INSTALLATION MANUAL

TWO STAGE PSC

RESIDENTIAL GAS FURNACES
MODELS: TM9T Series
(96% AFUE Multi-position)

LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . . 22
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . . 36
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
TWINNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 38
CONDENSATE PIPING AND FURNACE WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Typical Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . . 16
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Coil Cabinet Attachment Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7 Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 26
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8 Double Horizontal Combustion Air Intake and Vent Termination . . . 27
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Double Vertical Combustion Air Intake and Vent Termination . . . . . 27
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 27
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Combustion Airflow Path Through The Furnace Casing . . . . . . . . . 28
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 30
Thermostat Chart - Single Stage AC with Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Single Stage PSC Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Thermostat Chart - Two Stage HP with Two Stage PSC Furnace . . 14 Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . 15 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7 Combustion Air Intake and Vent Connection
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9 Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11 Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Nominal Manifold Pressure - Low Fire . . . . . . . . . . . . . . . . . . . . . . . 11 Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 35

These high efficiency, compact units employ induced combustion, reli- These furnaces are designed for residential installation in a basement,
able hot surface ignition and high heat transfer aluminized tubular heat closet, alcove, attic, recreation room or garage and are also ideal for
exchangers. The units are factory shipped for installation in upflow or commercial applications. All units are factory assembled, wired and
horizontal applications and may be converted for downflow applica- tested to assure safe dependable and economical installation and oper-
tions. ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.

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SECTION I: SAFETY • The air filter must be replaced upon substantial completion of
the construction process;
This is a safety alert symbol. When you see this symbol on • Clean furnace, duct work and components upon substantial com-
labels or in manuals, be alert to the potential for personal pletion of the construction process, and verify furnace-operating
injury. conditions including ignition, input rate, temperature rise and
Understand and pay particular attention to the signal words DANGER, venting, according to the manufacturer’s instructions.
WARNING, or CAUTION. Gas furnaces manufactured on or after May 1, 2017 are NOT per-
DANGER indicates an imminently hazardous situation, which, if not mitted to be used in Canada for heating of buildings or structures
avoided, will result in death or serious injury. under construction.
WARNING indicates a potentially hazardous situation, which, if not 10. When installed in a non-HUD-Approved Modular Home or building
avoided, could result in death or serious injury. constructed on-site, combustion air shall not be supplied from occu-
CAUTION indicates a potentially hazardous situation, which, if not pied spaces.
avoided may result in minor or moderate injury. It is also used to 11. The size of the unit should be based on an acceptable heat loss
alert against unsafe practices and hazards involving only property dam- calculation for the structure. ACCA, Manual J or other approved
methods may be used.
age.
12. When moving or handling this furnace prior to installation, always

WARNING
leave the doors on the furnace to provide support and to prevent
! damage or warping of the cabinet. When lifting the furnace by the
cabinet, support the ends of the furnace rather than lifting by the
Improper installation may create a condition where the operation of cabinet flanges at the return air openings (bottom or sides) or sup-
the product could cause personal injury or property damage. ply air opening.
Improper installation, adjustment, alteration, service or maintenance 13. When lifting the furnace, it is acceptable to use the primary heat
can cause injury or property damage. Failure to carefully read and exchanger tubes as a lifting point provided that the tubes are lifted
follow all instructions in this manual can result in furnace mal- at the front of the heat exchangers where attached to the vestibule
function, death, personal injury and/or property damage. Only a panel. Do not use the top return bend of the heat exchangers as lift-
qualified contractor, installer or service agency should install this ing points as the tubes may shift out of position or their location
product. brackets/baffles.

SPECIFIC SAFETY RULES AND PRECAUTIONS

1. Only Natural gas or Propane (LP) gas are approved for use with this
IMPORTANT
During installation, doors should remain on the furnace when
furnace.
moving or lifting.
2. Install this furnace only in a location and position as specified in
these instructions.
SAFETY REQUIREMENTS
3. A gas-fired furnace for installation in a residential garage must be

CAUTION
installed as specified in these instructions.
4. Provide adequate combustion and ventilation air to the furnace !
space as specified in these instructions.
This product must be installed in strict compliance with the installation
5. Combustion products must be discharged outdoors. Connect this instructions and any applicable local, state, and national codes
furnace to an approved vent system only, as specified in “COM- including, but not limited to building, electrical, and mechanical codes.
BUSTION AIR and VENT SYSTEM” of these instructions.
6. Test for gas leaks as specified in these instructions. • Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air ple-
! WARNING num dimensions in Figure 13. The plenum must be installed
according to the instructions.
FIRE OR EXPLOSION HAZARD • Provide clearances from combustible materials as listed under
Failure to follow the safety warnings exactly could result in serious Clearances to Combustibles.
injury, death or property damage. • Provide clearances for servicing ensuring that service access is
Never test for gas leaks with an open flame. Use a commercially allowed for both the burners and blower.
available soap solution made specifically for detection of leaks to • These models ARE NOT CSA listed or approved for installation
check all connections. A fire or explosion may result causing property into a HUD Approved Modular Home or a Manufactured
damage, personal injury or loss of life. (Mobile) Home.
• This furnace is not approved for installation in trailers or recre-
7. Always install the furnace to operate within the furnace’s intended
ational vehicles.
temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range, as • Furnaces for upflow installation on combustible flooring shall not
specified on the furnace rating plate. be installed directly on carpeting, tile or other combustible material
other than wood flooring.
8. When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace, • Check the rating plate and power supply to be sure that the electri-
the return air shall also be handled by duct(s) sealed to the furnace cal characteristics match. All models use nominal 115 VAC, 1
casing and terminating outside the space containing the furnace. Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE
9. It is permitted to use the furnace for heating of buildings or struc-
130 VOLTS.
tures under construction where the application and use must com-
ply with all manufacturer’s installation instructions including: • Furnace shall be installed so the electrical components are pro-
tected from water.
• Proper vent installation;
• Installing and servicing heating equipment can be hazardous due
• Furnace operating under thermostatic control;
to the electrical components and the gas fired components. Only
• Return air duct sealed to the furnace;
trained and qualified personnel should install, repair, or service
• Air filters in place; gas heating equipment. Untrained service personnel can perform
• Set furnace input rate and temperature rise per rating plate mark- basic maintenance functions such as cleaning and replacing the
ing; air filters. When working on heating equipment, observe precau-
• Means for providing outdoor air required for combustion; tions in the manuals and on the labels attached to the unit and
• Return air temperature maintained between 55ºF (13ºC) and other safety precautions that may apply.
80ºF (27ºC);

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COMBUSTION AIR QUALITY In the United States and Canada, follow all codes and standards for the
(LIST OF CONTAMINANTS) following, using the latest edition available:
STEP 1 - Safety
! WARNING • US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and
the Installation Standards, Warm Air Heating and Air Conditioning
The furnace area must not be used as a broom closet or for any other Systems ANSI/NFPA 90B
storage purposes, as a fire hazard may be created. Never store items • CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu-
such as the following on, near or in contact with the furnace. ral Gas and Propane Installation Codes (NSCNGPIC)
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum STEP 2 - General Installation
cleaners or other cleaning tools.
• US: Current edition of the NFGC and NFPA 90B. For copies, con-
2. Soap powders, bleaches, waxes or other cleaning com- tact the
pounds; plastic items or containers; gasoline, kerosene, ciga- National Fire Protection Association Inc.
rette lighter fluid, dry cleaning fluids or other volatile fluid. Batterymarch Park
3. Paint thinners and other painting compounds. Quincy, MA 02269
4. Paper bags, boxes or other paper products or for only the NFGC, contact the
Never operate the furnace with the blower door removed. To do American Gas Association,
so could result in serious personal injury and/or equipment 400 N. Capital, N.W.
damage. Washington DC 20001
or www.NFPA.org
The furnace requires OUTDOOR AIR for combustion when the furnace
is located in any of the following environments. • CANADA: NSCNGPIC. For a copy contact:
Standard Sales, CSA International
• Buildings with indoor pools
178 Rexdale Boulevard
• Chemical exposure
Etobicoke, (Toronto) Ontario Canada M9W 1RS
• Commercial buildings
• Furnaces installed in hobby or craft rooms STEP 3 - Combustion and Ventilation Air
• Furnaces installed in laundry rooms • US: Section 5.3 of the NFGC, air for Combustion and Ventilation
• Furnaces installed near chemical storage areas • CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply
• Restricted Environments for Appliances
The furnace requires OUTDOOR AIR for combustion when the furnace STEP 4 - Duct Systems
is located in an area where the furnace is being exposed to the follow- • US and CANADA: Air Conditioning Contractors Association
ing substances and / or chemicals. (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors
Association National Association (SMACNA), or American Society
• Antistatic fabric softeners for clothes dryers of Heating, Refrigeration, and Air Conditioning Engineers
• Carbon tetrachloride (ASHRAE) 1997 Fundamentals Handbook Chapter 32.
• Cements and glues
STEP 5 - Acoustical Lining and Fibrous Glass Duct
• Chlorine based swimming pool chemicals
• US and CANADA: Current edition of SMACNA and NFPA 90B as
• Chlorinated waxes and cleaners
tested by UL Standard 181 for Class I Rigid Air Ducts
• Cleaning solvents (such as perchloroethylene)
• De-icing salts or chemicals STEP 6 - Gas Piping and Gas Pipe Pressure Testing
• Halogen type refrigerants • US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes
• Hydrochloric acid • CANADA: NSCNGPIC Part 5
• Masonry acid washing materials STEP 7 - Electrical Connections
• Permanent wave solutions • US: National Electrical Code (NEC) ANSI/NFPA 70
• Printing inks, paint removers, varnishes, etc. • CANADA: Canadian Electrical Code CSA C22.1
• Water softening chemicals These instructions cover minimum requirements and conform to exist-
When outdoor air is used for combustion, the combustion air intake duct ing national standards and safety codes. In some instances these
system termination must be located external to the building and in an instructions exceed certain local codes and ordinances, especially
area where there will be no exposure to the substances listed above. those who have not kept up with changing residential and non-HUD
modular home construction practices. These instructions are required
CODES AND STANDARDS as a minimum for a safe installation.
Follow all national, local codes and standards in addition to this installa-
tion manual. The installation must comply with regulations of the serv-
ing gas supplier, local building, heating, plumbing, and other codes. In
absence of local codes, the installation must comply with the national
codes listed below and all authorities having jurisdiction.

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4. Where it will not interfere with proper air circulation in the confined
FOR FURNACES INSTALLED IN THE COMMON- space.
WEALTH OF MASSACHUSETTS ONLY 5. Where the outdoor vent terminal will not be blocked or restricted.
For all side wall horizontally vented gas fueled equipment installed in Refer to “VENT CLEARANCES” located in SECTION VII of these
every dwelling, building or structure used in whole or in part for resi- instructions. These minimum clearances must be maintained in the
dential purposes, including those owned or operated by the Com- installation.
monwealth and where the side wall exhaust vent termination is less 6. Where the unit will be installed in a level position with no more than
than seven (7) feet above finished grade in the area of the venting, 1/4” (6.4 mm) slope side-to-side and front-to-back to provide proper
including but not limited to decks and porches, the following require- condensate drainage.
ments shall be satisfied: Installation in freezing temperatures:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the 1. Furnace shall be installed in an area where ventilation facilities pro-
time of installation of the side wall horizontal vented gas fueled vide for safe limits of ambient temperature under normal operating
equipment, the installing plumber or gasfitter shall observe that a conditions. Ambient temperatures must not fall below 32°F (0°C)
hard wired carbon monoxide detector with an alarm and battery unless the condensate system is protected from freezing.

WARNING
back-up is installed on the floor level where the gas equipment is
to be installed. In addition, the installing plumber or gasfitter shall !
observe that a battery operated or hard wired carbon monoxide
detector with an alarm is installed on each additional level of the Improper installation in an ambient below 32ºF (0.0° C) could create a
dwelling, building or structure served by the side wall horizontal hazard, resulting in damage, injury or death.
vented gas fueled equipment. It shall be the responsibility of the
property owner to secure the services of qualified licensed pro- 2. Do not allow return air temperature to be below 55º F (13°C) for
fessionals for the installation of hard wired carbon monoxide extended periods. To do so may cause condensation to occur in the
detectors main heat exchanger, leading to premature heat exchanger failure.
a. In the event that the side wall horizontally vented gas fueled 3. If this furnace is installed in an unconditioned space and an
equipment is installed in a crawl space or an attic, the hard extended power failure occurs, there will be potential damage to the
wired carbon monoxide detector with alarm and battery back- internal components. Following a power failure situation, do not
up may be installed on the next adjacent floor level. operate the unit until inspection and repairs are performed.

