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QSG F600 EN Web

The ATEQ F600 Quick Start Guide provides essential information on the universal leak tester, including safety instructions, air quality requirements, and user interface details. It outlines the device's features, specifications, and operational procedures for starting up and conducting leak tests. The guide emphasizes the importance of clean air supply and proper training for operators to ensure safe and effective use of the device.

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jaouhern
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© © All Rights Reserved
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0% found this document useful (0 votes)
18 views38 pages

QSG F600 EN Web

The ATEQ F600 Quick Start Guide provides essential information on the universal leak tester, including safety instructions, air quality requirements, and user interface details. It outlines the device's features, specifications, and operational procedures for starting up and conducting leak tests. The guide emphasizes the importance of clean air supply and proper training for operators to ensure safe and effective use of the device.

Uploaded by

jaouhern
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ATEQ F600

Quick Start Guide


Table of contents
2 / 02
Safety advisory / Warranty
Good practices and safety instructions 4
Air quality requirements 5

Preamble
ATEQ F600, a universal leak tester 6
Leak test 6
Principle of a cycle 7

Your ATEQ F600


Front panel 8
Connectors on the back panel (with all options) 9
Power supply connectors 11
Digital links 13
Analog outputs (option) 16
Digital inputs/outputs 16
Pneumatic connectors 20
Pneumatics configuration 23

User interface
Overview 25
Keys 25
Display 26

Starting up
Power up 28
Preparing a program 28
Modifying a parameter 29
Selecting a program 30
Starting and stopping current cycle 30

User adjustments
Options of the menus 31

Specifications
Characteristics 37

QSG_F600.415.00_EN_01 / 2019-04-16
ATEQ Manufacturer Plants - Measurement Solution, Global Leader.

3 / 38

ATEQ [email protected] T.: +33 1 30 80 1020


15, rue des Dames, Z.I. ateq.com F.: +33 1 30 54 1100
78340 LES CLAYES-SOUS-BOIS
FRANCE
ATEQ K.K. [email protected] T.: +81 566-84-4670
3 – 41 ATEQ Building, Ikehata ateq.co.jp F.: +81 566-84-4680
Chiryu-city, Aichi-pref
JAPAN
ATEQ China [email protected] T.: +86 21 6763 9508
98 Jian Peng Lu ateq.com.cn F.: +86 21 6763 9528
Shanghai
CHINA
ATEQ SYSTEMS ANALYSIS [email protected] T.: +886 4 2437 5278
TAIWAN CO., LTD. ateq.com.tw F.: +886 4 2437 3675
NO. 3, LAN 223, San Jia Dong
Street
40642, TAICHUNG
TAIWAN
ATEQ CORP. [email protected] T.: +1 734-838-3100
35980 Industrial Road Suite L atequsa.com F.: +1 734-838-0644
Livonia MI 48150
UNITED STATES

We continuously work on improving our products. This is why information contained in this
manual, the device and the technical specifications may be modified without prior notification.

Pictures and figures in this manual are non-contractual.

QSG_F600.415.00_EN_01 / 2019-04-16
Safety advisory / Warranty
4 / 38
GOOD PRACTICES AND SAFETY INSTRUCTIONS

Safety recommendations
If the device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground with
a good link to the ground, to protect against electric hazard or electrocution.

It is dangerous to change the status of the outputs.


They can control power actuators or other equipment (mechanical, pneumatic, hydraulic,
electrical or other) which can cause serious personal injury and damage to surrounding material.

For safety and quality measurement reasons, it is important, before powering on the device,
to ensure that it is air supplied with a minimum operating pressure (0.6 MPa (87 PSI) ± 15%).

Recommendations for the test environment


Keep the test area as clean as possible.

Recommendations for operators


ATEQ recommends that the operators who use the devices have training and a level of
qualification that correspond to the job to perform.

General recommendations
—— Read the user manual before using the device.
—— All electrical connections to the device must be equipped with safety systems (fuses,
circuit breakers, etc.) adapted to the needs and in accordance with the applicable
standards and rules.
—— To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters.
—— Power supply plug must be grounded.
—— Disconnect the device from the mains before performing any maintenance work.
—— Shut off the compressed air supply when working on the pneumatic assembly.
—— Do not open a connected device.
—— Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under
maximum safety conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any
accident related to a misuse of the measuring instrument, the workstation or non-
compliance of the installation with safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their
instruments that is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or
electrical) of the device done without their written consent.

