FSM 211 Module 2
FSM 211 Module 2
Province of Sorsogon
Region V
Donsol Community College
Tres Marias, Donsol, Sorsogon
MODULE 2
TOOLS AND EQUIPMENT IN FOOD PROCESSING, PACKAGING AND
LABELING
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First Semester-Module 2: Tools and Equipment in Food Processing,
Packaging and Labeling
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INTRODUCTION
OBJECTIVES
At the end of this module, you must be able to:
1. Give the different types of tools and equipment used in food
processing, packaging and labeling
2. Appreciate the importance of tools and equipment in food processing,
packaging and labeling
3. Identify and classify the different types of tools and equipment used in
food processing, packaging and labeling.
PRE-ASSESSMENT
Direction: Read and understand the question below. Choose the best
and encircle the answer.
1. Who invented the modern grater?
a. Nicholas Appert
b. Francois Boulier
c. Both a & b
d. Peter Durand
2. What is the main function of check-weigher packaging equipment?
a. Quality control
b. Sealing
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c. Packaging material criterion
d. All of the above
3. What equipment employed to the process of cooking food by
indirect heat?
a. Frying
b. Baking
c. Blanching
d. Pasteurizing
4. All are types of food packaging equipment EXCEPT?
a. Volumetric fillers
b. Printer
c. Seamers
d. Pasteurizer
5. Which of the following equipment is used to measure alcohol
content, density, color and PH of alcoholic beverages?
a. Carbonated beverage analyzers
b. Alcoholic beverage analyzers
c. Moisture analyzers
d. Chemical imaging analyzers
6. In food preparation equipment, what unit of operation is employ to
remove foreign matter and contaminants from the surface of raw
food via wet and dry cleaning process?
a. Grading
b. Sorting
c. Blanching
d. Cleaning
7. What food processing equipment is used to reduce, enlarge,
homogenize or change the physical form of solid, semi solid and
liquid food matter?
a. Mechanical equipment
b. Food preparation equipment
c. Heat processing equipment
d. Packaging equipment
8. Which of the following tools in food processing that is a bowl
shaped strainer used to washing and draining foods?
a. Colander
b. Sifter
c. Strainer
d. China cup
9. What unit of operation employs heated 160° - 180°C using fat or oil
to transfer heat directly to food material?
a. Blanching
b. Baking
c. Frying
d. Suiting
[Link] is a great tool for whipping cream or eggs, mixing cake batter and
cookie dough, and making things like icing and salad dressings?
a. Egg beater
b. Hand/electric mixer
c. Wire whisk
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d. Pastry blender
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Tools can perform a variety of functions such as cutting and chopping,
moving, shaping, fastening, guiding, enacting chemical changes, fastening
information and manipulation etc. there can be a specific tools designated for
specific purpose.
What is equipment
The idea of equipment represents all sort of machinery, functional devices or
electronic devices which serve an individual, household or a community
purpose. Usually a set of tools that are designated for a specific task.
Preparatory Tools
Box Grater- a metal/box with various
size grids used to cut food into small
particles
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Strainer- perforated metal used to
strain or drain foods
Measuring Tools
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Weighing scale- is used to measure weight
and/or mass of an object or ingredients .
Cutting Tools
Chef’s knife- is a multi-purpose knife designed
to perform well at many differing kitchen tasks,
rather than excelling at any one in particular. It
can be used for mincing, slicing, and chopping
vegetables, slicing meat, and disjointing large
cuts foods such as meats.
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Cleaver knife- A cleaver is a large knife that
varies in its shape but usually resembles a
rectangular-bladed hatchet. It is largely used as
a kitchen or butcher knife intended for hacking
through bone. The knife's broad side can also
be used for crushing in food preparation.
Cooking tools
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Frying pan-A frying pan, frypan, or skillet is a
flat-bottomed pan used for frying, searing, and
browning foods. It is typically 20 to 30 cm (8 to
12 in) in diameter with relatively low sides that
flare outwards, a long handle, and no lid.
Larger pans may have a small grab handle
opposite the main handle.
Wok- wok (from Cantonese: 鑊) is a round-
bottomed cooking pot, originating in China. ...
