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Parts Information: Contact-Cooled Rotary Screw Air Compressor

This document provides parts information for the Ingersoll Rand Contact-Cooled Rotary Screw Air Compressor model R37-45 kW. It emphasizes the importance of using genuine Ingersoll Rand parts for safety and warranty purposes, and includes detailed instructions for ordering replacement parts. Additionally, it contains a comprehensive parts list and assembly drawings for various components of the compressor.

Uploaded by

Mizael Rodrigues
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
765 views68 pages

Parts Information: Contact-Cooled Rotary Screw Air Compressor

This document provides parts information for the Ingersoll Rand Contact-Cooled Rotary Screw Air Compressor model R37-45 kW. It emphasizes the importance of using genuine Ingersoll Rand parts for safety and warranty purposes, and includes detailed instructions for ordering replacement parts. Additionally, it contains a comprehensive parts list and assembly drawings for various components of the compressor.

Uploaded by

Mizael Rodrigues
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RELEASED 20/Oct/2017 [Link] GMT

80448095
Revision J
October 2017

Contact-Cooled Rotary Screw Air Compressor


R37-45 kW

Parts Information

Save These Instructions


RELEASED 20/Oct/2017 [Link] GMT

Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact
Ingersoll Rand factory or nearest Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and
increased maintenance and may invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
TABLE OF CONTENTS
PARTS Ordering INFORMATION�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� 3 DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 35
ENCLOSURE / OUTDOOR MODIFICATION ASSEMBLY CONDENSATE STANDARD - W/ DRYER ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� 4 DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 36
ENCLOSURE / OUTDOOR MODIFICATION PARTS LIST �� �� 5 CONDENSATE NO LOSS - NO DRYER ASSEMBLY
AIREND (FIXED SPEED) ASSEMBLY DRAWING�� �� �� �� �� �� �� �� �� �� 6 DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 37
AIREND (FIXED SPEED) PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� 7 CONDENSATE NO LOSS - W/ DRYER ASSEMBLY
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 38
AIREND (VSD) ASSEMBLY DRAWING �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� 8
CONDENSATE (NO M/S) ASSEMBLY DRAWING
AIREND (VSD) PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� 9
AND PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 39
DRIVE (FIXED SPEED) ASSEMBLY DRAWING �� �� �� �� �� �� �� �� �� � 10
DRYER SERVICE PARTS DRAWING AND LIST �� �� �� �� �� �� �� �� �� � 40
DRIVE (FIXED SPEED) PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 11
DRYER SERVICE PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 41
DRIVE (VSD) ASSEMBLY DRAWING AND PARTS LIST �� � 12
FOOD GRADE COOLANT ASSEMBLY DRAWING
PORO ASSEMBLY DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� � 13 AND PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 42
SEPARATOR TANK ASSEMBLY DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� � 14 DECALS (EXTERNAL) DRAWING AND PARTS LIST �� �� �� �� � 43
SEPARATOR TANK PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 15 DECALS (INTERNAL) DRAWING �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 44
STARTER BOX (FIXED SPEED) ASSEMBLY DRAWING�� �� � 16 DECALS (INTERNAL) PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 45
STARTER BOX (FIXED SPEED) PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� � 17 DECALS - VSD (INTERNAL) DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 46
STARTER BOX (VSD) ASSEMBLY DRAWING�� �� �� �� �� �� �� �� �� �� �� � 18 DECALS - VSD (INTERNAL) PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 47
STARTER BOX (VSD) PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 19 220-480V PHASE MONITOR (FIXED SPEED)
BLOWER ASSEMBLY DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 20 ASSEMBLY DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� � 48
BLOWER PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 21 575V PHASE MONITOR (FIXED SPEED) ASSEMBLY
COOLER (AIR-COOLED) ASSEMBLY DRAWING�� �� �� �� �� �� �� �� � 22 DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 49
COOLER (AIR-COOLED) PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 23 CONTROLS MODULATION -W/DRYER ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 50
COOLER (AIR-COOLED WITH ERS) ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 24 CONTROLS MODULATION -W/DRYER PARTS LIST�� �� �� �� � 51
COOLER (AIR-COOLED WITH ERS) PARTS LIST�� �� �� �� �� �� �� �� � 25 CONTROLS MODULATION -NO DRYER ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 52
CUSTOMER CONNECTION (W/ DRYER) ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 26 CONTROLS MODULATION -NO DRYER PARTS LIST �� �� �� � 53
CUSTOMER CONNECTION (W/ DRYER) PARTS LIST �� �� �� � 27 CONTROLS ON/OFF -WITH DRYER ASSEMBLY
DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 54
CUSTOMER CONNECTION (NO DRYER) ASSEMBLY
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 28 CONTROLS ON/OFF -WITH DRYER PARTS LIST �� �� �� �� �� �� �� � 55
AIR FILTER (FIXED SPEED) ASSEMBLY DRAWING CONTROLS ON/OFF -NO DRYER ASSEMBLY
AND PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 29 DRAWING�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 56
AIR FILTER (VSD) ASSEMBLY DRAWING AND CONTROLS ON/OFF -NO DRYER PARTS LIST �� �� �� �� �� �� �� �� �� � 57
PARTS LIST �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 30 CONTROLS VSD-WITH DRYER DRAWING� �� �� �� �� �� �� �� �� �� �� �� �� � 58
PRE-FILTER (STANDARD) NO DRYER ASSEMBLY controls VSD-WITH DRYER PARTS LIST �� �� �� �� �� �� �� �� �� �� �� � 59
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 31 CONTROLS VSD-NO DRYER ASSEMBLY DRAWING�� �� �� �� � 60
PRE-FILTER (STANDARD) W/ DRYER ASSEMBLY CONTROLS VSD-NO DRYER PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� � 61
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 32
FROST/FREEZE PROTECTION ASSEMBLY DRAWING�� �� � 62
PRE-FILTER (HI-DUST) NO DRYER ASSEMBLY
FROST/FREEZE PROTECTION PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� � 63
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 33
RECOMMENDED PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 66
PRE-FILTER (HI-DUST) W/DRYER ASSEMBLY
DRAWING AND PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 34 RECOMMENDED PARTS LIST�� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � 67
CONDENSATE STANDARD - NO DRYER ASSEMBLY

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PARTS Ordering INFORMATION


These products are designed and constructed to provide  Return Goods Policy
long, trouble-free service. In time it may be necessary to
Ingersoll Rand will not accept any returned goods for
order and install new parts to replace those that have been
warranty or service work unless prior arrangements have
subjected to wear.
been made and written authorization has been provided
For your convenience and future reference it is from the location where the goods were purchased.
recommended that the following information be recorded.
Products which have been modified without Ingersoll Rand
Model Number ________________________________ approval, mishandled or misused will not be repaired or
Serial Number _________________________________ replaced under warranty. A printed copy of the warranty
Date Purchased ________________________________ which applies to this product is provided inside the back
When ordering replacement parts, please specify the cover of this manual.
following:  Disposal
1. Complete model number and serial number as it appears
on the data (name) plate.
2. Part number(s) and part description as shown in this
manual.
When the life of the product has expired, it is recommended
3. Quantity required.
that it be disassembled, degreased and parts separated as to
materials so that they may be recycled.
NOTICE
Refer all communications to the nearest Ingersoll Rand
Office or Distributor.
• Continuing improvement and advancement of
design may cause changes to this equipment
which are not included in this manual. Manuals are
periodically revised to incorporate changes. Always
check the manual edition number on the front
cover for the latest issue.
• Sections of this manual may not apply to your
product.
• Using other than genuine Ingersoll Rand
replacement parts may invalidate the warranty.

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ENCLOSURE / OUTDOOR MODIFICATION ASSEMBLY DRAWING

21

22

11
10
10

12
17

9 17

2
9
2

24
6
7
23 2

2
2
20

2 5

19

3
2
2
15 1 17
2
14

13 2
4

16

18

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ENCLOSURE / OUTDOOR MODIFICATION PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
24851420 1 BASE, STANDARD 15 93580140 8 PIN, HINGE
1
24851438 1 BASE, CONTAINMENT 16 23180565 8 LATCH
2 39917489 63 SCREW, M6-1 x 16 LONG 17 23788615 3 DOOR WITH FOAM
3 39480470 4 FORKLIFT COVER 18 23788938 1 DOOR, FRONT WITH FOAM
4 24729063 1 RIGHT FRONT CORNER 19 24729105 1 ANGLE, FRONT
5 24729022 1 RIGHT REAR CORNER 20 39230461 1 GROMMET
6 24728966 1 LEFT REAR CORNER 21 23907447 1 CHUTE (ODM ONLY)
7 24729006 1 VERTICAL SUPPORT 22 35140409 A/R SEAL (ODM ONLY)
8 24729113 1 ANGLE, REAR SUPPORT, ENCLOSURE CORNER
23 24716805 4
9 39218342 6 SCREW, M6 x 12 LEFT HAND
10 54699368 15 SCREW SUPPORT, ENCLOSURE CORNER
24 24716813 3
RIGHT HAND
23827330 1 PANEL (W/DRYER)
11 PLUG (CONTAINMENT BASE
23789316 1 PANEL (NO DRYER) ** 23510894 3
OPTION ONLY)
12 24729295 1 TOP RIGHT WITH FOAM
13 22159842 8 HINGE ** NOT ILLUSTRATED
14 24718223 16 SCREW A/R AS REQUIRED