WARNING
b. In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner shall !
have a period of thirty (30) days to comply with the above
Liquid anti-freeze will cause damage to internal plastic parts of this
requirements; provided, however, that during said thirty (30)
furnace. DO NOT attempt to winterize the furnace using liquid
day period, a battery operated carbon monoxide detector with
anti-freeze.
an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon Clearances for access/service:
monoxide detector as required in accordance with the above pro-
Ample clearances should be provided to permit easy access to the unit.
visions shall comply with NFPA 720 and be ANSI/UL 2034 listed
and IAS certified. The following minimum clearances are recommended:
3. SIGNAGE. A metal or plastic identification plate shall be perma- 1. Twenty-four (24) inches (61 cm) between the front of the furnace
nently mounted to the exterior of the building at a minimum and an adjacent wall or another appliance, when access is required
height of eight (8) feet above grade directly in line with the for servicing and cleaning.
exhaust vent terminal for the horizontally vented gas fueled heat- 2. Eighteen (18) inches (46 cm) at the side where access is required
ing appliance or equipment. The sign shall read, in print size no for passage to the front when servicing or for inspection or replace-
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY ment of flue/vent connections.
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. In all cases, accessibility clearances shall take precedence over clear-
4. INSPECTION. The state or local gas inspector of the side wall ances for combustible materials where accessibility clearances are
horizontally vented gas fueled equipment shall not approve the greater.
installation unless, upon inspection, the inspector observes car-
Installation in a residential garage:
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4. A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
INSPECTION than 18” (46 cm) above the floor, and the furnace must be located or
protected to avoid physical damage by vehicles.
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage Table 1: Unit Clearances to Combustibles
should be noted on the carrier’s freight bill. A separate request for
Application Upflow Downflow Horizontal
inspection by the carrier’s agent should be made in writing. Also, before
installation, the unit should be checked for screws or bolts which may Top 1" 0" 0"
have loosened in transit. There are no shipping or spacer brackets Vent 0" 0" 0"
which need to be removed from the interior of this unit. Rear 0" 0" 0"
FURNACE LOCATION AND CLEARANCES Side 0" 0" 1"

The furnace shall be located using the following guidelines: Front1 0" 0" 0"
1. Where a minimum amount of air intake/vent piping and elbows will Floor Combustible Combustible2 Combustible
be required. Closet Yes Yes Yes
2. As centralized with the air distribution as possible. Line Contact No No Yes
3. Where adequate combustion air will be available (particularly when
the appliance is not using outdoor combustion air). 1. 24" clearance in front and 18" on side recommended for service access.
2. For combustible floors only when used with special sub-base.
All furnaces approved for alcove and attic installation.

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SECTION II: DUCTWORK

DUCTWORK GENERAL INFORMATION ! WARNING
The duct system’s design and installation must: The duct system must be properly sized to obtain the correct airflow
for the furnace size that is being installed.
1. Handle an air volume appropriate for the served space and within
the operating parameters of the furnace specifications. Refer to the furnace rating plate for the correct rise range and static
pressures or to Table 7 for the correct rise range.
2. Be installed in accordance of National Fire Protection Association
as outlined in NFPA standard 90B (latest editions) or applicable If the ducts are undersized, the result will be high duct static pres-
national, provincial, state, and local fire and safety codes. sures and/or high temperature rises which can result in a heat
exchanger OVERHEATING CONDITION. This condition can result in
3. Create a closed duct system. For residential and non-HUD Modular
premature heat exchanger failure, which can result in personal injury,
Home installations, when a furnace is installed so that the supply
property damage, or death.
ducts carry air circulated by the furnace to areas outside the space
containing the furnace, the return air shall also be handled by a
DUCT FLANGES
duct(s) sealed to the furnace casing and terminating outside the
space containing the furnace. Four flanges are provided to attach ductwork to the furnace. These
4. Complete a path for heated or cooled air to circulate through the air flanges are rotated down for shipment. In order to use the flanges,
conditioning and heating equipment and to and from the condi- remove the screw holding an individual flange, rotate the flange so it is
tioned space. in the upward position and reinstall the screw then repeat this for all 4
flanges.
! CAUTION If the flanges are not used, they must remain in the rotated down posi-
tion as shipped.
The indoor coil must be installed in the supply air duct, downstream of
the furnace. Cooled air may not be passed over the heat exchanger. Factory
For duct attachment,
When the furnace is used with an indoor coil, the coil must be installed if needed. installed
parallel with, or in the supply air side of the furnace to avoid condensa-
tion in the primary heat exchanger. When a parallel flow arrangement is
used, dampers or other means used to control airflow must be ade-
quate to prevent chilled air from entering the furnace. If manually oper-
ated, the damper must be equipped with means to prevent the furnace
or the air conditioner from operating unless the damper is in full heat or
cool position.
When replacing an existing furnace, if the existing plenum is not the
same size as the new furnace then the existing plenum must be
removed and a new plenum installed that is the proper size for the new
furnace. If the plenum is shorter than 12” (30.5 cm) the turbulent air flow
may cause the limit controls not to operate as designed, or the limit con- FIGURE 1: Duct Attachment
trols may not operate at all.
The duct system is a very important part of the installation. If the duct DUCTWORK INSTALLATION AND SUPPLY PLENUM
system is improperly sized the furnace will not operate properly. CONNECTION - UPFLOW/HORIZONTAL
The ducts attached to the furnace plenum, should be of sufficient size Attach the supply plenum to the furnace outlet. The use of
so that the furnace operates at the specified external static pressure an approved flexible duct connector is recommended on all
and within the air temperature rise specified on the nameplate. installations. This connection should be sealed to prevent

IMPORTANT
air leakage. The sheet metal should be crosshatched to
eliminate any popping of the sheet metal when the indoor
fan is energized.
The minimum plenum height is 12” (30.5 cm). The furnace will not
operate properly on a shorter plenum height. The minimum recom- FLOOR BASE AND DUCTWORK INSTALLATION -
mended rectangular duct height is 4” (10.2 cm) attached to the ple- DOWNFLOW
num.
Installations on combustible material or directly on any
If a matching cased indoor coil is used, it may be placed directly on the floors must use a combustible floor base shown in Figure 8.
furnace outlet and sealed to prevent leakage. If an uncased indoor coil Follow the instructions supplied with the combustible floor
with a thermoplastic drain pan is to be installed in the upflow/horizontal base accessory. This combustible floor base can be
configuration, then extra 2” (5.1 cm) minimum spacing may be needed replaced with a matching indoor coil, properly sealed to pre-
to ensure against drain pan distortion. vent leaks. Follow the instructions supplied with the indoor
On all installations without a coil, a removable access panel is recom- coil cabinet for installing the cabinet to the duct connector.
mended in the outlet duct such that smoke or reflected light would be Plug intake and vent pipe holes in bottom panel and move
observable inside the casing to indicate the presence of leaks in the grommet to desired vent side exit.
heat exchanger. This access cover shall be attached in such a manner Downflow Air - Indoor Coil Cabinet
as to prevent leaks.
The furnace should be installed with coil cabinet part number specifi-
cally intended for downflow application. If a matching indoor coil is
used, it may be placed directly on the furnace outlet and sealed to pre-
vent leakage. For details of the coil cabinet dimensions and installation
requirements, refer to the installation instructions supplied with the coil
cabinet.
Attach the indoor coil cabinet to the duct connector, and then position
the furnace on top of the coil cabinet. The connection to the furnace,
indoor coil cabinet, duct connector, and supply air duct must be sealed
to prevent air leakage.

Johnson Controls Unitary Products 5

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COIL INSTALLATION FURNACE ASSEMBLY - MC SERIES COILS ONLY

IMPORTANT
MC coils are supplied ready to be installed in a horizontal position. A
horizontal pan is factory installed. MC coils should be installed in all hor-
izontal applications with the horizontal drain pan side down.
On all installations without a coil, a removable access panel is recom-
mended in the outlet duct such that smoke or reflected light would be
Mounting Plate
observable inside the casing to indicate the presence of leaks in the
heat exchanger. This access cover shall be attached in such a man-
ner as to prevent leaks.

COIL/FURNACE ASSEMBLY - MC/FC/PC SERIES

COILS Furnace

FIGURE 4: Horizontal Right Application

For horizontal left hand applications no conversion is required to an MC
coil when used with a downflow/horizontal furnace. A mounting plate,
Furnace

supplied with every coil should always be installed on the side desig-
nated as top side. See Figures 4 & 5.

Mounting Plate
Furnace

Furnace

UPFLOW DOWNFLOW

FIGURE 2: Vertical Applications

FIGURE 5: Horizontal Left Application
FURNACE ASSEMBLY - MC & FC SERIES COILS
FURNACE ASSEMBLY - PC SERIES COILS
These coils are factory shipped for installation in either upflow or down-
flow applications with no conversion. These upflow coils are designed for installation on top of upflow fur-
naces only.
Position the coil casing over or under the furnace opening as shown in
Figure 2 after configuring coil flanges as required see “Coil Flange” sec- If the coil is used with a furnace of a different size, use a 45° transition
tion below. to allow proper air distribution through the coil.
1. Position the coil casing over the furnace opening as shown in Figure
COIL FLANGE INSTALLATION
6.
The coil cabinet includes four removable flanges to allow proper fit up 2. Place the ductwork over the coil casing flange and secure.
with furnaces having inlet and outlet configurations. The flanges are
attached to the inside top of the coil cabinet in the factory during pro- 3. Check for air leakage between the furnace and coil casing and seal
duction. The flanges are rotated down for shipment. In order to use the appropriately.
flanges, remove the screw holding an individual flange, rotate the flange
so it is in the upward position, and reinstall the screw. Repeat the proce-
dure for all 4 flanges. See Figure 3.
! CAUTION
Do not drill any holes or drive any screws into the front duct flange on
the coil in order to prevent damaging coil tubing. See Figure 6.
ATTACHMENT FLANGES

FIGURE 3: Coil Cabinet Attachment Flanges

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DOWNFLOW DUCT CONNECTORS

All downflow installations must use a suitable duct connector approved
C
by the furnace manufacturer for use with this furnace. The duct connec-
D (Min)
tors are designed to be connected to the rectangular duct under the
floor and sealed. Refer to the instructions supplied with the duct con-
nector for proper installation. Refer to the separate accessory parts list
Flexible at the end of these instructions for the approved accessory duct con-
Duct Collar nectors.

Field
Fabricated
Ductwork Do not drill
FURNACE
or Screw
Upflow this flange
Coil
WARM AIR PLENUM
WITH 1” FLANGES
Upflow
Furnace
FIBERGLASS
Primary Alternate INSULATION
Drain Secondary Drain Location
Drain
FIBERGLASS TAPE
FIGURE 6: PC Series Upflow Coil Installation UNDER FLANGE

Table 2: Coil Projection Dimensions - PC Series Coils

COIL SIZE DIMENSION “C” INCH

PC18 3-1/2 COMBUSTIBLE FLOOR
BASE ACCESSORY
PC24 4-1/2
PC30, PC32, PC35 4-1/2
PC42, PC43, PC36, PC37 5-1/2 FIGURE 8: Combustible Floor Base Accessory
PC48 6-1/2
RESIDENTIAL AND MODULAR HOME UPFLOW
PC60 9
RETURN PLENUM CONNECTION
Dimension “C” should be at least 2/3 of dimension “D”. See Figure 6
Return air may enter the furnace through the side(s) or bottom depend-
CRITICAL COIL PROJECTION ing on the type of application. Return air may not be connected into the
rear panel of the unit.
The coil assembly must be located in the duct such that a minimum dis-
tance is maintained between the top of the coil and the top of the duct. SIDE RETURN APPLICATION
Refer to Table 2.
Side return applications pull return air through an opening cut in the
COIL / FURNACE ASSEMBLY - HD SERIES COILS side of the furnace casing. This furnace is supplied with a bottom block-
Horizontal duct coils are referred to as HD series coils. This coil must off panel that should be left in place if a side return is to be used. If the
be connected using a supply duct transition. This coil is direction sensi- furnace is to be installed on a flat, solid surface, this bottom panel will
tive. Refer to the HD coil installation instructions for more information. provide an adequate seal to prevent air leakage through the unused
bottom opening. However, if the furnace is to be installed on a surface

NOTICE that is uneven, or if it is to be installed on blocks or otherwise raised off

the floor, it will be necessary to seal the edges of the bottom panel
Each coil is shipped with an external tie plate that should be used to to the casing using tape or other appropriate gasket material to
secure the coil to the furnace. It should be installed on the back side prevent air leakage.
of the coil using the dimpled pilot holes. See Figure 7.
BOTTOM RETURN AND ATTIC INSTALLATIONS
Bottom return applications normally pull return air through a base plat-
form or return air plenum. Be sure the return platform structure or return
Use tie plate air plenum is suitable to support the weight of the furnace.
supplied with coil
The internal bottom panel must be removed for this application.
Attic installations must meet all minimum clearances to combustibles
and have floor support with required service accessibility.

Air flow
Gas Furnace

FIGURE 7: Horizontal Left or Right application (Right Shown)

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HORIZONTAL APPLICATION SUSPENDED FURNACE / CRAWL SPACE

INSTALLATION
The furnace can be hung from floor joists or installed on suitable blocks
or pads. Blocks or pad installations shall provide adequate height to
ensure that the unit will not be subject to water damage.
Units may also be suspended from rafters or floor joists using rods, pipe
angle supports or straps. In all cases, the furnace should be supported
FIGURE 9: Horizontal Application with rods, straps, or angle supports at three locations to properly sup-
port the furnace. Place one support at the supply end of the furnace,

IMPORTANT one support located approximately in the center of the furnace near the
blower shelf, and the third support should be at the return end of the fur-
This furnace may be installed in a horizontal position on either side as nace. Maintain a 6” (15.2 cm) minimum clearance between the front of
shown above. It must not be installed on its back. the furnace and the support rods or straps.
All six suspension points must be level to ensure proper and quiet fur-
ATTIC INSTALLATION nace operation. When suspending the furnace, use a secure platform
Line contact only permissible Supply constructed of plywood or other building materials secured to the floor
between lines formed by the Air or ceiling joists. Refer to Figure 11 for details and additional information.
Vent (Maintain
intersection of furnace top
required
and two sides and building
clearances to
joists, studs or framing
combustibles)
Filter rack
must be a minimum
distance Gas Piping
of 18” (45.7 cm)
from the Support
furnace Rod

30” MIN.
Work Area

Return
Support
Air Sediment Angle (x3)
Maintain 6” minimum
Trap
clearance between support
rods and front of furnace
FIGURE 10: Typical Attic Installation
This appliance is certified for line contact when the furnace is installed FIGURE 11: Typical Suspended Furnace / Crawl Space Installation
in the horizontal left or right position. The line contact is only permissible DOWNFLOW APPLICATION
between lines that are formed by the intersection of the top and two
To apply the furnace in a downflow position, it will be necessary to
sides of the furnace and the building joists, studs or framing. This line
rotate the vent blower 90° left or right so that the vent pipe passes
may be in contact with combustible material. Refer to Figure 10.
through the side of the furnace casing. See Figure 12.

