Product installation, use and maintenance

instructions
Air cooling box type water chiller unit
（3rd edition）
 Box type water chiller system installation, use and maintenance instructions

CATALOG
一、Transportation ............................................................................................................................................ 2

二、Installation................................................................................................................................................... 2

三、Power connection ....................................................................................................................................... 4

四、Operation and debugging ........................................................................................................................... 4

五、Operation flow............................................................................................................................................. 6

六、Common faults ..........................................................................................................................................15

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 Box type water chiller system installation, use and maintenance instructions

一、Transportation
1、Our company unit was packing by wooden box when delivery, suggested that the condition is allowed

to use the hoisting method, when using ground transportation, you can use forklift, if the unit was hoisted

after removed the package,please must pay attention to contact in the box side plate by slings,avoiding large

pressure by the box, and if necessary, using brace rod to support,then hoist.

2、If the unit have rolling wheels, it can be moved in the plain ground, when moving, should keep the

balance of unit.

3、No matter which transportation methods, must be moved carefully, do not swing over, collide,

avoiding damage of equipment, and staff danger,etc.

★After remove the package,do not use forklift to move it.

二、Installation
1、Installation location selection

Box type water chiller unit should be fixed inside the rain proof shed or indoors with good ventilation

condition. The space for the direction of the exhaust air must not be less than 2.0m, making the hot air

discharged by the cooling fans when working distributed to outside,space of air inlet for condenser beside

the unit should be 1.5~2 meter, ensuring the unit in normal working environment. The unit should be placed

on a solid concrete foundation at the level not less than 20cm, add damping device for all above unit,tighten

with anchor bolts. There must be some space for operation,check and maintenance surround the unit.

The environment temperature for box type water chiller unit should be -10℃～43℃，relative humidity

is not more than80%.

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 Box type water chiller system installation, use and maintenance instructions

2、Air duct

Regarding poor ventilation conditions room,it should be with air guide duct, lead the hot air to

outdoors,the following figure is only for reference:

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 Box type water chiller system installation, use and maintenance instructions

3、Pipelines installation

The unit has passed the strict test before delivery, users only need to fit it to the location, finishing the

refrigeration water circulation pipeline system and the power supply,so it can work.

★ The refrigeration water side system is installed with water flow switch, avoiding the unit accident

caused by the refrigeration water side evaporator.

三、Power connection
1、The unit is equipped with temperature controller and low voltage electrical control box, the client just

need connect it to the main power supply.

2、If client want to add other controller(such as air switches), please follow the local relevant electrical

regulations and standards, and equip with other control electrical equipment, ensuring the safety and stable

operation.

3、It is recommended that when selecting the wire diameter, please design it according to 1.25 to 1.3

times of the maximum continuous operating current of the unit and other auxiliary equipment(such as water

pump) .

4、Requirement for unit power distribution

Supply voltage： allowed inside ±5%。Power frequency： allowed inside±2%. When the voltage

fluctuation exceeds the specified range, must not open the unit, or deemed as improper operation, whose

resulting damage is not in the scope of our company's maintenance.

5、the controller of water flow switches, water pump motors,etc should be connecting with the unit,

ensuring the unit and other auxiliary equipment can be in right position.

四、Operation and debugging

1、preparation before start.

A、check if there is strange around the unit.

B、check if the power supply connection of unit is good(whether the phase voltage is meet the unit

voltage requirement).)

C、check if chilled water valve is open, freezing water pump is in trouble after pressure test,

contamination drain, air exhausting, test.

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 Box type water chiller system installation, use and maintenance instructions

D、check if the chiller tank is full of water, the water inlet is fitted, overflow interface is fitted to sewer.

2、Operation of the water chiller system

A、Frozen water should be with water quality treatment, as high alkalinity will aggravated corrode the

copper pipes, reduce the life of heat exchanger, and make the water PH between 7.0 and 8.5.

B、After finishing the installation of the unit and other auxiliary equipment, it should be taken of

waterline cleaning, sewage discharge, pressure test and checking leak,air exhausting, frozen water system

working, etc, when everything is okay, you can do adjustment, test and commissioning .

C、After starting，observe the indexes of low and high pressure meters, to judge whether the unit is

running normally, generally, when air cooling chiller is in normal running,high pressure is 14~22kg/cm2，low

pressure is 2~6kg/cm2

a、Set value of the unit every protection devices are set up well when in the factory, users please do not

change it arbitrarily.

b、When the unit is off because of malfunction alert, firstly press the stop button(the alarm light will go

out), then check the cause of the fault, and do not start before failure recovery.

c、Unless an emergency, shall not cut off the main power source to close the unit. If the unit stops to use

in a long time in winter, please close the unit, then close the main power, and also discharge all the water in

the system.

d、please keep the room in clean and good ventilation, clean the condenser dirt in certain time, ensuring

the unit in normal and stable operation.

