Machines
that
WIN
your
trust

Partner
in
Progress

FUTURE
NE T

100
to
850
Ton

Hydro-Mechanical
Injection
Moulding
Machines

WINDSOR
MACHINES
LIMITED
Plot
No.
6
&
7,
GIDC,
Chhatral,
Tal:
Kalol,
Dist.
Gandhinagar
-
382
729,
Gujarat,
(INDIA).
Phone:
+91
2764
307100
/
233646
to
49
|
E-mail
:
[Link]@[Link]
|
[Link]

INTERNATIONAL
SALES:
(022)
25836187
/
25836592
[Link]/Sprint/Feb’19

REGIONAL
OFFICE:
AHMEDABAD
(EMD):
(079)
25841111,
25841591/2/3
AHMEDABAD
(IMM):

(02764)
233646/7/8/9,
307100
BENGALURU:
(080)
22236600,
22275587

CHENNAI:
(044)
24346571,
24349541
COIMBATORE
:
(044)
24346571,
24349541
DELHI:
(011)
26452634/35,
32931985
HYDERABAD:
(040)
23203146,
23204162

KOCHI:
(0484)
4031419/24

KOLKATA:
(033)
23557460/61

MUMBAI:
(022)
25836592/6247/7519

PUNE:
(020)
27478620,
27461552

VAPI:
(0260)
2463514

*
Windsor
Machines
Ltd.
reserves
the
right
to
change
the
specifications
without
prior
notice.
 MACHINE
PERFORMANCE
Ÿ Fast,
Smooth,
Reliable
and
High
repeatability
Ÿ No
Platen
deflection
even
with
high
injection
Pressure
Ÿ Hydro-mechanical
mechanism
for
faster
operation

and
precision
control
Ÿ Barrier
screws
for
superior
melt
quality
Ÿ Precision
transducers
for
excellent
control
&
consistency
Welcome
to
the
new
Windsor.
A
Windsor
where
values
are
driven
by
happy
customers
and

Ÿ Low
vibration
and
noise
growth
is
recorded
in
satisfied
smiles.
After
we
led
the
industry
for
five
decades,
with
our
latest

Ÿ Low
energy
consumption
technologies
and
highly
reliable
products,
the
coming
years
will
see
a
new-age
Windsor.

As
we
complete
50
years
of
a
journey
of
your
trust,
the
new
Windsor
accumulates
from
its
vast
PERFORMANCE
MATRICES
experience,
the
best
practices
that
led
to
higher
levels
of
customer
satisfaction
and
loyalty.

Blending
in
all
such
inputs,
we
came
out
with
a
“WIN
WIN”
strategy,
where
a
value
is
created
for
“4-Top
concepts
for
Sprint
Series” Tangible
Features
of
the
Sprint
Series
each
interacting
partner
of
Windsor. Ÿ Sturdy
welded
frame
made
from
heavy
box
channels
Ÿ Separate
closed
oil
tank
Experience
with
Windsor
a
new
age
of
excellence
in
partnered
ecosystem,
where
we
begin
a
Ÿ Energy
saver
hydro-mechanical
clamp
design

new
era
of
progress,
customer
satisfaction,
technology
and
above
all,
winning
together.
Ÿ Wide
&
rigid
clamping
platens
Ÿ Automatic
mould
height
adjustment
Windsorʼs
long
term
experience
in
extrusion
machinery
production
is
evident
through
a
range
Ÿ Chrome
plated
tie
bars
of
successful
series
of
machineries,
the
latest
of
which
(the
third
generation
models)
Ÿ Larger
daylight
&
longer
opening
stroke
commands
high
repute
across
the
globe. Ÿ Telescopic
auxiliary
cylinders
with
regenerative

hydraulic
circuit
for
fast
platen
movement.
Serving
a
wide
scope
of
purpose,
a
Windsor
trademark
guarantees
quality
to
your
end
Ÿ Direct
screw
drive
with
high
torque
hydromotor
customers.
Be
it
the
white
goods,
house
ware,
automotive
or
furniture
sectors,
Windsor
offers
a
Ÿ Compact
twin
cylinder
injection
system
value
in
the
form
of
reliability
and
optimum
quality
standards.
Ÿ SF
screw
with
castle
ring
plunger
gives
higher

plasticizing
rates
&
better
shot
weight
consistency
Productivity
and
versatility Ÿ Specially
designed
screw
barrel
for
processing

Hence
Windsor
is
the
most
reliable
partner
for
a
customer.
Ÿ Fast
platen
movement RPVC/CPVC
Ÿ High
plasticizing
rates
Ÿ Two
colour
attachment
screw
barrel
for
producing

