SERVICE MANUAL

* Updated technical documentation is

attached to the end of this manual.

MODEL M-802 & MODEL V-1401

MIXERS
M802
V1401

- NOTICE -
This Manual is prepared for the use of trained Hobart Service
Technicians and should not be used by those not properly
qualified.
This manual is not intended to be all encompassing. If you have
not attended a Hobart Service School for this product, you should
read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Hobart Service Technician.
The reproduction, transfer, sale or other use of this Manual,
without the express written consent of Hobart, is prohibited.
This manual has been provided to you by ITW Food Equipment
Group LLC ("ITW FEG") without charge and remains the property
of ITW FEG, and by accepting this manual you agree that you will
return it to ITW FEG promptly upon its request for such return at
any time in the future.

A product of Hobart Service 701 S. Ridge Ave Troy, OH 45374

F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS

TABLE OF CONTENTS
SECTION 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 4 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SECTION 5 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SECTION 6 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION 7 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1. BOWL TO BEATER CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. BOWL CLAMP ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. SLIDEWAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4. BOWL LIFT "V" BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. CLUTCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. BRAKE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. FLEXA-GEAR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SECTION 8 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1. FLEXA-GEAR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2. SERVICING SINGLE PHASE STARTING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. REMOVING THE MOTOR (SOLID STATE CONTROLS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4. REMOVING THE MOTOR (NON SOLID STATE CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. MOTOR DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. MOTOR REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. INSTALLING THE MOTOR (SOLID STATE CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8. INSTALLING THE MOTOR (NON SOLID STATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9. MOTOR COOLING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 9 CLUTCH AND BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2. CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SECTION 10 PLANETARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1. AGITATOR SHAFT PIN REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2. REMOVAL OF PLANETARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3. AGITATOR SHAFT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4. INSTALLING THE AGITATOR SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5. PLANETARY UPPER EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6. PLANETARY OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7. INTERNAL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8. INSTALLING THE PLANETARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

SECTION 11 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1. DISASSEMBLING THE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2. MAIN DRIVE SHAFT DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3. MAIN DRIVE SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4. CLUTCH SHAFT DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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5. CLUTCH SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6. PLANETARY SHAFT DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7. PLANETARY SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8. SPEED SELECTOR DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10. SHIFTING YOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
11. OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12. ATTACHMENT HUB (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13. ASSEMBLING THE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
14. POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

SECTION 12 POWER BOWL LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

1."V" BELT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2. OVERLOAD SLIP CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3. BOWL LIFT GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4. BOWL LIFT SCREW EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5. BOWL LIFT SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6. BOWL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SECTION 13 TRANSMISSION HOUSING, PEDESTAL, BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

1. TRANSMISSION HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2. PEDESTAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3. BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

SECTION 14 ELECTRICAL CONTROLS (SOLID STATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1. OPERATION CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2. ELECTRICAL SERVICE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3. MOTOR CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4. MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5. FUSE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6. TRANSFORMER AND POWER INPUT BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7. MOTOR PROTECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8. ELECTRICAL SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9. ELECTRICAL TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

1. OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2. ELECTRICAL SERVICE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3. MOTOR CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4. MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5. TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6. SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7. ELECTRICAL TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

SECTION 16 TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1. TESTING THE TRANSFORMER (SOLID STATE MIXER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2. TESTING THE MOTOR CURRENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3. TESTING MOTOR FIELD WINDINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4. TESTING MOTOR PROTECTOR CIRCUIT (SOLID STATE MIXER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

© HOBART SERVICE 2018

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 1 GENERAL

SECTION 1 GENERAL
GENERAL
The Hobart M-802 a n d V-1401 mixers are designed
primarily to mix food products. However, they are used
for various industrial applications.
An optional attachment hub provides versatility of
operation through the use of optional attachments and
accessories.
Both the attachment hub and the planetary are driven
by the four speed transmission. A timer (15 minute)
and a brake are standard equipment on these heavy
duty mixers as is the power bowl lift system. An
optional timer (30 or 60 minute) is also available.
An optional taller pedestal (14" on the M-802 and 17"
on the V-1401) is an operational advantage as it
allows removal of the bowl without removing the
agitator.

F6284-CSFM Page 4 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 2 SPECIFICATIONS

SECTION 2 SPECIFICATIONS
B. V-1401
SPECIFICATIONS Height 73-3/8"
1. Motors. Width 29-1/4"

A. M-802 Depth 45-5/8"

3 hp, fan cooled, 1725 RPM (Solid State 5. Net Weight, including Bowl, Beater and Whip.
Mixer). MODEL NET WT.
2 hp, fan cooled, 1725 RPM (Non Solid M-802 1150 lbs.
State Mixer). V1401 1548 lbs.
B. V-1 401
5 hp, fan cooled, 1725 RPM.
2. Electrical Specifications.
200 volts, 60 Hz., 1 phase
230 volts, 60 Hz., 1 phase
220 volts, 50 Hz., 1 phase
200 volts, 60 Hz., 3 phase
230 volts, 60 Hz., 3 phase
460 volts, 60 Hz., 3 phase
220 volts, 50 Hz., 3 phase
380 volts, 50 Hz., 3 phase
415 volts, 50 Hz., 3 phase
3. Operating Speeds.
A. M-802
SPEED AGITATOR ATTACHMENT
First 55 102
Second 96 179
Third 181 336
Fourth 318 591

B. V-1401
SPEED AGITATOR ATTACHMENT
First 46 85
Second 80 149
Third 150 280
Fourth 265 494

4. Over-all Dimensions with Standard Bowl.

A. M-802
Height 68-1/8"
Width 27-1/4"
Depth 42-5/8"

Page 5 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 3 INSTALLATION

SECTION 3 INSTALLATION
INSTALLATION
Detailed installation instructions are included in the
"Instruction Manual with Replacement Parts" attached
to each new machine. For installation instructions,
refer to that manual.

F6284-CSFM Page 6 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 4 OPERATING INSTRUCTIONS

SECTION 4 OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS
1. Operating Controls.
A. The Bowl Clamps (1, Fig. 4- 1) are used to
lock the bowl in position on the bowl support.
B. The Bowl Lift Handle (2, Fig. 4- 1) is used to
automatically raise and lower the bowl
support. The slip clutch on the power bowl
lift will ratchet at the top and bottom stop
positions to signal end of travel and to
protect the operating mechanism.
C. The Gear Shift Handle (3, Fig. 4- 1) is used
to select the desired operating speed.
Speed selection must be made WITH THE
CLUTCH DISENGAGED.
1) The number "1" (LOW) speed is for
heavy mixtures like dough, heavy
batters and potatoes.
2) The number "2" (MEDIUM-LOW)
speed is for mixing cake batters,
mashing potatoes and developing
bread doughs.
3) The number "3" (MEDIUM-HIGH)
speed is for egg whites, whipping Fig 4-1
cream, light icing and meringues.
2. For detailed information concerning bowls,
4) The number "4" (HIGH) speed is used agitators, attachments and accessories, refer to
for products as in 3rd speed but at an the Use And Application Handbook for Hobart
accelerated rate Mixer Agitators, Attachments and Accessories.
D. The Clutch Handle (4, Fig. 4-1) is used to
engage the transmission after the speed
has been selected.
E. The Start and Stop switches (5, Fig. 4- 1)
are used to start and stop the motor by
pressing on the appropriate button.
F. The Timer (6, Fig. 4- 1) can be set to
automatically control the mixing time up to
15 minutes (30 and 60 minute timers are
optional). When setting time, turn past 3 and
then set the time. For non-timed operation,
turn the timer knob counterclockwise to the
HOLD position and press the start button. A
mechanical stop prevents the timer from
being moved clockwise past the maximum
time setting to HOLD.

Page 7 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 5 CLEANING

SECTION 5 CLEANING
CLEANING
Detailed cleaning instructions are included in the
M802 & V1401 Mixers Instructions attached to each
new machine.

F6284-CSFM Page 8 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 6 LUBRICATION

SECTION 6 LUBRICATION
LUBRICATION
DISCONNECT THE ELECTRICAL POWER TO THE
A list of acceptable LUBRICANTS, as well as the MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
lubricants themselves, are available from your local TAG ON THE CIRCUIT BOX INDICATING THE
Hobart Service Office. CIRCUIT IS BEING WORKED ON.
1. Transmission. 1) To drain: Remove oil drain plug (1, Fig.
The oil level should be level with the oil level 6-2) and drain all old oil.
gauge line while the mixer is off.(1, Fig. 6-1)

Fig. 6-2
2) Replace the drain plug.
3) To add oil: Remove the top cover (2,
Fig. 6-1) and the transmission fill plug
(3, Fig. 6-1).
4) Refer to LUBRICANTS for proper type
transmission oil. Add oil through the
transmission fill plug until the oil level is
even with the line on the gauge (1, Fig.
6-1).
5) Turn on the power, start the mixer and
look down the oil fill hole. Oil should be
flowing from the oil delivery tube across
the gear face.
Fig 6-1
6) If oil is not flowing, shut off the mixer
Change the oil every 3 years or more frequently
and refer to Transmission Service.
with heavy usage.
2. Planetary.
Take precautions to make sure the new oil
remains clean and free of contaminants. The planetary has its own oil supply but due to
the relatively small volume of oil (5 to 7 ounces)
it is advisable to change it more frequently than
Overfilling transmission case may result in oil leakage. the transmission oil, depending on usage.

A. Draining and/or Adding Oil.

Page 9 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 6 LUBRICATION

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
A. Remove the drip cup (4, Fig. 6-1). It has 2
screws.
NOTE: On the V-1401 mixer, the drip cup does not
have to be removed.
B. Remove the planetary oil drain plug (2, Fig.
6-2) and drain the old oil.
C. Replace the drain plug.
D. Remove the oil fill plug (5, Fig. 6-1) and pour
the oil into the planetary. (Refer to
LUBRICANTS for the proper type and
amount of lubrication.) The oil level should
be even with the bottom of the oil fill hole.
E. Replace the oil fill plug and the drip cup.
Fig 6-3
3. Bowl Lift Gear Case.
A. Place the bowl support in its lowest position.
The bowl lift unit is grease packed and should not
require additional lubrication. If unit is serviced,
repack with new grease. (Refer to
DISCONNECT THE ELECTRICAL POWER TO THE
LUBRICANTS for the proper type and amount of
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
lubrication.)
TAG ON THE CIRCUIT BOX INDICATING THE
4. Bowl Lift Screw Assembly. CIRCUIT IS BEING WORKED ON.
The bowl lift screw assembly (1, Fig. 6-3) should B. Remove the apron to gain access.
be greased semi-annually (or more often
C. Apply grease to the lift screw (1, Fig. 6-3).
depending on usage). See LUBRICANTS for
Refer to LUBRICANTS for the correct type
proper lubricant.
of lubrication.
D. Reinstall the apron.
5. Slideways.
The slideways (2, Fig. 6-3) should be lubricated
semi-annually (or more often depending on
usage).
A. Place the bowl support in its lowest position.
B. Remove the apron (7, Fig. 6-1) to gain
access.
C. Oilers are provided for lubricating the bowl
slideways. Refer to LUBRICANTS for the
correct type of lubrication.
D. Reinstall the apron.

F6284-CSFM Page 10 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

SECTION 7 ADJUSTMENTS
1. BOWL TO BEATER CLEARANCE
A. To Check
(1) With the flat "B" beater on the agitator
shaft and the bowl securely locked on the
bowl support, raise the bowl support to the
extreme top position.

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
(2) Check the clearance between the bottom
of the beater and the bowl (1, Fig. 7-1). This
clearance should be no more than 3/32".

Fig. 7-2
(3) Tighten the locknut while holding the
stop screw.
NOTE: It may be necessary to restart the mixer and
lower the bowl in order to turn the stop screw
counterclockwise.
(4) Operate the bowl lift several times
contacting both bottom and top stops. With
the bowl lift against the top stop, recheck the
clearance to assure correct adjustment.

2. BOWL CLAMP ADJUSTMENT

A. The tension of the bowl clamps (1, Fig. 7-3) is
controlled by a spring washer (2, Fig. 7-3) and
Fig 7-1
locknuts (3-4, Fig. 7-3). The tension of the bowl
B. To Adjust: clamp should be tight enough to maintain its
position while engaged.
(1) Remove the bowl apron (1, Fig. 7-2) and
inner apron. (Older mixers do not have an B. To increase or decrease tension on the bowl
inner apron.) clamps, reposition the locknuts.
(2) Loosen the locknut (2, Fig. 7-2) and turn
the stop screw (3, Fig. 7-2) clockwise to
decrease the clearance or counterclockwise
to increase the clearance.

Page 11 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

NOTE: The left hand slideway is doweled and should

not be loosened.
D. Slightly loosen all 5 bolts that hold the right
hand slideway to the pedestal.
E. Holding a rag against the right hand slideway
to protect the finish, tap the slideway with a
rubber mallet until it is snug against the bowl
support.
F. Tighten the top slideway bolt (E, Fig. 7-2).
G. Lower the bowl lift to 1-1/2" from the bottom.
Tap on the slideway and tighten the bottom bolt.
H. Tighten the remaining bolts and run the bowl
lift up and down, with a load, to check for binding.
Fig 7-3
4. BOWL LIFT "V" BELT
3. SLIDEWAYS
Clearance between the slideways and bowl support
DISCONNECT THE ELECTRICAL POWER TO THE
should be held to a minimum without binding. Use the
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
following procedure to adjust the slideways.
TAG ON THE CIRCUIT BOX INDICATING THE
A. Remove the bowl and agitator. CIRCUIT IS BEING WORKED ON.
B. Remove the apron (1, Fig. 7-2) and inner A. To Check Adjustment.
apron. (Older mixers do not have an inner apron.)
(1) The "V" belt should have ½ " deflection
(1, Fi g. 7-4) between the drive pulley and
the power bowl lift pulley.

Fig 7-4
A. Adjustment Procedure.

