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Compression Connectors For Copper Conductors

The document details compression connectors for copper conductors, specifying materials, finishes, and various one-hole lug options certified for 600 V and recommended for use up to 35 kV. It includes a comprehensive table of product specifications, wire sizes, dimensions, and color codes. Additional notes emphasize consulting manufacturers for specific installation requirements and refer to a tools catalog for further information.

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luis moreno
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© © All Rights Reserved
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0% found this document useful (0 votes)
73 views50 pages

Compression Connectors For Copper Conductors

The document details compression connectors for copper conductors, specifying materials, finishes, and various one-hole lug options certified for 600 V and recommended for use up to 35 kV. It includes a comprehensive table of product specifications, wire sizes, dimensions, and color codes. Additional notes emphasize consulting manufacturers for specific installation requirements and refer to a tools catalog for further information.

Uploaded by

luis moreno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

B12 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F code code
54101 #14–10 AWG – 1/4 1.23 (31.2) 0.56 (14.2) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) ERG2002 Yellow
256-30695-1351 #14–10 AWG #8 1.36 (34.5) 0.68 (17.3) 0.36 (9.1) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) ERG2002
256-30695-1352 #14–10 AWG 1/4 1.36 (34.5) 0.68 (17.3) 0.41 (10.4) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) ERG2002
256-30695-263 #14–10 AWG 1/4 1.69 (43.0) 0.81 (20.6) 0.50 (12.7) 0.07 (1.8) 0.20 (5.1) 0.25 (6.4) ERG2002
54104 #8 AWG #8 Str., #10 1.16 (29.5) 0.50 (12.7) 0.39 (9.9) 0.08 (2.0) 0.25 (6.4) 0.22 (5.6) 21 Red
#8 AWG 23 Navy 21
54130 1/4 1.20 (30.5) 0.61 (15.5) 0.45 (11.4) 0.07 (1.8) 0.25 (6.4) 0.25 (6.4)
#8 Weld
54131 #8 AWG 37/24 5/16 1.33 (33.8) 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
54132 #8 AWG 0.180 3/8 1.33 (33.8) 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
256-30695-424 #8 AWG 1/2 1.75 (44.5) 1.31 (33.3) 1.00 (25.4) 0.13 (3.3) 0.25 (6.4) 0.50 (12.7) 21
256-30695-1361 #6 AWG #6 Str., #12 1.23 (31.2) 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.8) 0.22 (5.6) 24 Blue
#6 AWG #30 Navy 24
54134 #10 1.23 (31.2) 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.8) 0.22 (5.6)
#6 Weld
54105 #6 AWG 61/24 1/4 1.23 (31.2) 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.8) 0.22 (5.6) 24
54135 #6 AWG 133/0.014, 5/16 1.41 (35.8) 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.8) 0.31 (7.9) 24
0.227
54136 #6 AWG 3/8 1.41 (35.8) 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.8) 0.31 (7.9) 24
256-30695-282 #6 AWG 3/8 1.41 (35.8) 0.75 (19.1) 0.56 (14.2) 0.06 (1.5) 0.31 (7.8) 0.31 (7.9) 24
256-30695-422 #6 AWG 1/2 1.75 (44.5) 1.31 (33.3) 1.00 (25.4) 0.13 (3.3) 0.31 (7.8) 0.50 (12.7) 24
256-30695-1362 #4 AWG # 5 Str., 40-50 #12 1.38 (35.1) 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 29 Grey
#4 AWG Navy 29
54138 #10 1.38 (35.1) 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4)
91/24
54106 #4 AWG 133/0.0177, 1/4 1.38 (35.1) 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 29
54139 #4 AWG 49/0.029 5/16 1.42 (36.1) 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.9) 29
0.265
54140 #4 AWG 3/8 1.42 (36.1) 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.9) 29
256-30695-233 #4 AWG 3/8 1.56 (37.0) 0.75 (19.1) 0.59 (15.0) 0.06 (1.5) 0.37 (9.4) 0.31 (7.9) 29
256-30695-264 #4 AWG 1/2 2.20 (56.0) 1.40 (35.6) 1.00 (25.4) 0.06 (1.5) 0.37 (9.4) 0.50 (12.7) 29
54107 #2 AWG #3 Str., 1/4 1.50 (38.1) 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
#2 AWG #60 Navy 33
54142-TB 5/16 1.73 (43.9) 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7)
125/24
54143-TB #2 AWG #4 Weld 3/8 1.65 (41.9) 0.80 (20.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
54145-TB #2 AWG 0.300 1/2 1.92 (48.8) 1.08 (27.4) 0.75 (19.1) 0.08 (2.0) 0.41 (10.4) 0.50 (12.7) 33
54108 #1 AWG #2 Str., 75 Navy, 1/4 1.50 (38.1) 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
#1 AWG #2 Weld 37
54147 5/16 1.73 (43.9) 0.93 (23.6) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7)
150/24, 175/24
54148 #1 AWG 133/0.0223, 3/8 1.78 (45.2) 0.98 (24.9) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
54150 #1 AWG 0.360 1/2 2.10 (53.3) 1.25 (31.8) 0.76 (19.3) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 37

Diagrams Tongue marking:


UL, CSA, T&B logo and cable size
Cable
inspection
hole Bolt size
A

B D
E C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B13


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F code code
54152-TB 1/0 AWG 1 AWG, #100 Navy 1/4 1.60 (40.6) 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
1/0 AWG #1 Weld 42
54153-TB 5/16 1.83 (46.5) 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7)
225/24
54109 1/0 AWG 133/0.0254, 3/8 1.88 (47.8) 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54155-TB 1/0 AWG 0.389 min. 1/2 2.20 (55.9) 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
256-30695-1383 1/0 AWG 5/8 2.54 (64.5) 1.50 (38.1) 0.88 (22.4) 0.13 (3.3) 0.52 (13.2) 0.63 (16.0) 42
54157 2/0 AWG 1/0 AWG, 125 Navy 1/4 1.65 (41.9) 0.65 (16.5) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
2/0 AWG 1/0 Weld 45
54158 5/16 1.88 (47.8) 0.88 (22.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7)
275/24
54110 2/0 AWG 427/0.0155, 3/8 1.93 (49.0) 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
54160 2/0 AWG 438 min. 1/2 2.25 (57.2) 1.25 (31.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
133/0.0282
256-30695-131 2/0 AWG 5/8 2.56 (65.0) 1.50 (38.1) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.63 (16.0) 45
54162-TB 3/0 AWG 2/0 AWG, 150 Navy 1/4 1.75 (44.5) 0.65 (16.5) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
2/0 Weld,
54163-TB 3/0 AWG 5/16 1.98 (50.3) 0.88 (22.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
325/24
54111 3/0 AWG 133/0.0316, 3/8 2.03 (51.6) 0.93 (23.6) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
259/0.0227
54165-TB 3/0 AWG 427/0.0177, 0.500 1/2 2.35 (59.7) 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50

54167 4/0 AWG 3/0 AWG, 200 Navy 1/4 1.90 (48.3) 0.65 (16.5) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
4/0 AWG 3/0 Weld 54
54168 5/16 2.13 (54.1) 0.87 (22.1) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7)
450/24
54112 4/0 AWG 703/0.0154, 3/8 2.18 (55.4) 0.93 (23.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54170 4/0 AWG 0.560 1/2 2.50 (63.5) 1.25 (31.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
256-30695-1174 4/0 AWG 3/4 2.86 (72.6) 1.56 (39.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.75 (19.1) 54
58161 – 4/0 Weld 1/4 2.23 (56.6) 0.78 (19.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62 Yellow
– 550/24 62
58162 5/16 2.33 (59.2) 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7)
130/0.0399
58163 – 259/0.0286 3/8 2.38 (60.5) 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
58165 – 66 1/2 2.76 (70.1) 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.50 (12.7) 62
58166 – 5/8 3.03 (77.0) 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.83 (21.1) 62
54172-TB 250 kcmil 4/0 1/4 2.00 (50.8) 0.65 (16.5) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62
250 kcmil 250 Navy 62
54173 5/16 2.23 (56.6) 0.88 (22.4) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7)
0.629
54174 250 kcmil 3/8 2.28 (57.9) 0.93 (23.6) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 62
54113 250 kcmil 1/2 2.60 (66.0) 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62

Diagrams
Tongue marking:
UL, CSA, T&B logo and cable size
Cable
inspection
hole Bolt size A

B D
E C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B14 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F code code
58168 – 250 Weld 1/2 2.70 (68.6) 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66 White
650/24 = 262 kcmil
259/0.0311, 703/0.0189
54178 300 kcmil 250 kcmil 5/16 2.33 (59.2) 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 66
300 Navy 66
54179 3/8 2.43 (61.7) 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7)
0.660
54114 1/2 2.70 (68.6) 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66
54181 5/8 3.03 (77.0) 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.75 (19.1) 66
58171 – 300 Weld, 259/0.034 1/2 2.85 (72.4) 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71 Red
427/0.0265, 889/0.0183
775/24 = 313 kcmil, 0.719
256-30695-112 350 kcmil 350 Navy 3/8 2.90 (73.7) 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71
350 kcmil 0.719 71
54115 1/2 2.85 (72.4) 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7)
54183 350 kcmil 5/8 3.21 (81.5) 1.28 (32.5) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.75 (19.1) 71
58174 – 350 Weld, 259/0.0368 1/2 3.35 (85.1) 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.09 (27.7) 0.50 (12.7) 76 Blue
427/0.0285
889/0.0201
54116 400 kcmil 300 kcmil, 1/2 3.20 (81.3) 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76
400 kcmil 400 Navy, 0.757 76
54185 5/8 3.53 (89.7) 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.75 (19.1)
58177 – 400 Weld 1/2 3.31 (84.1) 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 80 –
925/24 = 373 kcmil
256-30695-1403 – 259/0.0393 or 3/8 3.31 (84.1) 1.31 (33.3) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.63 (16.0) 80
427/0.0306, 0.799
256-30695-339 500 kcmil 925/24 3/8 3.10 (78.7) 1.00 (25.4) 1.61 (40.9) 0.22 (5.6) 1.10 (28.0) 0.38 (9.7) 87 Brown
500 kcmil 500 Navy 87
54118 1/2 3.30 (83.8) 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7)
0.850
54187 500 kcmil 5/8 3.63 (92.2) 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
58180 – 1100/24 = 444 kcmil 5/8 3.79 (96.3) 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 94 Green
500 Weld, 259/0.0417
427/0.0325, 703/0.0253
256-30695-1370 600 kcmil 0.956 1/2 3.65 (92.7) 1.44 (36.6) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.48 (12.2) 94
54120 600 kcmil 5/8 3.79 (96.3) 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 94

Diagram Tongue marking:


UL, CSA, T&B logo and cable size
Cable
inspection
hole Bolt size A

B D
E C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B15


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F code code
54122-TB 700 kcmil – 5/8 3.68 (93.5) 1.58 (40.1) 1.84 (46.7) 0.23 (5.8) 1.26 (32.0) 0.63 (16.0) 99 Pink
256-30695-1404 – 1325/24 = 3/8 3.29 (83.6) 1.29 (32.8) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.66 (16.8) 99
256-30695-1405 – 500/535 kcmil 1/2 3.29 (83.6) 1.29 (32.8) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.66 (16.8) 99
427/0.0342, 0.968
256-30695-840 – 1/2 4.00 (101.6) 1.69 (42.9) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.48 (12.2) 99
58182 – 5/8 3.83 (97.3) 1.58 (40.1) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0) 99
256-30695-193 – 1.060 1/2 4.00 (101.6) 1,69 (42.9) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.48 (12.2) 106 Black
54123-TB 750 kcmil 1.060 5/8 3.87 (98.3) 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58184 – 1600/24 = 646 kcmil 5/8 3.80 (96.5) 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
54124-TB 800 kcmil 800 Navy, 1.109 5/8 4.04 (102.6) 1.58 (40.1) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.63 (16.0) 107 Orange
256-30695-843 900 kcmil 1925/24 = 1/2 4.31 (109.5) 1.81 (46.0) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.88 (22.4) 115 Yellow
750/777 kcmil, 1.187 5/8 4.15 (105.4) 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0)
54126 900 kcmil 115
54128 1,000 kcmil 1,000 Navy, 1.253 5/8 4.09 (103.9) 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –

Diagram Tongue marking:


UL, CSA, T&B logo and cable size
Cable
inspection
hole Bolt size A
Diagrams
B D
E C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B16 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size B C D E F code code
54104UF #8 AWG #8 Str., 23 Navy #10 0.50 (12.7) 0.39 (9.9) 0.08 (2.0) 0.25 (6.4) 0.22 (5.6) 21 Red
#8 AWG #8 weld 21
54130UF 1/4 0.61 (15.5) 0.45 (11.4) 0.07 (1.8) 0.25 (6.4) 0.25 (6.4)
37/24
54131UF #8 AWG 0.180 5/16 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
54132UF #8 AWG 3/8 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
54134UF #6 AWG #6 Str., 30 Navy #10 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.9) 0.22 (5.6) 24 Blue
#6 AWG #6 Weld 24
54105UF 1/4 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.9) 0.22 (5.6)
61/24
54135UF #6 AWG 133/0.014 5/16 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.9) 0.31 (7.8) 24
54136UF #6 AWG 0.227 3/8 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.9) 0.31 (7.8) 24
54138UF #4 AWG #5 Str., 40-50 Navy #10 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 29 Grey
#4 AWG 91/24 29
54106UF 1/4 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4)
133/0.0177
54139UF #4 AWG 49/0.029 5/16 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.8) 29
54140UF #4 AWG 0.265 3/8 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.8) 29
256-30695-264UF #4 AWG 1/2 1.40 (35.6) 1.00 (25.4) 0.06 (1.5) 0.37 (9.4) 0.50 (12.7) 29
54107UF #2 AWG #3 Str. 1/4 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
#2 AWG 60 Navy 33
54142UF 5/16 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7)
125/24
54143UF #2 AWG #4 Weld 3/8 0.80 (20.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
54145UF #2 AWG 0.300 1/2 1.08 (27.4) 0.75 (19.1) 0.08 (2.0) 0.41 (10.4) 0.50 (12.7) 33
54108UF #1 AWG #2 AWG, 75 Navy, 1/4 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
#2 Weld
54147UF #1 AWG 5/16 0.93 (23.6) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
150/24
54148UF #1 AWG 175/24 3/8 0.98 (24.9) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
133/0.0223
54150UF #1 AWG 0.360 1/2 1.25 (31.8) 0.76 (19.3) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 37

54152UF 1/0 AWG #1 AWG 1/4 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
1/0 AWG 100 Navy, #1 Weld 42
54153UF 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7)
225/24
54109UF 1/0 AWG 133/0.0254 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54155UF 1/0 AWG 0.389 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54157UF 2/0 AWG 1/0 AWG, 125 Navy 1/4 0.65 (16.5) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
2/0 AWG 1/0 Weld 45
54158UF 5/16 0.88 (22.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7)
275/24
54110UF 2/0 AWG 427/0.0155, 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
54160UF 2/0 AWG 133/0.0282 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45

Diagrams

E C

45° ± 3° B
D

Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B17


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
54162UF 3/0 AWG 2/0 AWG, 150 Navy 1/4 0.65 (16.5) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
3/0 AWG 2/0 Weld, 325/24 50
54163UF 5/16 0.88 (22.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7)
133/0.0316, 259/0.0227
54111UF 3/0 AWG 427/0.0177 3/8 0.93 (23.6) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
54165UF 3/0 AWG 1/2 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50
58147UF* – 375/24 1/4 0.78 (19.8) 1.03 (26.2) 0.16 (4.1) 0.70 (17.8) 0.34 (8.6) 50
58148UF* – 5/16 0.78 (19.8) 1.03 (26.2) 0.16 (4.1) 0.70 (17.8) 0.34 (8.6) 50
58149UF* – 3/8 0.81 (20.6) 1.03 (26.2) 0.16 (4.1) 0.70 (17.8) 0.38 (9.7) 50
58151UF* – 1/2 1.06 (26.9) 1.03 (26.2) 0.16 (4.1) 0.70 (17.8) 0.50 (12.7) 50
54167UF 4/0 AWG 3/0 AWG 1/4 0.65 (16.5) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
4/0 AWG 200 Navy, 3/0 Weld 54
54168UF 5/16 0.87 (22.1) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7)
450/24
54112UF 4/0 AWG 703/0.0154 3/8 0.93 (23.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54170UF 4/0 AWG 1/2 1.25 (31.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
58161UF – 4/0 AWG, 4/0 Weld 1/4 0.78 (19.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62 Yellow
58162UF – 550/24 5/16 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
133/0.0399
58163UF – 259/0.0286 3/8 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
58165UF – 637/0.0183 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.50 (12.7) 62
58166UF – 5/8 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.63 (16.0) 62
54172UF 250 kcmil 4/0 AWG 1/4 0.65 (16.5) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.25 (6.4) 62
250 kcmil 250 Navy 62
54173UF 5/16 0.88 (22.4) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7)
550/24
54174UF 250 kcmil 3/8 0.93 (23.6) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 62
54113UF 250 kcmil 1/2 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62
58168UF – 250 Weld, 650/24 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66 White
259/0.0311, 703/0.0189

54178UF 300 kcmil 250 kcmil 5/16 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 66
300 kcmil 300 Navy 66
54179UF 3/8 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7)
650/24
54114UF 300 kcmil 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66
54181UF 300 kcmil 5/8 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.63 (16.0) 66

Diagrams

E C

45° ± 3° B
D

Bolt size F

* Not CSA approved.


¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B18 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
58171UF – 300 kcmil, 300 Weld 1/2 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71 Red
259/0.034, 427/0.0265
889/0.0183
775/24 = 313 kcmil
256-30695-112UF 350 kcmil 650/24 3/8 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71
350 kcmil 350 Navy 71
54115UF 1/2 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7)
262 kcmil
54183UF 350 kcmil 5/8 1.58 (40.1) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.63 (16.0) 71
58174UF – 350 Weld 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.09 (27.7) 0.50 (12.7) 76 Blue
259/0.0368, 427/0.0285
703/0.0224, 889/0.0201

54116UF 400 kcmil 300 kcmil, 400 Navy 1/2 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76
775/24, 313 kmcil
54185UF 400 kcmil 5/8 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 76
256-30695-1403UF – 350 kcmil, 400 Weld 3/8 1.31 (28.7) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.63 (16.0) 80 –
58177UF – 925/24 = 373 kcmil 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 80
54118UF 500 kcmil 925/24 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
500 Navy
58187UF 500 kcmil 400 kcmil 5/8 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87

58180UF – 1,100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
500 Weld, 259/0.0417
427/0.0325, 703/0.0253
58120UF 600 kcmil 1,110/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94

54122UF 700 kcmil 1325/24 = 500 kcmil 5/8 1.58 (40.1) 1.84 (46.7) 0.23 (5.8) 1.26 (32.0) 0.50 (12.7) 99 Pink

256-30695-840UF – 1,325/24 = 535 kcmil 1/2 1.69 (42.9) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.81 (20.6) 99
– 427/0.0342 99
58182UF 5/8 1.58 (40.1) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0)
54123UF 750 kcmil 1,325/24 = 535 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106 Black
58184UF – 1,600/24 = 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
54124UF 800 kcmil 800 Navy 5/8 1.58 (40.1) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.63 (16.0) 107 Orange
54126UF 900 kcmil 1,925/24 = 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54128UF 1,000 kcmil 1,000 Navy 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –

Diagrams

E C

45° ± 3° B
D

Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B19


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
54104UB #8 AWG #8 Str. #10 0.50 (12.7) 0.39 (9.9) 0.08 (2.0) 0.25 (6.4) 0.22 (5.6) 21 Red
54130UB #8 AWG 23 Navy 1/4 0.61 (15.5) 0.45 (11.4) 0.07 (1.8) 0.25 (6.4) 0.25 (6.4) 21
#8 Weld
54131UB #8 AWG 37/24 5/16 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
54132UB #8 AWG 0.180 3/8 0.64 (16.3) 0.56 (14.2) 0.05 (1.3) 0.25 (6.4) 0.28 (7.1) 21
54134UB #6 AWG #6 AWG, 30 Navy #10 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.9) 0.22 (5.6) 24 Blue
54105UB #6 AWG #6 Weld 1/4 0.53 (13.5) 0.44 (11.2) 0.07 (1.8) 0.31 (7.9) 0.22 (5.6) 24
61/24
54135UB #6 AWG 133/0.014 5/16 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.9) 0.31 (7.8) 24
54136UB #6 AWG 0.227 3/8 0.67 (17.0) 0.60 (15.2) 0.07 (1.8) 0.31 (7.9) 0.31 (7.8) 24
54138UB #4 AWG #5 AWG, #10 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 29 Grey
54106UB #4 AWG 40/50 Navy 1/4 0.60 (15.2) 0.55 (14.0) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 29
91/24
54139UB #4 AWG 133/0.0177 5/16 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.8) 29
54140UB #4 AWG 49/0.029 3/8 0.66 (16.8) 0.61 (15.5) 0.07 (1.8) 0.37 (9.4) 0.31 (7.8) 29
0.265
256-30695-264UB #4 AWG 1/2 1.40 (35.6) 1.00 (25.4) 0.06 (1.5) 0.37 (9.4) 0.50 (12.7) 29
54107UB #2 AWG #3 AWG 1/4 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54142UB #2 AWG 60 Navy 5/16 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
125/24
54143UB #2 AWG #4 Weld 3/8 0.80 (20.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
54145UB #2 AWG 0.300 1/2 1.08 (27.4) 0.75 (19.1) 0.08 (2.0) 0.41 (10.4) 0.50 (12.7) 33
54108UB #1 AWG #2 AWG, 75 Navy, #2 1/4 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
Weld
54147UB #1 AWG 5/16 0.93 (23.6) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
150/24
54148UB #1 AWG 175/24 3/8 0.98 (24.9) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
133/0.0223
54150UB #1 AWG 0.360 1/2 1.25 (31.8) 0.76 (19.3) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 37

54152UB 1/0 AWG #1 AWG 1/4 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54153UB 1/0 AWG 100 Navy, #1 Weld 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
225/24
54109UB 1/0 AWG 133/0.0254 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54155UB 1/0 AWG 0.389 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54157UB 2/0 AWG 1/0 AWG, 125 Navy 1/4 0.65 (16.5) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
54158UB 2/0 AWG 1/0 Weld 5/16 0.88 (22.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
275/24
54110UB 2/0 AWG 427/0.0155, 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45
54160UB 2/0 AWG 133/0.0282 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
54162UB 3/0 AWG 2/0 AWG, 150 Navy, 1/4 0.65 (16.5) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
2/0 Weld
54163UB 3/0 AWG 5/16 0.88 (22.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
325/24
54111UB 3/0 AWG 133/0.0316, 3/8 0.93 (23.6) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 50
259/0.0227
54165UB 3/0 AWG 427/0.0177 1/2 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50

Diagrams

90° ± 3°
C B
D

E
F
Bolt size
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B20 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size B C D E F code code
54167UB – 3/0 AWG, 200 Navy, 1/4 0.65 (16.5) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.34 (8.6) 54 Purple
54168UB – 3/0 Weld 5/16 0.87 (22.1) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.34 (8.6) 54
450/24
54112UB – 703/0.0154 3/8 0.93 (23.6) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54170UB – 1/2 1.25 (31.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
58161UB 4/0 AWG 3/0 AWG, 4/0 Weld 1/4 0.78 (19.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62 Yellow
58162UB 4/0 AWG 550/24 5/16 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
133/0.0399
58163UB 4/0 AWG 259/0.0286 3/8 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 62
58165UB 4/0 AWG 637/0.0183 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.50 (12.7) 62
58166UB 4/0 AWG 5/8 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.63 (16.0) 62
54172UB 250 kcmil 4/0 AWG 1/4 0.65 (16.5) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.25 (6.4) 62
54173UB 250 kcmil 250 Navy 5/16 0.88 (22.4) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 62
550/24
54174UB 250 kcmil 3/8 0.93 (23.6) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 62
54113UB 250 kcmil 1/2 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62
58168UB – 250 Weld 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66 White
650/24 = 262 kcmil
259/0.0311, 703/0.0189
54178UB 300 kcmil 250 kcmil 5/16 0.88 (22.4) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 66
54179UB 300 kcmil 300 Navy 3/8 0.93 (23.6) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 66
650/24
54114UB 300 kcmil 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66
54181UB 300 kcmil 5/8 1.58 (40.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.63 (16.0) 66
58171UB – 300 Weld, 259/0.034 1/2 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71 Red
427/0.0265, 889/0.0183
775/24 = 313 kcmil
256-30695-112UB 350 kcmil 650/24, 350 Navy 3/8 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71
54115UB 350 kcmil 262 kcmil 1/2 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71
54183UB 350 kcmil 5/8 1.58 (40.1) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.63 (16.0) 71
58174UB – 350 Weld 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.09 (27.7) 0.50 (12.7) 76 Blue
259/0.0368, 427/0.0285
703/0.0224, 889/0.0201
54116UB 400 kcmil 300 kcmil, 400 Navy 1/2 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76
54185UB 400 kcmil 775/24, 313 kcmil 5/8 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 76
Diagrams

90° ± 3°
C B
D

E
Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B21


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
256-30695-1403UB – 400 Weld 3/8 1.31 (33.3) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.63 (16.0) 80 –
925/24 = 373 kcmil
58177UB – 259/0.0393, 427/0.0306 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 80

54118UB 500 kcmil 400 kcmil, 500 Navy 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54187UB 500 kcmil 925/24 5/8 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
58180UB – 1,100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
500 Weld, 259/0.0417
427/0.0325, 703/0.0253
54120UB 600 kcmil 1100/24 = 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94
54122UB 700 kcmil 1,325/24, 535 kcmil 5/8 1.58 (40.1) 1.84 (46.7) 0.23 (5.8) 1.26 (32.0) 0.50 (12.7) 99 Pink
500 AWG, 550/535
256-30695-840UB – 1,325/24 = 535 kcmil 1/2 1.69 (42.9) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0) 99
58182UB – 427/0.0342 5/8 1.58 (40.1) 1.81 (46.0) 0.28 (7.1) 1.25 (31.8) 0.63 (16.0) 99
54123UB 750 kcmil – 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106 Black
58184UB – 1,600/24 = 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
54124UB 800 kcmil 800 Navy 5/8 1.58 (40.1) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.63 (16.0) 107 Orange
54126UB 900 kcmil 1,925/24 = 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54128UB 1,000 kcmil 1,000 Navy 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –

Diagrams

90° ± 3°
C B
D

E
Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B22 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable
classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F G code code
54201 #14–10 AWG – 1/4 1.86 (47.2) 1.19 (30.2) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG2002 Yellow
256-30695-1302 #14–10 AWG 3/8 2.48 (63.0) 1.81 (46.0) 0.56 (14.2) 0.04 (1.0) 0.22 (5.6) 0.38 (9.7) 1.00 (25.4) ERG2002
54204 #8 AWG #8 AWG, #10 1.88 (47.8) 1.18 (30.0) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21 Red
256-31426-33* #8 AWG 23 Navy #10 1.88 (47.8) 1.18 (30.0) 0.41 (10.4) 0.06 (1.5) 0.26 (6.6) 0.23 (5.8) 0.75 (19.0) 21
#8 Weld
256-31426-33PH #8 AWG 37/24 #10 1.88 (47.8) 1.18 (30.0) 0.41 (10.4) 0.06 (1.5) 0.26 (6.6) 0.23 (5.8) 0.75 (19.0) 21
542040410 #8 AWG 1/4 2.01 (51.1) 1.31 (33.3) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21
542040416 #8 AWG 1/4 2.38 (60.5) 1.68 (42.7) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 1.00 (25.4) 21
256-30695-1094 #8 AWG 1/4 2.50 (63.5) 1.81 (46.0) 0.56 (14.22) 0.05 (1.3) 0.26 (6.6) 0.25 (6.4) 0.75 (19.0) 21
256-30695-251 #8 AWG 3/8 2.50 (63.5) 1.81 (46.0) 0.56 (14.22) 0.05 (1.3) 0.26 (6.6) 0.38 (9.7) 1.00 (25.4) 21
256-30695-1070 #6 AWG #6 AWG, #12 1.81 (46.0) 1.19 (30.2) 0.44 (11.2) 0.11 (2.8) 0.30 (7.6) 0.25 (6.4) 0.50 – 0.63 24 Blue
30 Navy (12.7 – 16.0)
256-30695-1153 #6 AWG #6 Weld #10 1.98 (50.3) 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.50 (12.7) 24
61/24
256-30695-1183 #6 AWG 133/0.014 #10 1.98 (50.3) 1.19 (30.2) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.22 (5.6) 0.63 – 0.75 24
(16.0 – 19.0)
54205 #6 AWG 1/4 1.98 (50.3) 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24
256-30695-1095 #6 AWG 1/4 2.13 (54.1) 1.31 (33.3) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.75 (19.0) 24
256-30695-252 #6 AWG 1/4 2.38 (60.5) 1.63 (41.4) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
256-30695-372 #6 AWG 1/4 2.13 (54.1) 1.43 (36.3) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.75 (19.0) 24
256-30695-913 #6 AWG 1/4 2.38 (60.5) 1.75 (44.5) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
256-30695-253 #6 AWG 3/8 2.58 (65.3) 1.81 (45.9) 0.55 (14.0) 0.08 (2.0) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4) 24
54206 #4 AWG #5 AWG 1/4 2.03 (51.6) 1.28 (32.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
40-50 Navy
256-30695-1184 #4 AWG 91/24 5/16 2.31 (58.7) 1.63 (41.4) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.31 (7.9) 1.00 (25.4) 29
133/0.0177
256-30695-255 #4 AWG 3/8 2.56 (65.0) 1.81 (45.9) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
49/0.029
54207 #2 AWG #3 AWG 1/4 2.13 (54.1) 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33 Brown
256-30695-1355 #2 AWG 60 Navy 1/4 2.15 (54.6) 1.31 (33.3) 0.59 (15.0) 0.13 (3.3) 0.41 (10.4) 0.25 (6.4) 0.75 (19.0) 33
125/24,
256-30695-1185 #2 AWG #4 Weld 1/4 2.38 (60.5) 1.53 (38.9) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 1.00 (25.4) 33
256-30695-257 #2 AWG 3/8 2.67 (67.8) 1.81 (45.9) 0.60 (15.2) 0.10 (2.5) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33
256-30695-1049 #2 AWG 1/2 3.75 (95.3) 2.88 (73.2) 0.75 (19.1) 0.09 (2.3) 0.41 (10.4) 0.31 (7.9) 1.75 (44.5) 33
54208 #1 AWG #2 AWG, 1/4 2.13 (54.1) 1.28 (32.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
75 Navy
256-30695-1233 #1 AWG 5/16 2.69 (68.3) 1.62 (41.2) 0.69 (17.5) 0.13 (3.3) 0.47 (11.9) 0.34 (8.6) 1.00 (25.4) 37
150/24
256-30695-1236 #1 AWG 175/24 3/8 2.75 (69.9) 1.81 (45.9) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
133/0.0223

Diagrams Tongue marking:


Cable UL, CSA, T&B logo and cable size
inspection
Bolt size A
hole

B D
E C

G F

* Blind end
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B23


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F G code code
256-30695-329 1/0 AWG #1 AWG 1/4 2.75 (69.9) 1.81 (45.9) 0.75 (19.1) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.75 (19.4) 42 Pink
54255 1/0 AWG 100 Navy, 5/16 2.56 (65.0) 1.56 (39.6) 0.75 (19.1) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 42
#1 Weld
256-30695-1234 1/0 AWG 225/24 5/16 2.75 (69.9) 1.78 (45.2) 0.75 (19.1) 0.14 (3.6) 0.52 (13.2) 0.33 (8.4) 1.00 (25.4) 42
54209 1/0 AWG 133/0.0254 3/8 2.88 (73.2) 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
256-30695-1265 1/0 AWG 3/8 3.50 (89.0) 2.57 (65.3) 0.75 (19.1) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 1.75 (44.5) 42
256-30695-886 1/0 AWG 1/2 3.78 (96.0) 2.83 (71.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.5 (12.7) 1.75 (44.5) 42
256-30695-1175 2/0 AWG 1/0 AWG, 1/4 2.45 (6.2) 1.44 (36.6) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.25 (6.4) 0.75 (19.0) 45 Black
54261 2/0 AWG 125 Navy 5/16 2.70 (68.6) 1.63 (41.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.33 (8.4) 0.88 (22.4) 45
1/0 Weld
256-30695-832 2/0 AWG 275/24 5/16 2.88 (73.2) 1.81 (45.9) 0.81 (20.6) 0.14 (3.6) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54210 2/0 AWG 133/0.0282 3/8 2.93 (74.4) 1.93 (49.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54260 2/0 AWG 1/2 3.83 (97.3) 2.81 (71.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.38 (9.7) 1.75 (44.5) 45
54266 3/0 AWG 150 Navy, 2/0 Weld 5/16 2.88 (73.2) 1.75 (44.5) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.33 (8.4) 1.00 (25.4) 50 Orange
2/0 AWG, 325/24
54211 3/0 AWG 133/0.0316 3/8 2.94 (74.7) 1.81 (46.0) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
259/0.0227
54265 3/0 AWG 1/2 3.94 (100.1) 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5) 50
427/0.0177
54212 4/0 AWG 3/0 AWG, 200 Navy 3/8 3.18 (80.8) 1.93 (49.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
54270 4/0 AWG 3/0 Weld 1/2 4.25 (108.0) 3.00 (76.2) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5) 54
450/24 = 182 kcmil
256-30695-1247 4/0 AWG 703/0.0154 1/4 3.06 (77.7) 1.44 (36.6) 1.03 (26.2) 0.16 (4.1) 0.70 (17.8) 0.38 (9.7) 0.63 (16.0) 54
256-30695-331 4/0 AWG 1/4 3.06 (77.7) 1.81 (46.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 0.75 (19.1) 54
256-30695-1261 4/0 AWG 5/16 3.18 (80.8) 1.93 (49.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54213 250 kcmil 4/0 AWG 3/8 3.28 (83.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
54275 250 kcmil 250 Navy 1/2 4.19 (106.4) 2.81 (71.4) 1.13 (28.7) 0.18 (4.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
256-30695-345 – 4/0 AWG, 4/0 Weld 3/8 3.25 (82.6) 1.69 (42.9) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 0.88 (22.4) 62
256-30695-835 – 550/24 = 222 kcmil 3/8 4.25 (108.0) 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 1.00 (25.4) 62
133/0.0399
256-30695-452 – 259/0.0286 3/8 3.13 (79.5) 1.88 (47.8) 1.25 (31.8) 0.16 (4.1) 0.79 (20.1) 0.38 (9.7) 0.88 (22.4) 62
58265 – 637/0.018 1/2 3.94 (100.1) 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.79 (20.1) 0.50 (12.7) 1.75 (44.5) 62
54214 300 kcmil 250 AWG, 300 Navy 3/8 3.45 (87.6) 1.93 (49.0) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
54280 300 kcmil 650/24 = 262 kcmil 1/2 4.45 (113.0) 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66
256-30695-332 350 kcmil 350 Navy 1/4 3.40 (86.4) 1.81 (46.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 0.75 (19.1) 71 Red
256-30695-1240 350 kcmil 5/16 4.18 (106.2) 2.63 (66.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.75 (44.5) 71
54215 350 kcmil 3/8 3.51 (89.2) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54282 350 kcmil 1/2 4.60 (116.8) 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71

Diagrams Tongue marking:


Cable UL, CSA, T&B logo and cable size
inspection
Bolt size A
hole

B D
E C

G F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B24 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F G code code
54216 400 kcmil 300 kcmil, 313 kcmil 3/8 3.93 (99.8) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4) 76 Blue
54283 400 kcmil 775/24 3/8 3.88 (98.6) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.06 (26.9) 76
256-30695-439 – 400 Weld 3/8 4.35 (110.5) 2.25 (57.2) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.00 (25.4) 80 –
925/24 = 373 kcmil
58277 – 1/2 5.06 (128.5) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.75 (44.5) 80
259/0.0393
256-30695-839 – 427/0.0306 3/8 4.09 (103.9) 2.06 (52.3) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.00 (25.4) 80

54218 500 kcmil 400 kcmil 3/8 3.96 (100.6) 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87 Brown
54286 500 kcmil 500 Navy 1/2 5.07 (128.8) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
256-30695-188 500 kcmil 1/2 4.06 (103.1) 2.31 (58.7) 1.63 (41.4) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.25 (31.8) 87
54220 600 kcmil – 3/8 4.13 (104.9) 1.93 (49.0) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4) 94 Green
54289 600 kcmil 1/2 5.23 (132.8) 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
256-30695-1406 700 kcmil 550/535 3/8 4.05 (102.9) 2.11 (53.6) 1.78 (45.2) 0.24 (6.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99 Pink
256-30695-842 700 kcmil 1,325/24 3/8 4.30 (109.2) 2.06 (52.3) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99
500 AWG
256-30695-898 700 kcmil 3/8 4.30 (109.2) 2.06 (52.3) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.00 (25.4) 99
54291 700 kcmil 1/2 5.18 (131.6) 3.00 (76.2) 1.84 (46.7) 0.23 (5.8) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
58281 700 kcmil 1,325/24 = 535 kcmil 1/2 5.23 (132.8) 3.00 (76.2) 1.80 (45.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
256-30695-237 750 kcmil – 3/8 5.10 (129.5) 2.80 (71.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.38 (9.7) 1.00 (25.4) 106 Black
54223 750 kcmil 1/2 5.32 (135.1) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
256-30695-1376 800 kcmil – 3/8 4.78 (121.4) 2.28 (57.9) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.44 (11.2) 1.13 (28.7) 107 Orange
54224 800 kcmil 1/2 5.50 (139.7) 3.00 (76.2) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.50 (12.7) 1.75 (44.5) 107
256-30695-694 900 kcmil 1,925/24 = 3/8 4.65 (118.1) 2.06 (52.3) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.00 (25.4) 115 Yellow
54226 900 kcmil 777 kcmil 1/2 5.59 (142.0) 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115
256-30695-846 900 kcmil 3/8 4.60 (116.8) 2.06 (52.3) 2.12 (53.9) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.00 (25.4) 115
256-30695-844 900 kcmil 5/8 5.00 (127.0) 2.63 (66.8) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.56 (14.2) 1.50 (38.1) 115
54228 1,000 kcmil 1,000 Navy 1/2 5.45 (138.4) 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125 –

