-

-
-
-
-
-
-
 - -
-
-

-
 2.0 General functional description

Contents Page No.

2.1 Using the manual 2.2

2.1.1. Definitions and symbols 2.2

2.2 Introduction 2.3

2.3 Safety 2.4
2.3.1 Precautions during installation 2.4

2.3.2 Precautions during operation 2.5

2.3.3 Precautions during maintenance 2.7

2.4 Functional description 2.9

2.4.1 Air circuit 2.9

2.4.2 Oil circuit 2.9

2.4.3 Drive system 2.9

2.4.4 Control system 2.10

General functional description 2.1

 2.1 Using the manual

This operation and maintenance manual has been

specially designed keeping the customer in mind so that
the person can get the most out of this EG compressor.
Before starting the compressor, it is requested that the
manual should be read thoroughly. It contains vital
information about installation, commissioning, operation
and useful tips on maintenance to keep the compressor
as good as new, year after year. The manual has been
prepared with utmost care to help you understand the
various systems of the compressor, along with
descriptions, information and illustrations. 2.1.1 Definitions and symbols
Following chapters are provided to help operate the
This information is related to your safety and also to prevent
compressor in its best way.
any problems relevant to the equipments used. To help
Safety - safety precautions that must be followed while recognize this information better, the symbols are illustrated
using the compressor. safety
Technical specifications - technical details about the All the information, illustrations and specifications in this
compressor. manual are based on the latest product information at the
Installation and commissioning - all site time of preparation of the manual. Product improvement is a
requirements, procedures to be followed during continuous process in ELGi. The details in this manual are
installation, commissioning, preservation etc. likely to change without notice and ELGi reserves the right to
incorporate such changes.
Functional description parts, their function and
working.
NOTE
Operating instructions to operate the compressor
Note clarifies procedures or conditions which may otherwise
properly.
be misinterpreted or overlooked. Note may also be used to
Maintenance how to do the maintenance for the clarify apparently contradictory or confusing situations.
compressor and their intervals.
Troubleshooting identification and solving the
problems. Warning calls attention to dangerous or hazardous condi-
Decommissioning how to decommission the tions inherent to the operation, cleaning and maintenance
of the compressor which may result in fatal accident and
compressor, its disposal etc.
personal injury of the operator or other staff
ELGi services services from ELGi: CCS, air audit,
spare parts
Appendix conversion tables, torque values, service
Caution is to draw attention to a procedure which, if not
log book done correctly can lead to compressor damage.
Refer to the parts manual to identify the part number of
the required spare. Mention the Fab number, model and
part number while ordering.

This manual must be made available to the

compressor operating and maintenance personnel at
all times.

General functional description 2.2

 2.2 Introduction

Welcome to the ELGi customer family. ELGi compressors EN SERIES compressors ship in a compact design and are
are the source of compressed air in various segments self-contained. The absence of reciprocating parts helps
across the globe. the compressor run without noise or vibration. The
discharge temperature of the coolant oil is low, less than
ELGi compressors are known for:
195°F (90°C) under normal conditions, and therefore,
Greatest reliability carbonized oil does not form in the compressor.
Fewer maintenance intervals Salient Features
Ease of use
Two-stage air filter
Highest safety
Improved air filter life cycle
The ELGi screw compressor is designed to deliver:
Noise-free package suitable for in-house operations
High energy efficiency
High volumetric efficiency
Low maintenance cost
Efficient air-oil separation by OSBID (Oil Separation By
High discharge air quality Impact and Deceleration)
All the above factors assure a low life-cycle cost. Reliable fan that works even at high temperatures
The rotors incorporate a specially designed eta-v profile- Robust cooling system
ELGi patented profile-which emphasizes on improving
Industrial designed canopy
reliability, performance, and efficiency. The Eta-v profile is
the latest and the most energy efficient profile in the Compact and hardly space-intensive
industry globally, assuring consistent performance during Split-type oil coolers for easy serviceability
the entire life of the compressor. ELGi screw air
Flush type panels for easy handling
compressors incorporate a compact design and
compressor run with low noise or vibrations. The capacity Anti-vibration mounts for restricted vibration
control system ensures optimum air intake during start- Increased life of consumables
up, normal running, and unloading stages, minimizing
Zero-leak flanged joints.
power consumption. The oil separation system ensures
that maximum oil is separated from compressed air, Oil carry-over < 3 ppm
ensuring the best air quality with very little oil carry-over. Advanced Neuron controller

