefore be present in Delay by the bridge Max. 100 ms
ascending order on the CS 275 bus. Double assignment of sta-
tion addresses on the CS 275 bus and on the PROFIBUS-TM is Bridges connected in No
series
not permissible.
Bus system CS 275 PROFIBUS-TM
Data transfer rate 250 kbit/s 1.5 Mbit/s
Performance data: Number of stations 99 (less PROFIBUS Max. 32 (incl.
stations) bridge)
The bridge provides the following data throughput [tele-
grams/s]: either 30 long telegrams or 60 short telegrams in both Max. distances Local bus: 20 m Electrical: 200 m
directions together. There is a reserve for acyclic message Remote bus: 4 km Optical: 16 km
transmission of 75 messages/s over a period of 10 s, where Redundancy
5 messages are assumed per MKS/status telegram. Bridge No
CS 275 Yes, as option
PROFIBUS-TM Yes, with optical link module OLM/G12
Configuring
Tools Commissioning terminal software, ASCII
editor
Connection COM1 interface of IF 962-COM interface
module,
zero modem cable, 9-conductor
Ambient conditions
Degree of protection to IP 20
EN 60 529
Permissible ambient tem-
perature
• Operation (horizontal 0 to 60 °C
mounting)
• Transport and storage -40 to +70 °C
Permissible relative 5 to 95%
humidity
Fan-free operation Yes
Electrical isolation
• On the CS 275 Yes
• On the PROFIBUS-DP Yes
Design
Dimensions (H x B x T) in
mm
• With SIMATIC S7/M7 290 x 240 x 220 (plus connector)
subrack
• With migration rack 380 x 483 x 273

9/8 Siemens PLT 112 · 2002

 Bus communication
CS-L2 bridge
Central processing unit
The inputs and outputs are electrically isolated. The module
electronics (ASIC) is protected against overvoltages by appro-
priate circuitry measures.
The digital inputs comprise 8 channels organized in groups of
4 x 2 channels. The current consumption is 8.5 mA with an input
level of DC 24 V.
An input delay of 500 ms or 3 ms can be parameterized for all
input channels together.
The cable length is:
• unshielded 200 m (for 500 ms) or 600 m (for 3 ms)
• shielded 1000 m.
The digital outputs also comprise 2 x 4 channels. With DC 24 V,
the max. output current is 100 mA. The outputs are protected
against short-circuit by an electronic fuse.
A 25-contact Sub-D socket is used as the interface.
■ Overview
CPU 486-3 IF 962-COM serial interface module
The CPU 486-3 is equipped with an Intel Pentium 75-MHz pro- The IF 962-COM serial interface module is required to connect a
cessor. commissioning terminal to the CS-L2 bridge. The module is in-
The front panel of the rugged, compact plastic housing contains: serted into a prepared slot in the CPU 486-3.
• LEDs for status and fault display
• Operating mode switch
• Slot for a memory card from which the coupling software and ■ Ordering Data
bus parameters are loaded into the main memory when start- Order No.
ing up CPU 486-3 central module 6ES7 486-3AA00-0AB0
• 2 slots for interface modules with Pentium 75 MHz CPU, 2 slots
for interface modules,
■ Design 2 standard slots wide
IF 961-DI0 interface module 6ES7 961-1AA00-0AC0
Memory module (set with 2 x 8 Mbyte) Digital input/output for I & C moni-
toring functions
The CPU 486-3 used in the CS-L2 bridge is supplied with an
integral RAM. The module used as the main memory comprises IF 962-COM serial interface 6ES7 962-3AA00-0AC0
module
a set with 2 x 8-Mbyte RAMs. The complete set must always be
inserted. for commissioning terminal,
with 2 RS 232 interfaces
I & C monitoring
I & C monitoring functions can be implemented using the
IF 961-DIO interface module for digital input/output.
The interface module is inserted in the EXM 478-3 module of the
AS 488 automation system.
The IF 961-DIO can be used to record I & C signals e.g. for
• door contact
• excess temperature
• monitoring of optical link module OLM
and to activate a cabinet lamp or horn.
Cable monitoring, e.g. to detect an open-circuit, is not possible.

Siemens PLT 112 · 2002 9/9

 Bus communication
CS-L2 bridge
Power supply modules
The power supply module is inserted in the subrack on the left.
It is designed in a casing, and is cooled by natural convection.
The front panel of the module contains:
• LEDs for display of correct output voltages, correct backup
battery voltage, and internal fault
• Key for fault acknowledgment
• On/off switch for output voltages
• Battery compartment (hidden) for backup battery (not relevant
to CS-L2 bridge)
• Switch (hidden) for activation of battery monitoring
• Power supply selector (hidden) for AC 120/230 V
• Power supply connection (hidden) with 3-pin plug

■ Overview ■ Ordering Data

PS 405 and PS 407 load power supplies Order No.

The modules of the CS-L2 bridge are supplied with DC 5 V and PS 405 load power supply, 10 A 6ES7 405-0KA01-0AA0
DC 24 V by the PS 405 and PS 407 power supply modules via DC 24 V; DC 5 V, 24 V, 2 standard
slots wide
the backplane bus.
PS 407 load power supply, 10 A 6ES7 407-0KA01-0AA0
Depending on the input voltage, either the PS 407 (for AC 120/230 V; DC 5 V, 24 V, 2
AC 120/230 V) or PS 405 (for DC 24 V) power supply module is standard slots wide
required.

9/10 Siemens PLT 112 · 2002

 Bus communication
CS-L2 bridge
Connection to PROFIBUS-TM
Connection to CS 275
Connection to PROFIBUS-TM Connection to CS 275

■ Overview ■ Overview
The CS-L2 bridge is connected to PROFIBUS-TM using an The CS-L2 bridge can be connected to the CS 275 bus system
IF 964 interface module in an EXM 478 extension module. via the TPM 478 interface module. On this interface module, a
powerful CPU processes the communications functions to the
■ Ordering Data CS 275 bus system. The CS 275 functionality of the TPM 478 in-
terface module corresponds to that of the N-AS standard local
Order No. bus interface module in the AS 235 automation system. Excep-
EXM 478 extension module 6ES7 478-2AC00-0AC0 tion: CD mode is not supported.
to accommodate 3 interface mod-
ules
■ Ordering Data
for electrical version of
PROFIBUS-DP Order No.

IF 964-DP interface module 6ES7 964-2AA01-0AB0 TPM 478 interface module 6ES7 478-2DA01-0AC0
for connection to CS 275 and for
for glass fiber-optic cable version
TELEPERM M I/Os
of PROFIBUS-DP
IF 964-DP interface module 6ES7 964-2AA01-0AB0
Optical link module OLM/G12 6GK1 502-3CB10
Connecting cable 830-1 for 6XV1 830-1CH30
PROFIBUS, 3 m

See Catalog IK PI for further PROFIBUS components.

