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Crank Ansys FEMA

The document outlines a project saved in Ansys Mechanical, detailing its structure, including geometry imports, materials, mesh settings, and static structural analysis. It includes specific parameters such as units, geometry definitions, and analysis settings, along with results for total deformation, equivalent elastic strain, and equivalent stress. The project uses a crank shaft model with various defined properties and analysis settings for a static structural evaluation.

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kakashito.toman
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0% found this document useful (0 votes)
15 views17 pages

Crank Ansys FEMA

The document outlines a project saved in Ansys Mechanical, detailing its structure, including geometry imports, materials, mesh settings, and static structural analysis. It includes specific parameters such as units, geometry definitions, and analysis settings, along with results for total deformation, equivalent elastic strain, and equivalent stress. The project uses a crank shaft model with various defined properties and analysis settings for a static structural evaluation.

Uploaded by

kakashito.toman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project* Page 1 of 17

Project*
First Saved Thursday, March 27, 2025
Last Saved Monday, April 21, 2025
Product Version 2025 R1
Imported Source C:\Users\MY-PC\Downloads\crank solve [Link]
Imported Version 2020 R2
Save Project Before Solution No
Save Project After Solution No

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Contents
l Units

l Model (A4)
¡ Geometry Imports
n Geometry Import (A3)
¡ Geometry
n crank shaft 2-FreeParts
¡ Materials
¡ Coordinate Systems
¡ Mesh
¡ Static Structural (A5)
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results
n Fatigue Tool
n Results

l Material Data
¡ Structural Steel

Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
TABLE 2
Model (A4) > Geometry Imports
Object Name Geometry Imports
State Solved

TABLE 3
Model (A4) > Geometry Imports > Geometry Import (A3)
Object Name Geometry Import (A3)
State Solved
Definition
Source C:\Users\abina\OneDrive\Documents\crank shaft [Link]
Type Iges
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No

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Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import Program Tolerance
Stitch Tolerance 0.0000001
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

Geometry
TABLE 4
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\abina\OneDrive\Documents\crank shaft [Link]
Type Iges
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 0.14185 m
Length Y 0.13012 m
Length Z 0.284 m
Properties
Volume 4.1946e-004 m³
Mass 3.3556 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 24553
Elements 14268
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes

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Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import Program Tolerance
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 5
Model (A4) > Geometry > Parts
Object Name crank shaft 2-FreeParts
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 0.14185 m
Length Y 0.13012 m
Length Z 0.284 m
Properties
Volume 4.1946e-004 m³
Mass 3.3556 kg
Centroid X -7.7742e-004 m
Centroid Y -1.6427e-003 m
Centroid Z -0.1308 m
Moment of Inertia Ip1 2.225e-002 kg·m²
Moment of Inertia Ip2 2.2332e-002 kg·m²
Moment of Inertia Ip3 1.619e-003 kg·m²
Statistics

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Nodes 24553
Elements 14268
Mesh Metric None

TABLE 6
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 1
Material Assignments 0

Coordinate Systems
TABLE 7
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Transfer Properties
Source
Read Only No

Mesh
TABLE 8
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse

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Initial Size Seed Assembly


Bounding Box Diagonal 0.34309 m
Average Surface Area 8.2898e-004 m²
Minimum Edge Length 1.4142e-003 m
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Element Quality Default (5.e-002)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
Inflation Element Type Wedges
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Methods
Sheet Body Method Quad Dominant
Sweepable Body Method Sweep
Statistics
Nodes 24553
Elements 14268
Show Detailed Statistics No

Static Structural (A5)


TABLE 9
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 10
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings

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State Fully Defined


Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot Checking Program Controlled
Large Deflection Off
Inertia Relief Off
Quasi-Static Solution Off
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full
No
Solve
Combine Restart Files Program Controlled
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement
Program Controlled
Convergence
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Output Selection None
Stress Yes
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Analysis Data Management
C:\Users\MY-PC\AppData\Local\Temp\WB_MY-PC_11112_2\wbnew_files\dp0
Solver Files Directory
\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No

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Contact Summary Program Controlled


Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System mks

TABLE 11
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Pressure
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 2 Faces 6 Faces
Definition
Type Fixed Support Pressure
Suppressed No
Define By Normal To
Applied By Surface Effect
Loaded Area Deformed
Magnitude 5.e+008 Pa (ramped)

FIGURE 1
Model (A4) > Static Structural (A5) > Pressure

Solution (A6)
TABLE 12
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)

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State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 5. s
MAPDL Memory Used 166. MB
MAPDL Result File Size 9. MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Elastic Strain Equivalent Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent Elastic Strain Equivalent (von-Mises) Stress
By Time
Display Time Last
Separate Data by Entity No
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 0. m 1.9172e-006 m/m 1.8568e+005 Pa
Maximum 7.9219e-005 m 3.0723e-003 m/m 6.4238e+008 Pa
Average 2.1994e-005 m 3.9315e-004 m/m 7.2851e+007 Pa
Minimum Occurs On crank shaft 2-FreeParts
Maximum Occurs On crank shaft 2-FreeParts

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Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across Bodies No

FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [m] Maximum [m] Average [m]
1. 0. 7.9219e-005 2.1994e-005

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain

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TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [m/m] Maximum [m/m] Average [m/m]
1. 1.9172e-006 3.0723e-003 3.9315e-004

FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress

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TABLE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [Pa] Maximum [Pa] Average [Pa]
1. 1.8568e+005 6.4238e+008 7.2851e+007

TABLE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Domain
Domain Type Time
Materials
Fatigue Strength Factor (Kf) 1.
Loading
Type Fully Reversed
Scale Factor 1.
Definition
Display Time End Time
Options
Analysis Type Stress Life
Mean Stress Theory Goodman
Stress Component Equivalent (von-Mises)
Life Units
Units Name cycles
1 cycle is equal to 1. cycles

FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

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FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

TABLE 19
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results

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Object Name Life Damage Safety Factor


State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Life Damage Safety Factor
Identifier
Suppressed No
Design Life 1.e+009 cycles
Results
Minimum 752.03 cycles 0.13419
Minimum Occurs On crank shaft 2-FreeParts crank shaft 2-FreeParts
Maximum 1.3297e+006
Maximum Occurs On crank shaft 2-FreeParts

FIGURE 7
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life

TABLE 20
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life
Time [s] Minimum Maximum Average
1. 752.03 1.e+006 7.8967e+005

FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage

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TABLE 21
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage
Time [s] Minimum Maximum Average
1. 1000. 1.3297e+006 29411

FIGURE 9
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor

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TABLE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor
Time [s] Minimum Maximum Average
1. 0.13419 15. 5.4854

Material Data
Structural Steel
TABLE 23
Structural Steel > Constants
Density 8000 kg m^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 434 J kg^-1 C^-1
Thermal Conductivity 60.5 W m^-1 C^-1
Resistivity 1.7e-007 kg m^3 A^-2 s^-3

TABLE 24
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 25
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0

TABLE 26

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Structural Steel > Compressive Yield Strength


Compressive Yield Strength Pa
2.5e+008

TABLE 27
Structural Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.5e+008

TABLE 28
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
4.6e+008

TABLE 29
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 30
Structural Steel > S-N Curve
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0

TABLE 31
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient Pa Exponent Coefficient Exponent Coefficient Pa Hardening Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2

TABLE 32
Structural Steel > Isotropic Elasticity
Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa Temperature C
2.1e+011 0.3 1.75e+011 8.0769e+010

TABLE 33
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

[Link] 4/21/2025

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