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AIREND (FIXED SPEED) ASSEMBLY DRAWING

28

27
10

8 9
26
16
6
1
15 8

3 7

5
11

4 14
17 13

12
18
30 29
20

31 22 23

24

21 19

25

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AIREND (FIXED SPEED) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

1 54416920 1 ASSEMBLY, AIREND 9 95720272 1 O-RING


2 96759980 1 CONNECTOR 10 96739966 4 SCREW, M16 x 30 LONG
3 96765425 2 CONNECTOR 11 96760137 1 ELBOW
CONNECTOR (45 Kw ALL BUT 12 23795800 1 TUBE, 0.25 INCH
1
200 PSIG) 13 24096117 1 VALVE
23661127
CONNECTOR (37 kW ALL HIGH 14 24096133 1 TUBE, 0.25 INCH
1
AMBIENT BUT 200 PSIG)
15 23692981 1 TUBE, 0.25 INCH
4 CONNECTOR (37 kW ALL NON-
1 16 23676026 1 MANIFOLD, OIL INJECTION
HIGH AMBIENT)
17 23692973 1 TUBE, 0.75 INCH
24157448 CONNECTOR (37kW HIGH
1 18 95987236 1 O-RING
AMBIENT 200 PSIG)
1 CONNECTOR (45 kW 200 PSIG) 19 96768551 4 SCREW
5 96739743 1 PIN, PARALLEL (DOWEL) 20 23968274 1 ELBOW, AIREND DISCHARGE
23689375 1 GEAR SET 1.039 RATIO 21 96757000 1 PLUG
23689391 1 GEAR SET 1.889 RATIO 22 96759295 1 O-RING
88101936 1 GEAR SET 1.536 RATIO 23 23522253 1 SENSOR
88101944 1 GEAR SET 1.3636 RATIO 24 96703186 1 SCREW, M16 x 35 LONG
88101985 1 GEAR SET 1.8108 RATIO 25 23591787 1 MOUNT
6 88115647 1 GEAR SET 1.600 RATIO 26 95023131 1 O-RING
88115720 1 GEAR SET 1.476 RATIO 23600398 1 VALVE, INLET MODULATION FS
27
88115738 1 GEAR SET 1.213 RATIO 23600406 1 VALVE, INLET ON/OFF FS
88115753 1 GEAR SET, 1.419 RATIO 28 96702337 2 SCREW, M16 x 40 LONG
88143821 1 GEAR SET 1.261 RATIO 29 54656905 1 SCREW
23689383 1 GEAR SET 1.667 RATIO 30 96718663 1 SCREW, M10 x 30 LONG
7 - 1 PART OF AIREND 31 23676471 1 BRACE
8 - 1 PART OF AIREND

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AIREND (VSD) ASSEMBLY DRAWING


A
4

25

24
22

27 24

25
7 24
19 28 A
21 18
23
20 1
6

5
8
17

27

28
16 15 7

14
6
26
8
7

27

5 10 9
13 11
12

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AIREND (VSD) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

1 23660111 1 ASSEMBLY, AIREND 15 23661127 1 CONNECTOR


2 95023131 1 O-RING 16 96759634 1 CONNECTOR
3 23600414 1 VALVE, INLET 17 96765425 1 CONNECTOR
4 96740774 2 SCREW 18 96759550 1 ELBOW
5 96703186 3 SCREW, M16 x 35 LONG 19 23676026 1 MANIFOLD
6 23676471 3 BRACE 20 23717234 1 TEE
7 96718663 3 SCREW 21 23715105 1 TUBE, 0.25 INCH
8 23591787 3 MOUNT 22 23715113 1 TUBE, 0.25 INCH
9 23522253 1 SENSOR 23 23715139 1 TUBE, 0.25 INCH
10 96759295 1 O-RING 24 96957832 3 CONNECTOR
11 96757000 1 PLUG 25 23662083 2 TUBE, 6 mm
12 96738513 4 SCREW, M16 x 45 LONG 26 95987236 1 O-RING
13 23968274 1 ELBOW, AIREND DISCHARGE 27 54656905 3 SCREW
14 23692973 1 TUBE, 0.75 INCH 28 23453483 2 CONNECTOR

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DRIVE (FIXED SPEED) ASSEMBLY DRAWING

8
7
6
5 9

4
3
2 23
1
22

15 16

18
23 22

13
19

12 10
20
25

19
14

24

21 26

17
11

27

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DRIVE (FIXED SPEED) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

1 96700901 1 SCREW, M20-2.5 x 40 LONG 23637085 1 MOTOR, 45 kW 400V 50 Hz


2 23746134 1 SPACER 23887474 1 MOTOR, 50 hp 220/440V 60 Hz
23689375 1 GEAR SET 1.039 RATIO 23637093 1 MOTOR, 50 hp 230/460V 60 Hz
23689391 1 GEAR SET 1.889 RATIO 23877251 1 MOTOR, 50 hp 380V 60Hz
88101936 1 GEAR SET 1.5365 RATIO 23637119 1 MOTOR, 50 hp 575V 60 Hz
88101944 1 GEAR SET 1.3636 RATIO 23637127 1 MOTOR, 60 hp 230/460V 60 Hz
88101985 1 GEAR SET 1.8108 RATIO 23887482 1 MOTOR, 60 hp 220/440V 60 Hz
3 88115647 1 GEAR SET 1.600 RATIO 23637226 1 MOTOR, 60 hp 230/460V 60Hz
88115720 1 GEAR SET 1.476 RATIO 16 23877269 1 MOTOR, 60 hp 380V 60Hz
88115738 1 GEAR SET 1.213 RATIO 23637234 1 MOTOR, 60 hp 575V 60 Hz
88115753 1 GEAR SET 1.419 RATIO 23637135 1 MOTOR, 60 hp, 575V 60 Hz
88143821 1 GEAR SET 1.261 RATIO 23637143 1 MOTOR, 50 hp 380V 60 Hz
23689383 1 GEAR SET 1.667 RATIO 23637168 1 MOTOR, 50 hp 220/440V 60 Hz
4 96702246 4 SCREW, M6-1 x 25 LONG 23637176 1 MOTOR, 50 hp 230/460V 60 Hz
5 88142427 1 SEAL HOUSING 23637184 1 MOTOR, 50 hp 575V 60 Hz
6 95023107 1 O-RING 23637192 1 MOTOR, 60 hp 380V 60 Hz
7 88142450 1 SEAL 23637218 1 MOTOR, 60 hp 220/440V 60Hz
8 93481331 1 SLEEVE 17 39111893 1 BREATHER, FILTER
9 95070272 1 O-RING 18 96742531 2 SCREW, M16-2 x 60 LONG
10 85540870 1 ADAPTOR PLATE 19 96765169 4 WASHER
11 96739743 2 PIN, PARALLEL 20 96738372 2 SCREW, M16-2 x 25 LONG
12 96739834 4 SCREW, M16 x 90 LONG 21 23591787 2 MOUNT
13 93481364 1 GASKET 22 39147194 A/R CONDUIT
14 96764469 2 PIN, DOWEL 23 54564059 2 CONNECTOR
15 96711882 4 NUT, M16-2 24 23676471 1 BRACE
23636996 1 MOTOR, 45 kW 400V 50 Hz 25 54656905 2 TAPTITE SCREW
23637002 1 MOTOR, 37 kW 400V 50Hz 26 23677693 1 MOUNT, MOUNT (FS)
16 23637036 1 MOTOR, 37 kW 400V 50Hz 27 23877145 1 CABLE, EARTH GROUND
23637044 1 MOTOR, 37 kW 400V 50 Hz
23637077 1 MOTOR, 45 kW 400V 50 Hz A/R AS REQUIRED

80448095 Rev.J 11
RELEASED 20/Oct/2017 [Link] GMT

DRIVE (VSD) ASSEMBLY DRAWING AND PARTS LIST

3 4
5 6
6

16 7

14
12
1
2
15
12
11

10
17
13
2
8

Item Part No. Qty Description Item Part No. Qty Description
1 23753593 1 DEFLECTOR, MOTOR EXHAUST 11 22059307 1 BOLT
2 39917489 5 SCREW, M6 x 16mm 12 22055560 2 WASHER
3 54672001 1 GASKET 13 96739933 1 WASHER, SPRING LOCK
4 96705645 4 WASHER, M16 14 22054456 1 WASHER
5 22504575 4 SCREW 15 22056279 1 SPACER
6 95373924 2 ELBOW 24064057 1 MOTOR, 50-60 hp - 400V
16
7 39132311 A/R CONDUIT 23753288 1 MOTOR, 50-60 hp - 575V
8 96719851 1 SCREW, M12-1.75 x 16 LONG 17 23359813 1 STRAP, EARTH
ASSEMBLY, VSD MOTOR BAFFLE
9 23986904 1
W/FOAM A/R AS REQUIRED
10 96701412 1 WASHER, PLAIN

