Front Axle
Front Axle
D DRIVELINE/AXLE
B
SECTION
FRONT AXLE C
FAX
E
CONTENTS
PRECAUTIONS .......................................................... 2 FRONT DRIVE SHAFT ............................................. 10 F
Cautions ................................................................... 2 On-Vehicle Inspection and Service ......................... 10
Precautions for Brake System .................................. 2 DRIVE SHAFT BOOT ......................................... 10
PREPARATION ........................................................... 3 Removal and Installation ........................................ 13 G
Special Service Tools ............................................... 3 REMOVAL ........................................................... 13
NOISE, VIBRATION, AND HARSHNESS (NVH) INSPECTION AFTER REMOVAL ....................... 14
TROUBLESHOOTING ................................................ 5 INSTALLATION ................................................... 14
H
NVH Troubleshooting Chart ..................................... 5 Disassembly and Assembly .................................... 15
FRONT WHEEL HUB AND KNUCKLE ...................... 6 INSPECTION BEFORE DISASSEMBLY ............. 15
On-Vehicle Inspection .............................................. 6 DISASSEMBLY ................................................... 15
FRONT WHEEL BEARING ................................... 6 INSPECTION AFTER DISASSEMBLY ................ 16 I
Removal and Installation .......................................... 6 ASSEMBLY ......................................................... 17
REMOVAL ............................................................. 6 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 19
INSTALLATION ..................................................... 7 Wheel Bearing ........................................................ 19 J
Disassembly and Assembly ..................................... 7 Drive shaft .............................................................. 19
DISASSEMBLY ..................................................... 7 Z80T70C ............................................................. 19
INSPECTION AFTER DISASSEMBLY ................. 8 Dynamic Damper .................................................... 19
K
ASSEMBLY ........................................................... 8 Tightening Torque ................................................... 19
INSPECTION AFTER ASSEMBLY ....................... 9
FAX-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Cautions EDS0012H
Observe the following precautions when disassembling and servicing drive shaft.
● The joint of drive shaft cannot be disassembled. Do not attempt to disassemble it.
● Perform work in a location which is as dust-free and dirt-free as possible.
● Before disassembling and servicing, clean the outside of parts.
● The disassembly and service location must be clean. Care must be taken to prevent parts from becoming
dirty and to prevent the entry of foreign objects.
● Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
● Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
● Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
Precautions for Brake System EDS0012I
SBR686C
FAX-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS0012J
Description Application
B
ZZA0802D FAX
Protector E
KV38107900 Installing drive shaft
a: 32 mm (1.26 in) dia.
F
ZZA0835D
G
Drift
ST35271000
Installing wheel bearing
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia. H
ZZA0837D
I
Drift ● Removing wheel hub
ST33710000
a: 30 mm (1.18 in) dia. ● Removing inner race (outside) of wheel
bearing
J
b: 23 mm (0.91 in) dia.
ZZA1233D
ZZA0700D
M
Drift
ST35321000
a: 49 mm (1.93 in) dia. ● Removing wheel bearing
b: 41 mm (1.61 in) dia.
ST30621000 ● Installing wheel hub
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ZZA1051D
FAX-3
PREPARATION
Description Application
Drift
ST27863000
Installing wheel bearing
a: 74 mm (2.91 in) dia.
b: 62 mm (2.44 in) dia.
ZZA0936D
ZZA1229D
FAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
B
FAX
—
Reference page
E
NVH in WT section.
NVH in WT section.
NVH in PS section.
F
ROAD WHEEL
STEERING
J
Noise × × TIRES × × ×
K
Shake × × × × ×
Vibration × × × ×
Symptom FRONT AXLE
Shimmy × × × × × L
Judder × × × ×
Poor quality ride or handling × × × × ×
M
×: Applicable
FAX-5
FRONT WHEEL HUB AND KNUCKLE
SMA525A
MDIA0032E
REMOVAL
1. Lift up the vehicle and remove tire from the vehicle.
2. Remove lock plate from strut. Disconnect brake hose from strut. Refer to BR-11, "BRAKE PIPING AND
HOSE" .
