Process Flow chart of Veg Momos
Raw Material receiving
Receiving of items like From FSSAI
Receiving of Receiving of Receiving of
dry ingredients, approved
Momo Laminate Momo sauce sauces, oils, dairy vegetables
sachets vendors
pouches items –butter, cheese
Quality Not Rejected (returned
Quality check
to vendor)
CCP1 (By QAE) ok
Quality ok
Proceed for
storage
Storage and Storage and Storage and Storage and
segregation of segregation of segregation of segregation of Dairy
miscellaneous vegetables [Chiller products [Chiller no
laminate pouches
and momo sauce ingredients [Store no - 1] - 4]
sachets [Store room-127]
room-128]
Filling preparation
Dough preparation
Washing of Coriander, spring Chopping of all vegetables
onion, Garlic, Ginger, Green Weighing of Maida and all
chilli using Bubble washer ingredients
Adding and mixing of all ingredients like vegetables,
Add all the ingredients in the
spices, condiments and seasonings in mixer machine &
dough mixer
mixing [AS PER RECIPE and BATCH SIZE]
Addition of cold water (10-12℃) and
Mix for 13 min[3 min slow and 10 min
Feed the fillings into Momo feeder Machine
medium speed]
Feeding of dough in the dough chamber of
momo machine
Receiving of raw Momo
Greasing of tray with Soybean oil &
setting/arranging of Momos Production area
Spraying of water on the surface of
Momos
Cooking area
Steaming/Cooking of Momos (75- 80℃) for 12 min
(CCP 2)
Holding of Momos
LABELLING AND SAUCE SACHETS (To bring Momo at room temperature)
FILLING ACTIVITY
Blast freezing of Momo (at -10℃ to-18℃)
Receiving of Receiving of [Blast freezer -35℃] OPRP
laminate pouches momo sauce
from store
Passing through metal detector
(CCP3)
Labelling of empty
Primary Packaging of Momos in
laminate pouches using
laminated pouches
domino printer
Weighing the Momo and sauce filled
Filling Momo sauces in the pouches
empty labelled laminate Packing
pouches Weight OK Weight Not area
OK
Recounting of
Momos
Proceed for Nitrogen gas filling and
sealing of pouches
Checking the Final ready pouches for
proper sealing and Gas puffness
Arranging the final pouches in crates
and transfer to dispatch section
Secondary Packaging of Momos in
corrugated boxes (Using Band Sealer)
Dispatch area
Storage of Momos (below -18℃)
[DISPATCH FREEZER] (CCP 4)
Dispatch of Momos Boxes
[AS PER FEFO]