DISCONNECT THE ELECTRICAL POWER TO THE

Fig 7-2 MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
C. Raise the bowl support to its top position and
CIRCUIT IS BEING WORKED ON.
remove the body putty and paint from in front of
the 3 bottom bolts (A. B.C., Fig. 7-2) on the right (1) Loosen the holding screw (1, Fig. 7-5)
hand slideway. and the pivot screw (2, Fig. 7-5).
F6284-CSFM Page 12 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

Fig 7-5 Fig.7-6

(2) Move the belt tightener mounting plate (4) If the above listed checks are correct, no
(3, Fig. 7-5) to achieve ½" belt deflection further action is required.
between the drive pulley and the power bowl
(5) If one or more of the above listed checks
lift pulley.
is not correct, the clutch must be adjusted.
(3) Tighten both the holding screw and the
B. Clutch Adjustment.
pivot screw to hold the adjustment.
(1) Remove the top cover.
5. CLUTCH ADJUSTMENT (2) Disengage the clutch.

A. Checking for Correct Adjustment. NOTE: Do not adjust the ball operating spring tension
(1, Fig. 7-7) in the clutch spring screw assemblies. The
(1) The clutch should not slip under load. spring force on the ball is controlled by the hollow
The motor should stall before the clutch screw. The tension on this spring is preset at the
slips. factory. If you suspect this setting is incorrect, install
(2) With the motor running and the clutch a new clutch spring screw assembly (1, Fig. 7-8).
disengaged, the planetary should try to
creep forward slightly. (The brake will
prevent it from creeping.) Check by grasping
the planetary casting and pulling against the
clutch drag.
(3) With the clutch engaged and the motor
not running, visually check the clutch
release springs (1, Fig. 7-6). They should
not be fully compressed. (If they are fully
compressed the pressure plate ears will
break.)

Fig. 7-7

Page 13 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

NOTE: Visually check to make sure that the disc and

springs are not wedged in the clutch housing.
(9) Advance each of the three release spring
screws EXACTLY the same number of
turns.
a. On the V-1401 mixer turn each of the
release spring screws 3 - ½ turns and
lock them with the lockouts.
b. On the —802 mixer turn each of the
release spring screws 4 turns and lock
them with the lockouts.
NOTE: When the motor is running, centrifugal force
acting on the clutch arm assemblies tends to engage
the clutch. This force is overcome by the clutch
Fig. 7-8 release springs. When adjusted properly, the springs
(3) Back off the three release spring screws do not cause the clutch to release completely, but
(1, Fig. 7-9) until they no longer contact the allows the centrifugal force to produce enough drag to
release springs (2, Fig. 7 -9). cause the backlash to be removed from the
transmission gear train. With the backlash removed,
the transmission will shift smoothly.
(10) Slowly engage the clutch (motor not
running) while observing the clutch release
springs (1, Fig. 7 -6). The springs must not
be fully compressed when the clutch is
engaged or the ears (2, Fig. 7 -6) on the
pressure plate will break.
(11) If the springs are nearly fully
compressed, recheck the release spring
screw adjustment, steps (8) and (9).
(12) If the release spring screws are
adjusted correctly and the springs are nearly
fully compressed, the clutch disc are worn
Fig. 7-9
and must be replaced. (Refer to : Section 9,
(4) Loosen the three clutch spring screw Clutch and Brake.)
locknuts (3, Fig. 7-9).
(13) Check the clutch for proper operation.
(5) Adjust the clutch spring screw to achieve Refer to: Clutch " Checking for Correct
a clearance of 9/64" between the ball and Adjustment ".
cam (4, Fig. 7-9). Use a 9/64" (.142) drill bit
(14) Check the "BRAKE ADJUSTMENT".
as the gauge.
(6) Lock the clutch spring screw with the 6. BRAKE ADJUSTMENT
locknut (3, Fig. 7-9).
(7) Repeat steps (5) and (6) on the other two A. Checking The Engaging Plate Position. The
clutch spring screws. Recheck the 9/64" engaging plate (1, Fig. 7-10) should contact the
clearance between the ball and cam on the lower portion of the brake arm stop (2, Fig. 7-10)
three clutch arms. with the clutch disengaged.

NOTE: The clutch spring screws when adjusted B. Adjusting the Engaging Plate Position.
correctly prevent clutch slipping. (1) Remove the palnut (3, Fig. 7-10).
(8) Turn the three release spring screws in (2) Adjust the position of the engaging plate
until they just touch the spring discs. by tightening or loosening the upper jam nut
(4, Fig. 7-10).

F6284-CSFM Page 14 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

(3) When adjustment is complete, reinstall

the palnut.
DISCONNECT THE ELECTRICAL POWER TO THE
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
The braking action is controlled by the
compression of the spring (5, Fig. 7-10) located
under the brake pressure plate and the lower hex
nut.
(1) Tighten or loosen the lower hex nut (6,
Fig. 7-10) to attain the proper braking action.

7. FLEXA-GEAR DRIVE BELT

A. To Check Tightness.

DISCONNECT THE ELECTRICAL POWER TO THE

Fig 7-10 MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
C. Checking the Braking Action. A properly TAG ON THE CIRCUIT BOX INDICATING THE
adjusted brake is indicated by the following : CIRCUIT IS BEING WORKED ON.
NOTE: If the clutch is not adjusted properly, the brake It should be as tight as possible without binding.
can appear to be out of adjustment. Before making (1) A good gauge of tightness is that it
any adjustments to the brake be sure the clutch is should slide over the motor drive gear
adjusted correctly. without turning either the driven gear or the
(1) With the motor running, clutch motor drive gear.
disengaged and the transmission in first B. Adjustment.
speed, the brake unit should display
sufficient braking action to overcome clutch
drag.
DISCONNECT THE ELECTRICAL POWER TO THE
(2) With the mixer running in first speed MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
disengage the clutch, the planetary should TAG ON THE CIRCUIT BOX INDICATING THE
stop immediately at the time the clutch is CIRCUIT IS BEING WORKED ON.
disengaged.
Loosen the four motor mounting bolts and add or
(3) With the mixer running, clutch remove shims to provide the correct tension.
disengaged and the transmission in first
speed, you should be able to turn the (1) The upper two bolts are reached from
planetary by hand in a clockwise direction. inside the mixer housing (1, Fig. 7-11). They
(Looking from the top of the mixer.) enter tapped holes in the transmission
housing.

When performing this test, grasp the cast part of the

planetary. DO NOT grasp the agitator shaft.
D. Braking Action Adjustment.

Page 15 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 7 ADJUSTMENTS

Fig. 7-11
(2) One of the lower bolts (1, Fig. 7-12) is
reached by removing the clutch handle and
name plate. Also the contactor on non solid
state machines.

Fig. 7-12
(3) The other lower bolt is reached through
the area beneath the power bowl lift gear
box. It enters a tapped hole in the motor
base.
(4) Shims are FULL LENGTH with open
notches. They can be removed or installed
without completely removing the motor
bolts.
(5) It is not necessary to use EXACTLY the
same number of shims on each side as only
one shim may provide the proper
adjustment.

F6284-CSFM Page 16 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

SECTION 8 MOTOR
C. Slide the Flexa-Gear drive belt up and off the
1. FLEXA-GEAR DRIVE BELT motor drive gear and driven gear.

The Flexa-Gear drive belt is a flexible internal gear. It D. When installing the Flexa-Gear drive belt,
consists of multiple twisted steel cables imbedded in slide it down on the motor pinion and driven gear.
neoprene. The surface is nylon. It has precision teeth E. Align the clutch yoke with the clutch operating
which mesh exactly with the teeth on the motor drive cam bearing and slide it into place. Secure with
gear and the driven gear. It is a toothed drive - there the four bolts.
can be no slip.
F. Install the clevis pin and cotter pin.
G. Check the adjustment. Refer to Adjustments,
DISCONNECT THE ELECTRICAL POWER TO THE FLEXA-GEAR DRIVE BELT.
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
A. To replace the Flexa-Gear drive belt, remove
the cotter pin (1, Fig. 8-1) and the clevis pin (2,
Fig. 8-1).
B. Remove the four hex head bolts (3, Fig. 8-1)
and swing the clutch operating mechanism away
from the clutch operating cam bearing.

Fig. 8-1
2. SERVICING SINGLE PHASE STARTING COMPONENTS

(Split Phase, Capacitor Start).

Page 17 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

Fig. 8-2
Single phase motors (Fig. 8-2) have a starting circuit (2) Remove the FLEXA-GEAR DRIVE
consisting of two start capacitors, centrifugal switch BELT from the drive pulley.
and start windings. The start windings assure rotation
(3) Remove the drive gear.
in the proper direction, and provides the needed
torque to bring the motor up to speed. As the motor (4) Remove the motor bearing bracket.
RPM increases to near its running speed, the start
(5) Disconnect the leads to the start switch
windings and capacitors are no longer needed and the
and remove the start switch.
centrifugal switch opens, removing power to the start
windings. The motor then runs on the main windings. (6) Reassemble in the reverse order of
disassembly.

DISCONNECT THE ELECTRICAL POWER TO THE 3. REMOVING THE MOTOR (SOLID

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE STATE CONTROLS).
CIRCUIT IS BEING WORKED ON.
A. Capacitors.
The best method to test a capacitor is to DISCONNECT THE ELECTRICAL POWER TO THE
substitute a known good capacitor in its place. MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
B. Start Switch (Fig. 8-2). If it is determined that CIRCUIT IS BEING WORKED ON.
the start switch has a malfunction, it can be
removed without removing the motor from the A. Disconnect the motor leads from the terminal
mixer. Use the following procedure. board. If the mixer is not equipped with a terminal
board, disconnect the motor leads from the
(1) Remove the solid state control panel. contactor (1, Fig. 8-3).
(Where appropriate.) [Refer to "Removing
Motor (Solid State Controls)".]

F6284-CSFM Page 18 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

J. Remove the motor mounting bolt located under

the power bowl lift gear box.
K. Loosen the two top motor mounting bolts (1,
Fig. 8-5), and remove the shims. Note the
location of each full shim as it should be
reinstalled in the same position which it was
removed.

Fig. 8-3
B. Disconnect the motor thermistor leads (2, Fig.
8-3) (MT1 and MT2) from the motor protector
board.
C. Disconnect the leads from the line side of the
contactor (1, Fig. 8-3).
D. Disconnect leads MPB-CC 1, MPB-X2 and 1
CON-C from the control panel. Fig. 8-5
E. Loosen the four control panel mounting L. Support the motor while removing the two top
screws and remove the control panel. motor mounting bolts.
F. If the motor is single phase, remove the motor M. Remove the motor.
leads from the capacitors.
G. Slip the FLEXA-GEAR DRIVE BELT off the 4. REMOVING THE MOTOR (NON
motor drive gear. SOLID STATE CONTROLS)
H. Remove the six switch plate mounting screws
(1, Fig. 8-4).

WARNING: DISCONNECT THE ELECTRICAL

POWER TO THE MACHINE AT THE MAIN CIRCUIT
BOX. PLACE A TAG ON THE CIRCUIT BOX
INDICATING THE CIRCUIT IS BEING WORKED ON.
A. Remove the switch plate (1, Fig. 8-6). Do not
lose the push buttons (1, Fig. 8-7).

Fig. 8-4
I. Remove the motor mounting bolt located
behind the switch plate.

Page 19 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

Fig. 8-8
E. Slip the FLEXA-GEAR DRIVE BELT off the
Fig. 8-6 motor drive gear.
F. Remove the motor mounting bolt located
under the power bowl lift gear box.
G. If the motor is a single phase capacitor start
type, remove the capacitor leads from the
capacitors.
H. Loosen the two top motor mounting bolts (1
Fig. 8-9) and remove the shims. Note the location
of each shim as they should be reinstalled in the
same position which it was removed.

Fig. 8-7
B. Disconnect the motor leads (T1-T2-T3) from
the contactor and pull the leads out of the
housing .
C. Remove the contactor mounting screws and
move the contactor to one side.
D. Remove the motor mounting bolt (1, Fig. 8-8)
located behind the switch plate.

Fig. 8-9
I. Support the motor while removing the two top
motor mounting bolts.
J. Remove the motor.

F6284-CSFM Page 20 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

5. MOTOR DISASSEMBLY

Fig. 8-2
A. Remove the motor drive gear. C. If the bearings were removed, install the
bearings on the rotor.
B. Remove the blower housing.
D. Carefully insert the rotor into the stator.
C. Remove the fan retaining ring, fan and
woodruff key. E. Install the fan end bearing bracket.
D. Mark the bearing bracket and remove the four F. Install the woodruff key and the fan. Secure
screws and take off the fan end bearing bracket. with the retaining ring.
E. Carefully withdraw the rotor out of the stator. G. Install the blower housing.
F. If necessary, the stator can be removed from H. Install the spacer (if used) and the motor drive
the field ring by removing the motor through bolts. gear.
G. If necessary, the bearings can be removed
from the rotor. 7. INSTALLING THE MOTOR (SOLID
STATE CONTROLS)
6. MOTOR REASSEMBLY
A. Place the motor into the pedestal.
Fig.8-2 B. Support the motor while installing the two top
A. If the stator was removed, install the stator into motor mounting bolts (1, Fig. 8-9). Do not tighten
the field ring. the bolts.
B. If the pulley end bearing bracket was removed,
install the pulley end bearing bracket onto the
field rings.

Page 21 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

E. Install the shims (3, Fig. 8-9) in the same

position from which they were removed.
F. Tighten the four motor mounting bolts.
G. Install the FLEXA-GEAR DRIVE BELT. For
adjustment procedure, refer to: Adjustments,
FLEXA-GEAR DRIVE BELT.
H. If the motor is single phase, connect the
capacitor leads.
I. Install the control panel and secure with the four
panel mounting bolts.
J. Connect line leads (L1-L2-L3) to the line side
of the contactor.
K. Connect the motor thermistor leads (MT1 and
MT2) to the motor protector board.
L. Connect leads MPB-CC1, MPB-X2 and
Fig. 8-9 1CON-C1 on the control panel.