! WARNING
When a furnace is installed in an attic or other insulated space, keep
all insulating materials at least 12” (30.5 cm) away from furnace and
burner combustion air openings.

IMPORTANT
During installation, doors should remain on the furnace when
moving or lifting. Rotate vent
blower 90°
When moving or handling this furnace prior to installation it is recom- either way
mended to leave the doors on the furnace to provide support and to
prevent damage or warping of the cabinet. When lifting the furnace,
support the ends of the furnace rather than lifting by the cabinet flanges
at the return air openings (bottom or sides) or supply air opening.
It is acceptable to use the primary heat exchanger tubes as a lifting
LEFT SIDE VENT RIGHT SIDE VENT
point provided that the tubes are lifted at the front of the heat exchang-
ers where attached to the vestibule panel. Do not use the top return
bend of the heat exchangers as lifting points as the tubes may shift out FIGURE 12: Downflow Venting
of position or their location brackets/baffles.

8 Johnson Controls Unitary Products

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FIGURE 13: Dimensions

Table 3: Cabinet and Duct Dimensions
Approximate
BTUH (kW) Nominal Cabinet Cabinet Dimensions (Illustrated in Figure 13)
Operating Weights
Input CFM (m3/min) Size
A (in) A (cm) B (in) B (cm) C (in) C (cm) Lbs (kg)
60 (17.6) 1200 (34.0) B 17 1/2 44.4 16 3/8 41.6 13 1/4 33.7 122
80 (23.4) 1200 (34.0) B 17 1/2 44.4 16 3/8 41.6 14 3/4 37.5 126
80 (23.4) 1600 (45.3) C 21 53.3 19 7/8 50.5 16 1/2 41.9 136
100 (29.3) 1600 (45.3) C 21 53.3 19 7/8 50.5 18 1/4 46.4 142
100 (29.3) 2000 (56.6) C 21 53.3 19 7/8 50.5 18 1/4 46.4 145
120 (35.1) 2000 (56.6) D 24 1/2 62.2 23 3/8 59.4 21 3/4 55.2 156

SECTION III: FILTERS SIDE RETURN

FILTER INSTALLATION Locate the “L” shaped corner locators. These indicate the size of the cut-
out to be made in the furnace side panel. Refer to Figure 14.

! CAUTION
All filters and mounting provision must be field supplied. All installa- Front of
tions must have a filter installed. Furnace

All applications require the use of a field installed filter. All filters and Side of
mounting provision must be field supplied. Furnace
Filters must be installed external to the furnace cabinet. DO NOT
attempt to install filters inside the furnace. Corner
Markings

NOTICE FIGURE 14: Side Return Cutout Markings

Single side return above 1800 CFM is approved as long as the filter Install the side filter rack following the instructions provided with that
velocity does not exceed filter manufacturer’s recommendation and a accessory. If a filter(s) is provided at another location in the return air
transition is used to allow use on a 20x25 filter. system, the ductwork may be directly attached to the furnace side
panel.
Table 4: Recommended Filter Sizes (High Velocity 600 FPM)
CFM (m³/min)
1200 (34.0)
Cabinet Size
B
Side (in)
16 x 25
Bottom (in)
16 x 25
IMPORTANT
Some accessories such as electronic air cleaners and pleated media
1600 (45.3) C 16 x 25 20 x 25 may require a larger side opening. Follow the instructions supplied
2000 (56.6) C (2) 16 x 25 20 x 25 with that accessory for side opening requirements. Do not cut the
2000 (56.6) D (2) 16 x 25 22 x 25 opening larger than the dimensions for the “Optional Return Air Cut-
out” shown in Figure 13.
1. Air velocity through throwaway type filters may not exceed 300 feet per min-
ute (91.4 m/min). All velocities over this require the use of high velocity filters.
2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For
CFM greater than 1800, you may use two side returns or one side and the
bottom or one side return with a transition to allow use of a 20x25 filter.

Johnson Controls Unitary Products 9

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HORIZONTAL FILTERS HIGH STAGE REGULATOR

Any branch duct (rectangular or round duct) attached to the plenum ADJUSTMENT
OUTLET
must attach to the vertical plenum before the filter. The use of straps PRESSURE
and/or supports is required to support the weight of the external filter PORT VENT
PORT
box.

DOWNFLOW FILTERS INLET

OUTLET
Downflow furnaces typically are installed with the filters located above
WRENCH
the furnace, extending into the return air plenum or duct. Any branch BOSS
duct (rectangular or round duct) attached to the plenum must attach to
INLET
the vertical plenum above the filter height. PRESSURE
PORT
Filter(s) may be located in the duct system external to the furnace using ON OFF LOW STAGE REGULATOR
an external duct filter box attached to the furnace plenum or at the end SWITCH ADJUSTMENT
of the duct in a return filter grille(s). The use of straps and/or supports is
FIGURE 15: Gas Valve
required to support the weight of the external filter box.

SECTION IV: GAS PIPING

GAS SAFETY
IMPORTANT
Plan the gas supply routing before determining the correct gas pipe
entry. Use 90-degree conventional elbow(s) and short pipe nipples to
! DANGER enter through the cabinet access holes.

An overpressure protection device, such as a pressure regulator, GAS PIPING INSTALLATION

must be installed in the gas piping system upstream of the furnace
Properly sized wrought iron, approved flexible or steel pipe must be
and must act to limit the downstream pressure to the gas valve so it
used when making gas connections to the unit. If local codes allow the
does not exceed 0.5 psig [14" w.c. (3.48 kPa)]. Pressures exceeding
use of a flexible gas appliance connection, always use a new listed con-
0.5 psig [14” w.c. (3.48 kPa)] at the gas valve will cause damage to
nector. Do not use a connector that has previously serviced another gas
the gas valve, resulting in a fire or explosion or cause damage to the
appliance.
furnace or some of its components that will result in property damage
and loss of life. Some utility companies or local codes require pipe sizes larger than the
minimum sizes listed in these instructions and in the codes. The furnace
rating plate and the instructions in this section specify the type of gas
approved for this furnace - only use those approved gases. The instal-
lation of a drip leg and ground union is required. Refer to Figure 16.

To Gas NOTE: Ground Union maybe installed inside or outside unit.

To Gas Supply
External
Supply Ground To Gas
External Manual
Union Supply
Manual Shut-off
Ground To Gas
Shut-off Valve
Union Supply
Valve To Gas
Ground Supply
Union Gas Drip Leg
Valve
External Manual
Gas Shut-off Valve
Ground
Pipe
Union
Drip Gas
Drip Leg Ground Valve
Leg Union Gas
Gas To Gas
Valve
Drip Pipe Supply
Gas
Pipe Drip Leg Ground
Upflow Leg Downflow Horizontal Drip Union
Configuration Configuration Configuration Leg

FIGURE 16: Gas Piping

IMPORTANT ! CAUTION
An accessible manual shutoff valve must be installed upstream of the The gas valve body is a very thin casting that cannot take any exter-
furnace gas controls and within 6 feet (1.8 m) of the furnace. nal pressure. Never apply a pipe wrench to the body of the gas valve
when installing piping. A wrench must be placed on the octagon hub
The furnace must be isolated from the gas supply piping system by located on the gas inlet side of the valve. Placing a wrench to the
closing its individual external manual shutoff valve during any pressure body of the gas valve will damage the valve causing improper opera-
testing of the gas supply piping system at pressures equal to or less tion and/or the valve to leak.
than 0.5 psig (3.5 kPa).
Gas piping may be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. Refer to
Figures 13 and 16.

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GAS ORIFICE CONVERSION FOR PROPANE (LP) HIGH ALTITUDE MANIFOLD PRESSURE SETTINGS
This furnace is constructed at the factory for natural gas-fired operation, This furnace is constructed at the factory for natural gas-fired operation
but may be converted to operate on propane (LP) gas by using a fac- at 0 – 7,999 feet (0 – 2,438 m) above sea level.
tory-supplied LP conversion kit. Follow the instructions supplied with The manifold pressure must be changed in order to maintain proper
the LP kit. and safe operation when the furnace is installed in a location where the
altitude is greater than 7,999 feet (2,438 m) above sea level. Refer to
Tables 5 and 6 for proper manifold pressure settings.

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

For installation where the altitude is less than 5,000 feet (1,524m), it is
not required that the pressure switch be changed unless you are in an
area subject to low pressure inversions.
Table 5: Nominal Manifold Pressure - High Fire
Second Stage Manifold Pressures Second Stage Manifold Pressures
Gas Heating Altitude (feet) Altitude (m)
Gas Heating Value
Value 0-7999 8000-8999 9000-9999 (MJ/cu m)
0-2437 2438-2742 2743-3048
(BTU/cu ft.) in. w.c. in. w.c. in. w.c. kPa kPa kPa
800 3.5 3.5 3.5 29.8 0.87 0.87 0.87
850 3.5 3.5 3.5 31.7 0.87 0.87 0.87
900 3.5 3.5 3.5 33.5 0.87 0.87 0.87
950 3.5 3.5 3.3 35.4 0.87 0.87 0.81
1000 3.5 3.2 2.9 37.3 0.87 0.80 0.73
1050 3.5 2.9 2.7 39.1 0.87 0.73 0.67
1100 3.2 2.7 2.4 41.0 0.80 0.66 0.61
2500 (LP) 9.8 8.2 7.5 93.2 (LP) 2.44 2.03 1.86

TABLE 6: Nominal Manifold Pressure - Low Fire

First Stage Manifold Pressures First Stage Manifold Pressures
Gas Heating Altitude (feet) Altitude (m)
Gas Heating Value
Value 0-7999 8000-8999 9000-9999 (MJ/cu m)
0-2437 2438-2742 2743-3048
(BTU/cu ft.) in. w.c. in. w.c. in. w.c. kPa kPa kPa
800 1.7 1.7 1.7 29.8 0.42 0.42 0.42
850 1.7 1.7 1.7 31.7 0.42 0.42 0.42
900 1.7 1.7 1.7 33.5 0.42 0.42 0.42
950 1.7 1.7 1.5 35.4 0.42 0.42 0.38
1000 1.6 1.5 1.4 37.3 0.41 0.37 0.34
1050 1.5 1.4 1.3 39.1 0.37 0.34 0.31
1100 1.3 1.2 1.1 41.0 0.34 0.31 0.28
2500 (LP) 4.1 3.8 3.5 93.2 (LP) 1.03 0.95 0.87

! DANGER
PROPANE AND HIGH ALTITUDE CONVERSION KITS
It is very important to choose the correct kit and/or gas orifices for the altitude and the type of gas for which the furnace is being installed.
Only use natural gas in furnaces designed for natural gas. Only use propane (LP) gas for furnaces that have been properly converted to use pro-
pane (LP) gas. Do not use this furnace with butane gas.
Incorrect gas orifices or a furnace that has been improperly converted will create an extremely dangerous condition resulting in premature heat
exchanger failure, excessive sooting, high levels of carbon monoxide, personal injury, property damage, a fire hazard and/or death.
High altitude and propane (LP) conversions are required in order for the appliance to satisfactory meet the application.
An authorized distributor or dealer must make all gas conversions.
In Canada, a certified conversion station or other qualified agency, using factory specified and/or approved parts, must perform the conversion.
The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed.
Do not attempt to drill out any orifices to obtain the proper orifice size. Drilling out a gas orifice will cause misalignment of the burner flames, caus-
ing premature heat exchanger burnout, high levels of carbon monoxide, excessive sooting, a fire hazard, personal injury, property damage and/or
death.

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SECTION V: ELECTRICAL POWER Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation for 63°F (35°C) rise
ELECTRICAL POWER CONNECTIONS wire when installed in accordance with instructions. Refer to Table 7 in
these instructions for specific furnace electrical data.
! CAUTION
Use copper conductors only.

Table 7: Ratings & Physical / Electrical Data

Input - HI/LOW Output - HI/LOW Nominal Air Flow Total Unit AFUE Hi Fire Air Temp Rise Lo Fire Air Temp Rise
MBH kW MBH kW CFM m3/min Amps % °F °C °F °C
60/39 18/11 58/37 17/11 1200 34 10 96 35 - 65 19.5 - 36 35 - 65 19.5 - 36
80/52 23/15 77/50 22/14 1200 34 10 96 45 - 75 25 - 41.6 20 - 50 11.1 - 27.8
80/52 23/15 77/50 22/14 1600 45.3 11.5 96 45 - 75 25 - 41.6 25 - 55 13.9 - 30.5
100/65 29/19 96/62 28/18 1600 45.3 11.5 96 35 - 65 19.5 - 36 35 - 65 19.5 - 36
100/65 29/19 96/62 28/18 2000 56.6 17 96 45 - 75 25 - 41.6 20 - 50 11.1 - 27.8
120/78 35/23 115/75 33/22 2000 56.6 17 96 45 - 75 25 - 41.6 35 - 65 19.5 - 36
Max. Outlet Air Temp Blower Blower Size Max. Over Current Min. Wire Size Operating Weight
°F °C HP Amps in. cm Protect (awg) @ 75ft.one way lbs. kg.
190 88 1/2 7 11 x 8 27.9 x 20.3 15 14 122 55.3
190 88 1/2 7 11 x 8 27.9 x 20.3 15 14 126 57.1
190 88 3/4 8.8 11 x 10 27.9 x 25.4 15 14 136 61.7
190 88 3/4 8.8 11 x 10 27.9 x 25.4 15 14 142 64.4
190 88 1 14.5 11 x 11 27.9 x 27.9 20 12 145 65.7
190 88 1 14.5 11 x 11 27.9 x 27.9 20 12 156 70.7
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

SUPPLY VOLTAGE CONNECTIONS 3. The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 17.

