62 Service Manual iFLEX5

18 ERROR CODES
The following Error Code Table gives a brief description of Error Codes elimination. Refer to the
noted sections for detailed Troubleshooting information.

Error Code Error Cause Elimination

E01 Fallen below radius  Fallen below the  Luff down the boom to a
range or angle minimum radius or gone radius or angle specified
range exceeded past the maximum angle in the load chart.
specified in the respective
load chart due to luffing
up the boom too far
E02 Radius range  Gone past the maximum  Luff up the boom to a
exceeded or fallen radius or fallen below the radius or angle specified
below angle range minimum angle specified in the load chart.
in the respective load
chart due to luffing down
the boom too far
E03 Non-permitted  The slewing zone with  Slew to permitted area
slewing zone (no load is not permitted
load area)
E04
acknowledged or
non permitted
16
Operating mode not  A non existing operating
mode has been selected
 Set the correct operating
mode for the operating
state in question
slewing zone
 The boom is in a non-  Slew the boom to a
05
permitted slewing zone permitted area.
E05 Prohibited length  Boom has been extended  Extend/retract boom to
range either too far or not far the correct length
enough, e.g. if it is
prohibited to go beyond a
23

certain maximum boom

length or with load curves
for jibs where the main
boom has to be extended
to a certain length
 Length sensor adjustment  Retract boom. Check the
has changed, e.g. the prestress of the cable reel
cable slid off the length (cable must be taut).
sensor reel. Open the length sensor
and carefully turn the
length sensor pot
counterclockwise until the
detent by means of a
screw driver
 Clutch between length  Replace the complete
sensor pot and drive is clutch including drive
defective wheel and adjust length
sensor pot as described
above


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 Error Codes 63

Error Code Error Cause Elimination

E06 Radius range  Maximum radius as  Luff the jib to a radius or
exceeded or fallen specified in the load chart angle specified in the load
below angle range exceeded or fallen below chart.
with luffing jib minimum angle due to
operation luffing down the luffing jib
too far
E07 Overload relays  relays = overload active  check cable to overload
check and CU input 20 = on relays and CU input 20
 relays = no overload  check relays
and CU input 20 = off  check CU input 20
 PDB variable invalid  reset system
 emergency stop caused  reset system
by system software
E11 Fallen below lower  Length potentiometer is  Replace length
limit value for defective potentiometer
measuring channel
"length main boom"
 Electronic component in  Replace sensor unit
the measuring channel is
defective
E12 Fallen below the
lower limit value in
the measuring
channel "pressure
16
 Pressure transducer is
defective.
 Replace pressure
transducer

piston side"
05
 Electronic component in  Replace sensor unit
the measuring channel is
defective.
E13 Fallen below lower  refer to E12  refer to E12
limit value in the
23

measuring channel
"pressure rod side"
E14 Fallen below lower  Force transducer  Replace force transducer
limit value in defective  Replace sensor unit
measuring channel  Electronic component in
"force" the measuring channel is
defective.
E15 Fallen below lower  Angle potentiometer  Replace angle sensor
limit value in defective
measuring channel
"angle main boom"

 Electronic component in  Replace sensor unit

the measuring channel
defective.

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64 Service Manual iFLEX5

Error Code Error Cause Elimination

E16 Fallen below lower  Angle potentiometer  Replace angle sensor
limit value in defective
measuring channel
"angle 2"

 Electronic component in  Replace sensor unit

the measuring channel
defective.
E17 Fallen below lower  Length potentiometer  Replace length sensor.
limit value "length defective
telescope I (+II)"

 Electronic component in  Replace sensor unit

the measuring channel
defective
E18 Front outrigger  Front outrigger 
overloaded overloaded

E1A Fallen below lower  Cable between the  Check cable as well as
limit value in
measuring channel
"slewing angle 1".
16
central unit and the
slewing angle sensor
defective or loose. Water
inside the plug of the
plugs, replace, if need be.

angle sensor
 Slewing angle  Replace slewing angle
05
potentiometer is defective sensor
 Electronic component in  Replace sensor unit
the measuring channel
defective
E1B Fallen below lower  refer to E1A  refer to E1A
23

limit value in
measuring channel
"slewing angle 2"
E1C Fallen below lower  Angle potentiometer  Replace angle sensor
limit value in defective
measuring channel
"luffing jib angle"
 Electronic component in  Replace sensor unit
the measuring channel
defective.

