SONANGOL P&P IRAQ

EARLY PRODCUCTION FACILITY AT QAYYARAH FIELD

PHASE 1 - EPC
Project No.: SEI-19-254 Doc No.:

CABLE SIZING CALCULATIONS

Client Document Number: SEI-XXX-XX-XX-XXXX

Client Contract Number: SEI-19-254

Job Number: SEI-19-254

A Mar 25, 2021 ISSUED FOR INFORMATION HJ LAT JB

Rev. Issue Date Purpose of Issue Prepared Checked Approved
Cable Sizing Calculations
BASIS OF CABLE SIZING CALCULATIONS
CABLE SIZING ACCORDING TO CURRENT CARRYING CAPACITY
Power Calculation
For 3 Phase AC System:
P=√3*V*I*cosφ/1000 [kW]
For 1 Phase AC System:
P=V*I*cosφ/1000 [kW]
For DC System:
P=V*I*/1000 [kW]
Where
I = current [A]
V = voltage [V]
P = power [kW]

CABLE SIZING
I max cable > I cable rated / K

Where
I max cable = maximum cable carrying capacity [A]
I cable rated = rating of cable [A]
K = total correction factor for the cables
All cables are 0.6/1kV, copper stranded conductors, XLPE/SWA/PVC as per IEC 60502 or approved equivalent.

For cables laid direct in ground:

K = K1 * K2 * K3 * K4 = 0.82 * 0.95 *0.75 * 0.78 = 0.46 (say 0.5)
Where
K = total correction factors
K1 = rating factor for ground temperature = 0.82 (for ground temperature 40 °C)
K2 = rating factor for depth of laying = 0.95 (for 0.75m deep)
K3 = rating factor for variation in thermal resistivity of soil = 0.75 (assumed value 2.5°C m/W)
K4 = group rating factor for multicore cables in horizontal formation = 0.78 (for 3 cables operating in parallel)

For cables installed in air:

K = K1 * K2 = 0.76 * 0.78 = 0.59
Where
K = total correction factors
K1 = rating factor for air temperature = 0.76 (for air temperature of 55°C)
K2 = group rating factor for multicore cables in horizontal formation = 0.78 (for 3 cables operating in parallel)

VOLTAGE DROP CALCULATION

For 3 Phase AC System:

ev=√3*I*L*cosφ/ ξ *A [V] or ev=√3*I*L(R*cosφ +X*sinφ)/1000 [V]
e%=ev * 100/400 [%]
For 1 Phase AC System:
ev=2 *I*L*cosφ/ ξ *A [V] or ev=2*I*L(R*cosφ +X*sinφ)/1000 [V]
e%=ev * 100/230 [%]
For 24V DC System:
ev=2*I*L/ ξ *A [V] or ev=2*I*L*R/1000 [V]
e%=ev * 100/24 [%]
During 3Ph AC Motor Starting:
es=√3*Is*L*cosφs/ ξ *A [V] es=√3*I*L(R*cosφs +X*sinφs)/1000
es%=es * 100/400 [%]

Where
I = load current [A]
Is = motor starting current [A] Is = 6*In [A] for DOL starting Is = 3*In [A] for VFD starting
L = cable length [m]
ξ = conductivity of the conductor material [m/Ωmm2]
A = cable cross section [ mm2 ]
cosφ = power factor during normal operation cosφ = 0.80
cosφs= power factor during motor starting cos φs = 0.2
P = motor rated power [kW]
ev= voltage drop in normal operatiuon
es=voltage drop during motor starting
e%= percentage voltage drop
R = ohmic resistance of copper cable [ohm/km]
X = inductive reactance of copper cable [ohm/km]

Max. voltage drop during motor starting: es < 15 %

Max. voltage drop during normal motor operation: en < 5 %
Max. voltage drop during normal feeder operation: en < 3 %

Information Security Classification: External Page 2 of 5

 Cable Sizing Calculations

Client Project Number: SEI-19-254

Document Number: TBA

Nominal Voltage Starting Voltage

Destination Load
Max. Current Cable Size No. of Cable Length Drop Drop
Sr. No Rev. Cable Number From MCC (Origin) Motor / Feeder No. of Cables
Voltage (A) mm2 Cores (m)
Tags To KW/KVA V % V %
(kV)
1 A1 Q-NDS-P-001 Q-NDS-MCC-002 Q-NDS-PM-0204A Crude Oil Transfer Pump - A Motor 132 0.400 423.40 2 95 3 105 6.513 1.628 4.342 1.086