Ÿ Wide
platen
and
bigger
daylight
various
colour
patterns
like
marble,
wood
effect
etc
Ÿ High
injection
speed
Ÿ Better
mold
opening
stroke
Ÿ Energy
saving
variable
delivery
pump
with
high

response
proportional
valves
&
logic
cartridge

Savings technology
Ÿ Less
hydraulic
oil
requirement
Ÿ Continuous
oil
filteration
circuit
Ÿ Low
power
consumption
(up
to
35%)
Ÿ Less
floor
space
requirement
(25%
reduction) Ÿ Highly
efficient
plate
type
oil
cooler
Ÿ Low
maintenance
cost Ÿ Highly
reliable
B
&
R
controller
with
10.4
TFT
flat

colourscreens
Easy
operation
and
precision
Ÿ User
friendly
&
intelligent
controller
Ÿ Precise
and
repetitive
performance

Reliability
for
Man,
Mould
and
Machine
Ÿ Platen
design
by
Finite
Element
Analysis
(FEA)
Ÿ Hydraulic
&
Electrically
interlocked
safety

features
Ÿ Machine
components
from
reputed

International
manufacturers
03
HYDROMECHANICAL
CLAMPING ENERGY
EFFICIENT
ADVANCED
HYDRAULIC
CONTROL
Mould
Clamping
with
larger
Daylight
&
Platen
Size Advanced
hydraulics
and
control
give
moulding
stability

and
precision
with
saving
energy
Fast
&
Precise
Mould
Closing
and
opening
System

Robust
and
fast
acting
telescopic
twin
auxiliary
cylinders
constructed
with

friction
free
seals
and
use
of
regenerative
hydraulic
circuit,
backed
by

electronically
controlled
high
response
proportional
valves
and
logic

cartridge
technology
ensures
fast,
smooth
and
precise
mould
closing
and

opening
system.

Highly
rigid
Mould
clamping
Design
of
platen
and
tie
bars
based
on
deformation
analysis
using
FEA

(Finite
Element
Analysis)
ensures
high
rigidity
even
at
higher
injection
rate

Energy
saving
which
minimizes
stresses
on
mould
platens
and
provides
better
moulding

stability
resulting
in
longer
mould
and
machine
service
life. Use
of
variable
delivery

pump
system
keeps
energy

Hydro-mechanical
clamping
mechanism consumption
to
a
minimum.

New
generation
design
of
clamping
mechanism
achieves
high
efficiency
The
flow
rate
and
pressure

and
the
balanced
distribution
of
clamping
force
to
assure
accurate
parallel
necessary
for
each
process

of
moulding
cycle
are
kept

alignments
of
moulds
to
achieve
better
product
quality.
under
precise
control
and

Principle
of
Operation with
lowest
energy
loss
in

the
system.
Mould
closing
process
Controlled
high
pressure
oil
is
fed
to
the
auxiliary
cylinders
to

advance
the
moving
platen.

Mould
clamping
process
The
shutter
is
closed
and
high
pressure
oil
is
fed
to
the
mould

clamping
cylinder
to
achieve
the
required
clamping
force,
which
is

maintained
throughout
the
cycle
with
reliable
small
volume
pump

so
no
locking
drop
occurs
during
the
complete
cycle.

The
clamping
is
achieved
with
a
short
clamp
cylinder
stroke
(3
to
5

mm)
which
uses
very
less
quantity
of
oil,
use
of
friction
free
seals,

resulting
in
less
energy
consumption.

Unique
mould
height
adjustment.

PERFORMANCE
HIGHLIGHTS APPLICATIONS
SPRINT
series
machines
are
suitable
for
wide
variety
of
applications
such
as
Five
major
features
achieve
efficient
moulding

EASY
OPERATION
:
Well
designed
control
pages
assist
operator
by
providing
flexibility
to
make

high
quality
products.
Ergonomically
placed
HMI
station
at
eye
level
for
ease
in
operating

efficiency.

The
electronically
controlled
mould
clamping
system
achieves
smooth
motion.

AVAILABILITY
OF
PRECISE,
STABLE
MOULDING
:
All
processes
including
the
injection
and
hold-
on
pressure
are
controlled
in
multiple
stages.
The
sub-flighted
and
wave
type
screws
ensure


HOUSEHOLD
&
FURNITURE
INDUSTRIAL
MOULDINGS
PAILS
&
CONTAINERS
uniform
plasticizing
under
all
conditions.