Diagrams Tongue marking:


Cable UL, CSA, T&B logo and cable size
inspection
Bolt size A
hole

B D
E C

G F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B25


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
256-31426-9 #14–10 AWG – #10 1.22 (31.0) 0.37 (9.4) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) – –
54204UF #8 AWG #8 AWG, 23 Navy #10 1.18 (30.0) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21 Red
#8 Weld, 37/24
256-30695-1183UF #6 AWG #6 AWG, 30 Navy #10 1.19 (30.2) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.22 (5.6) 0.63 – 0.75 24 Blue
#6 Weld (16.0) – (19.1)
54205UF #6 AWG 61/24 1/4 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24
133/0.014
54205UF0416 #6 AWG 1/4 1.56 (39.6) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
54206UF #4 AWG #5 AWG 1/4 1.28 (32.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
40-50 Navy, 91/24
133/0.0177
49/0.029
54207UF #2 AWG #3 AWG 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33 Brown
60 Navy, #4 Weld
256-30695-257UF #2 AWG 125/24 3/8 1.81 (46.0) 0.60 (15.2) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33

54208UF #1 AWG #2 AWG, 75 Navy 1/4 1.28 (32.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
150/24, 175/24
133/0.0223
54209UF 1/0 AWG #1 AWG 3/8 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
100 Navy, #1 Weld
54209UF0412 1/0 AWG 225/24 1/4 1.55 (39.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
133/0.0254
54261UF 2/0 AWG 1/0 AWG, 125 Navy 5/16 1.63 (41.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.33 (8.4) 0.88 (22.4) 45 Black
1/0 Weld
54210UF 2/0 AWG 3/8 1.93 (49.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
275/24
54260UF 2/0 AWG 133/0.0282 1/2 2.81 (71.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.38 (9.7) 1.75 (44.5) 45
54266UF 3/0 AWG 2/0 AWG, 150 Navy 5/16 1.75 (44.5) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.33 (8.4) 1.00 (25.4) 50 Orange
2/0 Weld, 325/24
54211UF 3/0 AWG 133/0.0316 3/8 1.81 (46.0) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
259/0.0227
54265UF 3/0 AWG 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.25 (6.4) 1.75 (44.5) 50
427/0.0177
54212UF 4/0 AWG 200 Navy, 3/0 AWG 3/8 1.93 (49.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
3/0 Weld
54270UF 4/0 AWG 450/24, 703/0.0154 1/2 3.00 (76.2) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 1.75 (44.5) 54

Diagrams

E C
45° ± 3° B D
Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B26 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 45° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size B C D E F G code code
54213UF 250 kcmil 4/0 AWG, 250 Navy 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
550/24
54275UF 250 kcmil 1/2 2.81 (71.4) 1.13 (28.7) 0.18 (4.6) 0.77 (19.6) 0.25 (6.4) 1.75 (44.5) 62
256-30695-399UF – 4/0 Weld, 550/24 3/8 2.80 (71.1) 1.25 (31.2) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 1.00 (25.4) 62
133/0.0399
58265UF – 259/0.0286 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.79 (20.1) 0.25 (6.4) 1.75 (44.5) 62
637/0.018
54214UF 300 kcmil 250 AWG, 300 Navy 3/8 1.93 (49.0) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
54280UF 300 kcmil 650/24 = 262 kcmil 1/2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66
54215UF 350 kcmil 350 Navy 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71 Red
54282UF 350 kcmil 650/24 = 262 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71
54216UF 400 kcmil 300 kcmil, 713 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.06 (26.9) 76 Blue
54283UF 400 kcmil 775/24 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.75 (44.5) 76
54277UF – 400 Weld 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.00 (25.4) 80 –
925/24 = 373 kcmil
259/0.0393
427/0.0306
54218UF 500 kcmil 400 kcmil, 500 Navy 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.75 (44.5) 87 Brown
54286UF 500 kcmil 925/24 = 373 kcmil 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.00 (25.4) 87
54220UF 600 kcmil 1,100/24 = 444 kcmil 3/8 1.93 (49.0) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.75 (44.5) 94 Green
54289UF 600 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
54291UF 700 kcmil 500 AWG 1/2 3.00 (76.2) 1.84 (46.7) 0.23 (5.8) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
54281UF 700 kcmil 1,325/24 = 535 kcmil 1/2 3.00 (76.2) 1.84 (46.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
256-30695-237UF 750 kcmil – 3/8 2.80 (71.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.38 (9.7) 1.00 (25.4) 106 Black
54223UF 750 kcmil 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
54224UF 800 kcmil – 1/2 3.00 (76.2) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.50 (12.7) 1.75 (44.5) 106
54226UF 900 kcmil 1,925/24 = 777 kcmil 1/2 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54228UF 1,000 kcmil 1,000 Navy 1/2 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125 –

Diagrams

E C
45° ± 3° B
D
Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B27


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
256-31426-141 #14–10 AWG – #10 1.25 (31.2) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.63 (16.0) ERG2002 Yellow
256-31426-6SPH #14–10 AWG #10 1.30 (33.0) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.63 – 0.75 ERG2002
(16.0) – (19.1)
256-31426-6 #14–10 AWG #10 1.30 (33.0) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.63 (16.0) ERG2002
256-31426-6S #14–10 AWG #10 1.30 (33.0) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.63 – 0.75 ERG2002
(16.0) – (19.1)
256-30695-1409 #8 AWG #8 AWG #10 1.19 (30.2) 0.41 (10.4) 0.06 (1.5) 0.26 (6.6) 0.23 (5.8) 0.63 – 0.75 21 Red
23 Navy (16.0) – (19.1)
54204UB #8 AWG #8 Weld #10 1.25 (31.8) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21
37/24
256-31426-33UB* #8 AWG #10 1.19 (30.2) 0.41 (10.4) 0.06 (1.5) 0.26 (6.6) 0.23 (5.8) 0.63 (16.0) 21
256-31426-33UBPH #8 AWG #10 1.19 (30.2) 0.41 (10.4) 0.06 (1.5) 0.26 (6.6) 0.23 (5.8) 0.63 – 0.75 21
(16.0) – (19.1)
256-30695-1411 #6 AWG #6 AWG #10 1.19 (30.2) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.23 (5.8) 0.63 – 0.75 24 Blue
30 Navy (16.0) – (19.1)
256-30695-1183B #6 AWG #6 Weld #10 1.19 (30.2) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.23 (5.8) 0.63 – 0.75 24
133/0.014 (16.0) – (19.1)
61/24
256-30695-1356 #6 AWG #10 1.19 (30.2) 0.43 (10.1) 0.08 (2.0) 0.30 (7.6) 0.23 (5.8) 0.63 (16.0) 24
54205UB #6 AWG 1/4 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24
256-30695-252UB #6 AWG 1/4 1.56 (39.6) 0.43 (10.1) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
54206UB #4 AWG #5 AWG 1/4 1.28 (32.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
40-50 Navy, 91/24
133/0.0177
49/0.029
54207UB #2 AWG #3 AWG, 60 Navy #4 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33 Brown
Weld, 125/24
54208UB #1 AWG #2 AWG, 75 Navy 1/4 1.28 (32.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
150/24, 133/0.0223
54209UB 1/0 AWG 1 AWG, 100 Navy, 3/8 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
54209UB0412 1/0 AWG #1 Weld, 225/24 1/4 1.55 (39.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
133/0.0254
54261UB 2/0 AWG 1/0 AWG, 125 Navy 5/16 1.63 (41.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.34 (8.6) 0.88 (22.4) 45 Black
1/0 Weld, 275/24
54210UB 2/0 AWG 3/8 1.93 (49.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
133/0.0282
54260UB 2/0 AWG 1/2 2.81 (71.4) 0.83 (21.1) 0.14 (3.6) 0.57 (14.5) 0.38 (9.7) 1.75 (44.5) 45
Diagrams

90° ± 3°
C B
D

E
Bolt size F

* Blind end
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B28 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 90° Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
54266UB 3/0 AWG 2/0 AWG, 150 Navy 5/16 1.75 (44.5) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.34 (8.6) 1.00 (25.4) 50 Orange
2/0 Weld, 325/24
54211UB 3/0 AWG 133/0.0316 3/8 1.81 (46.0) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
259/0.0227
54265UB 3/0 AWG 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.63 (16.0) 0.38 (9.7) 1.75 (44.5) 50
427/0.0177
54212UB 4/0 AWG 3/0 AWG, 200 Navy 3/8 1.93 (49.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
3/0 Weld, 450/24
54270UB 4/0 AWG 703/0.0154 1/2 3.00 (76.2) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5) 54

54213UB 250 kcmil 4/0 AWG, 250 Navy 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
550/24
54275UB 250 kcmil 1/2 2.81 (71.4) 1.13 (28.7) 0.18 (4.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
256-30595-399UB – 4/0 AWG, 4/0 Weld 3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.79 (20.1) 0.38 (9.7) 1.00 (25.4) 62
550/24
133/0.0399
58265UB – 259/0.0286 1/2 2.81 (71.4) 0.94 (23.9) 0.14 (3.6) 0.79 (20.1) 0.50 (12.7) 1.75 (44.5) 62
637/0.018
54214UB 300 kcmil 250 AWG, 300 Navy 3/8 1.93 (49.0) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
650/24 = 262 kcmil
54280UB 300 kcmil 1/2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66
54215UB 350 kcmil 350 Navy 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71 Red
54282UB 350 kcmil 650/24 = 262 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71
54216UB 400 kcmil 300/313 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.06 (26.9) 76 Blue
54283UB 400 kcmil 775/24 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.75 (44.5) 76
54277UB – 400 Weld, 925/24 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.04 (26.4) 0.50 (12.7) 1.00 (25.4) 80 –
373 kcmil
259/0.0393
427/0.0306
54218UB 500 kcmil 400 kcmil 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.75 (44.5) 87 Brown
54286UB 500 kcmil 500 Navy 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
925/24 = 373 kcmil
256-30695-1221B 500 kcmil 3/8 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54220UB 600 kcmil 1,100/24, 444 kcmil 3/8 1.93 (49.0) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.75 (44.5) 94 Green
54289UB 600 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
54291UB 700 kcmil 1,325/24, 535 kcmil 1/2 3.00 (76.2) 1.84 (46.7) 0.23 (5.8) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
54281UB 700 kcmil 1/2 3.00 (76.2) 1.84 (46.7) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99
54223UB 750 kcmil – 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106 Black
54224UB 800 kcmil 1/2 3.00 (76.2) 2.01 (51.1) 0.27 (6.9) 1.38 (35.1) 0.50 (12.7) 1.75 (44.5) 106
54226UB 900 kcmil 1,925/24, 777 kcmil 1/2 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54228UB 1,000 kcmil 1,000 Navy 1/2 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125 –

Diagrams

90° ± 3°
C B
D

E
Bolt size F

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B29


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F code code
54901BE #14–10 AWG – 1/4 1.23 (31.2) 0.56 (14.2) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) ERG2002 –
54929BE #8 AWG #8 AWG #10 1.65 (41.9) 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21 Red
54930BE #8 AWG 37/24 1/4 1.65 (41.9) 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21
54904BE #6 AWG #6 AWG #10 1.65 (41.9) 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24 Blue
54905BE #6 AWG 61/24 1/4 1.65 (41.9) 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24
54908BE #4 AWG #5 AWG #10 1.70 (43.2) 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29 Grey
54906BE #4 AWG 91/24 1/4 1.70 (43.2) 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29
54933BE #2–3 AWG #3 AWG #10 1.88 (47.8) 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54942BE #2–3 AWG 125/24 5/16 2.03 (51.6) 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
54945BE #1 AWG #2 AWG #10 1.95 (49.5) 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
54947BE #1 AWG 150/24 5/16 2.18 (55.4) 0.88 (22.4) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
54946BE 1/0 AWG #1 AWG #10 1.95 (49.5) 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54949BE 1/0 AWG 225/24 5/16 2.18 (55.4) 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54909BE 1/0 AWG 3/8 2.23 (56.6) 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54950BE 1/0 AWG 1/2 2.55 (64.8) 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54910BE 2/0 AWG 1/0 AWG 3/8 2.28 (57.9) 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45 Black
54951BE 2/0 AWG 275/24 1/2 2.60 (66.4) 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
54965BE 3/0 AWG 2/0 AWG, 325/24 1/2 2.70 (68.6) 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50 Orange
256-30695-1252 4/0 AWG 3/0 AWG, 3/0 Weld 1/4 2.35 (59.7) 0.65 (16.5) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.75 (19.1) 54 Purple
256-30695-1253 4/0 AWG 450/24 3/8 2.95 (74.9) 1.25 (31.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54970BE 4/0 AWG 1/2 2.95 (74.9) 1.25 (31.8) 1.03 (33.0) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 54
54913BE 250 kcmil 4/0 AWG, 4/0 Weld 1/2 3.15 (80.1) 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.85 (21.6) 0.50 (12.7) 62 Yellow
550/24
54914BE 300 kcmil 250 kcmil 1/2 3.50 (88.9) 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.93 (23.6) 0.50 (12.7) 66 White
650/24 = 262 kcmil
54915BE 350 kcmil – 1/2 3.68 (93.5) 1.58 (40.1) 1.36 (34.5) 0.18 (4.6) 0.96 (24.4) 0.50 (12.7) 71 Red
54916BE 400 kcmil 775/24 = 1/2 3.75 (95.3) 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76 Blue
54917BE 400 kcmil 300/313 kcmil 5/8 4.03 (102.4) 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 1.10 (27.9) 0.63 (16.0) 76
54918BE 500 kcmil 400 kcmil 1/2 4.25 (108.0) 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54919BE 500 kcmil 925/24 = 373 kcmil 5/8 4.57 (116.8) 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.20 (30.5) 0.63 (16.0) 87
54921BE 600 kcmil 1,100/24 = 1/2 4.10 (104.1) 1.25 (31.8) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
54920BE 600 kcmil 444 kcmil 5/8 4.39 (111.6) 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 94
54979BE – 1,325/24 = 1/2 4.40 (111.8) 1.25 (31.8) 1.80 (45.7) 0.24 (6.1) 1.25 (31.8) 0.50 (12.7) 99 Pink
535 kcmil

Diagrams F

B
D
E
C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B30 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F code code
54922BE 750 kcmil 1,325/24 = 535 kcmil 1/2 4.40 (111.8) 1.25 (31.8) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 106 Black
54923BE – 1,325/24 = 535 kcmil 5/8 4.72 (119.9) 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58984BE – 1,600/24 = 646 kcmil 5/8 4.73 (120.1) 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58926BE 900 kcmil 1,925/24 = 777 kcmil 5/8 5.23 (132.8) 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54928BE 1,000 kcmil – 5/8 5.24 (134.0) 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –
256-30695-918 1,000 kcmil – 7/8 5.42 (137.7) 1.82 (46.2) 2.38 (60.5) 0.30 (7.6) 1.55 (39.4) 0.88 (22.4) 125

Diagrams F

B
D
E
C

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B31


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
54929BEUF #8 AWG 37/24 #1/0 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21 Red
54930BEUF #8 AWG 37/24 1/4 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21
54904BEUF #6 AWG #6 AWG, 61/24 #1/0 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24 Blue
54905BEUF #6 AWG #6 AWG, 61/24 1/4 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24
54908BEUF #4 AWG #5 AWG, 91/24 #1/0 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29 Grey
54906BEUF #4 AWG #5 AWG, 91/24 1/4 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29
54933BEUF #2–3 AWG 125/24 #1/0 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54942BEUF #2–3 AWG 125/24 5/16 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.88 (22.4) 33
54945BEUF #1 AWG #2 AWG, 150/24 – 175/24 #1/0 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
54947BEUF #1 AWG #2 AWG, 150/24 – 175/24 5/16 0.88 (22.4) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
54946BEUF 1/0 AWG #1 AWG, 225/24 #1/0 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54949BEUF 1/0 AWG #1 AWG, 225/24 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54909BEUF 1/0 AWG #1 AWG, 225/24 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54950BEUF 1/0 AWG #1 AWG, 225/24 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54910BEUF 2/0 AWG 1/0 AWG, 275/24 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45 Black
54951BEUF 2/0 AWG 1/0 AWG, 275/24 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
54965BEUF 3/0 AWG 2/0 AWG – 325/24 1/2 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50 Orange
54970BEUF04 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 1/4 1.00 (25.4) 1.03 (26.1) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
54970BEUF06 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 3/8 1.13 (23.6) 1.03 (26.1) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54970BEUF 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 1/2 1.25 (31.8) 1.03 (26.1) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
54913BEUF 250 kcmil 550/24 – 4/0 AWG, 4/0 Weld 1/2 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62 Yellow
54914BEUF 300 kcmil 250 kcmil, 650/24 = 262 kcmil 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66 White
54915BEUF 350 kcmil 650/24, 262 kcmil 1/2 1.25 (31.8) 1.36 (34.8) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71 Red
54916BEUF 400 kcmil 775/24, 300/313 kcmil 1/2 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76 Blue
54917BEUF 400 kcmil 775/24, 300/313 kcmil 5/8 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 76
54918BEUF 500 kcmil 925/24, 350/373 kcmil 1/2 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
400 kcmil
54919BEUF 500 kcmil 925/24, 350/373 kcmil 5/8 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
400 kcmil
54921BEUF 600 kcmil 1,100/24, 444 kcmil 1/2 1.25 (31.8) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
54920BEUF 600 kcmil 1,100/24, 444 kcmil 5/8 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 94
54922BEUF 750 kcmil 1,325/24, 500/535 kcmil 1/2 1.25 (31.8) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 106 Black
54923BEUF 750 kcmil 1,325/24, 500/535 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58984BEUF – 1,600/24, 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58926BEUF 900 kcmil 1,925/24, 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54928BEUF 1,000 kcmil – 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –
54928BEUF12 1,000 kcmil – 7/8 1.83 (46.5) 2.37 (60.2) 0.30 (7.6) 1.55 (39.4) 0.88 (22.4) 125

Diagrams
E
E CC

45°
45°±±3 °3°
BB D
D
Bolt
Bolt size
size FF

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B32 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


