Troubleshooting Guide 48641
Troubleshooting Guide 48641
MODEL No
$C
SPECIFICATION CHART
Model # AC001
Horsepower 1/6 HP
SCFM @ 40 PSIG 0.58
SCFM @ 90 PSIG 0.45
Cut-In Pressure 95 PSI
Cut-Out Pressure 125 PSI
Bore 32 mm
Stroke 11 mm
Voltage -Single Phase 120
Motor RPM 3400
Amperage @ max pressure 1.8
Tank Size 1 Gallon
CSA/US Listed Yes
www.makita.com
TABLE OF CONTENTS
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warning Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DESCRIPTION OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION and BREAK-IN PROCEDURES . . . . . . . . . . . . . . . 9
Location Of the Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . .9
Initial Start Up Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Grounding Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Daily Start-up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ROUTINE MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . 12
SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SERVICE CENTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Page 2
IMPORTANT SAFETY INSTRUCTIONS
*SAVE THESE INSTRUCTIONS*
WARNING
IMPROPER OPERATION OR MAINTENANCE OF
THIS PRODUCT COULD RESULT IN SERIOUS
INJURY AND PROPERTY DAMAGE.
READ AND UNDERSTAND ALL WARNINGS
AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT.
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HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Page 4
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Page 5
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Page 6
GLOSSARY GENERAL
CFM: Cubic feet per minute. INFORMATION
This air compressor does not use oil.
SCFM: Standard cubic feet per
Now you can enjoy all the
minute; a unit of measure of air
benefits of having an oil free
delivery.
air compressor.
compressor. When oil is changed
PSIG: Pounds per square inch
regularly, it will give you long,
gauge; a unit of measure of
trouble-free life.
pressure.
Your air compressor can be used
CUT-IN PRESSURE: While the
for operating paint spray guns,
motor is off, air tank pressure
air tools, caulking guns, grease
drops as you continue to use
guns, air brushes, sandblaster,
your accessory or air tool. When
inflating tires or spraying weed
the tank pressure drops to a
killers, insecticides, etc. An air
certain level the motor will restart
pressure regulator is supplied for
automatically re-started is called
these applications.
"cut-in pressure".
Separate air transformers which
CUT-OUT PRESSURE: When
combine the functions of air
you turn on your air compressor,
regulation and/or moisture and
it begins to run, air pressure in
dirt removal should be used
the air tank begins to build. It
where applicable.
builds to a certain pressure
before the motor automatically
shuts off - protecting your air
tank from pressure higher than ON-RECEIPT
its design rating. The pressure at INSPECTION
which the motor shuts off is
called "cut-out pressure". DAMAGE: Each air compressor
outfit is carefully tested and
checked before shipment. With
DUTY CYCLE improper handling, damage may
result in transit and cause
All Makita manufactured air problems with compressor
compressors are recommended operation.
to be operated on not more than
a 50% duty cycle. This means an Immediately upon arrival, check
air compressor that pumps air equipment for both concealed
more than 50% of one hour is and visible damages to avoid
considered misuse because the expenses being incurred to
air compressor is undersized for correct such problems. This
the required air demand. should be done regardless of
any visible signs of damage to
the shipping container. If this
Page 7
product was shipped directly to switch and to “off” to remove
you, report any damages to the power when finished using the
carrier and arrange for inspection compressor or when compressor
of goods immediately. will be left unattended.
Page 8
reaches “cut-out” pressure. accessory, the outlet regulated
PRESSURE SWITCH: The air pressure may have to be
pressure switch automatically adjusted while you are operating
starts the motor when the air the accessory.