12 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

PORO ASSEMBLY DRAWING AND PARTS LIST

FIXED SPEED

1
3
4
2

VSD

Item Part No. Qty Description Item Part No. Qty Description
MOD ALRM HORN W/WEATHER ** 39129085 1450 WIRE, #16 AWG (RED)
1 39100136 1
RESISTANT BACK BOX ** 39146782 1450 WIRE, 16 GA - (WHITE)
2 39265640 1 CONNECTOR, STRAIN RELIEF SOFTWARE, PORO AND
** 23652951 1
3 35249721 2 SCREW SCHEDULED START/STOP
4 23550171 1 DECAL, WARNING
5 23652951 1 MODULE, OPTION Xe-145-F ** NOT ILLUSTRATED

80448095 Rev.J 13
RELEASED 20/Oct/2017 [Link] GMT

SEPARATOR TANK ASSEMBLY DRAWING

14 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

SEPARATOR TANK PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
TANK, SEPARATOR 24 96757703 1 ELBOW
23594500 1
(ASME, CRN, NR-13) 23635758 1 VALVE
23594534 1 TANK, SEPARATOR (CE) 25
23635774 1 VALVE
23594518 1 TANK, SEPARATOR (CHINA) 26 95987988 1 O-RING
1
TANK, SEPARATOR 27 23766496 1 VALVE, CHECK
23594542 1
(ASME - PACIFIC RIM)
28 96714050 4 SCREW, M12 x 70 LONG
23594559 1 TANK, SEPARATOR (AS1210)
29 95973434 2 FLANGE CLAMP
23594526 1 TANK, SEPARATOR (TUV)
30 23674112 1 TUBE
2 23980840 1 PLUG OIL FILL
31 24261273 1 HOSE
24071771 1 DECAL, ULTRA EL FILLER CAP
32 24261257 1 HOSE
3 24071755 1 DECAL, ULTRA FG FILLER CAP
33 24261299 1 HOSE
23540586 1 DECAL, ULTRA COOLANT OIL
34 96704846 3 NUT
4 23404866 1 SIGHT GLASS
35 23388994 3 MOUNT
23443773 1 VALVE, PRESSURE RELIEF
5 36 54656905 4 TAPTITE SCREW
23443765 1 VALVE, PRESSURE RELIEF
37 23676489 3 SPACER
6 23629058 1 ELBOW
38 23630015 1 TUBE
7 23443799 1 VALVE, PRESSURE RELIEF
39 96702329 4 SCREW, M12 x 35 LONG
8 96757703 1 ELBOW
40 95987988 2 O-RING
9 24096901 1 VALVE, DRAIN
41 96712153 2 SCREW, M8 x 25 LONG
10 23675010 1 ELEMENT
22222863 1 STRAP, GROUND (VSD)
11 22480404 1 CLAMP, 0.25 INCH 42
23877160 1 CABLE, GROUND (FIXED SPEED)
12 23413479 1 ADAPTER
43 39917489 1 SCREW, M6 x 16 LONG
13 24140808 1 ELBOW
**44 24096984 1 HOSE, DRAIN
14 23685043 1 TUBE, SCAVENGE
15 23709942 1 VALVE, ORIFICE/CHECK 45 24840597 4 O-RING STANDARD VITON .739

16 96704416 2 NUT ** NOT ILLUSTRATED


17 96737549 2 SCREW, M10 x 20 LONG * O-RING, SCREW AND TUBE ARE SUPPLIED WITH THE
24093767 1 SUPPORT, OIL FILTER ELBOW.

23935703 1 SUPPORT, OIL FILTER


18
24574089 1 SUPPORT, OIL FILTER
24574097 1 SUPPORT, OIL FILTER
19 96758065 4 CONNECTOR
20 23522253 1 SENSOR
21 96759295 1 O-RING
22 23935836 1 CONNECTOR
23 23935042 1 FILTER, COOLANT

80448095 Rev.J 15
RELEASED 20/Oct/2017 [Link] GMT

STARTER BOX (FIXED SPEED) ASSEMBLY DRAWING

DETAIL B SEE
DETAIL A
52

32

8
33

7
34

44 45
37
17 43
36
42
35
38

6
39
5 40
41

51
SEE
DETAIL B
9
4

1
3
10 2
11
12 20

50
21 51
16
13
19

14
18

49
22

15 47
DETAIL A 48

23 29

24
28
25
27
26

46

31
30

16 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

STARTER BOX (FIXED SPEED) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 23409154 1 GASKET 23 - 1 CONTROLLER
2 23409162 1 PLATE 24 54729496 1 CONNECTOR
3 96704812 4 NUT 25 54729520 2 CONNECTOR
4 96718655 4 WASHER 26 39186093 2 PLUG
5 22501720 2 GLAND 27 39191655 2 PLUG
6 23547763 7 GLAND 28 39204441 1 PLUG
7 23549603 17 GLAND 29 39242375 1 PLUG
8 23523491 6 RETAINER 30 23990716 1 STOP, EMERGENCY
ASSEMBLY, BACKPANEL 31 23262405 1 SWITCH, NAMEPLATE
47606086001 1
45 KW, S/D, 220V-230V, 60 Hz 32 96703756 4 NUT
ASSEMBLY, BACKPANEL 33 96705165 4 WASHER
47604905001 1 45 KW, S/D, 400V, 50 Hz , 37-
34 22265813 1 WIRE, GROUND
45KW, S/D, 60Hz
35 96701438 4 WASHER
ASSEMBLY, BACKPANEL
47606084001 1 36 96765169 4 WASHER
37KW, S/D, 220V-230V, 60Hz
ASSEMBLY, BACKPANEL 37 96701438 4 SCREW, M16-2 x 25 LONG
47606085001 1
45KW, S/D, 380V, 60Hz 38 39875570 3 CABLE, TRANSDUCER
ASSEMBLY, BACKPANEL 39 49147127 2 TRANSDUCER, PRESSURE
47606087001 1
37KW, S/D, 440-575V, 60Hz
9 40 23700396 3 BULKHEAD
ASSEMBLY, BACKPANEL
47606088001 1 41 49147135 1 TRANSDUCER, VACUUM
37KW, S/D, 400V, 50Hz
42 23445174 3 FUSE
ASSEMBLY, BACKPANEL (37-
23701618 1 43 39266200 1 RELAY
45KW, S.S., 220V/230V, 60Hz)
ASSEMBLY, BACKPANEL 44 22085864 1 SUPPRESSOR, ARC
23701626 1 (37-45KW, S.S., 380-400V, 45 23666373 1 FUSE, HOLDER
50-60Hz) 46 45657103 1 FRAME, USER INTERFACE
ASSEMBLY, BACKPANEL (37- 47 23629512 1 CONTROLLER (STANDARD)
23701634 1
45KW, S.S., 440V/460V, 60Hz)
23711288 1 CONTROLLER (ENHANCED)
ASSEMBLY, BACKPANEL (37-
23701659 1 48 95929055 8 WASHER
45KW, S.S., 575V, 60Hz)
10 39933551 1 LUG, GROUNDING 49 23829344 8 SCREW

11 96718655 6 WASHER 50 96929565 8 SCREW

12 96704812 6 NUT 51 95922761 8 WASHER

13 93580140 4 PIN, HINGE ASSEMBLY, ENCLOSURE 380V


52 23652241 1
60HZ
14 96743729 8 SCREW
ELECTRIC SCHEMATRIC - FS
15 22159842 4 HINGE ** 23603582 1
STAR DELTA
16 23409139 1 PANEL ELECTRIC SCHEMATRIC - FS
** 23603590 1
17 39917489 6 SCREW SOLID STATE
BUS, ALUMINIUM
18 32342115 1
GROUNDING ** NOT ILLUSTRATED
19 96703756 NUT
20 23652282 1 DOOR
21 23180565 6 LATCH
22 54719182 1 CONNECTOR