IMPORTANT
Junction The power connection leads and wiring box may be relocated to the
Box opposite side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the opposite side of the furnace
Connect ground and fasten using holes provided.
lead to screw
Electrical Entry
LOW VOLTAGE CONTROL WIRING CONNECTIONS
Install the field-supplied thermostat by following the instructions that
L1-Hot BLK
come with the thermostat. With the thermostat set in the OFF position
Neutral WHT
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figures 18 or 19. Electronic
thermostats may require the common wire to be connected. Apply
FIGURE 17: Electrical Wiring strain relief to thermostat wires passing through cabinet. If air condition-
ing equipment is installed, use thermostat wiring to connect the Y and C
1. Provide a power supply separate from all other circuits. Install over- terminals on the furnace control board to the proper wires on the con-
current protection and disconnect switch per local/national electrical densing unit (unit outside).
codes. The switch should be close to the unit for convenience in
servicing. With the disconnect or fused switch in the OFF position,
check all wiring against the unit wiring label. Refer to the wiring dia- IMPORTANT
gram in this instruction. Set the heat anticipator in the room thermostat to 0.4 amps. Setting it
2. Remove the wiring box cover screws. Route all power wiring lower will cause short cycles. Setting it higher will cause the room
through a conduit connector or other proper bushing that is field temperature to exceed the set points.
installed into the unit opening and the junction box. In the junction

IMPORTANT
box there is a black wire, a white wire and a green ground screw.
Connect the power supply as shown on the unit’s wiring label
located on the inside of the blower compartment door, or the wiring
Some electronic thermostats do not have adjustable heat anticipa-
schematic in this section. Connect the black wire to L1 (hot) from
tors. They should be set to six cycles per hour. Follow the thermostat
the power supply. Connect the white wire to neutral. Connect the
manufacturer's instructions.
ground wire (installer-supplied) to the green (equipment ground)
screw. An alternate wiring method is to use a field-provided 2” (5.1 The 24-volt, 40 VA transformer is sized for the furnace components
cm) x 4” (10.2 cm) box and cover on the outside of the furnace. only, and should not be connected to power auxiliary devices such as
Route the furnace leads into the box using a protective bushing humidifiers, air cleaners, etc. The transformer may provide power for an
where the wires pass through the furnace panel. After making the air conditioning unit contactor.
wiring connections replace the wiring box cover and screws. Refer
to Figure 17.

12 Johnson Controls Unitary Products

 1083286-UIM-H-0817

For additional connection diagrams for all Johnson Controls Unitary Products’ equipment refer to “Low Voltage System Wiring” document available
on-line at www.upgnet.com in the Product Catalog Section.

Two Stage Air Conditioner - Two Stage Furnace

ID MODELS
PT(8/9)
(F/L)*(8/9)T
(G/L)*(8/9)T
THERMOSTAT THERMOSTAT TM9*

*DN22H00124 TWO STAGE TWO STAGE

*PP32U70124 FURNACE AIR
*DP22U70124 CONDITIONER

TWO STAGE
FURNACE
C C C C
24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common
Y1
Y1 Y1 Y1
Single
First Stage Compressor First Stage Compressor First Stage Compressor
Stage Compressor
R
R R R
24 – Volt Hot
24 – Volt Hot 24 – Volt Hot 24 – Volt Hot
(Heat XFMR)
G G G
Fan Fan Fan

W / W1
First Stage Heat

W2 W2
W2
Second Stage Heat Second Stage
Second Stage Heat
Aux. Heat
RC Y/Y2
24 – Volt Hot Second or Full
(Cool XFMR) Stage Compressor

Y2 Y2 Y2
Second Stage Second Stage Second Stage
Compressor Compressor Compressor
W E/W1
First Stage Heat First Stage aUX. Heat

External Humidistat
(Optional)
Open on Humidity Rise
24VAC Humidifier Relay
(Optional)

Connection of the "C" Connection of the "C"

terminal, 24-volt common terminal, 24-volt common
is optional when used with is optional when used with
batteries batteries
Thermostat Installer Setup
0170-System Type-must
be set to 8-2 Heat/2 Cool
Multistage Conventional

FIGURE 18: Thermostat Chart - Single Stage AC with Single Stage PSC Furnaces

Johnson Controls Unitary Products 13

1083286-UIM-H-0817

Two Stage Heat Pump - Two Stage Furnace (Hot Heat Pump or Conventional)

ID MODELS OD MODELLS
PT(8/9) YZE
(F/L)*(8/9)T YZH
(G/L)*(8/9)T H*5
THERMOSTAT THERMOSTAT TM9* H*8

*DN22H00124 TWO STAGE TWO STAGE

*PP32U70124 FURNACE
*DP22U70124 HEAT PUMP

TWO STAGE YORKGUARD VI

FURNACE CONTROL
C C C C
24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common
Y1 Y1
Y Y1 Single Stage
Single
First Stage Compressor First Stage Compressor Compressor
Stage Compressor
R R R R
24 – Volt Hot
24 – Volt Hot 24 – Volt Hot 24 – Volt Hot
(Heat XFMR)
G G G
Fan Fan Fan

E W / W1 W1 OUT
Emergency Heat First Stage Heat First Stage Heat

W2 W2 OUT
W2
Second Stage Second Stage Heat
Second Stage Heat
Aux. Heat
RC Y/Y2 Y2 OUT
24 – Volt Hot Second or Full Second Stage
(Cool XFMR) Stage Compressor Compressor
O O
O/B
Reversing Valve Reversing Valve
Reversing Valve
Energized in Cool Energized in Cool
L L X/L
Malfunction Light Malfunction Light Malfunction Light
Y2 Y2 Y2
Second Stage Second Stage Second Stage
Compressor Compressor Compressor
AUX E/W1 W
Auxiliary Heat First Stage Aux. Heat Auxiliary Heat

BSG
External Humidistat
Bonnet Sensor
(Optional) Bonnet Sensor
Open on Humidity Rise (Optional) BS
24VAC Humidifier Relay Bonnet Sensor
(Optional)

Thermostat Installer Setup

0170-System Type Step 1 of Thermostat
Installer/Configuration Change F Fuel jumper
must be set to 12 on the heat pump control
3 Heat/2 Heat Pump Menu must be set to “HP2”
to “ON”
Thermostat Installer Setup
0190-Change over Valve Selection of GAS/ELEC Change Hot Heat Pump
must be set to 0 switch on thermostat jumper on the heat pump
3 Heat/2 Heat Pump not necessary control to “ON” IF Hot Heat
Thermostat Installer Setup Pump Operation is desired
0200-Backup Heat Source
must be set to 1
Heat Pump Backup Heat
Source is Fossil Fuel
Thermostat Installer Setup
0210-External Fossil Fuel
Kit must be set to 1
Heat Pump Control
is Controlling Heat Pump
Backup Heat

FIGURE 19: Thermostat Chart - Two Stage HP with Two Stage PSC Furnace

14 Johnson Controls Unitary Products

 1083286-UIM-H-0817

ACCESSORY CONNECTIONS Both furnaces must be identical models in both heating capacity and
CFM capacity. Both furnaces must be operated on the same motor
The furnace control will allow power-switching control of various
speed tap. See typical application, Figure 20.
accessories.
If furnace staging is desired with two furnaces on a common duct,
ELECTRONIC AIR CLEANER CONNECTION where the gas burner on the first furnace operates on W1 and the gas
Two 1/4” (6.4 mm) spade terminals (EAC and NEUTRAL) for electronic burner on the second furnace operates on W2, then the use of an air-
air cleaner connections are located on the control board. The terminals mixing device in the plenum to mix the air from both furnaces is strongly
provide 115 VAC (1.0 amp maximum) during circulating blower recommended. The mixing device must be installed before any ducts
operation. that supply air to occupied spaces. Twinning causes both indoor fans to
operate simultaneously. If a mixing device is not used, any ducts that
HUMIDIFIER CONNECTION are connected down stream from the furnace that operates on W2, will
Two 1/4” (6.4 mm) spade terminals (HUM and NEUTRAL) for humidifier be supplying cold air in the Heating mode to the occupied spaces
connections are located on the control board. The terminals provide unless W2 is energized.
115 VAC (1.0 amp maximum) during heating system operation.
Vent Pipe
A mounting hole is provided on the control panel next to the furnace
control board for mounting a humidifier transformer if required.

SINGLE STAGE THERMOSTAT

If a single stage thermostat is used, the high/low input staging will be
controlled by the furnace control board, using the staging jumper. If the
staging jumper is set to the 10, 15, or 20 position, the furnace will switch Electrical Gas Supply
from low fire to high fire after 10, 15, or 20 minutes and will stay in high Supply (Both sides)
fire until the thermostat is satisfied. If the staging jumper is left in the
OFF position and a single stage thermostat is used, the furnace will 1 Coil for
only operate at low fire. Each Furnace

SECTION VI: TWINNING

CO Supply
SU MM Air
PL PPL ON
EN Y
In applications where more heating capacity or more airflow capacity is UM
needed than what one furnace can deliver, twinning can be used to
make two furnaces operate in tandem (as long as the two furnaces
have the same model number). When two identical furnaces are FIGURE 20: Typical Twinned Furnace Application
installed using the same duct system, it is very important that the two
furnace circulating air blowers operate in unison. If one blower starts
before the second blower, the duct system will become pressurized and
IMPORTANT
the blower on the second furnace will turn backwards causing the sec- When two furnaces are twinned, typical system total airflow will be
ond furnace to overheat, resulting in damage to the furnace. Twinning is approximately 85% of additive individual furnaces, i.e., two 2000 CFM
used to make two furnaces operate in tandem, using one duct system, units will yield a total 3400 CFM.
one room thermostat and causing both furnaces to turn on and off
simultaneously.
! CAUTION
! WARNING If a return duct is connected to only one furnace (with a connection
between the two furnaces) an imbalance in the airflow will occur and
Before installing the relay and wiring, disconnect electrical power to the furnace furthest from the return plenum will overheat.
both furnaces. Failure to cut power could result in electrical shock or
equipment damage. GAS PIPING
Furnace gas supplies must be provided as specified with these instruc-

CAUTION
tions. Since the furnaces are side by side, with no space between, gas
! supplies must enter on the right and left respectively. All gas piping
must be in accordance with the national fuel gas code, ANSI Z223.1,
The relay must not be installed in any location where it could be
latest edition, and/or all local code or utility requirements.
exposed to water. If the relay has been exposed to water in any way,
it must not be used. TWINNING
In applications where more heating capacity or more airflow capacity is

! CAUTION needed than what one furnace can deliver, twinning can be used to
make two furnaces operate in tandem, using one duct system and one
Twinned furnaces are to be on the same power source or line leg room thermostat. When one duct system is used for two furnaces, it is
(phase). Notify the job electrician early so they can properly balance necessary that the two blowers operate in unison. The twinning function
the electrical load. Failure to do this may result in control voltage of the board in this furnace ensures that both blowers turn on and off
polarity issues. Refer to Rapid Red Flash Fault Code. simultaneously, and operate on the same blower speed.
The control in the furnace has the twinning feature. With this feature, a
TWINNING DUCT SYSTEM wire is connected between the TWIN terminal on one furnace board to
Twinned furnaces must only be applied on a common duct system. A the TWIN terminal on the second furnace board. The board then com-
single air supply plenum must be used for both furnaces and coil(s). municates the blower status from one furnace to the other along this
Separate plenums and supply ducts systems cannot be utilized. A sin- wire. This communication makes the second furnace blower come on at
gle return air plenum, common to both furnaces must be used. It is sug- the same time, and on the same speed, as the first furnace blower. To
gested that a return platform be utilized, with bottom air entrance into ensure stable communication, the common terminal of each control
each furnace. If a side entrance returns system is used, the common must be connected.
return duct must be divided equally so as to supply each furnace with
an equal amount of return air.

Johnson Controls Unitary Products 15

1083286-UIM-H-0817

Twinning Instructions The condensate hoses must slope downwards at all points.

