Compression Connectors For Copper Conductors
Compression Connectors For Copper Conductors
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥
B D
E C
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B13
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54167 4/0 AWG 3/0 AWG, 200 Navy 1/4 1.90 (48.3) 0.65 (16.5) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
4/0 AWG 3/0 Weld 54
54168 5/16 2.13 (54.1) 0.87 (22.1) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7)
450/24
54112 4/0 AWG 703/0.0154, 3/8 2.18 (55.4) 0.93 (23.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54170 4/0 AWG 0.560 1/2 2.50 (63.5) 1.25 (31.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
256-30695-1174 4/0 AWG 3/4 2.86 (72.6) 1.56 (39.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.75 (19.1) 54
58161 – 4/0 Weld 1/4 2.23 (56.6) 0.78 (19.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62 Yellow
– 550/24 62
58162 5/16 2.33 (59.2) 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7)
130/0.0399
58163 – 259/0.0286 3/8 2.38 (60.5) 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
58165 – 66 1/2 2.76 (70.1) 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.50 (12.7) 62
58166 – 5/8 3.03 (77.0) 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.83 (21.1) 62
54172-TB 250 kcmil 4/0 1/4 2.00 (50.8) 0.65 (16.5) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62
250 kcmil 250 Navy 62
54173 5/16 2.23 (56.6) 0.88 (22.4) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7)
0.629
54174 250 kcmil 3/8 2.28 (57.9) 0.93 (23.6) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 62
54113 250 kcmil 1/2 2.60 (66.0) 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62
Diagrams
Tongue marking:
UL, CSA, T&B logo and cable size
Cable
inspection
hole Bolt size A
B D
E C
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B14 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
B D
E C
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B15
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B16 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥
54152UF 1/0 AWG #1 AWG 1/4 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
1/0 AWG 100 Navy, #1 Weld 42
54153UF 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7)
225/24
54109UF 1/0 AWG 133/0.0254 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54155UF 1/0 AWG 0.389 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54157UF 2/0 AWG 1/0 AWG, 125 Navy 1/4 0.65 (16.5) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
2/0 AWG 1/0 Weld 45
54158UF 5/16 0.88 (22.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7)
275/24
54110UF 2/0 AWG 427/0.0155, 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
54160UF 2/0 AWG 133/0.0282 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
Diagrams
E C
45° ± 3° B
D
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B17
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54178UF 300 kcmil 250 kcmil 5/16 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 66
300 kcmil 300 Navy 66
54179UF 3/8 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7)
650/24
54114UF 300 kcmil 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66
54181UF 300 kcmil 5/8 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.63 (16.0) 66
Diagrams
E C
45° ± 3° B
D
Bolt size F
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54116UF 400 kcmil 300 kcmil, 400 Navy 1/2 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76
775/24, 313 kmcil
54185UF 400 kcmil 5/8 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 76
256-30695-1403UF – 350 kcmil, 400 Weld 3/8 1.31 (28.7) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.63 (16.0) 80 –
58177UF – 925/24 = 373 kcmil 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 80
54118UF 500 kcmil 925/24 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
500 Navy
58187UF 500 kcmil 400 kcmil 5/8 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
58180UF – 1,100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
500 Weld, 259/0.0417
427/0.0325, 703/0.0253
58120UF 600 kcmil 1,110/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94
54122UF 700 kcmil 1325/24 = 500 kcmil 5/8 1.58 (40.1) 1.84 (46.7) 0.23 (5.8) 1.26 (32.0) 0.50 (12.7) 99 Pink
256-30695-840UF – 1,325/24 = 535 kcmil 1/2 1.69 (42.9) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.81 (20.6) 99
– 427/0.0342 99
58182UF 5/8 1.58 (40.1) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0)
54123UF 750 kcmil 1,325/24 = 535 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106 Black
58184UF – 1,600/24 = 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
54124UF 800 kcmil 800 Navy 5/8 1.58 (40.1) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.63 (16.0) 107 Orange
54126UF 900 kcmil 1,925/24 = 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54128UF 1,000 kcmil 1,000 Navy 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –
Diagrams
E C
45° ± 3° B
D
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B19
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥
54152UB 1/0 AWG #1 AWG 1/4 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54153UB 1/0 AWG 100 Navy, #1 Weld 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
225/24
54109UB 1/0 AWG 133/0.0254 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54155UB 1/0 AWG 0.389 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54157UB 2/0 AWG 1/0 AWG, 125 Navy 1/4 0.65 (16.5) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
54158UB 2/0 AWG 1/0 Weld 5/16 0.88 (22.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
275/24
54110UB 2/0 AWG 427/0.0155, 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
54160UB 2/0 AWG 133/0.0282 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
54162UB 3/0 AWG 2/0 AWG, 150 Navy, 1/4 0.65 (16.5) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
2/0 Weld
54163UB 3/0 AWG 5/16 0.88 (22.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
325/24
54111UB 3/0 AWG 133/0.0316, 3/8 0.93 (23.6) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
259/0.0227
54165UB 3/0 AWG 427/0.0177 1/2 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50
Diagrams
90° ± 3°
C B
D
E
F
Bolt size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B20 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
90° ± 3°
C B
D
E
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B21
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54118UB 500 kcmil 400 kcmil, 500 Navy 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54187UB 500 kcmil 925/24 5/8 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
58180UB – 1,100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
500 Weld, 259/0.0417
427/0.0325, 703/0.0253
54120UB 600 kcmil 1100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94
54122UB 700 kcmil 1,325/24, 535 kcmil 5/8 1.58 (40.1) 1.84 (46.7) 0.23 (5.8) 1.26 (32.0) 0.50 (12.7) 99 Pink
500 AWG, 550/535
256-30695-840UB – 1,325/24 = 535 kcmil 1/2 1.69 (42.9) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0) 99
58182UB – 427/0.0342 5/8 1.58 (40.1) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0) 99
54123UB 750 kcmil – 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106 Black
58184UB – 1,600/24 = 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
54124UB 800 kcmil 800 Navy 5/8 1.58 (40.1) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.63 (16.0) 107 Orange
54126UB 900 kcmil 1,925/24 = 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54128UB 1,000 kcmil 1,000 Navy 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –
Diagrams
90° ± 3°
C B
D
E
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B22 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥
B D
E C
G F
* Blind end
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B23
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
B D
E C
G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B24 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54218 500 kcmil 400 kcmil 3/8 3.96 (100.6) 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87 Brown
54286 500 kcmil 500 Navy 1/2 5.07 (128.8) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
256-30695-188 500 kcmil 1/2 4.06 (103.1) 2.31 (58.7) 1.63 (41.4) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.25 (31.8) 87
54220 600 kcmil – 3/8 4.13 (104.9) 1.93 (49.0) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4) 94 Green
54289 600 kcmil 1/2 5.23 (132.8) 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
256-30695-1406 700 kcmil 550/535 3/8 4.05 (102.9) 2.11 (53.6) 1.78 (45.2) 0.24 (6.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99 Pink
256-30695-842 700 kcmil 1,325/24 3/8 4.30 (109.2) 2.06 (52.3) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99
500 AWG
256-30695-898 700 kcmil 3/8 4.30 (109.2) 2.06 (52.3) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99
54291 700 kcmil 1/2 5.18 (131.6) 3.00 (76.2) 1.84 (46.7) 0.23 (5.8) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
58281 700 kcmil 1,325/24 = 535 kcmil 1/2 5.23 (132.8) 3.00 (76.2) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
256-30695-237 750 kcmil – 3/8 5.10 (129.5) 2.80 (71.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.38 (9.7) 1.00 (25.4) 106 Black
54223 750 kcmil 1/2 5.32 (135.1) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
256-30695-1376 800 kcmil – 3/8 4.78 (121.4) 2.28 (57.9) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.44 (11.2) 1.13 (28.7) 107 Orange
54224 800 kcmil 1/2 5.50 (139.7) 3.00 (76.2) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.50 (12.7) 1.75 (44.5) 107
256-30695-694 900 kcmil 1,925/24 = 3/8 4.65 (118.1) 2.06 (52.3) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.00 (25.4) 115 Yellow
54226 900 kcmil 777 kcmil 1/2 5.59 (142.0) 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115
256-30695-846 900 kcmil 3/8 4.60 (116.8) 2.06 (52.3) 2.12 (53.9) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.00 (25.4) 115
256-30695-844 900 kcmil 5/8 5.00 (127.0) 2.63 (66.8) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.56 (14.2) 1.50 (38.1) 115
54228 1,000 kcmil 1,000 Navy 1/2 5.45 (138.4) 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125 –
B D
E C