QSG_F600.415.00_EN_01 / 2019-04-16
AIR QUALITY REQUIREMENTS
The air supplied into the device must be clean and dry. Even though the device is provided
with a filter, the presence of dust, oil or impurities may cause malfunction. 5 / 38

Air quality requirements according to ISO standard 8573


The air must be clean and dry.

The presence of impurities, oil or humidity in the air may cause deterioration which will not
be covered by the warranty.

When the instrument is working in vacuum conditions, impurities must be prevented from
being drawn into its internal components.
For this purpose we strongly recommend that a suitable airtight filter is installed between
the part under test and the instrument.
ATEQ recommends the following characteristics for the air supplied into the device.

Air characteristics ISO standard 8573 class


Grain size and concentration 0.1 μm and 0.1 mg/m3 Class 1
Dew point under pressure - 40°C dew Class 2
Maximum concentration of oil 0.01 mg/m3 Class 1

Recommended additional equipment


ATEQ recommends the installation of this additional equipment:
—— Air dryer to provide dry air at less than - 40°C dew point
—— 25 micron and 1/100 micron double filter.

QSG_F600.415.00_EN_01 / 2019-04-16
Preamble
6 / 38

ATEQ F600, A UNIVERSAL LEAK TESTER


ATEQ F600 is a leak detector that tests the airtightness of parts.

ATEQ F600 can memorise 128 different test programs.

LEAK TEST

Leak test (Desensitized)

The test pressure is applied to the input


of the test part 3.
The measurement is performed by the
pressure sensor 2.
1 Device
2 Pressure sensor
3 Part under test

QSG_F600.415.00_EN_01 / 2019-04-16
PRINCIPLE OF A CYCLE
The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.
7 / 38
Pressure

Time
(0) (1) (2) (3) (4)
Cycle start Cycle end

0 Waiting phase
1 Fill phase
2 Stabilization phase
3 Test
4 Dumping

QSG_F600.415.00_EN_01 / 2019-04-16
Your ATEQ F600
8 / 38

FRONT PANEL
The user interface is located on the front panel.

1 Display
2 Cycle keys
3 Navigation keys
4 USB connectors
5 Quick connector
6 Mechanical Regulator
For more information, refer to User interface

QSG_F600.415.00_EN_01 / 2019-04-16
CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)

9 / 38

QSG_F600.415.00_EN_01 / 2019-04-16
10 / 38

Ref Name Description


1 J1 Analog outputs - pressure and leak (option)
2 J5 Fieldbus connector (option)
3 J10 Program selection extension connector (option)
4 J12 Printer RS232 connector / Modbus (option) or Profibus (option)
5 - Exhaust output
6 - Input connector to the air filter (regulator air supply)
7 - Pilot pressure input
8 B Pneumatic output for B automatic connector option
9 A Pneumatic output for A automatic connector option
10 - Vacuum input (according configuration)
11 - Part number / Serial number
12 - Air supply energy information
13 T Test part connector
14 - Ground
15 J11 Relay board connector (digital inputs/outputs and 24 V DC - 2 A
power supply)
16 J9 Outputs code board connector (digital inputs/outputs)
17 J7 Connector for 24 V DC - 2 A or 100 / 240 V AC power supply
(according option provided)
18 J6 Fieldbus connector (option)

QSG_F600.415.00_EN_01 / 2019-04-16
POWER SUPPLY CONNECTORS
The device can be connected to an external power supply (24 V DC - 2 A) or provided with
an internal power supply (100 / 240 V AC) (option). 11 / 38

External supply

24 V DC connector (J7)
The device can be connected to a 24 V DC - 2 A power supply through a M12 4 pins type
connector.

Pin number Signal


1 Not connected
2 + 24 V DC
3 Not connected
4 Ground: 0 V

24 V DC on the relay board connector (J11) (option)


The device can also be connected to a 24 V DC - 2 A power supply through J11 connector
on the relay board.