80448095 Rev.J 17
RELEASED 20/Oct/2017 [Link] GMT

STARTER BOX (VSD) ASSEMBLY DRAWING

DETAIL A
7

6 47

5 SEE DETAIL A

29
3
4 26
1
2
B

9 27
30 13
8
13 21 28

31

22
14
19 15
16 10
18
14 12
11
8
32 9

33 23
24
25 17

20
35 36

34

DETAIL B
38

39
20

40
41
45
36 42
43 44
37

48
46

49
50

18 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

STARTER BOX (VSD) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 23409154 1 GASKET 28 22501720 2 GLAND, CABLE
2 23409162 1 PLATE, STARTER BOX POWER 29 23523491 18 RETAINER
3 96718655 4 WASHER 30 23655343 1 PANEL
4 96704812 4 NUT 31 39917489 18 SCREW
5 96743729 8 SCREW, M6 x 16 LONG 32 23655335 1 SHIELD
6 22159842 4 HINGE, PIN HALF 33 23536964 1 COVER
7 93580140 4 HINGE 34 23799034 1 COVER
8 96701370 2 NUT 35 32342115 1 BUS, ALUMINIUM GROUNDING
9 96741467 2 WASHER 36 96705165 8 WASHER
10 22203657 1 GUARD, HEATER 37 22222855 1 STRAP, EARTH
11 22245450 1 HEATER 38 96705165 4 -
12 23464829 1 FILTER, DRIVE BOX INTAKE 39 39204441 1 PLUG, 3 POSITION
13 96702824 7 SCREW, M8 x 20 LONG 40 - 1 CONTROLLER
14 96704812 8 NUT 41 54719182 1 CONNECTOR, 2 WAY
15 24277881 1 PLATE 42 54729496 2 CONNECTOR, 8 WAY
16 96718655 3 WASHER 43 54729520 2 CONNECTOR, 12 WAY
17 23180565 6 LATCH 44 39191655 2 PLUG, 16 POSITION
18 23702178 1 REACTOR, LINE 45 39242375 1 PLUG, 10 POSITION
19 96704416 7 NUT 46 23652282 1 DOOR
20 96703756 4 NUT 47 23652233 1 ASSEMBLY, ENCLOSURE - VSD
21 42706887 3 CABLE, POWER 48 45657103 1 FRAME, USER INTERFACE
BACKPANEL 49 23990716 1 STOP, EMERGENCY
22 23701386 1
37-45 kW VSD, 380-480V 50 23262405 1 SWITCH, NAMEPLATE
23 39933551 1 LUG, GROUNDING ** 23603574 1 ELECTRIC SCHEMATRIC - VSD
24 96718655 6 WASHER ELECTRIC SCHEMATRIC - VSD
** 23843899 1
25 96704812 6 NUT 575V
26 23549603 17 GLAND, WIRE
27 23547763 7 GLAND, WIRE ** NOT ILLUSTRATED

80448095 Rev.J 19
RELEASED 20/Oct/2017 [Link] GMT

BLOWER ASSEMBLY DRAWING

12

22
6

20
16
21
19

11
18

15

13

10
17
6
14

6
7

2
8
2
3 9
7

8 1

8
9 7
7
9

20 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

BLOWER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 23787666 1 CHANNEL, REAR 23775364 1 MOTOR, 1.5 kW 400V/50 Hz
2 23974785 2 LEG, COOLER SUPPORT 11 23775372 1 MOTOR, 1.5 kW 400V/50 Hz
3 23787682 1 CHANNEL, FRONT 23889272 1 MOTOR, 1.5 kW 220/440V/60Hz
4 23657281 1 LEG, COOLER SUPPORT 12 23623184 1 PLENUM, COOLER
5 23928146 1 PLATE 13 22501720 1 GLAND, CABLE
6 39917489 10 SCREW 14 23532039 1 CABLE, ASSEMBLY
7 96718663 6 SCREW 23787435 1 COVER, BLOWER HOUSING 50 Hz
15
8 96738372 12 SCREW 23791726 1 COVER, BLOWER HOUSING 60 Hz
9 96765169 6 WASHER 23762107 1 BLOWER, 50 Hz - VSD & FS
16
23787096 1 BLOWER HOUSING 50 Hz 23762099 1 BLOWER, 60 Hz - FS
10
23787104 1 BLOWER HOUSING 60 Hz 17 96704846 4 NUT
23688583 1 MOTOR, 1.5 kW 400V/50 Hz 18 23728215 1 CONE
23688609 1 MOTOR, 1.5 kW 380V/60 Hz 19 54699368 6 SCREW
23688617 1 MOTOR, 1.5 kW 220/440V/60 Hz 20 96745559 6 WASHER
11
23688625 1 MOTOR, 1.5 kW 230/460V/60 Hz 21 23546211 2 COVER, COOLER ACCESS
23688633 1 MOTOR, 1.5 kW 575V/60 Hz 22 23523491 6 RETAINER
23775356 1 MOTOR, 1.5 kW 380V/60 Hz

80448095 Rev.J 21
RELEASED 20/Oct/2017 [Link] GMT

COOLER (AIR-COOLED) ASSEMBLY DRAWING

2
3 25
9

10

17 22

20
2A

7 15 11
8 26 3A
16 12
5 21
13

26
4
20
23 22
7
8 24
5 17

26
14
18

19

26

22 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

COOLER (AIR-COOLED) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 23522238 1 SENSOR 14 24261265 1 HOSE
2 96759295 1 O-RING 15 96758065 1 CONNECTOR
2A 96759295 1 O-RING, W/DRYER OPTION 16 24261257 1 HOSE
3 96757000 1 PLUG 17 96955166 4 FLANGE
3A 96757000 1 PLUG, W/DRYER OPTION 18 95973434 2 FLANGE CLAMP
4 96757703 1 ELBOW 19 95987988 1 O-RING
5 96704309 8 SCREW 20 95987970 2 O-RING
6 23394190 A/R GASKET 21 85576643 1 HOSE
7 96714399 8 WASHER 22 96702444 8 SCREW
8 96704812 16 NUT 23 23388135 1 VALVE
9 24052797 1 COOLER, OIL 24 96702311 2 SCREW
10 24052789 1 COOLER, AIR 25 39117312 A/R GASKET
11 23522246 1 SENSOR, W/DRYER OPTION 26 24840597 4 O-RING STANDARD VITON .739
12 96761432 1 PLUG, NO DRYER OPTION
13 96759550 1 ELBOW, W/DRYER OPTION A/R AS REQUIRED

80448095 Rev.J 23
RELEASED 20/Oct/2017 [Link] GMT

COOLER (AIR-COOLED WITH ERS) ASSEMBLY DRAWING

1 4

2
24
3
5

6
25
7 8

26

27 23 9
2A
13
19 10
28 18 3A

23 11
29 52 12
28
32

32 9
30 19 14
52 8
18 16
7
31
33

52 To Sept. Tank 15

52
17
41 To Sept. Tank
52
53

34
20
53 40 52
38 39 35 35

36
42 21

37

36 43

44 22
51
45 49
50

48 45
46
47

24 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

COOLER (AIR-COOLED WITH ERS) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 23522238 1 SENSOR 28 96763909 2 REDUCER
2 96757000 1 PLUG 29 96758412 1 TEE
2A 96757000 1 PLUG, W/DRYER OPTION 30 23886310 1 TUBE
3 96759295 1 O-RING 31 24261265 1 HOSE
3A 96759295 1 O-RING, W/DRYER OPTION 32 96757703 2 ELBOW
4 24052797 1 COOLER, OIL 33 24261240 1 HOSE
5 23394190 A/R GASKET 34 24261257 1 HOSE
6 24052789 1 COOLER, AIR 35 96758073 2 CONNECTOR
7 96955166 4 FLANG, CLAMP 36 95953337 2 ELBOW
8 96702444 8 SCREW 37 23690787 1 BRACKET
9 95987970 2 O-RING 38 96742689 4 BOLT
10 23522246 1 SENSOR, W/DRYER OPTION 39 96741467 2 WASHER
11 96761432 1 PLUG, NO DRYER OPTION 40 96701370 2 NUT
12 96759550 1 ELBOW, W/DRYER OPTION 41 24329070 1 HOSE
13 85576643 1 HOSE 42 23901549 1 TUBE
14 23388135 1 VALVE 43 23690779 1 COOLER
15 95973434 2 FLANGE CLAMP 44 96704309 1 SCREW
16 96702311 4 SCREW 45 23522642 2 SUPPORT
17 95987988 1 O-RING 46 96712096 1 WASHER
18 96704812 16 NUT 47 96704812 1 NUT
19 96714399 8 WASHER 48 95924940 2 ELBOW
20 39183314 2 ADAPTER 49 23901531 1 TUBE
21 39917489 2 SCREW 50 23694623 1 TUBE
22 23698491 1 PLATE 51 95973046 2 CONNECTOR
23 96704309 8 SCREW 52 24840597 6 O-RING STANDARD VITON .739
24 96765490 1 ELBOW 53 24840605 2 O-RING STANDARD VITON .926
25 23690811 1 TUBE
26 96758073 1 CONNECTOR A/R AS REQUIRED
27 23615090 1 VALVE