NOTICE ! CAUTION
Furnace control boards must be set up the same. Confirm that the The furnace condensate pan is self priming and contains an internal
staging jumper is on the same setting. Confirm that the blower motors trap to prevent flue gas leaking. Do not install an external condensate
are connected to the same speed taps. trap.
Connect the control wiring as shown in Figure 21. When drain hose routing changes are required (shown in Figures 23-
1. Connect the low voltage wiring from the wall thermostat to the termi- 26), be sure to cap all un-used openings.
nal strip on the control board of Furnace #1. If rerouting hoses - excess length should be cut off so that no sagging
2. Connect a wire from the TWIN terminal of Furnace #1 to the TWIN loops will collect and hold condensate - which will cause the furnace to
terminal of Furnace #2. not operate.
3. Install a separate 24V relay as shown in the diagram below. Use of No hose clamps are needed for connecting to the condensate pan.
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed. IMPORTANT
4. Connect the 24V common wires of furnace #1 to the 24V common The furnace, evaporator coil, and humidifier drains may be combined
terminal of furnace #2. and drained together. The evaporator coil drain may have an exter-
nal, field-supplied trap prior to the furnace drain connection to prevent
Twinning Operation conditioned air leakage. All drain connections (furnace, evaporator
Heating - On a call for heat (W signal) from the wall thermostat, both coil, or humidifier) must be terminated into an open or vented drain as
furnaces will start the ignition sequence and the burners on both fur- close to the respective equipment as possible. Regular maintenance
naces will light. About thirty seconds after the burners light, the blowers is required on condensate drainage system.
on both furnaces will come on in heating speed. When the thermostat is
satisfied, the burners will all shut off and, after the selected blower off
delay time, both blowers will shut off at the same time. The twinning IMPORTANT
control ensures that both blowers come on and shut off at the same Condensate must be disposed of properly. Follow local plumbing
time. or wastewater codes. The drain line must maintain a 1/4” per foot (20
Cooling - On a call for cooling (Y signal) from the wall thermostat, both mm/m) downward slope to the drain.
furnace blowers will come on at the same time in cooling speed. When

IMPORTANT
the thermostat is satisfied, both blowers will stay on for 60 seconds,
then will shut off at the same time.
Continuous Fan - On a thermostat call for continuous fan (G signal), If an external vent tee is being installed, then it must have its own
both furnace blowers will come on at the same time in cooling speed condensate trap before it is disposed into an open or vented drain.
and will stay on until the G signal is removed. This is not to be considered as a second trap as referenced else-
FURNACE 1
where in this document.
FURNACE 2
CONTROL BOARD CONTROL BOARD

W W
G G
C C
R TWIN R TWIN
Y ISOLATION Y
RELAY

TO A/C W G R Y Open Stand Pipe

WALL THERMOSTAT
(Anti-siphon air vent)

FIGURE 21: Twinning Wiring Diagram

SECTION VII: CONDENSATE PIPING AND 5” Min.

FURNACE VENTING CONFIGURATION
CONDENSATE DRAIN LOCATION
Tee
As shipped from the factory:
• For all 040, 060, & 080K input furnaces the main drain is plumbed
through the casing right-side opening when viewed from the front
of the furnace.
• For all 100, 120, & 130K input furnaces the main drain is plumbed To Open Or
through the casing left-side opening when viewed from the front of Vented Drain
the furnace.

NOTICE
The Figures 23 - 26 show the condensate drain arrangement for the FIGURE 22: Typical Condensate Drain, Vertical Installation
various possible furnace and vent blower positions.

16 Johnson Controls Unitary Products

 1083286-UIM-H-0817

The condensate will flow to the drain better if an open stand pipe is CONDENSATE DRAIN TERMINATION
installed in the drain line. See Figure 22. A condensate sump pump MUST be used if required by local codes, or
If evaporator coil or humidifier drains are combined with the furnace if no indoor floor drain is available. The condensate sump pump must
drain, then the open stand pipe could be raised higher, above the 5” be approved for use with acidic condensate.
minimum.
Do not drain other devices (humidifier, evaporator coil, etc.) into the top
opening of the vent stand pipe. Instead, install a second tee in the
! WARNING
vented drain tube below the furnace drain tee and route additional DO NOT terminate the condensate drain in a chimney, or where the
drainage through the new tee. drain line may freeze. If the drain line will be exposed to temperatures
below freezing, adequate measures must be taken to prevent the

NOTICE drain line from freezing. Failure to provide proper protection from
freezing can result in improper operation or damage to the equipment
A loop has been added to the pressure switch vacuum hose. How- and possible property damage. When exposed to temperatures
ever, ensure that all pressure switch hoses are routed such that they below freezing, use of a 3 to 6 watt per foot at 115 VAC, 40°F (4.4°C)
prevent any condensate from entering the pressure switch. self-regulating, shielded and waterproof heat tape is recommended
on the drain line outside the furnace.

CAUTION
DO NOT trap the drain line at any location. The furnace has a con-
! densate drain trap built into the drain pan.

WARNING
It is possible for condensation to form inside the combustion air
(intake) pipe in the summer months if significant length of combus- !
tion air pipe passes through conditioned space. This problem can
be averted by installing the supplied vent drain and drain hose Liquid anti-freeze will cause damage to internal plastic parts of this
located in the loose parts bag. The intake drain hose is to be furnace. DO NOT attempt to winterize the furnace using liquid
installed by connecting it to the inlet pipe coupling and to the collec- anti-freeze.
tor box as shown in Figures 23, 25, and 26. The drain hose must
not sag or droop after it is installed. If glue is used when connecting
the intake pipe to the intake coupling, the drain opening in the vent
drain must not be plugged. If the intake drain is used, the bird
screen cannot be installed. This is only approved for upflow and
horizontal applications when the intake pipe is located on the top of
the furnace. This is true for all long horizontal venting in any furnace
configuration. This will keep condensate from entering the furnace.

Johnson Controls Unitary Products 17

18
When drain hose routing changes are required, be sure to cap all un-used openings.
If rerouting hoses - excess length should be cut off so that no sagging loops will collect
and hold condensate, which will cause the furnace to not operate.
1083286-UIM-H-0817

FIGURE 23: Upflow Configuration

plumbed toward the left casing outlet from the factory.
is plumbed toward the right casing outlet from the factory.

For 100, 120K input furnaces, the condensate drain is

For 040, 060 & 080K input furnaces, the condensate drain

2
Shorten pressure
switch hose. 1 Shorten rain
1 gutter hose.
Move rain gutter
hose to this position. Re-route and shorten
Condensate drain may exit 2 pressure switch hose.
cabinet on either side.

INDUCER ROTATED FOR UPFLOW INDUCER ROTATED FOR

LEFT SIDE VENTING AS RECEIVED RIGHT SIDE VENTING

Johnson Controls Unitary Products

 When drain hose routing changes are required, be sure to cap all un-used openings.
If rerouting hoses - excess length should be cut off so that no sagging loops will collect
and hold condensate, which will cause the furnace to not operate.

AIRFLOW AIRFLOW

FIGURE 24: Downflow Configuration

Johnson Controls Unitary Products

1 Move rain
gutter hose
to this position.

2 Move pressure switch

hose to this position.
NOTE: May require
the longer hose that
is provided with
wider cabinets.

3 Move rain gutter

hose to this position.

4 Move condensate
drain hose to this
position (may exit
either side of the
cabinet).

DOWNFLOW - INDUCER ROTATED DOWNFLOW - INDUCER ROTATED

FOR LEFT SIDE VENTING FOR RIGHT SIDE VENTING

19
1083286-UIM-H-0817
20
When drain hose routing changes are required, be sure to cap all unused openings.
If rerouting hoses - excess length should be cut off so that no sagging loops will collect
and hold condensate, which will cause the furnace to not operate.
1083286-UIM-H-0817

HORIZONTAL - LEFT
INDUCER ROTATED

FIGURE 25: Horizontal Left Configuration

AIRFLOW Move rain gutter hose to this
position NOTE: May require hose
extension that is provided with
2 Move pressure switch hose wider cabinets.

to this position.
NOTE: May require the longer
hose that is provided with
wider cabinets.
4 Change condensate
1 Move rain gutter drain connection to
hose to this position. 3 the 90° fitting provided.
Move condensate
drain hose to this position.

2
Move pressure switch
AIRFLOW
hose to this position.
NOTE: May require the longer
hose that is provided with
wider cabinets.
HORIZONTAL - LEFT
INDUCER AS RECEIVED
3 4 5 Change condensate drain
Move rain gutter hose to this position Move condensate connection to the 90° fitting
NOTE: May require hose extension drain hose to this provided.
that is provided with wider cabinets. position.

Johnson Controls Unitary Products

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Johnson Controls Unitary Products

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1083286-UIM-H-0817
1083286-UIM-H-0817

SECTION VIII: COMBUSTION AIR AND 4. All PVC or ABS combustion air and vent pipe must conform to
VENT SYSTEM American National Standards Institute (ANSI) and American Soci-
ety for Testing and Materials (ASTM) standards D1785 (Schedule
COMBUSTION AIR AND VENT SAFETY 40 PVC), D2665 (PVC-DWV), F891 (PVC-DWV Cellular Core),
This Category IV, dual certified direct vent furnace is designed for resi- D2261 (ABS-DWV) or F628 (Schedule 40 ABS). Pipe cement and
dential application. It may be installed without modification to the con- primer must conform to ASTM Standard D2546 (PVC) or D2235
densate system in a basement, garage, equipment room, alcove, attic (ABS). If ABS pipe is to be used, any joint where ABS pipe is joined
or any other indoor location where all required clearance to combusti- to PVC pipe must be glued with cement that is approved for use
bles and other restrictions are met. The combustion air and the venting with BOTH materials. Metallic materials must not be used for vent-
system must be installed in accordance with Section 5.3, Air for Com- ing or air intake.
bustion and Ventilation, of the National Fuel Gas Code Z223.1/NFPA 54 5. If a flexible connector is used in the vent system, it must be made of
(latest edition), or Sections 7.2, 7.3 or 7.4 of CSA B149.1, National Gas a material that is resistant to acidic exposure and to at least 225°F
and Propane Codes (latest edition) or applicable provisions of the local (107°C) temperature. Flexible connectors are also allowed in the
building code and these instructions. combustion air pipe.
6. All models are supplied with 2" (5.1 cm) vent connections. When
IMPORTANT the pipe must be increased to 3" (7.6 cm) diameter, the transition
from 2" to 3" must be done as close to the furnace as possible. The
The “VENT SYSTEM” must be installed as specified in these instruc- 2” to 3” increase should be installed in the vertical position as to not
tions for Residential and non-HUD Modular Homes. The direct vent create an area that will pool water.
system is the only configuration that can be installed in a non-HUD 7. In Canada, vents shall be certified to ULC S636, Standard for Type
Modular Home. BH Gas Venting Systems.
8. In Canada, the first three feet (91.4 cm) of the vent must be readily

WARNING
accessible for inspection.
! 9. For single pipe systems it is recommended to install the combustion
This furnace may not be common vented with any other appliance, air coupling provided and install approximately 18” (46 cm) of PVC
since it requires separate, properly sized air intake and vent lines. pipe on the furnace.
The furnace shall not be connected to any type of B, BW or L vent or 10. Minimum vent length for all models is 5 feet (1.5 m).
vent connector, and not connected to any portion of a factory-built or
masonry chimney POLYPROPYLENE VENT/INTAKE PIPING
The furnace shall not be connected to a chimney flue serving a sepa- The ULC S636 approved polypropylene (PP) vent piping materials
rate appliance designed to burn solid fuel. listed below have been tested and approved for use with this furnace.
DO NOT mix parts made by different manufacturers. The entire vent/air

CAUTION
intake system must be made from pipe, fittings and termination made
! by the same manufacturer. Only single-wall rigid polypropylene pipe is
approved for these furnaces. Use of flexible polypropylene pipe is not
When combustion air pipe is installed above a suspended ceiling or
allowed.
when it passes through a warm and humid space, the pipe may need
insulated if two feet or more of pipe is exposed. Selkirk Polyflue (Hart & Cooley) part numbers
Vent piping must be insulated if it will be subjected to freezing tem- • Horizontal concentric termination - 2" - 2PF-HCT
peratures such as routing through unheated areas or through an • Horizontal concentric termination - 3" - 3PF-HCT
unused chimney. • Locking band - PF-LB
Consult the Polyflue installation instructions for assembly details.
COMBUSTION AIR/VENT PIPE SIZING
For other Polyflue pipe and fitting part numbers, visit website
The size of pipe required will be determined by the furnace model, the
www.polyflue.com
total length of pipe required and the number of elbows required.
Duravent Polypro part numbers
Table 8 lists the maximum equivalent length of pipe allowed for each
model of furnace. The equivalent length of pipe for each elbow installed • Adapter to air intake coupling - 2PPS-ADL
is listed in Table 11. The equivalent length of the vent system is the total • Adapter connector - PPS-PAC
length of straight pipe PLUS the equivalent length of all of the elbows. • Twin pipe horizontal termination - 2" - 2PPS-HTPL
• Twin pipe horizontal termination - 3" - 3PPS-HTPL
The following rules must also be followed:
Consult the Polypro installation instructions for assembly details.
1. Drain, waste, and vent (DWV) elbows with a long radius (sweep)
are recommended. Standard DWV elbows may be used, but since For other Polypro pipe and fitting part numbers, visit website
they have a longer equivalent length, they will reduce the total www.duravent.com
length of pipe that will be allowed. Short radius (plumbing or pres- Centrotherm Innoflue
sure) elbows are not allowed for venting. The standard dimensions • Adapter to air intake coupling - ISAGL0202
of the acceptable elbows are shown in Figure 27.
• Adapter to draft inducer blower - ISAAL0202
2. The maximum equivalent length listed in Table 8 is for the vent pip- • Low profile wall termination - 2" - ISLPT0202
ing and the air intake piping separately. For example, if the table
• Low profile wall termination - 3" - ISLPT0303
allows 65 equivalent feet for a particular model, then the vent can
have 65 equivalent feet of pipe, AND the combustion air intake can Consult the Innoflue installation instructions for assembly details.
have another 65 equivalent feet of pipe. For other Innoflue pipe and fitting part numbers, visit website
3. Three vent terminal elbows (two for the vent and one for the com- www.centrotherm.us.com
bustion air intake) are already accounted for and need not be
included in the equivalent length calculation.