Pin number Signal


2 + 24 V DC
4 + 24 V DC
16 Ground: 0 V

Apply 24 V DC to the pin 2 or 4.

QSG_F600.415.00_EN_01 / 2019-04-16
Internal supply only

12 / 38
100 / 240 V AC connector (J7) (option)
The device can be connected to a 100 / 240 V AC power supply (option).
This connector has a ON/OFF button.
It is mandatory to connect the device to the ground with a good link to the ground, to protect
against electric hazard or electrocution.

1 ON
0 OFF

QSG_F600.415.00_EN_01 / 2019-04-16
DIGITAL LINKS

PC USB connectors (on front face) 13 / 38

USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover 1 (see figure).
1 Rubber cover
2 USB connector to PC
3 USB connector to USB key

Do not connect two USB devices at the same time.

Do not use a cable longer than 2 m.

Push the rubber cover 1 slightly forward for an easy access to USB connectors 2 and 3.

Only use this connection for temporary communication. Connection to a PC cannot be used
permanently because the communication can be disconnected by the PC.

Printer RS232 connector / Modbus (option) or Profibus (option)


(J12)

RS232 - SubD 9 pins male connector (printer)


RS232 for printer, bar code reader, PC connection.

Pin number Signal


1 Not used
2 RXD data input
3 TXD data input
4 Not used
5 Ground
6 Not used
7 RTS request to send
8 CTS clear to send
9 Not used

QSG_F600.415.00_EN_01 / 2019-04-16
RS232 - SubD 9 pins female connector (Profibus) option
Profibus: SubD 9 pins female connector.
14 / 38

Pin number Signal


1 PE (ground)
2 Not used
3 Data line A
4 CNTR - A (repeater control
signal)
5 DGND (logic ground)
6 VP (supply)
7 Not used
8 Data line B
9 Not used

Devicenet connectors (J5) (J6) (option)

M12 type connector - 5 pins male connector (J5) (Devicenet input)


For connection to others ATEQ devices.

Pin number Signal


1 Drain
2 V+
3 V-
4 CAN_H
5 CAN_L

M12 type connector - 5 pins female connector (J6) (Devicenet output)


For connection to others ATEQ devices.

Pin number Signal


1 Drain
2 V+
3 V-
4 CAN_H
5 CAN_L

QSG_F600.415.00_EN_01 / 2019-04-16
Profinet connectors (J5 + J6) (option)

M12 D coded type connector - 4 pins female connector (J5 + J6) 15 / 38

Pin number Signal


1 Ethernet Tx + (Transmit
Data +)
2 Ethernet Rx + (Receive Data +)
3 Ethernet Tx - (Transmit Data -)
4 Ethernet Rx - (Receive Data -)

Ethernet connector (J5 + J6) (option)


Standard connection Ethernet TCP / IP protocol.

One of these network protocols is available:


—— Ethernet IP
—— Profinet
—— Ethercat (J5 = Input J6 = Output).

QSG_F600.415.00_EN_01 / 2019-04-16
ANALOG OUTPUTS (OPTION)

16 / 38 M12 type connector - 8 pins female connector (J1)

Pin number Signal


1 Ground Pressure
2 0 - 10 V DC Pressure
3 Ground Pressure (Diff)
4 0 - 10 V DC Pressure (Diff)
5 Signal contact event
6 Ground contact event
7 Other options
8 Other options

DIGITAL INPUTS/OUTPUTS
The 24V DC power supply for the digital inputs can be provided by 2 means:
—— The internal power supply of the device (0.3A max)
—— An external power supply provided by the customer.
Inputs default mode is PNP. NPN mode is available on request.

Relay board connector (J11)(option)

Characteristics
—— Inputs
• Activation: + 24 V DC.
—— Outputs
• Dry contacts
• 60 V AC / DC max - 200 mA max.

QSG_F600.415.00_EN_01 / 2019-04-16
Pin number Inputs / outputs Description
1 Input 1 RESET 17 / 38
2 + 24 V DC Common
3 Input 2 START
4 + 24 V DC Common
5 Input 3 Program selection
6 Input 4 Program selection
7 Input 5 Program selection
8 Input 6 Program selection
9 Input 7 Program selection (programmable input)
10 Output Common floating output
11 Output Pass part
12 Output Test fail part
13 Output Not used
14 Output Warning
15 Output End of cycle
16 0V Ground

The device can be energized through the J11 connector of the relay board (except if internal
supply option):
0 V to the pin 16
24 V DC to the pin 2 or 4.