80448095 Rev.J 25
RELEASED 20/Oct/2017 [Link] GMT

CUSTOMER CONNECTION (W/ DRYER) ASSEMBLY DRAWING

3
9

4 3 7

31 32
5 3

31 6 8

16

13
12

14 1

15
11

12

29 10

12
30 18
17
19
10
20
28 3

25
24
23
22
26 21
l
tro 27
C on l
To Pan e

26 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

CUSTOMER CONNECTION (W/ DRYER) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 96761069 2 ELBOW 21 23990773 1 TUBE
2 23990765 1 TUBE 22 96702279 4 SCREW
3 85566313 4 CLAMP 23 96714399 4 WASHER
4 85567378 1 FILTER 24 23798499 1 SUPPORT
5 23900657 1 SEPARATOR, MOISTURE 25 95318457 1 ELBOW
6 23990757 1 TUBE 26 39132279 A/R CONDUIT
7 96955166 2 FLANGE 27 95359295 1 CONNECTOR
8 96702444 4 SCREW 28 24096000 1 SUPPORT
9 95987970 1 O-RING 29 96704408 4 SCREW
10 39917489 11 SCREW 30 23833635 1 TRANSFORMER
11 23992654 2 BRACKET 31 23878424 2 FOAM
12 96718663 6 SCREW DRYER, INTEGRATED R404a
23836208 1
13 23831571 1 LEG, DRYER SUPPORT 460/3/60
14 96738372 2 SCREW DRYER, INTEGRATED R404a
23876824 1
400/3/50
15 96765169 2 WASHER 32
DRYER, INTEGRATED R404
16 23878416 2 FOAM 24003451 1
380/3/60
17 23831597 1 CHANNEL, DRYER SUPPORT DRYER, INTEGRATED R404
18 96757000 1 PLUG 24003444 1
230/3/60
19 96759634 1 CONNECTOR
23987977 1 MANIFOLD A/R AS REQUIRED
20 23987985 1 MANIFOLD
23987993 1 MANIFOLD

80448095 Rev.J 27
RELEASED 20/Oct/2017 [Link] GMT

CUSTOMER CONNECTION (NO DRYER) ASSEMBLY DRAWING AND PARTS LIST

1 8
2
9
3

5
6
7 8

11
12

13
10

Item Part No. Qty Description Item Part No. Qty Description
1 23522246 1 SENSOR 10 23989320 1 TUBE
2 96759295 1 O-RING 11 95987970 1 O-RING
3 96759634 1 CONNECTOR 12 96955166 2 FLANGE
23987977 1 MANIFOLD 13 96702444 4 SCREW
23987985 1 MANIFOLD ** 23443807 1 VALVE, PRESSURE RELIEF 8.5 BAR
4
MANIFOLD, (W/SAFETY VALVE ** 23443815 1 VALVE, PRESSURE RELIEF 9.5 BAR
23987993 1
PORT) ** 23443823 1 VALVE, PRESSURE RELIEF 11 BAR
5 23798499 1 SUPPORT ** 23443831 1 VALVE, PRESSURE RELIEF 15.4 BAR
6 96714399 4 WASHER
7 96702279 4 SCREW * 2 QTY FOR MOISTURE SEPARATOR OPTION
8 85566313 1* CLAMP ** NOT ILLUSTRATED
9 23900657 1 SEPARATOR, MOISTURE

28 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

AIR FILTER (FIXED SPEED) ASSEMBLY DRAWING AND PARTS LIST

3 4

2
1

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 2 SCREW 5 39123013 1 CLAMP
2 23975857 1 BRACKET 6 23976772 1 HOSE
3 96704218 3 SCREW 7 39110556 1 CLAMP
4 23676448 1 FILTER, AIR STANDARD

80448095 Rev.J 29
RELEASED 20/Oct/2017 [Link] GMT

AIR FILTER (VSD) ASSEMBLY DRAWING AND PARTS LIST

2
1
5

6 4

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 2 SCREW 5 39123013 1 CLAMP
2 23975808 1 BRACKET 6 23970965 1 HOSE
3 96704218 3 SCREW 7 39110556 1 CLAMP
4 23676463 1 FILTER, AIR HI-DUST

30 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

PRE-FILTER (STANDARD) NO DRYER ASSEMBLY DRAWING AND PARTS LIST

2
3

7
4
5

Item Part No. Qty Description Item Part No. Qty Description
1 93580140 2 HINGE, PIN 6 23799208 1 GRILL
2 22159842 2 HINGE 7 23180565 2 LATCH
3 24718223 4 SCREW 8 23799182 1 PAD
4 96737564 5 NUT 24130353 1 PACKAGE INTAKE DOOR (STD.)
9
5 96745559 5 WASHER 24130429 1 PACKAGE INTAKE DOOR (ODM)

80448095 Rev.J 31
RELEASED 20/Oct/2017 [Link] GMT

PRE-FILTER (STANDARD) W/ DRYER ASSEMBLY DRAWING AND PARTS LIST

5
4
3 6

8
9
10

5
4

11

Item Part No. Qty Description Item Part No. Qty Description
1 24130395 1 INTAKE DOOR WITH FOAM 7 93580140 2 PIN, HINGE
2 23180565 2 LATCH 8 22159842 2 HINGE
3 23835515 1 PAD, PRE-FILTER 9 24718223 4 SCREW
4 96745559 9 WASHER 10 23799208 1 GRILL, INTAKE
5 96737564 9 NUT 11 23799182 1 PAD, PRE-FILTER
6 23835507 1 GRILL, INTAKE

32 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

PRE-FILTER (HI-DUST) NO DRYER ASSEMBLY DRAWING AND PARTS LIST


SEE DETAIL A
DETAIL A

1
2

2
4

10
4
11
12
8

13
8

7
3 2

2
6 14
3 3

Item Part No. Qty Description Item Part No. Qty Description
1 23909278 1 ASSEMBLY, LEFT END PANEL 9 93580140 2 HINGE, PIN
2 39917489 18 SCREW 10 24718223 4 SCREW
3 96742689 8 BOLT 11 22159842 2 HINGE
4 23909138 2 ASSEMBLY, SIDE PANEL 12 23180565 1 LATCH
5 23909203 1 ASSEMBLY, TOP PANEL ASSEMBLY, PACKAGE INTAKE
13 23909237 1
6 23909179 1 ASSEMBLY, BOTTOM PANEL DOOR
7 23909211 1 ANGLE, PRE-FILTER 14 23517519 8 TAB, FILTER PANEL
8 23909229 2 FILTER, PANEL AIR

80448095 Rev.J 33
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PRE-FILTER (HI-DUST) W/DRYER ASSEMBLY DRAWING AND PARTS LIST


2

9
6
7

3 6 5
9

12 11
6
15

11
17 4
12
10
8

10

16
14
6
13 3
11
11
6 12
1

Item Part No. Qty Description Item Part No. Qty Description
1 23909179 1 ASSEMBLY, BOTTOM PANEL 10 23909229 2 FILTER, PANEL AIR
2 23909203 1 ASSEMBLY, TOP PANEL 11 23517519 16 TAB, FILTER PANEL
3 23923097 2 ASSEMBLY, SIDE PANEL 12 96742689 16 TAB, FILTER PANEL
ASSEMBLY, MIDDLE PANEL W/ 13 24718223 4 SCREW
4 23923956 1
FOAM 14 22159842 2 HINGE
5 23924145 1 PANEL, AIR BLOCK ASSEMBLY, PACKAGE INTAKE
15 23924012 1
6 39917489 24 SCREW DOOR (WITH FOAM)
7 23924277 1 ANGLE, PRE-FILTER 16 93580140 2 HINGE, PIN
8 23909211 1 ANGLE, PRE-FILTER 17 23180565 2 LATCH
9 23924269 2 FILTER, PANEL AIR

34 80448095 Rev.J
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CONDENSATE STANDARD - NO DRYER ASSEMBLY DRAWING AND PARTS LIST

3
2

4 5

7
9 7

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 4 SCREW 7 96766001 2 CONNECTOR
2 23587082 1 PLATE 8 23452311 A/R TUBING
3 22219026 1 CONNECTOR 9 23588940 1 VALVE
4 95916011 1 NIPPLE
5 23532104 1 CABLE ASSEMBLY A/R AS REQUIRED
6 23452287 1 COUPLING

80448095 Rev.J 35
RELEASED 20/Oct/2017 [Link] GMT

CONDENSATE STANDARD - W/ DRYER ASSEMBLY DRAWING AND PARTS LIST

11

2
3 11 10
8
9
7
4

5
10
1
9
9 11
4
4

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 4 SCREW 7 23452287 1 COUPLING
2 22219026 3 CONNECTOR 8 96766001 2 CONNECTOR
PLATE, CONDENSATE 9 23588940 3 VALVE, SOLENOID DRAIN
3 23587090 1
STANDARD 10 96761952 2 ELBOW
4 23532104 3 CABLE ASSEMBLY 11 23452311 A/R TUBING
5 95916011 1 NIPPLE
6 96762125 2 CONNECTOR A/R AS REQUIRED

36 80448095 Rev.J
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CONDENSATE NO LOSS - NO DRYER ASSEMBLY DRAWING AND PARTS LIST

2 11
3 10
7
1 9
8
4

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 4 SCREW 7 22721922 1 ELBOW
2 22219026 1 CONNECTOR 8 95952990 1 COUPLING
PLATE, CONDENSATE 9 23434848 1 VALVE, NO-LOSS DRAIN
3 23587082 1
STANDARD 10 96766654 1 CONNECTOR
4 39311329 1 FITTING 11 96760939 1 ELBOW
5 95220844 2 CLAMP
6 23697220 A/R HOSE A/R AS REQUIRED