Siemens PLT 112 · 2002 9/11

 Bus communication
CS-L2 bridge
Packaging system
Packaging system System software

■ Overview ■ Overview
UR2 rack The system software of the CS-L2 bridge consists of runtime and
commissioning terminal software.
The UR2 rack is the basic mechanical frame of the AS 488/TM
automation system. It accommodates the system modules The runtime software is supplied on a memory card, and con-
(CPU, load power supply, EXM 478, TPM 478 and TBX 478), tains the system coupling software, the initialization data, and
provides the operating voltages for the modules, and connects the configuring parameters for the bus configuration.
the individual modules via the backplane bus. The commissioning terminal software for PCs/programming de-
The rack comprises: vices is supplied on a 3.5-inch diskette.
• Aluminium rail with threaded bolts for securing the modules,
and lateral recesses for mounting the rack ■ Ordering Data
• Plastic components as guides when swinging in the modules Order No.
• Connection for PE conductor System software for CS-L2 6DS2 510-0XX00-0XA0
bridge,
• Backplane bus with plug connections
comprising:
• Runtime software "CS-L2
bridge", on memory card,
Migration rack 4 Mbyte
The migration rack for CS-L2 bridge can be used to install the • Commissioning terminal soft-
ware for PC/programming de-
bridge in an existing TELEPERM M cabinet. vice, on 3.5-inch diskette, with
handling description in German
■ Ordering Data and English

Order No.
UR2 subrack 6ES7 400-1JA01-0AA0
for design of AS 488/TM automa-
tion system, 9 slots

For installation of the CS-L2

bridge in a TELEPERM M cabinet: Documentation
Migration rack for CS-L2 bridge 6DS2 510-0XX00-3XX0
with preassembled UR2 19-inch ■ Overview
rack
The system documentation of the CS-L2 bridge consists of the
manual "CS 275 bus system" and the manual "Supplementary
system documentation for AS 388/TM, AS 488/TM and CS-L2
bridge".

■ Ordering Data
Order No.
Manual
Supplementary system documen-
tation for AS 388/TM, AS 488/TM
and CS-L2 bridge
• German C79000-G8000-C700
• English C79000-G8076-C700
Manual
"CS 275 bus system"
• German C79000-G8000-C006
• English C79000-G8076-C006

9/12 Siemens PLT 112 · 2002

Data couplings
with other systems

10/2 Introduction
10/3 AG-AG coupling software
10/5 Serial coupling

Siemens PLT 112 · 2002 6/1

 Data couplings with other systems
Introduction
Data couplings Data couplings with other systems

Interface module Type of coupling Interface Procedure Electrical Coupling partner

isolation
IF 964-DP Data bus connection PROFIBUS FDL Yes SIMATIC S5 programmable controllers with
CP 4531 or CP 451 communications proces-
sor, S5-95U
IF 964-DP Data bus connection PROFIBUS FDL Yes SIMATIC S7-400 programmable controllers
with CP 443-5 communications processor
IF 964-DP Data bus connection PROFIBUS FDL Yes SIMATIC S7-300 programmable controllers
with CP 342-5 or CP 343-5 communications
processor
IF 964-DP Data bus connection PROFIBUS FDL Yes Systems from other vendors, PC with CP 5613
communications processor
6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S5 programmable controllers with
CP 544 communications processor
6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S7-400 programmable controllers
with CP 441-2 communications processor
6DS1 333-8AB Serial multipoint connection TTY 3964R/ RK 512 Yes SIMATIC S7-300 programmable controllers
with CP 341 communications processor
6DS1 333-8AA with spe- Serial multipoint connection TTY MODBUS Yes Special product for 4 x 9 stations/devices from
cial EPROM M1328-V6 or data bus connection other vendors with MODBUS functions
Special product on request

■ Overview If the coupling is between different buildings or over large dis-

A basic differentiation is made for data coupling of the tances within buildings, it is recommendable for potential diffe-
AS 488/TM with other systems between: rence reasons to use optical transmission techniques (fiber-
optic cables) for the PROFIBUS connection or to alternatively
• System couplings via PROFIBUS as the data bus and use a serial coupling.
• direct couplings via special interface modules.
The serial coupling supports any protective measures against
The overview table shows the current interfaces for system and static and dynamic potential differences (earthing, lightning pro-
direct couplings together with the most important features of the tection) because of the low number of conductors and electrical
interface modules. isolation. The data transmission rate can be varied within certain
limits for this type of coupling. On the one hand, this influences
Interface modules are operated in a slot for I/O modules or in an
the transmission rate and thus the cycle time, in addition the se-
extension unit of the CPU (EXM 478).
lected data transfer rate has an influence on the maximum dis-
With the serial coupling, the interface modules automatically tance which can be covered.
handle data transfer with the coupling partner. Data transfer for
The drivers of block type S5KE/S5KS required for system and di-
the serial coupling is via the transfer RAM of the interface modu-
rect couplings are components of the standard system software
le and the process image of the AS 488/TM. With the alternative
in the case of the serial coupling. For the AG/AG coupling via
data bus coupling with PROFIBUS, the data are transferred bet-
PROFIBUS as the data bus, extended S5KE/S5KS drivers are
ween the drivers and the respective coupling partners via the
provided as components of the optional AG/AG coupling softwa-
special AG/AG coupling software in the AS operating system
re for downloading.
and the interface module.
When selecting the type of coupling suitable for the respective
application, the following factors can also be important in addi- Coupling with systems from other vendors
tion to the type of coupling partner:
The serial coupling with interface module 6DS1 333-8AB can be
• Distance from coupling partner used for coupling systems from other vendors (scales, data col-
• System topology, number of partner systems, and type of part- lectors, process chromatographs etc.). A prerequisite is that the-
ner system se systems have a 20-mA current loop interface (TTY) and
• Earthing concept and lightning protection measures support the 3964R protocol and the RK 512 procedure. Other
protocols and procedures for the serial coupling are not suppor-
• Migration strategy: retention of existing configuration, or recon- ted (exception: systems with MODBUS procedure). Coupling of
figuration devices from other vendors with MODBUS procedure is availab-
• Performance le as a special product on request.