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 Error Codes 65

Error Code Error Cause Elimination

E21 Upper limit value in  refer to E11  refer to E11
measuring channel
"main boom length"
has been exceeded.
E22 Upper limit value in  refer to E12  refer to E12
measuring channel
"pressure piston
side" has been
exceeded
E23 Upper limit value in  refer to E12  refer to E12
measuring channel
"pressure rod side"
has been exceeded.
E24 Upper limit value in  refer to E14  refer to E14
measuring channel
"force" has been
exceeded.
E25 Upper limit value in  refer to E15  refer to E15
measuring channel

E26
"main boom angle"
has been exceeded.
Upper limit value in
measuring channel
16
 refer to E16  refer to E16

"angle 2" has been

exceeded.
05
E27 Upper limit value in  refer to E17  refer to E17
measuring channel
"length telescope I
(+II) has been
exceeded.
23

E2A Upper limit value in  refer to E1A  refer to E1A

measuring channel
"slewing angle 1"
has been exceeded
E2B Upper limit value in  refer to E1A  refer to E1A
measuring channel
"slewing angle 2"
has been exceeded
E2C Upper limit value in  Angle potentiometer  Replace angle sensor
measuring channel defective
"luffing jib angle"
has been exceeded
 Electronic component in  Replace sensor unit
the measuring channel
defective.

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66 Service Manual iFLEX5

Error Code Error Cause Elimination

E31 Error in the system  The system program file  Upload valid system
program is defective. software

 Flash-EPROM defective  Replace central unit

E37 Error in the logical  System program file is  Upload valid system
program flow defective software

 Flash-EPROM defective  Replace central unit

E38 System program  The system program in  Upload valid system
and crane data file the LMI does not match program file or the valid
do not match. to the programming in the crane data file
crane data file
E39 System program  The system program in  Upload valid system
and load chart file the LMI and the program file or the valid
do not match programming in the load load chart file
chart file do not match.
E43 Error in the  Write/read memory  Replace central unit
write/read memory, (RAM) or central unit
(RAM) defective.
E47 Error in the
monitored write/
read memory.
16
 The CRC sign of the
monitored write/read
memory is wrong
 Restart the LMI

The CRC  The buffer battery is  Replace buffer battery on

05
verification of the decharged (< 2V at the central unit.
monitored 1kOhm).
write/read memory
provides an  Replace central unit
incoherent result  Central unit defective.
E51 Error in the crane  No valid data in the crane  Upload valid crane data
23

data file data file. file

 Flash-EPROM defective
 Replace central unit
E52 Error in load chart  No valid data in the load  Upload valid load chart
file. chart file file

 Flash-EPROM defective
 Replace central unit
E56 Error in crane data  No valid data in the crane  Restore or upload valid
file. data file during crane data file
calibration.
 Replace central unit
 Flash-EPROM defective
E57 Error in serial crane  Calibration data file does  Upload calibration data
data file. not contain valid data. file

 Flash-EPROM defective
 Replace central unit

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 Error Codes 67

Error Code Error Cause Elimination

E60 The number of the  No valid data in the load  Upload valid load chart
selected File base chart file file
and the
programmed value
are not identical
 Base number not  Program the correct base
programmed number (1 for base 1, 2
for base 2)
 Load chart file wrongly  Check base programming
programmed in the load chart file.
E61 Error in the CAN  CAN Bus cable between  Check the connection
bus data transfer for the central unit and the between the central unit
all CAN units sensor unit defective or and the sensor units
not connected.
 Can bus port in the  Replace the central unit
central unit defective
 Short circuit in a CAN Bus  Replace Can Bus cable
cable
E62 Error in the can bus  Cable between the  Check the cable to the
data transfer of the
pressure transducer
sensor unit
16central unit and the
sensor unit defective.

 Can bus port in the

sensor unit

 Replace the central unit

central unit defective
 Can bus port in the  Replace the sensor unit
05
sensor unit is defective
 Sensor unit is defective  Replace the sensor unit
E63 Error in the can bus  The analog values of the  Replace the sensor unit
pressure transducer sensor unit are invalid
sensor unit
23

E64 Error in the can bus  See E62  See E62

data transfer of the
length/angle sensor
unit
E65 Error in the can bus  See E63  See E63
length/angle sensor
unit
E66 Error in the can bus  See E62  See E62
data transfer of the
2nd length/angle
sensor unit
E67 Error in the can bus  See E63  See E63
nd
of the 2 length
/angle sensor unit
E68 Error in the can bus  See E62  See E62
data transfer of the
force sensor unit
E69 Error in the can bus  See E63  See E63
force sensor unit

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68 Service Manual iFLEX5

Error Code Error Cause Elimination

E80 Error in the slewing  The difference between  Check the slewing
angle measurement the average of the potentiometer adjustment
slewing angle and one of
the wipers of the slewing  Replace slewing angle
potentiometer is out of sensor
the tolerance
E82 Error boom control  The boom control task is  Restart the system
task not running  Load the boom control
task
E84 Wrong rigging  The selected rigging  Select another rigging
condition. condition is not contained condition
in the crane data file.
 Check the programming
in the crane data file.
E85 Error in the radius  The computed radius is  Check the programming
determination too small (negative in the crane data file.
deflection)