Program selection extension connector (J10) (option)


The J10 connector is an extension of the J11 connector that enables the selection of 128
programs.

Characteristics
—— Inputs
• Activation: + 24 V DC.

Pin number Inputs/outputs Description


I8 Input 8 Program selection from 33 to 64 (programmable input)
I9 Input 9 Program selection from 65 to 128 (programmable input)

QSG_F600.415.00_EN_01 / 2019-04-16
Program selection (J11 and J10)
The connectors J11 and J10 (option) enable you to select a program from digital inputs.
18 / 38 Combinations of connector pins to activate for program selection

Program J11 J10


number Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 1 Pin 2
(input 3) (input 4) (input 5) (input 6) (input 7) (input 8) (input 9)
1 0 0 0 0 0 0 0
2 1 0 0 0 0 0 0
3 0 1 0 0 0 0 0
4 1 1 0 0 0 0 0
5 0 0 1 0 0 0 0
6 1 0 1 0 0 0 0
7 0 1 1 0 0 0 0
8 1 1 1 0 0 0 0
9 0 0 0 1 0 0 0
10 1 0 0 1 0 0 0
11 0 1 0 1 0 0 0
12 1 1 0 1 0 0 0
13 0 0 1 1 0 0 0
14 1 0 1 1 0 0 0
15 0 1 1 1 0 0 0
16 1 1 1 1 0 0 0
17 to 32 X* X X X 1 X X
33 to 64 X X X X X 1 X
65 to 128 X X X X X X 1

* X is equal to 0 or 1 in function of the program number.

QSG_F600.415.00_EN_01 / 2019-04-16
Valve codes and auxiliary outputs board connector (J9) (option)

Characteristics 19 / 38
—— Outputs:
• 24 V DC - 100 mA max per output.
—— Inputs:
• Activation: + 24 V DC.

Pin number Inputs / outputs Description


1 + 24 V DC Common (outputs 1, 2,3)
2 Output 1 Open collector
3 Output 2 Open collector
4 Output 3 Open collector
5 + 24 V DC Common (outputs 4, 5, 6)
6 Output 4 Open collector
7 Output 5 Open collector
8 Output 6 Open collector
9 Input 1 Programmable input
10 Input 2 Programmable input
11 Input 3 Programmable input
12 Input 4 Programmable input
13 Input 5 Programmable input
14 0V Ground
15 Input 6 Programmable input
16 0V Ground

QSG_F600.415.00_EN_01 / 2019-04-16
PNEUMATIC CONNECTORS
Pneumatic connectors used to connect the part under test are located on the back panel
20 / 38 of the device.

Pneumatic supply
The pneumatic supply has to meet specific requirements recommended by ATEQ. Refer to
Good practices and safety instructions section.
A specific filter may be necessary.
The air is supplied via the filter located on the back panel of the device.

Metal air filter


The metal filter is used for 1 MPa
(145 PSI) range.
The maximum pressure admissible is
1.2 MPa (174 PSI).

Plastic air filter


The plastic filter is used for 0.5 MPa
(72.5 PSI) range (direct and indirect
modes) or 2 MPa (290 PSI) range (for
pilot valves input).
The maximum pressure admissible is
690 kPa (100 PSI).

QSG_F600.415.00_EN_01 / 2019-04-16
Quick connector (on front face) (option)
Use this function to check the calibration.
21 / 38

As this connector is part of the measurement circuit, all its connections must be air tight.

Test outputs
The output enables parts to be connected (test)
1 Test connector
2 Exhaust output
Metallic fitting available for test (1)
connector:
—— 2.7/4 mm
—— 3/5 mm
—— 4/6 mm
—— 6/8 mm

Other input

1 Pilot pressure input or test pressure


input (according configuration)

Pneumatic output 0.6 MPa (87 PSI) (option)


A and B: automatic connectors option. These
connectors are used to drive pneumatic
caps on the part under test.