Uptime Globally certified product - CE / UL and other country

specific approvals.
At ELGi, we are changing the way you look at compressed

about delivering uptime. Our uptime design ensures that

the compressors run cooler, cleaner, and longer with
longer service intervals. The uptime components deliver
the best in quality and enable your compressor to run
smoothly, efficiently, and profitably. With uptime
assurance, we back our pledge, with industry-leading
warranties, parts availability, loaner compressors, and call
centres staffed by experts. We thank you for purchasing
an ELGi compressor and assure you the best service
during the entire life of the compressor.

EN SERIES
Your EN SERIES compressor belongs to a family of rotary
screw compressors from ELGI. The compressor has only
two moving parts - the rotors - which are separated by a
thin film of oil to prevent wear and increase compressor
reliability.

The screw compressor technology ensures that output

capacity does not diminish even after many years of
operation. It involves a continuous flow of air through
helical cavities in the screw so that compressed air
delivery is pulsation free.

General functional description 2.3

 2.3 Safety

The operator must follow the safe working practices, Ensure the operator is located far away from the intake
instructions, procedures that this manual describes for of the compressor.
safe operation. The maintenance personnel must be Position the after-cooler discharge pipe in a way that it
adequately trained, and have read and thoroughly is free to expand under heat and is not in contact with
or close to flammable materials.
Decals are affixed at specific locations of the compressor
Do not exert external force on the air outlet valve and
and they illustrate very important safety precautions.
keep the connected pipe always free of strain.
2.3.1 Precautions during installation Make available adequate cooling air must be made
Ensure that you fasten all loose parts before lifting. Select available for the compressor particularly air cooled
the appropriate lifting equipment by considering the local compressors. Make sure that exhausted air does not
safety regulations, size and weight of the compressor. circulate back to the intake or cooling system.
Operate the lifting equipment carefully within the safe Make the electrical connections according to the legal
operating limits. Ensure all necessary personal protective standards and earth the compressor suitably. Provide a
equipment's (PPEs) is close at hand during this operation. sufficient number of fuses and other protective devices
to protect the compressor against short circuits. Good
practice is to provide an isolating switch nearby the
compressor.
Install manual valves behind non-return valves (NRV) to
isolate each compressor in multi-compressor systems.
Maintain a cool and clean ambient for the compressor Do not rely on NRV for isolating pressure systems.
and ensure that the air inlet is not obstructed. Make
Do not bypass, remove or adjust the safety devices or
arrangements to reduce the moisture entry through the
other attachments residing on the compressor. Every
incoming air.
installed pressure vessel or auxiliary outside the
Remove protection such as caps, plugs, desiccant bags compressor should have pressure relieving device or
before connecting the air line pipes. devices, as required.
Remove the red colored protective clamps from the
airend and motor while commissioning the compressor.

Do not use frayed, damaged or worn hoses. Distribution

pipes and connections must be of the correct size and
suitable for working pressure.

Make sure that the aspirated air by the compressor is

free of flammable fumes, vapors and particles, to
prevent internal fire or explosion.
For remotely controlled compressors and auto-start
compressors, provide a clear caution stating:
Remotely controlled machine and will
start without notice

Danger! Be aware that compressed air used for

breathing or food processing must meet O.S.H.A.