NOTE: Install the motor spacers (2, Fig. 8-9) on the M. Connect the motor leads to the terminal board
V-1401. as shown in MOTOR CONNECTION TO
TERMINAL BLOCK to make the motor operate
C. Install, but do not tighten, the motor mounting on the desired voltage. If the mixer is not
bolt located under the power bowl lift gear box. equipped with a terminal board, connect the
D. Install, but do not tighten, the motor mounting motor leads (T1 -T2-T3) to the load side of the
bolt located behind the switch plate. contactor.

MOTOR CONNECTION TO TERMINAL BLOCK (Terminal Block is Located Beside the Fuse Board)
VOLTAGE 1TB-1 1TB-2 1TB-3 1TB-4 1TB-5 1TB-8
230/60/6 T1, 1, 7 T2, 2, 8 T3, 3, 9 4, 5, 6
460/60/3 T1, 1 T2, 2 T3, 3 4, 7 5, 8 6, 9

8. INSTALLING THE MOTOR (NON

SOLID STATE)
A. Place the motor into the pedestal.
B. Support the motor while installing the two top
motor mounting bolts (1, Fig. 8-9). Do not tighten
the bolts.

Fig. 8-9
NOTE: Install the spacers (2, Fig. 8-9) on the V-1401.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 8 MOTOR

C. Install, but do not tighten, the motor mounting

bolt located under the power bowl lift gear box. 9. MOTOR COOLING SYSTEMS
NOTE: If the motor has been replaced with a current
production type motor see M802/V1401
REPLACEMENT 3 PHASE VENDOR MOTOR AND
ASSOCIATED PARTS for service kits which are
required when installing the new motor.
D. Install, but do not tighten, the motor mounting
bolt located behind the switch plate.
E. Install the shims (3, Fig. 8-9) in the same
position from which they were removed.
F. Tighten the four motor mounting bolts.
G. Install the FLEXA-GEAR DRIVE BELT. For
adjustment procedure, refer to: Adjustments,
FLEXA-GEAR DRIVE BELT.
H. If the motor is single phase, connect the
capacitor leads.
I. Install the contactor.
J. Position the motor leads through the wire
channel and connect the motor leads (T1-T2-T3)
to the contactor.
K. Install the switch plate. Fig. 8-11
NOTE: Be sure the push buttons are installed behind The fan on the lower end of the motor re-circulates the
the switch plate. air within the pedestal and housing cover with no
openings to the outside. The motor is located over an
L. If the motor is a replacement motor and has
air conductor which forces the air from the motor to the
thermistors, tape the thermistor leads together to
bottom of the pedestal. The air is cooled as it returns
prevent them from being shorted or damaged.
upward along the side of the pedestal.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

SECTION 9 CLUTCH AND BRAKE

B. Disassembly. The brake can be disassembled
1. BRAKE while still mounted on the planetary shaft if
desired.
The brake as well as the clutch is controlled by the
clutch handle. The brake assembly is designed to hold (1) Remove the palnut (2, Fig. 9-1) and the
the planetary motionless when the mixer motor is jam nut (3, Fig. 9-1).
running and the clutch is disengaged. The brake arm (2) Lift off the hub (4, Fig. 9-1) and key,
assembly is so designed that it delays release of the friction discs (5, Fig. 9-1), friction washers
brake until the clutch is completely engaged. The (6, Fig. 9-1), engaging plate (7, Fig. 9- 1) and
planetary will stop immediately if the operator releases the pressure plate (8, Fig. 9-1).
the clutch handle. This insures that the operator has
full control when the load is picked up gradually by (3) Inspect all parts. Replace any worn part
slipping the clutch and brake at the same time. and assemble in the reverse order of
disassembly.
(4) adjust the brake. Refer to: adjustments
WARNING: DISCONNECT THE ELECTRICAL "Brake Adjustment".
POWER TO THE MACHINE AT THE MAIN CIRCUIT
BOX. PLACE A TAG ON THE CIRCUIT BOX 2. CLUTCH
INDICATING THE CIRCUIT IS BEING WORKED ON.
TSB 526 Clutch & Brake Adjustment
A. Removal. DISCONNECT THE ELECTRICAL POWER TO THE
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
(1) Drive out the pin (1, Fig. 9-1) and lift the
TAG ON THE CIRCUIT BOX INDICATING THE
brake assembly out of the planetary shaft.
CIRCUIT IS BEING WORKED ON.
TSB 526 Clutch & Brake Adjustment
TSB 1073 - Clutch Handle Hub Assembly, Clutch Rod
Assembly and Clutch Rod Kit
A. Removal of Clutch As A Unit.
If it is necessary to work on the transmission or
the bowl lift gear box, remove the clutch as a unit.
The clutch adjustments will not be disturbed, thus
eliminating the need to readjust the clutch.
(1) With the motor not running, move the
clutch lever to the "RUN" position. (Engage
the clutch.)
(2) Disconnect the clevis by removing the
clevis pin (1, Fig. 9-2).

Fig. 9-1

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

Fig. 9-4

Fig. 9-2
(3) Remove the four bolts (2, Fig. 9-2) that
hold the clutch support bracket.
(4) Swing the clutch operating mechanism
out of the way.
NOTE: The punch marks on the arm plate and the
driven gear (Fig. 9-3) must be reassembled together.
These parts are balanced as a unit. If the punch marks
cannot be located, be sure to mark the arm plate and
the driven gear before disassembly.

Fig. 9-5
(6) Remove the retaining ring (1, Fig. 9-6)
and shims (2, Fig. 9-6).

Fig 9-3
(5) Remove the six hex head bolts (Fig. 9-4)
and lift the clutch arm plate (Fig. 9-5) off the
driven gear.

Fig. 9-6
(7) Remove the splined hub (3, Fig. 9-6) and
key.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

(8) Remove the FLEXA-GEAR DRIVE

BELT.
(9) Loosen the holding screw (1, Fig. 9-5A)
and pivot screw (2, Fig. 9-5A) and move the
belt tightener mounting plate and remove
the bowl lift "V" belt.

Fig. 9-8
(4) Lift off the three clutch arms (Fig. 9-9).

Fig. 9-5A
(10) Remove the driven gear (4, Fig. 9-6).
B. Clutch Disassembly.
(1) Remove the clutch as described
in "Removal of Clutch As A Unit" except the
clutch should not be engaged.
(2) Loosen the locknuts (1, Fig. 9-7) and
back out the three release spring screws (2,
Fig. 9-7).

Fig. 9-9
(5) Remove the pressure plate (1, Fig.
9-10), steel discs (1, Fig. 9-11) and inner
discs (2, Fig. 9-11).

Fig. 9-7
(3) Remove the cotter pins (1, Fig. 9-8) and
take off the pivot pins (2, Fig. 9-8).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

Fig. 9-10
Fig. 9-12
(3) Insert the three clutch release springs (1,
Fig. 9-13).

Fig. 9-11
NOTE: The V-1401 clutch has three steel discs and
three inner discs. The —802 clutch has two steel discs
and two inner discs. Fig. 9-13

(6) The three release springs (3, Fig. 9-11) (4) Install the steel outer disc and the
and spring discs can now be removed. molded inner disc as shown in Fig. 9-14 and
Fig. 9-15.
C. Clutch Assembly.
a. The —802 clutch has two steel outer
(1) Clean each part with a clean cloth. Do discs and two molded inner discs.
not use any cleaning solvent on the clutch
parts because the solvent may cause the b. The V-1401 clutch has three steel
clutch to slip. Inspect the molded disc, steel outer discs and three molded inner
disc and pressure plate for wear and replace discs.
if necessary. (Normally the molded inner
disc only needs to be replaced.)
(2) With the clutch arm plate inverted on a
work bench, insert the three spring discs (1,
Fig. 9-12).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

Fig 9-16
Fig. 9-14 (6) Install the three clutch arm assemblies
(1, Fig. 9-17).

Fig. 9-17
(7) Install the pin (2, Fig. 9-17) and cotter pin
(3, Fig. 9-17).
D. Installing The Clutch.

Fig 9-15
(5) Install the pressure plate (1, Fig. 9-16).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

Fig. 9-20
Fig 9-18 (8) Install the six hex bolts (Fig. 9-21).
(1) Install the driven gear (1, Fig. 9-18).
(2) Install the key and splined hub (2, Fig.
9-8).
(3) Install the shims (3, Fig. 9 -18) and
retaining ring (4, Fig. 9-18).
(4) Install and adjust the bowl lift "V" belt.
Refer to : Adjustments "Bowl Lift "V" Belt".
(5) Install the FLEXA-GEAR DRIVE BELT.
(6) Place the clutch arm plate assembly (1,
Fig. 9-19) on the driven gear (2, Fig. 9-19),
being careful to align the molded disc teeth
with the teeth on the splined hub.

Fig 9-21
(9) Install the clutch operating mechanism
and secure with the four bolts.
(10) Connect the clevis pin and secure with
a cotter pin.
(11) Adjust the clutch. Refer to: Adjustments
"Clutch".
E. Clutch Linkage Spring (Fig. 9-22). The clutch
linkage spring returns the clutch and brake arm
to its top position when the clutch handle is
released. In the top position the brake is engaged
and the clutch is disengaged.

Fig. 9-19
(7) Rotate the clutch arm plate assembly
and align the balance mark with the balance
mark on the driven gear (Fig. 9-20).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 9 CLUTCH AND BRAKE

Fig. 9-22

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

SECTION 10 PLANETARY
1. AGITATOR SHAFT PIN 2. REMOVAL OF PLANETARY
REPLACEMENT

DISCONNECT THE ELECTRICAL POWER TO THE

DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A TAG ON THE CIRCUIT BOX INDICATING THE
TAG ON THE CIRCUIT BOX INDICATING THE CIRCUIT IS BEING WORKED ON.
CIRCUIT IS BEING WORKED ON. A. Remove the bowl and beater.
A. Remove the agitator shaft plug (1, Fig. 10-1). B. Remove the drip cup (1, Fig. 10-2).

Fig 10-1
B. Remove the locking set screw (2, Fig. 10-1)
and the cone point set screw (3, Fig. 10-1). Fig. 10-2
NOTE: Set screws may be socket head type. C. Drain the oil from the planetary. Remove the
drain plug (2, Fig. 10-2).
C. Remove the agitator shaft pin (4, Fig. 10-1),
use a punch to drive the pin from the back side D. If V-1401, remove the bearing plate cover (1,
of the shaft. Fig. 10-3).
NOTE: Some agitator shafts do not have a driving
hole drilled through the back side. If the agitator shaft
pin cannot be removed it will be necessary to replace
the agitator shaft.
D. Install the agitator shaft pin so that the cone
point set screw will fit into the counter sunk hole.
E. Install the locking set screw, and the agitator
shaft plug.

FIg. 10-3

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

E. If V-1401, remove the six hex head bolts and

remove the bearing plate (2, Fig. 10-3).
F. Install the bowl and place a 2" x 4" board
across the bowl.
G. Raise the bowl to support the weight of the
planetary (Fig. 10-3).
H. Remove the seal cap (3, Fig. 10-2).
I. Remove the special cap screw (1, Fig. 10-4).

Fig. 10-6
B. Pry out the oil retaining cap (1, Fig. 10-7).

Fig. 10-4
J. Remove the locknut (2, Fig. 10-4), tongue
washer (1, Fig. 10-5) and the lower roller bearing
(2, Fig. 10-5).

Fig. 10-7
C. Remove the retaining ring (1, Fig. 10-8) and
the pinion (2, Fig. 10-8) and key.

Fig. 10-5
K. Lower the bowl (support the planetary) and
remove the planetary off the planetary shaft.

3. AGITATOR SHAFT REMOVAL

A. With the planetary removed from the mixer,
remove the two socket head screws (1, Fig.
10-6), and the bearing cap (2, Fig. 10-6) and
bearing cup (3, Fig. 10-6). Fig. 10-8

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

NOTE: If an internal pinion shim has been used it will

be under the pinion. It must be reassembled exactly
as found.
D. Remove the two machine screws (3, Fig. 10-8)
and lift out the planetary oil baffle (1, Fig. 10-9).

Fig. 10-11
NOTE: The seal and lower bearing on the V-1401
planetary is located in the bearing plate cover.
H. Remove the retaining ring, if servicing a
V-1401 and remove the bottom bearing.

4. INSTALLING THE AGITATOR

Fig. 10-9 SHAFT
E. Use a rubber mallet and force the agitator shaft A. Clean, inspect and replace if necessary, the
down through the upper bearing. bearings, seals and shaft.
F. Remove the retaining ring (1, Fig. 10-10) and B. Install the lower planetary bearing.
lift out the upper agitator shaft bearing.
C. Install the retaining ring, if V-1401.
D. Carefully install the lower seal (1, Fig. 10-11).

Fig. 10-10
Fig. 10-11
G. Remove the seal (1, Fig. 10-11), located at the
bottom of the planetary. E. Insert the agitator shaft into the lower seal and
bearing.
F. Install the agitator shaft spacer (V-1401) and
the upper bearing (1, Fig. 10-12) and the
retaining ring (2, Fig. 10-12).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

Fig. 10-14
Fig. 10-12 K. Install the bearing cup (2, Fig. 10-14) and
bearing cap (3, Fig. 10-14) using the two socket
G. Lightly coat the "O" ring with Permatex #2, and
head screws.
install the "O" ring (3, Fig. 10-12) and oil baffle (4,
Fig. 10-12). Secure with the two screws.
5. PLANETARY UPPER EXTENSION
H. M-802 only. Install the agitator shaft spacer
and internal pinion shim (5, Fig. 10-12). If it is necessary to remove the upper extension
I. Install the key (1, Fig. 10-13). pinion (2, Fig. (4, Fig. 10-14), be sure to seal the gasket with
10-13) and the retaining ring. Permatex #2 when reassembling.