3、Unit maintenance

A、Regarding the air cooling chiller unit, please keep cooling coil (condenser) surface clean, ensure

surrounding air circulating, regularly clean the fouling on the coil, in order to keep good effect of heat

transfer.

B、After the unit using a time, the high and low pressure switches trip alarm or cooling capacity reduce,

please arrange staff to clean the condenser.

C、If the unit stop using for some time, because of water pollution and sediment deposition, the water

pump leaves maybe are solidified by waste, restart, please must loose the pump rotor, avoiding leaves not

turn, and blow the fuse.

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 Box type water chiller system installation, use and maintenance instructions

五、Operation flow
1、Controller operation framework

1.1 DM500B appearance diagram

1.2 Module board settings

（1）Model and module board：select to use different quantity of module boards according to setting

modules.

The address is No. 1 board, is main communication board of all module boards.

（2）Address wire jumper：this controller can be used with 8 module boards, different module boards
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 Box type water chiller system installation, use and maintenance instructions

use different address.

Before using, please check if wire jumper already connected according to following instruction.

（3）Main power

When giving power to module boards, please firstly confirm the power supply terminal and the service

group corresponding to the electrical connection diagram.

LY509 connect to two groups of 9.8v power.

（4）Communication baud rate setting：Communication baud rate is 4800bps，JMP7and JMP8have wire

jumpers。

2. Interface and operation instructions

Term formulated：

#a board：No. a board。

#a board press b：No. a board press No. b press.

#a press b：No. a board press No. b press.

2.1、User operation

(1)Boot display

欢迎使用 风冷送水 热泵
DM500B 空 调 500QHTHF01M1125
器 10
The first page shows:welcoming information，the lower right corner shows countdown.

The first line of second page shows model and mode, the left of second line shows program version

number，right shows countdown.

If now press “start” and “confirm” at same time, then enter test program interface, type in

password to “start”、“setting”、“ ”、“ ”、 “search”、“stop”（press in orders）enter the

test program interface.

(2)User main interface display

After countdown completed, enter user main interface,shows as follows:

回: 12℃出: 7℃▲
设置: 12℃ 待机▼
The main contents are as follows: ：▲is up to page，▼is down to page。

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 Box type water chiller system installation, use and maintenance instructions

i)show welcome information or manufacturer information.

欢迎使用
DM500B 控制▼

ii)Display models（air chilling cooling water etc）、mode（cold、heat pump、）、working mode

（Refrigeration, heating,antifreeze,etc.）and start ways（manual、timing).

风冷送水 手动▲
热泵 制冷▼
iii)main interface display：main temperature（output water temperature、return water temperature）、

temperature setting and running state （Operation, delay, standby, and frost). Anti white shows the control

temperature for energy adjustment like attached picture, return temperature as control temperature）.

回: 12℃出: 7℃▲
设置: 12℃ 待机▼
“return”means return water（air） temperature，“output”means output water（air）temperature.

Each temperature can be measured and displayed in a range of：－20～120℃。Probe failure displays

“。。。℃”。

iv)display environment temperature：Display system ambient temperature。Press return

button back to main interface. Display interface will update time by time according to ambient temperature

change.

环温: 30℃ ▲▼

v)shows all the compressors working status，display content pages will vary according to the number of

different compressors,，anti white shows someone compressor, means this compressor is working.

When setting is No. 2 board，every board press quantity is 2，which shows as following：

#1 压 1 #1 压 2 ▲
#2 压 1 #2 压 2 ▼
The screen display one of the pages,can via< >and< >buttons to query other content

iii)is the main display interface，when showing other pages contents,press<back>button can return to

the main display interface.

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 Box type water chiller system installation, use and maintenance instructions

(3)User query operation

press<query>button shows as following：

当前故障查询
模块状态查询
This system is designed for these user query contents as follows:

Current fault query

Module status query

Historical fault inquiry

Run time query

System time query

via< >and< > buttons to select ， press <okay>button enter each operating interface, now

press<return> button exist user query interface back to main interface.

i)Current fault query

In query interface ， via < >and< > page up or down to select “ current fault query ” ，

press<okay>button to enter current fault query interface. 按向上向下查询

#1 板通讯故障

The first line shows prompt information，the second line shows the contents of the fault，each time only

shoes one fault. Now press<back> button to upper level interface(user query main interface).

ii)Module status query

In user query main interface, via< >and < > button，select “Module status query”，press

<okay>enter module status query，which shows as follows：

（modules boards quantity showed is depending

on the“machine parameter 1setting”setting of “Running parameter settings” in the parameter setting .