Woks are used in a range of Chinese cooking
techniques, including stir frying, steaming, pan
frying, deep frying, poaching, boiling, braising,
searing, stewing, making soup, smoking and
roasting nuts.
Saucepan- has many uses, including
preparation processes such as boiling water,
for making sauces and soups, or for braising
foods. Saucepans are very similar to saucier
pans as both are used to perform similar tasks.
The saucier pan is shorter in height and is
made with sloping sides instead of straight
sides.
Steamer- food steamer or steam cooker is a
small kitchen appliance used to cook or
prepare various foods with steam heat by
means of holding the food in a closed vessel
reducing steam escape. This manner of cooking
is called steaming.
Stock pot-is traditionally used to make stock
or broth, which can be the basis for cooking
more complex recipes. It is a wide pot with a
flat bottom, straight sides, a wide opening to
the full diameter of the pot, two handles on the
sides, and a lid with a handle on top.
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While the wide range of food processing equipment available can be
classified and categorized in several different ways of end product form,
mode of operation, application, etc. This module groups them by their
respective functions.
The food processing production cycle can be broken into several stages,
characterized by a specific function and during which individual unit
operations are performed. For example, within the preparation stage, the
primary function is to prepare the food material for further processing, and
some of the unit operations performed include washing and separating. Other
secondary functions provide support to the primary functions of the
production cycle, such as material handling and system control operations
which convey food materials between process stations or maintain the
required processing conditions and standards, respectively.
Some of the most common functions by which food processing equipment are
grouped include:
•Preparation
•Mechanical processing
•Heat processing
•Preservation
•Packaging
Preparation Equipment
As indicated previously, within
the food processing production
cycle, initial preparatory
operations focus on preparing
the raw food material for
subsequent processes” typically
mechanical or chemical
processing” by separating the
desirable material from the low
quality, substandard, or
undesirable material. In doing so,
manufacturers are better able to ensure the production of uniform and high-
quality food and food products, as well as remove foreign matter and
contaminants which may degrade or damage the food material or equipment.
Some of the unit operations which manufacturers employ during the raw
material preparation stage include cleaning, sorting, grading, or peeling (or
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skinning). Table 1 below describes some of the preparatory unit operations
and outlines the equipment used to execute them.
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furnaces (flame
peeling)
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Size Reduction Reduces the average Grinding/Crushing
particle size of solid Impact mills
food matter through Pressure mills
mechanical processes Attrition mills
involving compression, Jaw crushers
shear, or impact force Roll crushers
Strainers/pulpers
Cutting/Chopping
Knives/blades
Band saws
Slicing machines
Meat grinders
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one another to Turbine mixers
achieve and maintain
a uniform mixture Dough/Paste Mixers
and/or an alteration to Horizontal dough
the functional or mixers
aesthetic qualities of Sigma-blade
the food product (e.g., mixers
texture) Cutter mixers
Type of equipment
depends on the form Solids Mixers
of the food Diffusive (passive)
components mixers
gas/liquid, liquid/liquid, Convective
liquid/solid, solid/solid (active) mixers
Drum blenders
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Baking The process of cooking Baking ovens
food by indirect heat or Direct heating ovens
dry heat in a confined Indirect heating ovens
space as in heated Batch ovens
oven using gas, Continuous and semi-
electricity, charcoal, continuous ovens
wood, or oil at a
temperature from
250̊°F- 450 ̊F
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liquid food Freeze dryers
material with the
intention of
producing a
solid food
product with
sufficiently low
water content
Increases the
shelf life of food
products due to
the reduced
water content
which inhibits
microbial growth
and enzyme
activity
Reduces weight
and volume
and/or
transforms the
form of the final
food product
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as
crystallization,
precipitation,
and coagulation
Suitable for
liquid-based
food products
Frying Employs Fryers
heated (~160 - Batch fryers
180 °C) fat or Continuous fryers
oil to
transfer heat
directly to food
material
Reduces
moisture
content, forms
a surface crust
(changes
texture and
structure), and
inactivates
microorganism
s which
improves shelf
life and overall
quality
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Suitable for
dairy,
fruit/vegetable-
based, wine,
beer, and egg
products
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microorganism Continuous flow
s and enzymes sterilizers
(including
microbial
spores)
Can be heated
by steam, hot
water, or direct
flames
Produces food
products with
long shelf lives
(long-term
preservation
method)
Packaging Equipment
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•Protection and Preservation: Creates a physical barrier between
processed food products and physical, chemical, microbial, and macrobial
variables during storage, transportation, and distribution which can cause
spoilage, contamination, or loss of quality
•Convenience: Enables food products to be portioned out (by weight or
volume) for easier consumer use, and stored, transported, and distributed
•Communication: Helps identify the food contents and indicate handling,
storage, and use instructions, as well as allows for an opportunity for
branding and marketing
Additionally, food packaging is available in several forms e.g., boxes, jars,
bottles, cans, etc. Depending on the packaging form used to package the
food material, packaging operations, and the equipment employed to
execute them, can significantly vary. Some of the other factors which may
influence the type of packaging equipment employed include the type and
form of food product and the storage, handling, distribution, and marketing
requirements.