10/2 Siemens PLT 112 · 2002

 Data couplings with other systems
System couplings
AG-AG coupling software
An IF 964 interface module in the EXM 478 extension module as
■ Overview well as the additionally loaded AG-AG coupling software is re-
AG/AG coupling with SIMATIC S5/S7 central controllers quired to connect the AS 488/TM automation system to the PRO-
FIBUS-AG/AG.
The devices of the SIMATIC S7-300 and S7-400 automation sys-
tems and those of the SIMATIC S5-95F, S5-95U, S5-115U, S5- With the AS 488/TM automation system, the IF 964 interface mo-
135U and S5-155U automation systems can be coupled to dule should preferably be connected to the bottom of the three
AS 388/TM and AS 488/TM automation systems via an additio- EXM 478 slots. If all EXM slots are already occupied, e.g. by re-
nal PROFIBUS-AG/AG parallel to the PROFIBUS-TM or CS 275 trofitted modules, a second EXM 478 extension module is addi-
TELEPERM M system bus. tionally required.
To reduce the load on the CS 275 or PROFIBUS-TM system bus,
AS x88/TM automation systems can also be connected together
EXM 478 extension module
via the PROFIBUS-AG/AG data bus.
If all slots in the first EXM 478 extension module are already oc-
Via an AS 488/TM automation system with AG/AG coupling, sys-
cupied, a second EXM 478 extension module is required for
tem-independent and data-oriented connections are additional-
connection of the IF 964 interface module. This second EXM 478
ly possible between TELEPERM M and SIMATIC PCS 7. The
module has three locations for interface modules.
AS 488/TM collects the data received via the TELEPERM M sys-
tem bus, and distributes them either to the SIMATIC PCS 7 auto-
mation systems on the PROFIBUS-AG/AG or transfers them to a ■ Mode of operation
SIMATIC PCS 7 automation system with data collection and dis- The AG-AG coupling software is loaded into the automation sys-
tribution function on this bus, from which they are then distribut- tem using the commissioning terminal. Together with the stan-
ed further via the SIMATIC PCS 7 system bus. dard AS driver blocks S5KE [AGAG] and S5KS [AGAG] it
PROFIBUS-AG/AG represents communication via configurable organizes the telegram traffic between the AS 488/TM automati-
connections, and permits simple exchange of linked data blocks on system and the coupling partners.
between the communication partners, without acknowledgment Using the FDL services SDA (send data to one station, with ack-
at the user level. The transmission is carried out with PROFIBUS nowledgment of receipt) and SDN (send data to one or all stati-
FDL services. The user handles the services with the assistance ons, without acknowledgment of receipt; broadcast) of the
of communication blocks: European standard EN 50 170, data blocks with a maximum
• SIMATIC S7 stations: FC blocks AG_SEND and AG_RECV; length of 240 byte are transmitted in the send and receive direc-
these blocks are part of the NCM S7 package tions, where the receive telegrams occupy the first 4 byte with
• SIMATIC PCS 7 stations: blocks FR_AGSEN and FR_AGRCV the internal AS 488 address (i.e. max. 236 byte useful data).An
initialization file can be used to set the transmission rate between
• SIMATIC S5 stations: handling blocks SEND and RECEIVE 9.6 kbit/s and 1.5 Mbit/s.
• TELEPERM AS x88: standard function blocks S5KS [AGAG]
Note:
and S5KE [AGAG]
A coupling partner is addressed using its PROFIBUS station
• With OPC stations and those from other vendors, the address and one of the connection endpoints (SAP) configured
blocks/procedures are referred to in the associated documen- for communication with the AS 488. With SIMATIC, the connec-
tation. tions are either configured completely (SIMATIC S7: specified
Access to the FDL interface is usually only possible for the cou- connections; SIMATIC S5: AG/AG connections) or only partially
pling partners via a specifically installed communications pro- (SIMATIC S7: non-specified connections; SIMATIC S5: FDL con-
cessor: nections). With the partial configuration, the communications pa-
rameters are entered automatically, permitting free access to the
Coupling partner Communications processor FDL layer of PROFIBUS. This also permits the optional assign-
SIMATIC S7-400 CP 443-5 Basic ment of the SAP subaddresses.
SIMATIC S7-300 CP 342-5
SIMATIC S5-155U, CP 5430/CP 5431
S5-135U, S5-115U
S5-95U with PROFIBUS- Already integrated
AG/AG interface
S5-95F CP 541
PC (Windows NT) CP 5613

Siemens PLT 112 · 2002 10/3

 Data couplings with other systems
System couplings
AG-AG coupling software

■ Technical Specifications ■ Ordering Data

Released coupling partners for SIMATIC S7-300, S7-400 Order No.
AS 388/TM and AS 488/TM SIMATIC S5-155U, S5-135U,
S5-115U, S5-95U, S5-95F (in AG/AG coupling software 6DS5 124-1AA
each case as PROFIBUS master) for coupling AS 488/TM automa-
tion systems with SIMATIC S5-
Bus system PROFIBUS-AG/AG 155U, S5-135U, S5-115U, S5-95U
• Version Glass fiber-optic cables or elec- as well as SIMATIC S7-300 and
tric (Cu) S7-400, AS 488/TM and systems
from other manufacturers
Bus interface module for AS 388/TM IF 964-DP interface module German, English,
and AS 488/TM on 3.5-inch diskette, with license,
• Mechanical interface Sub-D socket, 9-contact documentation and product infor-
mation
• Electrical interface RS 485
Accessories for AG-AG coupling
Adjustable transmission rates 1500 kbit/s
500 kbit/s IF 964-DP interface module 6ES7 964-2AA01-0AB0
187.5 kbit/s EXM 478 extension module 6ES7 478-2AC00-0AC0
93.75 kbit/s
19.2 kbit/s
9.6 kbit/s
Important note:
Telegram length
• Send direction Max. 240 byte When subsequently ordering the AG/AG coupling software, it is
essential to specify the serial number of the memory card for the
• Receive direction Max. 240 byte (236 byte net)
automation system on which this functional extension is to be in-
Data throughput 24 telegrams/s stalled. The AG-AG coupling software is copy-protected and
• In the 500-ms cycle 12 telegrams/s can only be used on the automation system whose serial number
Bus stations Max. 126 is present in the software.
Number of connections (SAP) Max. 32 connection endpoints The current version of the AG/AG coupling software can be used
"AG-AG coupling" service SDA starting with version M02.00 or M01.06 of the AS x88/TM system
software. In order to use the full functionality of PROFIBUS-
"Free FDL access" services SDA, SDN
AG/AG, it is necessary to have the version M02.01 or M01.07 of
Data sources, sinks GA, GB and FC fields AS x88/TM.
Data formats Bit, integer (2 byte), S5 floating-
point numbers, S7/IEEE floating-
point numbers, characters
(1 byte)
Driver blocks for AS x88/TM Standard blocks S5KS, S5KE
Configuring PROGRAF AS+/NT, [Link],
commissioning terminal, ASCII
editor