QSG_F600.415.00_EN_01 / 2019-04-16
Air supply input for options
Instant fitting: 6 mm diameter
22 / 38 —— Vacuum input for vacuum range

QSG_F600.415.00_EN_01 / 2019-04-16
PNEUMATICS CONFIGURATION

23 / 38
Direct mode - Vacuum

Connections

Connection Option / description


Vacuum to 1 Connection to the vacuum (option)
3 to 2 Connection of the test output to the part under test
Air supply to 4 Connection of the air supply (0.6 MPa (87 PSI)) for pneumatic output
option only (see Pneumatic output 0.6 MPa (87 PSI) (option))

QSG_F600.415.00_EN_01 / 2019-04-16
Direct mode

24 / 38
Maximum pressure: 1 MPa (145 PSI)

Connections

Connection Option / description


Regulator air supply to 1 Connection of the regulator air supply to the filter input (1.2 MPa
(174 PSI))
Air supply to 2 Connection of the air supply (0.6 MPa (87 PSI)) for pneumatic
output option only (see Pneumatic output 0.6 MPa (87 PSI)
(option))
4 to 3 Connection of the test output to the part under test

QSG_F600.415.00_EN_01 / 2019-04-16
User interface
25 / 38

OVERVIEW
The user interface comprises a display and user keys located on the front panel.

1 Display
2 Cycle keys
3 Navigation keys

KEYS

Cycle keys
The cycle keys are used to start and to stop a measurement cycle.

Key Name Function


Start On the Program screen, starts a measurement cycle and opens the
Measurement cycle screen.
Reset Stops the measurement cycle in progress and returns to the
Program screen.

QSG_F600.415.00_EN_01 / 2019-04-16
Navigation keys
The navigation keys are used to select menus/options and change parameter values.
26 / 38

Key Name Function


Up key Scrolls up or increases numerical values.

Down key Scrolls down or decreases numerical values.

OK Returns to the MAIN MENU screen or opens menus and options,


validates parameters.
Esc Returns to previous screen (until the Program screen), escapes
without modifying parameters.

Smart key
Smart key is a programmable key that provides direct access to a function selected by
the user.

Key Name Function


Smart key Starts a measurement cycle (default, programmable).

This key is programmable through the MAIN MENU screen:


MAIN MENU > CONFIGURATION > MISCELLANEOUS > SMART KEY

DISPLAY
The device uses 4 main screens.

The Program screen


Use the Program screen to select a test program.
1 Current program name (here NAME )
NAME
2 Current program number (here 001 )

Pr 001
3 Test type (here LEAK TEST (D))

LEAK TEST (D)

Access at start-up of the instrument or by pressing several times Esc .

QSG_F600.415.00_EN_01 / 2019-04-16
The Measurement cycle screen
The Measurement cycle screen displays the different values of the current test (or last one).
1 Test pressure measurement 27 / 38

2 Test result or step phase


0.742 TEST 40
3 Test reject value
bar Pa
4 Vertical line test result
13.00 5 Remaining time of the current phase
kPa
or ready status
1.3 s
Pr 1
7 Measurement unit
8 Current program
9 Vertical line test result

The MAIN MENU screen


The MAIN MENU screen gives access to different sections for managing the device and
the test parameters.
Access: from the Program screen, press .

MAIN MENU
SPE CYCLE SERVICE

PARAMETERS RESULTS

CONFIGURATION USB

Option Description
SPE CYCLE Specific procedures necessary to ensure the proper operation of specific
measurement cycles (for example, adjustment of a pressure regulator).
PARAMETERS Parameters of the test programs.
CONFIGURATION General configuration of the device.
SERVICE Maintenance of the device.
RESULTS Test results, backup and display options.
USB USB connection functions (backup, restore).

QSG_F600.415.00_EN_01 / 2019-04-16
Starting up
28 / 38

POWER UP

1. Make sure that all the necessary connections are


in place.
Electrical: such as power supply, inputs/outputs
Pneumatic: including line pressure supply

2. Power up your device.


When power-up is completed, the Program screen is
displayed with last program used on screen.
Pr 001
LEAK TEST (D)

PREPARING A PROGRAM

Use this procedure to configure a new test program.