General functional description 2.4

 1910.134 or F.D.A. 21 C.F.R. 178.3570 regulations. depressurize a hose fully before disconnecting it.
Failure to do so may cause severe injury or death.
Insulate or use protective guards to cover pipes or other
parts that may exceed 80ºC (176ºF). High-temperature
pipes must have a clear marking as potentially
dangerous.
Position the compressor on level surface. In case of
Release all the pressure in the compressor system
inclined surface, contact ELGi.
before servicing or performing any maintenance
Do not allow compressed air to come in contact with
activity.
food and related items unless they are compressed air-
Do not engage in horseplay with air hoses. Serious
treated specifically.
injury or death may result.
Be aware that this air compressor is intended for
Do not use air at a pressure greater than 2.5 bar.g (36
generating only industrial-use compressed air.
psi.g) for cleaning purpose.
2.3.2 Precautions during operations
Open the oil fill cap only when the compressor is not
When switching on remotely controlled compressors running and is not pressurized. Shut down the
ensure that no one is checking or working on the compressor and bleed the receiver tank to zero internal
compressor at that time. pressure before removing the cap.
Before starting, ensure that no tools or any loose parts Fire and explosion
remain inside the compressor.

Do not operate the compressor if a possibility exists

that it could inhale flammable or toxic fumes, vapors or
particles.
Do not operate the compressor below or above its
operating limits. Clean up spills of lubricants or other combustible
substances immediately.
Wear ear protectors if you work in an environment
where the sound pressure level reaches or exceeds 90 Shut down the compressor and allow it to cool down
dB (A). before checking or adding oil. Remove sparks, flames
Keep all the compressor doors shut during operation. and other sources of ignition away from the
For carrying out routine checks, the doors should open compressor.
only for short durations not more than 10 minutes. Do not permit smoking in the vicinity of the compressor.
Wear ear protectors when opening a door. Do not use flammable solvents for cleaning purposes.
Keep hands, feet, floors, controls and walking surfaces Keep electrical wiring and other terminals in good
clean and free of water or other liquid to minimize the
condition. Replace any wiring that has cracked, cut,
possibility of slips and falls. abraded or otherwise degraded insulation. Keep all
Pressure release terminals clean and tight.

Know that annual servicing of the safety valve is Keep grounded conductive objects such as tools away
necessary. It should be checked at the prescribed from exposed live electrical parts like terminals to avoid
pressure for operation. arcing, which might serve as a source.

Use correct tools for maintenance and repair work. Keep oily rags, trash, dry leaves, litter or other
combustibles out of and away from the compressor.
pressure to exceed for pipes, valves, filters and other Do not operate the compressor without a proper flow of
fittings. cooling air or with an inadequate flow of lubricant or
It is hazardous to point the compressed air directly with a degraded lubricant.
towards any personnel. Keep personnel out of the line Do not attempt to operate the compressor in a
of the discharge air when opening hoses or other points hazardous environment of any classification unless the
of compressed air discharge. compressor has been specially designed and
Use only the correct type and size of hose end fittings manufactured for explosive applications.
and connections. When blowing through a hose or
airline ensure that the open end stays securely. A free
end will whip and may cause injury. Make sure to

General functional description 2.5

 Moving Parts Keep hands, feet, floor, controls and walking surfaces
clean and free of fluid, water or other liquids to
minimize the possibility of slips and falls.

Hot surfaces

Avoid bodily contact with hot oil and hot surfaces like
cooler, pipes etc.
Keep all parts of the body away from all points of air
discharge.
Keep a first aid kit handy. Seek medical assistance
promptly in case of injury. Do not ignore small cuts and
burns.

Toxic and irritating substances

Do not use air from the compressor for breathing.
Rotating fan blades can cause serious injury. Disconnect Always wear safety equipment while operating the
power supply before attempting service. compressor. Refer OSHA safety standards.
Keep compressor doors closed except when servicing or Do not allow compressed air to come into contact with
during maintenance. The sound damping material on any edible items.
the inner side of the compressor body should not be
In the event of ingestion of oils, coolants or lubricants
removed or tampered with.
used in the compressor, seek medical treatment
Wear snug-fitting clothing and tie long hair when promptly. In case you come in contact with such
working around the compressor, especially when hot or substances, wash with soap and water. Use MSDS for
moving parts such as the cooler, the airend, the thermal oil to know more on this.
valve, the main motor or the fan motor are exposed.
If warm cooling air from the compressor is being used
Keep hands, arms and clothing away from couplings, in air heating systems, e.g. to warm up a work room,
fans/belts and other moving parts. take precautions against air pollution and possible
Do not attempt to operate the compressor with the fan contamination of the breathing air.
guards, coupling guards/belt guards or other guards Electric shock
removed.
Keep all parts of the body and any handheld tools or
other conductive objects away from exposed live parts
of the electrical system.
Stand on a dry or insulating surface and do not contact
any other part of the compressor when making
adjustments or repairs to exposed live parts of the
electrical system.