Fig. 10-13
FIG. 10-14
J. Seal the retaining cap with Permatex #2 and
install it into the pinion (1, Fig. 10-14). 6. PLANETARY OIL PUMP
The oil pump provides lubrication to the internal gear,
pinion and to the upper planetary bearing. Check the
oil pump inlet (1, Fig. 10-15) and outlet (2, Fig. 10-15)
holes to see that they are not clogged. With oil in the
planetary cavity a small amount of it should flow from
the outlet tube when the drive gear is turned
counterclockwise by hand.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

7. INTERNAL GEAR
A. With the planetary removed from the mixer,
loosen the six socket head screws (1, Fig. 10-17)
that holds the internal gear in the transmission
case.
B. Remove the internal gear.
C. Before installing the internal gear be sure that
the housing gear seat is clean.
D. Coat the top side of the internal gear with a
thin coat of Permatex.

FIG. 10-15 E. Install the gear so the two drip cup retaining
screw holes are located at the sides of the mixer.
Should it be necessary to disassemble the oil pump,
use the following procedure. F. Install the six socket head screws.

A. Remove the oil pump by removing the two

mounting screws.
B. Remove the two screws that hold the top plate,
body and bottom plate together.
C. Drive the pin (1, Fig. 10-16) from the shaft if it
is necessary to remove the gear.
D. Drive the pin from the hub (2, Fig. 10-16) of
the drive gear if it is necessary to replace the
drive gear.
E. Clean all parts before reassembling the oil
pump.
F. Assemble the top plate, body and bottom plate
as shown (Fig. 10-16). Oil pump inlet (1, Fig. FIG. 10-17
10-15) must point toward the outside of the
planetary. 8. INSTALLING THE PLANETARY
G. Install the oil pump in the planetary.
A. Install the bowl and place a 2" x 4" board
across the top of the bowl.
NOTE: Position the oil pump outlet as shown in (1,
Fig. 10-18).

FIG. 10-16

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

FIG. 10-18 FIG. 10-20

B. Support the planetary on the 2" x 4" board (Fig. D. With the planetary fully up, tighten the locknut .
10-19) and slowly raise the bowl. Carefully mesh There should be a slight amount of end play.
the fiber oil pump drive gear with the internal gear
E. Position the locknut so the dog point of the
to prevent damage to the fiber gear.
special socket head screw will enter one of the
holes in the tongue washer. Tighten the special
socket head screw (1, Fig. 10-21).

FIG. 10-19 FIG. 10-21

NOTE: The agitator pinion must mesh with the F. Inspect the "O" ring (1, Fig. 10-22) on the seal
internal gear and sun gear. cap, replace if necessary. Install the "O" ring and
seal cap.
C. Install the bearing (1, Fig. 10-20), tongue
washer (2, Fig. 10-20) and the locknut (3, Fig.
10-20).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 10 PLANETARY

FIG. 10-22
G. If V-1401, install the bearing plate and tighten
the six hex head bolts.
H. If V-1401, install the bearing plate cover.
I. Install the drain plug (1, Fig. 10-23) and remove
the fill plug (2, Fig. 10-23). Service the planetary
with oils (Refer to the LUBRICATION for the
correct type of oil). Planetary is full when the oil
just runs back out the fill hole. Install the fill plug.

FIG. 10-23
J. Install the drip cup.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

SECTION 11 TRANSMISSION
1. DISASSEMBLING THE
TRANSMISSION

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
A. Drain the oil from the transmission and the
planetary. Refer to LUBRICATION for
instructions.
B. Remove the planetary. Refer to Section 10
"Planetary" for instructions.
Fig. 11-2
NOTE: The planetary only needs to be removed if the
I. Disconnect the clutch rod (1, Fig. 11-3) from the
planetary shaft is to be removed.
hub.
C. Remove the brake assembly. Refer to Section
9 "Clutch and Brake" for instructions.
D. Remove the clutch as a unit. Refer to Section
9 "Clutch and Brake" for instructions.
E. Remove the bowl lift "V" belt.
F. Remove the driven gear.
G. Unscrew the clutch handle (1, Fig. 11-1).

Fig. 11-3
J. Remove the four screws and take out the
shifter unit.
K. Remove the upper bearing retainer (2, Fig.
11-3).
L. With a punch, disengage the locking tab from
the locknut (1, Fig. 11-4) on the planetary shaft.
Fig. 11-1
H. Remove the switch plate (2, Fig. 11-1). Do not
lose the switch push buttons (1, Fig. 11-2).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

Fig. 11-4
Fig. 11-6
M. Remove the locknut and the lockwasher.
Q. Lift off the spacer (2, Fig. 11-6), upper
N. Remove the eleven hex head transmission planetary gear (3, Fig. 11-6) and key.
cover mounting bolts and washers (1, Fig. 11-5).
NOTE: It should be noted that although the upper
planetary gear is reversible, it should be reinstalled
with the same side up. Mark the top side of the gear
before removing it.
R. Insert a punch through the hole in the shifter
shaft (4, Fig. 11-6) and pull the shaft up to remove
it.
S. Remove the shifters (5, Fig. 11-6).
T. Remove the clutch shaft assembly (6, Fig.
11-6) and main shaft assembly (7, Fig. 11-6) at
the same time.
U. Remove the spacer (1, Fig. 11-7) and gear
cluster (2, Fig. 11-7) from the planetary shaft.
Fig. 11-5
O. Carefully pry off the transmission case cover
(2, Fig. 11-5).
P. Remove the bearing from the clutch shaft (1,
Fig. 11-6).

Fig. 11-7

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

V. Remove the six screws (1, Fig. 11-8) from the

lower planetary shaft bearing retainer. Do not let
the planetary shaft fall out the bottom of the
mixer.

Fig. 11-10
Z. The attachment hub bevel pinion and square
drive sleeve assembly can be removed after the
chimney has been removed.
Fig. 11-8
2. MAIN DRIVE SHAFT
W. Remove the planetary shaft down through the
housing. DISASSEMBLY
X. The chimney (1, Fig. 11-9) can now be NOTE: Although the gears are reversible, they should
removed. be reinstalled with the same side up; mark the top side
of the gears when taking them off.
A. The upper ball bearing (1, Fig. 11-11) can be
removed from the top of the shaft if necessary.

Fig. 11-9
Y. The oil pump (1, Fig. 11-10) can be removed
if necessary.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

E. Install the 17T lower gear (4, Fig. 11-11) with

the same side up as when it was removed.
F. Install the bearing (3, Fig. 11-11) and the
retaining ring (2, Fig. 11-11).
G. Install the upper bearing (1, Fig. 11-11), if it
was removed.

4. CLUTCH SHAFT DISASSEMBLY

Fig. 11-12
NOTE: Some of the gears and clutches can be
reinstalled in different locations and with the opposite
side up. Mark the top side of the gears and clutches
and also note the location from which they were
removed. When reinstalling the gears and clutches
Fig. 11-11
they should be returned to their original position.
B. To remove the gears, take off the retaining ring
A. Remove the upper ball bearing (1) and spacer
(2, Fig. 11-11) from the lower end of the shaft.
(2).
C. Remove the lower bearing (3, Fig. 11-11).
B. Remove the upper clutch upper gear (3).
D. Slip off the 17T lower gear (4, Fig. 11-11),
C. Remove the shifting clutch (4).
spacer (5, Fig. 11-11) and woodruff key (6, Fig.
11-11). D. Remove the retaining ring (5).
E. Remove the 25T upper gear (7, Fig. 11-11) E. Remove the upper clutch lower gear (35 T) (6)
and woodruff key (8, Fig. 11-11). and washer (7).
F. Remove the retaining ring (8), ball bearing (9)
3. MAIN DRIVE SHAFT ASSEMBLY and the spacer (10).

A. Carefully clean and inspect each part. Replace G. Remove the lower clutch lower gear (49T)
any worn parts. (11).

B. Install the upper woodruff key (8, Fig. 11-11). H. Remove the shifting clutch (12).

C. Install the 25T upper gear (7, Fig. 11-11) with I. Remove the retaining ring (13), washer (14)
the same side up as when it was removed. and the lower clutch upper gear (41T) (15).

D. Install the spacer (5, Fig. 11-11) and the lower

woodruff key (6, Fig. 11-11).
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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

NOTE: The shifting clutch should be free to slide up

5. CLUTCH SHAFT ASSEMBLY and down on the splines. Should a shifting clutch
seem to bind, take it off, turn it to a new position and
TSB 852 - Oil Leak and/or BB-18-22 Bearing Failure check it again.
A. Carefully clean and inspect each part. Replace I. Install the upper clutch upper gear (3) and
any worn parts. spacer (2).
NOTE: Using Gearep #140, lightly lubricate the clutch J. Put the bearing (1) aside, it will be installed
shaft, clutch splines and gears before starting after the clutch shaft has been installed in the
reassembly. transmission case.
B. Install the lower clutch upper gear (41T) (15),
washer (14) and retaining ring (13) on the lower 6. PLANETARY SHAFT
end of the clutch shaft. DISASSEMBLY
NOTE: Lower end of the clutch shaft has a retaining
ring groove. A. Remove the retaining ring (1, Fig. 11- 13).
B. Remove the sun gear (2, Fig. 11-13) and the
key.
C. Remove the roller bearing (3, Fig. 11-13) and
the lower bearing lower spacer (4, Fig. 11-13).
D. Remove the ball bearing (5, Fig. 11-13) and
the lower bearing upper spacer (6, Fig. 11-13).

Fig. 11-12
C. Install the lower shifting clutch (12). The
shifting clutch should be installed with the same
side up as when it was removed.
NOTE: The shifting clutch should be free to slide up
and down on the spline. Should a shifting clutch seem
to bind, take it off, turn it to a new position and check
it again.
D. Install the lower clutch lower gear (49T) (11),
spacer (10), bearing (9) and the retaining ring (8).
E. Install the (special) washer (7).
NOTE: The washer has a groove cut into the lower
side and must be put on the shaft with the groove next
to the shoulder on the shaft.
F. Install the upper clutch lower gear (35T) (6). Fig. 11-13
G. Install the retaining ring (5).
H. Install the upper shifting clutch (4). The shifting
clutch should be reinstalled with the same side
up as when it was removed.
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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

B. Drive the rollpin out of the hub and cam

7. PLANETARY SHAFT ASSEMBLY assembly (2, Fig. 11-15).

A. Clean and inspect each gear and bearing, C. Remove the hub and cam assembly. Do not
replace if necessary. lose the two balls and detent springs.

B. Install the lower bearing upper spacer (6, Fig. D. Remove the gear shift handle and shaft (1, Fig.
11-13). 11-16) from the bracket.

C. Install the ball bearing (5, Fig. 11-13) and the

bearing carrier (7, Fig. 11- 13).
D. Install the lower bearing lower spacer (4, Fig.
11-13) and the roller bearing (1, Fig. 11-14).

Fig. 11-16
E. If necessary, the handle can be removed from
the shaft by driving out the rollpin (2, Fig. 11-16).

9. ASSEMBLY
A. Inspect, and replace if necessary the "O" ring
(3, Fig. 11- 16).
B. Insert the gear shift handle and shaft into the
Fig. 11-14 clutch hub and bracket as shown in (Fig. 11-
E. Install the key (2, Fig. 11-14) and the sun gear 16).
(3, Fig. 11-14). (Collar toward the bearing.) C. Place the springs in the holes and place the
F. Install the retaining ring (1, Fig. 11-13). detent balls on the springs (1, Fig. 11-17).

8. SPEED SELECTOR
DISASSEMBLY
A. Drive the rollpin out of the cam assembly (1,
Fig. 11-15).

Fig. 11-17
D. Install the cam assembly (2, Fig. 11-17) and
secure with the rollpin.

Fig. 11-15

Page 43 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

E. Install the cam as shown in Fig. 11-18 and

secure with the rollpin. [Handle (1, Fig. 11-18) to
the right and the high side of the cam (2, Fig.
11-18) facing up.]

Fig. 11-19
B. Adjust the screw (3, Fig. 11-19) so the total
movement of the plunger (4, Fig. 11-19) is
between 1/4" to 7/32" and tighten the locknut or
Fig. 11-18 replace the cotter pin.
C. Repeat the adjustment procedure on the other
10. SHIFTING YOKE three plungers.

The upper and lower shifting yokes each have two 11. OIL PUMP
adjustable spring loaded plungers that provide flexible
shifting. When the adjustment is not correct and the The oil pump provides lubrication to the bearings,
shifter handle is moved to a different speed, the gears and clutches in the transmission. Check the oil
clutches will "hang" in the previous speed. Should pump inlet and delivery tubes holes to see that they
adjustment of the plungers be required, use the are not clogged. Place the oil pump in a pan of oil with
following steps. Check all four plungers. the oil level above the inlet tube. Rotate the driven
A. Loosen the locknut (1, Fig. 11-19). [Remove gear counterclockwise, oil should flow from the
the cotter pin (2, Fig. 11-19) on bottom of lower delivery tubes.
yoke.] Should it be necessary to disassemble the oil pump,
use the following procedure.
A. Remove the two screws that holds the top
plate, body and bottom plate together.
B. Remove the pin (1, Fig. 11-20) from the shaft
if it is necessary to remove the gear.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

cleaning. Bearing seats in both the case and the case

cover must be clean.
Clean each gear, spacer, key, retaining ring and
bearing. Reassemble the main drive shaft, clutch
shaft, planetary shaft, shifting yokes, oil pump and
attachment hub. Lay the assembled units on a clean
cloth.
A. Assuming that the transmission has been
completely disassembled, coat the attachment
hub sealing surface with Permatex #2.
B. Install the attachment hub (4 screws).
C. Coat the chimney gasket with Permatex (both
sides) and place it on the transmission housing.
Install the chimney (1, Fig. 11-21) (5 screws).
Fig. 20
C. Drive the pin from the hub (2, Fig. 11-20) of
the drive gear if it is necessary to replace the
drive gear.
D. Clean all parts before reassembling the oil
pump.
E. Assemble in the reverse order of disasembly.
NOTE: When installing the oil pump in the
transmission gear case, check that the oil pump
delivery tube is positioned above, but not touching the
upper planetary gear.

