2400W Power Supply with Single Output RSP-2400 series

User’s Manual


    
      
      

Bauar t gepruft
Sicherheit
IS 13252
egel ma ge
od o s
be wac g THOMAS SAMUEL
THOMAS SAMUEL

www. tuv.com
ID 2000000000


 UL62368-1 BS EN/EN62368-1 TPTC004 IEC62368-1

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‧ ‧ 
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‧  https://www.meanwell.com/serviceGTIN.aspx
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    

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

File Name:RSP-2400-SPEC 2025-02-10
 2400W Power Supply with Single Output RSP-2400 series

SPECIFICATION
MODEL RSP-2400-12 RSP-2400-24 RSP-2400-48
DC VOLTAGE 12V 24V 48V
RATED CURRENT 166.7A 100A 50A
CURRENT RANGE 0 ~ 166.7A 0 ~ 100A 0 ~ 50A
RATED POWER 2000.4W 2400W 2400W
RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 200mVp-p
OUTPUT VOLTAGE ADJ. RANGE 10.8 ~ 13.2V 22 ~ 28V 43 ~ 56V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 1000ms, 80ms at full load
HOLD UP TIME (Typ.) 12ms at full load
VOLTAGE RANGE 180 ~ 264VAC 254 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.95/230VAC at full load
INPUT EFFICIENCY (Typ.) 88% 90.5% 91.5%
AC CURRENT (Typ.) 15.5A/180VAC 12A/230VAC
INRUSH CURRENT (Typ.) 60A/230VAC
LEAKAGE CURRENT <2.0mA / 240VAC
100 ~ 112% rated output power
OVERLOAD (OLP)
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover
PROTECTION 13.8 ~ 16.8V 28.8 ~ 33.6V 57.6 ~ 67.2V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
OUTPUT VOLTAGE 2.4 ~ 13.2V 4.8 ~ 28V 9.6 ~ 56V
PROGRAMMABLE(PV) Please refer to the Function Manual.
CURRENT SHARING Up to 7200W or (2+1) units. Please refer to the Function Manual.
FUNCTION AUXILIARY POWER [email protected](Only for Remote ON-OFF control)
REMOTE ON-OFF CONTROL Please refer to the Function Manual
REMOTE SENSE Compensate voltage drop on the load wiring up to 0.25V. Please refer to the Function Manual.
ALARM SIGNAL OUTPUT Power OK signal. Please refer to the Function Manual
WORKING TEMP. -20 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.05%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS15598-1, AS/NZS62368.1,IS13252(Part1)/IEC60950-1,
SAFETY STANDARDS
EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Parameter Standard Test Level / Note
Conducted BS EN/ EN55032 (CISPR32), CNS15936 Class B
EMC EMISSION Radiated BS EN/ EN55032 (CISPR32), CNS15936 Class A
Harmonic Current BS EN/ EN61000-3-2 -----
Voltage Flicker BS EN/ EN61000-3-3 -----
SAFETY &
BS EN/ EN55035, BS EN/ EN61000-6-2, BSMI CNS13438
EMC
(Note 4) Parameter Standard Test Level / Note
ESD BS EN/ EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/ EN61000-4-3 Level 3
EFT / Burst BS EN/ EN61000-4-4 Level 3
EMC IMMUNITY
Surge BS EN/ EN61000-4-5 Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line
Conducted BS EN/ EN61000-4-6 Level 3
Magnetic Field BS EN/ EN61000-4-8 Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
Voltage Dips and Interruptions BS EN/ EN61000-4-11
>95% interruptions 250 periods
MTBF 692.3K hrs min. Telcordia SR-332 (Bellcore) ; 83.9K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 278*177.8*63.5mm (L*W*H)
PACKING 3.3Kg; 4pcs/14.2Kg/2.04CUFT
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NOTE
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https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)
℃℃
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File Name:RSP-2400-SPEC 2025-02-10
 2400W Power Supply with Single Output RSP-2400 series

Block Diagram PFC fosc : 88KHz

PWM fosc : 100KHz
+S
ACTIVE RECTIFIERS RECTIFIERS
EMI INRUSH POWER +V
I/P CURRENT & SWITCHING &
FILTER PFC FILTER -V
LIMITING
-S
PFC O.V.P.
CONTROL O.L.P.
PWM PV
DETECTION
O.T.P. CONTROL CIRCUIT P OK
REMOTE RC
LOAD CONTROL
SHARING
CS
FAN
AUX RECTIFIERS
POWER & AUX POWER
FILTER

Static Characteristics

100
MODEL 12V 24V 48V
90 INPUT

80 2000.4W 2400W 2400W

180~264VAC
166.7A 100A 50A
LOAD (%)

70

60

50

180 185 190 195 200 210 220 230 240 250 264
INPUT VOLTAGE (V) 60Hz

Derating Curve Efficiency vs Load (48V Model)

92
100 90
88
EFFICIENCY (%)

80
86
60 84
50 82
LOAD (%)

40 80
78
20
76
-20 0 10 20 30 40 50 60 70 (HORIZONTAL)
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

AMBIENT TEMPERATURE (℃) LOAD

※ The curve above is measured at 230VAC.