General functional description 2.6

 Use only genuine spare parts. Refer the
in chapter.

Before switching on the compressor ensure that proper

earthing is done as per recommendation.
Make all adjustments or repairs with one hand. This Ensure that the compressor is cooled down before
minimizes the risk of creating a current path through maintenance is performed.
the heart.

Conduct repairs only in a clean, dry, well-lit and

ventilated area.

Do not leave the compressor unattended with open

electrical enclosures. If necessary to do so, disconnect
the power to the compressor at the source and lock it
out so that power is not in advertently restored.
Disconnect, lock out, and tag the power source prior to
attempting repairs or adjustments, turning the
Springs under tension or compression store energy.
compressor manually or handling ungrounded
Uncontrolled release of this energy can cause serious
conductors.
injury or death. Be cautious while performing the
All electrical installation must be in accordance with maintenance of components loaded with springs (for
recognized electrical codes and any local health & safety example minimum pressure valve, safety valve etc.).
codes.
Display a warning sign that says
Recognize that only authorized and qualified trained near the start switch.
personnel should carry out any electrical work on the
Isolate the compressor from the air line (discharge) and
compressor.
disconnect the power by opening and locking the
Regularly check that all electrical connections are tight isolating switch before maintenance.
and in good condition.
Prior to attempting repairs or adjustments, disconnect
Periodically check whether the power at the source and verify at the compressor
that the circuits have de-energized. This minimizes the
All guards are in place and securely fastened.
possibility of accidental start-up or operation, especially
All hoses and pipes inside the compressor are in good when the compressor is remotely controlled.
condition, secure and not rubbing against each other.
Open the oil filler cap only when the compressor is not
Any leaks exists. running and is not pressurized. Shut down the
All fasteners are tight. compressor and bleed the receiver tank to zero internal
pressure before removing the cap.
All electrical leads are secure and in good order.
Safety valves and other pressure relief devices are not
obstructed by dirt or paint.
Air outlet valve, i.e. pipes, couplings, manifolds, valves,
hoses, etc. are in good repair, free of wear or abuse.
The air-oil tank is properly grounded.

2.3.3 Precautions during maintenance

Use safety glasses and incorporate safe working
practices before maintenance work.
Use appropriate tools for all maintenance works.

General functional description 2.7

 If you are going to switch on remotely controlled
compressors must ensure that nobody is checking or
working on the compressor at that time. A warning sign

Wait up to five minutes to ensure that the air in the air-

oil separator tank is released to start routing
maintenance.

Vent all internal pressure prior to opening any line,

fitting, valve, drain plug, connection or other
components such as filters. Vent pressure by popping
up the safety valve.
Display a maintenance chart near the compressor to
easily identify the maintenance intervals of regular
service items.