EASY
ACCESS
TO
SYSTEM
:
The
large
internal
memory
allows
for
immediate
setting,
storing,

editing
and
retrieval
of
moulding
conditions.
Automatic
setting
of
parameters.
Advanced

maintenance
control
system
reduces
breakdowns
and
improves
machine
up
time.

ENERGY
SAVING
:
Variable
delivery
pump
system
keeps
energy
use
to
a
minimum.
The
hydro-
mechanical
mould
clamping
mechanism
is
highly
energy
efficient.

WHITE
GOODS
&
APPLIANCES

CRATES
&
PACKAGING AUTOMOTIVE
SPACE
SAVING
:
The
reduced
overall
width
and
length
provides
about
25%
reduction
in

05
occupied
space.
SPECIFICATIONS
-
VDP
/
SERVO

2158 1652 1305 2115 1750 1470

3770 4560 5430
480
3581 4334 5157
249/ 307/ 443/ 259/ 297/ 405/ 313/ 409/ 517/ 473/ 598/ 739/ 648/ 800/ 968/ 648/ 800/ 968/ 576/ 698/ 830/ 576/ 698/ 830/ 546/ 661/ 786/
129/106 169/139 213/176 164 208 257
184 228 328 291 335 455 370 483 611 532 673 831 556 687 831 556 687 831 495 599 712 495 599 712 469 567 675
140 165 180
350 300 / 275 300 210 130
24 21.8 20
16 17 22 32 68
7
30 50 50 50 50 50 50
160

8500
775 ~ 550 2000 ~ 1400
250 ~ 475 500 ~ 1100
1025 2500
510 x 510 1140 x1000
750 x 750 1630 x 1490
12 65 94 94 148 148 148 148
120 200

58.7 (55+3.7) / 78.7 (75+3.7) / 78.7 (75+3.7) / 78.7 (75+3.7)/ 78.7 (75+3.7) / 78.7 (75+3.7) /
18.5 / 11.4 45 / 17
32.1 / (28.4+3.7) 32.1 (28.4+3.7)
5700 x 1400 x 2325 / 11690 x 2850 x 3150/
6070 x 1400 x 2325 11870 x 2850 x 3150

38 / 29.2 47 / 30.2 59 / 37 77 / 49 100.1 / 73.5 132.1 / 85.5 132.1 / 85.5 146.7 / 100.1 146.7 / 100.1 150.7 / 104.1
450 600 800 800 800 800 800 1200
60 60 60 210 210 210 210 210 210
8.5 45.5

SPECIFICATIONS
-
SPET-BT
(FOR
20L
BUBBLE
TOP
PREFORMS)
(max
preform
weight
upto
750
gm/each)

2
CAVITY 4
CAVITY 6
CAVITY 8
CAVITY

PARAMETERS UNIT 20L 20L 20L 20L

PREFORM
PREFORM
PREFORM
PREFORM
INJECTION UNIT
Interna onal Unit Size 2275 3950 8800 9800
879/ 1031/ 1112/ Screw Diameter mm 80 100 120 125
814 956 1031 Injec on Pressure bar 1652 1260 1470 1430
Stroke Volume cc 1608 3142 5430 6872
Screw Stroke mm 320 400 480 560
[Link] Weight (PET) gm 1897 3707 6406 8109
Injec on Rate cc/s 400 739 830 850
Plas cising Rate (PET) @ Max. Speed g/s 120 160 175 180
50
Screw Speed - Max. rpm 115 90 60 60
L/D Ra o 25 24 24 24
Hea ng Capacity kW 37 51.4 81 82.8
No. of Hea ng Zones no. 6 6 6 6
Nozzle Protrusion mm 25 25 25 25
Nozzle Contact Force kN 75 75 185 185
CLOSING UNIT
Clamping Force kN 3500
148
Mould Opening Stroke mm 1400 ~ 1000
Mould Height (Min ~ Max) mm 450 ~ 850
Distance between Platens - Max. mm 1850
Distance between Tie-bars - (H x V) mm 710 x 710
Clamping Platens - (H x V) mm 1030 x 1030
Ejector Force kN 65 180
Ejector Stroke mm 200
1200 GENERAL DATA
210 Pump Drive kW 45 58.7 (55+3.7) 78.7 (75+3.7) 78.7 (75+3.7)
Total Connected Load kW 82 110.1 159.7 161.5
Oil Tank Capacity lit 600 800 800 1200
*Windsor
Machines
Ltd.
reserves
right
to
change
specifications
without
prior
notice. 07
SPECIFICATIONS
-
2
COLOUR
-
VDP
SERVO SPECIFICATIONS
-
3
COLOUR
-
VDP