E89 Operating mode  The operating mode on  Select operating mode

switchover with the console has been without load on the boom
load. 16
switched over with the
boom loaded.
05
23

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 Error Codes 69

Error Code Error Cause Elimination

E91 No data trans-  24 V supply of the  Check 24 V at terminal
mission form the console is interrupted X1 of the console
console to the electronics
central unit
 Interruption or accidental  Check the connection
ground in the line console electronics -
between console central unit. In case of an
electronics and central accidental ground, the
unit transmitter module of the
console electronics might
be damaged. Therefore,
replaces the console
electronics.
 Transmitter/receiver  Exchange console
module is defective electronics or LMI main
board resp.
E92 Error in the data  Loose connection in the  Check the connection
transmission from line between console between console
console to central electronics and central electronics and central
unit 16unit
 Transmitter/receiver
module is defective
unit
 Exchange console
electronics or LMI main
board resp.
E93 Error in the data  refer to E92  refer to E92
transmission from
05
the central unit to
the console
E94 No data trans-  Interruption or accidental  Check line to the console
mission from the ground in the line central (in case of accidental
central unit to the unit – console ground, replace console
23

console electronics, too).

 5 V supply of the  Check connection to the
computer in the central power unit
unit is missing
 5 V supply is too low  Exchange the LMI main
board
 Transmitter/receiver  Replace console
module is defective electronics or LMI main
board
 Computer module is  Replace processor board.
defective
 Electro-magnetic  Eliminate the source of
interferences (e.g. when interferences by inverse
switching contactors or diodes or varistors.
valves)

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70 Service Manual iFLEX5

Error Code Error Cause Elimination

E95 Error in the console  The console File is  Replace the console File
File defective.
E96 Error in the internal  The CPU of the console  Replace the CPU of the
RAM of the console. is defective. console

 The console main board  Replace the console main

is defective. board.
E97 Error in the external  The external RAM of the  Replace the external
RAM of the console console is defective. RAM of the console.

 The console main board  Replace the console main

is defective. board.
E98 LMI watchdog  LMI processing time limit  Reset system
activated exceeded  Connect PC terminal and
watch error messages
EAB Short circuit in the  Short circuit in the A2B  Replace A2B switch
A2B switch circuit switch

 Short circuit in the cable  Replace cable to the A2B

to the A2B switch
16 switch
EAC A2B switch circuit  Disconnected cable in the  Connect or replace cable
disconnected A2B switch in the A2B switch

 Disconnected cable to the  Connect or replace cable

A2B switch to the A2B switch
05
EAD No valid A2B switch  Sensor wrong function  Replace A2B switch
status
 CAN bus delay  Replace cable to the A2B
switch
EC0 Prohibited area  Boom is about to collide  Move boom to permitted
23

with the engine hood, area

switch off
 Check values in the data
prom DGA 11.5.
EC1 Approaching  Boom is about to collide  Move boom to permitted
prohibited area with the engine hood, area
prewarning
 Check values in the data
prom DGA 11.5.
EC2 Angle range of  Luffing jib is raised too far  Luff down the jib to a
luffing jib exceeded angle specified in the load
chart.

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 Error Codes 71

Error Code Error Cause Elimination

EDA Datalogger write  Datalogger not connected  Check CAN bus
error  No power supply connection
 Wrong Dos drive status  Check power supply
 Connect PC terminal and
Refer to Dos drive status
list
 Temporary: Press horn
quit button to work
without datalogger
EDB Datalogger setup  Setup of the datalogger is  transfer data and setup
error cleared (ser. crane data datalogger again
file or battery buffered  temporary: Press horn
RAM) quit button to work
without datalogger
EDC Datalogger  datalogger processing  Reset system
watchdog activated time limit exceeded  Connect PC terminal and
watch error messages
EDD Battery empty  Battery check detected a  change battery, after this
low voltage of the battery setup of RTC
16  Temporary: Press horn
quit button to work
without datalogger
EDE Record lost  Not possible to save data Message disappears after a
because other task saves few seconds
data at the same time
05
EDF Flash block full  Not possible to save any Message disappears after a
more data few seconds
EFD LMI Watchdog  a function needs more Message disappears after a
extra time than 0.5 sec, e.g. Flash few seconds
PROM write
23

Note:
If an error message is displayed which is not contained in above list, please contact the
competent PAT service department.

© Hirschmann Rev. I 05/22/17 190154_I.DOC