General functional description 2.8

 2.4 Functional description

Figure 1. Screw compressor systems - Schematic diagram

2.4.1 Air circuit The oil separated and collected in this element is then
returned to the airend through the scavenging line. The air
Atmospheric air enters into the airend through the air passes through a minimum pressure valve (MPV). It
intake system. The intake filters (pre filter and air filter) maintains a minimum differential pressure required for
prevent the entry of foreign particles (such as dust) into circulation of oil within the compressor unit. The
the airend. Dust and micro particles above 10 microns are compressed hot air is cooled in the after-cooler. .
separated by the pre filter and particles above 3 microns
are filtered off by the air filter. The intake valve regulates 2.4.2 Oil circuit
the amount of air sucked into the airend. The opening and The separated oil in the air-oil separation tank flows into
closing of the intake valve is controlled by the pneumatic the airend. The oil either diverts to the oil cooler or oil
pulse line actuated by the electrically controlled solenoid filter or both depending upon the temperature. The
valve. thermal valve governs and controls the oil flow path. The
The filtered air enters into the airend where it mixes with oil before being injected into the airend is filtered. An
the injected oil. The injected oil acts as a coolant to orifice residing in the oil flow path towards the airend
maintain optimum temperature. It also seals the leaks controls oil flow. Any small quantity of oil, separated and
between the rotors and the housing and lubricates the stored in the separator element, enters into the airend
bearings and gears. The airend consists of two counter- through the scavenging line. The whole oil circulation
rotating intermeshed helical screws the male and circuit in the compressor is operated solely by the
female rotors which are driven by an electric motor. The differential pressure maintained by the minimum pressure
air-oil mixture is trapped between the rotors of the airend valve (MPV) and doesn't require any additional pump.
and is progressively compressed. 2.4.3 Drive system
After being compressed, the air-oil mixture enters into the
The airend is powered by an electric induction motor
air-oil separator tank, with high velocity, where it
through a belt and pulley. When the compressor is turned
undergoes a unique 3-stage separation process to remove
ON, the motor is started in star mode and it takes 6 to 9
maximum oil content. This highly efficient 3-stage
seconds to change over to delta mode. During this period,
separation process uses the impact velocity of the air-oil
the intake valve closes and thus the motor starts without
mixture along with the OSBID process to make the
load. In delta mode, the motor speed stabilizes, the
mixture very lean. The final stage of this separation
solenoid valve energizes after 10 seconds of changeover to
consists of passing the lean mixture through the air-oil
reduce motor load, the blow down valve closes, the intake
separator element to ensure an oil content of 3 ppm and
valve opens and the compressor starts loading. This
less in the air.
ensures very little starting load. Next, the intake valve
opens and the system starts building up pressure. Anti-

General functional description 2.9

vibration mountings reside below the airend and the
motor. This configuration reduces the transmission of
vibration from both the airend and motor to the structure,
reducing noise and ensuring reliability of the parts
mounted on the structure.

2.4.4 Control system

Depending on the demand for compressed air from the
application at a particular time, the compressor needs to
respond accordingly. The compressor, therefore, operates
in either loading or unloading mode to meet this
requirement. The primary objective of these modes is to
save energy and reduce wear and tear on the machine.
The control system ensures a smooth start without
overloading the motor.
The compressor is started in star mode, during which
most of the compressed air is vented to the atmosphere.
This mechanism helps prevent overloading of the motor.
In delta mode, the motor speed stabilizes, the solenoid
valve energizes after 10 seconds of change-over to reduce
load on the motor, the blow-down valve closes, and the
compressor starts loading.
When the receiver pressure reaches the maximum limit, a
signal arrives at the solenoid valve from the control
system. Next, the inlet valve actuates and closes, and the
compressor runs in unloading mode. If unloading mode
continues for more than 5 minutes, i.e., no compressed
air is consumed and thus no decrease in pressure occurs,
the system stops and switches to standby mode. If a drop
in pressure occurs in the receiver, the compressor returns
to loading mode automatically.

General functional description 2.10

 LEGEND

 






 4.0 Technical data

Standard

Model - EN 5X EN 7 EN 11 EN 15

Working pressure bar.g 7.0 9.5 12.5 7.0 9.5 12.5 7.0 9.5 12.5 7.0 9.5 12.5

cfm 29.5 24 19.2 40 33 27 62 52 43.6 72 63 55.5

FAD - Free air delivery 3
m /
0.84 0.68 0.54 1.13 0.93 0.76 1.76 1.47 1.23 2.04 1.78 1.57
min

Unloading pressure bar.g 7.2 9.7 12.7 7.2 9.7 12.7 7.2 9.7 12.7 7.2 9.7 12.7

Nominal power supply

- 400V(+/-10%),50Hz(+/-5%),3Phase
conditions

Main motor rating kW 5.5 7.5 11 15.0

Type of motors (main drive &

- 3Ph squirrel cage induction motor and 1Ph fan motor
fan drive)
Insulation and protection of
- Class F / IP 55
main motor
Frame size / mounting type - 132S / B3 160M/B3

Type of starter for main motor - DOL Star delta starter

Maximum fan motor rating per

kW 0.063 x 1 0.179 x 1
fan X no. of fans

Rated speed of fan motor rpm 2850 1378

Safety valve set pressure bar.g 15

Technical data 4.1

 5.0 Installation and operation

Contents Page No.