On the MAIN MENU screen:

ACCESSING THE PARAMETERS


1. Select PARAMETERS using the up/down MAIN MENU
keys and press . SPE CYCLE SERVICE

PARAMETERS RESULTS

CONFIGURATION USB

The program list is displayed. PARAMETERS


Copy-Paste
Pr:01
Pr:02
Pr:03
Pr:04
Pr:05
Pr:06
Pr:07

SELECTING A PROGRAM NUMBER


2. Select the program to configure and press .
A list of the available measurement types is displayed: PARAM /TYPE
LEAK TEST (D)
—— LEAK TEST (D) type BLOCKAGE
—— BLOCKAGE type (option) OPERATOR

—— OPERATOR type (option)

QSG_F600.415.00_EN_01 / 2019-04-16
CONFIGURING THE ASSOCIATED MEASUREMENTS
3. Select a measurement type and press . 29 / 38

The parameters of the selected measurement type are PARAM / Pr 001


TYPE : LEAK TEST
displayed. COUPL. A 0.0 s
4. Define the measurement cycle parameters. FILL TIME 2.0 s
STAB TIME 2.0 s
See: Modifying a parameter. TEST TIME 2.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00

MODIFYING A PARAMETER
Use this procedure to complete the test program setup.
The protection of the parameters is configurable. If the icon is displayed at the bottom of
the screen, you must insert the USB unlocking device or enter a password before modifying
a parameter.
On the PARAMETERS screen of the program (see: Preparing a program):

1. Press up/down to select the parameter to PARAM / Pr 001


TYPE : LEAK TEST
modify, and press . COUPL. A 0.0 s
FILL TIME 2.0 s
STAB TIME 2.0 s
TEST TIME 2.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00

An arrow is displayed on the right of the parameter PARAM / Pr 001


TYPE : LEAK TEST
being modified. COUPL. A 0.0 s
FILL TIME 2.0 s
STAB TIME 2.0 s
TEST TIME 2.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00

2. Use the up/down keys to modify the


parameter value, and press to validate.
The arrow returns to the left of the modified parameter. PARAM / Pr 001
TYPE : LEAK TEST
COUPL. A 0.0 s
FILL TIME 2.0 s
STAB TIME 2.0 s
TEST TIME 1.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00

3. Repeat these steps until all parameters are set.


4. To return to the MAIN MENU screen, press Esc
as many times as necessary.

QSG_F600.415.00_EN_01 / 2019-04-16
SELECTING A PROGRAM
30 / 38
If necessary, you can select another program.

1. Press up/down .

Pr 001
LEAK TEST (D)

STARTING AND STOPPING CURRENT CYCLE


Use the front panel keys to start/stop a measurement cycle.
With the desired program displayed on the Program screen:

STARTING A MEASUREMENT CYCLE


1. Press Start .
The cycle phases of the program are successively displayed:
FILL 0.742 OK 40
bar Pa

13.00
STABILISATION
TEST
DUMP
At the end of the cycle, the results are displayed Pr 1 kPa READY

and READYappears at the bottom right of the screen.


During the measurement cycle, you may press to access
the MAIN MENU screen and set parameters for a next
measurement cycle.

STOPPING A CYCLE
2. Press Reset to immediately stop the current
measurement cycle and return to the Program
screen.

QSG_F600.415.00_EN_01 / 2019-04-16
User adjustments
31 / 38

OPTIONS OF THE MENUS

SPE CYCLE menu


Use this menu to carry out specific procedures necessary to ensure the proper operation
of specific measurement cycles.

SPECIAL CYCLE MENU


none
Inf Fill
Piezo auto zero

Label Special cycle Description of the cycle


none None No special cycle selected
Inf Fill Infinite fill Pressurize the part with a infinite fill time
Piezo auto zero Piezo auto zero Auto zero cycle on the piezo sensor
N START Number start cycle Launch a determined quantity of cycles

TO START SPECIAL CYCLES...


1. On the SPECIAL CYCLE MENU screen, select a
cycle, and press to validate.
2. Press Start to start the cycle.
3. To stop the current cycle press Reset .