12. ATTACHMENT HUB (Optional)

M-802/U & V1401/U FIELD INSTALLATION OF #12
ATTACHMENT HUB Fig. 11-21

A. To remove the attachment hub, remove the D. Install the oil pump (1, Fig. 11-22).
four bolts, and withdraw the unit out through the
front of the mixer.
NOTE: The shim washer provides correct meshing of
the bevel pinion and the cluster bevel gear. Save the
shim washer for reassembly.

13. ASSEMBLING THE

TRANSMISSION

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
TSB 1147 M802 - Chimney Change
Before reassembling the transmission, thoroughly Fig. 11-22
clean the gear case. If there has been breakage or
wear of any parts, be especially careful with the

Page 45 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

E. Insert the partially assembled planetary shaft

from the bottom of the transmission case. Secure
with the six Allen head screws.
F. Install the main drive shaft (1, Fig. 11-23).

Fig. 11-25
I. Raise the main drive shaft slightly and install
the clutch shaft. Both shafts can now be lowered
into place.
J. Install the upper and lower shifting yokes and
Fig. 11-23 insert the shifter shaft (1, Fig. 11-26).
G. Inspect the "O" ring (1, Fig. 11-24) in the gear
cluster, replace if worn.

Fig. 11-26
Fig. 11-24
K. Install the key and the upper planetary gear (1,
H. Install the key, gear cluster (1, Fig. 11-25) and
Fig. 11-27) with the top (marked) side up.
spacer (2, Fig. 11-25).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

Fig. 11-27 Fig. 11-29

L. Install the shim (2, Fig. 11-27) with the P. Install the upper bearing retainer.
shoulder side up.
Q. Place the gear shift handle to the 3rd speed
M. Install the spacer and the upper ball bearing position. Locate the bracket with the oil hole (1,
(3, Fig. 11-27) on the clutch shaft. Fig. 11-30) in the up position.
NOTE: Before replacing the top cover, check that the
oil pump delivery tube (1 Fig. 11-28) is positioned
above, but not touching the upper planetary gear.

Fig. 11-28
N. Apply Permatex #2 to the sealing surface on
the top cover and carefully seat the top cover Fig. 11-30
over the two dowels that locate it on the housing
and install the 11 bolts. R. Apply Permatex #2 to the sealing surface and
install the shifter unit.
O. Install the lockwasher (1, Fig. 11-29) and
locknut (2, Fig. 11-29). Tighten the locknut and S. Connect the clutch rod to the hub.
lock the position with a tab on the lock washer. T. Place the push buttons (1, Fig. 11-31) in the
switch plate, and install the switch plate.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

W. Install the bowl lift "V" belt and the FLEXA-

GEAR DRIVE BELT. Refer to SECTION 7
ADJUSTMENTS.
X. Install the clutch. Refer to Section 9 "Clutch
and Brake" for instructions.
Y. Install the brake. Refer to Section 9 "Clutch
and Brake" for instructions.
Z. Install the planetary. Refer to Section 10
"Planetary" for instructions.
AA. Service the planetary and transmission with
oil. Refer to LUBRICATION for instructions.
AB. Test the operation of the mixer and reinstall
the cover.
Fig. 11-31
U. Install the clutch handle.
V. Install the driven gear and spline hub. Use the
same size and number of shim washers as was
removed and secure with the retaining ring.
14. POWER FLOW

F6284-CSFM Page 48 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 11 TRANSMISSION

Page 49 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

SECTION 12 POWER BOWL LIFT

M802/V1401 POWER BOWL LIFT UNIT IMPROVEMENTS
MODEL M802 AND V1401 - BOWL GUARD INFORMATION
M802 BOWL INTERLOCK KIT PART NO. 270635
TSB 818 - Mixer Bowl Scraper Adjust. to Reduce Product Buildup

1."V" BELT REPLACEMENT

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX IN DICATING THE
CIRCUIT IS BEING WORKED ON.
A. Remove the cotter pin (1, Fig. 12-1) and clevis
pin (2, Fig. 12-1) from the brake and clutch arm.

FIG. 12-2
E. Remove the "V" belt (3, Fig. 12-2).
F. Install the new "V" belt and reassemble in the
reverse order of disassembly. Adjust the "V" belt
tension as described in Adjustments. "Bowl Lift
"V" Belt"

2. OVERLOAD SLIP CLUTCH

FIG. 12-1 DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
B. Remove the four bolts (3, Fig. 12-1) and lift the
TAG ON THE CIRCUIT BOX INDICATING THE
clutch shaft support (4, Fig. 12-1) from the mixer.
CIRCUIT IS BEING WORKED ON.
C. Remove the FLEXA-GEAR DRIVE BELT.
The overload slip clutch is designed so that it will slip
D. Loosen the holding screw (1, Fig. 12-2) and when the end of the bowl lift travel (either up or down)
the pivot screw (2, Fig. 12-2). Release the belt is reached.
tension.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

(2) Place the springs (5, Fig. 12-3) into the

holes in the V-pulley. Place a ball (4, Fig.
12-3) on each spring.
(3) Inspect the detent plate (3, Fig. 12-3),
replace it if it is worn.
(4) Carefully lower the detent plate (3, Fig.
12-3) to rest on the balls and springs.
(5) Install the palnut (2, Fig. 12-3) and turn
it until the holes in the detent plate and input
shaft are aligned.
(6) Drive in the spirol pin (1, Fig. 12-3).
(7) (M-802) Install the drive gear.
(8) Install the "V" belt.
Fig. 12-2
(9) Adjust the "V" belt. Refer to: Adjustments
A. Removal. "Bowl Lift "V" Belt".
(1) (V-1401) Remove the FLEXA-GEAR (10) Install the FLEXA-GEAR DRIVE
DRIVE BELT. BELT.
NOTE: For M-802 models, remove the clutch. Refer (11) (M-802) Reinstall the clutch. Refer to:
to: 2. CLUTCH. Section 9 "Clutch and Brake".
(2) (V-1401) Loosen the holding screw (1,
Fig. 12-2) and the pivot screw (2, Fig. 12-2). 3. BOWL LIFT GEAR BOX
Release the " V " belt tension.
(3) (V-1401) Remove the "V" belt (3, Fig.
12-2) from the driven pulley. DISCONNECT THE ELECTRICAL POWER TO THE
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
(4) Drive out the spirol pin (1, Fig. 12-3).
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
A. Removal.
(1) Remove the overload slip clutch. Refer
to: Overload Slip Clutch "Removal".
(2) Drive the spirol pin (1, Fig. 12-4) out of
the yoke shaft.

Fig. 12-3
(5) Slowly remove the palnut (2, Fig. 12-3).
(6) Carefully lift off the detent plate (3, Fig.
12-3) and the balls (4, Fig. 12-3) and springs
(5, Fig. 12-3).
(7) Lift off the "V" pulley (6, Fig. 12- 3).
B. Installing.
(1) Place the V-pulley (6, Fig. 12-3) on the
bowl lift gear box output shaft.

Fig. 12-4

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

NOTE: Some mixers have a connector sleeve (Fig. (5) Remove the output shaft assembly (4,
12-6) which does not require that the spirol pin be Fig. 12-5).
removed.
(6) Remove the retaining ring (5, Fig. 12-5)
and remove the idler gear (6, Fig. 12-5).
(7) Drive the spirol pin (7, Fig. 12-5) out of
the detent plate (8, Fig. 12- 5). Hold the
detent plate while driving the pin to prevent
the springs and balls (9, Fig. 12-5) from
being lost.
(8) Move the yoke shaft (10, Fig. 12-5) to the
side, and remove the woodruff key (11, Fig.
12-5).
(9) Withdraw the yoke shaft out of the gear
box, while holding the yoke (12, Fig. 12-5).
C. Assembly.
Fig. 12-6
(1) Clean and inspect each gear, bearing,
(3) Remove the two hex head bolts (2, Fig. "O" ring, shoe and the gear box, replace if
12-4) and lift the gear box out of the mixer. necessary.
B. Disassembly. (2) Insert the yoke shaft (10, Fig. 12-5) into
(1) Remove the six hex head bolts (1, Fig. the yoke (12, Fig. 12-5) and the gear box.
12-5). (3) Move the yoke shaft (10, Fig. 12-5) to
one side and install the woodruff key (11,
Fig. 12- 5).
(4) Install the two springs and two balls (9,
Fig. 12- 5).
(5) Place the detent plate (8, Fig. 12-5) in
place and hold while installing the spirol pin
(7, Fig. 12- 5).
(6) Install the idler gear (6, Fig. 12-5) and
secure with the retaining ring (5, Fig. 12-5).
(7) Assemble the output shaft (4, Fig.
12-5).
(8) Install the output shaft (4, Fig. 12-5).
(9) Drive the spirol pin (3, Fig. 12-5) into the
output shaft.
(10) Install the shoes (13, Fig. 12-5) into the
yoke.
(11) Assemble the input shaft (2, Fig.
12-5).
Fig. 12-5
(12) Install the input shaft. The shoes on the
(2) Lift the cover off the gear box. (There are yoke must be aligned with the groove in the
two dowels.) clutch as the input shaft is installed.
(3) Lift the input shaft (2, Fig. 12-5) out of the (13) Pack the gear box with grease. Refer to
gear box. LUBRICATION for the amount and type of
(4) Drive out the spirol pin (3, Fig. 12-5) from grease.
the output shaft. (14) Apply Permatex #2 to the gear box
cover.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

(15) Install the cover and secure with the six

bolts and washers (1, Fig. 12-5).
D. Installing.
(1) Align the bowl lift gear box output shaft
spirol pin with the groove in the lift screw
extension.
(2) Lower the bowl lift gear box into place
and secure with the two hex head bolts (2,
Fig. 12-4).
NOTE: If the mixer is equipped with a connector
sleeve like shown in Fig. 12-6 it will be necessary to
align the spirol pin in the yoke shaft with the groove
while lowering the gear box into place.
(3) Push the lift control handle into place and Fig. 12-8
drive the spirol pin (1, Fig. 12-4) into the E. Remove the bowl lift gear box. Refer to: Bowl
shaft. Lift Gear Box "Removal".

(4) Install the overload slip clutch. Refer to: F. Remove the lift screw extension shaft (Fig.
Overload Slip Clutch "Installing" 12-9) from the mixer.

4. BOWL LIFT SCREW EXTENSION

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON
A. Remove the stainless steel apron.
B. Lower the bowl lift to the lower stop.
C. Drive out the spirol pin (1, Fig. 12-7) on the
bowl lift screw.

Fig. 12-9
G. The thrust bearing (Fig. 12-10) can be
removed from the top of the bowl lift screw.
Fig. 12-7
D. If the mixer is equipped with a safety screw,
loosen the jam nut (1, Fig. 12-8) and back out the
stop screw (2, Fig. 12-8).

Page 53 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

D. If the mixer is equipped with a safety screw,

loosen the jam nut (1, Fig. 12-8) and back out the
stop screw (2, Fig. 12-8).

Fig. 12-10
NOTE: The thrust bearing is used to take the upward
thrust of the bowl lift screw.
H. Replace in reverse order of disassembly.
Fig. 12-8
5. BOWL LIFT SCREW E. Rotate (by hand) the bowl lift screw a few turns
to clear the lift screw extension and remove the
thrust bearing (Fig. 12-10).

DISCONNECT THE ELECTRICAL POWER TO THE

MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON.
TSB 224 -Thrust Bearing for Bowl Lift Nut
TSB 975 - Incorrect Location of Bowl Lift Screw
Extension Thrust Washers & Needle Bearing
A. Lower the bowl support to the lower stop.
B. Remove the stainless steel apron.
C. Drive the spirol pin (Fig. 12-7) out of the bowl
lift screw.
Fig. 12-10
F. Remove the two bolts (1, Fig. 12-11) in the nut
retainer (2, Fig. 12-11).

Fig.12-7

F6284-CSFM Page 54 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

Fig. 12-11
G. Remove the bowl lift screw (3, Fig. 12-11), the
Fig. 12-12
bowl lift nut (4, Fig. 12-11) and thrust bearing (5,
Fig. 12-11). (3) Run the bowl support all the way down
and remove the bowl lift nut retainer (1, Fig.
H. Reassemble in the reverse order of
12-11). Then run the nut back up the screw.
disassembly. Adjust the bowl to beater
clearance. Refer to: Adjustments "Bowl to Beater (4) Take out the five screws (A, B, C, D, E,
Clearance". Fig. 12-12) and remove the right-hand
slideway. The bowl support will then be
6. BOWL SUPPORT clear of the bowl lift screw.
B. Installing.
(1) If a new casting is installed, the fittings
DISCONNECT THE ELECTRICAL POWER TO THE such as bowl clamps, locating studs and
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A bowl retainer can be transferred from the
TAG ON THE CIRCUIT BOX INDICATING THE discarded casting.
CIRCUIT IS BEING WORKED ON. (2) Clean and lubricate the grooves on the
A. Removal. bowl support that fit into the slideways.

To remove the bowl support it is necessary to (3) Lift the bowl support in place, with the
take off the right-hand slideway. Proceed as groove in the left-hand slideway.
follows : (4) Install the right-hand slideway using bolt
(1) Remove the stainless steel apron. at the top (E, Fig. 12-12) and bottom (A, Fig.
12-12).
(2) Break the paint and body putty covering
the heads of the three lower screws (A, B, (5) Install the remaining bolts, but do not
C, Fig. 12-12) (Locate by dimensions given). tighten at this time.
(6) Align the bowl lift nut in the bowl support
and install the bowl lift nut retainer (1, Fig.
12-11).
(7) Adjust the slideways. Refer to
Adjustments "Slideways".

Page 55 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 12 POWER BOWL LIFT

(8) Install the stainless steel apron.