2 A1 Q-NDS-P-002 Q-NDS-MCC-002 Q-NDS-PM-0204B Crude Oil Transfer Pump - B Motor 132 0.400 423.40 2 95 3 110 6.065 1.516 4.549 1.137

3 A1 Q-NDS-P-003 Q-NDS-MCC-002 Q-NDS-PM-0206A Crude Oil Loading Pump - A Motor 75 0.400 248.87 2 70 3 110 5.262 1.315 3.629 0.907

4 A1 Q-NDS-P-004 Q-NDS-MCC-002 Q-NDS-PM-0206B Crude Oil Loading Pump - B Motor 75 0.400 248.87 2 70 3 110 5.262 1.315 3.629 0.907

5 A1 Q-NDS-P-005 Q-NDS-MCC-002 Q-NDS-KM-0204A Crude Oil Heater Blower Motor - A Motor 15 0.400 54.13 1 25 3 150 8.036 2.009 14.063 3.516

6 A1 Q-NDS-P-006 Q-NDS-MCC-002 Q-NDS-KM-0204B Crude Oil Heater Blower Motor - B Motor 15 0.400 54.13 1 25 3 150 8.036 2.009 14.063 3.516

7 A1 Q-NDS-P-007 Q-NDS-MCC-002 Q-NDS-Z-2501-PM-1A Demulsifier Injection Pump - A Motor 0.75 0.400 2.71 1 4 3 130 2.176 0.544 3.809 0.952

8 A1 Q-NDS-P-008 Q-NDS-MCC-002 Q-NDS-Z-2501-PM-1B Demulsifier Injection Pump - B Motor 0.75 0.400 2.71 1 4 3 130 2.176 0.544 3.809 0.952

9 A1 Q-NDS-P-009 Q-NDS-MCC-002 Q-NDS-Z-2502-PM-2A Corrosion Inhibitor Injection Pump - A Motor 0.75 0.400 2.71 1 4 3 130 2.176 0.544 3.809 0.952

10 A1 Q-NDS-P-010 Q-NDS-MCC-002 Q-NDS-Z-2502-PM-2B Corrosion Inhibitor Injection Pump - B Motor 0.75 0.400 2.71 1 4 3 130 2.176 0.544 3.809 0.952

11 A1 Q-NDS-P-019 Q-NDS-MCC-002 Q-NDS-Z-0901 Instrument Air Package Feeder 70 0.400 252.60 1 70 4 105 9.375 2.344

12 A1 Q-NDS-P-011 Q-NDS-MCC-002 Q-NDS-PM-0702A Flare KO Pump - A Motor 7.5 0.400 24.89 1 6 3 90 10.045 2.511 37.409 9.352

13 A1 Q-NDS-P-012 Q-NDS-MCC-002 Q-NDS-PM-0702B Flare KO Pump - B Motor 7.5 0.400 24.89 1 6 3 90 10.045 2.511 16.164 4.041

14 A1 Q-NDS-P-013 Q-NDS-MCC-002 Q-NDS-KM-0703A Air Blower Motor - A Motor 38 0.400 137.12 2 50 3 145 4.920 1.230 8.610 2.152

15 A1 Q-NDS-P-014 Q-NDS-MCC-002 Q-NDS-KM-0703B Air Blower Motor - B Motor 38 0.400 137.12 2 50 3 145 4.920 1.230 8.610 2.152

16 A2 Q-NDS-P-015 Q-NDS-MCC-002 Q-NDS-PM-9001A Diesel Fuel Pump A Motor 5.5 0.400 19.85 1 4 3 110 13.505 3.376 20.257 5.064

17 A3 Q-NDS-P-016 Q-NDS-MCC-002 Q-NDS-PM-9001B Diesel Fuel Pump B Motor 5.5 0.400 19.85 1 4 3 110 13.505 3.376 20.257 5.064