G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B25
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥
54208UF #1 AWG #2 AWG, 75 Navy 1/4 1.28 (32.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
150/24, 175/24
133/0.0223
54209UF 1/0 AWG #1 AWG 3/8 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
100 Navy, #1 Weld
54209UF0412 1/0 AWG 225/24 1/4 1.55 (39.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
133/0.0254
54261UF 2/0 AWG 1/0 AWG, 125 Navy 5/16 1.63 (41.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.33 (8.4) 0.88 (22.4) 45 Black
1/0 Weld
54210UF 2/0 AWG 3/8 1.93 (49.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
275/24
54260UF 2/0 AWG 133/0.0282 1/2 2.81 (71.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.38 (9.7) 1.75 (44.5) 45
54266UF 3/0 AWG 2/0 AWG, 150 Navy 5/16 1.75 (44.5) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.33 (8.4) 1.00 (25.4) 50 Orange
2/0 Weld, 325/24
54211UF 3/0 AWG 133/0.0316 3/8 1.81 (46.0) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
259/0.0227
54265UF 3/0 AWG 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.25 (6.4) 1.75 (44.5) 50
427/0.0177
54212UF 4/0 AWG 200 Navy, 3/0 AWG 3/8 1.93 (49.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
3/0 Weld
54270UF 4/0 AWG 450/24, 703/0.0154 1/2 3.00 (76.2) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 1.75 (44.5) 54
Diagrams
E C
45° ± 3° B D
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B26 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams
E C
45° ± 3° B
D
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B27
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥
90° ± 3°
C B
D
E
Bolt size F
* Blind end
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B28 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54213UB 250 kcmil 4/0 AWG, 250 Navy 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
550/24
54275UB 250 kcmil 1/2 2.81 (71.4) 1.13 (28.7) 0.18 (4.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
256-30595-399UB – 4/0 AWG, 4/0 Weld 3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 1.00 (25.4) 62
550/24
133/0.0399
58265UB – 259/0.0286 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.79 (20.1) 0.50 (12.7) 1.75 (44.5) 62
637/0.018
54214UB 300 kcmil 250 AWG, 300 Navy 3/8 1.93 (49.0) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
650/24 = 262 kcmil
54280UB 300 kcmil 1/2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66
54215UB 350 kcmil 350 Navy 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71 Red
54282UB 350 kcmil 650/24 = 262 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71
54216UB 400 kcmil 300/313 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.06 (26.9) 76 Blue
54283UB 400 kcmil 775/24 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.75 (44.5) 76
54277UB – 400 Weld, 925/24 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.00 (25.4) 80 –
373 kcmil
259/0.0393
427/0.0306
54218UB 500 kcmil 400 kcmil 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.75 (44.5) 87 Brown
54286UB 500 kcmil 500 Navy 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
925/24 = 373 kcmil
256-30695-1221B 500 kcmil 3/8 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54220UB 600 kcmil 1,100/24, 444 kcmil 3/8 1.93 (49.0) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.75 (44.5) 94 Green
54289UB 600 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
54291UB 700 kcmil 1,325/24, 535 kcmil 1/2 3.00 (76.2) 1.84 (46.7) 0.23 (5.8) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
54281UB 700 kcmil 1/2 3.00 (76.2) 1.84 (46.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
54223UB 750 kcmil – 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106 Black
54224UB 800 kcmil 1/2 3.00 (76.2) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.50 (12.7) 1.75 (44.5) 106
54226UB 900 kcmil 1,925/24, 777 kcmil 1/2 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54228UB 1,000 kcmil 1,000 Navy 1/2 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125 –
Diagrams
90° ± 3°
C B
D
E
Bolt size F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B29
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥
Diagrams F
B
D
E
C
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B30 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams F
B
D
E
C
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B31
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥
Diagrams
E
E CC
45°
45°±±3 °3°
BB D
D
Bolt
Bolt size
size FF
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B32 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
One-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥
C
C 90°
90°±±3 °3° BB
D
D
EE FF
Bolt size
Bolt Size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B33
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥
Diagrams H
H FF
BB
C
EE
C
D
D
A
A
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54820BE 350 kcmil – 1/4 4.29 (109.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 1.75 (44.5) 71 Red
256-30695-1118 350 kcmil 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