#1 板
#2 板
via< >and< >select different board，press<okay> to query different status.

Select the first board

a: if this board is forbidden . #1 板禁用

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 Box type water chiller system installation, use and maintenance instructions

press〈back〉to return.

b：if this board is communication fault.

#1 板通讯故障

press〈back〉to return.

c: if this board is with no communication fault and not forbidden.

出 1 20℃出 2 20℃
翅 1 20℃翅 2 20℃▼
The displayed contents will be different according to different setting.

press〈back〉to return, via< >and< >to view the status of four way valve,electric heating and

fan，like attached:

风机 1 风机 2 ▲
四通阀 1 四通阀 2 ▼

If this equipment is running, then it is anti white display.

iii)Historical fault inquiry

In user query main interface, via< >and < > button，select “Historical fault inquiry”press

<okay>enter historical fault inquiry interface：

This system can save max recent last 10 historical faults. Recent fault is in front. Now press<reset> for 3

seconds,clear the historical faults.

1:水泵过载
2:水量不足
iv)Run time query

In user query main interface, via< >and < > button，select “Run time query”, press <okay>enter

run time query interface：

#1 压 1：0 时 0分
#2 压 2：0 时 0分
According to compressor quantity shows matched compressors’ cumulative running time.

v)System time query

In user query main interface, via< >and < > button，select “System time query”press <okay>enter

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 Box type water chiller system installation, use and maintenance instructions

System time query interface, which shows as following:

2016 年 03 月 05 日
13 时 24 分 58 秒
Now the time showing is actual time, system setting start and stop time is depending on this.

press〈back〉to return.

(4)user setting

In user query main interface, press <setting> enter user setting interface, which shows as following：

设置回温: 12℃
设置模式: 制冷

Total items below in setting interface：

Set back temperature： 12 ℃ （ when controlling object is output

temperature shows“setting output temperature：”）

Setting mode： refrigeration

manual/timing： manual

Timing start and stop setting

Module disable settings

Forced removing cream when setting refrigeration, without this list

Each time only shows two of these items, via< > and< >query other contents.

via< >and< >directly select any of the first four, then via<＋>、<－>correct the content, modify

immediate entry into force. This modification retains memory after power down. If no action in this interface

for 30 seconds, it will automatic go back to main interface. After modification,press <back>return main

interface

i)timing start and stop setting

In user query main interface, press <setting> enter timing start and stop setting interface, press

<okay>enter timing start and stop setting interface,which shows as following：

定时开 00 时 00 分
定时关 01 时 01 分
When system time is same as timing start time, then perform timing start, When system time is same as

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 Box type water chiller system installation, use and maintenance instructions

timing stop time, then perform timing stop. If want timing start and stop, must make“manual/timing” item

be timing.

Via < > and < > to switch modifying item, then via<＋>、<－>modify the specific values. This

modification retains memory after power down. After modification,press <back>return up level menu.

ii)module Forbidden setting

In user query main interface, via< >and < > button，select “module forbidden setting”press

<okay>enter module forbidden setting interface, which shows as following:

定时开 00 时 00 分
定时关 01 时 01 分

模块 1:使用
模块 2:使用

Displayed content is determine according to“running parameter setting”->“machine parameter setting”

total modules。When someone module is“stop”, Energy regulation does not work on the board，The

corresponding fault is not detected, and without alarm.

Via < >and< >witch modifying item, then via<＋>、<－>modify it.。This modification retains

memory after power down. After modification,press <back>return up level menu.

Note：module 1 property can not be changed,Always is use state

iii)Forced removing cream

When the users choose heating, the Forced removing cream will come in the menu.

In user setting main interface, ， via< >and< > select “ module Forbidden setting ” ,then

press<okay>enter module Forbidden setting interface，showing as follows：

#1 压 1 强制除霜
#2 压 1 强制除霜
Choose the compressor need remove cream, press okay, if this compressor is running, and

displays as follows:（if select compressor #1press1），dm500A will remove matched cream according to

actual situation.

#1 压 1 除霜已接受
按返回键返回 12
 Box type water chiller system installation, use and maintenance instructions

press〈back〉to return.

If the chosen compressor is not working, then it will keep the original status.