18 A4 Q-NDS-P-017 Q-NDS-MCC-002 Q-NDS-PM-9002A Diesel Fuel Pump A Motor 1.1 0.400 3.97 1 4 3 110 2.701 0.675 4.051 1.013

19 A5 Q-NDS-P-018 Q-NDS-MCC-002 Q-NDS-PM-9002B Diesel Fuel Pump B Motor 1.1 0.400 3.97 1 4 3 110 2.701 0.675 4.051 1.013

230VAC UPS DISTRIBUTION BOARD, UPS-DB-101

20 A1 Q-NDS-LU-001 LER Q-NDS-Z-0204A Feeder for Crude Oil Heater BMS - A Feeder 2 0.230 21.74 1 16 3 145 5.629 2.447

21 A1 Q-NDS-LU-002 LER Q-NDS-Z-0204B Feeder for Crude Oil Heater BMS - B Feeder 2 0.230 21.74 1 16 3 145 5.629 2.447

22 A1 Q-NDS-LU-003 LER Q-NDS-CPL-0703 Feeder for Flare Ignition Control Panel Feeder 1 0.230 10.87 1 6 3 105 5.435 2.363

23 A1 Q-NDS-LU-004 LER Q-NDS-PCS-001 Feeder for PCS - A Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350

24 A1 Q-NDS-LU-005 LER Q-NDS-PCS-001 Feeder for PCS - B Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350

25 A1 Q-NDS-LU-006 LER Q-NDS-ESD-001 Feeder for ESD/F&G System - A Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350

26 A1 Q-NDS-LU-007 LER Q-NDS-ESD-001 Feeder for ESD/F&G System - B Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350

27 A1 Q-NDS-LU-008 LER Q-NDS-OPS WS-01 Feeder for Operator WS & EWS - A Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350

28 A1 Q-NDS-LU-009 LER Q-NDS-OPS-WS-02 Feeder for Operator WS & EWS - B Feeder 2 0.230 21.74 1 4 3 20 3.106 1.350
 Lighting Cable Sizing Calculations

Client Project Number: SEI-19-254

Document Number: TBA

Load Nominal Voltage Drop

De-rated Cable Current Cable Size Cable Length
Sr. No Rev. Cable Number From Circuit Number Consumer Tag No. of Cables No. of Cores
Voltage (A) mm2 (m)
KW V %
(kV)
LIGHTING CABLES SIZING

1 A Q-NDS-L-001 Q-NDS-LDP-0201 CKT-01BRN1 LJB-Q-NDS-FLD-01 0.632 0.230 6.11 1 4 3 25 1.090 0.474

2 A Q-NDS-L-002 LJB-Q-NDS-FLD-01 CKT-01BRN1 Q-NDS-LDP-0201-01BRN1-FLD-01A 0.632 0.230 6.11 1 2.5 3 10 0.698 0.303

3 A Q-NDS-L-003 Q-NDS-LDP-0201-01BRN1-FLD-01A CKT-01BRN1 Q-NDS-LDP-0201-01BRN1-FLD-01B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

4 A Q-NDS-L-004 LJB-Q-NDS-FLD-01 CKT-01BRN1 LJB-Q-NDS-FLD-02 0.316 0.230 3.05 1 4 3 40 0.872 0.379

5 A Q-NDS-L-005 LJB-Q-NDS-FLD-02 CKT-01BRN1 Q-NDS-LDP-0201-01BRN1-FLD-02A 0.316 0.230 3.05 1 2.5 3 10 0.349 0.152

6 A Q-NDS-L-006 Q-NDS-LDP-0201-01BRN1-FLD-02A CKT-01BRN1 Q-NDS-LDP-0201-01BRN1-FLD-02B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

Total Voltage Drop for CKT-01 - 01L1 from Q-NDS-LDP-0201 to final luminary 89 3.079 1.339

7 A Q-NDS-L-007 Q-NDS-LDP-0201 CKT-02BLK1 LJB-Q-NDS-FLD-03 0.632 0.230 6.11 1 4 3 45 1.963 0.853

8 A Q-NDS-L-008 LJB-Q-NDS-FLD-03 CKT-02BLK1 Q-NDS-LDP-0201-02BLK1-FLD-03A 0.632 0.230 6.11 1 2.5 3 10 0.698 0.303

9 A Q-NDS-L-009 Q-NDS-LDP-0201-02BLK1-FLD-03A CKT-02BLK1 Q-NDS-LDP-0201-02BLK1-FLD-03B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

10 A Q-NDS-L-010 LJB-Q-NDS-FLD-03 CKT-02BLK1 LJB-Q-NDS-FLD-04 0.316 0.230 3.05 1 4 3 65 1.418 0.616

11 A Q-NDS-L-011 LJB-Q-NDS-FLD-04 CKT-02BLK1 Q-NDS-LDP-0201-02BLK1-FLD-04A 0.316 0.230 3.05 1 2.5 3 10 0.349 0.152

12 A Q-NDS-L-012 Q-NDS-LDP-0201-02BLK1-FLD-04A CKT-02BLK1 Q-NDS-LDP-0201-02BLK1-FLD-04B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

Total Voltage Drop for CKT-02 -02Y1 from Q-NDS-LDP-0201 to final luminary 134 4.497 1.955