3. Remove brake caliper from steering knuckle. Hang it in a place where it does not interfere with work.
Refer to BR-22, "Removal and Installation of Brake Caliper Assembly" .
CAUTION:
Avoid depressing the brake pedal with the brake caliper removed.
4. Remove disc rotor from wheel hub.
5. Pull out ABS wheel sensor from steering knuckle. Refer to BRC-36, "WHEEL SENSORS" .
FAX-6
FRONT WHEEL HUB AND KNUCKLE
CAUTION:
Do not pull on ABS wheel sensor harness. A
6. Use wheel hub lock nut wrench (SST) to remove lock nut from
drive shaft.
7. Remove tie-rod from steering knuckle. If tie-rod is not easily B
removed, use ball joint remover (commercial service tool).
CAUTION:
To prevent damage to threads and to prevent ball joint C
remover (commercial service tool) from sudden coming off,
temporarily tighten lock nuts.
8. Remove steering knuckle from strut. FAX
CAUTION: MDIA0033E
Do not place drive shaft joint at an extreme angle (22° or
more). Also, hold steering knuckle tightly and do not overextend slide joint.
E
9. Remove drive shaft from steering knuckle.
CAUTION:
When removing drive shaft, do not place drive shaft joint at an extreme angle (22° or more). Also
be careful not to overextend slide joint. F
● Do not lift drive shaft with axle attached by grasping countershaft only.
● Do not allow drive shaft, with transaxle inserted, to hang down without support for countershaft,
G
wheel joints, and other parts.
10. Remove transverse link ball joint mounting bolt and nut. Then, remove transverse link from steering
knuckle.
H
INSTALLATION
For tightening torque and other details, FAX-6, "FRONT WHEEL BEARING" , BRC-36, "WHEEL SENSORS" ,
FSU-5, "Components" , and tighten in the reverse order of removal. I
Disassembly and Assembly EDS0012N
DISASSEMBLY
1. Press the wheel bearing out with a drift (SST) to remove. J
SDIA0758J
M
MDIA0034E
FAX-7
FRONT WHEEL HUB AND KNUCKLE
SDIA0759J
4. Press the wheel bearing and sensor housing out of the steering
knuckle with a drift (SST).
SDIA0760J
MDIA0035E
FAX-8
FRONT WHEEL HUB AND KNUCKLE
MDIA0037E I
INSPECTION AFTER ASSEMBLY
1. Apply a load of 34,300 to 49,000 N (3,500 to 5,000 kg, 7,710 - 11,015 lb). In this condition, rotate in for-
ward and reverse directions 10 times each to insure a good fit. J
2. Set a spring balance on strut mounting hole (upper). Measure
rotating torque at an rpm of 8 - 12 rpm.
K
Rotating torque : 0.19 N·m (0.02 kg-m) or less
Spring balance : 13.0 N (1.3 kg) or less
measurement L
NOTE:
In case the above loading is not possible
● Assemble drive shaft and tighten wheel hub lock nuts to speci- M
fied torque. Then rotate in forward and reverse direction 10
SDIA0762J
times each to insure a good fit.
● At a rotating speed of 8 - 12 rpm, place a spring balance on hub bolt to measure torque.
Rotating torque : 0.23 N·m (0.024 kg-m) or less
Spring balance : 15.9 N (1.6 kg) or less
measurement
FAX-9
FRONT DRIVE SHAFT
● Do not allow drive shaft, with transaxle inserted, to hang down without support for countershaft,
wheel joints, and other parts.
8. Remove boot bands and remove boot from the joint subassembly.
9. Screw drive shaft puller (commercial service tool) into joint sub-
assembly screw part in depth of 30 mm (1.18in) or more. Fix
drive shaft by one hand and pull out joint subassembly with slid-
ing hammer (commercial service tool) from shaft.
CAUTION:
● Align sliding hammer and drive shaft and remove them
by pulling firmly and uniformly.
● When joint subassembly is not able to be pulled out, try
after removing drive shaft from the vehicle.