80448095 Rev.J 37
RELEASED 20/Oct/2017 [Link] GMT

CONDENSATE NO LOSS - W/ DRYER ASSEMBLY DRAWING AND PARTS LIST

12

11

10

9 8

1 7
2
5

5
6 15

4 8
5 6
9
6 13
14
5

7 13 14
3 8 9

Item Part No. Qty Description Item Part No. Qty Description
1 22219026 3 CONNECTOR 9 23434848 3 VALVE, NO-LOSS DRAIN
PLATE, CONDENSATE 10 96760962 1 ELBOW
2 23587090 1
STANDARD 11 23696537 1 TUBE
3 39917489 4 SCREW 12 96761697 1 CONNECTOR
4 39311329 3 FITTING 13 96766654 2 CONNECTOR
5 95220844 6 CLAMP 14 96760939 2 ELBOW
6 23697220 A/R HOSE 15 39311311 1 FITTING
7 22721922 2 ELBOW
8 95952990 3 COUPLING

38 80448095 Rev.J
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CONDENSATE (NO M/S) ASSEMBLY DRAWING AND PARTS LIST

Item Part No. Qty Description Item Part No. Qty Description
1 39917489 4 SCREW
2 23724602 1 PLATE, CONDENSATE COVER

80448095 Rev.J 39
RELEASED 20/Oct/2017 [Link] GMT

DRYER SERVICE PARTS DRAWING AND LIST

19

18
11

10
17

12

1
13 6

14

7
9
8

3 2
4
5

15

16

40 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

DRYER SERVICE PARTS LIST


Item Part No. Qty Description Where used

1 23516388 1 HEAT EXCHANGER 460/3/60, 400/3/50, 380/3/60, 230/3/60


2 23895824 1 COMPRESSOR 460/3/60, 400/3/50
24127284 1 COMPRESSOR 380/3/60
24127276 1 COMPRESSOR 230/3/60
3 23634876 1 BYPASS VALVE 460/3/60, 400/3/50, 380/3/60, 230/3/60
4 18301622 1 SWITCH, PRESSURE FAN 460/3/60, 400/3/50, 380/3/60, 230/3/60
5 18301630 1 SWITCH, PRESSURE 460/3/60, 400/3/50, 380/3/60, 230/3/60
6 23859291 1 CIRCUIT BREAKER, FAN 460/3/60, 400/3/50, 380/3/60
24154171 1 CIRCUIT BREAKER, FAN 230/3/60
7 24103343 1 CIRCUIT BREAKER, COMPRESSOR 460/3/60, 400/3/50, 380/3/60
24060436 1 CIRCUIT BREAKER, COMPRESSOR 230/3/60
8 23808397 1 CONTACTOR, FAN 460/3/60, 400/3/50, 380/3/60, 230/3/60
9 23808397 1 CONTACTOR, COMPRESSOR 460/3/60, 400/3/50, 380/3/60
23545312 1 CONTACTOR, COMPRESSOR 230/3/60
10 23913932 1 RELAY, BASE 460/3/60, 230/3/60
23777782 1 BASE WITH SPRING CLAMPS 400/3/50, 380/3/60
11 24103970 1 TRANSFORMER 460/3/60
18302059 1 TRANSFORMER 400/3/50
23808488 1 TRANSFORMER 380/3/60
24127359 1 TRANSFORMER 230/3/60
12 23777477 1 SWITCH, PRESSURE SIGNAL RELAY 460/3/60, 400/3/50, 380/3/60, 230/3/60
13 23913973 1 FUSE, TRANSFORMER SECONDARY CIRCUIT 460/3/60, 230/3/60
18301788 1 FUSE, TRANSFORMER SECONDARY CIRCUIT 400/3/50, 380/3/60
14 23913965 1 FUSE, TRANSFORMER PRIMARY CIRCUIT 460/3/60, 230/3/60
18301762 1 FUSE, TRANSFORMER PRIMARY CIRCUIT 400/3/50, 380/3/60
15 23808322 3 VALVE SCHRADER CORE 460/3/60, 400/3/50, 380/3/60, 230/3/60
16 23807951 2 SENSORS, TEMPERATURE 460/3/60, 400/3/50, 380/3/60, 230/3/60
17 38459707 1 FILTER, DRYER 460/3/60, 400/3/50, 380/3/60, 230/3/60
18 23888324 1 CONDENSER 460/3/60, 400/3/50, 380/3/60, 230/3/60
19 24024846 1 FAN 460/3/60, 400/3/50, 380/3/60, 230/3/60

80448095 Rev.J 41
RELEASED 20/Oct/2017 [Link] GMT

FOOD GRADE COOLANT ASSEMBLY DRAWING AND PARTS LIST

Item Part No. Qty Description Item Part No. Qty Description
1 23935703 1 SUPPORT, OIL FILTER 3 24071755 1 DECAL, ULTRA FG FILLER CAP
2 24261281 1 HOSE

42 80448095 Rev.J
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DECALS (EXTERNAL) DRAWING AND PARTS LIST

12
1
11
10

6 3

5
4

Item Part No. Qty Description Item Part No. Qty Description
1 22913032 1 LABEL, LOGO - IR 6 93166478 1 DECAL, CONDENSATE DRAIN
2 23540099 1 DECAL, WARNING 7 92867407 1 DECAL, DO NOT INHALE
DECAL, TOTAL AIR SYSTEM 8 92867498 1 DECAL, AIR DISCHARGE
3 23790876 1
(DRYER) 9 24125726 1 DECAL, NOTICE AIR DISCHARGE
24096107 1 DECAL, R37IE DECAL, DANGER
10 24125718 1
23555378 1 DECAL, R45I CONTAMINATED AIR
4
24169427 1 DECAL, R37NE 11 - 1 PLATE, DATA
23555493 1 DECAL, R45N 12 92512540 4 RIVETS USED WITH ISO DECALS
5 93166486 1 DECAL, POWER INLET

80448095 Rev.J 43
RELEASED 20/Oct/2017 [Link] GMT

DECALS (INTERNAL) DRAWING

1
1

5 5
8
6 6

44 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

DECALS (INTERNAL) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
DECAL, WARNING HAZARDOUS 7 93166460 1 DECAL, COOLANT DRAIN
32343568 3
VOLTAGE (LANGUAGE DECAL) 8 93165983 2 DECAL, ROTATION
1
DECAL, WARNING HAZARDOUS DECAL, MAINTENANCE
92930593 3
VOLTAGE (ISO DECAL) 23893886 1 SCHEDULE - FIXED SPEED
DECAL, LOCK AND TAG OUT (ULTRA EL)
32343907 1
(LANGUAGE DECAL) DECAL, MAINTENANCE
2 23893894 1
DECAL, LOCK AND TAG OUT SCHEDULE - VSD (ULTRA EL)
92867522 1
(ISO DECAL) DECAL, MAINTENANCE
DECAL, WARNING EXPOSED 23893902 1 SCHEDULE - FIXED SPEED
32343550 1
FAN (LANGUAGE DECAL) (ULTRA FG)
3 9
DECAL, WARNING EXPOSED DECAL, MAINTENANCE
93165959 1 23893928 1
FAN (ISO DECAL) SCHEDULE - VSD (ULTRA FG )
DECAL, WARNING HOT DECAL, MAINTENANCE
32343584 5
SURFACE (LANGUAGE DECAL) 24237117 1 SCHEDULE - FIXED SPEED
4 (ULTRA COOLANT)
DECAL, WARNING HOT
92867530 5
SURFACE (ISO DECAL) DECAL, MAINTENANCE
DECAL, WARNING HIGH 24237125 1 SCHEDULE - VSD (ULTRA
32343527 3* COOLANT)
PRESSURE (LANGUAGE DECAL)
5 * USE 4 QTY FOR MOISTURE SEPARATOR OPTION
DECAL, WARNING HIGH
92930585 3*
PRESSURE (ISO DECAL)
6 23551559 5 TAG, SHIPPING BRACE

80448095 Rev.J 45
RELEASED 20/Oct/2017 [Link] GMT

DECALS - VSD (INTERNAL) DRAWING

6 1

3
4
5

46 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

DECALS - VSD (INTERNAL) PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

DECAL, WARNING HAZARDOUS DECAL, USE GUARDS WHEN


32343568 3 5 93165959 1
VOLTAGE (LANGUAGE DECAL) RUNNING
1
DECAL, WARNING HAZARDOUS 6 23538754 1 DECAL, 15 MINUTE WARNING
92930593 3
VOLTAGE (ISO DECAL)
2 23551559 2 TAG, SHIPPING BRACE
3 93165983 1 DECAL, ROTATION
DECAL, WARNING HOT
32343584 1
SURFACE (LANGUAGE DECAL)
4
DECAL, WARNING HOT
92867530 1
SURFACE (ISO DECAL)

80448095 Rev.J 47
RELEASED 20/Oct/2017 [Link] GMT

220-480V PHASE MONITOR (FIXED SPEED)


ASSEMBLY DRAWING AND PARTS LIST

DETAIL A 1

3 SEE DETAIL A

DETAIL B

SEE DETAIL B

Item Part No. Qty Description Item Part No. Qty Description
1 23625759 1 BREAKER, CIRCUIT 2-POLE ** 39204763 A/R WIRE, 16 GA - BLUE
2 23083520 1 MONITOR, 3 PHASE
3 39136676 3 TERMINAL LUG ** NOT ILLUSTRATED
** 35244185 A/R WIRE,16 AWG-BLACK A/R AS REQUIRED

