Proceedings of the 4th International Conference on Materials Chemistry and Environmental Engineering
DOI: 10.54254/2755-2721/59/20240748
Properties of stainless steel and its application in construction
Chenhan Ding
Zhoushan Greentown Yuhua International School, Zhejiang, 310012, China
[email protected]
Abstract. Stainless steel, an alloy of iron and chromium with the inclusion of other elements,
has gained significant prominence in the construction industry due to its remarkable properties
such as corrosion resistance, high strength, good durability, and aesthetic quality. In other words,
its unique mechanical, chemical, and aesthetic properties make it a valuable material applied in
the construction field. Through case studies, this paper provides a comprehensive analysis of the
diverse applications of stainless steel in construction, encompassing its structural, architectural,
and functional uses. According to the analysis, it can be concluded that stainless steel is well-
performed in resisting corrosion and improving structural performance. Due to these properties,
stainless steel is widely used in the architecture of different countries. However, there are still
some challenges for it to overcome, including the high production costs, poor thermal
conductivity, and large weight. Moreover, it is easy to rust after a long time exposure to
chemicals such as chloride and sulfide. Therefore, it is necessary to further optimize stainless
steel from various aspects.
Keywords: Stainless Steel, Corrosion Resistance, High Strength-to-Weight Ratio, Sustainable
Construction, Material.
1. Introduction
Compared to traditional structural steel, stainless steel has excellent corrosion resistance and high
strength. It has better comprehensive mechanical properties, shorter construction cycles, longer design
service life, lower life cycle costs, and higher comprehensive social benefits when applied to steel
structure engineering, especially for engineering structures with high corrosion resistance requirements.
By now, stainless steel has been successfully applied in the curtain walls of high-rise buildings and
panels of railway steel bridges. In order to continue to promote its application in the field of structural
engineering, it is urgent to strengthen the research and discussion from the perspectives of basic
mechanical properties and key application technologies. In this paper, the mechanical properties of
stainless steel at the material and component level are comprehensively reviewed, the manufacturing
and engineering application of stainless steel is introduced in detail through case studies, and the
challenges in the application as well as the lessons learned are summarized. By conducting an in-depth
analysis, this paper offers insights into the wide-ranging advantages and feasible optimization directions
that stainless steel brings to the field of construction.
© 2024 The Authors. This is an open access article distributed under the terms of the Creative Commons Attribution License 4.0
(https://creativecommons.org/licenses/by/4.0/).
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Proceedings of the 4th International Conference on Materials Chemistry and Environmental Engineering
DOI: 10.54254/2755-2721/59/20240748
2. Remarkable properties of stainless steel
2.1. Corrosion resistance
Stainless steel contains Ni, Ti, Mn, N, Nb, Mo, Si, Cu, C, Cr, and many other elements [1]. Stainless
steel reinforcing bars are renowned for their exceptional resistance to corrosion, which is primarily
attributed to the presence of chromium (Cr) in its composition. Cr forms a passive oxide layer on the
surface of the steel, protecting it from the damaging effects of oxygen, moisture, and corrosive
substances. For one thing, the main alloying element in stainless steel is Cr, and only when the Cr content
reaches a certain value does the steel have corrosion resistance. Therefore, the general Cr content of
stainless steel is at least 10.5% [1]. For another, the corrosion resistance of stainless steel decreases with
the increase of carbon content, so the carbon content of most stainless steel is low, with a maximum
proportion of 1.2% [2], and the carbon content of some steel is even lower than 0.03% (such as Cr12).
Most stainless steels are first melted in electric-arc or basic oxygen furnaces and subsequently refined
in another steelmaking vessel, mainly to lower the carbon content [3].
Stainless steel’s exceptional resistance to corrosion, oxidation, and environmental pollutants ensures
that load-bearing components remain strong and stable over time. The corrosion resistance of stainless
steel reinforcing bars extends the lifespan of concrete structures, especially in harsh environments, such
as marine environments with exposure to saltwater and deicing salts, in which the corrosion of traditional
carbon steel reinforcing bars can be accelerated. Moreover, stainless steel reinforcing bars’ resistance to
chloride-induced corrosion also makes it an ideal choice for structures like bridges, piers, and offshore
platforms, where the structure’s exposure to saline environments is prevalent. This durability ensures
the structural integrity of these vital infrastructure components.
In the realm of sustainable construction, stainless steel reinforcing bars play a crucial role. The
extended service life of structures reduces the frequency of replacements, thereby conserving resources
and reducing the overall environmental impact. Furthermore, stainless steel is fully recyclable, aligning
with the principles of circular economy and responsible resource management. Although stainless steel
reinforcing bars typically come at a higher initial cost compared to carbon steel reinforcing bars, their
long-term benefits in terms of reducing maintenance and repair expenses and prolonging structural life
often outweigh the initial investments. Consequently, the entire life cycle of the structure should be
considered when calculating the costs, so as to make informed decisions.