SDIA0881J
FAX-10
FRONT DRIVE SHAFT
MDIA0039E
FAX
12. While rotating ball cage, remove old grease on joint subassem-
bly with paper towels.
CAUTION: E
Visually check joint subassembly for compression scar,
cracks, fractures. If any non-standard condition is detected,
replace entire joint subassembly. F
13. Inject Genuine Nissan Grease (see parts catalog) into the joint
subassembly serration hole until the grease begins to ooze from
the ball groove and serration hole.
G
After injecting the grease, wipe off the old grease that has oozed
out with towel. MDIA0040E
14. Cover drive shaft serration with tape so as not to damage boot
during installation. Install new boot and boot bands to the shaft. H
CAUTION:
Do not reuse the boot bands and boot.
15. Remove the tape wrapped around the serration on the shaft. I
16. Mount circlip on circlip groove at the shaft edge. Align the shaft
edge and joint subassembly center axle. Then, assemble on the
circlip groove, holding circlip with screwdriver tip. Drive joint J
inserter (commercial service tool) is recommended as an assist-
ing tool when mounting circlip.
CAUTION: K
Do not reuse the circlip.
MDIA0041E
M
17. Press joint subassembly into shaft with plastic hammer.
CAUTION:
Confirm that joint subassembly is correctly engaged while
rotating.
18. Working from the big end of the boot, add enough Genuine Nis-
san Grease (refer to the part catalog) to the housing to equal the
quantity mentioned below.
Grease : 45 - 55 g (1.59 - 1.94 oz)
quantity
19. Remove grease on the boot mounting surface. MDIA0042E
FAX-11
FRONT DRIVE SHAFT
20. Mount boot firmly on the groove shown in the figure (with * mark)
and confirm the length of the boot (L) is same diameter as
shown below. Insert a screwdriver or fitting tool from the large-
diameter side. Bleed air out of the inside boot (to adjust pres-
sure outside and inside of boot) to prevent deformation of boot.
Boot mount- : 90.4±1 mm
ing length
CAUTION:
● If boot mounting length is outside the standard, it may
cause breakage in the boot. MDIA0043E
● Be careful not to touch inside of the boot with the tip of a
screwdriver.
21. As shown in the figure, secure the big and small ends of the
boot with new boot bands.
SDIA0876J
22. Rotate joint part and confirm that mounting position of boot does
not deviate. When it deviates, mount a new boot band again.
CAUTION:
When fixing boot band, fix so that the M diameter on the
drawing becomes as follows.
M diameter
Large-diam- : 2.5±0.5 mm
eter side
Small-diam- : 2.5±0.5 mm
eter side DSF0047D
23. Confirm that circlip on the transaxle side is not pulled out.
24. Insert the drive shaft to the steering knuckle, and tighten the lock nut.
25. Install bolts securing steering knuckle to the strut. For tightening torque, refer to FSU-5, "Components" .
26. Fix the brake hose onto the strut with the lock plate.
27. Install tie-rod to steering knuckle. For tightening torque, refer to FSU-5, "Components" .
28. Install ABS wheel sensor. Refer to BRC-36, "WHEEL SENSORS" .
29. Using a hub lock nut wrench (SST), tighten lock nut to the spec-
ified torque.
Tighten- : 238 - 322 N·m (25 - 32 kg-m, 176 - 237 ft-lb)
ing torque
30. Mount tire and lower lift.
MDIA0044E
FAX-12
FRONT DRIVE SHAFT
FAX
MDIA0045E
REMOVAL G
1. Lift up the vehicle and remove tire from the vehicle.
2. Remove lock plate from strut. Disconnect brake hose from strut. Refer to BR-11, "BRAKE PIPING AND
HOSE" . H
3. Remove the ABS wheel sensor from the steering knuckle. Refer to BRC-36, "WHEEL SENSORS" .
CAUTION:
Do not pull on ABS wheel sensor harness. I
4. Use a hub lock nut wrench (SST), remove lock nuts.
5. Remove tie-rod from steering knuckle. If tie-rod is not easily
J
removed, use ball joint remover (commercial service tool).