256-30695-1118P 350 kcmil 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BE 350 kcmil 1/2 5.40 (137.2) 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71
Diagrams H FF
BB
C EE
C
D
D
A
A
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B35
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams H
H FF
BB
C
C EE
D
D
A
A
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B36 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥
Flex cable
classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
256-31426-3SPHUF #14–10 AWG – #10 1.25 (31.75) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.50 – 0.63 ERG2002 Yellow
(12.7 – 16.0)
256-30695-1298UF #14–10 AWG 1/4 1.22 (31.0) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG2002
54850BEUF #8 AWG #8 AWG 1/4 1.89 (48.0) 0.42 (10.7) 0.07 (17.8) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21 Red
54851BEUF #8 AWG 37/24 1/4 1.29 (32.8) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1) 21
#8 Weld
54851BEUF0612 #8 AWG 3/8 1.42 (36.1) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.38 (9.7) 0.75 (19.1) 21
54852BEUF #6 AWG #6 AWG 1/4 1.28 (32.5) 0.44 (11.2) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24 Blue
54852BEUF0416 #6 AWG 61/24 1/4 1.63 (41.4) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
#6 Weld
54852BEUF0412 #6 AWG 1/4 1.43 (36.3) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1) 24
54852BEUF0616 #6 AWG 3/8 1.93 (49.0) 0.59 (15.0) 0.06 (15.2) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4) 24
54852BEUF0828 #6 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5) 24
54854BEUF #4 AWG #5 AWG 1/4 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
54854BEUF0412 #4 AWG 91/24 1/4 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1) 29
#4 Weld
54854BEUF0416 #4 AWG 1/4 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUF0516 #4 AWG 5/16 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.63 (16.0) 1.00 (25.4) 29
54854BEUF0616 #4 AWG 3/8 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUF0828 #4 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5) 29
54855BEUF0416 #2–3 AWG #3 AWG 1/4 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33 Brown
54855BEUF #2–3 AWG 125/24 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33
54855BEUF0412 #2–3 AWG 1/4 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1) 33
54856BEUF #2–3 AWG 5/16 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1) 33
54810BEUF #2–3 AWG 3/8 2.57 (65.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5) 33
54810BEUF0616 #2–3 AWG 3/8 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33
54811BEUF #2–3 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5) 33
54809BEUF #1 AWG #2 AWG 1/4 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
54812BEUF #1 AWG 150/24 1/4 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1) 37
175/24
54858BEUF #1 AWG #2 Weld 5/16 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.63 (16.0) 0.88 (22.4) 37
54857BEUF0616 #1 AWG 3/8 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
54857BEUF #1 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5) 37
Diagrams
E
E CC
45°
45° ±±33°
°
B
B D
D
Bolt
Boltsize
Size G
G FF
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B37
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams
EE C
C
45° ±
45° ±33°
°
BB D
D
Bolt
Bolt size
Size G
G FF
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B38 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams
E
E CC
45°
45° ±±33°
°
B
B D
D
Bolt
Boltsize
Size G
G FF
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B39
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥
D
D
E
G
G FF
Bolt size
Bolt Size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B40 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
54820BEUB 350 kcmil 650/24 1/4 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 0.75 (19.1) 71 Red
54872BEUB0616 350 kcmil 262 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUB0616PH 350 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUB 350 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (21.6) 1.75 (44.5) 71
54822BEUB 400 kcmil 775/24 1/4 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1) 76 Blue
54821BEUB 400 kcmil 313 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4) 76
54874BEUB 400 kcmil 1/2 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (21.6) 1.75 (44.5) 76
54823BEUB 500 kcmil 400 kcmil 1/4 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1) 87 Brown
54823BEUB0616 500 kcmil 925/24 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
350/373 kcmil
54876BEUB0616PH 500 kcmil 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54876BEUB 500 kcmil 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (21.6) 1.75 (44.5) 87
54824BEUB 600 kcmil 1,110/24, 3/8 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4) 94 Green
54878BEUB 600 kcmil 444 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (21.6) 1.75 (44.5) 94
54880BEUB0616 750 kcmil 1,325/24 3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4) 106 Black
54880BEUB0616PH 750 kcmil 535 kcmil 3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4) 106