2.2. High strength-to-weight ratio
As one of the most important materials used in engineering construction, the stability and reliability of
mechanical properties of reinforcing bars have an important impact on the safety of engineering
construction [4]. The use of stainless steel reinforcing bars not only enhances the corrosion resistance
of concrete structures but also contributes to the improvement in structural performance. Stainless steel’s
high strength-to-weight ratio allows for the design of slimmer and aesthetically pleasing structures and
more elegant load-bearing elements without compromising on safety or structural integrity. This is
particularly relevant in architectural applications where the appearance of concrete surfaces is a key
consideration.
Structural framing forms the backbone of buildings and infrastructures, providing necessary support
for vertical and horizontal loads. Stainless steel’s unique properties, such as its high strength, good
durability, large weight, and aesthetic quality, make it an excellent choice for structural framing
components. Stainless steel boasts an impressive strength-to-weight ratio, which means that it can
withstand substantial loads while being relatively lightweight compared to other materials. This
characteristic is especially advantageous in structural framing, where minimizing the dead load is
essential for efficient construction and long-term stability.
Stainless steel’s high strength-to-weight ratio and durability make it suitable for beams, columns,
and other load-bearing components. Beams and columns are integral to load distribution in buildings
and infrastructures. The use of stainless steel beams and columns allows for the creation of robust
structures without excessive weight, which enables the design of slimmer and more elegant load-bearing
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Proceedings of the 4th International Conference on Materials Chemistry and Environmental Engineering
DOI: 10.54254/2755-2721/59/20240748
elements while keeping the standards of safety or structural integrity. This opens up opportunities for
creative architectural designs that capitalize on stainless steel’s sleek and modern aesthetic.
Stainless steel’s malleability and versatility allow for complex shapes and intricate designs in
structural framing. Architects and engineers can push the boundaries of creativity, designing buildings
with unique architectural features that stand out visually while maintaining the required structural
strength. This design flexibility contributes to the modernization and innovation of construction
practices.
3. Case studies
3.1. The Golden Gate Bridge, San Francisco, USA
The Golden Gate Bridge (see Fig. 1) stands as a symbol of engineering marvel and architectural elegance.
Spanning the Golden Gate Strait and connecting San Francisco to Marin County, this suspension bridge
is renowned for its distinctive international orange color and its extensive use of stainless steel. The
Golden Gate Bridge, completed in 1937, features stainless steel primarily in its suspender ropes and
main cables. These stainless steel components were chosen not only for their corrosion resistance but
also for their strength and flexibility, which are vital in withstanding the strong winds and environmental
conditions of the San Francisco Bay area. The use of stainless steel played a pivotal role in extending
the bridge’s longevity and minimizing maintenance requirements. Stainless steel’s resistance to the
corrosive effects of the bay’s salty air contributed significantly to the bridge’s durability. Moreover, the
bridge’s iconic orange color complements the stainless steel elements, creating a visually striking
contrast. Over the years, the combination of stainless steel and the distinctive hue has made the Golden
Gate Bridge a globally recognized landmark. According to previous research, the combination of high-
strength stainless steel wire has a good reinforcement effect, which can significantly improve the bearing
capacity of bridge deck beams and has obvious inhibition on the development of cracks [5].
3.2. The Millau Viaduct, France
The Millau Viaduct (see Fig. 2), located in southern France, is a testament to innovative engineering
and design. As one of the tallest cable-stayed bridges in the world, it soars gracefully across the Tarn
River Valley, providing a critical link between Paris and the Mediterranean. The Millau Viaduct features
impressive cable-stayed spans held together by stainless steel cables. These cables, often referred to as
“stays”, play a crucial role in distributing the load and supporting the bridge’s weight. The choice of
stainless steel for these cables was driven by its high tensile strength, corrosion resistance, and ability
to handle the bridge’s dynamic loads while enduring the region’s varying weather conditions. The
Millau Viaduct’s use of stainless steel cables not only ensures structural integrity but also contributes to
its modern and elegant appearance. The streamlined design of the cables, combined with the viaduct’s
slender, tapering pylons, creates a harmonious balance between form and function. The bridge’s
aesthetic impact has made it a popular destination for tourists and architecture enthusiasts alike.
Figure 1. The Golden Gate Bridge, USA. Figure 2. The Millau Viaduct, France.