QSG_F600.415.00_EN_01 / 2019-04-16
PARAMETERS menu
Use this menu to configure the measurement cycle associated to each test program.
32 / 38
PARAM / Pr 001
TYPE : LEAK TEST
COUPL. A 0.0 s
FILL TIME 2.0 s
STAB TIME 2.0 s
TEST TIME 2.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00

Default parameters of the type tests

Label Parameter Description


COUPL. Aor COUPL. B Coupling time Required times when instrument manage
automatic jigs
FILL TIME Fill time Time to pressurise the part under test
STAB TIME Stabilization time Time to stabilise the pressure on the test and
reference parts
TEST TIME Test time Time for leak measurement
DUMP TIME Dump time Time to vent the part to atmosphere
Press. UNIT Pressure units Pressure unit (bar, mbar, PSI, Pa, kPa, MPa)
Max FILL Maximum fill pressure Maximum level of the fill pressure
Min FILL Minimum fill pressure Minimum level of the fill pressure
LeakUnit Reject unit Measurement units
Test FAIL Test fail Upper leak rate limit for the test part. Above this
limit, the part is considered as defective.
FUNCTIONS Functions Access to additional functions

Some parameters are displayed when specific functions are activated.

Label Parameter Description


INTER-CYCLE Inter cycle time Time between two automatically chained
programs (Sequence function)
Max PreFILL Max pre fill pressure Maximum level of the pre fill pressure (Pre fill
function)
OFFSET Leak offset Leak offset value
PRE DUMP Pre dump time Time to dump the part under test (Pre fill
function)
PRE-FILL Pre fill time Time to pressurise the part under test (Pre fill
function)
REJECT CALC. Reject calculation Define raw unit to calculate flow unit (Flow unit)
Set FILL Set fill Fill pressure instruction (Fill function or
electronic pressure regulator)
Set PreFILL Pre fill pressure Pre fill pressure instruction (Pre fill function)
VOLUME Test volume Complete volume of the test part (Flow unit)
Volume UNIT Volume unit Volume unit of the test part (Flow unit)

QSG_F600.415.00_EN_01 / 2019-04-16
Additional functions

Label Function Description 33 / 38

24V OUTPUTS Auxiliaries output 24 V Available outputs for external automatism


ABSOLUTE Absolute Display the absolute value of the results
ATF ATF time Absorb the important leak variations at the
defined time
ATR0 / ATR1 / ATR 0 - 3 Specific filters on leak measurement
ATR2 / ATR3
AUTO CONNECT Automatic connector Function to manage automatic jigs
BUZZER Buzzer Buzzer activation configuration
BYPASS Bypass function Additional valve for faster filling
CODE READER Bar code reader Bar code configuration
CUT OFF Cut off All the measurements that are lower than the
configured rate have the value 0
DISP. OPT. Display option Display of an additional information on a second
line
DISPLAY MODE Display Mode Leak measurement resolution
END OF CYCLE End of cycle Several automatism case depending on fail part
management
FILL MODE Fill types Special filling methods
FILTER Filtering Stabilize the measurement values
FLOW LEVEL Flow level Add a minimum fail parameter
NAME Name Program customization
NO NEGATIVE No Negative Replace negative value per 0
PEAK HOLD Peak hold Give as result, the highest flow during the test
time
PR:SEQUENCE Sequencing Allowed program automatic sequencing
PRE-FILL Pre-fill types Special filling methods
PRESS.CORR. Pressure correction Calculates leak at a defined pressure value
PRESSURE DROP Pressure drop Pressure drop mode function in the Desensitized
mode
REWORK LIMIT Rework limits Additional levels for specific reworkable parts
SIGN Sign Return opposite result
STAMPING Stamp Pneumatic or electric output to identify the part
SYNC. TEST Synchro test A programmable input allows to pass from
Stabilization to Test phase
TEST TIME*100 Longer test time Allowed longer test time (1s = 100s)
UNITS Units Access to International System or American or
Custom Units
VALVE CODES Valve codes Available outputs for external automatism

Some functions are available depending on software version.