(5)parameter setting

i)running parameter setting

In parameter setting menu, via< >and< > select“running parameter setting”，press<okay> enter，

showing as follows： 1:机器参数 1 设置

2:机器参数 2 设置
Parameter setting includes 10 majors, each major have many items, the content framework please see in

particular《each model parameter setting》.

Machine parameter 1 setting（manufacturer password enter, can set with all the settings,maintenance

person password enter,only can modify the“controlling object”and“Remote switch”items.）

Machine parameter 2 setting

Time 1 parameter setting

Time 2 parameter setting

Temperature 1 parameter setting

Temperature 2 parameter setting

Temperature 3 parameter setting

Switch setting

ii)system time setting

In parameter setting interface, via< >and< >select“system time setting”,press<okay>enter system

time setting interface, which shows as follows:

2016 年 01 月 05 日
08 时 43 分
Now via< >and< > switch modified contents, after selecting modified content, via<＋>、<－> modify

the details time. When finished，press<back>return up level menu, at the meantime, system will automatic

save the parameter.

iii)running time setting

via< >and< >select“running time setting”，press okay enter running time setting. Which shows as

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 Box type water chiller system installation, use and maintenance instructions

follows:

1>催款功能：取消
2>催款时间设置
via< >and< > select the first item, directly via<＋>、<－> modify it. If shows“cancel”means no use

the reminder function,if shows“use”means use it.

via< >and< >select“2>reminder time setting”，press okay enter following interface, which shows

as follows:
2099 年 01 月 01 日
01 时 01 分

via< > and< > switch modified content, via<＋>、<－>modify the detailed values。When system

actual time is more than reminder time, also“reminder function” is“use”，then it shows as follows：

使用期限已到请
与生产厂家联系
Now press < > and <＋> together，it will enter parameter setting interface. Operation is same as

before.

iv)initialization parameter

via< >and< >select“initialization parameter”,press<okay>to begin parameter initialization work.

Manufacturer can initialize all the parameter by this function, including user setting, running parameter

setting,,press cumulative running time, etc, excepting system time.

正在初始化……
5.初始化参数
After initialization completed, it shows:

初始化 SEEP 成功
写入时钟成功

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 Box type water chiller system installation, use and maintenance instructions

六、Common faults
1、Table of common fault analysis

faults cause methods

The unit can not Power off or low voltage eliminate circuit faults,

start, or when start, Temperature controller is not connecting power according to

stop immediately set up properly, making contact requirement

often open Re adjust temperature controller

No reset after overload setting

protection Press reset button

Condenser tube Clean condenser

fouling,heating transfer effect is Discharge some refrigerant

When operation,
poor. Properly adjust the open of
High pressure is
Too much refrigerant expansion valve
too high
Expansion valve is opened too

small

Lack of refrigerant Leak detection,add refrigerant or

When operation,
Filter clogging adjust expansion valve
low pressure is
Expansion valve is opened too Clean or replace the filter
too low
small Properly adjust the open of

Expansion valve is opened too expansion

adjustvalve
expansion valve
The return pipe
big Discharge some refrigerant
and the compression
Too much refrigerant Increase thermal load
shell are frosting
Thermal load is too small

Water pump reverse Correct pump motor turn

Freezing pump do
Impeller blockage Clean impeller
not discharge water

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 Box type water chiller system installation, use and maintenance instructions

Water pump Impeller or water line Clean impeller or water pipeline

water flow is not blockage Change impeller

enough Impeller damage

2、Unit controller fault code table

Fault
Fault name instruction
code

1 Fault phase protection Please check three phase electrical input

1# compressor low or
2
high pressure fault

1# compressor low or
3 Stop 1# compressor
high pressure fault

1# compressor
4
overload

2# compressor high
5
pressure fault

2# compressor low
6 Stop 2# compressor
pressure fault

2# compressor
7
overload

Freezing water Freezing water pump water flow is not

8
pressure too low enough（stop the unit）

Freezing water pump Freezing water pump overload too much

9
overload （stop the unit）

Freezing water Freezing water pump water flow is not

10 pressure too low/fan too enough（stop all the compressor and cooling

hot pump，not stop freezing pump）

11 Cooling fan overload Cooling fan overload too much（stop all the

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 Box type water chiller system installation, use and maintenance instructions

compressor and cooling pump，not stop freezing

pump）

Output water Protect the unit, when one or more of these

12
temperature is too low faults happen, stop all the compressor and cooling

Output water probe pump, not stop freezing pump.

13
open circuit

Output water probe

14
short circuit

15 Anti freezing fault

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