5.1. Installation and commissioning 5.2
5.1.1 Commissioning procedure 5.2

5.1.2 Unpacking 5.2

5.1.3 Handling the compressor 5.2

5.1.4 Site requirements 5.3

5.1.5 Ventilation and exhausting hot air 5.4

5.1.6 Electricals 5.4

5.1.7 Air pipe line 5.5

5.1.8 Oil filling procedure 5.7

5.1.9 Procedure for changing oil the compressor during service 5.7

5.1.10 Direction of rotation 5.8

5.2. Preservation for long idle storage 5.9

5.2.1 Airend 5.9

5.2.2 Motor 5.9

5.2.3 Air-oil separator tank 5.9

5.2.4 Disposal of Packing 5.9

5.3. Operating instructions 5.10

5.3.1 Safety system and interlocking Device 5.10

5.3.1.1 Discharge temperature sensor 5.10

5.3.1.2 Minimum pressure valve 5.10

5.3.1.3 Pressure relief valve 5.10

5.3.1.4 Overload relays for main motor and fan motor 5.10

5.3.2 Operation control system 5.10

5.3.3 starting the equipment 5.10

5.3.4 starting and normal operation mode 5.10

5.3.5 Unloading mode 5.10

5.3.6 Stopping 5.10

Installation and operation 5.1

 5.1 Installation and commissioning

bail machine using slings. Always use slings and not the
5.1.1 Commissioning
lifting bail to airlift compressors by helicopter.
Before you operate the new EN series compressor for the

Installation specifications. ROPE / SLING

For safe operation of the compressor, the servicing

technician performs a series of checks on the compressor STIFF SPREADER BAR

and the systems to which the compressor connects. The

technician will explain to the compressor operator how to
operate and maintain the equipment. This procedure is
referred to as the commissioning process.

The commissioning of your compressor is a necessary

safety step. The general operating conditions of the
equipment, including the cleanliness of the ambient
atmosphere, the temperature and ventilation, are checked.
Technical details relating to your system, such as
particulars of your electrical installation, are verified. The
commissioning process includes familiarizing your

normal running and dealing with unusual situations. Figure 2. Lifting using crane

Please make preparations according to the instructions Prior to lifting, inspect the lifting bails and points of
provided in the Installation section for your EN Series attachment for cracked welds; for cracked, bent,
compressor to be commissioned. Ensure that the location corroded or otherwise degraded members; and for loose
chosen meets the requirements of accessibility, bolts and nuts.
ventilation, and safety. Provide electrical power as Make sure the entire lifting, rigging, and supporting
recommended in the Installation section. Select air pipe
structure has been inspected, is in good condition, and
lines and receivers for your system according to the tables has a rated capacity of at least the net weight of the
provided in the same section.
compressor. If you are unsure of the weight, then weigh
After completing the commissioning process, the the compressor before lifting it.
technician will fill in the commissioning report and the
Make sure the lifting hook has a functional safety latch,
warranty card.
or equivalent, and is fully engaged and latched on the
bail.
NOTE
Use guide ropes or equivalent to prevent twisting or
Ensure belt tension as per the drive table during
commissioning. swinging of the machine once it has been lifted clear off
the ground.
5.1.2 Unpacking Do not attempt to lift the compressor in high winds.
Unpack the compressor from the packing case by Keep all personnel away from the compressor when it is
removing the nails or pins. Unscrew the bolts as you hold suspended.
the compressor to the base of the crate.
Do not lift the compressor higher than necessary.
Once you have separated the packing material, check the
Make sure the lift operator is present throughout the
contents against the packing list. The compressor ships
duration that the compressor is suspended.
with the following items:
Set the compressor down only on a level surface that is
The key to doors
capable of supporting at least its net weight plus an
The operation and maintenance manual additional 10 per cent allowance .
A checklist of parts of the machine