54880BEUB 750 kcmil 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5) 106
58884BEUB – 1,600/24, 646 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5) 106
kcmil
58826BEUB 900 kcmil 1,925/24 1/2 3.00 (76.2) 2.18 (7.9) 0.31 (7.9) 1.50 (38.1) 0.50 (21.6) 1.75 (44.5) 115 Yellow
750/777 kcmil
54826BEUB 1,000 kcmil – 3/8 2.80 (71.1) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4) 125 –
54882BEUB 1,000 kcmil 1/2 3.00 (76.2) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.50 (21.6) 1.75 (44.5) 125
Diagrams
C
C
90°±±3 °3°
90°
B
B
D
D
EE
G
G FF
Bolt
Bolt size
Size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B41
—
Compression connectors for copper conductors
Narrow-tongue lugs – Ideal for confined-space terminations
Technical specifications
• Certified rating: 600 V
• Recommended rating: Up to 35 kV ¥
• Material: 99% pure high-conductivity seamless
wrought copper
• Finish: Electro tin plated
• Standards: UL listed, CSA certified
and RoHS compliant
¥
For installations from 16 kV up to 35 kV, consult shielded cable
manufacturers for stress relief and insulation requirements.
B42 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
—
Narrow-tongue copper lugs – One-hole, standard barrel certified to 600 V and recommended up to 35 kV ¥
Diagrams A Bolt
Bolt hole
Hole
H B
B
E
E CC
D
D
FF
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
—
Ordering information
* Special lugs may have
other catalogue number 54108 – NT_* Other options include silver plating (add SP to
constructions.
Please contact technical
catalogue number), blind end (add BE to catalogue
services. number) and peep holes (add PH to catalogue
number).
Cat. no. Type _ = To order 45o and
90o angle lugs
UF = 45o Catalogue no. example:
UB = 90o 54108NTUB is a 90° angled one-hole narrow-tongue
lug for #1 AWG.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B43
—
Compression connectors for copper conductors
—
Narrow-tongue copper lugs – Two-hole, standard barrel certified to 600 V and recommended up to 35 kV ¥
E C
D H F
— Ordering information
* Special lugs may have
other catalogue number 54212 – NT_* Other options include silver plating (add SP to
constructions. catalogue number), blind end (add BE to catalogue
Please contact
technical services. number) and peep holes (add PH to catalogue
number).
Cat. no. Type _ = To order 45o and
90o angle lugs
UF = 45o
Catalogue no. example:
UB = 90o 54212NTUB is a 90° angled one-hole narrow-tongue
lug for #1 AWG.
B4 4 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
—
Copper one-hole lugs – Certified to 600 V and recommended up to 15 kV
Diagrams
D
D
B
B CC
Bolt Size
Bolt size F
A
—
Compression connectors for copper conductors
—
Copper two-hole lugs – Certified to 600 V and recommended up to 15 kV
Diagrams 5.011
5.011
D
BB CC
FF
Boltsize
Bolt Size G
AA
—
Compression connectors for copper conductors
—
Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥
D
D
C
Bolt size
Bolt Size F
A
A
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B47
—
Compression connectors for copper conductors
—
Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥
B
B D
EE C
D
D
E C
Bolt size
Bolt Size G F
A
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
A
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B48 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
—
Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams D
B
B
E C
C
D
E C
Bolt size
Bolt Size GG FF
AA
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation
A requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B49
—
Compression connectors for copper conductors
—
Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)
Diagrams D
BB
EE C
C
D
D
E C
Bolt size
Bolt Size G
G F
F
A
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation
A requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B50 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Two-barrel lugs – Certified to 600 V and recommended up to 35 kV ¥
Wire size (AWG or kcmil) Hole size Fig. Dimensions in. (mm) Die Colour
Cat. no. Code cable Flex (in.) no. A W T code code
256-30695-828 #6 61/24 1
⁄4 1 2.94 (74.7) 0.44 (11.2) 0.06 (1.5) 24 Blue
1
256-30695-1227 #6 61/24 ⁄4 2 3.38 (85.9) 0.44 (11.2) 0.06 (1.5) 24
Diagrams
W
W
0.75
Hole size 1⁄4" Hole size 1⁄4" 0.75
1.50
60°
1.50
T
T A
A
Figure 1 Figure 2
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B51
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Cast copper one-hole lugs heavy-duty — certified to 600 V and recommended up to 35 kV ¥
Diagrams
A
B
E C
F D
Bolt size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Not UL Listed and CSA non applicable.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B52 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated
—
Cast copper two-hole lugs for code copper cable – Certified to 600 V and recommended up to 35 kV ¥
Diagrams AA
BB EE C
C
EE CC
D
Bolt H
H
BoltSize
size H
H FF
Figure 1 Figure 2
Figure 1 Figure 2
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Heavy-duty copper lugs for flexible strand cables 600 V not UL or CSA listed.