10/4 Siemens PLT 112 · 2002

 Data couplings with other systems
Direct couplings
Serial coupling

■ Design
The interface module for SIMATIC S5/S7 central controllers,
6DS1 333-8AB, is a double-height compact assembly. The front
panel width is 30.48 mm (2 standard slots). The module has
2 backplane connectors for the I/O bus interface, and two serial
interfaces for connecting a SIMATIC S5/S7 central controller.
The interface module for SIMATIC S5/S7 central controllers can
be inserted into any slot for I/O modules of an AS 488/TM auto-
mation system or an ES 100 K extension system. SIMATIC S5/S7
central controllers can be connected to each of the two chan-
nels.
A shielded, four-wire cable twisted in pairs is used for data trans-
mission. The maximum permissible distance between the inter-
face module and the central controller is 1000 m. Data
exchange is via a serial coupling with 20-mA current loop. The
channel-specific transmission rate can be adjusted in steps:
■ Overview Transmission rate Max. cable length
In certain cases it may be meaningful to accommodate comple- 300, 600, 1200, 2400 bit/s 1000 m
te sections of an automation program in a subordinate automa- 4800 bit/s 500 m
tion level. This reduces the load on the automation system,
9600 bit/s 300 m
saving valuable computing time. This is particularly important for
automation tasks with short cycle times which place a high load
on the computing capacity of a CPU. Furthermore, subordinate
programs can also be generated and tested independent of ■ Mode of operation
other parts of the program.
The data arriving in parallel via the I/O bus of the automation sys-
The following are required to couple the AS 488/TM automation tem are saved cyclically in the transfer RAM of the interface mo-
system with SIMATIC S5 S5-115U, S5-135U and S5-155U cen- dule for SIMATIC S5/S7 central controllers. SIMATIC S7 central
tral controllers as well as SIMATIC S7 S7-300 and S7-400 auto- controllers operate with SEND/RECEIVE and S5 analog value
mation systems: format. The SIMATIC S5 central controllers can read the transfer
• Interface module for SIMATIC S5/S7 central controllers RAM using fetch telegrams. The send component of the inter-
• Connecting cable face module reads the data from the transfer RAM, supplements
them into a complete telegram, and passes this on to the
• For SIMATIC S5: SIMATIC S5/S7 central controller via the serial interface.
CP 524 or CP 544 communications processor
See Catalog ST 50 for interface modules, parameterization The telegrams sent by the SIMATIC S5/S7 central controller are
tools and accessories checked for reliability in the receive component of the interface
module, and the contained data are saved in the transfer RAM.
• For SIMATIC S7-300:
The automation system reads this data cyclically out of the trans-
CP 341 communications processor with 20-mA (TTY) interface
fer RAM.
See Catalog ST 70 for interface modules, parameterization
tools and accessories The data transfer between the AS 488/TM CPU and the interface
• For SIMATIC S7-400: module for SIMATIC S5/S7 central controllers is handled via the
CP 441-2 communications processor S5KS and S5KE driver blocks in the automation system. Either
See Catalog ST 70 for interface modules, parameterization the 3964 or 3964 R transmission procedure (selectable) is used
tools and accessories for the data transmission between interface module and SI-
MATIC S5/S7 central controller.
RK 512 is used as the protocol. In the process, the SIMATIC S5
central controller sends or fetches the data using telegrams. The
TELEPERM M interface module is the passive communication
station. SIMATIC S7 central controllers operate with SEND/RE-
CEIVE and S5 analog value format.

Siemens PLT 112 · 2002 10/5

 Data couplings with other systems
Direct couplings
Serial coupling

■ Technical Specifications ■ Ordering Data

Power supply Order No.
• L+ DC 24 V, 260 mA Interface module for SIMATIC 6DS1 333-8AB
S5/S7 central controllers
• PM DC 24 V, 40 mA
Instruction Manual for interface
Number of channels/interfaces 2 module for SIMATIC S5/S7 cen-
Interface to the SIMATIC S5 central 20-mA current loop, transmitter tral controllers
controller and receiver either active, non- • German C79000-B8000-C297
floating or passive, isolated
• English C79000-B8076-C297
Max. telegram length 128 bytes net data +
10 bytes header data Connecting cable
Permissible ambient temperature for connection of a communicati-
ons processor to the interface
• Operation 0 to +55 °C module for SIMATIC S5/S7 central
controllers
• Transport and storage -40 to +70 °C
• 10 m 6DS8 137-8AD
Weight Approx. 0.5 kg
• 50 m 6DS8 137-8SD
• 100 m 6DS8 137-8AE
• 300 m 6DS8 137-8ME
• 500 m 6DS8 137-8SE
• 1,000 m 6DS8 137-8AF
SIMATIC S5 coupling
CP 524 communications pro- 6ES5 524-3UA15
cessor
See Catalog ST 50 for interface
modules, parameterization tools
and accessories
CP 544 communications pro- 6ES5 544-3UA11
cessor
See Catalog ST 50 for interface
modules, parameterization tools
and accessories
SIMATIC S7-300 coupling
CP 341 communications pro- 6ES7 341-1BH00-0AE0
cessor
incl. 20-mA (TTY) interface
See Catalog ST 70 for interface
modules, parameterization tools
and accessories
SIMATIC S7-400 coupling
CP 441-2 communications pro- 6ES7 441-2AA02-0AE0
cessor
See Catalog ST 70 for interface
modules, parameterization tools
and accessories

SIMATIC S5 S5-115U, S5-135U, See Catalog ST 50

S5-155U programmable control-
lers
SIMATIC S7 S7-300 and S7-400 See Catalog ST 70
automation systems

10/6 Siemens PLT 112 · 2002

Appendix

11/2 Software licenses

11/3 Information and order option in the
Internet or on CD-ROM
11/4 Internet
11/4 Training
11/5 Order no. index
11/6 Terms and Conditions of Sale and
Delivery
11/6 Export regulations

Siemens PLT 112 · 2002 6/1

 Appendix
Software licenses
Software Appendix

■ Software types ■ Downgrading

Software requiring a license is categorized into types. The licensee is permitted to use the software or an earlier ver-
The following software types have been defined: sion/release of the software, provided that the licensee owns such
• Engineering software a version/release and its use is technically feasible.
• Runtime software
Engineering software
■ Delivered versions
Software is constantly being updated.
This includes all software products for creating (engineering) user
The following delivery versions
software, e.g. for configuring, programming, parameterizing, test-
ing, commissioning or servicing. • PowerPack
• Upgrade
Data generated with engineering software and executable pro-
grams can be duplicated for your own use or for use by third-par- can be used to access updates.
ties free-of-charge. Existing bug fixes are supplied with the ServicePack version.
Runtime software PowerPack
This includes all software products required for plant/machine op- PowerPacks can be used to upgrade to more powerful software.
eration, e.g. operating system, basic system, system expansions, The licensee receives a new license agreement and CoL (Certifi-
drivers, etc. cate of License) with the PowerPack. This CoL, together with the
The duplication of the runtime software and executable programs CoL for the original product, proves that the new software is li-
created with the runtime software for your own use or for use by censed.
third-parties is subject to a charge. A separate PowerPack must be purchased for each original li-
You can find information about license fees according to use in cense of the software to be replaced.
the ordering data (e.g. in the catalog). Examples of categories of Upgrade
use include per CPU, per installation, per channel, per instance,
per axis, per control loop, per variable, etc. An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product is
Information about extended rights of use for parameteriza- already held.
tion/configuration tools supplied as integral components of the
scope of delivery can be found in the readme file supplied with the The licensee receives a new license agreement and CoL with the
relevant product(s). upgrade. This CoL, together with the CoL for the previous product,
proves that the new version is licensed.
■ License types A separate upgrade must be purchased for each original license
of the software to be upgraded.
Siemens Automation & Drives offers various types of software
license: ServicePack
• Floating license ServicePacks are used to debug existing products. ServicePacks
• Single license may be duplicated for use as prescribed according to the number
• Rental license of existing original licenses.
• Trial license
Detailed explanations concerning license conditions can be
Floating license found in the “Terms and Conditions of Siemens AG” (see last
The software may be installed for internal use on any number of page) or with the A&D Mall Online-Help System under
devices by the licensee. Only the concurrent user is licensed. The
concurrent user is the person using the program. Use begins
when the software is started. [Link]

A license is required for each concurrent user.