F6284-CSFM Page 56 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 13 TRANSMISSION HOUSING, PEDESTAL, BASE

SECTION 13 TRANSMISSION HOUSING, PEDESTAL,

BASE
1. TRANSMISSION HOUSING 2. PEDESTAL

DISCONNECT THE ELECTRICAL POWER TO THE DISCONNECT THE ELECTRICAL POWER TO THE
MACHINE AT THE MAIN CIRCUIT BOX. PLACE A MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
TAG ON THE CIRCUIT BOX INDICATING THE TAG ON THE CIRCUIT BOX INDICATING THE
CIRCUIT IS BEING WORKED ON. CIRCUIT IS BEING WORKED ON.
Should the transmission housing become broken or Remove the transmission housing. Refer to
cracked, the housing must be replaced. In order to "Transmission Housing". The pedestal is fastened to
replace the housing, the mixer motor, bowl lift gear the base by four bolts and after removal of the
box, lift screw extension, transmission unit, internal transmission housing, it must be carefully laid on its
gear, planetary and controls mounted on the housing side to remove the base. When reassembling, be sure
must be removed. The transmission housing has two the base is squared with the pedestal.
locating dowels and is held to the pedestal by five
mounting bolts. Shims located behind the mounting 3. BASE
bolts are used to align the transmission housing. Save
all shims when removing the old transmission housing
for use in aligning the new housing.
After the new transmission housing has been installed DISCONNECT THE ELECTRICAL POWER TO THE
with the shims in place and the mounting bolts tight, MACHINE AT THE MAIN CIRCUIT BOX. PLACE A
check the clearance between the side of bowl and TAG ON THE CIRCUIT BOX INDICATING THE
beater using the following procedure. CIRCUIT IS BEING WORKED ON.

A. Install the planetary shaft assembly. A. When removal or replacement of the base is
necessary, carefully lay the mixer on its side,
B. Install the transmission case cover and the opposite the controls.
planetary shaft upper locknut. Tighten the
locknut to pull the planetary up to its normal B. Elevate the lower part of the pedestal.
position. C. Remove the four base mounting bolts and
C. Install the planetary. remove the base.

D. Place a bowl on the bowl support and install a D. Install the new base in the reverse order of
"B" beater on the agitator shaft. disassembly.

E. Raise the bowl to the extreme up position and

rotate the planetary by hand while checking the
clearance between the side of the bowl and the
beater. The clearance should be even at all
points. Shims can be added or removed from
between the transmission housing and pedestal
to correctly align the transmission case.
F. Complete installation of the assemblies
removed from the mixer and recheck the
alignment.

Page 57 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 14 ELECTRICAL CONTROLS (SOLID STATE)

SECTION 14 ELECTRICAL CONTROLS (SOLID

STATE)
The start switch is a magnetically operated reed
1. OPERATION CONTROLS switch. When the start switch is in its normal
position (not actuated) the reed switch on 2RMB
A. Stop Switch (1PB) (1, Fig. 14-1). (2, Fig. 14-2) behind the switch plate is open.
TSB 1186 M802 & V1401 Mixers Switch Change When the switch is pressed to the START
position, a magnet is positioned over the reed
switch, thereby closing the contacts. The start
switch is spring loaded (momentary) and will
return to the open position when released.
C. Timer (3, Fig. 14- 1).
M802/V1401 SOLID STATE MIX. TIMER
REPLACEMENT
The timer is mounted on the switch plate. It
permits either continuous operation (Hold
position) or up to 15 minutes of timed operation
with automatic shut-off of the machine after the
time set has elapsed. Timers with up to 60
minutes of timed operation are also available.

Fig. 14-1
2. ELECTRICAL SERVICE
CONNECTION
The stop switch is a magnetically operated reed
switch. When the stop switch is in its normal
The electrical service is connected at the junction box
position (not actuated) the reed switch on 1RMB
located on the rear of the pedestal.
(1, Fig. 14-2) behind the switch plate is held
closed by the magnet and allows the machine to
be started. When the stop switch is pressed, the 3. MOTOR CONTACTOR
magnet is pivoted away from the reed and the
reed switch opens, causing the motor to be shut Leads L1 and L2 (and L3 if 3 Phase) from the junction
off. box are connected to terminals L1 and L2 (and L3 if 3
Phase) on the contactor.
Leads T1 and T2 (and T3 if 3 Phase) from the
contactor connect to the motor.
When the contactor is energized by the control circuit,
contacts L1-T1, L2-T2 (and L3-T3 if 3 Phase) close
and supply line voltage to the motor.

Fig. 14-2
B. Start Switch (2PB) (2, Fig. 14- 1).

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 14 ELECTRICAL CONTROLS (SOLID STATE)

Power is applied to L1 and L2 of the fuse board

from terminals L1 and L2 on contactor 1CON.
The fuses, 1FU and 2FU, protect the control
transformer. On 60 Hz. machines the fuse board
terminals H2 and H3 are for the jumper wires
which properly connect the transformer primary
to the input voltage.
(1) Low voltage (200-230). When the line
voltage is 200 or 230 volts, a jumper is
connected between L1 and H3. Another
jumper connects L2 and H2.
(2) High voltage (460). When the line
Fig. 14-3 voltage is 460 volts, a single jumper is
connected between H2 and H3.
4. MOTOR
6. TRANSFORMER AND POWER
M802/V1401 VENDOR MOTOR INTRODUCTION INPUT BOARD ASSEMBLY
200/60/3 PHASE
M802/V1401 REPLACEMENT 3 PHASE VENDOR A. Transformer (1, Fig.14-5).
MOTOR AND ASSOCIATED PARTS
M802/V1401 REPLACEMENT SINGLE PHASE
VENDOR MOTOR AND ASSOCIATED PARTS
The V-1401 mixer uses a 5 hp Hobart built motor and
the M-802 mixer used a 3 hp Hobart built motor.
The direction of rotation of the motor is clockwise as
viewed from the pulley end of the motor.
A. Single Phase Motor. The single phase motors
are capacitor start type motors.
B. Three Phase Motor. The three phase motors
are squirrel cage induction type motors.

5. FUSE BOARD
Fig. 14-5
A. 60 Hz. (1, Fig. 14-4) (1) 60 Hz. power is supplied through fuses
1FB and 2FB on the fuse board to the
primary windings of the transformer. The
transformer secondary windings provide
20V AC to the motor protector circuit
and120V AC to the control circuit.
(2) 50 Hz. On 50 Hz. machines, the
transformer has quick connect terminals for
high and low voltage connections.
Terminals H2 and H3 on the fuse board are
not used.
a. Low voltage 50 Hz. (220/50/3).
When the line voltage is 220/50/3, a
jumper connects L1 on the fuse board
Fig. 14-4
to H2B on the transformer. Another
jumper connects L2 on the fuse board
to H3B on the transformer.

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 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 14 ELECTRICAL CONTROLS (SOLID STATE)

b. High voltage 50 Hz. (380-415/50/ 3). C. If the motor is overloaded it will draw excessive
When the line voltage is between current through its windings and the windings will
380-415/50/3 a single jumper is become hotter. If the motor temperature should
connected between H2A and H3A on reach 285°F (140°C) the decreased voltage
the transformer. between the MT1 (or MT2) terminals will activate
the motor protector circuit. The motor protector
B. Power Input Board (2, Fig.14-5).
circuit then turns off the triac (electronic switch)
(1) The output voltages of the transformer located on the motor protector board, and the
are connected to the motor protector board voltage is removed from the control circuit.
through the power input board which plugs
D. Anytime an overheated motor is sensed the
into a six pin connector on the motor
light emitting diode (LED) (4, Fig. 14-5) on the
protector board.
motor protector board will light.
(2) The power input board has a 3 amp fuse
E. When the motor temperature drops to 257°F
(3FU) in the 20 volt line to protect the motor
(125°C) the motor protector circuit will turn on the
protector circuit.
triac and allow the motor to be restarted. The LED
will go out.
7. MOTOR PROTECTOR BOARD
8. ELECTRICAL SEQUENCE OF
Motor Protector Board (3, Fig. 14-5).
OPERATION
NOTE: Refer to the electrical diagram on the machine
when servicing a mixer with a voltage other than
shown. Anytime that electrical power is connected to
the machine, 120V AC from the transformer is present
across terminals MPB-X1 and MPB-X2 (MPB-X2 is
connected to 1CON-C3 through the triac on the MPB).
20V AC from the transformer is present across
terminals LX1 and LX2 for use by the motor protector
circuit. With time dialed into the timer, 1TM 6-7 is
closed.
A. SET TIMER.
Timer motor and bowl light energized.

Fig. 14-5 B. PRESS THE START SWITCH (2PB).

If the motor should become overheated, the motor A completed circuit to the motor contactor coil
protector board will cause the contactor to de- (1CON) now exists through the switches 1PB,
energize and shut off the motor. 1TM and 2PB. The contactor 1CON is energized.

A. There are two temperature sensors C. 1CON ENERGIZES.

(thermistors) located in the motor windings. 1CON contacts in the motor circuit close,
Thermistors change their resistance as the applying line voltage to the motor and the motor
temperature around them changes. starts. The 1CON side switch contacts (NO-C)
B. Thermistor 1QTM is connected between the also close. This provides an alternate circuit
two MT1 terminals on the motor protector board. (locking circuit) to keep 1CON energized. The
2QTM is connected between the MT2 terminals. locking circuit is through the switches 1PB, 1TM
As the motor temperature increases, the voltage and 1CON side switch. The start switch can now
across the MT1 (and MT2) terminals will be released. The motor will continue to run until
decrease. the stop switch is pressed, or the timer contacts
open.
D. PRESS THE STOP SWITCH.
1PB contacts open, interrupting the 120V AC
circuit to the coil of 1CON and 1CON is de-
energized.

F6284-CSFM Page 60 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 14 ELECTRICAL CONTROLS (SOLID STATE)

E. 1CON DE-ENERGIZES. 1CON contacts in the motor circuit open,

removing power to the motor. The 1CON side
switch (NO-C) also opens which disables the
locking circuit and makes it necessary to press
the start switch to resume operation.

Fig. 14-6
Several of the symptoms listed in this section can
9. ELECTRICAL be caused by incorrect line voltages. Intermittent
TROUBLESHOOTING and/or unusual symptoms are often caused by
incorrect voltages. It is good practice to check
A. General. these voltages before troubleshooting
components. If any of the following checks fail,
The following procedures, when applied exactly, see either "Testing the Transformer" for further
are designed to enable the technician to service instructions.
this machine as quickly and effectively as
possible. Never substitute electrical components (1) Check for 120V AC between terminals
without first analyzing the problem as this could MPB-X1 and MPB-X2 on the motor
result in damage to other components or only protector board. Voltage should be between
temporarily correcting the problem. 105 volts and 130 volts.
B. Check for Proper Voltages. (2) Check for 20V AC between terminals
MPB-X1 and MPB-X2 on the motor
protector board. Voltage should be between
18 and 22 volts.
C. Symptoms.

Page 61 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 14 ELECTRICAL CONTROLS (SOLID STATE)

(1) Electrical service circuit breakers kicking d. Start switch, capacitor, or start
out when start switch is pressed. windings on single phase motor.
a. Check for proper sizing of circuit e. Motor field windings.
breakers or line fuses and incorrect
wiring to the machine.
b. Motor windings shorted. See
"Testing Motor Field Windings".
c. Three phase motor single phasing.
Check that all 3 legs of 3 phase power
are present at terminals T1, T2 and T3
on 1CON when 1CON is energized.
d. Single phase motor has open start
circuit. Check the start winding, start
switch and capacitor in the motor.
e. Mechanical motor bind.
(2) Machine won't start.
a. No power to machine from electrical
service.
b. Fuses 1FU and/or 2FU blown.
c. Fuse 3FU (on PIB) blown. If after
replacing F3, it blows again, replace
the motor protector board.
d. Test transformer. See "Testing the
Transformer".
e. Overheated motor (LED on motor
protector board lit). See "Testing Motor
Current".
f. Motor protector board malfunctions.
See "Testing the Motor Protector
Circuit".
g. Check reed switches 1PB, 2PB and
timer contacts (1TM).
h. Motor contactor coil 1CON open.
(3) Machine starts when START switch is
pressed but stops when START switch is
released.
a. 1CON side switch not closing.
(4) Motor hums (won't rotate).
a. Motor single phasing (3 Phase).
Check that all 3 legs of 3 phase power
are present at terminals T1, T2, T3 on
1CON when 1CON is energized.
b. Motor bearings frozen.
c. Terminal block 1TB not wired
correctly.

F6284-CSFM Page 62 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE)

SECTION 15 ELECTRICAL CONTROLS (NON SOLID

STATE)
1. OPERATING CONTROLS 2. ELECTRICAL SERVICE
CONNECTION
A. Stop Switch (1, Fig. 15-1).
The electrical service is connected at the junction box
located on the rear of the pedestal.