1652 1305 1652

129/106 169/139 213/176 97/121 164 208 257 97/121 249/184 307/228 443/328 97/121 259/291 297/335 405/455 97/121 313/370 409/483 517/611 97/121
12/15
385 300 210

10 16 6.6 17 6.6 24 6.6 32 6.6

4 5 4 5 4 5 4 7 4 24 32
5 7 7

300 ~ 700

12 65

42 65 94
18.5 / 11.4 45 / 17
5770 x 1400 x 2325 /
6070 x 1400 x 2325
28.4/27.9 44.3/35.8 53.8/36.8 67.6/45.6 83.6/55.6 85.5 100.5
450 600 450 600 800
60 60 60
9.5

SPECIFICATIONS
-
2
COLOUR
-
VDP
SERVO

2937 3907 3907 5409 5409 6269

739/831 175/184 739/831 172/262 968/831 175/184 968/831 172/262 968/831 175/184 968/831 172/262 830/712 175/184 830/712 172/262 830/712 175/184 830/712 172/262 786/675 175/184 786/675 172/262 1031/956 183/194 1031/956 183/194

9.2 9.5 9.2 9.2 9.2 9.2

7 7 4 7 7 4 7 7 4 7 7 4 7 7 4 7 7 4 7 7
150 150 150 150 150 150 150

94 94 148 148 148 148 148

78.7 (75+3.7)/ 78.7 (75+3.7)/

32.1 (28.4 + 3.7) 43.5 (39.8 + 3.7)

112.9 / 86.3 120.3 / 94.1 146.2 / 99.6 152.3 / 106.1 146.2 / 99.6 149.6 / 106.1 166.9 / 120.7 166.9 / 120.7 170.9 / 124.7 222.4 / 167
800 800 800 800 800 1200 1200
210 210 210 210 210 210 210