48 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

575V PHASE MONITOR (FIXED SPEED) ASSEMBLY DRAWING AND PARTS LIST

SEE DETAIL A 4

SEE
DETAIL A

1, SEE
2, 4
3 DETAIL B

5
DETAIL B

SEE
DETAIL C

DETAIL C

Item Part No. Qty Description Item Part No. Qty Description
1 22317812 1 HOLDER, FUSE ** 35244185 A/R WIRE,16 AWG-BLACK
2 23626559 2 FUSE ** 39204763 A/R WIRE, 16 GA - BLUE
3 23626567 2 ADAPTER, DIN-RAIL
4 39136676 10 THERMAL LUG ** NOT ILLUSTRATED
5 35249721 4 SCREW A/R AS REQUIRED
6 39225479 1 MONITOR, 575V PHASE

80448095 Rev.J 49
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS MODULATION -W/DRYER ASSEMBLY DRAWING

9SV/CDV1
4SV
3SV/5SV
1SV
10SV/CDV2
(11SV or CDV3) DHP
6CPT/K3-1
5CPT/CDE1
4APT/CDE2
3APT/CDE3
1AVPT/7APT
1ATT/5DTT
2ATT/6DTT
2CTT
3CTT
4ATT

DPS
FM

11SV

3APT
5CPT
6CPT
2
4APT
12 2
12 9SV 10SV
7APT 4ATT
11 7
11
13
13
8 1AVPT
14 3
6
4
14
5
3

2CTT

9
1
10
1SV
2ATT 5SV

50 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS MODULATION -W/DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 22052609 A/R TIE, CABLE-BASE 11 23700396 3 BULKHEAD
2 39875570 3 CABLE, TRANSDUCER SGv 12 49147127 3 TRANSDUCER, PRESSURE
3 23452303 A/R TUBE, NYLON 13 95922761 3 WASHER
4 96759766 1 TEE CONNECTOR, PUSH TO LOCK
14 49041817 3
5 23868276 1 ORIFICE (6mm TUBE x M12 x 1.5)
6 23828882 1 VALVE
7 96759709 1 TEE A/R AS REQUIRED
23532104 3 CABLE (STD CONDENSATE)
8
23529753 3 CABLE (NO-LOSS CONDENSATE)
9 23531841 1 CABLE
10 23531858 1 CABLE

80448095 Rev.J 51
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS MODULATION -NO DRYER ASSEMBLY DRAWING

9SV/CDV1
4SV
3SV/5SV
1SV
10SV/CDV2
(11SV or CDV3) DHP
6CPT/K3-1
5CPT/CDE1
4APT/CDE2
3APT/CDE3
1AVPT/7APT
1ATT/5DTT
2ATT/6DTT
2CTT
3CTT
4ATT

4ATT

DPS
FM

3APT
5CPT
6CPT 9SV
2 8
12 2
12
4APT
11
11
13
13
7
14
1AVPT
14 3
6
4

5
3

2CTT

9
1 10
2ATT 1SV
5SV

52 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS MODULATION -NO DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

1 22052609 A/R TIE, CABLE-BASE 9 23531841 1 CABLE


2 39875570 3 CABLE, TRANSDUCER SGv 10 23531858 1 CABLE
3 23452303 A/R TUBE, NYLON 11 23700396 3 BULKHEAD
4 96759766 1 TEE 12 49147127 3 TRANSDUCER, PRESSURE
5 23868276 1 ORIFICE 13 95922761 3 WASHER
6 23828882 1 VALVE CONNECTOR, PUSH TO LOCK
14 49041817 3
7 96759709 1 TEE (6mm TUBE x M12 x 1.5)

23532104 1 CABLE (STD CONDENSATE)


8 A/R AS REQUIRED
23529753 1 CABLE (NO-LOSS CONDENSATE)

80448095 Rev.J 53
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS ON/OFF -WITH DRYER ASSEMBLY DRAWING

9SV/CDV1
4SV
3SV/5SV
1SV
10SV/CDV2
(11SV or CDV3) DHP
6CPT/K3-1
5CPT/CDE1
4APT/CDE2
3APT/CDE3
1AVPT/7APT
1ATT/5DTT
2ATT/6DTT
2CTT
3CTT
4ATT

DPS
FM

11SV

3APT
5CPT 4APT
6CPT
2
8 2
8 9SV 10SV
7APT 4ATT
7
7
9
9
3
10

10

2CTT 6

1AVPT

1 5
2ATT 1SV

54 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS ON/OFF -WITH DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 22052609 A/R TIE, CABLE-BASE 7 23700396 3 BULKHEAD
2 39875570 3 CABLE, TRANSDUCER SGv 8 49147127 3 TRANSDUCER, PRESSURE
3 23532104 3 CABLE (STD CONDENSATE) 9 95922761 3 WASHER
23529753 3 CABLE (NO-LOSS CONDENSATE) CONNECTOR, PUSH TO LOCK
10 49041817 3
4 23702954 1 PLUG, (6mm TUBE x M12 x 1.5)
5 23452303 A/R TUBE
6 23531858 1 CABLE A/R AS REQUIRED

80448095 Rev.J 55
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS ON/OFF -NO DRYER ASSEMBLY DRAWING

9SV/CDV1
4SV
3SV/5SV
1SV
10SV/CDV2
(11SV or CDV3) DHP
6CPT/K3-1
5CPT/CDE1
4APT/CDE2
3APT/CDE3
1AVPT/7APT
1ATT/5DTT
2ATT/6DTT
2CTT
3CTT
4ATT

DPS 4ATT
FM
4APT
3APT
5CPT
6CPT

2
8
2
8

7
7
9 9SV 6
9

10

10

2CTT

1 1AVPT

3
1SV
2ATT

56 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS ON/OFF -NO DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 22052609 AR TIE, CABLE-BASE 7 23700396 3 BULKHEAD
2 39875570 3 CABLE, TRANSDUCER SGv 8 49147127 3 TRANSDUCER, PRESSURE
3 23531858 1 CABLE 9 95922761 3 WASHER
4 23702954 1 PLUG, CONNECTOR, PUSH TO LOCK
10 49041817 3
5 23452303 A/R TUBE (6mm TUBE x M12 x 1.5)
23532104 1 CABLE (STD CONDENSATE)
6 A/R AS REQUIRED
23529753 1 CABLE (NO-LOSS CONDENSATE)

80448095 Rev.J 57
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS VSD-WITH DRYER DRAWING

CDV1
4SV
3SV
1SV
CDV2
CDV3 / DHP
6CPT / K3-1
5CPT / CDE1
4APT / CDE2
3APT / CDE3
1AVPT / 7APT
1ATT / 5DTT
2ATT / 6DTT
2CTT
3CTT
4ATT

DPS

FM
3CTT*

7,
6

3APT
5CPT
6CPT 1ATT
5
1 4
14 1
2 14
CDE3 12
13 7APT
13
12
15
15 CDV3

16 4ATT 12 3
CDV2 CDE2
CDV1
16 4APT 3
CDE1
8
11
10
9

3
1SV
2CTT
3
2ATT 1AVPT
3
* AIR COOLED OPTION ONLY

58 80448095 Rev.J
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controls VSD-WITH DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description

1 39875570 3 CABLE, TRANSDUCER SGv 12 23529753 A/R CABLE


2 22052609 A/R TIE, CABLE 13 23700396 3 BULKHEAD
3 23452303 A/R TUBE 14 49147127 3 TRANSDUCER, PRESSURE
4 23986912 1 BRACKET 15 95922761 3 WASHER
5 39917489 2 SCREW CONNECTOR, PUSH TO LOCK
16 49041817 3
6 23522238 1 SENSOR (6mm TUBE x M12 x 1.5)
7 96764493 1 NUT
8 23531858 1 CABLE A/R AS REQUIRED
9 96759634 1 CONNECTOR
10 23467814 1 ORIFICE
11 96759733 1 TEE

80448095 Rev.J 59
RELEASED 20/Oct/2017 [Link] GMT

CONTROLS VSD-NO DRYER ASSEMBLY DRAWING

CDV1
4SV
3SV
1SV
CDV2
CDV3 / DHP
6CPT / K3-1
5CPT / CDE1
4APT / CDE2
3APT / CDE3
1AVPT / 7APT
1ATT / 5DTT
2ATT / 6DTT
2CTT
3CTT
4ATT

DPS

FM
3CTT*

4ATT
7,
6

3APT 1ATT
5CPT 5
6CPT 4
2
1
14 1 12

14
13 CDV1
13
CDE1
15
15 3

16
4APT 3
16
8
11
10
9

3
1SV
3
2CTT 2ATT 1AVPT
3
* AIR COOLED OPTION ONLY

60 80448095 Rev.J
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CONTROLS VSD-NO DRYER PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 39875570 3 CABLE, TRANSDUCER SGv 11 96759733 1 TEE
2 22052609 A/R TIE, CABLE 12 23529753 A/R CABLE
3 23452303 A/R TUBE 13 23700396 3 BULKHEAD
4 23986912 1 BRACKET 14 49147127 3 TRANSDUCER, PRESSURE
5 39917489 2 SCREW 15 95922761 3 WASHER
6 23522238 1 SENSOR CONNECTOR, PUSH TO LOCK
16 49041817 3
7 96764493 1 NUT (6mm TUBE x M12 x 1.5)
8 23531858 1 CABLE
9 96759634 1 CONNECTOR A/R AS REQUIRED
10 23467814 1 ORIFICE