22 Johnson Controls Unitary Products

 1083286-UIM-H-0817

Table 8: Maximum Equivalent Pipe Length

Elevation Sea level - 2000 Elevation 6001 - 7000
Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft)
60,000 2 65 60,000 2 40
60,000 3 90 60,000 3 65
60,000 4 150 60,000 4 130
80,000 2 65 80,000 2 30
80,000 3 90 80,000 3 65
80,000 4 150 80,000 4 130
100,000 2 30 100,000 2 5
100,000 3 90 100,000 3 65
100,000 4 150 100,000 4 130
120,000 3 90 120,000 3 65
120,000 4 150 120,000 4 130
Elevation 2001 - 4000 Elevation 7001-8000
Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft)
60,000 2 55 60,000 2 35
60,000 3 80 60,000 3 60
60,000 4 145 60,000 4 125
80,000 2 55 80,000 2 25
80,000 3 80 80,000 3 60
80,000 4 145 80,000 4 125
100,000 2 20 100,000 2 NA
100,000 3 80 100,000 3 60
100,000 4 145 100,000 4 125
120,000 3 80 120,000 3 60
120,000 4 145 120,000 4 125
Elevation 4001 - 5000 Elevation 8001-9000
Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft)
60,000 2 50 60,000 2 30
60,000 3 75 60,000 3 55
60,000 4 140 60,000 4 120
80,000 2 50 80,000 2 20
80,000 3 75 80,000 3 55
80,000 4 140 80,000 4 120
100,000 2 15 100,000 2 NA
100,000 3 75 100,000 3 55
100,000 4 140 100,000 4 120
120,000 3 75 120,000 3 55
120,000 4 140 120,000 4 120
Elevation 5001 - 6000 Elevation 9001-10000
Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft)
60,000 2 45 60,000 2 25
60,000 3 70 60,000 3 50
60,000 4 135 60,000 4 115
80,000 2 35 80,000 2 15
80,000 3 70 80,000 3 50
80,000 4 135 80,000 4 115
100,000 2 10 100,000 2 NA
100,000 3 70 100,000 3 50
100,000 4 135 100,000 4 115
120,000 3 70 120,000 3 50
120,000 4 135 120,000 4 115

Table 9: High Altitude Pressure Switches

High Altitude Pressure Switches required for all installations above 5000 Feet
Part Number Models
S1-1PS3308 All

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This is less than the 90 foot maximum equivalent length of 3" pipe
A allowed for that model and is thus acceptable.
A
TABLE 12: Combustion Air Intake and Vent Connection Size at Furnace
(All Models)
FURNACE VENT CONNECTION SIZES

A
Furnace Input All
A

Intake Pipe Size 2” (5.1 cm)

Vent Pipe Size 2” (5.1 cm)

IMPORTANT
STANDARD ELBOW LONG (SWEEP) ELBOW

FIGURE 27: Dimensions

Furnace vent pipe connections are sized for 2” (5.1 cm). pipe. Any
TABLE 10: Elbow Dimensions pipe size change must be made outside the furnace casing in a verti-
cal pipe section to allow proper drainage of condensate. An offset
Elbow “A” Dimension (Illustrated in Figure 27)
using two 45º (degree) elbows will be required for plenum clearance
2" Standard 2-5/16” when the vent is increased to 3” (7.6 cm).
3" Standard 3-1/16”
2" Sweep
3" Sweep
3-1/4”
4-1/16” IMPORTANT
Dimensions are those required in Standard ASTM D-3311. Accessory concentric vent / intake termination kits 1CT0302 and
1CT0303, and for Canadian applications 1CT0302-636 and
TABLE 11: Equivalent Length of Fittings 1CT0303-636 are available and approved for use with these fur-
naces. Horizontal sidewall vent terminations kits 1HT0901 &
Fitting Equivalent Length
1HT0902 are also approved for use with these furnaces.
2" 90° sweep elbow 5 feet of 2" pipe
2" 45° sweep elbow 2-1/2 feet of 2" pipe COMBUSTION AIR AND VENT PIPING ASSEMBLY
2" 90° standard elbow 7 feet of 2" pipe The final assembly procedure for the combustion air and vent piping is
2" 45° standard elbow 3-1/2 feet of 2" pipe as follows:
3" 90° sweep elbow 5 feet of 3" pipe 1. Cut piping to the proper length beginning at the furnace.
3" 45° sweep elbow 2-1/2 feet of 3" pipe 2. Deburr the piping inside and outside.
3" 90° standard elbow 7 feet of 3" pipe 3. Chamfer (bevel) the outer edges of the piping.
3" 45° standard elbow 3-1/2 feet of 3" pipe 4. Dry-fit the vent piping assembly from the furnace to the outside ter-
4" 90° elbow (sweep or standard) 5 feet of 4" pipe mination checking for proper fit support and slope.
5. Dry-fit the combustion air piping assembly checking for proper fit,
4" 45° elbow (sweep or standard) 2-1/2 feet of 4" pipe
support and slope on the following systems:
2" corrugated connector 10 feet of 2" pipe
a. Sealed combustion air systems from the furnace to the outside
3" corrugated connector 10 feet of 3" pipe termination.
4" corrugated connector 10 feet of 4" pipe b. Ventilated combustion air systems from the furnace to the attic or
crawl space termination.
Example:
An 80,000 BTUH furnace requires 32 feet of pipe and five 90º elbows.
Using 2" pipe and standard elbows, the total equivalent length will be:
! CAUTION
Solvent cements are flammable and must be used in well-ventilated
32 feet of 2" pipe = 32 equivalent feet
areas only. Keep them away from heat, sparks and open flames. Do
5 - 90º standard 2" elbows = (5 x 7) = 35 equivalent feet not breathe vapors and avoid contact with skin and eyes.
Total = 67 equivalent feet of 2" pipe
6. Disassemble the combustion air and vent piping, apply cement
This exceeds the 65 foot maximum equivalent length of 2" pipe allowed primer and the cement per the manufactures instructions. Primer
for that model and is thus not acceptable. and cement must conform to ASTM D2564 for PVC, or ASTM
By using sweep elbows, the total equivalent length will be: D2235 for ABS piping.
7. All joints must provide a permanent airtight and watertight seal.
32 feet of 2" pipe = 32 equivalent feet
8. Install the combustion air and vent piping such that it has a 1/4” per
5 - 90º sweep 2" elbows = (5 x 5) = 25 equivalent feet
foot (21 mm/m) grade so that condensate flows back toward the fur-
Total = 57 equivalent feet of 2" pipe nace. Piping should be supported with pipe hangers to prevent sag-
ging.
This is less than the 65 foot maximum equivalent length of 2" pipe
allowed for that model and is thus acceptable. 9. Seal around the openings where the combustion air and / or vent
piping pass through the roof or sidewalls.
Alternatively, using 3" pipe and standard elbows, the total equivalent
length will be: COMBUSTION AIR / VENTING
32 feet of 3" pipe =
5 - 90º standard 3" elbows = (5 x 7) =
32 equivalent feet
35 equivalent feet IMPORTANT
Total = 67 equivalent feet of 3" pipe The vent must be installed with the minimum required clearances,
and must comply with local codes and requirements.

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VENT CLEARANCES

G
V

A
V VENT TERMINAL

D FIXED H
X AIR SUPPLY
E CLOSED B
V B
B I
B X AREA WHERE TERMINAL IS NOT PERMITTED
L V C V M V
V K
X
V V
J FIXED
F V B
CLOSED
B
OPERABLE

FIGURE 28: Home Layout

Direct Vent Terminal Clearances Canadian Installations1,3 US Installation2,3

A. Clearance above grade, veranda, porch, deck, or
12” (30.5 cm) 12” (30.5 cm)
balcony
12” (30.5 cm) for models £100,000 BTUH (30 kW), Two-pipe (direct vent) applications: 12” (30.5 cm)††
B. Clearance to window or door that may be opened
36” (91.4 cm) for models >100,000 BTUH (30 kW). Single-pipe applications: 4 feet (1.2 m).
C. Clearance to permanently closed window 12” (30.5 cm) 12” (30.5 cm)
D. Vertical clearance to ventilated soffit located
12” (30.5 cm) or in accordance with local installation 12” (30.5 cm) or in accordance with local installation
above the terminal within a horizontal distance
codes and the requirements of the gas supplier. codes and the requirements of the gas supplier.
of 2 feet (61 cm) from the center line of the terminal
12” (30.5 cm) or in accordance with local installation 12” (30.5 cm) or in accordance with local installation
E. Clearance to unventilated soffit
codes and the requirements of the gas supplier. codes and the requirements of the gas supplier.
12” (30.5 cm) or in accordance with local installation 12” (30.5 cm) or in accordance with local installation
F. Clearance to outside corner
codes and the requirements of the gas supplier. codes and the requirements of the gas supplier.
G. Clearance to inside corner 3 feet (91.4 cm) 3 feet (91.4 cm)
Above a meter/regulator assembly within 3 feet Above a meter/regulator assembly within 3 feet
H. Clearance to each side of center line (91.4 cm) horizontally of the vertical center-line of the (91 cm) horizontally of the vertical center-line of the
extended above meter/regulator assembly regulator vent outlet to a maximum vertical distance of regulator vent outlet to a maximum vertical distance of
15 feet (4.5 m) above the meter/regulator assembly. 15 feet (4.5 m) above the meter/regulator assembly.
3 feet (91.4 cm) or in accordance with local installation
I. Clearance to service regulator vent outlet 3 feet (91.4 cm)
codes and the requirements of the gas supplier.
J. Clearance to non-mechanical air supply inlet to
12” (30.5 cm) for models £100,000 BTUH (30 kW), Two-pipe (direct vent) applications: 12” (30.5 cm)
building or the combustion air inlet to any other
36” (91 cm) for models >100,000 BTUH (30 kW). Single-pipe applications: 4 feet (1.2 m).
appliance
3 feet (91.4 cm) above if within 10 feet (3 m)
K. Clearance to a mechanical supply inlet 6 feet (1.83 m)
horizontally.
L. Clearance above paved sidewalk or paved 7 feet (2.13 m) or in accordance with local installation
7 feet (2.13 m)†
driveway located on public property codes and the requirements of the gas supplier.
12” (30.5 cm) or in accordance with local installation
M. Clearance under veranda, porch, deck, or balcony 12” (30.5 cm)‡
codes and the requirements of the gas supplier.

1. In accordance with the current CSA B149.1-00, Natural Gas and Propane Installation Code.
2. In accordance with the current ANSI Z223.1 / NFPA 54, National Gas Code.
3. In accordance with the current ANSI Z21.47 * CSA 2.3 American National Standard.
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
†† 12” (30.5 cm) up from the bottom edge of the structure for Two-pipe (direct vent) applications per ANSI Z223.1 / NFPA 54, National Gas Code.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor and the distance between the top of the vent termina-
tion and the underside of the veranda, porch, or deck is greater than 12” (30.5 cm) as specified in CSA B149.1-00.
A vent shall not terminate less than 12” (30.5 cm) above a grade level.
Any fresh air or make up inlet for dryer or furnace area is considered to be forced air inlet.
Avoid areas where condensate drippage may cause problems such as above planters, patios, or adjacent to windows where steam may cause fogging.
A terminus of a vent shall be fitted with a cap in accordance with the vent manufacturer’s installation instructions, or in accordance with the installation instructions for a
special venting system.
Responsibility for the provision of proper adequate venting and air supply for application shall rest with the installer.
Vent shall extend high enough above building, or a neighboring obstruction, so that wind from any direction will not create a positive pressure in the vicinity of the vent.

IMPORTANT
Consideration must be given for degradation of building materials by flue gases. Sidewall termination may require sealing or shielding of building
surfaces with a corrosion resistant material to protect against combustion product corrosion. Consideration must be given to wind direction in order
to prevent flue products and/or condensate from being blown against the building surfaces. If a metal shield is used it must be a stainless steel
material at a minimum dimension of 20 inches (51 cm). It is recommended that a retaining type collar be used that is attached to the building sur-
face to prevent movement of the vent pipe.

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VENT SYSTEM 12” vertical separation

This furnace is certified to be installed with one of two possible vent Maintain 12” minimum between combustion air
12” minimum
clearance above intake and vent.
configurations. below overhang
highest anticipated
1. Horizontal vent system. This vent system can be installed com- snow level. 12” minimum
separation between
pletely horizontal or combinations of horizontal, vertical, or offset
bottom of
using elbows. combustion air pipe
2. Vertical vent system. This vent system can be installed completely and bottom of vent.
vertical or a combination of horizontal, vertical, or offset using
Maintain 12”
elbows.
minimum clearance
VENT APPLICATIONS AND TERMINATION above highest
anticipated snow
When selecting the location for a combustion air / vent termination, the level or grade,
whichever is higher.
following should be considered:
1. Observe all clearances listed in vent clearances in these instruc-
tions.
2. Termination should be positioned where vent vapors will not dam-
age plants or shrubs or air conditioning equipment.
3. Termination should be located where it will not be affected by wind FIGURE 30: Termination Configuration - 2 Pipe
gusts, light snow, airborne leaves or allow recirculation of flue
gases.
4. Termination should be located where it will not be damaged or
12” MIN.
exposed to flying stones, balls, etc.
5. Termination should be positioned where vent vapors are not objec- 12” Minimum
tionable. below overhang
12” MIN.
6. Horizontal portions of the vent system must slope upwards and be G 12” Minimum
AN
supported to prevent sagging. H separation between
V ER
7. Direct vent systems must be installed so the vent and the combus- O bottom of
combustion air
tion air pipes terminate in the same atmospheric zone. Refer to Fig- intake and
ures 30 or 31. bottom of vent

Maintain 12” minimum clearance Maintain 12”

above highest anticipated snow level. minimumclearance
Maximum 24” above roof. above highest
anticipated snow
level or grade,
whichever is higher
12” Min.
FIGURE 31: Termination Configuration - 2 Pipe Basement
12” Min.