Table 5 below outlines some of the more commonly used types of food
packaging equipment and their functions.
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Volumetric Fillers Filling Used to fill a
set volume of
the packaging
containers with
liquid, paste,
or small pieces
of solid food
material
Fillers
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filled
packaging
containers are
at the required
fill weight and
removes
underweight
products from
the production
line
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2. Form - The form in which the food material being processed comes in
significantly influences the specific type of equipment employed as some
food processing equipment is better suited for one form over another. For
example, among material handling equipment, pumps are better suited for
transporting liquid food material, while conveyors are better suited for
transporting solid food material.
3. Hygienic Design
As the products produced by the food and food processing industries are
intended for consumption, the equipment employed to execute the necessary
processes and unit operations is designed with consideration to hygiene and
sanitation standards and regulations set by a variety of government agencies
and private organizations. These standards and regulations outline the
requirements and best practices aimed towards ensuring the manufacture of
safe food and protection of public health and safety. For example, industrial
professionals must select not only appropriate food-grade materials but
design and construct the equipment such that the risk of contamination and
food quality degradation is minimized and the methods of cleaning and
sanitizing are optimized.
[Link]
There are several factors which help determine the optimal size for food
processing equipment, but ultimately, the goal is to balance the material and
resources used for each unit operation and the required production output.
Typically, processing equipment is oversized between 10–20% to
compensate for potential operational issues, such as equipment breakdown
or demand fluctuation, or environmental conditions, such as temperature or
humidity changes. However, depending on the production requirements of
the particular facility, multiple, small-sized equipment can also be employed
to allow for greater operational flexibility.
[Link] Requirements
As indicated above, food processing equipment must be constructed with
consideration to hygienic design. Beyond this requirement, equipment must
also be designed and built to withstand the stress from the various
mechanical, chemical, thermal, and physical processes and unit operations of
the food processing cycle. Other construction requirements to keep in mind
include:
Dimensional and weight restrictions
Facilitation of cleaning and maintenance operations
Use of standard vs. custom parts
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Directions: Arrange the jumbled letters to form a word, write your answer on
the given space.
1. O X B E R T A G R
2. K C E H C R E H G I E W
3. R E F T I S
4. R E D N A L O C
5. O R T I T T A N G D E A L B
6. V O L M U T E R I C S R L L I F E
7. R E H C N A L B
8. W I G E I H N G E L A C S
9. S E R T N I R P
10 . R E V A E L C E F N K I
Directions: Identify the different food processing tools and equipment and
their uses.
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ACTIVITY 3 CLASSIFICATION
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Directions: Classify the types of processing equipment, write the name of
equipment into the following categories.
POINTS TO REMEMBER
Take note of the following important points in Module 2.
Tools and equipment are terms that are often used interchangeably without
knowing the actual differences between tools and equipment but in fact, they
have different definitions, tools and equipment are not only two words that
are often used in day to day life, but also two utensils that are often used
every day as well. Proper understanding and analysis will surely lead you to
avoid misconception of these two words.