13 A Q-NDS-L-013 Q-NDS-LDP-0201 CKT-03GRY1 LJB-Q-NDS-FLD-05 0.632 0.230 6.11 1 4 3 80 3.489 1.517

14 A Q-NDS-L-014 LJB-Q-NDS-FLD-05 CKT-03GRY1 Q-NDS-LDP-0201-03GRY1-FLD-05A 0.632 0.230 6.11 1 2.5 3 10 0.698 0.303

15 A Q-NDS-L-015 Q-NDS-LDP-0201-03GRY1-FLD-05A CKT-03GRY1 Q-NDS-LDP-0201-03GRY1-FLD-05B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

16 A Q-NDS-L-016 LJB-Q-NDS-FLD-05 CKT-03GRY1 LJB-Q-NDS-FLD-06 0.316 0.230 3.05 1 4 3 55 1.199 0.521

17 A Q-NDS-L-017 LJB-Q-NDS-FLD-06 CKT-03GRY1 Q-NDS-LDP-0201-03GRY1-FLD-06A 0.316 0.230 3.05 1 2.5 3 10 0.349 0.152

18 A Q-NDS-L-018 Q-NDS-LDP-0201-03GRY1-FLD-06A CKT-03GRY1 Q-NDS-LDP-0201-03GRY1-FLD-06B 0.158 0.230 1.53 1 2.5 3 2 0.035 0.015

Total Voltage Drop for CKT-03 - 03B1 from Q-NDS-LDP-0201 to final luminary 159 5.805 2.524

19 A Q-NDS-L-019 Q-NDS-LDP-0201 CKT-04BRN2 LJB-Q-NDS-FLD-07 0.316 0.230 3.43 1 4 3 80 1.963 0.853

20 A Q-NDS-L-020 LJB-Q-NDS-FLD-07 CKT-04BRN2 Q-NDS-LDP-0201-04BRN2-FLD-07A 0.316 0.230 3.43 1 2.5 3 10 0.393 0.171

21 A Q-NDS-L-021 Q-NDS-LDP-0201-04BRN2-FLD-07A CKT-04BRN2 Q-NDS-LDP-0201-04BRN2-FLD-07B 0.158 0.230 1.72 1 2.5 3 2 0.039 0.017

Total Voltage Drop for CKT-04 - 04R2 from Q-NDS-LDP-0201 to final luminary 92 2.395 1.041

22 A Q-NDS-L-022 Q-NDS-LDP-0201 CKT-05BLK2 LJB-Q-NDS-LL-08 0.208 0.23 2.26 1 4 3 110 1.776 0.772

23 A Q-NDS-L-023 LJB-Q-NDS-LL-08 CKT-05BLK2 Q-NDS-LDP-0201-05BLK2-LL-01 0.208 0.23 2.26 1 4 3 5 0.081 0.035

24 A Q-NDS-L-024 Q-NDS-LDP-0201-05BLK2-LL-01 CKT-05BLK2 Q-NDS-LDP-0201-05BLK2-LL-02 0.156 0.23 1.70 1 4 3 25 0.303 0.132

25 A Q-NDS-L-025 Q-NDS-LDP-0201-05BLK2-LL-02 CKT-05BLK2 Q-NDS-LDP-0201-05BLK2-LL-03 0.104 0.23 1.13 1 4 3 25 0.202 0.088

26 A Q-NDS-L-026 Q-NDS-LDP-0201-05BLK2-LL-03 CKT-05BLK2 Q-NDS-LDP-0201-05BLK2-LL-04 0.052 0.23 0.57 1 4 3 25 0.101 0.044

Total Voltage Drop for CKT-05 - 05Y2 from Q-NDS-LDP-0201to final luminary 140 2.463 1.071
 Lighting Cable Sizing Calculations

Client Project Number: SEI-19-254

Document Number: TBA

Load Nominal Voltage Drop

De-rated Cable Current Cable Size Cable Length
Sr. No Rev. Cable Number From Circuit Number Consumer Tag No. of Cables No. of Cores
Voltage (A) mm2 (m)
KW V %
(kV)
LIGHTING CABLES SIZING

27 A Q-NDS-LU-010 Q-NDS-UPP-001 CKT-06 LJB-Q-NDS-FLD-01 0.316 0.23 3.43 1 4 3 25 0.613 0.267

28 A Q-NDS-LU-011 LJB-Q-NDS-FLD-01 CKT-06 Q-NDS-UPP-001-06-FLD-01C 0.316 0.23 3.43 1 4 3 10 0.245 0.107

28 A Q-NDS-LU-012 LJB-Q-NDS-FLD-01 CKT-06 LJB-Q-NDS-FLD-02 0.158 0.23 1.72 1 4 3 40 0.491 0.213

29 A Q-NDS-LU-013 LJB-Q-NDS-FLD-02 CKT-06 Q-NDS-UPP-001-06-FLD-02C 0.158 0.23 1.72 1 4 3 10 0.123 0.053

Total Voltage Drop for CKT-06 from Q-NDS-LDP-0201 to final luminary 10 1.472 0.640