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CONFIGURATION menu
Use this menu to configure your ATEQ device.
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MAIN /CONFIGURATION
LANGUAGE
PNEUMATIC
AUTOMATISM
SECURITY
MISCELLANEOUS

Label Function Description


LANGUAGE Language Selection of the language displayed on the screen
PNEUMATIC Pneumatics Configuration of the pneumatics functions of the device
> ELEC. REG. - Activation of the electronic regulator
> PERM. REG. - The electronic regulator is active every time
> Press. UNIT - Pressure unit by default for the new programs
> DUMP LEVEL - Configuration of the minimum dump level pressure
> BLOW MODE - Blowing mode when test cycle is not running (option)
> EXT. DUMP - Configuration of the external dump (option)
> DUMP OFF - Remove dump time parameter on the selected program
that becomes 0 second
AUTOMATISM Automatism Configuration of the different communications between
the device and its environment
> RS232 - Configuration of the communication type on the RS232
port
> USB - Configuration of the connection type on the USB port
> Date & Time - Setup of the built-in clock
> OUTPUTS CONFIG. - Configuration of the programmable outputs
> INPUTS CONFIG. - Configuration of the programmable inputs
> CODE READER - Bar code reader configuration
SECURITY Security Security functions
> ACCESS - Parameters access mode (key or password)
> START OFF - Deactivation of the Start on the instrument front
panel. Programs can only be started from the instrument
relay board.
MISCELLANEOUS Miscellaneous
> SMART KEY - Configuration of the assigned function to
the Smart key

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SERVICE menu
Use this menu to do the maintenance of your device (status check, internal tests...).
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MAIN /SERVICE
CAN STATUS
I/O STATE
VALVE COUNTER
DEVICE INFOS
SERVICE CYCLES
RESET PARA

Label Function Description


CAN STATUS Internal network state State of the internal network of the device
I/O STATE Inputs/outputs state State of the inputs/outputs
VALVE COUNTER Valves wear function Approximate state of the valves wear
DEVICE INFOS Device information Information about the device, program version,
built in components etc.
SERVICE CYCLES Special service cycles Allows to display more special cycles to carry out
device internal tests (see Service special cycles)
RESET PARA Parameters reset Reset to factory configuration
FIELDBUS Fieldbus parameters Fieldbus information

RESULTS menu
In this section, manage measurements results.

MAIN /RESULTS
SAVE ON
LAST RESULTS
TRANSFER USB
Results Reset
STATISTICS

Label Function Description


SAVE ON - Define memory location (internal or external USB
stick)
LAST RESULTS Results display Last 1500 results carried out by the device
TRANSFER USB Results transfer Transfer all results to USB stick on CSV file
Results Reset Results erasing The results are lost after the reset!
STATISTICS Results statistics Statistics for each program

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USB menu
This section describes save and restore parameters on an external USB device.
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MAIN /USB
Save parameters
Restore parameters

Label Description
Save parameters Save parameters on an external USB memory device for restoring later
Restore parameters Restore parameters from an external USB memory device

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Specifications
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CHARACTERISTICS
Technical characteristics of the device.
Main characteristics

Characteristics Values
Case dimensions: Height x Width x Depth 150 x 250 x 270 mm (5.91 x 9.84 x 10.63")
Overall dimensions 150 x 250 x 360 mm (5.91 x 9.84 x 14.17")
Format Half 19-inch rack
Mass About 8 kg (17.6 lbs)
Electrical power supply —— 100 / 240 V AC - 50 W - 50/60 Hz
—— 24 V DC - 2 A.
Overvoltage category II
Pneumatic air supply (0 to 0.5 MPa (0 to 72.5 PSI) Air supply: 0.6 MPa (87 PSI) ± 15%
range)
Pneumatic air supply (0.6 to 1 MPa (87 to —— Regulator input: 1.2 MPa (174 PSI) ± 10%
145 PSI) range) —— Valves supply: 0.6 MPa (87 PSI) ± 15%
Protection Device protection level IP2
Pneumatic connections: (inside / outside 2.7/4 to 6/8 mm
diameters)
Operation temperature +5 °C to + 45 °C (+ 41 °F to 113 °F)
Storage temperature 0 °C to +60 °C (32 °F to 140 °F)
Operation altitude Up to 2000 m (6500 ft)
Relative humidity 80 % at 31 °C (87 °F) and 50 % at 40 °C (104 °F)

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