CONA® S
Ball float steam trap
Ball float steam trap
Ball float steam trap
PN16 / PN40
Grey cast iron
- with flanges (Fig. 631....1)
SG iron
- with screwed sockets (Fig. 631....2)
Forged steel/
- with socket weld ends (Fig. 631....3) Cast steel
- with butt weld ends (Fig. 631....4) Stainless steel
Fig. 631 Page 2
Ball float steam trap Fig. 631....1
PN63 / PN100 vertical installation
- with flanges (Fig. 631....1)
- with socket weld ends (Fig. 631....3)
- with butt weld ends (Fig. 631....4) High
temperature steel
Fig. 631 Page 6
Ball float steam trap
PN160
- with flanges (Fig. 631....1)
- with socket weld ends (Fig. 631....3)
- with butt weld ends (Fig. 631....4)
Angle pattern design:
High Fig. 631....1
- with flanges (Fig. 632....1) temperature steel
horizontal installation
- with butt weld ends (Fig. 632....4) Fig. 631 / Fig. 632 Page 8
Ball float steam trap
PN16 / PN40
Forged steel/
- with flanges R4-P (Fig. 633....1) Grey cast iron
- with flanges (Fig. 639....1) Forged steel/Cast steel
Stainless steel Page 10
Fig. 633 / Fig. 639 Page 12
Ball float steam trap
PN40
- with flanges (Fig. 637....1)
Angle pattern design:
- with flanges (Fig. 638....1)
Steel
Fig. 637 / Fig. 638 Page 14
Features:
Ball float steam trap for drainage of water • Back pressure-free condensate discharge even at
from compressed air and gas systems extreme pressure- and quantity fluctuations
(acc. to PED 2014/68/EU fluid group 2) • Controller with integrated automatic ventilation
Grey cast iron (except Fig. 630)
PN16 / PN40
SG iron • Robust and insensitive to waterhammer
- with flanges (Fig. 630....1)
Forged steel/ • Non return protection (except Fig. 633/637/638)
- with screwed sockets (Fig. 630....2) Cast steel • Union for pressure compension line and bypass possible
- with socket weld ends (Fig. 630....3) Stainless steel • On-site change of the installation position is
- with butt weld ends (Fig. 630....4) Fig. 630 Page 16 possible according to the operating instructions
(except Fig. 633/637/638)
• The controller maybe changed without
disturbing the pipe work
A W H ARMATUREN-
®
HALLE
WERK HALLE GMBH
A member of the ARI group
Edition 02/17 - Data subject to alteration - Regularly updated data on [Link]!
CONA®S 631
PN16 / PN40 - DN15-100
Ball float steam trap (Grey cast iron, SG iron, Forged steel/Cast steel, Stainless steel)
Fig. 631....2
with screwed sockets
Fig. 631....3
with socket weld ends
Fig. 631....4
with butt weld ends
Fig. 631....1 with flanges - vertical installation Fig. 631....1 with flanges - horizontal installation
Nominal Operating
Nominal Inlet temperature allowable differential for
Figure Material diameter / pressure
pressure TS pressure ΔPMX controller
NPS PS
≥ DN40 /
12,8 barg 200 °C 2 bar R2 ≥ NPS 1 1/2":
4 bar R4 R2-S
Body/Hood: 15 - 50 /
12.631 PN16 R4-S
EN-JL1040 1/2" - 2" 8 bar R8
9,6 barg 300 °C 13 bar R13 R8-S
R13-S
Body/Hood: 15 - 50 / 32 barg 250 °C 2 bar R2
25.631 PN40 ≥ DN40 /
EN-JS1049 1/2" - 2" 22 barg 350 °C 4 bar R4
≥ NPS 1 1/2":
8 bar R8 R2-S
Body: 1.0460 / Hood: 15 - 100 / 32 barg 250 °C
45.631 PN40 13 bar R13 R4-S
1.0619+N 1/2" - 4" 21 barg 400 °C
≥ PN40: PN40: R8-S
Body: 1.4541 / 15 - 100 / 32 barg 250 °C 22 bar R22
55.631 PN40 R13-S
Hood:1.4308 1/2" - 4" 28 barg 300 °C 32 bar R32
For ANSI versions refer to data sheet CONA®S-ANSI
Types of connection Other types of connection on request.
• Flanges ....1 ____________ acc. to DIN 2533 or DIN EN 1092-2 (PN16) and DIN 2635 or DIN EN 1092-1 (PN40)
• Screwed sockets ....2 ____ Rp thread acc. to DIN EN 10226-1 or NPT thread acc. to ANSI B1.20.1
• Socket weld ends ....3 ____ acc. to DIN EN 12760
• Butt weld ends ....4 ______ Weld preparation acc. to EN ISO 9692 identification No. 1.3 and 1.5
(Note restriction on operating pressure / inlet temperature depending to design!)
Features
• Ball float steam trap with level control for the condensate-discharge from
all kinds of steam systems • N on return protection
• Rapid system start-up due to thermostatic control element • The controller maybe changed without disturbing the pipe work
• Inside strainer • On-site change of the installation position is possible according to the operating instructions
• Body with flanged hood
Mounting position
• Standard: vertical Please indicate when ordering!
Refer to: Information about the different installation positions (Page 21)
• Optional: horizontal with inlet from right or left On-site change of the installation position is possible according to the operating instructions.