POST ASSESSMENT
Multiple choice, Read, analyze and answer each questions. Encircle the letter
of the correct answer.
1. Which of the following preparation equipment employed in unit operation
of peeling/skinning?
a. Pressure vessel
b. Rotating blade
c. Conveyors and furnaces
d. All of the above
2. Which of the following cutting tools that sometimes generally called a
Stanley knife, it is used for general purpose?
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a. Chef’s knife
b. Utility knife
c. Cleaver knife
d. Paring knife
[Link] unit of operation employed that removes inedible or undesirable
material to increase the overall quality and/or appearance of the final food
product?
a. Peeling/skinning
b. Grading
c. Cleaning
d. Homogenization
[Link] type of food processing equipment which heats food can cause not
only physical changes in the food material but chemical, biological and
chemical changes as well?
a. Heat processing equipment
b. Packaging equipment
c. Mechanical equipment
d. Preparation equipment
[Link] unit of operation employed that increase the average particle size of
solid food matter?
a. Size enlargement
b. Size reduction
c. Homogenization
d. Both a & b
[Link] are the four categories of food processing equipment?
a. Preparation, mechanical, heat, and packaging equipment
b. Preparation, chemical, mechanical, and packaging equipment
c. Mechanical, analyzers, heat and packaging equipment
d. Both a & c
[Link] of the following tools that can be set for a number of minutes to
avoid time lapses?
a. Thermometer
b. Timer
c. Weighing scale
d. Both a & b
[Link] heat processing equipment is used to cleans, removes excess air
from, softens, and improves the overall quality?
a. Blancher
b. Dryers
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c. Evaporators
d. Fryers
[Link] of the following food packaging equipment employed to fill set of
volume of packaging containers with liquid, paste or small pieces of solid
food material?
a. Net weight filler
b. Volumetric filler
c. Form fill seal
d. All of the above
[Link] food processing tool used to check the temperature of the oven so
the reading can be compared to the temperature set on the oven dial.
a. Timer
b. Weighing scale
c. Thermometer
d. Oven thermometer
Going Further
Analyze and discuss: On your own points of view what is the essence of
knowing the different types of tools and equipment used in food processing.
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References
[Link]
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%20processing%20and%20handling/mckinsey-on-food-processing-and-
[Link]
[Link]
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[Link]
[Link]
[Link]
[Link],com
Key to Correction
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Pre assessment:
1.A
2.A
3.B
4.D
5.B
6.D
7.A
8.A
9.C
10.B
Activity 1:
1. Box grater
2. Check- weigher
3. Sifter
4. Colander
5. Rotating blade
6. Volumetric fillers
7. Blancher
8. Weighing scale
9. printer
[Link] knife
Activity 2:
1. Cleaver knife- It is largely used as a kitchen or butcher knife intended for
hacking through bone. The knife's broad side can also be used for crushing
in food preparation.
2. Oven- The process of cooking food by indirect heat or dry heat in a
confined space as in heated oven using gas, electricity, charcoal, wood,
or oil at a temperature from 250 ̊F- 450 °F
3. Volumetric filler- Used to fill a set volume of the packaging containers with
liquid, paste, or small pieces of solid food material
4. Colander- a bowl shaped strainer used to washing and draining foods.
5. Check weigher- Verifies that filled packaging containers are at the required
fill weight and removes underweight products from the production line
[Link]- Processes food material under medium temperatures (70-
100°C) to inactivate most enzymes and microorganisms (but not spores)
which cause spoilage
[Link] knife- is a small all-purpose knife with a plain edge that is ideal for
peeling (or "paring") fruits and vegetables, and other small or intricate work
[Link] scale- is used to measure weight and/or mass of an object or
ingredients.
[Link]- Processes food material under high temperatures (100+ °C) to
inactivate all microorganisms and enzymes (including microbial spores)
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[Link] thermometer- used to check the temperature of the oven so the
reading can be compared to the temperature set on the oven dial.
Activity 3:
Post Test:
1.A
2.B
3.A
4.A
5.A
6.A
7.B
8.A
9.B
10.D
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