QSG F600 EN Web
QSG F600 EN Web
Preamble
ATEQ F600, a universal leak tester 6
Leak test 6
Principle of a cycle 7
User interface
Overview 25
Keys 25
Display 26
Starting up
Power up 28
Preparing a program 28
Modifying a parameter 29
Selecting a program 30
Starting and stopping current cycle 30
User adjustments
Options of the menus 31
Specifications
Characteristics 37
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ATEQ Manufacturer Plants - Measurement Solution, Global Leader.
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We continuously work on improving our products. This is why information contained in this
manual, the device and the technical specifications may be modified without prior notification.
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Safety advisory / Warranty
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GOOD PRACTICES AND SAFETY INSTRUCTIONS
Safety recommendations
If the device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground with
a good link to the ground, to protect against electric hazard or electrocution.
For safety and quality measurement reasons, it is important, before powering on the device,
to ensure that it is air supplied with a minimum operating pressure (0.6 MPa (87 PSI) ± 15%).
General recommendations
—— Read the user manual before using the device.
—— All electrical connections to the device must be equipped with safety systems (fuses,
circuit breakers, etc.) adapted to the needs and in accordance with the applicable
standards and rules.
—— To avoid electromagnetic interference, electrical connections to the device must be
shorter than 2 meters.
—— Power supply plug must be grounded.
—— Disconnect the device from the mains before performing any maintenance work.
—— Shut off the compressed air supply when working on the pneumatic assembly.
—— Do not open a connected device.
—— Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under
maximum safety conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any
accident related to a misuse of the measuring instrument, the workstation or non-
compliance of the installation with safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their
instruments that is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or
electrical) of the device done without their written consent.
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AIR QUALITY REQUIREMENTS
The air supplied into the device must be clean and dry. Even though the device is provided
with a filter, the presence of dust, oil or impurities may cause malfunction. 5 / 38
The presence of impurities, oil or humidity in the air may cause deterioration which will not
be covered by the warranty.
When the instrument is working in vacuum conditions, impurities must be prevented from
being drawn into its internal components.
For this purpose we strongly recommend that a suitable airtight filter is installed between
the part under test and the instrument.
ATEQ recommends the following characteristics for the air supplied into the device.
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Preamble
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LEAK TEST
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PRINCIPLE OF A CYCLE
The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.
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Pressure
Time
(0) (1) (2) (3) (4)
Cycle start Cycle end
0 Waiting phase
1 Fill phase
2 Stabilization phase
3 Test
4 Dumping
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Your ATEQ F600
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FRONT PANEL
The user interface is located on the front panel.
1 Display
2 Cycle keys
3 Navigation keys
4 USB connectors
5 Quick connector
6 Mechanical Regulator
For more information, refer to User interface
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CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)
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POWER SUPPLY CONNECTORS
The device can be connected to an external power supply (24 V DC - 2 A) or provided with
an internal power supply (100 / 240 V AC) (option). 11 / 38
External supply
24 V DC connector (J7)
The device can be connected to a 24 V DC - 2 A power supply through a M12 4 pins type
connector.
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Internal supply only
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100 / 240 V AC connector (J7) (option)
The device can be connected to a 100 / 240 V AC power supply (option).
This connector has a ON/OFF button.
It is mandatory to connect the device to the ground with a good link to the ground, to protect
against electric hazard or electrocution.
1 ON
0 OFF
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DIGITAL LINKS
USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover 1 (see figure).
1 Rubber cover
2 USB connector to PC
3 USB connector to USB key
Push the rubber cover 1 slightly forward for an easy access to USB connectors 2 and 3.
Only use this connection for temporary communication. Connection to a PC cannot be used
permanently because the communication can be disconnected by the PC.
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RS232 - SubD 9 pins female connector (Profibus) option
Profibus: SubD 9 pins female connector.
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Profinet connectors (J5 + J6) (option)
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ANALOG OUTPUTS (OPTION)
DIGITAL INPUTS/OUTPUTS
The 24V DC power supply for the digital inputs can be provided by 2 means:
—— The internal power supply of the device (0.3A max)
—— An external power supply provided by the customer.
Inputs default mode is PNP. NPN mode is available on request.
Characteristics
—— Inputs
• Activation: + 24 V DC.
—— Outputs
• Dry contacts
• 60 V AC / DC max - 200 mA max.
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Pin number Inputs / outputs Description
1 Input 1 RESET 17 / 38
2 + 24 V DC Common
3 Input 2 START
4 + 24 V DC Common
5 Input 3 Program selection
6 Input 4 Program selection
7 Input 5 Program selection
8 Input 6 Program selection
9 Input 7 Program selection (programmable input)
10 Output Common floating output
11 Output Pass part
12 Output Test fail part
13 Output Not used
14 Output Warning
15 Output End of cycle
16 0V Ground
The device can be energized through the J11 connector of the relay board (except if internal
supply option):
0 V to the pin 16
24 V DC to the pin 2 or 4.
Characteristics
—— Inputs
• Activation: + 24 V DC.
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Program selection (J11 and J10)
The connectors J11 and J10 (option) enable you to select a program from digital inputs.
18 / 38 Combinations of connector pins to activate for program selection
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Valve codes and auxiliary outputs board connector (J9) (option)
Characteristics 19 / 38
—— Outputs:
• 24 V DC - 100 mA max per output.
—— Inputs:
• Activation: + 24 V DC.
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PNEUMATIC CONNECTORS
Pneumatic connectors used to connect the part under test are located on the back panel
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Pneumatic supply
The pneumatic supply has to meet specific requirements recommended by ATEQ. Refer to
Good practices and safety instructions section.