tank pressure drops to the
factory set “cut-in” pressure. It
stops the motor when the air INSTALLATION AND
tank pressure reaches the
factory set “cut-out” pressure. BREAK-IN
PROCEDURES
SAFETY VALVE: If the pressure
switch does not shut off the air LOCATION OF THE AIR
compressor at its “cut-out” COMPRESSOR
pressure setting, the safety valve Locate the air compressor in a
will protect against high pressure clean, dry and well-ventilated
by “popping out” at its factory set area. The air intake must be kept
pressure (slightly higher than the clear of obstructions, which could
pressure switch “cut-out” setting). reduce air delivery of the air
compressor. The air compressor
OUTLET PRESSURE GAUGE: should be located at least 12
The outlet pressure gauge inches away from the wall or
indicates the air pressure other obstructions that will
available at the outlet side of the interfere with the flow of air. The
regulator. This pressure is air compressor head and shroud
controlled by the regulator and is are designed to allow for proper
always less or equal to the tank cooling. If humidity is high, an air
pressure. See “Operating filter can be installed on the air
Procedures”. outlet adapter to remove
excessive moisture.
TANK PRESSURE GAUGE: The
tank pressure gauge indicates LUBRICATION AND OIL
the air pressure in the tank. CAUTION: Do not attempt to
operate this air compressor
REGULATOR: The air pressure without first adding oil to the
coming from the air tank is crankcase. Serious damage will
controlled by the regulator knob. result from even limited operation
Turn the knob clockwise to unless filled with oil and broken
increase pressure and counter- in correctly. Make sure to closely
clockwise to decrease pressure. follow initial start-up procedures.
To avoid minor re-adjustment Compressor oil is provided; on a
after making a change in level surface, please fill the
pressure setting, always crankcase to proper level
approach the desired pressure indicated on the sight glass.
from a lower pressure. When
reducing from a higher to a lower WARNING: Compressors are
setting, first reduce to some shipped without oil. A small
pressure less than desired
pressure. Depending on the air
requirements of each particular
Page 9
Initial Start Up Procedure: Please see the chart below as
1.Open the air receiver's drain the MINIMUM requirements:
valve.
2.Plug power supply cord into
correct power source. Amp Length of
3.Run the compressor for a Rating Cord in Feet
minimum of twenty (20) (120 Volts) 25' 50' 100' 150'
minutes in the no-load
10-12 16 14 10 8
condition to seat the piston
ring and check valves. 12-14 16 12 10 8
4.Close air receiver drain valve. 14-16 16 12 10 8
Your compressor is now ready
16-18 14 12 8 8
for use.
18-20 14 12 8 6
Extension Cords
To avoid voltage drop, power Piping
loss, and overheating of the Plastic or PVC pipe is not
motor, use extra air hose instead designed for use with
of an extension cord. Low compressed air. Regardless of its
voltage can cause damage to the indicated pressure rating, plastic
motor. pipe can burst from air pressure.
Use only metal pipe for air
If an extension cord must be distribution lines.
used: If a pipe line is necessary, use
· Use only an approved 3-wire pipe that is the same size, or
extension cord that has a 3- larger than, the air tank outlet.
blade grounding plug and a 3- Piping that is too small will
slot receptacle that will accept restrict the flow of air. If piping is
the plug on the air compressor. over 100 feet long, use the next
· Make sure the extension cord larger size. Bury underground
is in good condition. lines below the frost line and
avoid pockets where
condensation can gather and
freeze. Apply pressure before
underground lines are covered to
make sure all pipe joints are free
of leaks.
Grounding Instruction
WARNING: Risk of electric
shock! In the event if a short
circuit, grounding reduces the
risk of shock by providing an
escape wire for the electric
current. This air compressor
must be properly grounded.
The air compressor is equipped
with a cord having a grounding
wire with an appropriate
Page 10
grounding plug. The plug must 4. Open the regulator by turning
be used with an outlet that has it clockwise. Adjust the
been installed and grounded in regulator to the correct
accordance with all local codes pressure setting. Your
and ordinances. The outlet must compressor is ready for use.
have the same configuration as 5. Always operate the air
the plug. DO NOT USE AN compressor in well-ventilated
ADAPTER. areas; free of gasoline or
other solvent vapors. Do not
Inspect the plug and cord before operate the compressor near
each use. Do not use if there are the spray area.
signs of damage.