An electrical drawing NOTE

Removal of transit brackets:
Tools may be provided on request. If any components are
missing, contact ELGi immediately. Once the compressor settles down in its final position, re-
move the red painted transit bushes and store for future
5.1.3 Handling use.
Locations:
If the compressor consists of a lifting bail, then use only
Bushes in between the base and structure
the bail to lift the bail machine. If no bails exist, lift the

Installation and operation 5.2

5.1.4 Site requirements Neither install the machine in a location where flame is
used nor place any inflammable objects near the
Install the air compressor in a clean, dry, cool, and dust
compressor.
free room as extreme temperatures (hot or cold),
moisture, and airborne contaminants can significantly Ensure the room temperature is within 45 oC (113o F), as
affect compressor performance, durability, and high ambient temperatures will result in reduced oil life
compressed air quality. due to higher discharge oil temperature (DOT). It also
results in high approach temperatures affecting the
Be aware the entrance to the compressor room should
cooling and condensation efficiency in the after-cooler
be high enough and wide enough to carry the
and in air treatment equipment like air dryers.
compressor in and out.
Ensure the hot medium of other utility equipment like
Leave a minimum of 1m (3.28ft) space around the
gensets/dryers/ boilers, etc., is not sucked by the
compressor for safe and proper inspection, cleaning,
compressor inlet or that in any way the room
and maintenance activities.
temperature does not rise to prevent high discharge oil
temperature.

Ensure the ambient temperature does not drop below

MINIMUM 2 m (6.6 ft) CLEARANCE 0oC (32oF). Provide air supply openings and adjustable
louvers to ensure that the minimum temperature does
CEILING not drop down below 0 oC (32oF).

Install the compressor on a smooth, solid, level

ELGi SCREW AIR industrial concrete floor capable of bearing the weight of
COMPRESSOR the compressor. Ensure unevenness of the surface is
within 6mm (0.25") and taper is within 50 per meter.

If the floor is splashed frequently with water while

cleaning, then place your compressor on a raised
concrete plinth 100 to 150 mm (4 to 6 inches) high.
Figure 3. Vertical clearance around the
compressor Ensure the compressor base makes 100% contact
directly with the floor.

Know that an industrial floor with a level surface

capable of supporting the weight of the compressor is
sufficient for installing your compressor. No special
ELGi SCREW AIR foundation or anchoring is necessary for rotary screw
COMPRESSOR compressors.
WALLS OR Do not store toxic, volatile, or corrosive agents near the
OTHER
EQUIPMENTS compressor.

Isolate the compressor from corrosive agents like

MINIMUM CLEARANCE, X=1 m (3.5 ft)
ammonia, chlorine, salt spray, and other chemicals as
these may erode the internal components and also

Figure 4. Horizontal clearance around the contaminate the oil and filters.
compressor Do not allow hot air from additional equipment to blow
towards the compressor.
Leave a minimum of 2m (6.56ft) space above the
If you operate in high dust applications like rice mills,
compressor for hot air to flow away from the
cement, flour mills, etc., clean and replace the filters
compressor.
more often.
Ensure the compressor is protected against direct
Good practice is to have overhead lifting in the
sunlight and rain.
compressor room to facilitate any major overhaul. If an
Avoid exposing the compressor to excessive moisture overhead hoist is not available, you should be able to
(from rain, dryer vent, etc.) as moisture can affect use a mobile crane or forklift truck in your compressor
airend lubrication, promote rust formation on the room at a minimum.
compressor, and lead to electrical problems of the
motor.
5.1.5 Ventilation and exhausting hot air
Ensure adequate ventilation in the compressor
installation area. Your compressor has a ventilating air
requirement of 600 to 1200 cfm.

Installation and operation 5.3