Options
• Air vent - (Pos. 51) or blow down valve (Pos. 46), manual operated
2 Edition 02/17 - Data subject to alteration - Regularly updated data on [Link]!
CONA®S 631
PN16 / PN40 - DN15-100
Screwed sockets 1)
Types of connection Flanges Butt weld ends 2)
Socket weld ends 2)
DN (mm) 15 20 25 40 50 65 2) 80 2) 100 2) 15 20 25 40 50 1) 15 20 25 40 50
NPS (inch) 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 2) 3" 2) 4" 2) 1/2" 3/4" 1" 1 1/2" 2" 1) 1/2" 3/4" 1" 1 1/2" 2"
1) DN50 (2”) not in EN-JL/EN-JS 2) not in EN-JL / EN-JS
Face-to-face acc. to data sheet resp. customer request
L (mm) 150 150 160 230 230 290 310 350 150 150 160 210 210 160 160 160 250 250
Dimensions Standard-flange dimensions refer to page 21.
H (mm) 162 162 193 274 274 274 274 274 162 162 193 274 274 162 162 193 274 274
H1 (mm) 87 87 107 157 157 157 157 157 87 87 107 157 157 87 87 107 157 157
B (EN-JS1049) (mm) 215 215 245 289 289 -- -- -- 215 215 245 289 -- -- -- -- -- --
B (Steel) (mm) 217 217 249 292 292 292 292 292 170 170 197 292 292 170 170 197 292 292
B1 (mm) 114 114 135 194 194 194 194 194 114 114 135 194 194 114 114 135 194 194
S (mm) 180 180 200 300 300 300 300 300 180 180 200 300 300 180 180 200 300 300
S1 (mm) 150 150 180 200 200 200 200 200 150 150 180 200 200 150 150 180 200 200
Weights
Fig. 631 (approx.) (kg) 8,1 8,3 12,1 28,5 29,1 31 33 36,5 7,5 7,5 9,7 23,8 24,3 7,1 8,1 10,2 24,8 25,8
Parts
Pos. Sp.p. Description Fig. 12.631 Fig. 25.631 Fig. 45.631 Fig. 55.631
EN-GJS-400-18U-LT,
1 Body EN-GJL-250, EN-JL1040 P250 GH, 1.0460 X6CrNiTi18-10, 1.4541
EN-JS1049
11 x Sealing ring CU A4
EN-GJS-400-18U-LT,
16 Hood EN-GJL-250, EN-JL1040 GP240GH+N, 1.0619+N GX5CrNi19-10, 1.4308
EN-JS1049
17 x Gasket Graphite (CrNi laminated with graphite)
24 x Controller, cpl. X5CrNi18-10, 1.4301 / TB102/85 (corrosion resistant bimetal)
24.2 Strainer X5CrNi18-10, 1.4301
< DN40: A4-80
27 Cheese head screw A2-70 / 8.8 21CrMoV 5-7, 1.7709 21CrMoV 5-7, 1.7709 ≥ DN40: X6CrNiTi18-10,
1.4541
46 x Blow down valve, cpl. X6CrNiTi18-10, 1.4541
49 x Sealing ring CU A4
50 Plug (M14x1,5) 11SMn30+C, 1.0715+C C35E, 1.1181 X6CrNiTi18-10, 1.4541
51 x Manual air vent valve X8CrNiS18-9, 1.4305
└ Spare parts
Information / restriction of technical rules need to be observed!
Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list).
Operating and installation instructions can be downloaded at [Link].
Options
Air vent - (Pos. 51) or blow down valve (Pos. 46), manual operated
Edition 02/17 - Data subject to alteration - Regularly updated data on [Link]! 3
CONA®S 631
PN16 / PN40 - DN15-100
Capacity chart
Standard R22 and R32
DN15 - DN100
The capacity chart shows the maximum flow quantities of hot condensate
for the different controllers and steam trap sizes
In commen, the steam traps are fitted out with an controller as shown in
the flow diagrams of this page acc. to the differential pressures and flow
rates.
For very large flow rates with low differential pressures, steam traps at
sizes DN40 up to DN100 can be fitted out with a super-controller
The maximum flow quantity of cold condensate at about 20°C can be
determined by multiplication of the appropriate factor F (in the scale
below the diagrams) with the hot condensate quantity determined by the
capacity chart. (Factor F is related to the differential pressure)
Flow (kg/h)
Differential pressure considering drainage into atmosphere (bar)
Standard R2 to R13
DN15 - DN100
The capacity chart shows the maximum flow quantities of hot condensate
for the different controllers and steam trap sizes
In commen, the steam traps are fitted out with an controller as shown in
the flow diagrams of this page acc. to the differential pressures and flow
rates.
For very large flow rates with low differential pressures, steam traps at
sizes DN40 up to DN100 can be fitted out with a super-controller
The maximum flow quantity of cold condensate at about 20°C can be
determined by multiplication of the appropriate factor F (in the scale
below the diagrams) with the hot condensate quantity determined by the
capacity chart. (Factor F is related to the differential pressure)
Flow (kg/h)
Differential pressure considering drainage into atmosphere (bar)
4 Edition 02/17 - Data subject to alteration - Regularly updated data on [Link]!
CONA®S 631
PN16 / PN40 - DN15-100
Capacity chart
Special design: Super-controller for very large flow rates with low differential pressures
R2-S to R13-S
DN 40 - 100
The capacity chart shows the maximum flow quantities of hot condensate
for the Super-controller versions.
The maximum flow quantity of cold condensate at about 20°C can be
determined by multiplication of the appropriate factor F (in the scale
below the diagrams) with the hot condensate quantity determined by the
capacity chart. (Factor F is related to the differential pressure)
Flow (kg/h)
Differential pressure considering drainage into atmosphere (bar)
Edition 02/17 - Data subject to alteration - Regularly updated data on [Link]! 5