VENTING MULTIPLE UNITS

Multiple units can be installed in a space or structure as either a single
pipe configuration or a two-pipe configuration.
The combustion air side of the single pipe configuration shown in Figure
36 is referred to in these instructions as ambient combustion air supply.
Follow the instructions for ambient combustion air installations, paying
particular attention to the section on air source from inside the building.
The vent for a single pipe system must be installed as specified in the
FIGURE 29: Termination Configuration - 1 Pipe venting section of these instructions with both vents terminating as
shown in Figure 29. Each furnace must have a separate vent pipe.

WARNING
Under NO circumstances can the two vent pipes be tied together.
! The combustion air side of the two-pipe configuration shown in Figures
Condensation in Intake Pipe 30 and 31 can be installed so the combustion air pipe terminates as
Installations where the furnace and intake pipe are to be located in a described in outdoor combustion air or ventilated combustion air sec-
conditioned space and in a region that may have hot, humid weather tions in these instructions. Follow the instructions for outdoor combus-
extending several consecutive days will have condensate form in the tion air or ventilated combustion air and the instructions for installing the
intake pipe. Use of the supplied intake drain will ensure that any con- vent system with the vent terminating as shown in Figure 32 or 33. The
densate will be safely diverted away from the internal components of two-pipe system must have a separate combustion air pipe and a sepa-
the furnace. Proper venting installation (of both intake and exhaust) rate vent pipe for each furnace. Under NO circumstances can the two
and sealing any equipment air leaks that might contact the intake pipe combustion air or vent pipes be tied together. The combustion air and
will help reduce condensation. vent pipes must terminate in the same atmospheric zone.

26 Johnson Controls Unitary Products

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COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and
VENT
Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections
7.2, 7.3 or 7.4 of CAN/CGA B149.1 or B149.2 Installation Code - latest
editions.
This furnace is certified to be installed with one of three possible com-
bustion air intake configurations.
1. OUTDOOR COMBUSTION AIR: This is a direct vent configuration
COMBUSTION AIR
where the combustion air is supplied through a PVC or ABS pipe
2” that is connected to the PVC coupling attached to the furnace and is
MIN.
terminated in the same atmospheric zone as the vent. This type of
FIGURE 32: Double Horizontal Combustion Air Intake and Vent installation is approved on all models. Refer to Figure 35.
Termination 2. AMBIENT COMBUSTION AIR: Combustion air is supplied from
the area surrounding the furnace through openings in the furnace
casing. The combustion air and the vent pipes are not terminated in
the same atmospheric zone. Refer to Figure 29 for vent termina-
tions. Refer to “Ambient Combustion Air Supply” for proper installa-
MIN. tion. Refer to Figures 36 and 37.
6”
3. VENTILATED COMBUSTION AIR: Combustion air is supplied
through a PVC or ABS pipe that is connected to the PVC coupling
attached to the burner box and is terminated in a ventilated attic or
crawl space. The combustion air and the vent pipes are not termi-
nated in the same atmospheric zone. Refer to Figure 38 for attic
and crawl space termination. Only the combustion air intake may
terminate in the attic. The vent must terminate outside.
Outdoor Combustion Air
FIGURE 33: Double Vertical Combustion Air Intake and Vent Combustion Air Intake/Vent Connections
Termination
This installation requires combustion air to be brought in from outdoors.
DOWNWARD VENTING This requires a properly sized pipe (shown in Figure 35) that will bring
In some applications, it may be necessary to run the vent pipe and air air in from the outdoors to the furnace combustion air intake collar on
intake downwards. If this is to be done, the following rules must be fol- the burner box. The second pipe (shown in Figure 35) is the furnace
lowed. vent pipe.

NOTICE
• A condensate trap hose must be connected to both the air intake
pipe and the vent pipe at the lowest part of the horizontal run.
• The condensate drain trap must have a trap of a minimum of six An optional plastic bird screen is shipped in the loose parts bag with
inches. every furnace. This may be installed in the intake collar to prevent
• The total vertical downward distance must not exceed sixteen feet. any small objects from entering the furnace.
• The condensate drain hose must be connected to a condensate
drain pump, a open or vented drain or into the condensate drain The combustion air intake pipe should be located either through the
line from the furnace. wall (horizontal or side vent) or through the roof (vertical vent). Care
• The condensate drain lines must not pass through unconditioned should be taken to locate side vented systems where trees or shrubs
spaces where the temperature may fall below freezing. will not block or restrict supply air from entering the terminal.
• The condensate drain line must be primed at the initial start-up Also, the terminal assembly should be located as far as possible from a
prior to the start of heating season. swimming pool or a location where swimming pool chemicals might be
stored. Be sure the terminal assembly follows the outdoor clearances
listed in Section #1 “Outdoor Air Contaminants.”

Connects to Vent pipe clamps

collar on top into outlet of
of burner box drain coupling
16’ MAX

6” MIN.

6” MIN.

FIGURE 34: Downward Venting

FIGURE 35: Direct Vent Air Intake Connection and Vent Connection

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Ambient Combustion Air Supply Table 13: Estimated Free Area

This type installation will draw the air required for combustion from Wood or Metal Wood 20-25%*
within the space surrounding the appliance and from areas or rooms Louvers or Grilles Metal 60-70% *
adjacent to the space surrounding the appliance. This may be from
1/4” (6.4 mm)
within the space in a non-confined location or it may be brought into the Screens+
mesh or larger 100%
furnace area from outdoors through permanent openings or ducts. It is
* Do not use less than 1/4” (6.4 mm) mesh
not piped directly into the furnace. A single, properly sized pipe from the + Free area of louvers and grille varies widely; the installer should follow
furnace vent connector to the outdoors must be provided. It is recom- louver or grille manufacturer’s instructions.
mended that the supplied intake coupling & 18” of pipe be attached to
1. The free area of a supply air opening shall be calculated by sub-
the furnace to prevent accidental blockage of the combustion air intake.
tracting the blockage area of all fixed louvers grilles or screens from
the gross area of the opening.
Vent pipe clamps
COMBUSTION AIR 2. Apertures in a fixed louver, a grille, or screen shall have no dimen-
into outlet of
drain coupling sion smaller than 1/4” (6.4 mm).
3. A manually operated damper or manually adjustable louvers are
not permitted for use.
4. A automatically operated damper or automatically adjustable lou-
vers shall be interlocked so that the main burner cannot operate
unless either the damper or the louver is in the fully open position.

! WARNING
When a Category I furnace is removed or replaced, the original vent-
ing system may no longer be correctly sized to properly vent the
attached appliances.
An improperly sized vent system can cause CARBON MONOXIDE to
spill into the living space causing personal injury, and or death.

FIGURE 36: Combustion Airflow Path Through The Furnace Casing Table 14: Unconfined Space Minimum Area

WARNING
BTUH Input Rating Minimum Free Area Required for Each Opening
! 60,000 60 in2 (387 cm2)
This type of installation requires that the supply air to the appliance(s) 80,000 80 in2 (516 cm2)
be of a sufficient amount to support all of the appliance(s) in the area.
Operation of a mechanical exhaust, such as an exhaust fan, kitchen 100,000 100 in2 (645 cm2)
ventilation system, clothes dryer or fireplace may create conditions 120,000 120 in2 (742 cm2)
requiring special attention to avoid unsatisfactory operation of gas
appliances. A venting problem or a lack of supply air will result in a Table 15: Free Area
hazardous condition, which can cause the appliance to soot and gen-
erate dangerous levels of CARBON MONOXIDE, which can lead to Minimum Free Area Required for Each Opening
serious injury, property damage and / or death. BTUH Input Vertical Duct or
Rating Horizontal Duct Round Duct
Opening to Outside
(2,000 BTUH) (4,000 BTUH)
An unconfined space is not less than 50 cu.ft (1.42 m3) per 1,000 Btu/ (4,000 BTUH)
hr (0.293 kW/h) input rating for all of the appliances installed in that 60,000 30 in2 (193 cm2) 15 in2 (97 cm2) 5” (13 cm)
area.
80,000 2 cm2) in2 cm2) 5” (13 cm)
Rooms communicating directly with the space containing the appli- 40 in (258 20 (129
ances are considered part of the unconfined space, if doors are fur- 100,000 50 in2 (322 cm2) 25 in2 (161 cm2) 6” (15 cm)
nished with openings or louvers.
120,000 60 (387in2 30 cm2)
(193 in2 cm2)
7” (18 cm)
A confined space is an area with less than 50 cu.ft (1.42 m3) per 1,000
EXAMPLE: Determining Free Area.
Btu/hr (0.293 kW/h) input rating for all of the appliances installed in that
area. The following must be considered to obtain proper air for combus- Appliance 1 Appliance 2 Total Input
tion and ventilation in confined spaces. 100,000 + 30,000 = (130,000 ¸4,000) = 32.5 Sq. In. Vertical
Appliance 1 Appliance 2 Total Input
Dampers, Louvers and Grilles 100,000 + 30,000 = (130,000 ¸2,000) = 65 Sq. In. Horizontal
The blocking effects of louvers, grilles and screens must be given con-
sideration in calculating free area. If the free area of a specific louver or
grille is not known, refer to Table 13 to estimate free area.

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Gas Gas Gas

Gable Vent Gable Vent Vent
Vent Vent
Ventilated Ventilated
Optional Attic Attic
Top Above
Inlet (a) Insulation Top Above
Insulation

Soffit Outlet
Vent Air (a) Soffit Outlet Outlet
Vent Air (b) Air (a)

Furnace
Gas
Water

Furnace

Furnace
Heater Gas Gas
Inlet Water Water
Heater Inlet Inlet Inlet
Ventilated Air (b) Heater
Crawl Space Air (a) Air (b) Air (a)

FIGURE 37: Ambient Combustion Air

Air Supply Openings and Ducts a. 1 square inch per 3000 BTU per hour (322 cm2 per 0.879 kW) of
1. An opening may be used in lieu of a duct to provide to provide the the total input rating of all equipment located in the enclosure.
outside air supply to an appliance unless otherwise permitted by the b. Not less than the sum of all vent connectors in the confined
authority having jurisdiction. The opening shall be located within 12” space.
(30.5 cm) horizontally from, the burner level of the appliance. Refer 3. The duct shall be least the same cross-sectional area as the free
to “AIR SOURCE FROM OUTDOORS AND VENT AND SUPPLY area of the air supply inlet opening to which it connects.
AIR SAFETY CHECK” in these instructions for additional informa-
4. The blocking effects of louvers, grilles and screens must be given
tion and safety check procedure.
consideration in calculating free area. If the free area of a specific
2. The duct shall be either metal, or a material meeting the class 1 louver or grille is not known, refer to Table 13.
requirements of CAN4-S110 Standard for Air Ducts.
3. The duct shall be least the same cross-sectional area as the free
Ventilated Combustion Air
area of the air supply inlet opening to which it connects. The ventilated attic space or a crawl space from which the combustion
4. The duct shall terminate within 12” (30.5 cm) above, and within 24” air is taken must comply with the requirements specified in “AIR
(61 cm) horizontally from, the burner level of the appliance having SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air
the largest input. for Combustion and Ventilation of the National Fuel Gas Code, ANSI
Z223.1 (latest edition). This type installation requires two properly sized
5. A square or rectangular shaped duct shall only be used when the
pipes. One brings combustion air from a properly ventilated attic space
required free area of the supply opening is 9 in2 (58.06 cm2) or or crawl space and a second pipe that extends from the furnace vent
larger. When a square or rectangular duct is used, its small dimen- connection (top right of unit) to the exterior of the building. Refer to
sion shall not be less than 3” (7.6 cm).
Table 8 for intake pipe sizing, allowable length and elbow usage. Follow
6. An air inlet supply from outdoors shall be equipped with a means to all notes, procedures and required materials in the “COMBUSTION
prevent the direct entry of rain and wind. Such means shall not AIR/VENT PIPE SIZING” section in these instructions when installing
reduce the required free area of the air supply opening. the combustion air pipe from the unit and into a ventilated attic space or
7. An air supply inlet opening from the outdoors shall be located not crawl space. DO NOT terminate vent pipe in an Attic or Crawl Space.
less than 12” (30.5 cm) above the out42side grade level.
Ventilated Combustion Air Termination
Combustion Air Source from Outdoors Refer to Figure 38 for required attic termination for the combustion air
1. Two permanent openings, one within 12” (30.5 cm) of the top and intake pipe. For attic termination, use two 90 degree elbows with the
one within 12” (30.5 cm) of bottom of the confined space, Two per- open end in a downward position. Be sure to maintain 12” (30.5 cm)
manent openings, shall communicate directly or by means of ducts clearance above any insulation, flooring or other material.
with the outdoors, crawl spaces or attic spaces.
A crawl space combustion air installation consists of a straight pipe
2. One permanent openings, commencing within 12” (30.5 cm) of the from the PVC coupling on the burner box that extends into the crawl
top of the enclosure shall be permitted where the equipment has space and terminates with a 1/4” (6.4 mm) mesh screen and no elbows.
clearances of at least 1” (2.54 cm) from the sides and back and 6”
(15.2 cm) from the front of the appliance. The opening shall com-
municate directly with the outdoors and shall have a minimum free
area of:

Johnson Controls Unitary Products 29

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! WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon-
monxide poisoning or death.
The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances
connected to the venting system are not in operation:
1. Inspect the venting system for proper size and horizontal pitch. Determine that there is no blockage, restriction, leakage, corrosion or other
deficiencies, which could cause an unsafe condition
2. Close all building doors and windows and all doors.
3. Turn on clothes dryers and TURN ON any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum
speed. Open the fireplace dampers. Do not operate a summer exhaust fan.
4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate contin-
uously.
5. Test each appliance (such as a water heater) equipped with a draft hood for spillage (down-draft or no draft) at the draft hood relief open-
ing after 5 minutes of main burner operation. Appliances that do not have draft hoods need to be checked at the vent pipe as close to the
appliance as possible. Use a combustion analyzer to check the CO2 and CO levels of each appliance. Use a draft gauge to check for a
downdraft or inadequate draft condition.
6. After it has been determined that each appliance properly vents when tested as outlined above, return doors, windows, exhaust fans, fire-
place dampers and any other gas burning appliance to their normal condition.
7. If improper venting is observed during any of the above tests, a problem exists with either the venting system or the appliance does not
have enough combustion air (Supply Air from outside) to complete combustion. This condition must be corrected before the appliance can
function safely.
8. Any corrections to the venting system and / or to the supply (outside) air system must be in accordance with the National Fuel Gas Code
Z223.1 or CAN/CGA B149.1 Natural Gas and Propane Installation Code (latest editions). If the vent system must be resized, follow the
appropriate tables in Appendix G of the above codes or for this appliance.