◎ Load (%) typically represents the output power.
However, when the PV function is involved, Load (%) changes to
indicate the percentage of the output current.
For example, with the PV function used for the RSP- 24 00-24, 8 0A
corresponds to 80% of the load.

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

Function Manual
1. Remote Sense
※ The Remote Sense compensates voltage drop on the load wiring up to 0.25V

CN2

+V
PIN7 -S PIN8 +S
+V LOAD

-V

-V Sense lines should be twisted in pairs to minimize

noise pick-up.
※ Caution: The power supply, by factory default(also the assumption for other sections), is shipped with, -S & -V on CN2, as well as +S & +V, shorted by
connector. When activating the Remote Sense, the +S signal should be connected to the positive terminal of the load whereas -S signal to
the negative terminal of the load.
2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 20~110%(Typ.) of the nominal voltage by applying
EXTERNAL VOLTAGE.

CN2

PIN7 -S PIN8 +S
+V

PIN3 PV
EXTERNAL VOLTAGE (DC)
-V
PIN5 -S

◎ Connecting an external DC source between PV & -S on CN2, and +S & +V, -S & -V also need to be connected as exhibited above.

Vout
OVP >120%
120

100 100
OUTPUT CURRENT (%)

80 80
OUTPUT VOLTAGE (%)

Non-Linear
MODEL 12V 24V 48V
60 60
PV Range 2.4 ~ 13.2V 4.8 ~ 28V 9.6 ~ 56V
40 40

20 20

V V
1 2 3 4 5 6 20 40 60 80 100 120
EXTERNAL VOLTAGE (DC) OUTPUT VOLTAGE (%)

◎ Please do not adopt PWM signal as the EXTERNAL VOLTAGE. ◎ The rated current should change with the
Output Voltage Programming accordingly.
※ Caution: (1)By factory default, the Output Voltage Programming is not activated, and PV(PIN3) and PS(PIN4) of CN2 are shorted by connector. Whenever
this function is not needed to activate, as assumed in other sections’ diagrams, please keep PV(PIN3) and PS(PIN4) of CN2 shorted ; otherwise,
the power supply will have no output.
(2)PV(PIN3) and PS(PIN4) of CN1 or CN2 must be disconnected if “Output Voltage Programming” function is used; otherwise, the internal
electrical components may be damaged, and the power supply unit may thus be out of order.

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

3.Remote ON-OFF
※ Remote ON-OFF is activated by the configuration with respect to CN1,CN2 and CN3 as shown in the following diagram.

CN2

PIN1 RCG PIN2 RC

CN3

PIN7 AUXG PIN8 AUX

◎ By factory default, PV(PIN3) and PS(PIN4) on CN2 are

shorted by connector; likewise, OLP(PIN9) and OL-SD(PIN10)
on CN3 are shorted when shipped.

Example 3.2(A): Using external voltage source

AUX

1KΩ 12V
RC
Internal
12V typ.
SW
RCG

AUXG

Example 3.2(B): Using internal 12V auxiliary output

AUX

1KΩ RC
Internal
12V typ.
RCG

SW

AUXG

Example 3.2(C): Using internal 12V auxiliary output

AUX

1KΩ
1KΩ RC
Internal
12V typ. SW

RCG

AUXG
◎ Connection Method
Example 3.2(A) Example 3.2(B) Example 3.2(C)
Power supply output ON SW Open SW Open SW Close
SW Logic
Power supply output OFF SW Close SW Close SW Open

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

4.Alarm Signal Output

※ Alarm signal is sent out through "P OK" & "P OK GND" and P OK2 & P OK GND2 pins on CN3. Please acknowledge an external voltage source is required for this function.

CN3

PIN3 P OK GND2 PIN4 P OK2

PIN1 P OK GND PIN2 P OK

◎ By factory default, OLP(PIN9) and OL-SD(PIN10)

on CN3 are shorted by connector when shipped.

Function Description Output of alarm(P OK, Relay Contact) Output of alarm(P OK2, TTL Signal)
The signal is "Low" when the power supply is above Low Low
80% of the rated output voltage, or, say, Power OK (0.5V max at 500mA) (0.5V max at 10mA)
P OK
The signal turns to be "High" when the power supply
High or open High or open
is under 80% of the rated output voltage, or, say,
(External applied voltage, 500mA max.) (External applied voltage, 10mA max.)
Power Fail

Table 4.1 Explanation of alarm

P OK P OK2

R R
V 0.1uF V

P OK GND External voltage and R P OK GND2 External voltage and R

(The max. sink is 500mA and 20V) (The max. sink is 10mA and 30V)

Fig. 4.1 Internal circuit of P OK (Relay, total is 10W) Fig. 4.2 Internal circuit of P OK2 (Open collector method)

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

5.Select Overload Protection Type

(1)Insert the shorting connector on CN3 that is shown in Fig 5.1, the Overload Protection Type will be "constant current limiting with delay shutdown after 5 seconds,
re-power on to recover". This is the factory default.
(2)Remove the shorting connector on CN3 that is shown in Fig 5.2, the Overload Protection Type will be "continuous constant current limiting".