3.3. The Burj Khalifa, Dubai, UAE
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Proceedings of the 4th International Conference on Materials Chemistry and Environmental Engineering
DOI: 10.54254/2755-2721/59/20240748
The Burj Khalifa (see Fig. 3), the iconic skyscraper that dominates the Dubai skyline, is a prime example
of stainless steel’s versatility in high-rise construction. Its curtain wall façade features stainless steel
brackets and anchorages that securely support the extensive glass panels. The stainless steel elements
not only provide structural stability but also contribute to the building’s sleek aesthetic appeal. The Burj
Khalifa’s innovative use of stainless steel in its façade has set a new standard for architectural excellence.
3.4. One World Trade Center, New York City, USA
The One World Trade Center (see Fig. 4), also known as the Freedom Tower, stands as a symbol of
resilience and strength. Stainless steel plays a critical role in this high-rise’s elevator shafts, where it is
employed for guide rails, support brackets, and interior cab components. The material’s durability and
corrosion resistance ensure the safety and reliability of the building’s elevator systems, crucial for such
a heavily trafficked structure.
3.5. The Shard, London, UK
Renowned for its unique glass façade and intricate design, The Shard (see Fig. 5) employs stainless steel
spider fittings and tension rods to secure its glass panels. These stainless steel elements not only provide
structural support but also enable the building’s distinctive appearance. The use of stainless steel in The
Shard’s façade showcases how the material can enhance both the aesthetics and functionality of high-
rise structures. Glass art, as a part of the development of arts and crafts, is a great art form. Nowadays,
in order to innovate, artists have begun to combine and link glass with other materials in order to express
new artistic languages and expand more art forms. For instance, stainless steel is involved in glass
creation by combining the material’s own attributes with environmental characteristics. The designer’s
emotions are wrapped in and the viewers can have a strong sense of resonance [6].
Figure 3. The Burj Khalifa, Figure 4. One World Trade Figure 5. The Shard, London,
Dubai, UAE. Center, New York City, USA. UK.
3.6. Taipei 101, Taipei, Taiwan
Taipei 101, a landmark skyscraper known for its innovative engineering solutions, relies on stainless
steel for its structural elements. Stainless steel columns and beams contribute to the building’s stability
and allow for an open interior layout. Additionally, stainless steel is utilized in the diaphragm and wind
bracing systems, ensuring the building’s resilience against seismic activities and strong winds prevalent
in the region.
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Proceedings of the 4th International Conference on Materials Chemistry and Environmental Engineering
DOI: 10.54254/2755-2721/59/20240748
4. Challenges for the application of stainless steel and the lessons learned
Except for stainless steel’s corrosion resistance, high strength, good durability, and aesthetic quality,
there are still some problems. For instance, the production cost of stainless steel is high, so the price of
it is expensive. Besides, due to the hardness and toughness of stainless steel, the processing is difficult,
and special processing equipment and technology are needed [7]. In addition, although stainless steel
has good corrosion resistance, it is still prone to corrosion if it is exposed to chemicals such as chloride
and sulfide for a long time. Moreover, the thermal conductivity of stainless steel is not as good as that
of materials such as aluminum alloy and copper [8], and stainless steel is denser and heavier than some
other materials such as plastics and aluminum alloys.
Last but not least, the case studies in Section 3 highlight several key takeaways: First, corrosion
resistance is vital. The exposure to corrosive environments, such as saltwater or humid air, underscores
the importance of stainless steel’s corrosion resistance in bridge construction. This resistance extends
the lifespan of bridges and reduces the need for constant maintenance. Second, structural and aesthetic
synergy is important. Stainless steel’s strength and flexibility can be harnessed to create both strong and
aesthetically pleasing structures. The visual appeal of stainless steel elements can enhance the iconic
status of bridges, making them landmarks in their own right. Third, innovation drives success. The
integration of stainless steel in bridge projects exemplifies how innovation in materials can lead to
groundbreaking designs and engineering solutions. The use of stainless steel in these bridges showcases
the collaboration between engineers, architects, and material scientists. Fourth, it is necessary to attach
importance to long-term value. The long service lives of these iconic bridges demonstrate the value of
investing in high-quality materials like stainless steel. Such investments can yield substantial returns by
reducing maintenance costs and contributing to the cultural and economic significance of the structures.
5. Conclusion
The versatile applications of stainless steel in construction, spanning from structural elements to
architectural features and functional systems, underscore its importance in modern building practices.
Despite certain challenges, the unique combination of properties including corrosion resistance, high
strength, good durability, and aesthetic quality positions stainless steel as a valuable material for
enhancing the longevity, aesthetics, and function of construction projects. The research on stainless steel
also gives enlightenment to the development of other construction materials: there is a need to pay
attention to corrosion resistance, structural and aesthetic synergy, innovation, and long-term value.
Stainless steel’s recyclability aligns with sustainable construction practices, reducing environmental
impact. Future studies can focus on the innovations in surface treatments, fabrication techniques, and
alloy compositions, so as to continue to expand the possibilities for stainless steel in construction.
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