• CSA not applicable.
For tool and die selection charts, see the section E31-E48 of the Tools,EDies and Kits catalogue. C
H
Figure 2
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B53
—
Compression connectors for copper conductors
Material – Cast copper
—
Color-Keyed method – Traction motor disconnect lugs for diesel-electric locomotives
H FF
A
B
1 k
g l
Note: some parts may not be current on the system. Consult your regional sales office for informations.
Tooling: all hydraulic tools 12 tons and up. D $
For use in mechanically splicing traction motor wires. MES Flex (B) and DLU.
* Supplied with elongated bolt hole.
g l k
$
k
B54 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
One-hole metric lugs The presence of an inspection hole facilitates full
Color-Keyed metric lugs are manufactured from insertion of the conductor, and the barrel length
electrolytic copper tube. The dimensions of the is designed to allow easy and accurate positioning
tube are designed to obtain the most efficient of the dies during the crimping operation.
electrical conductivity and mechanical strength, Lugs are electrolytically tin-plated to eliminate
resisting vibration and pullout. Color-Keyed metric oxidation of the copper material. Color-Keyed
lugs are annealed to guarantee optimum ductility, metric lugs complement our connector family and
which is a necessity for compression connectors meet a growing need for customer’s connector
having to withstand severe deformation arising requirements. Details of the appropriate crimping
when compressed or bending of the tongue that tools and dies are included. Our ABB sales
may happen during installation. Connectors have to representative group is always available to provide
perform adequately with vibration loads, and any technical advice required. Please contact them
annealing is necessary to avoid material failure if sizes are needed additional to those shown in
between the barrel and the tongue. this catalogue.
—
One-hole metric lugs
Diagram Ø1
1
L
D M
B N
* UL not applicable.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B55
—
Compression connectors for copper conductors
—
One-hole metric lugs (continued)
Diagram Ø1
1
L
D M
B N
* UL not applicable.
B56 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Narrow-tongue metric lugs The specific design of the barrel and dimensions
Color-Keyed narrow-tongue metric lugs feature create the best combination of mechanical
a contained tongue width. strength and electrical conductivity.
Our lugs have been specifically developed for Color-Keyed narrow-tongue metric lugs are
applications with low voltage circuit breakers with annealed to guarantee optimum ductility and
reduced space requirements. The tongue width are electrolytically tin-plated to avoid oxidation.
allows a quicker and easier installation. The barrel is provided with an internal chamfer
Color-Keyed narrow-tongue metric lugs are for easy insertion of the conductor.
manufactured from electrolytic copper tube. The length allows easy positioning of the dies
for proper crimping.
—
Narrow-tongue metric lugs
Diagram Ø1
1
L
D M
B N
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B57
—
Compression connectors for copper conductors
Two-way metric splice connectors They feature an internal chamfer at both ends.
Color-Keyed metric splice connectors are designed For easy insertion of the conductor, a center
for joining low voltage conductors. stop is provided to ensure correct positioning.
Made of electrolytic copper tube having similar
dimensions to the Color-Keyed metric lugs, these
connectors are also annealed and electrolytically
tin-plated.