One-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F code code
54929BEUB #8 AWG 37/24 #10 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21 Red
54930BEUB #8 AWG 37/24 1/4 0.65 (16.5) 0.42 (10.7) 0.08 (2.0) 0.26 (6.6) 0.25 (6.4) 21
54904BEUB #6 AWG #6 AWG, 61/24 #10 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24 Blue
54905BEUB #6 AWG #6 AWG, 61/24 1/4 0.65 (16.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 24
54908BEUB #4 AWG #5 AWG, 91/24 #10 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29 Grey
54906BEUB #4 AWG #5 AWG, 91/24 1/4 0.65 (16.5) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29
54933BEUB #2–3 AWG 125/24 #10 0.65 (16.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54942BEUB #2–3 AWG 125/24 5/16 0.88 (22.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 33
54945BEUB #1 AWG #2 AWG, 150/24 – 175/24 #10 0.65 (16.5) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
54947BEUB #1 AWG #2 AWG, 150/24 – 175/24 5/16 0.88 (22.4) 0.68 (17.3) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 37
54946BEUB 1/0 AWG #1 AWG, 225/24 #10 0.65 (16.5) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54949BEUB 1/0 AWG #1 AWG, 225/24 5/16 0.88 (22.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54909BEUB 1/0 AWG #1 AWG, 225/24 3/8 0.93 (23.6) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 42
54950BEUB 1/0 AWG #1 AWG, 225/24 1/2 1.25 (31.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 42
54910BEUB 2/0 AWG 1/0 AWG, 275/24 3/8 0.93 (23.6) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 45 Black
54951BEUB 2/0 AWG 1/0 AWG, 275/24 1/2 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 45
54965BEUB 3/0 AWG 2/0 AWG – 325/24 1/2 1.25 (31.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 50 Orange
54970BEUB04 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 1/4 1.00 (25.4) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
54970BEUB06 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 3/8 1.13 (28.7) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 54
54970BEUB 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld 1/2 1.25 (31.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 54
54913BEUB 250 kcmil 550/24 – 4/0 AWG, 4/0 Weld 1/2 1.25 (31.8) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 62 Yellow
54914BEUB 300 kcmil 250 kcmil, 650/24 = 262 kcmil 1/2 1.25 (31.8) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 66 White
54915BEUB 350 kcmil 650/24, 262 kcmil 1/2 1.25 (31.8) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71 Red
54916BEUB 400 kcmil 775/24, 300/313 kcmil 1/2 1.58 (40.1) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 76 Blue
54917BEUB 400 kcmil 775/24, 300/313 kcmil 5/8 1.25 (31.8) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 76
54918BEUB 500 kcmil 925/24, 350/373 kcmil, 400 kcmil 1/2 1.58 (40.1) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54919BEUB 500 kcmil 925/24, 350/373 kcmil, 400 kcmil 5/8 1.25 (31.8) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.63 (16.0) 87
54921BEUB 600 kcmil 1100/24, 444 kcmil 1/2 1.58 (40.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 94 Green
54920BEUB 600 kcmil 1100/24, 444 kcmil 5/8 1.25 (31.8) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 94
54922BEUB 750 kcmil 1,325/24, 500/535 kcmil 1/2 1.25 (31.8) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 106 Black
54923BEUB 750 kcmil 1,325/24, 500/535 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58984BEUB – 1,600/24, 646 kcmil 5/8 1.58 (40.1) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106
58926BEUB 900 kcmil 1,925/24, 777 kcmil 5/8 1.58 (40.1) 2.17 (55.1) 0.31 (7.9) 1.50 (38.1) 0.63 (16.0) 115 Yellow
54928BEUB 1,000 kcmil – 5/8 1.58 (40.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.63 (16.0) 125 –
54928BEUB12 1,000 kcmil – 7/8 1.58 (46.5) 2.37 (60.2) 0.30 (7.6) 1.55 (39.4) 0.88 (22.4) 125
Diagrams

C
C 90°
90°±±3 °3° BB

D
D
EE FF
Bolt size
Bolt Size

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B33


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Flex cable
classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size A B C D E F H code code
54801BE #14–10 AWG – 1/4 1.86 (47.2) 1.19 (30.2) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG4002 Yellow
256-31426-3 #14–10 AWG #10 2.00 (50.8) 1.25 (31.2) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG4002
256-31426-3SPH #14–10 AWG #10 2.00 (50.8) 1.25 (31.2) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.63 – 0.75 ERG4002
(16.0) – (19.1)
256-30695-1298 #14–10 AWG 1/4 1.89 (48.0) 1.22 (31.0) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG4002
256-30695-1730 #14–10 AWG 1/4 1.98 (50.3) 1.31 (33.3) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 – 0.75 ERG4002
(16.0) – (19.1)
54850BE #8 AWG #8 AWG, 1/4 2.19 (55.6) 1.89 (48.0) 0.42 (10.7) 0.07 (1.78) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21 Red
54851BE #8 AWG #8 Weld 1/4 2.31 (58.7) 1.29 (32.8) 0.47 (11.9) 0.06 (1.52) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1) 21
37/24
256-30695-1157 #8 AWG 3/8 3.00 (76.2) 2.10 (53.3) 0.56 (14.2) 0.06 (1.52) 0.26 (6.6) 0.38 (9.7) 1.00 (25.4) 21
54852BE #6 AWG #6 AWG, 1/4 2.28 (57.9) 1.28 (32.5) 0.44 (11.1) 0.08 (2.03) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24 Blue
256-30695-1014 #6 AWG 61/24, 1/4 2.63 (66.8) 1.63 (41.4) 0.43 (10.9) 0.08 (2.03) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
#6 Weld
256-30695-1225 #6 AWG 1/4 2.43 (61.7) 1.43 (36.3) 0.43 (10.9) 0.08 (2.03) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1) 24
256-30695-1158 #6 AWG 3/8 2.93 (74.4) 1.93 (49.0) 0.59 (14.9) 0.06 (1.52) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4) 24
256-30695-868 #6 AWG 1/2 4.18 (106.2) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5) 24
54854BE #4 AWG 91/24, 1/4 2.31 (58.7) 1.19 (30.2) 0.52 (13.1) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
256-30695-1246 #4 AWG #5 AWG, 1/4 2.31 (54.1) 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1) 29
#4 Weld
256-30695-1015 #4 AWG 1/4 2.88 (73.2) 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
256-30695-1337 #4 AWG 5/16 2.75 (69.9) 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.34 (8.4) 1.00 (25.4) 29
256-30695-1159 #4 AWG 3/8 3.13 (79.5) 1.98 (50.3) 0.59 (14.9) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
256-30695-733 #4 AWG 1/2 4.18 (106.2) 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5) 29
256-30695-1016* #2–3 AWG #3 AWG, 1/4 3.06 (77.7) 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33 Brown
54855BE #2–3 AWG 125/24 1/4 2.43 (61.7) 1.28 (32.5) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 0.63 (16.0) 33
256-30695-1300 #2–3 AWG 1/4 2.63 (66.8) 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1) 33
54856BE #2–3 AWG 5/16 2.78 (70.6) 1.63 (41.4) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1) 33
54810BE #2–3 AWG 3/8 3.80 (96.5) 2.57 (65.3) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5) 33
256-30695-1160 #2–3 AWG 3/8 3.08 (78.2) 1.94 (49.3) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33
256-30695-869 #2–3 AWG 1/2 4.02 (102.1) 2.88 (73.2) 0.25 (6.4) 0.75 (19.1) 0.41 (10.4) 0.63 (16.0) 1.75 (44.5) 33
54811BE #2–3 AWG 1/2 4.28 (108.7) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5) 33
54809BE #1 AWG #2 AWG 1/4 2.88 (73.2) 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
54812BE #1 AWG 150/24 1/4 2.75 (69.9) 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1) 37
175/24
54858BE #1 AWG #2 Weld 5/16 2.94 (75.4) 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 0.88 (22.4) 37
256-30695-1161 #1 AWG 3/8 3.30 (83.8) 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
54857BE #1 AWG 1/2 4.43 (112.5) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5) 37

Diagrams H
H FF

BB

C
EE
C

D
D
A
A

* CSA not applicable


¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B34 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable
Code classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F H code code
256-30695-1018 1/0 AWG #1 AWG, 1/4 3.63 (92.2) 1.88 (47.8) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
256-30695-1018P 1/0 AWG 225/24 1/4 3.63 (92.2) 1.88 (47.8) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54859BE 1/0 AWG 1/4 2.63 (66.8) 1.19 (30.2) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.63 (16.0) 42
54813BE 1/0 AWG 1/4 2.71 (68.8) 1.38 (35.1) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
54860BE 1/0 AWG 5/16 2.97 (75.4) 1.63 (41.4) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 0.88 (22.4) 42
256-30695-1162P 1/0 AWG 3/8 3.25 (82.3) 1.98 (50.3) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
256-30695-1162 1/0 AWG 3/8 3.23 (82.0) 1.93 (49.0) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
256-30695-593 1/0 AWG 1/2 4.33 (110.0) 3.00 (76.2) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.63 (16.0) 1.75 (44.5) 42
54814BE 2/0 AWG 1/0 AWG, 1/4 2.62 (66.5) 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0) 45 Black
256-30695-1299 2/0 AWG 1/0 Weld 1/4 2.69 (68.3) 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1) 45
275/24
256-30695-1116 2/0 AWG 3/8 3.19 (81.0) 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
256-30695-1116P 2/0 AWG 3/8 3.19 (81.0) 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54862BE 2/0 AWG 1/2 4.20 (106.7) 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 1.75 (44.5) 45
54815BE 3/0 AWG 2/0 AWG, 1/4 2.89 (73.4) 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1) 50 Orange
54816BE 3/0 AWG 2/0 Weld 3/8 3.25 (82.6) 1.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
325/24
54864BE 3/0 AWG 1/2 4.48 (113.8) 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5) 50
54817BE 4/0 AWG 3/0 AWG, 1/4 3.15 (80.0) 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1) 54 Purple
54818BE 4/0 AWG 3/0 Weld 3/8 4.38 (111.3) 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5) 54
450/24
256-30695-1117 4/0 AWG 3/8 3.35 (85.1) 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
256-30695-1117P 4/0 AWG 3/8 3.50 (88.9) 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54866BE 4/0 AWG 1/2 4.70 (119.4) 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5) 54
256-30695-1245 250 kcmil 4/0 AWG, 3/8 3.83 (97.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
256-30695-1245P 250 kcmil 4/0 Weld 3/8 3.83 (97.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62
550/24
54868BE 250 kcmil 1/2 4.92 (125.0) 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
54819BE 300 kcmil 250 kcmil 3/8 5.04 (137.2) 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
650/24 =
54870BE 300 kcmil 262 kcmil 1/2 5.23 (132.8) 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66

54820BE 350 kcmil – 1/4 4.29 (109.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 1.75 (44.5) 71 Red
256-30695-1118 350 kcmil 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
256-30695-1118P 350 kcmil 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BE 350 kcmil 1/2 5.40 (137.2) 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71

Diagrams H FF

BB
C EE
C

D
D
A
A

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B35


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F H code code
54822BE 400 kcmil 300 kcmil 1/4 4.38 (111.3) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1) 76 Blue
54821BE 400 kcmil 775/24, 3/8 4.43 (112.5) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4) 76
313 kcmil
54874BE 400 kcmil 1/2 5.51 (140.0) 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 1.75 (44.5) 76
54823BE 500 kcmil 400 kcmil 1/4 4.93 (125.2) 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1) 87 Brown
256-30695-1119 500 kcmil 925/24 3/8 5.00 (127.0) 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
350/373 kcmil
256-30695-1119P 500 kcmil 3/8 5.00 (127.0 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54876BE 500 kcmil 1/2 6.00 (152.4) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
54824BE 600 kcmil 1100/24, 3/8 5.70 (144.8) 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4) 94 Green
54878BE 600 kcmil 444 kcmil 1/2 5.83 (148.1) 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94
54879BE 700 kcmil 1,325/24, 535 kcmil 1/2 5.83 (148.1) 3.00 (76.2) 1.80 (45.7) 0.24 (6.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
256-30695-1222 750 kcmil 1325/24, 3/8 5.25 (133.4) 2.06 (52.3) 1.94 (49.3) 0.27 (6.7) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4) 106 Black
256-30695-1222P 750 kcmil 535 kcmil 3/8 5.25 (133.4) 2.06 (52.3) 1.94 (49.3) 0.27 (6.7) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4) 106
54880BE 750 kcmil 1/2 6.20 (157.5) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
58884BE – 1,600/24, 646 kcmil 1/2 6.16 (156.5) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
58826BE 900 kcmil 1,925/24, 777 kcmil 1/2 6.74 (171.2) 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54826BE 1,000 kcmil – 3/8 6.49 (164.8) 2.80 (71.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4) 125 –
54882BE 1,000 kcmil 1/2 6.66 (169.2) 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.75 (44.5) 125
54888BE 1,250 kcmil 1/2 7.88 (200.2) 3.00 (76.2) 2.42 (61.5) 0.35 (8.9) 1.67 (42.4) 0.63 (16.0) 1.75 (44.5) 140

Diagrams H
H FF

BB
C
C EE

D
D
A
A

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B36 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)

Flex cable
classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
256-31426-3SPHUF #14–10 AWG – #10 1.25 (31.75) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.50 – 0.63 ERG2002 Yellow
(12.7 – 16.0)
256-30695-1298UF #14–10 AWG 1/4 1.22 (31.0) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0) ERG2002
54850BEUF #8 AWG #8 AWG 1/4 1.89 (48.0) 0.42 (10.7) 0.07 (17.8) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0) 21 Red
54851BEUF #8 AWG 37/24 1/4 1.29 (32.8) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1) 21
#8 Weld
54851BEUF0612 #8 AWG 3/8 1.42 (36.1) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.38 (9.7) 0.75 (19.1) 21
54852BEUF #6 AWG #6 AWG 1/4 1.28 (32.5) 0.44 (11.2) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24 Blue
54852BEUF0416 #6 AWG 61/24 1/4 1.63 (41.4) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4) 24
#6 Weld
54852BEUF0412 #6 AWG 1/4 1.43 (36.3) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1) 24
54852BEUF0616 #6 AWG 3/8 1.93 (49.0) 0.59 (15.0) 0.06 (15.2) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4) 24
54852BEUF0828 #6 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5) 24
54854BEUF #4 AWG #5 AWG 1/4 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
54854BEUF0412 #4 AWG 91/24 1/4 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1) 29
#4 Weld
54854BEUF0416 #4 AWG 1/4 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUF0516 #4 AWG 5/16 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.63 (16.0) 1.00 (25.4) 29
54854BEUF0616 #4 AWG 3/8 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUF0828 #4 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5) 29
54855BEUF0416 #2–3 AWG #3 AWG 1/4 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33 Brown
54855BEUF #2–3 AWG 125/24 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33
54855BEUF0412 #2–3 AWG 1/4 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1) 33
54856BEUF #2–3 AWG 5/16 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1) 33
54810BEUF #2–3 AWG 3/8 2.57 (65.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5) 33
54810BEUF0616 #2–3 AWG 3/8 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33
54811BEUF #2–3 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5) 33
54809BEUF #1 AWG #2 AWG 1/4 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
54812BEUF #1 AWG 150/24 1/4 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1) 37
175/24
54858BEUF #1 AWG #2 Weld 5/16 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.63 (16.0) 0.88 (22.4) 37
54857BEUF0616 #1 AWG 3/8 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
54857BEUF #1 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5) 37

Diagrams
E
E CC

45°
45° ±±33°
°
B
B D
D
Bolt
Boltsize
Size G
G FF

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B37


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
54859BEUF0416 1/0 AWG 1 AWG 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
54859BEUF0416PH 1/0 AWG 225/24 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54859BEUF 1/0 AWG 1/4 1.19 (30.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.38 (9.7) 42
54813BEUF 1/0 AWG 1/4 1.38 (35.1) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
54860BEUF 1/0 AWG 5/16 1.63 (41.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 42
54860BEUF0616 1/0 AWG 3/8 1.98 (50.3) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54860BEUF0616PH 1/0 AWG 3/8 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54860BEUF0828 1/0 AWG 1/2 3.00 (76.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.63 (16.0) 1.75 (44.5) 42
54814BEUF 2/0 AWG 1/0 AWG 1/4 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0) 45 Black
54814BEUF0412 2/0 AWG 275/24 1/4 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1) 45
1/0 Weld
54862BEUF0616 2/0 AWG 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54862BEUF0616PH 2/0 AWG 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54862BEUF 2/0 AWG 1/2 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 1.75 (44.5) 45
54815BEUF 3/0 AWG 2/0 AWG 1/4 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1) 50 Orange
54816BEUF 3/0 AWG 325/24 3/8 0.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
2/0 Weld
54864BEUF 3/0 AWG 1/2 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5) 50
54817BEUF 4/0 AWG 3/0 AWG 1/4 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1) 54 Purple
54818BEUF 4/0 AWG 450/24 3/8 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5) 54
3/0 Weld
54818BEUF0616 4/0 AWG 3/8 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54818BEUF0616PH 4/0 AWG 3/8 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54866BEUF 4/0 AWG 1/2 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5) 54
54868BEUF0616 250 kcmil 4/0 AWG 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
54868BEUF0616PH 250 kcmil 550/24 5/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62
4/0 Weld
54868BEUF 250 kcmil 1/2 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
54819BEUF 300 kcmil 250 kcmil 3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
650/24 = 262 kcmil
54870BEUF 300 kcmil 1/2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5) 66
54820BEUF 350 kcmil 650/24 1/4 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 0.75 (19.1) 71 Red
54872BEUF0616 350 kcmil 262 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUF0616PH 350 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUF 350 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71

Diagrams
EE C
C

45° ±
45° ±33°
°
BB D
D
Bolt
Bolt size
Size G
G FF

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B38 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 45° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
54822BEUF 400 kcmil 775/24 1/4 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1) 76 Blue
54821BEUF 400 kcmil 313 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4) 76
54874BEUF 400 kcmil 1/2 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 1.75 (44.5) 76
54823BEUF 500 kcmil 400 kcmil 1/4 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1) 87 Brown
54876BEUF0616 500 kcmil 925/24 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
350/373 kcmil
54876BEUF0616PH 500 kcmil 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54876BEUF 500 kcmil 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
54824BEUF 600 kcmil 1,100/24 3/8 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (27.9) 0.38 (9.7) 1.00 (25.4) 94 Green
54878BEUF 600 kcmil 444 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (27.9) 0.50 (12.7) 1.75 (44.5) 94
54880BEUF0616 750 kcmil 1,325/24 3/8 2.06 (52.3) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4) 106 Black
54880BEUF0616PH 750 kcmil 535 kcmil 3/8 2.06 (52.3) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4) 106
54880BEUF 750 kcmil 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
58884BEUF – 1,600/24, 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106
646 kcmil
58826BEUF 900 kcmil 1,925/24 1/2 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
750/777 kcmil
54826BEUF 1,000 kcmil – 3/8 2.80 (71.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4) 125 –
54882BEUF 1,000 kcmil 1/2 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5) 125