3. MOTOR CONTACTOR
MODELS M802/V1401, STARTER SERVICE
Leads L1and L2 (and L3 if 3 Phase) from the junction
box are connected to terminals L1 and L2 (and L3 if 3
Phase) on the contactor.
Leads T1 and T2 (and T3 if 3 Phase) from the motor
contactor connect to the motor.
When the contactor is energized by the control circuit,
contacts L1-T1, L2-T2 (and L3-T3 if 3 Phase) close
and supply line voltage to the motor.
The start switch and stop switch are also mounted on
the contactor.
Fig. 15-1
The STOP switch is a normally closed
momentary switch. It is mounted on the contactor
(right side) and is operated by depressing the
stop button. When the mixer is running,
depressing the STOP switch removes power to
the control circuit.
B. Start Switch (2, Fig. 15-1).
The START switch is a normally open
momentary switch. It is mounted on the contactor
(left side) and is operated by depressing the start
button. When the START switch is depressed,
the contactor coil energizes.
C. Timer (3, Fig. 15-1).
M802/V1401 MIXER NON SOLID STATE
TIMER REPLACEMENT
The timer is mounted on the switch plate. It Fig. 15-2
permits either continuous operation (Hold
position) or up to 15 minutes of timed operation
with automatic shut-off of the machine after the
4. MOTOR
time set has elapsed. Timers with up to 60
minutes of timed operation are also available. M802/V1401 VENDOR MOTOR INTRODUCTION
200/60/3 PHASE
M802/V1401 REPLACEMENT 3 PHASE VENDOR
MOTOR AND ASSOCIATED PARTS

Page 63 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE)

M802/V1401 REPLACEMENT SINGLE PHASE A completed circuit to the motor contactor coil
VENDOR MOTOR AND ASSOCIATED PARTS (1CON) lamp and timer motor, now exists
through the stop switch, timer and the start
The V-1401 mixer used a 5 hp Hobart built motor and
switch. The contactor 1CON is energized.
the M-802 mixer uses a 2 hp Hobart built motor.
B. 1CON ENERGIZES.
The direction of rotation of the motor is clockwise as
viewed from the pulley end of the motor. 1CON contacts in the motor circuit close,
applying line voltage to the motor and the motor
5. TRANSFORMER starts. The 1CON C2 and C3 contacts also close.
This provides an alternate circuit (locking circuit)
For voltage above 250V a reduced voltage pilot circuit to keep 1CON energized. The start switch can
transformer is supplied and is mounted below the now be released. The motor will continue to run.
contactor. TSB 613 - 460/230/60/3 Voltage C. PRESS THE STOP SWITCH.
Conversion
The stop switch contacts open interrupting the
6. SEQUENCE OF OPERATION voltage to the coil of 1CON and 1CON de-
energize.
The schematic diagram, terminal and component NOTE: When time has expired on the timer, the timer
locations are found on Fig. 15-3. Use the schematic in contacts will open. This will also interrupt the voltage
conjunction with the sequence of operation and also to the coil of 1CON.
when troubleshooting the mixer. The wiring diagrams,
D. 1CON DE-ENERGIZES.
such as Fig. 15-4 and Fig. 15-5 are found inside the
top cover. They are normally used for point to point 1CON contacts in the motor circuit open,
wire locations. removing power to the motor. The 1CON
auxiliary contacts also open which disables the
Anytime that the plug is connected to the electrical
locking circuit and makes it necessary to press
service outlet, power is applied to the control cached.
the start switch to resume operation.
With the timer set to Hold or time set on the dial, the
timer contacts (1TM) are closed.
A. PRESS THE START SWITCH.

F6284-CSFM Page 64 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE)

Fig. 15-3

Page 65 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE)

Fig. 15-4

Fig. 15-5
Several of the symptoms listed in this section can be
7. ELECTRICAL caused by incorrect line voltage. Intermittent and/or
TROUBLESHOOTING unusual symptoms are often caused by incorrect
voltages. It is good practice to check the line voltage
A. General. before troubleshooting components.
Never substitute electrical components without first C. Symptoms.
analyzing the problem as this could result in damage (1) Electrical service circuit breakers kicking out
to other components or only temporarily correcting the when start switch is pressed.
problem.
B. Check for Proper Line Voltage.

F6284-CSFM Page 66 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 15 ELECTRICAL CONTROLS (NON SOLID STATE)

a. Check for proper sizing of circuit breakers

or line fuses and incorrect wiring to the
machine.
b. Motor windings shorted. See "Testing
Motor Field Windings".
c. Three phase motor single phasing. Check
that all 3 legs of 3 Phase power are present
at terminals T1, T2 and T3 on 1CON when
1CON is energized.
d. Single phase motor has open start circuit.
Check the start windings, start switch and
capacitor in the motor.
e. Mechanical motor bind.
(2) Machine won't start.
a. No power to machine from electrical
service.
b. Overloaded motor. (Overload relay
tripped.) See "Testing Motor Current".
c. Check stop switch, timer and start switch.
d. Motor contactor coil 1CON open.
e. Test transformer (if equipped). (Proper
voltage between C1 and C9 on contactor.)
(3) Machine starts when START switch is
pressed but stops when switch is released.
a. 1CON C2/C3 contacts not closing.
(4) Motor hums (won't rotate).
a. Motor single phasing (3 Phase). Check
that all 3 legs of 3 Phase power are present
at terminals T1, T2, T3 on 1CON when
1CON is energized.
b. Motor bearings frozen.

Page 67 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

SECTION 16 TESTING
b. Check that HIGH or LOW jumpers
1. TESTING THE TRANSFORMER on the fuse board are connected
(SOLID STATE MIXER) properly.
c. If the jumpers are connected
A. The transformer provides the necessary properly, replace the transformer.
voltage to power the control circuits.
(2) 120V AC (between X1 and X2) IS NOT
(1) 120V AC to power the motor contactor CORRECT. 20V AC (between LX1 and
coil, timer motor and the bowl light. LX2) IS CORRECT.
(2) 20V AC to power the motor protector a. Replace the transformer.
circuit.
(3) 20V AC (between LX1 and LX2) IS NOT
B. Check the input voltage to the transformer CORRECT. 120V AC (between X1 and X2)
primary between terminals L1 and L2 (1, Fig. 16 IS CORRECT.
-1) on the fuse board.
a. Disconnect the power cord, unplug
the power input board (3, Fig. 16-2)
and check the fuse (3FU) on the power
input board with an ohmmeter.

Fig. 16-1
(1) The transformer input voltage should
agree with the line voltage which is specified
on the machine data plate.
C. Check the transformer output voltage.
Fig. 16-2
(1) Check for 120V AC (105 to 130V AC)
b. If the fuse is open, replace it. Plug
between terminals X1 and X2 (1, Fig. 16-2)
the power input board back into the
on the motor protector board.
motor protector board and reconnect
(2) Check for 20V AC (18 to 22V AC) the power cord. Run the machine. If the
between terminals LX1 and LX2 (2, Fig. fuse should blow again, replace the
16-2) on the motor protector board. motor protector board and the fuse.
D. Testing for incorrect transformer output c. If the fuse on the power input board
voltage. (Input voltage reading is correct.) checked good, and the 20V AC reading
is not correct, replace the transformer.
(1) BOTH OUTPUT VOLTAGE READINGS
(120V AC X1 and X2, 20V AC LX1 and LX2)
ARE INCORRECT. 2. TESTING THE MOTOR CURRENT
a. Check fuses 1FU and 2FU. (Remove A voltage check should always be made before
the fuses and check for continuity.) attempting to test the motor current. To check the

F6284-CSFM Page 68 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

voltage and motor current, use a Triplett Model 630 H B. The voltage readings should be the same
volt ohmmeter and a Model 10 AC amp adapter, or values as specified on the machine data plate. If
similar tester. they are not, the contactor or the line voltage has
a malfunction and must be corrected before
NOTE: If the motor will not run, refer to Electrical
proceeding.
Troubleshooting "Machine Won't Start" and check the
switches 1B, 2PB, 1TM and contactor 1CON. NOTE: The voltage must be correct before
proceeding with the current (amp) check.
If the LED on the motor protector board is lit, refer to
"Testing The Motor Protector Circuit". C. Clamp the amp tester around motor lead T1.
(See 4, Fig. 16-2 if solid state or 1, Fig. 16-3 if
A. Start the mixer and test the voltage on the load
non solid state.)
side of the contactor (4, Fig. 16-2) solid state
mixers and (1, Fig. 16-3) non solid state mixers, D. Set the amp tester to the 60 amp range.
between terminals:
E. Start the machine and take a reading. If the
1 Phase 3 Phase mixer is 3 phase, check the other two motor leads
(T2-T3) in the same way. It may be necessary to
T1-T2 T1-T2, T1-T3 T2-T3
select a lower setting on the meter to get a more
accurate reading.
F. The rated motor current is:
NOTE: Because of various methods used to rate
motor horsepower, the —802 motor rating has been
changed from 2 hp to 3 hp. The motor performance is
the same.

60 Hz.
1 Phase 3 Phase
200V 230V 200V 230V 460V
—802 (2 hp) 16.0 14.5 7.9 7.5 3.7
—802 (3 hp) 21.0 18.0 10.5 8.8 4.5
V-1401 (5 hp) 31.0 27.5 14.4 13.6 6.8

50 Hz.
Fig. 16-2 220V 380V 415V
—802 (2 hp) 6.0 3.9 3.6
—802 (3 hp) 10.2 5.9 5.4
V-1401 (5 hp) 13.5 7.8 7.2

Intermittent, short term overload current no

greater than 20% of the rated current is
acceptable.
Continuous current above the rated current and
intermittent overload current greater than 20% of
the rated current indicates an overloaded or
malfunctioning motor.
It should also be noted that when an amp test is
being made on a mixer which is pulling no load,
the current will be less than the rated current.

Fig. 16-3

Page 69 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

NOTE: On single phase capacitor start motors it will

3. TESTING MOTOR FIELD be necessary to remove the bearing bracket to check
WINDINGS the start windings.
B. With an ohmmeter, check the windings for
Due to the many different types of motors used in proper resistance. Refer to Fig. 16-4 Single
these mixers, it is not practical to list all the various Phase Capacitor Start. Fig. 16-5 Three Phase
resistance readings. Generally, when checking (Single Voltage 60 Hz.). Fig. 16-6 Three Phase
windings for resistance, you should obtain a reading (Dual Voltage 60 Hz.).
between 0.2 (2/10) and 5 ohms. When checking
between any lead and chassis, any reading above C. If readings are unacceptable, refer to parts
500,000 ohms is acceptable. catalog for necessary repair parts.
D. Connect the motor leads as described in the
Mechanical Service Section 7. INSTALLING
WARNING: DISCONNECT THE ELECTRICAL THE MOTOR (SOLID STATE CONTROLS) or 8.
POWER TO THE MACHINE AT THE MAIN CIRCUIT INSTALLING THE MOTOR (NON SOLID
BOX. PLACE A TAG ON THE CIRCUIT BOX STATE).
INDICATING THE CIRCUIT IS BEING WORKED ON.
A. Disconnect the motor leads.

Fig. 16-4

F6284-CSFM Page 70 of 73
MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

Fig. 16-5

Page 71 of 73 F6284-CSFM
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

Fig. 16-6
If any of the following checks fail. replace the
4. TESTING MOTOR PROTECTOR motor protector board.
CIRCUIT (SOLID STATE MIXER) NOTE: Current production machines have a ground
wire connected between terminal MPB-X2 (in addition
A. The normal functions of the motor protector to the existing MPB-X2 wire) and one of the four motor
circuit are: protector board mounting bolts (machine ground).
(1) Allows current to flow to the contactor Early production machines without the ground wire
coil (1CON). (LED not lit.) may give a false indication or the motor protector
board may be damaged when the following tests are
(2) Interrupts the current to the contactor coil performed. If the machine which you are servicing is
(1CON) if the motor becomes too hot. (LED an early production unit, install the ground wire (using
will light.) # 16 AWG wire, green with yellow stripe, 600 V AC
(3) Interrupts the output current to the 105°C insulation 4" long with #6 stud ring terminal on
contactor coil (1CON) if a motor thermistor one end and 3/16" piggy-back quick terminal connect
becomes open or shorted. (LED will light.) on the other) before proceeding with "Testing The
Motor Protector Circuit".
B. Testing the normal functions of the motor
protector board. (1) Start the machine.

F6284-CSFM Page 72 of 73
 MODEL M-802 & MODEL V-1401 MIXERS - SECTION 16 TESTING

(2) Short across the two MT1 terminals with (6) With an ohmmeter, test the resistance of
a jumper wire. The motor should stop and 1QTM and 2QTM motor temperature
the LED should light. sensors (thermistors).
(3) Restart the machine and short across (7) Refer to the chart and determine if the
the two MT2 terminals. The motor should thermistor resistance is correct. Both
stop and the LED should light. thermistors should have approximately the
same resistance reading. The temperature
(4) Restart the machine and open the MT1
of the stator windings (where the thermistors
circuit by disconnecting a lead to one of the
are located) will usually be higher than the
MT1 terminals. The motor should stop and
outside temperature of the stator.
the LED should light. Reconnect the lead.
(5) Restart the machine and open the MT2 MOTOR THERMISTOR
circuit by disconnecting a lead to one of the TEMPERATURE RESISTANCE
MT2 terminals. The motor should stop and 77°F = 100,000 ohms
the LED should light. Reconnect the lead. 100°F = 56,000 ohms
C. Testing for a motor protector circuit 120°F = 35,000 ohms
malfunction. (LED lit, motor will not run.) Be sure
140°F = 22,500 ohms
that the LED is not lit due to the mixer being
overloaded. 160°F = 14,500 ohms

Tools required are: 180°F = 10,000 ohms

200°F = 6,800 ohms
Two 10,000 ohm 1/4 watt resistors with
spade lugs attached to the leads. 220°F = 4,800 ohms

Amp meter. 240°F = 3,400 ohms

260°F = 2,500 ohms
(1) Before making the following tests make
sure the transformer output voltages are 280°F = 1,850 ohms
correct. Refer to: "Testing Transformer". 300°F = 1,360 ohms
(2) Substitute 10,000 ohm resistors for (8) If the thermistor(s) resistance is not
1QTM and 2QTM thermistors. correct, replace the stator.
a. Disconnect the leads from the two (9) Remove the 10,000 ohm resistors from
MT1 terminals and the two MT2 the motor protector board and reconnect the
terminals on the motor protector board. thermistor leads.
b. Connect a 10,000 ohm resistor
across the two MT1 terminals and a
10,000 ohm resistor across the two
MT2 terminals on the motor protector
board.
(3) If the LED did not go out, replace the
motor protector board (MPB).
(4) If the LED went out, perform a motor
current test to determine if the motor is
operating properly. Replace the motor as
required if the amperage is not within limits.
Do not operate the motor any longer than
necessary when performing the current test.
Refer to: "Testing Motor Current".
(5) If the motor current is within limits, shut
off the mixer and turn off power to the
machine.