—
Two-way metric splice connectors
Diagram
L
Ø1
B58 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
Material – High conductivity wrought copper
Finish – Electro tin plated
Two-way connectors provide high pullout values,
are easy to insulate and provide a low-resistance
connection of high quality and low installed cost.
—
Two-way splice connectors – Standard barrel certified to 600 V and recommended up to 35 kV ¥
Diagram
EE
A
A
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
*Consult your regional sales office for complete list of flex cable class sizes M.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B59
—
Compression connectors for copper conductors
Material – High conductivity wrought copper
Finish – Electro tin plated
—
Two-way splice connectors – Long barrel certified to 600 V and recommended up to 35 kV ¥
Diagram
A
PURPLE
PURPLE
54 DIE
PURPLE
54 DIE
54 DIE
54 DIE
PURPLE
EE DIA.
dia.
T&B
4/0
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
CSA approved standard cable only.
B60 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S
—
Compression connectors for copper conductors
—
Copper two-way splice – Certified to 600 V and recommended up to 15 kV
Diagram
A
—
Cast–copper two-way splice connectors – heavy-duty certified to 600 V and recommended up to 35 kV ¥
—
Compression connectors for copper conductors
Constant O.D. enables faster, easier installation than contoured design
—
Cast-copper reducing splices
chamfered barrel and use the same 251-30485-640 4/0 Str. 1/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-653 2 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
Color-Keyed tool and die to crimp both
251-30485-739 1/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76
ends. The consistent O.D. also makes
251-30485-882 400 kcmil Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
these splices faster and easier to insulate
251-30485-950 1/0 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
with clear heat-shrink wrap than a
251-30485-951 6 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
contoured splice. Sand-cast construction
251-30485-1027 1/0 Str. 4 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
ensures high-tensile strength for heavy-
251-30485-1029 1/0 Str. #12 Str. 1.56 (39.6) 0.57 (14.5) 45
duty applications and tin-plated copper 251-30485-1030 10 Str. 4 Str. 1.21 (30.7) 0.38 (9.7) 29 Grey
material provides high conductivity and 251-30485-1031 12 Str. 4 Str. 1.21 (30.7) 0.38 (9.7) 29
superior corrosion resistance. 251-30485-1032 #6 Str. #10 Str. 1.21 (30.7) 0.38 (9.7) 29
251-30485-1033 12 Str. 6 Str. 1.21 (30.7) 0.38 (9.7) 29
• Ideal for telecom (inside office/outside 251-30485-1034 14 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29
plant), commercial, industrial MRO and 251-30485-1035 1 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
any other certified to 600 V and 251-30485-1044 10 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29 Grey
recommended up to 35 kV ¥ 251-30485-1045 12 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29
applications requiring splicing of 251-30485-1085 10 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
different-sized conductors. 251-30485-1086 10 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
• Tin-plated, sand-cast copper 251-30485-1087 4 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-1088 400 kcmil Str. 250 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
construction provides superior tensile
251-30485-1089 14 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29 Grey
strength, high conductivity and
251-30485-1090 12 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29
excellent corrosion resistance.
251-30485-1091 10 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Easier to install and insulate than
251-30485-1092 12 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
screw-machined, contour-designed
251-30485-1093 8 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
reducing splices.
251-30485-1094 4 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Constant O.D. saves time on 251-30485-1095 2 Str. 6 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
installation by eliminating the need 251-30485-1096 12 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29 Grey
for crimp-tool/die change. 251-30485-1097 10 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Fast and simple to insulate with clear 251-30485-1098 8 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
or coloured heat-shrink wrap. 251-30485-1099 6 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Chamfered barrel facilitates easy 251-30485-1100 1/0 Str. 4 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
wire insertion. 251-30485-1130 Cast Copper* 12–4 Str. 1.28 (32.5) 0.38 (9.7) 29
• Compact, low-profile design takes up 251-30485-1245 1/0 Flex #4 Flex 2.25 (57.2) 0.81 (20.6) 66 White
minimal space in cable tray or wire run. 251-30485-1246 #4 Flex #8 Flex 1.56 (39.6) 0.57 (14.5) 45 Black
• Simple installation with Color-Keyed ¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief
and insulation requirements.
crimp tools (12, 14 and 15 ton). * Cast copper – field-modifiable special.