■ License key
Single license
Siemens Automation & Drives supplies software products with
Unlike the floating license, a single license permits only one instal- and without license keys.
lation of the software.
The license key serves as an electronic license stamp and is also
The type of use licensed is specified in the ordering data and in the "switch" for activating the software (floating license, rental li-
the Certificate of License (CoL). Types of use include for example cense, etc.).
per device, per axis, per channel, etc.
The complete installation of software products requiring license
One single license is required for each type of use defined. keys includes the program to be licensed (the software) and the
license key (which represents the license).
Rental license
A rental license supports the "sporadic use" of engineering soft-
ware. Once the license key has been installed, the software can
■ Certificate of License
be used for a specific number of hours (the operating hours do not The Certificate of License (CoL) is the licensee's proof that the use
have to be consecutive). of the software has been licensed by Siemens.
One license is required for each installation of the software. A CoL is required for every type of use and must be kept in a safe
place.
Trial license
A trial license supports "short-term use" of the software in a non-
productive context, e.g. for testing and evaluation purposes. It
can be transferred to another license.

11/2 Siemens PLT 112 · 2002

 Appendix
Information and order option
in the Internet and on CD-ROM

■ A&D at WWW A detailed knowledge of the Under the address

range of products and servic-
es available is essential when [Link]/
planning and configuring automation
automation systems. It goes you will find everything you
without saying that this infor- need to know about products,
mation must always be fully systems and services.
up-to-date.
The Siemens Automation and
Drives Group (A&D) has
therefore built up a compre-
hensive range of information
in the World Wide Web, which
offers quick and easy access
to all data required.

■ Product selection with Detailed information together After selecting the product of
interactive catalogs with convenient interactive your choice you can order at
functions: the press of a button, by fax or
The interactive catalogs by online link.
CA 01 and ET 01 cover more Information on the interactive
than 80,000 products and catalogs can be found in the
thus provide a full summary of Internet under
the Siemens Automation and
Drives product base. [Link]/
automation/ik
Here you will find everything
that you need to solve tasks in or on CD-ROM:
the fields of automation, Automation and Drives, CA 01
switchgear, installation and Order No.:
drives. E86060-D4001-A100-B7-7600
All information is linked into a
user interface which is easy to Electrical installation
work with and intuitive. technology, ET 01
Order No.:
E86060-D8200-A107-A2-7600

■ Easy Shopping at the The Siemens Mall is the virtual For example, powerful search
Siemens Mall department store of Siemens functions make it easy to find
AG in the Internet. Here you the required products, which
have access to a huge range can be immediately checked
of products presented in for availability. Customer-
electronic catalogs in an specific discounts and
informative and attractive preparation of quotes can be
way. carried out online as well as
Data transfer via EDIFACT order tracking and tracing.
allows the whole procedure Please visit the Siemens Mall
from selection through order- on the Internet under:
ing to tracking of the order to
be carried out online via the [Link]/
Internet. automation/mall
Numerous functions are avail-
able to support you.

Siemens PLT 112 · 2002 11/3

 Appendix

Internet, Training

■ Internet
Informations about the TELEPERM M process control system
and the migration to SIMATIC PCS 7 are now presented in our
new Internet site
[Link]/teleperm
On the TELEPERM M Site you will find
7 Product informations for the complete TELEPERM M system
7 Catalog and Online Ordering System (Mall)
7 FAQs (Frequently Asked Questions) for automation systems
and operator stations
7 Catalogs
7 Informations on TELEPERM M training
7 Data sheets for TELEPERM M I/O modules
7 Newsletter for Process Automation
7 Portal Process Automation with informations about
SIMATIC PCS 7, Automation in the Chemicals, Pharmaceuti-
cals, Glass as well as Process Instrumentation and Analytics.

■ Training Courses in the Training Center Karlsruhe

Effective utilization of a process control system depends on the
Process Control System Marketing personnel , Technical adviser
knowledge and skills of the people who use and operate it. Com- TELEPERM M Project and commissioning engineers
prehensive training of these employees has become one of the
Programmers
most important production factors in the case of high-perfor-
mance process control systems such as TELEPERM M. Service, maintenance, assembly
Operator and User
Training for TELEPERM M therefore means:
7 Fast, low-cost training for your employees
Duration
Course name Target group Course code
(Days)
7 Comprehensive knowledge and utilization of the complete
system
7 Exchange and ideas for solving individual application pro- TELEPERM M automation systems
blems AS 388/TM and AS 488/TM, workshop ■ ■ 2 TE-TAS88
You can obtain further information on course contents, dates, AS 235 automation system, part 1 ■ ■ 5 TE-TO1
prices etc. at the following address on the Internet: AS 235 automation system, part 2 ■ ■ 5 TE-TO2
[Link] Migration of TELEPERM M
Migration TELEPERM M to SIMATIC PCS 7 ■ ■ ■ 5 ST-WINCCTM
Should you have special questions, please directly contact the
A&D Training Center in Karlsruhe: Process Control Systems
Process control engineering for beginners ■ ■ ■ ■ 3 ST-PZA
Tel.: +49 721 595-4125
Fax: +49 721 595-6087
Alternatively, contact your local Siemens office or representative
to obtain information on local training.