09
SPRINT
MACHINE
FEATURES
CLAMPING
UNIT

Hydro-mechanical clamping mechanism Flow moulding facility for thick parts of higher weights Automatic screen saver function Serial/USB (PCL 3/PCL 5 protocol) printer facility
Robust and fast acting auxiliary cylinders with regenerative circuit for faster Stroke sensor for injection Control panel temperature display and Interlock for overheat Artificial intelligence facility
platen movement Plasticizing cold start prevention function Cabinet ventilation and fan cooling Parallel plasticizing with electric screw drive
Larger mould platen area to accommodate bigger moulds Purge cover with electrical interlock Swivel mounted control panel in operation station Plasticizing parallel to mould opening
Platen casting designed with finite element analysis for maximum rigidity Injection unit anti-slip aluminum chequer plate Events protocol (logbook) for 1000 events with saving to USB memory stick Ejection parallel to mould opening (with speed/pressure setting on MMI)
Shorter tonnage build up time due to less oil requirement Automatic purging function Parts counter with good/bad parts evaluation Core parallel to mould opening (with speed/pressure setting on MMI)
Larger daylight – useful for deep cavity moulds Suck back function (before & after plasticization), very useful with hot SPC (Statistical process control) of 15 nos. various critical parameters for Hydraulic/Pneumatic safety gate (450T and above)
Mould platens with Holes and T-slots (450T and above) runner moulds & for low viscous melts last 100 machine cycles Customized machine color
Electrical and hydraulic safety interlocks in mould platen movements for Hopper sliding unit for ease in material removal MCCB as machine power switch Mould gate valve
mould & operator safety Injection unit swiveling facility (manual) 2 color alarm lamp Electrical UPS for MMI
Low pressure & speed mould protection Inbuilt PID barrel temperature control Auto machine off facility in case of critical alarms Hydraulic UPS (PET machines)
Multi stage mould open/close pressure & speed control (5 stage - close & 4 Ceramic heater bands Contrast setting of screen Non Castle type ring plunger
stage - open)
Barrel heater safety cover Analog input/output monitoring in mill volts Shell & tube type heat exchanger
2 stage hydraulic ejection control
Auto start barrel heating function Graphical display with history of selected function for last 5 cycles Leveling plates
Set mode for mould mounting (Low speed & pressure mould open/close
Nozzle centering alignment device Auto calibration for linear transducers MSP cover
function)
Screw speed Indication on MMI 5 modes for error diagnosis VDP with VFD
Lesser mould change time as non requirement of ram spacer change
Short circuit proof SSR control circuit for heater bands Delay timer provision for important functions
Partial decompression facility
300 mm nozzle for barrel mixing machines Maintenance schedules on screen
Wear-resistant supporting tracks for movable platen (150 T and above)
Analog/digital output force facility for easy diagnosis
Adjustable moving platen support (150T and above)
CP/CPK value display on MMI
Ejection parallel to mould opening (without speed/pressure setting on HYDRAULICS
screen-450T and above) Single phase socket in electrical panel
Automatic lubrication system High quality variable delivery pump/gear pump with robust construction Input/output assignment in case of failure of any channel
ensuring long service life & trouble free operation PID control for nozzle heater
Pre-tensioned tie bar for reliable endurance
Return line oil filter with clogging alarm signal Feed throat temperature display
Stroke sensor for mould open/close and ejection
Solenoid valves with LED indication PID feed throat temperature control (RPVC, CPVC, PET machines)
Automatic mould height adjustment
Oil temperature Limit alarm Digital energy meter (Servo and PET machines)
Multi point ejector system (4 +1 ejector pin – 180T and above)
Oil level gauge with low Level alarm Energy consumption display (Servo machines)
Safety doors with clear Acrylic windows
Plate type oil cooler (highly efficient & easy maintenance) Heater current display
Tapped holes for take-out Robot (180T and above)
Separate oil circulation circuit for cooling (450T and above) Smart input/output (03 Nos.)
Frame with catch tray and guide channels for lubrication oil collection
Provision to isolate oil tank for maintenance Remote monitoring
Locating ring on stationary platen
Oil preheating
Double block core pull (RPVC/CPVC machines)
Core unscrew up to electrical interface (RPVC/CPVC machines)
Extended safety gates (250T and 350T RPVC/CPVC machines) CONTROL
SYSTEM OPTIONAL
FEATURES
Antivibration pad
New generation highly reliable controller Special screw geometry for specific customer applications
Water manifold with 10 In/10 Out (up to 350T)
Operator friendly screens with direct access Bimetallic screw barrels (selection based on plastic raw material grade)
Water manifold with 20 In/20 Out (450T, 550T)
10.4"TFT color flat screen with multifunction for operations and display 10 stage closed loop injection velocity profile
Water manifold with 50 In/50 Out (650T and above)
Soft keys to select various machine functions 5 stage closed loop holon pressure profile
Water manifold with 10 In/10 Out (PET machines)
Reliable identical hardware modules 3 stage closed loop back pressure control
Tool kit with tool box
System can be flexibly expanded with modules Gas injection Interface only up to digital output from control
60 mould data storage (expandable) Vacuum molding device (controller output only)
INJECTION
UNIT Indication of actual operating values Energy saving heaters (Additional insulation layer on heaters)
Fast call up for screen pages Mould plates with T-Slot (350T and below)
Twin cylinder balanced injection system
Running function display by LED on function keys & status message on MMI Hot runner temperature controller (stand alone panel/inbuilt in PLC)
Twin cylinder injection unit control, keeps nozzle centering precise thus
contribute the longer life of mould On line editing of process parameters Hydraulic core pull
Injection unit with LM guide ways (PET machines) Control hardware I/O health indication on screen Air ejection with FRL unit
High torque hydro motor for better plasticization Machine function time details in a single screen Core unscrew up to hydraulic manifold
Sub-flighted screw for better melt quality and low temperature plasticization Temperature setting resolution in one degree centigrade Energy meter (VDP machine)
Gas nitrided screw- barrel to enhance wear resistance Hourly & monthly production monitoring system with cumulative production Mould clamps & fasteners
counters Robot interface (Euromap 12/67)
Castle type ring plunger for better shot weight accuracy
Ergonomic working height for the operator Extended nozzle with heater
Injection pressure/ back pressure monitoring with pressure transducer
ensures superior reproducibility & stabilized quality of molded products Membrane keys to operate machine axes and application options Electronic eye provision for single cavity
(Servo machines) Screen shot saving to USB memory stick PID oil cooling
10 stage injection with pressure/speed/position control (Selectable - 5 to 10) Ethernet interface port Product chute
5 stage holding phase pressure/speed/time control (Selectable - 3 to 5) Thermocouple failure monitor Single and three phase sockets
3 stage plasticizing pressure/ speed / position control Selectable barrel standby temperature Fan & tube light arrangement for operator
Injection to holdon switchover on time, pressure & position control (pressure Self teaching temperature controller Ejector in back position confirmation by limit switch 11
switchover in Servo machines only) Access protection via four level password system