30 A Q-NDS-LU-014 Q-NDS-UPP-001 CKT-07 LJB-Q-NDS-FLD-03 0.316 0.23 3.43 1 4 3 45 1.104 0.480

31 A Q-NDS-LU-015 LJB-Q-NDS-FLD-03 CKT-07 Q-NDS-UPP-001-07-FLD-03C 0.316 0.23 3.43 1 2.5 3 10 0.393 0.171

32 A Q-NDS-LU-016 LJB-Q-NDS-FLD-03 CKT-07 LJB-Q-NDS-FLD-04 0.158 0.23 1.72 1 4 3 65 0.797 0.347

33 A Q-NDS-LU-017 LJB-Q-NDS-FLD-04 CKT-07 Q-NDS-UPP-001-07-FLD-04C 0.158 0.23 1.72 1 2.5 3 10 0.196 0.085

Total Voltage Drop for CKT-07 from Q-NDS-LDP-0201 to final luminary 130 2.490 1.083

34 A Q-NDS-LU-018 Q-NDS-UPP-001 CKT-08 LJB-Q-NDS-FLD-05 0.474 0.23 5.15 1 4 3 80 2.944 1.280

35 A Q-NDS-LU-019 LJB-Q-NDS-FLD-05 CKT-08 Q-NDS-UPP-001-08-FLD-05C 0.474 0.23 5.15 1 2.5 3 10 0.589 0.256

36 A Q-NDS-LU-020 LJB-Q-NDS-FLD-05 CKT-08 LJB-Q-NDS-FLD-06 0.316 0.23 3.43 1 4 3 55 1.349 0.587

37 A Q-NDS-LU-021 LJB-Q-NDS-FLD-06 CKT-08 Q-NDS-UPP-001-08-FLD-06C 0.316 0.23 3.43 1 2.5 3 10 0.393 0.171

38 A Q-NDS-LU-022 LJB-Q-NDS-FLD-06 CKT-08 LJB-Q-NDS-FLD-07 0.158 0.23 1.72 1 4 3 75 0.920 0.400

39 A Q-NDS-LU-023 LJB-Q-NDS-FLD-07 CKT-08 Q-NDS-UPP-001-08-FLD-07C 0.158 0.23 1.72 1 2.5 3 10 0.196 0.085

Total Voltage Drop for CKT-08 from Q-NDS-LDP-0201 to final luminary 240 6.391 2.779

40 A Q-NDS-LU-024 Q-NDS-UPP-001 CKT-17 LJB-Q-NDS-LL-09 0.052 0.23 0.57 1 4 3 80 0.323 0.140

41 A Q-NDS-LU-025 LJB-Q-NDS-LL-09 CKT-17 Q-NDS-UPP-001-17-LL-05 0.052 0.23 0.57 1 4 3 2 0.008 0.004

Total Voltage Drop for CKT-17 from Q-NDS-LDP-0201 to final luminary 82 0.331 0.144

42 A Q-NDS-LU-026 Q-NDS-UPP-001 CKT-18 LJB-Q-NDS-LL-10 0.208 0.23 2.26 1 4 3 90 1.453 0.632

43 A Q-NDS-LU-027 LJB-Q-NDS-LL-10 CKT-18 Q-NDS-UPP-001-18-LL-06 0.208 0.23 2.26 1 4 3 10 0.161 0.070

44 A Q-NDS-LU-028 Q-NDS-UPP-001-18-LL-06 CKT-18 Q-NDS-UPP-001-18-LL-07 0.156 0.23 1.70 1 4 3 25 0.303 0.132

45 A Q-NDS-LU-029 Q-NDS-UPP-001-18-LL-07 CKT-18 Q-NDS-UPP-001-18-LL-08 0.104 0.23 1.13 1 4 3 25 0.202 0.088

46 A Q-NDS-LU-030 Q-NDS-UPP-001-18-LL-08 CKT-18 Q-NDS-UPP-001-18-LL-09 0.052 0.23 0.57 1 4 3 25 0.101 0.044

Total Voltage Drop for CKT-18 from Q-NDS-LDP-0201 to final luminary 175 2.220 0.965