11/4 Siemens PLT 112 · 2002

 Appendix

Order No. index

■ Order No. index

6DL2 140-.............................................4/2 6DS2 510-0XX00-3XX0......................9/12 6ES7 321-1BH02-0AA0........................8/9 6GK1 502-3CB10 ................. 5/6, 5/8, 9/11
6DL2 141-.............................................3/2 6DS4 400-8AB......................................4/4 6ES7 321-1BH50-0AA0........................8/9 6GK1 541-2BA00 ...............................2/13
6DL5 255-...........................................2/13 6ES7 321-1BH82-0AA0........................8/9 6GK1 561-3AA00 ...............................2/13
6DS5 124-1AA......................3/4, 4/3, 10/4 6ES7 321-1BL00-0AA0 ........................8/9
6DS1 202-8AB....................................7/13 6DS5 130-8AA......................3/4, 4/3, 8/19 6GK1 702-5DW52-3AA0 ....................2/13
6ES7 321-1BL80-0AA0 ........................8/9 6GK1 713-5DB60-3AA0 ..................... 2/13
6DS1 310-8AA....................................7/13 6DS5 130-8AB......................3/4, 4/3, 8/19 6ES7 321-1CH80-0AA0 ....................... 8/9
6DS1 310-8AB....................................7/13 6DS5 470-1AD .....................3/4, 4/3, 8/16 6ES7 321-1EL00-0AA0 ........................8/9 6GK1 901-0DA20-0AA0 ....................... 9/4
6DS1 318-8AB....................................7/13 6DS8 137-8AD ...................................10/6 6ES7 321-1FF01-0AA0 ........................8/9 6GK7 343-2AH00-0XA0 ..................... 8/12
6DS1 321-8AA....................................7/13 6DS8 137-8AE....................................10/6 6ES7 321-1FF81-0AA0 ........................8/9 6XV1 820-5AH10.................................. 9/4
6DS1 322-8AA....................................7/13 6DS8 137-8AF....................................10/6 6ES7 321-7BH00-0AB0........................8/9 6XV1 830-0EH10.................................. 9/4
6DS1 327-8AA....................................7/13 6DS8 137-8ME ...................................10/6 6ES7 321-7BH80-0AB0........................8/9 6XV1 830-0GH10 ................................. 9/4
6DS1 333-8AB...........................7/13, 10/6 6DS8 137-8SD ...................................10/6 6ES7 321-7RD00-0AB0 ..................... 8/11 6XV1 830-1BH15.................................. 9/4
6DS1 337-1AD....................................7/13 6DS8 137-8SE....................................10/6 6XV1 830-1BH30.................................. 9/4
6DS1 341-1AD....................................7/13 6ES7 322-1BF01-0AA0 ........................8/9
6DS8 213-8FD......................................9/5 6ES7 322-1BH01-0AA0........................8/9 6XV1 830-1CH30 ................. 5/6, 5/8, 9/11
6DS1 342-1BD....................................7/13 6DS8 213-8KC .....................................9/5 6ES7 322-1BH81-0AA0........................8/9 7MH4 553-1AA41...................... 8/12, 8/16
6DS1 400-8AA....................................7/12 6DS8 213-8WC ....................................9/5 6ES7 322-1BL00-0AA0 ........................8/9
6DS1 400-8BA....................................7/12 6DS8 214-8FD......................................9/5 6ES7 322-1CF80-0AA0........................8/9 C79000-B8000-C297.......................... 10/6
6DS1 401-8AA....................................7/12 6DS8 214-8PC .....................................9/5 6ES7 322-1EL00-0AA0 ........................8/9 C79000-B8076-C297.......................... 10/6
6DS1 401-8BA....................................7/12 6DS8 214-8WC ....................................9/5 6ES7 322-1FF01-0AA0 ........................8/9 C79000-G8000-C006 ......................... 9/12
6DS1 402-8AA....................................7/12 6DS8 215-8FD......................................9/5 6ES7 322-1HF01-0AA0........................8/9 C79000-G8000-C416 .................... 3/4, 4/4
6DS1 402-8BA....................................7/12 6DS8 215-8SC .....................................9/5 6ES7 322-1HF10-0AA0........................8/9 C79000-G8000-C416 ........... 5/10, 7/4, 7/6
6DS1 403-8AA....................................7/12 6DS8 320-8LC......................................9/5 6ES7 322-1HF80-0AA0........................8/9 C79000-G8000-C417 .................... 3/4, 4/4
6DS1 403-8BA....................................7/12 6DS8 320-8TC......................................9/5 6ES7 322-1HH00-0AA0 ....................... 8/9 C79000-G8000-C450 ......................... 2/13
6DS1 403-8CA....................................7/12 6DS9 203-8CA .....................................4/4 6ES7 322-5RD00-0AB0 ..................... 8/11 C79000-G8000-C700 ... 3/4, 4/4, 5/10, 7/4,
6DS1 403-8CB....................................7/12 6DS9 207-8AA........................3/4, 4/4, 9/5 6ES7 322-5SD00-0AB0...................... 8/11 ..................................................... 7/6, 9/12
6DS1 500-8AA....................................7/12 6ES7 322-8BF00-0AB0 ........................8/9 C79000-G8076-C006 ......................... 9/12
6ES5 262-8MA13 ...............................8/15 6ES7 322-8BF80-0AB0 ........................8/9
6DS1 500-8BA....................................7/12 6ES5 262-8MB13 ...............................8/15 C79000-G8076-C416 .......... 3/4, 4/4, 5/10,
6DS1 501-8AA....................................7/12 6ES5 524-3UA15................................10/6 6ES7 323-1BH01-0AA0......................8/10 ....................................................... 7/4, 7/6
6DS1 501-8AB....................................7/12 6ES5 544-3UA11 ................................10/6 6ES7 323-1BH81-0AA0......................8/10 C79000-G8076-C417 .................... 3/4, 4/4
6DS1 501-8BA....................................7/12 6ES5 895-6SE03..................................8/5 6ES7 323-1BL00-0AA0 ......................8/10 C79000-G8076-C450 ......................... 2/13
6DS1 501-8BB....................................7/12 C79000-G8076-C700 ... 3/4, 4/4, 5/10, 7/4,
6DS1 502-8AA....................................7/12 6ES7 131-4BB00-0AA0......................8/14 6ES7 331-7KB02-0AB0......................8/10
6ES7 331-7KB82-0AB0......................8/10 ..................................................... 7/6, 9/12
6DS1 502-8BA....................................7/12 6ES7 131-4BB00-0AB0......................8/14
6DS1 503-8AA....................................7/12 6ES7 131-4BD00-0AA0......................8/14 6ES7 331-7KF02-0AB0 ......................8/10 C79451-A3496-D1......................... 3/4, 8/3
6DS1 503-8BA....................................7/12 6ES7 131-4BD00-0AB0......................8/14 6ES7 331-7NF00-0AB0......................8/10 C79451-A3496-D2......................... 3/4, 8/3
6DS1 504-8AA....................................7/12 6ES7 131-4EB00-0AB0......................8/14 6ES7 331-7NF10-0AB0......................8/10 C79451-A3496-D900....... 3/4, 4/3, 5/6, 8/6