Diagrams
E
E CC

45°
45° ±±33°
°
B
B D
D
Bolt
Boltsize
Size G
G FF

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B39


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size B C D E F G code code
54850BEUB #8 AWG #8 AWG 1/4 1.89 (48.0) 0.42 (10.7) 0.07 (1.8) 0.26 (6.6) 0.21 (5.3) 0.63–0.75 21 Red
37/24 (16.0–19.1)
54851BEUB #8 AWG #8 Weld 1/4 0.29 (32.8) 0.47 (11.9) 0.06 (1.5) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1) 21
54851BEUB0616 #8 AWG 3/8 2.10 (53.3) 0.56 (14.2) 0.06 (1.5) 0.26 (6.6) 0.38 (9.7) 1.00 (25.4) 21
54852BEUB #6 AWG #6 AWG 1/4 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0) 24 Blue
54852BEUB0412 #6 AWG 61/24 1/4 1.43 (36.3) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1) 24
#6 Weld
54852BEUB0616 #6 AWG 3/8 1.93 (49.0) 0.59 (15.0) 0.06 (1.5) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4) 24
54852BEUB0828 #6 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5) 24
54854BEUB #4 AWG #5 AWG 1/4 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
54854BEUB0412 #4 AWG 91/24 1/4 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1) 29
#4 Weld
54854BEUB0416 #4 AWG 1/4 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUB0516 #4 AWG 5/16 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUB0616 #4 AWG 3/8 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4) 29
54854BEUB0828 #4 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5) 29
54858BEUB0416 #2–3AWG #3 AWG 1/4 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33 Brown
54855BEUB #2–3AWG 125/24 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33
54855BEUB0412 #2–3AWG 1/4 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1) 33
54856BEUB #2–3AWG 5/16 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1) 33
54810BEUB #2–3AWG 3/8 2.57 (65.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5) 33
54810BEUB0616 #2–3AWG 3/8 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4) 33
54811BEUB #2–3AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 0.75 (19.1) 33
54809BEUB #1 AWG #2 AWG 1/4 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
54812BEUB #1 AWG 150/24 1/4 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1) 37
175/24
54858BEUB #1 AWG #2 Weld 5/16 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 0.88 (22.4) 37
54857BEUB0616 #1 AWG 3/8 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
54857BEUB #1 AWG 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5) 37
54859BEUB0416 1/0 AWG 1 AWG 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42 Pink
54859BEUB0416PH 1/0 AWG 225/24 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54859BEUB 1/0 AWG 1/4 1.19 (30.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.63 (16.0) 42
54813BEUB 1/0 AWG 1/4 1.38 (35.1) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1) 42
54860BEUB 1/0 AWG 5/16 1.63 (41.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 42
54860BEUB0616 1/0 AWG 3/8 1.98 (50.3) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 42
54860BEUB0828 1/0 AWG 1/2 3.00 (76.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.75 (44.5) 42
54814BEUB 2/0 AWG 1/0 AWG 1/4 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0) 45 Black
54814BEUB0412 2/0 AWG 275/24 1/4 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1) 45
1/0 Weld
54862BEUB0616 2/0 AWG 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54862BEUB0616PH 2/0 AWG 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4) 45
54862BEUB 2/0 AWG 1/2 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 0.75 (19.1) 45
Diagrams
C
C
90°±±3 °3°
90°
B
B

D
D
E
G
G FF
Bolt size
Bolt Size

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B40 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Peep holes available – Add suffix PH
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-hole lugs – 90° Long barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size Dimensions in. (mm)


Flex cable classes Bolt Die Colour
Cat no. Code cable G, H, I, K, M size B C D E F G code code
54815BEUB 3/0 AWG 2/0 AWG 1/4 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1) 50 Orange
54816BEUB 3/0 AWG 325/24 3/8 1.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
2/0 Weld
54864BEUB 3/0 AWG 1/2 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5) 50
54817BEUB 4/0 AWG 3/0 AWG 1/4 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1) 54 Purple
54818BEUB 4/0 AWG 450/24 3/8 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5) 54
3/0 Weld
54818BEUB0616 4/0 AWG 3/8 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54818BEUB0616PH 4/0 AWG 3/8 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54
54866BEUB 4/0 AWG 1/2 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5) 54
54868BEUB0616 250 kcmil 4/0 AWG 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
54868BEUB0616PH 250 kcmil 550/24 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62
4/0 Weld
54868BEUB 250 kcmil 1/2 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
54819BEUB 300 kcmil 250 kcmil 3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4) 66 White
650/24 =
54870BEUB 300 kcmil 262 kcmil 2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (21.6) 1.75 (44.5) 66

54820BEUB 350 kcmil 650/24 1/4 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 0.75 (19.1) 71 Red
54872BEUB0616 350 kcmil 262 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUB0616PH 350 kcmil 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4) 71
54872BEUB 350 kcmil 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (21.6) 1.75 (44.5) 71
54822BEUB 400 kcmil 775/24 1/4 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1) 76 Blue
54821BEUB 400 kcmil 313 kcmil 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4) 76
54874BEUB 400 kcmil 1/2 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (21.6) 1.75 (44.5) 76
54823BEUB 500 kcmil 400 kcmil 1/4 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1) 87 Brown
54823BEUB0616 500 kcmil 925/24 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
350/373 kcmil
54876BEUB0616PH 500 kcmil 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4) 87
54876BEUB 500 kcmil 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (21.6) 1.75 (44.5) 87
54824BEUB 600 kcmil 1,110/24, 3/8 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4) 94 Green
54878BEUB 600 kcmil 444 kcmil 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (21.6) 1.75 (44.5) 94
54880BEUB0616 750 kcmil 1,325/24 3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4) 106 Black
54880BEUB0616PH 750 kcmil 535 kcmil 3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4) 106
54880BEUB 750 kcmil 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5) 106
58884BEUB – 1,600/24, 646 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5) 106
kcmil
58826BEUB 900 kcmil 1,925/24 1/2 3.00 (76.2) 2.18 (7.9) 0.31 (7.9) 1.50 (38.1) 0.50 (21.6) 1.75 (44.5) 115 Yellow
750/777 kcmil
54826BEUB 1,000 kcmil – 3/8 2.80 (71.1) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4) 125 –
54882BEUB 1,000 kcmil 1/2 3.00 (76.2) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.50 (21.6) 1.75 (44.5) 125
Diagrams
C
C
90°±±3 °3°
90°
B
B

D
D
EE
G
G FF
Bolt
Bolt size
Size

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your regional sales office for sizes not listed.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B41


Compression connectors for copper conductors
Narrow-tongue lugs – Ideal for confined-space terminations

To meet increasing demand for smaller


components in today’s panels and switchgear,
ABB has expanded its line of Color-Keyed
narrow-tongue lugs to include two-hole and angled
lugs. These improved lugs have been precision
engineered for consistency in width the entire
length of the connector, from barrel to tongue,
ensuring a reliable fit in confined-space
applications.
• Narrow-width tongue and barrel, engineered
for dimensional consistency the entire length
of the lug
• Perfect for connections in limited-space
applications
• High-conductivity copper construction
• Electrolytically tin-plated finish resists corrosion
• ABB Color-Keyed marking system makes
connections and verification easy
• Double-chamfered barrel eases insertion of wire

Technical specifications
• Certified rating: 600 V
• Recommended rating: Up to 35 kV ¥
• Material: 99% pure high-conductivity seamless
wrought copper
• Finish: Electro tin plated
• Standards: UL listed, CSA certified
and RoHS compliant

Ideal for use in:


• Panels
• Switchgear
• Molded-case circuit breakers
• Motor starters
• Other limited-space OEM applications

Now available in:


• One-hole
• Two-hole
• Straight
• 45° angled
• 90° angled

¥
For installations from 16 kV up to 35 kV, consult shielded cable
manufacturers for stress relief and insulation requirements.
B42 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors


Narrow-tongue copper lugs – One-hole, standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F code code
54138NT #4 AWG #5 AWG – 91/24 #10 1.31 (33.3) 0.56 (14.2) 0.37 (9.4) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29 Grey
54107NT #2–3 AWG #3 AWG – 125/24 1/4 1.50 (38.1) 0.65 (16.5) 0.41 (10.4) 0.07 (1.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54108NT #1 AWG #2 AWG, 150, 175/24 1/4 1.50 (38.1) 0.65 (16.5) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
54152NT 1/0 AWG #1 AWG – 225/24 1/4 1.60 (40.6) 0.65 (16.5) 0.52 (13.2) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54157NT 2/0 AWG 1/0 AWG – 275/24 1/4 1.60 (40.6) 0.65 (16.5) 0.57 (14.5) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
54162NT 3/0 AWG 2/0 AWG – 325/24 1/4 1.68 (42.7) 0.65 (16.5) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
54167NT 4/0 AWG 3/0 AWG – 450/24 1/4 1.90 (48.3) 0.65 (16.5) 0.70 (17.8) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
54172NT 250 kcmil 4/0 AWG – 550/24 1/4 2.00 (50.8) 0.65 (16.5) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.25 (6.4) 62 Yellow
54178NT04 300 kcmil 650/24 1/4 2.33 (59.2) 0.88 (22.4) 0.85 (21.6) 0.15 (3.8) 0.85 (21.6) 0.25 (6.4) 66 White
54115NT 350 kcmil 650/24 1/2 2.75 (69.9) 1.25 (31.8) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 71H Red
54115NT06 350 kcmil 650/24 3/8 2.50 (63.5) 1.00 (25.4) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.38 (16.0) 71H
54118NT 500 kcmil 925/24 1/2 3.25 (82.6) 1.25 (31.8) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54123NT08 750 kcmil 1,325/24 1/2 3.48 (88.4) 1.25 (31.8) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 106H Black
54123NT 750 kcmil 1,325/24 5/8 3.80 (96.5) 1.58 (40.1) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 106H

Diagrams A Bolt
Bolt hole
Hole
H B
B

E
E CC

D
D
FF

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.


Ordering information
* Special lugs may have
other catalogue number 54108 – NT_* Other options include silver plating (add SP to
constructions.
Please contact technical
catalogue number), blind end (add BE to catalogue
services. number) and peep holes (add PH to catalogue
number).
Cat. no. Type _ = To order 45o and
90o angle lugs
UF = 45o Catalogue no. example:
UB = 90o 54108NTUB is a 90° angled one-hole narrow-tongue
lug for #1 AWG.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B43


Compression connectors for copper conductors


Narrow-tongue copper lugs – Two-hole, standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size Dimensions in. (mm)


Code Flex cable classes Bolt Die Colour
Cat no. cable G, H, I, K, M size A B C D E F H code code
54206NT0310 #4 AWG # 5 AWG – 91/24 #10 1.88 (47.8) 1.13 (28.7) 0.37 (9.4) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
54207NT #2–3 AWG #3 AWG – 125/24 1/4 2.04 (61.0) 1.19 (30.2) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0) 33 Brown
54207NT0412 #2–3 AWG #3 AWG – 125/24 1/4 2.16 (54.9) 1.31 (33.3) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1) 33
54207NT0416 #2–3 AWG #3 AWG – 125/24 1/4 2.41 (61.2) 1.56 (39.6) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 1.00 (25.4) 33
54208NT #1 AWG #2 AWG – 150, 175/24 1/4 2.40 (61.0) 1.19 (30.2) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0) 37 Green
54208NT0516 #1 AWG #2 AWG – 150, 175/24 5/16 2.63 (66.8) 1.78 (45.2) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4) 37
54255NT 1/0 AWG #1 AWG – 225/24 5/16 2.61 (66.3) 1.66 (42.2) 0.52 (13.2) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 42 Pink
54261NT 2/0 AWG 1/0 AWG – 275/24 5/16
2.66 (67.6) 1.66 (42.2) 0.57 (14.5) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 45 Black
54210NT 2/0 AWG 1/0 AWG – 275/24 3/8 2.82 (71.6) 1.82 (46.2) 0.57 (14.5) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4) 45
54266NT 3/0 AWG 2/0 AWG – 325/24 5/16
2.88 (73.2) 1.78 (45.2) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50 Orange
54211NT 3/0 AWG 2/0 AWG – 325/24 3/8 2.92 (74.2) 1.82 (46.2) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4) 50
54212NT 4/0 AWG 3/0 AWG – 450/24 3/8 3.07 (94.0) 1.82 (46.2) 0.70 (17.8) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
54213NT 250 kcmil 4/0 AWG – 550/24 3/8 3.17 (80.5) 1.82 (46.2) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4) 62 Yellow
54275NT 250 kcmil 4/0 AWG – 550/24 1/2 4.16 (105.7) 2.81 (71.4) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5) 62
54282NT 350 kcmil 650/24 1/2 4.36 (110.7) 2.81 (71.4) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71H Red
54218NT 500 kcmil 925/24 3/8 4.57 (116.1) 2.57 (65.3) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.75 (44.5) 87 Brown
54286NT 500 kcmil 925/24 1/2 4.81 (122.2) 2.81 (71.4) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5) 87
54878BENTPH 600 kcmil 1,100/24 1/2 5.83 (148.1) 3.00 (76.2) 1.20 (30.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94 Green
54223NT0628 750 kcmil 1,325/24 3/8 4.79 (121.7) 2.57 (65.3) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.38 (9.7) 1.75 (44.5) 106H Black
54223NT 750 kcmil 1,325/24 1/2 5.04 (137.2) 2.81 (71.4) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5) 106H
58884BENTPH – 1,600/24 1/2 6.16 (156.5) 3.00 (76.2) 1.33 (33.8) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 106H

Diagrams A Bolt hole

E C

D H F

Catalogue numbers 54878BENTPH and 58884BENTPH include peep holes.


¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.

— Ordering information
* Special lugs may have
other catalogue number 54212 – NT_* Other options include silver plating (add SP to
constructions. catalogue number), blind end (add BE to catalogue
Please contact
technical services. number) and peep holes (add PH to catalogue
number).
Cat. no. Type _ = To order 45o and
90o angle lugs
UF = 45o
Catalogue no. example:
UB = 90o 54212NTUB is a 90° angled one-hole narrow-tongue
lug for #1 AWG.
B4 4 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors

These Color-Keyed connectors are recommended for up to 15


kV applications. Installed with standard ABB 14 and 15-ton
compression tools with special rounding dies, the
compression forms the connector and conductor into a solid
mass to provide an optimum electrical bond between
connector and conductor. The rounding die overlapped
compressions provide a smooth round surface. This combined
with the tapered barrel ends, addresses the control for
potentially damaging electrical stresses of high voltages.


Copper one-hole lugs – Certified to 600 V and recommended up to 15 kV

Cable size** Dimensions in. (mm) Installing tools 14 and 15 tons*


Code Stud Die set Strip length Colour
Cat no. cable size (in.) A B C D E F cat. no. (in.) code
54440 #4 AWG 3/8 2.08 (71.1) 0.81 (20.6) 0.58 (14.7) 0.08 (2.0) 0.38 (9.7) 0.50 (12.7) 15CA29R 17/16 Grey
54443 #2 AWG 3/8 2.25 (57.2) 0.81 (20.6) 0.66 (16.8) 0.09 (2.3) 0.38 (9.7) 0.50 (12.7) 15CA33R 17/16 Brown
54448 #1 AWG 3/8 2.36 (59.9) 0.81 (20.6) 0.69 (17.5) 0.10 (2.5) 0.38 (9.7) 0.50 (12.7) 15CA37R 118/32 Green
54409 1/0 AWG 3/8 2.38 (60.5) 0.81 (20.6) 0.75 (19.1) 0.12 (3.0) 0.38 (9.7) 0.50 (12.7) 15CA42R 15/8 Pink
54460 2/0 AWG 1/2 2.73 (69.3) 1.06 (40.6) 0.83 (21.1) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 15CA45R 15/8 Black
54465 3/0 AWG 1/2 2.81 (71.4) 1.06 (40.6) 0.94 (23.9) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 15CA49R 13/4 Orange
54470 4/0 AWG 1/2 2.78 (70.6) 1.06 (40.6) 1.00 (25.4) 0.13 (3.3) 0.50 (12.7) 0.50 (12.7) 15CA54R 113/16 Purple
54413 250 kcmil 1/2 3.19 (81.0) 1.06 (40.6) 1.07 (43.2) 0.14 (3.6) 0.50 (12.7) 0.50 (12.7) 15CA60R 21/32 Ruby

Diagrams
D
D
B
B CC

Bolt Size
Bolt size F
A

**Cable size: Concentric (code) and compact strandings


*Cat. no. TB15500 die adaptor required for TBM15I
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B45


Compression connectors for copper conductors

These Color-Keyed connectors are recommended for up to 15


kV applications. Installed with standard ABB 14 and 15-ton
compression tools with special rounding dies, the
compression forms the connector and conductor into a solid
mass to provide an optimum electrical bond between
connector and conductor. The rounding die overlapped
compressions provide a smooth round surface. This combined
with the tapered barrel ends, addresses the control for
potentially damaging electrical stresses of high voltages.


Copper two-hole lugs – Certified to 600 V and recommended up to 15 kV

Cable size** Dimensions in. (mm) Installing tools 14 and 15 tons*


Code Stud Die set Strip length Colour
Cat no. cable size (in.) A B C D E F G cat. no. (in.) code
54475 1/0 AWG 3/8 3.56 (90.4) 0.53 (13.5) 0.77 (19.6) 0.12 (3.0) 0.38 (9.7) 0.38 (9.7) 1.00 (25.4) 15CA42R 15/8 Pink
54476 2/0 AWG 1/2 4.67 (118.6) 0.56 (14.2) 0.83 (21.1) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA45R 15/8 Black
54478 3/0 AWG 1/2 4.75 (120.7) 0.63 (16.0) 0.94 (23.9) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA49R 13/4 Orange
54479 4/0 AWG 1/2 4.64 (117.9) 0.69 (17.3) 1.00 (25.4) 0.13 (3.3) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA54R 113/16 Purple
54480 250 kcmil 1/2 5.17 (131.3) 0.75 (19.1) 1.08 (45.7) 0.14 (3.6) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA60R 21/32 Ruby
54481 300 kcmil 1/2 5.16 (131.1) 0.81 (20.6) 1.19 (30.2) 0.16 (4.1) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA66R 23/32 White
54482 350 kcmil 1/2 5.35 (135.9) 0.88 (22.1) 1.29 (32.8) 0.19 (4.8) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA71R 213/32 Red
54483 400 kcmil 1/2 5.35 (135.9) 0.92 (23.4) 1.36 (34.5) 0.18 (4.6) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA76R 213/32 Blue
54484 500 kcmil 1/2 5.60 (142.2) 1.06 (40.6) 1.54 (39.1) 0.23 (5.8) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA87R 213/32 Brown
54485*** 600 kcmil 1/2 5.83 (148.1) 1.17 (29.7) 1.70 (43.2) 0.24 (6.1) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA84R 2 9 ⁄16 Green
54487*** 750 kcmil 1/2 6.13 (155.7) 1.11 (27.9) 1.89 (48.0) 0.27 (6.9) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA106R 23/4 Black
54490 1,000 kcmil 1/2 6.60 (167.6) 1.50 (38.1) 2.18 (55.4) 0.31 (7.9) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15C125R• 229/32 –

Diagrams 5.011
5.011
D
BB CC

FF
Boltsize
Bolt Size G
AA

* Cat. no. TB15500 die adaptor required for TBM15I.