Page 73 of 73 F6284-CSFM
 MISCELLANEOUS
VOL. 1 NO. 550B
April 20, 2005

TECHNICAL SERVICE BULLETIN

PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001
MACHINE DATE CODE INFORMATION
Introduction
Since January 1, 2002, all Hobart equipment, except microwave ovens, has been marked with a three-letter date
code to eliminate duplication at the end of the two-letter date code numbering cycle (i.e. 23 assigned letters for a
23 year date code numbering cycle). The microwave ovens are marked with the month and year as outlined under
Manufacture Date (item 2).
Between January 1985 and January 2001 all Hobart equipment, except microwave ovens, was marked with a two-
letter date code.
Refer to manufacturing date code tables.
Manufacture Date
1. All Hobart equipment is marked with a manufacturing date code in the CODE or MD section on the machine
data plate with the exception of microwave ovens. If the CODE or MD section is not available, the
manufacturing date code should be marked in the far right of the serial number section. The manufacturing
date code will not become part of the serial number.
Exception: Refrigeration equipment is marked with the manufacturing date code directly following the serial
number; or with the two-digit numerical date (Month & Year) in the DATE section.
2. The microwave ovens are marked with a manufacturing date code in the section designated on the machine
data label per UL 923. The month and year of manufacture are both marked without abbreviation, with the
year shown as a four-digit number on the machine data label. Example: January 2005.

MANUFACTURING DATE CODES AFTER JANUARY 1, 2002

*First Letter = Month *Second and Third Letters = Year

A = JAN AA = 2001 AN = 2013 BB = 2025 BP = 2037 CC = 2049

E = FEB AB = 2002 AP = 2014 BC = 2026 BR = 2038 CD = 2050

R = MAR AC = 2003 AR = 2015 BD = 2027 BS = 2039 CE = 2051

P = APR AD = 2004 AS = 2016 BE = 2028 BT = 2040 CF = 2052

Y = MAY AE = 2005 AT = 2017 BF = 2029 BU = 2041 CG = 2053

U = JUN AF = 2006 AU = 2018 BG = 2030 BV = 2042 CH = 2054

L = JUL AG = 2007 AV = 2019 BH = 2031 BW = 2043

G = AUG AH = 2008 AW = 2020 BJ = 2032 BX = 2044

T = SEP AJ = 2009 AX = 2021 BK = 2033 BY = 2045

C = OCT AK = 2010 AY = 2022 BL = 2034 BZ = 2046

N = NOV AL = 2011 AZ = 2023 BM = 2035 CA = 2047

M = DEC AM = 2012 BA = 2024 BN = 2036 CB = 2048

* The letters I, O, and Q have been omitted for clarity.

Page 1 of 3 TSB 550B

NOTE: For the year 2001, each manufacturing facility had the option of using the last letter of Y in the two letter
date code format or begin using the second and third letters of AA in the three-letter date code format (if space
was available on the data plate).

MANUFACTURING DATE CODES BETWEEN JANUARY 1985 AND JANUARY 2001

*First Letter = Month *Second Letter = Year

A = JAN L = JUL A = 1980 G = 1986 N = 1992 V = 1998

E = FEB G = AUG B = 1981 H = 1987 P = 1993 W = 1999

R = MAR T = SEP C = 1982 J = 1988 R = 1994 X = 2000

P = APR C = OCT D = 1983 K = 1989 S = 1995 Y = 2001

Y = MAY N = NOV E = 1984 L = 1990 T = 1996

U = JUN M = DEC F = 1985 M = 1991 U = 1997

* The letters I, O, and Q have been omitted for clarity.

3. Before 1985, GE or Chicago Heights cooking equipment serial numbers included a manufacturing date code.
Serial number coding from 1962 to approximately 1984 for cooking equipment only.

M C A 0000*

Year of Class of Month of Numerical

Manufacture Product Manufacture Identification

*From 1962 to1963, the number of digits used may vary.

YEAR OF YEAR OF CLASS OF MONTH OF

MANUFACTURE MANUFACTURE PRODUCT MANUFACTURE
Year Letter Year Letter Product Letter Month Letter
1962 K 1974 B Cooking C JAN A
1963 L 1975 C Refrigeration R FEB B
1964 M 1976 D Sanitation S MAR C
1965 N 1977 E APR D
1966 P 1978 F MAY E
1967 R 1979 G JUN F
1968 S 1980 H JUL G
1969 T 1981 J AUG H
1970 U 1982 K SEP J
1971 W 1983 L OCT K
1972 X 1984 M NOV L
1973 A DEC M

TSB 550B Page 2 of 3

 SERIAL NUMBER CODING BEFORE 1962 FOR GE OR CHICAGO HEIGHTS EQUIPMENT ONLY
1954 1955 1956 1957 1958 1959 1960 1961

COOKING

Heavy Equipment 4-0000 B-0000 F-0000 E-0000 C-0000 D-0000 G-0000 H-0000

Counter Equipment 4-0000 B-0000

Griddles BG0000 EG0000 CG0000 DG0000 GG0000 HG0000

Food Warmers BF0000 EF0000 CF0000 DF0000 GF0000 HF0000

Fry Kettles BK0000 EK0000 CK0000 DK0000 GK0000 HK0000

Waffle Bakers BW0000 EW0000 C0000 DW0000 GW0000 HW0000

REFRIGERATION

24600000 55400000 70060000 70190000 70230000 70300000 70335700 70359101

Water Coolers to to to to to to to to
24999999 55807000 70099999 70199999 70239999 70335000 70359100 70386665

SANITATION

Sanitation serial numbers will vary prior to 1968.

Page 3 of 3 TSB 550B

 MIXERS
VOL. 1 NO. 606D
AUGUST 2, 2000
Supercedes TSB 606C

TECHNICAL SERVICE BULLETIN

PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001
MODELS M802/V1401, STARTER SERVICE
Purpose
Arrow Hart is no longer one of our starter vendors. We have found suitable replacements from other
manufacturers.
These changes require service kits to adapt new components to older existing machines.
Installation of a kit requires replacement of the original switch plate assembly. Units built prior to 1972 had the
machine data stamped onto the switch plate. In order to keep this information with the machine, the original
switch plate must be retained, resized and attached to the machine as outlined in this bulletin.

Parts Information
If you encounter an M802 or V1401 that does NOT have solid state controls, which requires replacement of the
starter, order and install the appropriate service kit AND the appropriate thermal overload heater elements as
listed below.
SERVICE KIT
Mixer Voltage 200/60/1 200/60/3 220/50/3 575/60/3
208/60/1 208/60/3 380/50/3
230/60/1 460/60/3 415/50/3
Part Number 292148-5 292148-6 292148-7 292148-8

THERMAL OVERLOAD HEATER

Part No. Voltage Qty. Model Part No. Voltage Qty. Model
112235-32 460/60/3 3 M802 STD 112235-37 460/60/3 3 V1401 STD
112235-35 380/50/3 3 M802 STD 112235-38 380/50/3 3 V1401 STD
112235-35 415/50/3 3 M802 STD 112235-38 415/50/3 3 V1401 STD
112235-46 200/60/1 1 M802 STD 112235-50 200/60/1 1 V1401 STD
112235-45 230/60/1 1 M802 STD 112235-49 230/60/1 1 V1401 STD
112235-41 200/60/3 3 M802 STD 112235-43 220/60/3 3 V1401 STD
112235-39 230/60/3 3 M802 STD 112235-43 230/60/3 3 V1401 STD
112235-40 220/50/3 3 M802 STD 112235-43 220/50/3 3 V1401 STD
112235-30 460/60/3 3 M802 CAN 112235-37 460/60/3 3 V1401 CAN
112235-28 575/60/3 3 M802 CAN 112235-34 575/60/3 3 V1401 CAN
112235-43 230/60/1 1 M802 CAN 112235-49 230/60/1 1 V1401 CAN
112235-38 230/60/3 3 M802 CAN 112235-43 230/60/3 3 V1401 CAN
112235-44 208/60/1 1 M802 CAN 112235-49 208/60/1 1 V1401 CAN
112235-38 208/60/3 3 M802 CAN 112235-43 208/60/3 3 V1401 CAN

Page 1 of 4
The service kit consists of the following:
------ Not a service part.
Part Description Quantity
Number 3 Phase 1 Phase
294657-1 Wiring Harness 1 1
65890-23 Connector 1 1
65890-85 Line Splice 1 1
------ Wiring Diagram F-15377 3 Ph. 1
------ Wiring Diagram F-15378 1 Ph. 1
------ Control Panel Assembly 1 1
------ Switch Plate Assembly 1 1

The Kit Control Panel Assembly consists of the following parts for the specified voltage.
200/60/1 200/60/3 220/50/3 575/60/3
208/60/1 208/60/3 380/50/3
230/60/1 230/60/3 415/50/3
460/60/3
Contactor 87713-37-2 121916-2 121926-2 121926-2
Overload Relay 88196-6-1 88196-5-1 88196-5-1 88196-5-1
Transformer 120907-1 120907-1 120908-1 121950

The following parts common to all voltages.

Part Number Description Qty. Part Number Description Qty.
FE 16-30 Fuse 2 SC 036-14 Machine Screw 1
114707 Fuse Board 1 SD 015-20 Self Tapping Screw 10
124674 Cable Tie 2 NS 009-12 Nut 2
124676 Control Panel 1 NS 009-22 Nut 4
124655 Support 1 WL 007-07 Washer 2
290376 Controls Cover 1 WL 003-38 Washer 1
SC 008-10 Machine Screw 4 WL 010-06 Washer 4
SC 019-33 Machine Screw 2

The Kit Switch Plate Assembly consists of the following parts.

Part Number Description Qty. Part Number Description Qty.
292348 Switch Plate 1 291748 Timer Knob 1
87711-183-1 Start Switch 1 291746 Insulator 1
87711-183-2 Stop witch 1 102467-1 Black Switch Cap 1
294650-4-3 Timer 50 HZ 1 102467-2 Red Switch Cap 1
or
294650-4-1 Timer 60 HZ 1 SC 13-07 Screw 2

If the original switch plate includes the machine data, four drive screws part no. 121676-4 must be
ordered to reinstall the resized plate.

Page 2 of 4
Kit Installation Instructions B. Using the data plate holes as a template,
drill four .104"diameter holes (# 37 Drill
WARNING: DISCONNECT THE ELECTRICAL Size) in the pedestal assembly on the side
POWER TO THE MACHINE AT THE MAIN opposite the switch plate in the area
CIRCUIT BOB. PLACE A TAG ON THE CIRCUIT shown below.
BOX INDICATING THE CIRCUIT IS BEING
SERVICED. C. Attach the data plate to the pedestal using
four drive screws.
1. Remove the switch plate assembly. If the
switch plate contains the machine data save
it to be resized and attached.
2. Disconnect the leads from the starter and
remove the starter.
3. Remove the top cover.
4. Mount the kit control panel assembly above the
motor.
5. Using the kit wiring diagram connect the motor
leads to the control panel.
6. Install the heater element(s).
7. Cut the terminals off leads LS-C and LS-NC on
harness.
8. Connect the leads (LS-C and LS-NC) together
using the line splice.
9. Install the wiring harness. 16. Install the top cover and check the mixer for
proper operation.
10. Install the gear shift hub grommet.
11. Using the kit wiring diagram connect the leads
to the switch plate.
12. Install the switch plate assembly.
13. Using the kit wiring diagram verify that the
transformer is connected properly for the
applied voltage.
14. Install the wiring diagram in the top cover.
15. If the machine data was on the original switch
plate cut the data from the plate as shown.

A. Drill four 1/8" diameter holes in the data

plate.

Page 3 of 4
Wiring Diagrams

Page 4 of 4
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 MIXERS
VOL. 1 NO. 1147
September 28, 2001

TECHNICAL SERVICE BULLETIN

PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001
M802 - CHIMNEY CHANGE

Purpose Service Information

The design of the chimney on production M802 WARNING: DISCONNECT THE ELECTRICAL
mixers has changed and requires an installation POWER TO THE MACHINE AT THE MAIN
procedure that differs from that of the flanged CIRCUIT BOX. PLACE A TAG ON THE CIRCUIT
chimney of earlier mixers. BOX INDICATING THE CIRCUIT IS BEING
SERVICED.
Serial Number Cutoffs
Removal and Replacement of Chimney, Part No.
M802 mixers starting with Serial No. 31-1241-981
873473
and higher use the new style chimney and "O" ring.
Parts Information 1. Remove top cover.
2. Access chimney as outlined in "SECTION 11 -
The new chimney will not fit older mixers. Order
TRANSMISSION" of the service manual.
chimney replacement parts by mixer serial number
from the list below. 3. Remove chimney using a slight rocking and
twisting motion to release the "O" ring from
M802 Chimney and Related Parts planetary shaft opening of transmission case.
Serial No. Part No. Description Qty. 4. Clean planetary shaft opening thoroughly.
Chimney and
NOTE: Use a new "O" Ring whenever installing
64427 Flange 1
Assembly
chimney into transmission case.

31-1241-980 Chimney 5. Lubricate "O" Ring before installing onto

64623 1
and lower Gasket chimney with transmission lubricant,
67500-102 "O" Ring 1 Part No. 102973-71.
SC-014-75 Mach. Screw 5 6. Install "O" ring into groove on chimney.
WL-009-08 Lock washer 5
7. Apply a light coat of transmission lubricant to
31-1241-981 873473 Chimney 1 chimney around entire "O" ring.
and higher 67500-142 "O" Ring 1

Reference Material
Refer to Service Manual Model M802 & V1401
F-6284 (Rev. A, 3/82) and the information contained
in this Technical Service Bulletin.

Page 1 of 2 TSB 1147

8. Using downward pressure and a twisting 10. Fill planetary and transmission with lubrication
motion, seat chimney assembly into planetary as outlined in the service manual.
shaft opening of transmission case.
11. Check machine for proper operation.
NOTE: When properly seated, the top of flange will
12. Install top cover.
extend slightly above the bottom of transmission
case (0.015" ± 0.005").
9. Reassemble "TRANSMISSION" as outlined in
the service manual.

TSB 1147 Page 2 of 2