6DS1 505-8AA....................................7/12 6ES7 131-4FB00-0AB0 ......................8/14 6ES7 331-7PF00-0AB0 ......................8/10 C79451-A3496-D901............ 3/4, 4/3, 5/10
6ES7 331-7PF10-0AB0 ......................8/10 C79451-A3496-D902..................... 3/4, 4/3
6DS1 600-8AA....................................7/12 6ES7 132-4BB00-0AA0......................8/14 6ES7 331-7RD00-0AB0 ..................... 8/11
6DS1 601-8AA....................................7/12 6ES7 132-4BB00-0AB0......................8/14 GWK-PAS-AS-UPAK488 ...................... 7/6
6ES7 331-7SF00-0AB0 ...................... 8/11 GWK-PAS-AS-UPAS488 ...................... 7/4
6DS1 601-8AC....................................7/12 6ES7 132-4BB30-0AA0......................8/14
6DS1 601-8BA....................................7/12 6ES7 132-4BB30-0AB0......................8/14 6ES7 332-5HB01-0AB0......................8/10 V45466-D17-B135................................ 9/6
6DS1 602-8AA....................................7/12 6ES7 132-4BD00-0AA0......................8/14 6ES7 332-5HB81-0AB0......................8/10 V45466-D21-B35.................................. 9/6
6DS1 602-8BA....................................7/12 6ES7 132-4BD30-0AA0......................8/14 6ES7 332-5HD01-0AB0 ..................... 8/10 V45466-D21-B55.................................. 9/6
6DS1 603-8AA....................................7/12 6ES7 132-4FB00-0AB0 ......................8/14 6ES7 332-5RD00-0AB0 ..................... 8/11 V45466-D21-B65.................................. 9/6
6DS1 603-8AB....................................7/12 6ES7 132-4HB00-0AB0......................8/14 6ES7 332-7ND00-0AB0 ..................... 8/10
6DS1 603-8BA....................................7/12 6ES7 134-4FB00-0AB0 ......................8/14 6ES7 334-0CE01-0AA0......................8/10
6DS1 603-8RR ...................................7/12 6ES7 134-4FB50-0AB0 ......................8/14 6ES7 334-0KE00-0AB0......................8/10
6DS1 604-8AA....................................7/12 6ES7 134-4GB00-0AB0 .....................8/14 6ES7 334-0KE80-0AB0......................8/10
6DS1 605-8AA....................................7/12 6ES7 134-4GB10-0AB0 .....................8/14 6ES7 335-7HG01-0AB0 ..................... 8/10
6DS1 605-8BA....................................7/12 6ES7 134-4GB50-0AB0 .....................8/14
6DS1 607-8AB....................................7/12 6ES7 134-4GB60-0AB0 .....................8/14 6ES7 341-1BH00-0AE0......................10/6
6DS1 613-8AB....................................7/12 6ES7 134-4JB00-0AB0 ......................8/14 6ES7 350-1AH02-0AE0......................8/12
6DS1 613-8BB....................................7/12 6ES7 134-4JB50-0AB0 ......................8/14 6ES7 390-1AE80-0AA0........................8/8
6DS1 615-8AA....................................7/12 6ES7 134-4LB00-0AB0 ......................8/14
6ES7 134-4MB00-0AB0 .....................8/14 6ES7 400-1JA01-0AA0 ...............5/9, 9/12
6DS1 620-8AA....................................7/12 6ES7 405-0KA01-0AA0...............5/5, 9/10
6DS1 621-8AA....................................7/12 6ES7 135-4FB00-0AB0 ......................8/14 6ES7 405-0RA01-0AA0........................5/5
6ES7 135-4GB00-0AB0 .....................8/14 6ES7 407-0KA01-0AA0...............5/5, 9/10
6DS1 700-8AA....................................7/12 6ES7 135-4LB00-0AB0 ......................8/14
6DS1 700-8AB....................................7/12 6ES7 135-4MB00-0AB0 .....................8/14 6ES7 441-2AA02-0AE0......................10/6
6DS1 700-8BA....................................7/12
6DS1 700-8BB....................................7/12 6ES7 138-4DA01-0AB0......................8/14 6ES7 478-2AC00-0AC0 . 3/4, 4/4, 5/6, 5/8,
6DS1 701-8AA....................................7/12 6ES7 138-4DE00-0AB0......................8/14 ............................................ 9/4, 9/11, 10/4
6DS1 701-8AB....................................7/12 6ES7 138-4DF00-0AB0......................8/14 6ES7 478-2DA01-0AC0 ........ 5/7, 5/8, 8/3,
6DS1 702-8AA....................................7/12 ..................................................... 9/5, 9/11
6ES7 151-1AA02-0AB0......................8/14 6ES7 478-2DX00-0AA0.................5/7, 8/3
6DS1 702-8RR ...................................7/12 6ES7 151-1AB01-0AB0......................8/14
6DS1 703-8AB....................................7/12 6ES7 151-7AA00-0AB0......................8/14 6ES7 486-3AA00-0AB0.................5/4, 9/9
6DS1 703-8RR ...................................7/12 6ES7 151-7AB00-0AB0......................8/14 6ES7 488-3AA00-0AB0........................5/4
6DS1 713-8AB....................................7/12 6ES7 153-1AA03-0XB0........................8/8 6ES7 654-0XX01-1XA0........................8/8
6DS1 717-8AA....................................7/13 6ES7 153-1AA83-0XB0........................8/8 6ES7 902-1AB00-0AA0........2/10, 3/4, 4/3
6DS1 717-8RR ...................................7/13 6ES7 153-2AA02-0XB0........................8/8 6ES7 902-1AC00-0AA0........2/10, 3/4, 4/3
6DS1 719-8AA....................................7/13 6ES7 153-2AB01-0XB0........................8/8
6DS1 719-8RR ...................................7/13 6ES7 961-1AA00-0AC0.................5/4, 9/9
6ES7 157-0AA81-0XA0......................8/19 6ES7 962-3AA00-0AC0........2/10, 5/4, 9/9
6DS1 720-8AA....................................7/13 6ES7 157-0AC80-0XA0......................8/19 6ES7 964-2AA01-0AB0..3/4, 4/4, 5/6, 5/8,
6DS1 730-8AA....................................7/12 6ES7 157-0AD80-0XA0......................8/19 ..................................... 8/5, 9/4, 9/11, 10/4
6DS1 731-8AA....................................7/12 6ES7 195-1GA00-0XA0 .......................8/8 6ES7 971-0BA00.................................. 5/5
6DS1 731-8BA....................................7/12 6ES7 195-1JA00-0XA0 ........................8/8 6ES7 972-0BA40-0XA0........................9/4
6DS1 731-8EA....................................7/12 6ES7 195-1KA00-0XA0........................8/8 6ES7 972-0BB40-0XA0........................9/4
6DS1 731-8FA ....................................7/12 6ES7 195-7HA00-0XA0........................8/8 6ES7 972-0BB41-0XA0........................8/8
6DS1 731-8RR ...................................7/12 6ES7 195-7HB00-0XA0........................8/8
6ES7 195-7HC00-0XA0 .......................8/8 6GK1 500-0AA10 ................................. 9/4
6DS2 410-0XX00-0XA0......................5/10 6GK1 500-0DA00 ................................. 9/4
6DS2 410-0XX00-0XC2........3/4, 4/3, 5/10 6ES7 307-1BA00-0AA0........................8/8 6GK1 500-0EA02 ................................. 9/4
6DS2 410-0XX00-2XX0........................5/9 6ES7 307-1EA00-0AA0........................8/8 6GK1 500-3AA00 ................................. 9/4
6DS2 410-0XX00-4XX0........................5/9 6ES7 307-1KA00-0AA0........................8/8 6GK1 502-3CB00 ................................. 9/4
6DS2 510-0XX00-0XA0......................9/12