• No adaptor required – TBM15I only.
** Cable size: Concentric (code) and compact strandings.
14-Ton tool UL listing limited to 1/0 AWG and 500 kcmil cable sizes.
*** 15-Ton tool only for 500 kcmil and over.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B46 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors


Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size (AWG or kcmil)* Classes Bolt Dimensions in. (mm)


Code size Die Colour
Cat. no. cable Navy Flex G H I K M (in.) A B C D F code code
54104BS 8 23 37/24 8 8 – 8 8 #10 1.06 (40.6) 0.46 (11.7) 0.40 (10.2) 0.07 (1.8) 0.21 (5.3) 21 Red
54105BS 6 30 61/24 5 5 5 5 5 1/4 1.18 (30.0) 0.56 (14.2) 0.43 (10.9) 0.10 (2.5) 0.25 (6.4) 24 Blue
54106BS 4 40–50 91/24 5 5 5 5 5 1/4 1.28 (32.5) 0.56 (14.2) 0.56 (14.2) 0.10 (2.5) 0.25 (6.4) 29 Grey
54139BS 3–4 40–50 91/24 4 4 4 4 4 5/16 1.43 (36.3) 0.78 (19.8) 0.59 (19.8) 0.07 (1.8) 0.34 (8.6) 29
54142BS 2 60 125/24 3 3 3 3 3 5/16 1.53 (38.9) 0.71 (18.0) 0.65 (16.5) 0.07 (1.8) 0.34 (8.6) 33 Brown
54147BS 1 75 150, 175/24 2 2 2 2 2 5/16 1.91 (48.5) 0.71 (18.0) 0.67 (17.0) 0.12 (3.0) 0.38 (9.7) 37 Green
54153BS 1/0 100 225/24 1 1 1 1 1 5/16 1.63 (41.4) 0.71 (18.0) 0.75 (19.1) 0.14 (3.6) 0.38 (9.7) 42 Pink
54110BS 2/0 125 275/24 1/0 1/0 1/0 1/0 1/0 3/8 1.88 (47.8) 0.81 (20.6) 0.81 (20.6) 0.14 (3.6) 0.38 (9.7) 45 Black
54165BS 3/0 150 325/24 2/0 2/0 2/0 2/0 2/0 1/2 2.21 (56.1) 1.06 (40.6) 0.93 (23.6) 0.14 (3.6) 0.50 (12.7) 50 Orange
54170BS 4/0 200 450/24 3/0 3/0 3/0 3/0 3/0 1/2 2.31 (58.7) 1.06 (40.6) 1.03 (33.0) 0.15 (3.8) 0.50 (12.7) 54 Purple
58165BS 250 – 550/24 4/0 4/0 4/0 4/0 4/0 1/2 2.46 (62.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7) 62 Yellow
54114BS 300 300 650/24 250 250 250 250 – 1/2 2.46 (62.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7) 66 White
5411440BS 300 300 650/24 250 250 250 250 – 1/2 2.38 (60.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7) 66
54115260BS 350 350 650/24 – – 250 250 250 1/2 2.63 (66.8) 1.18 (30.0) 1.38 (35.1) 0.20 (5.1) 0.56 (14.2) 66
54185BS 400 400 775/24 300 300 300 300 300 5/8 3.43 (87.1) 1.68 (42.7) 1.40 (35.6) 0.21 (5.3) 0.81 (20.6) 76 Blue
58177BS 500 – 925/24 400 400 400 400 400 5/8 3.00 (76.2) 1.31 (33.3) 1.63 (41.4) 0.25 (6.4) 0.81 (20.6) 80 –
58180BS 600 – 1,100/24 – – 450 450 450 5/8 3.63 (92.2) 1.68 (42.7) 1.78 (45.2) 0.26 (6.6) 0.81 (20.6) 94 Green
54122BS 700 – 1,325/24 500 500 500 500 500 5/8 3.63 (92.2) 1.68 (42.7) 1.78 (45.2) 0.28 (7.1) 0.81 (20.6) 99 Pink
54123BS 750 – – 600 – – – 550 5/8 3.63 (92.2) 1.68 (42.7) 1.93 (49.0) 0.31 (7.9) 0.81 (20.6) 106 Black
54124BS 800 800 – – – – 600 – 5/8 3.81 (96.8) 1.68 (42.7) 2.00 (50.8) 0.31 (7.9) 0.63 (16.0) 107 Orange
54126BS 900 – 1,925/24 – – 750 – – 5/8 4.12 (104.6) 1.81 (46.0) 2.18 (55.4) 0.37 (9.4) 0.88 (22.4) 115 Yellow
Diagrams BB

D
D
C

Bolt size
Bolt Size F
A
A
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B47


Compression connectors for copper conductors


Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥

Wire size (AWG or kcmil)* Classes Bolt Dimensions in. (mm)


Code size Die Colour
Cat. no. cable Navy Flex G H I K M (in.) A B C D E F G code code
54850BEBS 8 23 8 8 8 – 8 – 1/4 2.19 1.88 0.42 0.07 0.26 0.25 0.63 21 Red
(55.6) (47.8) (10.7) (1.8) (6.6) (6.4) (16.0)
54851BEBS 8 23 8 8 8 – 8 – 1/4 2.31 1.59 0.47 0.06 0.26 0.25 0.75 21
(58.7) (32.8) (11.9) (1.5) (6.6) (6.4) (19.1)
54851BE0616BS 8 23 8 8 8 – 8 – 3/8 3.00 2.10 0.56 0.06 0.26 0.38 1.00 21
(76.2) (53.3) (14.2) (1.5) (6.6) (9.7) (25.4)
54852BE0616BS 6 30 6 5 5 5 5 – 3/8 2.93 1.93 0.59 0.06 0.30 0.38 1.00 24 Blue
(74.4) (49.0) (15.0) (1.5) (7.6) (9.7) (25.4)
54852BEBS 6 30 6 5 5 5 5 – 1/4 2.28 1.28 0.44 0.08 0.30 0.25 0.63 24
(57.9) (32.5) (11.2) (2.0) (7.6) (6.4) (16.0)
54852BE0412BS 6 30 6 5 5 5 5 – 1/4 2.43 1.43 0.43 0.07 0.30 0.25 0.75 24
(61.7) (36.3) (10.9) (1.8) (7.6) (6.4) (19.1)
54854BEBS 4–3 40–50 5 5 5 5 5 – 1/4 2.31 1.19 0.52 0.10 0.37 0.25 0.63 29 Grey
(58.7) (30.2) (13.2) (2.5) (9.4) (6.4) (16.0)
54854BE0412BS 4–3 40–50 5 5 5 5 5 – 1/4 2.31 1.31 0.56 0.09 0.37 0.25 0.75 29
(58.7) (33.3) (14.2) (2.3) (9.4) (6.4) (19.1)
54854BE0616BS 4–3 40–50 5 5 5 5 5 – 3/8 3.13 1.98 0.59 0.09 0.37 0.38 1.00 29
(79.5) (50.3) (15.0) (2.3) (9.4) (9.7) (25.4)
54855BE0412BS 2 60 3 3 3 3 3 3 1/4 2.63 1.35 0.68 0.11 0.41 0.25 0.75 33 Brown
(66.8) (34.3) (17.3) (2.8) (10.4) (6.4) (19.1)
54855BEBS 2 60 3 3 3 3 3 3 1/4 2.43 1.28 0.59 0.11 0.41 0.25 0.63 33
(61.7) (32.5) (15.0) (2.8) (10.4) (6.4) (16.0)
54856BEBS 2 60 3 3 3 3 3 3 3/16 2.78 1.63 0.59 0.11 0.41 0.38 0.75 33
(70.6) (41.4) (15.0) (2.8) (10.4) (9.7) (19.1)
54810BE0616BS 2 60 3 3 3 3 3 3 3/8 3.08 1.94 0.59 0.11 0.41 0.38 1.00 33
(96.5) (49.3) (15.0) (2.8) (10.4) (9.7) (25.4)
54811BEBS 2 60 3 3 3 3 3 3 1/2 4.28 3.00 0.88 0.09 0.41 0.50 1.75 33
(108.7) (76.2) (22.4) (2.3) (10.4) (12.7) (44.5)
54809BEBS 1 75 2 2 2 2 2 2 1/4 2.88 1.19 0.67 0.11 0.47 0.25 0.63 37 Green
(73.2) (30.2) (17.0) (2.8) (11.9) (6.4) (16.0)
54812BEBS 1 75 2 2 2 2 2 2 1/4 2.75 1.40 0.67 0.11 0.47 0.25 0.75 37
(69.9) (35.6) (17.0) (2.8) (11.9) (6.4) (19.1)
54858BEBS 1 75 2 2 2 2 2 2 5/16 2.97 1.63 0.67 0.11 0.47 0.38 0.88 37
(75.4) (41.4) (17.0) (2.8) (11.9) (9.7) (22.4)
54857BEBS 1 75 2 2 2 2 2 2 1/2 4.43 3.00 0.88 0.10 0.47 0.50 1.75 37
(112.5) (76.2) (22.4) (2.5) (11.9) (12.7) (44.5)
Diagrams B

B
B D
EE C
D
D
E C
Bolt size
Bolt Size G F
A
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
A
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B48 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors


Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size (AWG or kcmil)* Classes Bolt Dimensions in. (mm)


Code size Die Colour
Cat. no. cable Navy Flex G H I K M (in.) A B C D E F G code code
54859BEBS 1/0 100 1 1 1 1 1 1 1/4 2.63 1.19 0.75 0.13 0.52 0.25 0.63 42 Pink
(66.8) (30.2) (19.1) (3.3) (13.2) (6.4) (16.0)
54813BEBS 1/0 100 1 1 1 1 1 1 1/4 2.71 1.38 0.75 0.13 0.52 0.25 0.75 42
(68.8) (35.1) (19.1) (3.3) (13.2) (6.4) (19.1)
54860BEBS 1/0 100 1 1 1 1 1 1 5/16 2.97 1.63 0.75 0.13 0.52 0.38 0.88 42
(75.4) (41.4) (19.1) (3.3) (13.2) (9.7) (22.4)
54860BE0616BS 1/0 100 1 1 1 1 1 1 3/8 3.23 1.93 0.75 0.13 0.52 0.38 1.00 42
(82.0) (49.0) (19.1) (3.3) (13.2) (9.7) (25.4)
54814BEBS 2/0 250 1/0 1/0 1/0 1/0 1/0 1/0 1/4 2.62 1.25 0.83 0.13 0.57 0.25 0.63 45 Black
(66.5) (31.8) (21.1) (3.3) (14.5) (6.4) (16.0)
54814BE0412BS 2/0 250 1/0 1/0 1/0 1/0 1/0 1/0 1/4 2.69 1.31 0.81 0.13 0.57 0.25 0.75 45
(68.3) (33.3) (20.6) (3.3) (14.5) (6.4) (19.1)
54862BE0616BS 2/0 250 1/0 1/0 1/0 1/0 1/0 1/0 3/8 3.19 1.81 0.83 0.13 0.57 0.38 1.00 45
(81.0) (46.0) (21.1) (3.3) (14.5) (9.7) (25.4)
54862BEBS 2/0 250 1/0 1/0 1/0 1/0 1/0 1/0 1/2 2.20 2.81 0.83 0.13 0.57 0.50 1.75 45
(55.9) (71.4) (21.1) (3.3) (14.5) (12.7) (44.5)
54815BEBS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 1/4 2.89 1.45 0.92 0.13 0.63 0.25 0.75 50 Orange
(73.4) (36.8) (23.4) (3.3) (16.0) (6.4) (19.1)
54816BEBS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 3/8 3.25 1.63 0.92 0.13 0.63 0.38 1.00 50
(82.6) (41.4) (23.4) (3.3) (16.0) (9.7) (25.4)
54864BEBS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 1/2 4.45 3.00 0.92 0.13 0.63 0.50 1.75 50
(113.0) (76.2) (23.4) (3.3) (16.0) (12.7) (44.5)
54817BEBS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 1/4 3.15 1.38 1.03 0.14 0.70 0.50 0.75 54 Purple
(80.0) (35.1) (26.2) (3.6) (17.8) (12.7) (19.1)
54818BE0616BS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 3/8 3.35 1.81 1.03 0.14 0.70 0.25 1.00 54
(85.1) (46.0) (26.2) (3.6) (17.8) (6.4) (25.4)
54818BEBS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 3/8 4.38 2.63 1.03 0.14 0.70 0.38 1.75 54
(111.3) (66.8) (26.2) (3.6) (17.8) (9.7) (44.5)
54866BEBS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 1/2 4.70 3.00 1.03 0.14 0.70 0.50 1.75 54
(119.4) (76.2) (26.2) (3.6) (17.8) (12.7) (44.5)
54868BE0616BS 250 – 4/0 4/0 4/0 4/0 4/0 4/0 3/8 3.83 1.93 1.13 0.14 0.77 0.50 1.00 62 Yellow
(97.3) (49.0) (28.7) (3.6) (19.6) (12.7) (25.4)
54868BEBS 250 – 4/0 4/0 4/0 4/0 4/0 4/0 1/2 4.92 3.00 1.13 0.14 0.77 0.50 1.75 62
(125.0) (76.2) (28.7) (3.6) (19.6) (12.7) (44.5)
B

Diagrams D
B
B
E C
C
D
E C
Bolt size
Bolt Size GG FF
AA
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation
A requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B49


Compression connectors for copper conductors


Bell-ended lugs – Standard barrel certified to 600 V and recommended up to 35 kV ¥ (continued)

Wire size (AWG or kcmil)* Classes Bolt Dimensions in. (mm)


Code size Die Colour
Cat. no. cable Navy Flex G H I K M (in.) A B C D E F G code code
54819BEBS 300 300 262 250 250 250 250 – 3
⁄8 5.04 2.80 1.25 0.15 0.85 0.50 1.00 66 White
(137.2) (71.1) (31.8) (3.8) (21.6) (12.7) (25.4)
54870BEBS 300 300 262 250 250 250 250 – 1
⁄2 5.23 3.00 1.25 0.15 0.85 0.50 1.75 66
(132.8) (76.2) (31.8) (3.8) (21.6) (12.7) (44.5)
54822BEBS 400 400 313 300 300 300 300 – 1
⁄4 4.38 1.93 1.41 0.17 0.96 0.63 0.75 76 Blue
(111.3) (49.0) (35.8) (4.3) (24.4) (16.0) (19.1)
54821BEBS 400 400 313 300 300 300 300 – 3
⁄8 4.43 1.93 1.41 0.17 0.96 0.63 1.00 76
(112.5) (49.0) (35.8) (4.3) (24.4) (16.0) (25.4)
54874BEBS 400 400 313 300 300 300 300 – 1
⁄2 5.51 3.00 1.41 0.17 0.96 0.63 1.75 76
(140.0) (76.2) (35.8) (4.3) (24.4) (16.0) (44.5)
54823BEBS 500 – 373 400 400 400 400 – 1
⁄4 4.93 1.94 1.61 0.22 1.10 0.50 0.75 87 Brown
(125.2) (49.3) (40.9) (5.6) (27.9) (12.7) (19.1)
54876BE0616BS 500 – 373 400 400 400 400 – 3
⁄8 5.00 1.93 1.61 0.22 1.10 0.50 1.00 87
(127.0) (49.0) (40.9) (5.6) (27.9) (12.7) (25.4)
54876BEBS 500 – 373 400 400 400 400 – 1
⁄2 6.00 3.00 1.61 0.22 1.10 0.50 1.75 87
(152.4) (76.2) (40.9) (5.6) (27.9) (12.7) (44.5)
54824BEBS – – 444 – – 450 450 – 3
⁄8 5.70 2.80 1.75 0.24 1.20 0.63 1.00 94 Green
(144.8) (71.1) (44.5) (6.1) (30.5) (16.0) (25.4)
54878BEBS – – 444 – – 450 450 – 1
⁄2 5.83 3.00 1.75 0.24 1.20 0.63 1.75 94
(148.1) (76.2) (44.5) (6.1) (30.5) (16.0) (44.5)
54879BEBS 700 – 535 – – – – – 1
⁄2 6.00 3.00 2.81 0.28 1.25 0.50 1.75 99 Pink
(152.4) (76.2) (71.4) (7.1) (31.8) (12.7) (44.5)
54880BEBS 700 – 535 500 500 500 500 – 1
⁄2 6.20 3.00 1.94 0.27 1.33 0.63 1.75 106 Black
(157.5) (76.2) (49.3) (6.9) (33.8) (16.0) (44.5)
58884BEBS – – 646 – – – – – 1
⁄2 6.16 3.00 1.94 0.27 1.33 0.50 1.75 106
(156.4) (76.2) (49.3) (6.9) (33.8) (12.7) (44.5)
58826BEBS 900 – 777 – – 750 – – 3
⁄8 6.49 2.80 2.27 0.30 1.50 0.63 1.00 115 Yellow
(164.8) (71.1) (57.7) (7.6) (38.1) (16.0) (25.4)
B

Diagrams D
BB
EE C
C
D
D
E C
Bolt size
Bolt Size G
G F
F
A
Bolt Size G F
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation
A requirements.
* Stranding will differ per class.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B50 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Two-barrel lugs – Certified to 600 V and recommended up to 35 kV ¥

Wire size (AWG or kcmil) Hole size Fig. Dimensions in. (mm) Die Colour
Cat. no. Code cable Flex (in.) no. A W T code code
256-30695-828 #6 61/24 1
⁄4 1 2.94 (74.7) 0.44 (11.2) 0.06 (1.5) 24 Blue
1
256-30695-1227 #6 61/24 ⁄4 2 3.38 (85.9) 0.44 (11.2) 0.06 (1.5) 24

Diagrams

W
W

0.75
Hole size 1⁄4" Hole size 1⁄4" 0.75

1.50
60°
1.50
T
T A
A

Figure 1 Figure 2

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B51


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Cast copper one-hole lugs heavy-duty — certified to 600 V and recommended up to 35 kV ¥

Code Dimensions in. (mm)


cable size Bolt size Die
Cat. no. (AWG or kcmil) A B C D F (in.) code
53104 8 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1) #10 29
53105 6 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1) 1/4 29
53106 4 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1) 1/4 29
53107 2 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9) 1/4 45
53108 1 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9) 1/4 45
53109 1/0 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9) 3/8 45
53161* 325/24 2.18 (55.4) 0.75 (19.1) 0.81 (20.6) 0.21 (5.3) 0.43 (10.9) 3/8 54
53110 2/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5) 3/8 66
53111 3/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5) 3/8 66
53112 4/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5) 3/8 66
53165* 650/24 3.06 (91.4) 1.38 (35.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1) 1/2 76
53113 250 kcmil 3.06 (91.4) 1.50 (38.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1) 1/2 76
53114 300 kcmil 3.06 (91.4) 1.50 (38.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1) 1/2 76
53115 350 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6) 1/2 99
53116 400 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6) 1/2 99
53118 500 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6) 1/2 99
53168* 1,100/24 3.81 (96.8) 1.63 (41.4) 1.63 (41.4) 0.40 (10.2) 0.88 (22.4) 1/2 107
53169* 1,325/24 3.81 (96.8) 1.63 (41.4) 1.63 (41.4) 0.40 (10.2) 0.88 (22.4) 1/2 107
53123 750 kcmil 4.18 (106.2) 2.12 (53.8) 1.63 (41.4) 0.43 (10.9) 1.00 (25.4) 1/2 112
53173* 2,750/24 5.06 (142.2) 1.88 (47.8) 2.12 (53.8) 0.56 (14.2) 1.18 (30.0) 1/2 150