When you are finished:
DANGER: Improper grounding 6. Set the pressure switch lever
can result in electrical shock. Do to “OFF”.
not modify the plug that has 7. Using the air tool or
been provided. If it does not fit accessory, bleed the tank
the available outlet, the correct pressure down to zero.
outlet should be installed by a 8. Remove the air tool or
qualified electrician. accessory.
9. Drain water from air tank by
opening drain cock valve on
bottom of tank. WATER WILL
OPERATING CONDENSE IN THE AIR
TANK. IF NOT DRAINED,
PROCEDURES WATER WILL CORRODE
AND WEAKEN THE AIR
Daily Start-up Checklist TANK CAUSING A RISK OF
1. Before attaching air hose or AIR TANK RUPTURE.
accessories, make sure the
pressure switch lever is set to Note:
“OFF” and the air regulator or If drain cock valve is plugged,
shut-off valve is closed. release all air pressure. The
2. Attach hose and accessories. valve can then be removed,
Too much air pressure causes cleaned, then reinstalled.
a hazardous risk of bursting.
Check the manufacturer's 10. After the water has been
maximum pressure rating for drained, close the drain valve.
air tools and accessories. The The air compressor can now
regulator outlet pressure must be stored.
never exceed the maximum
pressure rating.
3. Turn the pressure switch lever
to “ON/AUTO” and allow tank
pressure to build. Motor will
stop when tank pressure
reaches “cut-out” pressure.
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MAINTENANCE ROUTINE
MAINTENANCE
WARNING: UNIT CYCLES SCHEDULE
AUTOMATICALLY WHEN
POWER IS ON. WHEN 1. Drain water from the air tank,
DOING MAINTENANCE, any moisture separators or
YOU MAY BE EXPOSED transformers.
TO VOLTAGE SOURCES, 2. Check for any unusual noise
COMPRESSED AIR OR and/or vibration.
MOVING PARTS. PERSONAL 3. Manually check all safety
INJURIES CAN OCCUR. valves to make sure they are
operating properly.
BEFORE PERFORMING
4. Inspect air lines and fittings for
ANY MAINTENANCE OR leaks; correct as necessary.
REPAIR, UNPLUG THE
COMPRESSOR AND BLEED Each year of operation or if a
OFF ALL AIR PRESSURE. problem is suspected:
• Check condition of air
To ensure efficient operation and compressor pump intake and
longer life of the air compressor exhaust valves.
unit, a routine maintenance • Check condition of check
schedule should be prepared valve. Replace if damaged or
and followed. The following worn out.
routine maintenance schedule is
geared to a unit in a normal
WARNING:
working environment operating
on a daily basis. If necessary, the Do NOT use this compressor
schedule should be modified to in locations where the temperature
suit the conditions under which drops to or below 32 degrees F
your compressor is used. The or where the ambient temperature
modifications will depend upon exceeds 104 degrees F.
the hours of operation and the
working environment.
Compressor units in an
extremely dirty and/or hostile
environment will require a
greater frequency of all
maintenance checks.
Page 12
Allow oil to drain completely. Units with External Brass
2.Replace the oil drain plug (The Check Valve Replacement
use of a sealing compound or 1. Release all air pressure from
Teflon tape to avoid leakage is air tank and unplug outfit.
recommended.) 2. Remove shroud.
3.Refill with the recommended oil 3. Loosen the top and bottom nut
to the proper level. of the outlet tube and remove.
4. Remove the pressure release
tube and fitting.
5. Unscrew the check valve (turn
SERVICE counterclockwise) using a
INSTRUCTIONS socket wrench.
6. Check that the valve disc
Air Filter - Inspection and moves freely inside the check
Replacement: valve and that the spring holds
• Keep the air filter clean at all the disc in the upper, closed
times. Do not operate the position. The check valve may
compressor with the air filter be cleaned with a suitable
removed. solvent.
• A dirty air filter will not allow 7. Apply sealant to the check
the compressor to operate at valve threads. Reinstall the
full capacity. Before you use check valve (turn clockwise).
the compressor, check the air 8. Replace the pressure release
filter to be sure it is clean. tube and fitting.