OL-SD OL-SD

OLP OLP

Fig. 5.1 Insert the CN3 Fig. 5.2 Remove the CN3
Overload Protection Type : constant current limiting with delay shutdown after 5 seconds Overload Protection Type : constant current limiting
6.Current Sharing with Remote Sense
RSP-2400 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below :
※ The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ Difference of output voltages among parallel units should be less than 0.2V.
※ The total output current must not exceed the value determined by the following equation:
Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9
※ When the total output current is less than 3% of the total rated current, or say (3% of Rated current per unit)×(Number of unit)
the current shared among units may not be fully balanced.

No.1(Master)

◎ When remote sensing is used in parallel operation, the sensing wire must be
connected only to the master unit
+V
◎ Sense lines should be twisted in pairs to minimize noise pick-up.

-V
AC/L AC/N

+S
No.2(Slave) +V
Load
-V
-S

+V

-V
AC/L AC/N

No.3(Slave)

+V

-V
AC/L AC/N

◎ +S,-S and CS on CN1 or CN2are connected mutually in parallel.

◎ Under parallel operation, the "output voltage programming" function is not available.

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

7.Three Phase Connect

Users can exploit three units of RSP-2400(unit 1 ,unit 2,unit 3) to work with 3ψpower system. Please refer to following diagrams for configuration.

※FIG. A: 3ψ3 wire 220VAC SYSTEM

R

unit 1
L1
FG1
N1
unit 2

220V
L2
FG2
N2
unit 3
L3
S FG3
N3

220V
FG
T

※FIG. B: 3ψ4 wire 220/380VAC SYSTEM

R unit 1
L1
FG1
N1
unit 2
220V

L2
FG2
N2
N unit 3
L3
FG3
N3
S

FG
380V

※FIG. C: 3ψ4 wire 190/110VAC SYSTEM

R

unit 1
L1
FG1
110V

N1
unit 2
L2
N FG2
(N.C.) N2
unit 3
L3
S FG3
N3
190V

FG
T

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

Mechanical Specification
(Unit: mm , tolerance ±0.5mm) Case No.982B

278
236.3 27 40

12.5
2-M4
ψ8 .5

63.5
CN1 CN2 CN3

38
1 1
8 64 2 8 6 4 2 10 8 6 4 2

20
7 53 1 7 5 31 9 75 31
8-M4(Both Sides) L=5mm
M3

236.3 27

7.9
OUTPUT
4-M4 L=5mm +V
1 1

4
-V
CN1 CN2 CN3
8 642 8 6 4 2 10 8 6 4 2
7 531 7 5 31 97 5 31

SVR
LED

+
177.8
Air flow

162
(TOP View)
direction

INPUT

10

3
2
13
1 1

1
TB1
16max.

※ Mounting Instruction Chassis of RSP-2400

Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque Mounting Surface
1 M4 5mm 7~10Kgf-cm

※ Control Pin No. Assignment (CN1,CN2) : HRS DF11-8DP-2DS or equivalent

Mounting Screw
8 2
Mating Housing HRS DF11-8DS or equivalent
Terminal HRS DF11-**SC or equivalent

7 1

◎ CN1 and CN2 are connected internally.

Pin No. Function Description

1 RCG Remote ON-OFF Ground
2 RC Remote ON-OFF
3 PV Connection for output voltage programming
4 PS Reference Voltage Terminal
5,7 -S Negative sensing for remote sense
6 CS(Current Share) Current Share
8 +S Postive sensing for remote sense

File Name:RSP-2400-SPEC 2025-02-10

 2400W Power Supply with Single Output RSP-2400 series

※Control Pin No. Assignment (CN3) : HRS DF11-10DP-2DS or equivalent

10 2
Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent
9 1

Pin No. Function Description

1 P OK GND Power OK Ground
2 P OK Power OK Signal (Relay Contact)
3 P OK GND2 Power OK Ground
4 P OK2 Power OK Signal (TTL Signal)
5 RCG Remote ON-OFF Ground
6 RC Remote ON-OFF
7 AUXG Auxiliary Ground
8 AUX Auxiliary Output
9 OLP
Overload(OLP) type select
10 OL-SD

※AC Input Terminal Pin No. Assignment

Pin No. Assignment Diagram Maximum mounting torque
1 AC/L
2 AC/N 18Kgf-cm
3 FG

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:RSP-2400-SPEC 2025-02-10