Diagrams
A

B
E C

F D
Bolt size

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Not UL Listed and CSA non applicable.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
B52 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High-conductivity wrought copper
Finish – Electro tin plated


Cast copper two-hole lugs for code copper cable – Certified to 600 V and recommended up to 35 kV ¥

Code cable Bolt Dimensions in. (mm) No. of crimps


size (AWG size Die 12 15 40
Cat. no. or kcmil) (in.) A B C D E F H code ton ton ton
1
256-30695-1055 #14–10 ⁄4 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63–0.75 29 1 1 1
(16.0–19.1)
1
53204 #8 ⁄4 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.09 (2.3) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0) 29 1 1 1
1
53205 #8 ⁄4 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0) 29 1 1 1
1
53206 #4 ⁄4 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0) 29 1 1 1
1
53207 #2 ⁄4 3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.12 (3.0) 0.59 (15.0) 0.50 (12.7) 0.75 (19.1) 45 1 1 1
1
53208 #1 ⁄4 3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.25 (6.4) 0.59 (15.0) 0.50 (12.7) 1.00 (25.4) 45 1 1 1
3
53209 1/0 ⁄8 3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.25 (6.4) 0.59 (15.0) 0.50 (12.7) 1.00 (25.4) 45 1 1 1
3
53210 2/0 ⁄ 8 4.31 (109.5) 3.00 (76.2) 0.75 (19.1) 0.18 (4.6) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5) 66 1 1 1
1
53211 3/0 ⁄ 2 4.31 (109.5) 3.00 (76.2) 1.00 (25.4) 0.28 (7.1) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5) 66 1 1 1
1
53212 4/0 ⁄ 2 4.31 (109.5) 3.00 (76.2) 1.00 (25.4) 0.28 (7.1) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5) 66 1 1 1
1
53213 250 ⁄ 2 4.56 (115.8) 3.00 (76.2) 1.18 (30.0) 0.18 (4.6) 0.93 (23.6) 0.63 (16.0) 1.75 (44.5) 76 1 1 1
1
53214 300 ⁄ 2 4.56 (115.8) 3.00 (76.2) 1.18 (30.0) 0.31 (7.9) 0.93 (23.6) 0.63 (16.0) 1.75 (44.5) 76 1 1 1
1
53215 350 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.25 (6.4) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5) 99 2 1 1
1
53216 400 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.38 (9.7) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5) 99 2 1 1
1
53218 500 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.38 (9.7) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5) 99 2 1 1
1
53220M 600 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.53 (13.5) 1.35 (34.3) 0.63 (16.0) 1.75 (44.5) 112 2 1 1
1
53222M 700 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.03 (0.8) ± 1.35 (34.3) 0.63 (16.0) 1.75 (44.5) 112 2 1 1
1
53223M 750 ⁄ 2 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.03 (0.8) ± 1.35 (34.3) 0.63 (16.0) 1.75 (44.5) 112 2 1 1
1
53269• 1,325/24 ⁄ 2 5.50 (139.7) 3.50 (88.9) 1.63 (41.4) 0.40 (10.2) 1.35 (34.3) 0.63 (16.0) 1.75 (44.5) 107 2 1 1
1
53224 800 ⁄ 2 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.31 (7.9) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5) 130 – 1 1
1
53226 900 ⁄ 2 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.46 (11.7) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5) 130 – 1 1
1
53228 1000 ⁄ 2 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.46 (11.7) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5) 130 – 1 1
1
53273• 1,100 ⁄ 2 6.19 (157.2) 3.50 (88.9) 2.12 (53.8) 0.56 (14.2) 1.90 (28.3) 0.63 (16.0) 1.75 (44.5) 150 or – – –
2,750/24 150H
1
53233 1,500 ⁄ 2 6.25 (158.8) 3.50 (88.9) 2.25 (57.2) 0.50 (12.7) 1.90 (28.3) 0.63 (16.0) 1.75 (44.5) 150 – 1 1
1
53233L 1,500 ⁄ 2 7.31 (185.7) 3.12 (79.2) 2.00 (50.8) 0.50 (12.7) 1.88 (47.8) 0.63 (16.0) 1.75 (44.5) 150 – 1 –
1
53432L•* 1,500 ⁄ 2 7.31 (185.7) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 1.88 (47.8) 0.63 (16.0) 1.75 (44.5) 150 – 1 –
9
251-30485-1275 1,250 ⁄ 16 6.19 (157.2) 3.50 (88.9) 2.12 (53.8) 0.56 (14.2) 1.90 (48.3) 0.63 (16.0) 1.75 (44.5) 150 – – –
251-30485-1211 1,750 – 6.38 (162.1) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 2.18 (55.4) – – 175 – – 2 (fig. 2)
251-30485-1212 1,750 – 6.38 (162.1) 3.12 (79.2) 2.25 (57.2) 0.50 (12.7) 2.18 (55.4) – – 175 – – 2 (fig. 1)
53239 2,000 1
⁄ 2 6.19 (157.2) 3.50 (88.9) 2.75 (69.9) 0.50 (12.7) 2.18 (55.4) 0.63 (16.0) 0.63 (16.0) 175 – – A –
169/110
B
1
53239L 178/0.104 ⁄ 2 7.31 (185.7) 3.12 (79.2) 2.25 (57.2) 0.50 (12.7)
E 2.46 (62.5) 0.63 (16.0) C
0.63 (16.0) 175 – – –
2,000
169/0.110
1 Bolt Size H F
53439L•* 178/0.104 ⁄ 2 7.31 (185.7) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 2.18 (55.4) 0.63 (16.0) 0.63 (16.0) 175 – –11421 die
Figure 1
2,000

Diagrams AA

BB EE C
C
EE CC
D

Bolt H
H
BoltSize
size H
H FF
Figure 1 Figure 2
Figure 1 Figure 2
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Heavy-duty copper lugs for flexible strand cables 600 V not UL or CSA listed.
• CSA not applicable.
For tool and die selection charts, see the section E31-E48 of the Tools,EDies and Kits catalogue. C

H
Figure 2
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B53


Compression connectors for copper conductors
Material – Cast copper


Color-Keyed method – Traction motor disconnect lugs for diesel-electric locomotives

Dimensions in. (mm) Approx. Bolt size in. (mm)


Cable dia. E Die
Cat. no. size A B C D in. (mm) F G H code
MD37 37/24 2.44 (62.0) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.38 (9.7) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4) 26
MDD61 61/24 2.44 (62.0) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.38 (9.7) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4) 26
MD 105 105/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4) 33
MD 105 91/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4) 33
MD 125 125/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.20 (5.2) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4) 33
MD 150 150/24 2.06 (52.3) 1.88 (47.8) 0.59 (15.0) 0.20 (5.2) 0.63 (16.0) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 45
MD 175 175/24 2.06 (52.3) 1.88 (47.8) 0.59 (15.0) 0.20 (5.2) 0.63 (16.0) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 45
MD 225 225/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 60
MD 275 275/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 60
MD 325 325/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 60
MD 375 375/24 3.13 (79.5) 2.00 (50.8) 0.78 (19.8) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 60
MD 450 450/24 3.13 (79.5) 2.00 (50.8) 0.78 (19.8) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 60
MD 550 550/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.20 (5.2) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 76
MD 650 650/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.20 (5.2) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) G 76
MD 775 775/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.38 (9.5) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4) 76
E C
MD 925 925/24 3.75 (95.3) 2.06 (52.3) 1.13 (28.7) 0.38 (9.5) 1.16 (29.5) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 87
MD 1100 1,100/24 3.75 (95.3) 2.06 (52.3) 1.34 (34.0) 0.38 (9.5) 1.38 (35.1) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) H 107
F
A
MD 1325 1,325/24 3.78 (96.0) 2.09 (53.3) 1.16 (29.5) 0.38 (9.5) 1.75 (44.5) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) B 107
MD 1600 1,600/24 3.75 (95.3) 2.06 (52.3) 1.34 (34.0) 0.38 (9.5) 1.38 (35.1) G0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 107
MD 1925* 1,925/24 4.06 (103.1) 2.09 (53.3) 1.34 (34.0) 0.38 (9.5) 1.50 (38.1) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 115 D
E C
MD 2300 2,300/24 4.38 (111.3) 2.13 (54.1) 1.59 (40.4) 0.38 (9.5) 1.66 (42.2) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 130
H F
Diagrams A gg l
G
B
$$
EE C D

H FF
A
B
1 k
g l
Note: some parts may not be current on the system. Consult your regional sales office for informations.
Tooling: all hydraulic tools 12 tons and up. D $
For use in mechanically splicing traction motor wires. MES Flex (B) and DLU.
* Supplied with elongated bolt hole.

g l k
$

k
B54 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
One-hole metric lugs The presence of an inspection hole facilitates full
Color-Keyed metric lugs are manufactured from insertion of the conductor, and the barrel length
electrolytic copper tube. The dimensions of the is designed to allow easy and accurate positioning
tube are designed to obtain the most efficient of the dies during the crimping operation.
electrical conductivity and mechanical strength, Lugs are electrolytically tin-plated to eliminate
resisting vibration and pullout. Color-Keyed metric oxidation of the copper material. Color-Keyed
lugs are annealed to guarantee optimum ductility, metric lugs complement our connector family and
which is a necessity for compression connectors meet a growing need for customer’s connector
having to withstand severe deformation arising requirements. Details of the appropriate crimping
when compressed or bending of the tongue that tools and dies are included. Our ABB sales
may happen during installation. Connectors have to representative group is always available to provide
perform adequately with vibration loads, and any technical advice required. Please contact them
annealing is necessary to avoid material failure if sizes are needed additional to those shown in
between the barrel and the tongue. this catalogue.


One-hole metric lugs

Cond. size mm2 Dimensions (mm) 6-tons 14-tons 26-tons


Low Stud Std. TBM62PCR-LI TBM14CR-LI TBM26MCC
Cat. no. stranded Flexible (mm) Ø1 B M N L D pkg. (crimps) (crimps) (crimps)
MCC6M4* – 4÷6 4 3.6 8.0 5.0 4.0 21.5 4.3 100 MCD6-6 (1) – –
MCC6M5* – 4÷6 5 3.6 9.0 6.5 6.0 25.0 5.3 100 MCD6-6 (1) – –
MCC6M6* – 4÷6 6 3.6 11.0 7.0 6.0 25.5 6.4 100 MCD6-6 (1) – –
MCC10M4 – 10 4 4.6 10.0 5.0 4.0 22.5 4.3 100 MCD10-6 (1) MCD10-14 (1) –
MCC10M5 – 10 5 4.6 10.0 6.5 6.0 26.0 5.3 100 MCD10-6 (1) MCD10-14 (1) –
MCC10M6 – 10 6 4.6 11.0 7.0 6.0 26.5 6.4 100 MCD10-6 (1) MCD10-14 (1) –
MCC10M8 – 10 8 4.6 15.0 9.0 8.0 30.5 8.4 100 MCD10-6 (1) MCD10-14 (1) –
MCC10M10 – 10 10 4.6 18.0 11.0 10.0 34.5 10.5 100 MCD10-6 (1) MCD10-14 (1) –
MCC16M4 – 16 4 5.8 11.5 5.0 4.0 25.5 4.3 100 MCD16-6 (1) MCD16-14 (1) –
MCC16M5 – 16 5 5.8 11.5 6.5 6.0 29.0 5.3 100 MCD16-6 (1) MCD16-14 (1) –
MCC16M6 – 16 6 5.8 11.5 7.0 6.0 29.5 6.4 100 MCD16-6 (1) MCD16-14 (1) –
MCC16M8 – 16 8 5.8 15.0 9.0 8.0 33.5 8.4 100 MCD16-6 (1) MCD16-14 (1) –
MCC16M10 – 16 10 5.8 18.0 11.0 10.0 37.5 10.5 100 MCD16-6 (1) MCD16-14 (1) –
MCC25M5 – 25 5 7.0 14.0 6.5 6.0 31.5 5.3 100 MCD25-6 (1) MCD25-14 (1) –
MCC25M6 – 25 6 7.0 14.0 7.0 6.0 32.0 6.4 100 MCD25-6 (1) MCD25-14 (1) –
MCC25M10 – 25 10 7.0 18.0 11.0 10.0 40.0 10.5 100 MCD25-6 (1) MCD25-14 (1) –
MCC35M5 35 25, 35 5 8.9 17.0 6.5 6.0 34.0 5.3 100 MCD35-6 (1) MCD35-14 (1) –
MCC35M6 35 25, 35 6 8.9 17.0 7.0 6.0 34.5 6.4 100 MCD35-6 (1) MCD35-14 (1) –
MCC35M8 35 25, 35 8 8.9 17.0 9.0 8.0 38.5 8.4 100 MCD35-6 (1) MCD35-14 (1) –
MCC35M10 35 25, 35 10 8.9 19.0 11.0 10.0 42.5 10.5 100 MCD35-6 (1) MCD35-14 (1) –
MCC35M12 35 25, 35 12 8.9 21.0 14.0 12.0 47.5 13.2 100 MCD35-6 (1) MCD35-14 (1) –
MCC50M8 50 35, 50 8 10.0 19.0 19.0 8.0 42.5 8.4 50 MCD50-6 (1) MCD50-14 (1) –
MCC50M10 50 35, 50 10 10.0 20.0 11.0 10.0 46.5 10.5 50 MCD50-6 (1) MCD50-14 (1) –
MCC50M12 50 35, 50 12 10.0 21.0 14.0 12.0 51.5 13.2 50 MCD50-6 (1) MCD50-14 (1) –

Diagram Ø1
1

L
D M
B N

* UL not applicable.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B55


Compression connectors for copper conductors


One-hole metric lugs (continued)

Cond. size mm2 Dimensions (mm) 6-tons 14-tons 26-tons


Low Stud Std. TBM62PCR-LI TBM14CR-LI TBM26MCC
Cat. no. stranded Flexible (mm) Ø1 B M N L D pkg. (crimps) (crimps) (crimps)
MCC70M6 70 50, 70 6 11.3 21.0 8.0 7.0 44.0 6.4 50 MCD70-6 (1) MCD70-14 (1) –
MCC70M8 70 50, 70 8 11.3 21.0 9.0 8.0 46.0 8.4 50 MCD70-6 (1) MCD70-14 (1) –
MCC70M10 70 50, 70 10 11.3 21.0 11.0 10.0 50.0 10.5 50 MCD70-6 (1) MCD70-14 (1) –
MCC70M12 70 50, 70 12 11.3 22.0 14.0 12.0 55.0 13.2 50 MCD70-6 (1) MCD70-14 (1) –
MCC70M16 70 50, 70 16 11.3 26.0 18.0 16.0 63.0 17.0 50 MCD70-6 (1) MCD70-14 (1) –
MCC95M8 95 70, 95 8 13.5 25.0 9.0 8.0 52.5 8.4 50 MCD95-6 (1) MCD95-14 (1) –
MCC95M10 95 70, 95 10 13.5 25.0 11.0 10.0 56.5 10.5 50 MCD95-6 (1) MCD95-14 (1) –
MCC95M12 95 70, 95 12 13.5 25.0 14.0 12.0 61.5 13.2 50 MCD95-6 (1) MCD95-14 (1) –
MCC120M6* 120 95, 120 8 – – – – – 6.4 25 MCD120-6 (1) MCD120-14 (1) –
MCC120M8 120 95, 120 8 15.2 28.5 9.0 8.0 54.0 8.4 25 MCD120-6 (1) MCD120-14 (1) –
MCC120M10 120 95, 120 10 15.2 28.5 11.0 10.0 58.0 10.5 25 MCD120-6 (1) MCD120-14 (1) –
MCC120M12 120 95, 120 12 15.2 28.5 14.0 12.0 63.0 13.2 25 MCD120-6 (1) MCD120-14 (1) –
MCC120M16 120 95, 120 16 15.2 28.5 18.0 16.0 71.0 17.0 25 MCD120-6 (1) MCD120-14 (1) –
MCC150M10 150 120, 150 10 15.2 28.5 18.0 16.0 71.0 17.0 25 MCD150-6 (3) MCD150-14 (1) –
MCC150M12 150 120, 150 12 16.7 31.5 16.0 14.0 75.0 13.2 25 MCD150-6 (3) MCD150-14 (1) –
MCC150M16 150 120, 150 16 16.7 31.5 19.0 17.0 81.0 17.0 25 MCD150-6 (3) MCD150-14 (1) –
MCC185M10 185 150, 185 10 19.2 35.5 13.0 11.0 76.0 10.5 25 MCD185-6 (3) MCD185-14 (1) –
MCC185M12 185 150, 185 12 19.2 35.5 16.0 14.0 82.0 13.2 25 MCD185-6 (3) MCD185-14 (1) –
MCC185M16 185 150, 185 16 19.2 35.5 19.0 17.0 88.0 17.0 15 MCD185-6 (3) MCD185-14 (1) –
MCC240M10 240 185, 240 10 21.1 39.0 13.0 11.0 82.0 10.5 15 MCD240-6 (3) MCD240-14 (2) –
MCC240M12 240 185, 240 12 21.1 39.0 16.0 14.0 88.0 13.2 15 MCD240-6 (3) MCD240-14 (2) –
MCC240M16 240 185, 240 16 21.1 39.0 19.0 17.0 94.0 17.0 15 MCD240-6 (3) MCD240-14 (2) –
MCC300M10 300 240 10 23.7 44.0 13.0 11.0 96.0 10.5 10 – MCD300-14 (3) –
MCC300M12 300 240 12 23.7 44.0 16.0 14.0 99.0 13.2 10 – MCD300-14 (3) –
MCC300M16 300 240 16 23.7 44.0 19.0 19.0 10.0 17.0 10 – MCD300-14 (3) –
MCC400M10* 400 300 10 27.0 51.0 22.0 19.0 113.0 13.2 5 – MCD400-14 (3) MCD400-26 (2)
MCC400M12 400 300 12 27.0 51.0 22.0 19.0 113.0 13.2 5 – MCD400-14 (3) MCD400-26 (2)
MCC400M16 400 300 16 27.0 51.0 22.0 19.0 113.0 17.0 5 – MCD400-14 (3) MCD400-26 (2)
MCC500M10* 500 400 10 – – – – – 13.2 5 – – MCD500-26 (2)
MCC500M12* 500 400 12 – – – – – 17.0 5 – – MCD500-26 (2)
MCC500M16 500 400 16 30.3 56.5 22.0 19.0 117.0 17.0 5 – – MCD500-26 (2)
MCC630M16 630 500 16 33.4 61.6 22.0 19.0 128.0 17.0 6 – – MCD630-26 (2)
MCC630M20 630 500 20 33.4 61.6 24.0 23.0 134.0 21.0 6 – – MCD630-26 (2)
MCC800M16 800 630 16 38.0 72.0 24.0 19.0 141.0 17.0 3 – – –
MCC800M20 800 630 20 38.0 72.0 24.0 23.0 145.0 21.0 3 – – –
MCC1000M16 1,000 800 16 44.0 80.0 24.0 19.0 158.0 17.0 2 – – –
MCC1000M20 1,000 800 20 44.0 80.0 24.0 23.0 162.0 21.0 2 – – –

Diagram Ø1
1

L
D M
B N

* UL not applicable.
B56 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Narrow-tongue metric lugs The specific design of the barrel and dimensions
Color-Keyed narrow-tongue metric lugs feature create the best combination of mechanical
a contained tongue width. strength and electrical conductivity.
Our lugs have been specifically developed for Color-Keyed narrow-tongue metric lugs are
applications with low voltage circuit breakers with annealed to guarantee optimum ductility and
reduced space requirements. The tongue width are electrolytically tin-plated to avoid oxidation.
allows a quicker and easier installation. The barrel is provided with an internal chamfer
Color-Keyed narrow-tongue metric lugs are for easy insertion of the conductor.
manufactured from electrolytic copper tube. The length allows easy positioning of the dies
for proper crimping.