• If it is dirty, check and replace 9. Replace the outlet tube and
the filter element . tighten top and bottom nuts.
10. Replace the shroud.
WARNING: SAFETY
VALVE – INSPECTION Motor
IF THE SAFETY VALVE The motor has an automatic
DOES NOT WORK reset thermal overload protector
PROPERLY, OVER- switch. If the motor overheats for
PRESSURIZATION MAY any reason, the overload
OCCUR, CAUSING AIR protector will shut off the motor.
The motor must be allowed to
TANK RUPTURE OR
cool down before resetting the
AN EXPLOSION. overload switch and restarting.
OCCASIONALLY PULL
THE RING ON THE If the overload protector shuts
SAFETY VALVE TO MAKE the motor off frequently, check
SURE THAT THE SAFETY for a possible voltage problem.
VALVE OPERATES FREELY. Low voltage can also be
IF THE VALVE IS STUCK suspected when:
OR DOES NOT OPERATE 1. The motor does not get up to
SMOOTHLY, IT MUST BE full power or speed.
REPLACED WITH THE 2. Fuses blow out when starting
the motor; lights dim and
SAME TYPE OF VALVE.
remain dim when motor is
started and is running.
Page 13
TROUBLESHOOTING GUIDE
PERFORMING REPAIRS MAY EXPOSE VOLTAGE
SOURCES, MOVING PARTS OR COMPRESSED AIR
SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO
ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR
AND BLEED OFF TANK AIR PRESSURE.
Air leaks at Fittings are Tighten fittings where air can be heard
fittings. not tight escaping. Check fittings with a soap and
enough. water solution. DO NOT OVER TIGHTEN.
Air leaks in Defective air Air tank must be replaced. Do not repair
air tank or tank. the leak. WARNING DO NOT DRILL
at air tank INTO, WELD OR OTHERWISE MODIFY
welds. AIR TANK OR IT WILL WEAKEN. THE
TANK CAN RUPTURE OR EXPLODE.
Motor will • Motor • Let motor cool off and reset overload
not run. overload switch.
protection
switch has
tripped.
• Tank • Motor will start automatically when
pressure tank pressure drops below "cut-in"
exceeds pressure of pressure switch.
pressure
switch "cut-
in" pressure.
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PROBLEM CAUSE CORRECTION
Motor will • Check valve is • Remove and clean, or replace.
not run. stuck open.
(con’t)
• Loose electrical • Check wiring connection inside
connections. pressure switch and terminal box
area.
• Possible • Return to an Authorized Warranty
defective Service Center for inspection or
capacitor. replacement if necessary.
• Paint spray on • Have checked at an Authorized
internal motor Warranty Service Center. Do not
parts. operate the compressor in the paint
spray area. See flammable vapor
warning.
• Possible • Have checked at an Authorized
defective Warranty Service Center.
motor.
• Fuse Blown, 1.Check fuse box for blown fuse and
circuit breaker replace. If necessary, reset circuit
tripped. breaker. Do not use a fuse or circuit
breaker with higher rating than
specified for your particular branch
circuit.
2.Check for low voltage conditions
and/or proper extension cord.
3.Disconnect the other electrical
appliances from circuit or operate
the compressor on its own branch
circuit.
• Pressure • Bleed the line by pushing the lever
unloader valve on the pressure switch to the "off"
on pressure position; if the valve does not open,
switch has not replace it.
unloaded head
pressure.
Page 16
COMPRESSOR MAINTENANCE LOG
DATE TYPE OF MAINTENANCE OR REPAIRS
Page 1
When you need service: Send Date Purchased / Date de l’achat:
complete tool (prepaid) to one of
the Makita Factory Service Centers
listed, or to an Authorized Makita Dealer’s Name and Address / Nom et adresse du détaillant:
Service Center. Be sure to attach
a letter to the outside of the carton
detailing the problem with your tool.
Page 1
MAKITA WARRANTY
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one of
Makita's Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
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