80448095 Rev.J 61
RELEASED 20/Oct/2017 [Link] GMT

FROST/FREEZE PROTECTION ASSEMBLY DRAWING


3

4
1
37
5

2 36

34

33
35
8

10
32
11

14

12
31
10
28 30
13 29
14

28
15
16

18 17

19

25

20
24
21
22
23
26

27
1 OF 2

62 80448095 Rev.J
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FROST/FREEZE PROTECTION PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 96704408 4 SCREW 19 24329161 1 SOCKET
23847239 1 TRANSFORMER, 6 KVA 20 22085864 1 SUPPRESSOR
2
23833635 1 TRANSFORMER, 9 KVA 21 23644677 1 SOCKET
3 95318457 1 ELBOW 22 23644701 1 RELAY
300 CONDUIT 23 23644685 1 SPRING
4 39132279 mm
24 23684301 1 BREAKER
5 95359295 1 CONNECTOR 25 54766928 1 THERMOSTAT
6 24096000 1 SUPPORT 26 96751722 3 SCREW
7 39917489 3 SCREW 27 23702624 1 DRIVE, FAN VF
8 96718663 2 SCREW 28 23560253 2 HEATER
9 23831597 1 CHANNEL 29 23833643 3 FUSE (230V, 60 Hz ONLY)
10 95986097 12 TERMINAL 30 96741467 4 WASHER
11 23580004 1 BLOCK 31 96701370 4 NUT
12 23541568 3 FUSE 32 39108949 2 LOCKNUT
13 23580004 1 BLOCK (230V, 60 Hz ONLY) 33 39482898 1 THERMOSTAT
14 95986097 12 TERMINAL (230V, 60 Hz ONLY) 34 95785192 1 NIPPLE
15 23668833 1 CAPACITOR 35 35275494 1 HUB
16 23847247 1 KIT, TERMINAL BLOCK 36 39180997 2 SEAL
17 23668858 1 DIODE 37 39177555 4 GLAND
18 24521965 1 RELAY

80448095 Rev.J 63
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FROST/FREEZE PROTECTION ASSEMBLY DRAWING

6 5

9
7

2 OF 2

64 80448095 Rev.J
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FROST/FREEZE PROTECTION PARTS LIST


Item Part No. Qty Description Item Part No. Qty Description
1 24511719 2 HEATER, 110V ** 39181037 1 INSULATION
2 23540545 A/R TUBING ** 39182076 1 TAPE
3 23540552 A/R TUBING ** 39197546 1 TAPE
4 96742531 2 SCREW END SEAL CAP HLT HEAT
** 39205059 1
5 96765169 2 WASHER TRACING CABLE
6 24129892 1 BRACKET ** 39181011 1 CABLE, HEAT TRACING (60 Hz)
7 96711882 2 NUT ** 39237078 1 CABLE, HEAT TRACING (60 Hz)
23538176 1 HEATER, 250 WATTS 120 V ** 39497987 1 INSULATION
8 ** 97330401 1 SEALANT, HEAT RESISTANT
23538184 1 HEATER, 250 WATTS 240 V
23538150 1 HEATER, 1000 WATTS 120 V
9 ** NOT ILLUSTRATED
23538168 1 HEATER, 1000 WATTS 240 V
** 35268788 1 CABLE TIE A/R AS REQUIRED

80448095 Rev.J 65
RELEASED 20/Oct/2017 [Link] GMT

RECOMMENDED PARTS LIST

FIELD KITS
CCN DESCRIPTION
24106163 KIT, ENERGY RECOVERY SYSTEM
24106213 KIT, HIGH DUST PACKAGE PRE-FILTER (NO DRYER)
24106221 KIT, HIGH DUST PACKAGE PRE-FILTER (W/ DRYER)
24106239 KIT, HIGH DUST AIR INLET FILTER
24244311 KIT, REMOTE SENSING (Xe)
23655087 KIT , DANFOSS FC51 DRIVE SERVICE TOOL
24106288 KIT, FOOD GRADE LUBRICANT W/ EXTEND FILTER FIELD
24107625 KIT, OUTDOOR MODIFICATION
24107690 KIT, DRYER BYPASS
24118572 KIT , PORO FIELD
24109415 KIT, FIELD INSTALLATION MODULATION OPTION

MAINTENANCE KITS
CCN DESCRIPTION HOURS
24108383 KIT, START-UP (FOOD GRADE)
24108615 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER 6 Mon/4000 Hrs
24108656 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 6 Mon/4000 Hrs
24108664 KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER 6 Mon/4000 Hrs
24108672 KIT, FS MAINTENANCE HIGH DUST AIR & PRE-FILTER W/ DRYER 6 Mon/4000 Hrs
24108706 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER 6 Mon/4000 Hrs
24108714 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 6 Mon/4000 Hrs
24109183 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER 1yr/6000/8000Hrs
24109217 KIT, FS MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 1yr/6000/8000Hrs
24109225 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER 1yr/6000/8000Hrs
24109233 KIT, VSD MAINTENANCE STD & HIGH DUST AIR FILTER W/ DRYER 1yr/6000/8000Hrs

SERVICE KITS
CCN DESCRIPTION
24107781 KIT, SERVICE HOSES
24107914 KIT, SERVICE HOSES (ERS)
24107948 KIT, SERVICE HSTCV 51MM-M27 180-198˚F
24107989 KIT, SERVICE HSTCV 51MM-M27 185-203˚F
23467244 KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)
23467251 KIT, SERVICE CYLINDER HPKG 110 / 120 / 140
24109423 KIT, SERVICE MODULATION BLOCK PVVF18ENO
23467244 KIT, SERVICE SOLENOID VVF18ENO(BD) & PVVF18ENO(MOD)
24109365 KIT, SERVICE HAKG/HPKG 80 VALVE (FIXED SPEED)
24109381 KIT, SERVICE BLOWDOWN BLOCK VVF12ENO (80)
24109399 KIT, SERVICE INTERVAL 8K HRS FS ON/OFF (HAKG 80) & VS (HK80)
24109407 KIT, SERVICE INTERVAL 8K HRS FS MOD (HPKG 80)
24176992 KIT, SERVICE MPCV DN 38 OUT & DN 51 INCH

66 80448095 Rev.J
RELEASED 20/Oct/2017 [Link] GMT

RECOMMENDED PARTS LIST

VSD DRIVE PARTS


CCN DESCRIPTION
23485535 BOARD, CONTROL
22235030 BOARD, POWER (INTERFACE) 400-480V
23620438 BOARD, POWER (INTERFACE)
22235048 BOARD, DC BUS SENSING
23927049 BOARD, DISTRIBUTION
23700990 BOARD, I.D. 37 kW 400-480V
23701006 BOARD, I.D. 45 kW 400-480V
23785587 BOARD, I.D. 37 kW 575V
23785579 BOARD, I.D. 45 kW 575V
23939366 MODULE, INPUT RECTIFIER 400-480V
23615628 MODULE, INPUT RECTIFIER 575V
23581762 MODULE, EMC PROTECTION 400-480V
23615644 MODULE, EMC PROTECTION 575V
23939374 MODULE, OUTPUT IGBT 400-480V
23615651 MODULE, OUTPUT IGBT 575V
22076087 FUSE
23620461 CABLE, MAIN CONTROL
23735509 KIT, COOLING FAN
23735517 CAPACITOR, FAN STARTING
23620446 BOARD, EMC - 575V
23529746 BOARD, EMC - 400-480V
23581754 SENSOR, THERMAL, RECTIFIER
23785603 DRIVE, COMPLETE 37 kW 400-480V
23785595 DRIVE, COMPLETE 45 kW 400-480V
23785629 DRIVE, COMPLETE 37 kW 575V
23785611 DRIVE, COMPLETE 45 kW 575V
23655087 TOOL, DRIVE (VSD FAN )

CONSUMABLES
CCN DESCRIPTION
23676455 ELEMENT, AIR CLEANER (STD)
23676455 ELEMENT, AIR CLEANER (HIGH DUST)
23675010 ELEMENT, SEPARATOR TANK
23935059 ELEMENT, COOLANT FILTER
23564446 ELEMENT, STARTER BOX FILTER
85565794 ELEMENT, COMPRESSED AIR DRYER
23799182 FILTER, PANEL MAIN (STD)
23835515 FILTER, PANEL DRYER(STD)
23909229 FILTER, PANEL MAIN (HD)
23924269 FILTER, PANEL DRYER(HD)

80448095 Rev.J 67
RELEASED 20/Oct/2017 [Link] GMT

[Link]
© 2017 Ingersoll Rand

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