Narrow-tongue metric lugs

Dimensions (mm) 6-tons 14-tons


Cond. size Stud Std. TBM62PCR-LI TBM14CR-LI
Cat. no. flexible (mm2) (mm) Ø1 B M N L D pkg. (crimps) (crimps)
MCCNT10M5 10 5 4.6 9.0 6.5 6.0 26.0 5.3 100 MCD10-6 (1) MCD10-14 (1)
MCCNT16M5 16 5 5.8 9.0 6.5 6.0 29.0 5.3 100 MCD16-6 (1) MCD16-14 (1)
MCCNT25M5 25 5 7.0 9.0 6.5 6.0 31.5 5.3 100 MCD25-6 (1) MCD25-14 (1)
MCCNT35M6 35 6 8.9 11.5 8.0 7.0 36.5 6.4 100 MCD35-6 (2) MCD35-14 (1)
MCCNT50M6 50 6 10.0 11.5 8.0 7.0 40.5 6.4 50 MCD50-6 (1) MCD50-14 (1)
MCCNT70M6 70 6 11.3 11.5 8.0 7.0 44.0 6.4 50 MCD70-6 (2) MCD70-14 (1)
MCCNT95M8 95 8 13.5 15.5 9.0 8.0 52.5 8.0 25 MCD95-6 (1) MCD95-14 (1)
MCCNT120M8 120 8 15.2 19.0 14.0 9.0 60.0 8.4 25 MCD120-6 (2) MCD120-14 (1)
MCCNT120M10 120 10 15.2 19.0 14.0 9.0 60.0 10.5 25 MCD120-6 (2) MCD120-14 (1)
MCCNT150M8 150 8 16.7 19.0 18.0 9.0 70.0 8.4 25 MCD150-6 (3) MCD150-14 (1)
MCCNT150M10 150 10 16.7 19.0 18.0 9.0 70.0 10.5 25 MCD150-6 (3) MCD150-14 (1)
MCCNT185M10 185 10 19.2 24.5 18.0 9.0 77.0 10.5 25 MCD185-6 (3) MCD185-14 (1)
MCCNT240M10 240 10 21.1 31.0 13.0 9.0 80.0 10.5 15 MCD240-6 (3) MCD240-14 (1)
MCCNT240M12 240 12 21.1 31.0 16.0 12.0 86.0 13.2 15 MCD240-6 (3) MCD240-14 (1)
MCCNT240M16 240 16 21.1 31.0 19.0 17.0 94.0 17.0 15 MCD240-6 (3) MCD240-14 (1)
MCCNT300M12 300 12 23.7 31.0 16.0 12.0 95.0 13.2 10 – MCD300-14 (3)

Diagram Ø1
1

L
D M
B N
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B57


Compression connectors for copper conductors
Two-way metric splice connectors They feature an internal chamfer at both ends.
Color-Keyed metric splice connectors are designed For easy insertion of the conductor, a center
for joining low voltage conductors. stop is provided to ensure correct positioning.
Made of electrolytic copper tube having similar
dimensions to the Color-Keyed metric lugs, these
connectors are also annealed and electrolytically
tin-plated.


Two-way metric splice connectors

Cond. size (mm2) Dimensions (mm) 6-tons 14-tons 26-tons


Std. TBM62PCR-LI TBM14CR-LI TBM26MCC
Cat. no. Low stranded Flexible Ø1 L pkg. (crimps) (crimps) (crimps)
MCST1 0.25 ÷ 1.5 0.25 ÷ 1.5 1.8 15 100 – – –
MCST2 1.5 ÷ 2.5 1.5 ÷ 2.5 2.4 15 100 – – –
MCST6 4÷6 4÷6 3.6 22 100 MCD6-6 (1 +1) – –
MCST10 10 10 4.6 25 100 MCD10-6 (1 +1) MCD10-14 (1 +1) –
MCST16 16 16 5.8 27 100 MCD16-6 (1 +1) MCD16-14 (1 +1) –
MCST25 25 25 7.0 29 100 MCD25-6 (1 +1) MCD25-14 (1 +1) –
MCST35 35 25 ÷ 35 8.9 332 100 MCD35-6 (1 +1) MCD35-14 (1 +1) –
MCST50 50 35 ÷ 50 10.0 37 50 MCD50-6 (2 +2) MCD50-14 (1 +1) –
MCST70 70 50 ÷ 70 11.3 39 50 MCD70-6 (2 +2) MCD70-14 (1 +1) –
MCST95 95 70 ÷ 95 13.5 43 25 MCD95-6 (2 +2) MCD95-14 (1 +1) –
MCST120 120 95 ÷ 120 15.2 47 25 MCD120-6 (2 +2) MCD120-14 (1 +1) –
MCST150 150 120 ÷ 150 16.7 58 25 MCD150-6 (3 +3) MCD150-14 (1 +1) –
MCST185 185 150 ÷ 85 19.2 64 25 MCD185-6 (3 +3) MCD185-14 (1 +1) –
MCST240 240 185 ÷ 240 21.1 75 15 MCD240-6 (3 +3) MCD240-14 (2 +2) –
MCST300 300 240 23.7 90 10 – MCD300-14 (3 +3) –
MCST400 400 300 27.0 94 5 – MCD400-14 (3 +3) MCD400-26 (2 +2)
MCST500 500 400 30.3 98 6 – – MCD500-26 (2 +2)
MCST630 600 ÷ 630 500 33.4 105 6 – – MCD630-26 (2 +2)
MCST800 800 600 38.0 112 3 – – –
MCST1000 1,000 800 44.0 120 3 – – –

Diagram

L
Ø1
B58 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors
Material – High conductivity wrought copper
Finish – Electro tin plated
Two-way connectors provide high pullout values,
are easy to insulate and provide a low-resistance
connection of high quality and low installed cost.


Two-way splice connectors – Standard barrel certified to 600 V and recommended up to 35 kV ¥

Code cable Wire size Dimensions in. (mm)


(AWG or Die set Colour
Cat. no. kcmil) Flex cable classes G, H, I, K, M* A E cat. no. code
54504 #8 #8 AWG, 37/24, #8 Weld 1.00 (25.4) 0.27 (6.9) 21 Red
54505 #6 #6 AWG, 61/24, #6 Weld, 133/0.014 1.00 (25.4) 0.30 (7.6) 24 Blue
54506 #4 #4 AWG, 91/24, 133/0.0177, 49/0.029 1.00 (25.4) 0.37 (9.4) 29 Grey
54507 #2 125/24, #4 Weld 1.25 (31.8) 0.41 (10.4) 33 Brown
54508 #1 #2 AWG, 150/24, 175/24, #2 Weld, 133/0.0223 1.50 (38.1) 0.47 (11.9) 37 Green
54509 1/0 225/24, #1 Weld, 133/0.0254 1.63 (41.4) 0.52 (13.2) 42 Pink
54510 2/0 1/0 AWG, 275/24, 1/0 Weld, 427/0.0155, 133/0.0282 1.75 (44.5) 0.57 (14.5) 45 Black
54511 3/0 2/0 AWG, 325/24, 2/0 Weld, 133/0.0316, 259/0.0227, 427/0.0177 1.75 (44.5) 0.63 (16.0) 50 Orange
53962 – 375/24, 179 kcmil, 133/0.0355, 259/0.0255, 427/0.0199 1.81 (46.0) 0.70 (17.8) 50
54512 4/0 3/0 AWG, 450/24, 3/0 Weld, 703/0.0154 1.88 (47.8) 0.70 (17.8) 54 Purple
54513 250 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 2.25 (57.2) 0.77 (19.6) 62 Yellow
53964 – 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 2.13 (54.1) 0.79 (20.1) 62
54514 300 – 2.13 (54.1) 0.83 (21.1) 66 White
54515 350 – 2.25 (57.2) 0.90 (22.9) 71 Red
54516 400 – 2.75 (69.9) 0.93 (23.6) 76 Blue
53968 – 300 kcmil, 775/24 (313 kcmil) 3.00 (76.2) 1.13 (28.7) 87 Brown
54518 500 – 2.75 (69.9) 1.11 (28.2) 87
54520 600 – 3.00 (76.2) 1.18 (30.0) 94 Green
54522-TB 700 – 3.25 (82.6) 1.23 (31.2) 99 Pink
53969 – 1325/24 = 500/535 kcmil, 427/0.0342 3.00 (76.2) 1.24 (31.5) 99
54523-TB 750 – 3.00 (76.2) 1.30 (33.0) 106 Black
54528 1,000 3.63 (92.2) 1.50 (38.1) 125 –
54530 1,250 4.13 (104.9) 1.67 42.4) 140

Diagram

EE

A
A

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
*Consult your regional sales office for complete list of flex cable class sizes M.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B59


Compression connectors for copper conductors
Material – High conductivity wrought copper
Finish – Electro tin plated


Two-way splice connectors – Long barrel certified to 600 V and recommended up to 35 kV ¥

Code cable Wire size Dimensions in. (mm)


(AWG or Die Colour
Cat. no. kcmil) Flex cable classes G, H, I, K, M A E code code
54804 #8 #8, 37/24 = 14.9 kcmil 1.75 (44.5) 0.27 (6.9) 21 Red
54805 #6 #6, 61/24 = 24.6 kcmil 1.75 (44.5) 0.31 (7.9) 24 Blue
54806 #4 #4, 91/24 = 36.7 kcmil 1.75 (44.5) 0.39 (9.9) 29 Grey
54807 #2 125/24 = 50.4 kcmil 1.88 (47.8) 0.43 (11.0) 33 Brown
54808 #1 #2, 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil 2.00 (50.8) 0.49 (12.4) 37 Green
54809 1/0 225/24 = 90.8 kcmil 2.00 (50.8) 0.54 (13.7) 42 Pink
54810 2/0 1/0, 275/24 = 111 kcmil 2.13 (54.1) 0.59 (15.0) 45 Black
54811 3/0 2/0, 325/24 = 131 kcmil 2.25 (57.2) 0.65 (16.5) 50 Orange
54812 4/0 450/24 = 182 kcmil 2.75 (69.9) 0.72 (18.3) 54 Purple
54813 250 4/0, 550/24 = 222 kcmil 3.38 (85.9) 0.79 (20.1) 62 Yellow
54814 300 250, 650/24 = 262 kcmil 3.50 (88.9) 0.87 (22.1) 66 White
54815 350 – 3.75 (95.3) 0.95 (24.1) 71 Red
54816 400 775/24 = 313 kcmil 3.75 (95.3) 0.98 (24.9) 76 Blue
54818 500 350, 925/24 = 373 kcmil 4.75 (120.6) 1.11 (28.2) 87 Brown
54820 600 1,100/24 = 444 kcmil 4.25 (108.0) 1.21 (30.7) 94 Green
54823 750 500, 1,325/24 = 535 kcmil 4.75 (120.6) 1.34 (34.0) 106 Black
58524 750 1,600/24 = 646 kcmil 5.00 (127.0) 1.39 (35.3) 106
58526* 900 750, 1,925/24 = 777 kcmil 5.50 (139.7) 1.51 (38.4) 115 Yellow
54828 1,000 – 5.63 (143.0) 1.56 (39.6) 125 –
54833 1,500 – 5.63 (143.0) 1.56 (39.6) 125
54839 2,000 – 7.06 (179.3) 2.13 (54.1) –

Diagram
A
PURPLE

PURPLE
54 DIE

PURPLE
54 DIE

54 DIE

54 DIE
PURPLE

EE DIA.
dia.
T&B
4/0

¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
CSA approved standard cable only.
B60 C O L O R - K E Y E D C O M P R E S S I O N C O N N E C TO R S Y S T E M S


Compression connectors for copper conductors


Copper two-way splice – Certified to 600 V and recommended up to 15 kV

Installing tools 14 and 15-tons*

Cable size Dimensions in. (mm) Die set Strip length


Cat. no. (AWG or kcmil)** A B Cat. no. (in.) Colour code
54006-TB #4 2.00 (50.8) 0.37 (9.4) 15CA29R 11⁄ 2 Grey
54007-TB #2 2.13 (54.1) 0.41 (10.4) 15CA33R 15⁄ 8 Brown
54008-TB #1 2.25 (57.2) 0.47 (11.9) 15CA37R 15⁄ 8 Green
54009-TB 1/0 2.38 (60.5) 0.52 (13.2) 15CA42R 13⁄4 Pink
54010 2/0 2.38 (60.5) 0.57 (14.5) 15CA45R 13⁄4 Black
54011 3/0 2.63 (66.8) 0.63 (16.0) 15CA49R 113⁄16 Orange
54012-TB 4/0 2.69 (68.3) 0.69 (17.5) 15CA54R 113⁄16 Purple
54013 250 3.19 (81.0) 0.74 (18.8) 15CA60R 21⁄ 8 Ruby
54015 350 4.13 (104.9) 0.89 (22.6) 15CA71R 25⁄ 8 Red
54018 500 4.13 (104.9) 1.06 (40.6) 15CA87R 25⁄ 8 Brown
54023 750 4.75 (120.7) 1.30 (33.0) 15CA106R 27⁄8 Black

Diagram
A

*Cat. no. 15505-TB die adaptor required for TBM15I.


** Cable size: Concentric and compact strandings.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.

Material – Cast copper


Finish – Electro tin plated


Cast–copper two-way splice connectors – heavy-duty certified to 600 V and recommended up to 35 kV ¥

Cat. no. Cable size (AWG or kcmil) Die code


53504 #8 29
53505 #6 29
53506 #4 29
53507 #2 45
53508 #1 45
53509 1/0 45
53510 2/0 66
53511 3/0 66
53512 4/0 66
53513 250 76
53515 350 99
53518 500 99
53523 750 112
¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Use hydraulic tools with hex dies 13642M, 13400 and 21940.
For tool and die selection charts, see the section E31-E48 of the Tools, Dies and Kits catalogue.
C O M P R E S S I O N C O N N E C TO R S F O R C O P P E R C O N D U C TO R S B61


Compression connectors for copper conductors
Constant O.D. enables faster, easier installation than contoured design


Cast-copper reducing splices

Cond.1 size Cond. 2 size Length Dia. Die Colour


Cat. No. (AWG or kcmil) (AWG or kcmil) in. (mm) in. (mm) Code Code
251-30485-19 4/0 Str. 2 Str. 2.25 (57.2) 0.81 (20.6) 66 White
Cast-copper reducing splices
251-30485-91 500 kcmil Str. 300 kcmil Str. 3.31 (84.1) 0.81 (20.6) 99 Pink
ABB takes the splicing of different-sized 251-30485-229 2/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
conductors to a new level of economy 251-30485-247 2 Str. 8 Str. 0.56 (14.2) 0.59 (15.0) 45 Black
and efficiency with Color-Keyed cast- 251-30485-294 4 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
copper reducing splices. In addition 251-30485-295 4/0 Str. 4 Str. 2.25 (57.2) 0.81 (20.6) 66
to a lower cost, the key benefit to 251-30485-331 4/0 Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
these splices is in their constant outer 251-30485-445 4/0 Str. 2/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
diameter. Unlike screw-machined, 251-30485-495 1/0 Str. 2 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
externally contoured splices, cast-copper 251-30485-610 6 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29 Grey
reducing splices require no change of 251-30485-611 4 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29
tool or die between crimping each end. 251-30485-612 4 Str. 6 Str. 1.21 (30.7) 0.38 (9.7) 29
Just slide each wire easily into the 251-30485-613 2 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black

chamfered barrel and use the same 251-30485-640 4/0 Str. 1/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-653 2 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
Color-Keyed tool and die to crimp both
251-30485-739 1/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76
ends. The consistent O.D. also makes
251-30485-882 400 kcmil Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
these splices faster and easier to insulate
251-30485-950 1/0 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
with clear heat-shrink wrap than a
251-30485-951 6 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
contoured splice. Sand-cast construction
251-30485-1027 1/0 Str. 4 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
ensures high-tensile strength for heavy-
251-30485-1029 1/0 Str. #12 Str. 1.56 (39.6) 0.57 (14.5) 45
duty applications and tin-plated copper 251-30485-1030 10 Str. 4 Str. 1.21 (30.7) 0.38 (9.7) 29 Grey
material provides high conductivity and 251-30485-1031 12 Str. 4 Str. 1.21 (30.7) 0.38 (9.7) 29
superior corrosion resistance. 251-30485-1032 #6 Str. #10 Str. 1.21 (30.7) 0.38 (9.7) 29
251-30485-1033 12 Str. 6 Str. 1.21 (30.7) 0.38 (9.7) 29
• Ideal for telecom (inside office/outside 251-30485-1034 14 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29
plant), commercial, industrial MRO and 251-30485-1035 1 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
any other certified to 600 V and 251-30485-1044 10 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29 Grey
recommended up to 35 kV ¥ 251-30485-1045 12 Str. 8 Str. 1.21 (30.7) 0.38 (9.7) 29
applications requiring splicing of 251-30485-1085 10 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
different-sized conductors. 251-30485-1086 10 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White

• Tin-plated, sand-cast copper 251-30485-1087 4 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-1088 400 kcmil Str. 250 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
construction provides superior tensile
251-30485-1089 14 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29 Grey
strength, high conductivity and
251-30485-1090 12 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29
excellent corrosion resistance.
251-30485-1091 10 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Easier to install and insulate than
251-30485-1092 12 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
screw-machined, contour-designed
251-30485-1093 8 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
reducing splices.
251-30485-1094 4 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Constant O.D. saves time on 251-30485-1095 2 Str. 6 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
installation by eliminating the need 251-30485-1096 12 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29 Grey
for crimp-tool/die change. 251-30485-1097 10 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Fast and simple to insulate with clear 251-30485-1098 8 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
or coloured heat-shrink wrap. 251-30485-1099 6 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7) 29
• Chamfered barrel facilitates easy 251-30485-1100 1/0 Str. 4 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
wire insertion. 251-30485-1130 Cast Copper* 12–4 Str. 1.28 (32.5) 0.38 (9.7) 29
• Compact, low-profile design takes up 251-30485-1245 1/0 Flex #4 Flex 2.25 (57.2) 0.81 (20.6) 66 White
minimal space in cable tray or wire run. 251-30485-1246 #4 Flex #8 Flex 1.56 (39.6) 0.57 (14.5) 45 Black
• Simple installation with Color-Keyed ¥
For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief
and insulation requirements.
crimp tools (12, 14 and 15 ton). * Cast copper – field-modifiable special.

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