Siemens PLT 112 · 2002 11/5

 Appendix
Terms and Conditions of Sale and Delivery
Export regulations

■ Terms and Conditions of Sale and Delivery ■ Export regulations

in the Federal Republic of Germany The products listed in this catalog / price list may be subject to
European / German and/or US export regulations.
By using this catalog you can acquire hardware and software
products described therein from the Siemens AG subject to the Therefore, any export requiring a license is subject to approval
following terms. Please note! The scope, the quality and the con- by the competent authorities.
ditions for supplies and services, including software products, According to current provisions, the following export regulations
by any Siemens entity having a registered office outside the must be observed with respect to the products featured in this
Federal Republic of Germany, shall be subject exclusively to the catalog / price list:
General Terms and Conditions of the respective Siemens entity.
for customers based in the Federal Republic of Germany AL Number of the German Export List.
The General Terms of Payment as well as the General Conditions Products marked other than “N“ require an export
for the Supply of Products and Services of the Electrical and license.
Electronics Industry shall apply. In the case of software products, the export des-
ignations of the relevant data medium must also
For software products, the General License Conditions for Soft-
be generally adhered to.
ware Products for Automation and Drives for Customers with
Seat or registered Office in Germany shall apply. Goods labeled with an “AL not equal to N“ are
subject to a European or German export authori-
for customers with a seat or registered office outside the
zation when being exported out of the EU.
Federal Republic of Germany
The General Terms of Payment as well as the General Conditi- ECCN Export Control Classification Number.
ons for Supplies of Siemens, Automation and Drives for Custo- Products marked other than “N“ are subject to a
mers with a Seat or registered Office outside of Germany shall reexport license to specific countries.
apply.
In the case of software products, the export
For software products, the General License Conditions for Soft- designations of the relevant data medium must
ware Products for Automation and Drives for Customers with also be generally adhered to.
Seat or registered Office outside of Germany shall apply.
Goods labeled with an “ECCN not equal to N“ are
General subject to a US re-export authorization.
The prices are in € (Euro) ex works, exclusive packaging.
Even without a label or with an “AL: N“ or “ECCN: N“, authoriza-
The sales tax (value added tax) is not included in the prices. tion may be required due to the final destination and purpose for
It shall be debited separately at the respective rate according to which the goods are to be used.
the applicable legal regulations.
The deciding factors are the AL or ECCN export authorization
In addition to the prices of products which include silver and/or indicated on order confirmations, delivery notes and invoices.
copper, surcharges may be calculated if the respective limits of
the notes are exceeded. Subject to change without prior notice.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
The dimensions are in mm. Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given -
these are subject to change without prior notice.

Comprehensive Terms and Conditions of Sale and Delivery are

available free of charge from your local Siemens business office
under the following Order Nos.:
• 6ZB5310-0KR30-0BA0 (for customers based in the
Federal Republic of Germany)
• 6ZB5310-0KS53-0BA0 (for customers based outside of the
Federal Republic of Germany)
or download them from the Internet:
[Link]/automation/mall
(A&D Mall Online-Help System)

Published by Siemens AG E86060-W3812-A100-A3-7600

KG K 0802 - 104 En / 215074
Automation and Drives Group
only as electronic file for download via Internet:
Industrial Automation Systems [Link],com/teleperm
Process Automation Systems
D-90327 Nürnberg
Federal Republic of Germany

11/6 Siemens PLT 112 · 2002

 Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our branch
offices listed in the appendix of this catalog

Automation & Drives Catalog Low-Voltage Controls and Distribution Catalog

Interactive catalogs on CD-ROM Low-Voltage Controlgear, Switchgear and Systems NS K
• Components for Automation & Drives CA 01 Communication-Capable Controlgear,
• Electrical Installation Technology ET 01 Controlgear with SIRIUS, SIGUARD Safety Systems,
Control and Signalling Devices, Switchgear,
Transformers and DC Power Supplies,
Automation Systems for Machine Tools Main- and EMERGENCY-STOP Switches,
SINUMERIK & SIMODRIVE NC 60 Control Switches, Terminal Blocks
Cables, Connectors and System Components NC Z BERO - Sensors for Automation NS BERO
Products and Systems NS PS
Drive Systems for Low-Voltage Power Distribution
Variable-Speed Drives SENTRON WL NS WL
DC Motors DA 12
DC Drives Preferred Series up to 500 kW DA 12.1 Motion Control System SIMOTION PM 10
DC Drives Preferred Series 215 kW to 1500 kW DA 12.2
SIMOREG DC MASTER 6RA70 Digital Chassis DA 21.1 Process Instrumentation and Analytics
Converters Field Instruments for Process Automation FI 01
SIMOREG K 6RA22 Analog Chassis Converters DA 21.2 Measuring Instruments for Pressure,
Differential Pressure, Flow, Level and Temperature,
SIMOREG DC MASTER 6RM70 Digital Converter DA 22 Positioners and Liquid Meters
Cabinet Units
Process Recorders and Accessories MP 20
SIMOVERT PM Modular Converter Systems DA 45
SIPART, Controllers and Software MP 31
SIEMOSYN Motors DA 48
SIWAREX Weighing Systems WT 01
MICROMASTER 410/420/430/440 Inverters DA 51.2
Gas Analysis Equipment for the Process Industry PA 10
MICROMASTER 411/COMBIMASTER 411 DA 51.3
PDF: Process Analytics, PA 11
SIMOVERT A Current-Source DC Link Converters DA 62 Components for Sample Preparation
SIMOVERT MV Medium-Voltage Drives DA 63 SIPAN Liquid Analysis PA 20
SIMOVERT MASTERDRIVES Vector Control DA 65.10
SIMOVERT MASTERDRIVES Motion Control DA 65.11 SIMATIC Industrial Automation Systems
Synchronous and asynchronous servomotors for DA 65.3 SIMATIC PCS Process Control System ST 45
SIMOVERT MASTERDRIVES PDF: SIMATIC S5/PC/505 Automation Systems ST 50
SIMODRIVE 611 universal and POSMO DA 65.4 Components for Totally Integrated Automation ST 70
SIMADYN D Control System DA 99 SIMATIC PCS 7 Process Control System ST PCS 7
Automation Systems for Machine Tools SIMODRIVE NC 60 Add-ons for the SIMATIC PCS 7 ST PCS 7.A
• AC Main Spindle Motors 1PM, 1FE, 1PH Process Control System
• AC Servomotors 1FT, 1FK
• AC Linear motors 1FN SIPOS Electric Actuators
• Converter System SIMODRIVE 611 Electric Rotary, Linear and Part-turn Actuators MP 35
• Converter Systems SIMODRIVE POSMO A/CD/CA/SI Electric Rotary Actuators for Nuclear Plants MP 35.1/.2
Low-Voltage Three-Phase-Motors
Systems Engineering
Project Manual M 10
Power supplies SITOP power KT 10.1
Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled M 11
System cabling SIMATIC TOP connect KT 10.2
Drive and Control Components for Hoisting Equipment HE 1
MOBY Identification Systems KT 21
Electrical Installation Technology Industrial Microcomputers SICOMP KT 51
Circuit-Breaker Systems I 2.1
Fuse Systems System Solutions
Distribution Board Systems Applications, Products and Services for Industry SL 01
Building Management Systems with instabus EIB Automation Solutions in the Plastic Industry SL 10
Program Overview Modular Devices I 2.11 with SIMATIC S7
STAB Wall-Mounting Distribution Boards I 2.31
SIKUS Floor-Mounting Distribution Boards I 2.32 TELEPERM M Process Control System
8PU Busway System I 2.36 AS 235, AS 235H and AS 235K automation systems PLT 111
AS 388/TM and AS 488/TM automation systems PLT 112
Human Machine Interface Systems SIMATIC HMI ST 80 OS 525 operating and monitoring system PLT 122
Operating and monitoring with WinCC/TM PLT 123
Industrial Communication and Field Devices IK PI CS 275 bus system PLT 130

PDF: These catalogs are only available as pdf files.

A&D/3U/En 12.08.02
Siemens AG

Automation and Drives

Industrial Automation Systems Division
Process Automation Systems Subdivision

[Link]/teleperm E86060-W3812-A100-A3-7600