CAUTION:
To prevent damage to threads and to prevent ball joint
remover (commercial service tool) from sudden coming off, K
temporarily fix lock nuts.
6. Remove steering knuckle and strut installation bolt.
CAUTION: L
Do not place drive shaft joint at an extreme angle (22° or MDIA0038E
more). Also, hold steering knuckle tightly and do not over-
extend slide joint. M
7. Using a puller (commercial service tool), remove the drive shaft from the steering knuckle.
CAUTION:
When removing drive shaft, do not place drive shaft joint at an extreme angle (22° or more). Also
be careful not to overextend slide joint.
● Do not lift drive shaft with axle attached by grasping countershaft only.
● Do not allow drive shaft, with transaxle inserted, to hang down without support for countershaft,
wheel joints, and other parts.
FAX-13
FRONT DRIVE SHAFT
MAA0384D
SDIA1029J
INSTALLATION
1. In order to prevent damage to differential side oil seal, first fit a
protector (SST) onto oil seal before inserting drive shaft. Slide
drive shaft slide joint and tap with a hammer to install securely.
CAUTION:
Make sure the circlip is fully engaged.
Protector SST (special : KV38107900
service tool) No.
2. Insert the drive shaft to the steering knuckle, and tighten the lock
nut.
3. Install bolts securing steering knuckle to the strut. For tightening MDIA0046E
MDIA0044E
FAX-14
FRONT DRIVE SHAFT
DISASSEMBLY
C
FAX
H
MDIA0047E
Transaxle Side
K
1. Remove the boot bands.
2. Fix shaft on a vise. Remove stopper ring and housing.
CAUTION: L
When securing in a vise, use aluminum plates, copper plates or something similar to protect the
shaft.
3. Put mating marks onto the shaft and spider assembly.
M
CAUTION:
Use paint or similar substance for alignment marks. Do not
scratch the surface.
4. Remove the snap ring, and remove the spider assembly from
the shaft.
5. Remove boot from shaft.
MDIA0048E
Wheel Side
1. Using a vise, secure the shaft.
CAUTION:
When securing in a vise, use aluminum plates, copper plates or something similar to protect the
shaft.
2. Remove boot bands and remove boot from the joint subassembly.
FAX-15
FRONT DRIVE SHAFT
MDIA0040E
FAX-16
FRONT DRIVE SHAFT
Transaxle Side
1. Cover drive shaft serration with tape so as not to damage boot E
during installation. Install new boot and boot bands to the shaft.
CAUTION:
Do not reuse the boot bands and boot.
F
MDIA0051E H
2. Remove the tape wrapped around the serration on the shaft.
3. Align mating marks painted when spider assembly was
I
removed. Install spider assembly with serrated mounting surface
facing drive shaft.
4. Secure the spider assembly with a snap ring.
J
CAUTION:
Do not reuse the snap ring.
5. Apply Genuine Nissan Grease (refer to the part catalog) onto
the spider assembly and sliding surface. K
6. Assemble the sliding joint housing onto spider assembly, and
add enough grease to equal the value mentioned below. MDIA0052E
L
Grease : 115±5 g
quantity
7. Install boot securely into grooves (indicated by * marks) shown M
in figure.
CAUTION:
If grease adheres to the boot mounting surface (with *
mark) on the joint, the boot may come off. Remove all
grease from the surface.
MDIA0053E
FAX-17
FRONT DRIVE SHAFT
MDIA0054E
FAX-18
SERVICE DATA AND SPECIFICATIONS (SDS)
SDIA0833J
E
Z80T70C F
Joint type Z80 (Wheel side) T70C (Transaxle side)
Amount of grease g (oz) 45 - 55 (1.59 - 1.94) 115±5 g
Boot length mm (in) 90.4±1 mm 96.5±1 mm
G
FAC0156D
FAX-19
SERVICE DATA AND SPECIFICATIONS (SDS)
FAX-20