A specific filter may be necessary.
The air is supplied via the filter located on the back panel of the device.
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Quick connector (on front face) (option)
Use this function to check the calibration.
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As this connector is part of the measurement circuit, all its connections must be air tight.
Test outputs
The output enables parts to be connected (test)
1 Test connector
2 Exhaust output
Metallic fitting available for test (1)
connector:
—— 2.7/4 mm
—— 3/5 mm
—— 4/6 mm
—— 6/8 mm
Other input
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Air supply input for options
Instant fitting: 6 mm diameter
22 / 38 —— Vacuum input for vacuum range
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PNEUMATICS CONFIGURATION
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Direct mode - Vacuum
Connections
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Direct mode
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Maximum pressure: 1 MPa (145 PSI)
Connections
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User interface
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OVERVIEW
The user interface comprises a display and user keys located on the front panel.
1 Display
2 Cycle keys
3 Navigation keys
KEYS
Cycle keys
The cycle keys are used to start and to stop a measurement cycle.
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Navigation keys
The navigation keys are used to select menus/options and change parameter values.
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Smart key
Smart key is a programmable key that provides direct access to a function selected by
the user.
DISPLAY
The device uses 4 main screens.
Pr 001
3 Test type (here LEAK TEST (D))
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The Measurement cycle screen
The Measurement cycle screen displays the different values of the current test (or last one).
1 Test pressure measurement 27 / 38
MAIN MENU
SPE CYCLE SERVICE
PARAMETERS RESULTS
CONFIGURATION USB
Option Description
SPE CYCLE Specific procedures necessary to ensure the proper operation of specific
measurement cycles (for example, adjustment of a pressure regulator).
PARAMETERS Parameters of the test programs.
CONFIGURATION General configuration of the device.
SERVICE Maintenance of the device.
RESULTS Test results, backup and display options.
USB USB connection functions (backup, restore).
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Starting up
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POWER UP
PREPARING A PROGRAM
PARAMETERS RESULTS
CONFIGURATION USB
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CONFIGURING THE ASSOCIATED MEASUREMENTS
3. Select a measurement type and press . 29 / 38
MODIFYING A PARAMETER
Use this procedure to complete the test program setup.
The protection of the parameters is configurable. If the icon is displayed at the bottom of
the screen, you must insert the USB unlocking device or enter a password before modifying
a parameter.
On the PARAMETERS screen of the program (see: Preparing a program):
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SELECTING A PROGRAM
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If necessary, you can select another program.
1. Press up/down .
Pr 001
LEAK TEST (D)
13.00
STABILISATION
TEST
DUMP
At the end of the cycle, the results are displayed Pr 1 kPa READY
STOPPING A CYCLE
2. Press Reset to immediately stop the current
measurement cycle and return to the Program
screen.
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User adjustments
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PARAMETERS menu
Use this menu to configure the measurement cycle associated to each test program.
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PARAM / Pr 001
TYPE : LEAK TEST
COUPL. A 0.0 s
FILL TIME 2.0 s
STAB TIME 2.0 s
TEST TIME 2.0 s
DUMP TIME 1.0 s
Press. UNIT bar
Max FILL 5.00
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Additional functions
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CONFIGURATION menu
Use this menu to configure your ATEQ device.
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MAIN /CONFIGURATION
LANGUAGE
PNEUMATIC
AUTOMATISM
SECURITY
MISCELLANEOUS
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SERVICE menu
Use this menu to do the maintenance of your device (status check, internal tests...).
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MAIN /SERVICE
CAN STATUS
I/O STATE
VALVE COUNTER
DEVICE INFOS
SERVICE CYCLES
RESET PARA
RESULTS menu
In this section, manage measurements results.
MAIN /RESULTS
SAVE ON
LAST RESULTS
TRANSFER USB
Results Reset
STATISTICS
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USB menu
This section describes save and restore parameters on an external USB device.
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MAIN /USB
Save parameters
Restore parameters
Label Description
Save parameters Save parameters on an external USB memory device for restoring later
Restore parameters Restore parameters from an external USB memory device
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Specifications
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CHARACTERISTICS
Technical characteristics of the device.
Main characteristics
Characteristics Values
Case dimensions: Height x Width x Depth 150 x 250 x 270 mm (5.91 x 9.84 x 10.63")
Overall dimensions 150 x 250 x 360 mm (5.91 x 9.84 x 14.17")
Format Half 19-inch rack
Mass About 8 kg (17.6 lbs)
Electrical power supply —— 100 / 240 V AC - 50 W - 50/60 Hz
—— 24 V DC - 2 A.
Overvoltage category II
Pneumatic air supply (0 to 0.5 MPa (0 to 72.5 PSI) Air supply: 0.6 MPa (87 PSI) ± 15%
range)
Pneumatic air supply (0.6 to 1 MPa (87 to —— Regulator input: 1.2 MPa (174 PSI) ± 10%
145 PSI) range) —— Valves supply: 0.6 MPa (87 PSI) ± 15%
Protection Device protection level IP2
Pneumatic connections: (inside / outside 2.7/4 to 6/8 mm
diameters)
Operation temperature +5 °C to + 45 °C (+ 41 °F to 113 °F)
Storage temperature 0 °C to +60 °C (32 °F to 140 °F)
Operation altitude Up to 2000 m (6500 ft)
Relative humidity 80 % at 31 °C (87 °F) and 50 % at 40 °C (104 °F)
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