SECTION IX: START-UP AND

12” minimum ADJUSTMENTS
between bottom The initial start-up of the furnace requires the following additional
of air intake and procedures:
any material below.
12” Min.
IMPORTANT
All electrical connections made in the field and in the factory should
be checked for proper tightness.

When the gas supply is initially connected to the furnace, the gas piping
may be full of air. In order to purge this air, it is recommended that the
ground union be loosened until the odor of gas is detected. When gas is
detected, immediately retighten the union and check for leaks. Allow
five minutes for any gas to dissipate before continuing with the start-up
FIGURE 38: Attic and Crawl Space Combustion Air Termination procedure. Be sure proper ventilation is available to dilute and carry
away any vented gas.
Specially Engineered Installations
GAS PIPING LEAK CHECK
The above requirements shall be permitted to be waived where special

WARNING
engineering, approved by the authority having jurisdiction, provides an
adequate supply of air for combustion and ventilation. !

WARNING
FIRE OR EXPLOSION HAZARD
! Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Be sure to instruct the owner not to block this intake pipe.
Never test for gas leaks with an open flame. Use a commercially
VENT BLOWER ROTATION available soap solution made specifically for the detection of leaks to
check all connections. A fire or explosion may result causing property
For ease of venting, the vent blower may be rotated 90° in either direc- damage, personal injury or loss of life.
tion. For upflow installations the vent may exit through the top or either

IMPORTANT
side of the cabinet. For downflow installations, the vent blower must be
rotated so that the vent exits through either side of the cabinet. See Fig-
ures 23-26 for illustrations of different inducer rotation positions.
Burner ignition may not be satisfactory on first startup due to residual
air in the gas line or until gas manifold pressure is adjusted. The igni-
tion control will make three attempts to light before locking out.

30 Johnson Controls Unitary Products

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NOTICE
It is recommended that when the gas supply is first connected to the
furnace, the ground union be loosened until the odor of gas is detected.
When gas is detected, immediately tighten the union and check for gas
DO NOT set manifold pressure less than 3.2” w.c. or more than 3.8”
leaks. Allow five minutes for any gas to dissipate before continuing with
w.c. for natural gas at sea level. If manifold pressure is outside this
the startup procedure. Be sure that proper ventilation is available to
range, change main burner orifices.
dilute and carry away any vented gas.

NOTICE
With furnace in operation, check all of the pipe joints, gas valve connec-
tions and manual valve connections for leakage using an approved gas
detector, a non-corrosive leak detection fluid or other leak detection
If orifice hole appears damaged or it is suspected to have been
methods. Take appropriate action to stop any leak. If a leak persists,
redrilled, check orifice hole with a numbered drill bit of correct size.
replace the faulty component.
Never redrill an orifice. A burr-free and squarely aligned orifice hole is
The furnace and its equipment shutoff valve must be disconnected from essential for proper flame characteristics.
the gas supply during any pressure testing of that system at test pres-
sures in excess of 0.5 psig (3.45 kPa).
The furnace must be isolated from the gas supply piping system by
closing the equipment shutoff valve during any pressure testing of the
! CAUTION
DO NOT bottom out gas valve regulator adjusting screw. This can
gas supply system.
result in unregulated manifold pressure and result in excess overfire
IGNITION SYSTEM SEQUENCE and heat exchanger failures.
1. Turn the gas supply ON at external valve and main gas valve. Verify natural gas input rate by clocking meter.
2. Set the thermostat above room temperature to call for heat.
1. Turn off all other gas appliances and pilots.
3. System start-up will occur as follows:
2. Run furnace for a minimum of 3 minutes in high fire heating opera-
a. The induced draft blower motor will start and come up to speed. tion.
Shortly after inducer start-up, the hot surface igniter will glow for
3. Measure time (in sec) for gas meter to complete 1 revolution and
about 17 seconds.
note reading. The 2 cubic feet dial provides a more accurate mea-
b. After this warm up, the ignition module will energize (open) the surement of gas flow.
main gas valve.
4. Refer to Table 15 for cubic feet of gas per hour.
c. After flame is established, the supply air blower will start in about
5. Multiply cubic feet per hour by heating valve (BTU/cu ft) to obtain
30 seconds.
input.

WARNING
If clocked rate does not match the input rate from the unit nameplate.
! follow steps in next section to adjust the manifold pressure. Repeat
HOT SURFACE IGNITION SYSTEM steps 2 - 5 until correct input is achieved.
Do not attempt to light this furnace by hand (with a match or any other
means). There may be a potential shock hazard from the components
of the hot surface ignition system. The furnace can only be lit auto-
! CAUTION
matically by its hot surface ignition system. Be sure to relight any gas appliances that were turned off at the start
of this input check.
CALCULATING THE FURNACE INPUT (NAT. GAS)
Burner orifices are sized to provide proper input rate using natural gas
with a heating value of 1030 BTU/Ft3 (38.4 MJ/m3). If the heating value
of your gas is significantly different, it may be necessary to replace the
orifices.

Johnson Controls Unitary Products 31

1083286-UIM-H-0817

Table 16: Gas Rate (CU FT/HR) at Full Input

Seconds For Size of Test Dial Seconds For Size of Test Dial
1 Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft
10 360 720 1800 55 65 131 327
11 327 655 1636 56 64 129 321
12 300 600 1500 57 63 126 316
13 277 555 1385 58 62 124 310
14 257 514 1286 59 61 122 305
15 240 480 1200 60 60 120 300
16 225 450 1125 62 58 116 290
17 212 424 1059 64 56 112 281
18 200 400 1000 66 54 109 273
19 189 379 947 68 53 106 265
20 180 360 900 70 51 103 257
21 171 343 857 72 50 100 250
22 164 327 818 74 48 97 243
23 157 313 783 76 47 95 237
24 150 300 750 78 46 92 231
25 144 288 720 80 45 90 225
26 138 277 692 82 44 88 220
27 133 267 667 84 43 86 214
28 129 257 643 86 42 84 209
29 124 248 621 88 41 82 205
30 120 240 600 90 40 80 200
31 116 232 581 92 39 78 196
32 113 225 563 94 38 76 192
33 109 218 545 96 38 75 188
34 106 212 529 98 37 74 184
35 103 206 514 100 36 72 180
36 100 200 500 102 35 71 178
37 97 195 486 104 35 69 173
38 95 189 474 106 34 68 170
39 92 185 462 108 33 67 167
40 90 180 450 110 33 65 164
41 88 176 439 112 32 64 161
42 86 172 429 116 31 62 155
43 84 167 419 120 30 60 150
44 82 164 409 124 29 58 145
45 80 160 400 128 28 56 141
46 78 157 391 133 27 54 135
47 76 153 383 138 26 52 130
48 75 150 375 144 25 50 125
49 73 147 367 150 24 48 120
50 72 144 360 157 23 46 115
51 71 141 355 164 22 44 110
52 69 138 346 171 21 42 105
53 68 136 340 180 20 40 100
54 67 133 333

32 Johnson Controls Unitary Products

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ADJUSTMENT OF MANIFOLD GAS PRESSURE &

INPUT RATE NOTICE
Inlet and manifold gas pressure may be measured by connecting the The regulated outlet pressure has been calibrated at the factory.
“U” tube manometer to the gas valve with a piece of tubing. Follow the Additional pressure adjustment should not be necessary. If adjust-
appropriate section in the instructions below. Refer to Figure 39 for the ment is necessary, set to the following specifications. After adjust-
locations of the pressure ports on the gas valve. ment, check for gas leakage.
Turn gas off at the ball valve or gas cock on gas supply line This gas valve has separate regulator adjustment screws for high fire
before the gas valve. Find the pressure ports on the gas and low fire, as shown in Figure 39. The procedure below is used to
valve marked Out P and In P. adjust either the high fire manifold pressure or the low fire manifold
1. The manifold pressure must be taken at the port marked OUT P. pressure.

NOTICE
2. The gas line pressure must be taken at the port marked IN P.
3. Using a 3/32” (2.4 mm) Allen wrench, loosen the set screw by turn-
ing it 1 turn counter clockwise. DO NOT REMOVE THE SET
Gas manifold pressure must be set on high fire before adjusting low
SCREW FROM THE PRESSURE PORT.
fire pressure.
Read the inlet gas pressure
1. Refer to Figure 39 for location of pressure regulator adjustment cap
Connect the positive side of the manometer to the IN P Tap on the gas
and adjustment screws on main gas valve.
valve. Do not connect any tubing to the negative side of the manometer,
as it will reference atmospheric pressure. Refer to Figures 39 and 40 for 2. Turn gas and electrical supplies on and follow the operating instruc-
tions to place the unit back in operation.
connection details.
3. Place jumper wire from W1 to W2 to R on the furnace control board
1. Turn gas and electrical supplies on and follow the operating instruc- for the furnace to operate HIGH fire. Once correct manifold pres-
tions to place the unit back in operation. sure is set (HI), remove jumper from W2 for the furnace to operate
Table 17: Inlet Gas Pressure Range on low fire. Set the manifold pressure (LO) to correct manifold pres-
sure.
INLET GAS PRESSURE RANGE
Natural Gas Propane (LP) Table 18: Nominal Manifold Pressure
Minimum 4.5” w.c. (1.12 kPa) 8.0” w.c. (1.99 kPa) NOMINAL MANIFOLD PRESSURE
Maximum 10.5” w.c. (2.61 kPa) 13.0” w.c. (3.24 kPa). Natural Gas (High Fire) 3.5" w.c. (0.87 kPa)
Natural Gas (Low Fire) 1.6" w.c. (0.40 kPa)

IMPORTANT Propane (LP) Gas (High Fire)

Propane (LP) Gas (Low Fire)
9.8" w.c. (2.488 kPa)
4.0" w.c. (0.99 kPa)
The inlet gas pressure operating range table specifies what the mini-
mum and maximum gas line pressures must be for the furnace to HIGH STAGE REGULATOR
operate safely. The gas line pressure MUST BE a minimum of: ADJUSTMENT
OUTLET
• 7” w.c. (1.74 kPA) for Natural Gas PRESSURE
• 11” w.c. (2.74 kPA) for Propane (LP) Gas PORT VENT
PORT
in order to obtain the BTU input specified on the rating plate and/or
the nominal manifold pressure specified in these instructions and on
INLET
the rating plate. OUTLET

WRENCH
2. Once the correct gas inlet pressure has been established, see BOSS
Table 16, turn the gas valve to OFF and turn the electrical supply
INLET
switch to OFF; then remove the flexible tubing from the gas valve PRESSURE
pressure tap and tighten the pressure tap plug using the 3/32” (2.4 PORT
ON OFF LOW STAGE REGULATOR
mm) Allen wrench. SWITCH ADJUSTMENT
3. Turn the electrical and gas supplies back on, and with the burners
in operation, check for gas leakage around the gas valve pressure FIGURE 39: Gas Valve
port for leakage using an approved non-corrosive gas leak detec-

IMPORTANT
tion fluid, or other non-flammable leak detection methods.
Read the manifold gas pressure
If gas valve regulator is turned in (clockwise), manifold pressure is
Connect the positive side of the manometer to the OUT P Tap on the
increased. If screw is turned out (counterclockwise), manifold pres-
gas valve. Do not connect any tubing to the negative side of the
sure will decrease.
manometer, as it will reference atmospheric pressure. Refer to Figures
39 and 40 for connection details. 4. After the manifold pressure has been adjusted, re-calculate the fur-

IMPORTANT
nace input to make sure you have not exceeded the specified input
on the rating plate. Refer to “CALCULATING THE FURNACE
INPUT (NATURAL GAS)”.
The cap for the pressure regulator must be removed entirely to gain 5. Once the correct BTU (kW) input has been established, turn the
access to the adjustment screw. Loosening or tightening the cap does gas valve to OFF and turn the electrical supply switch to OFF; then
not adjust the flow of gas. remove the flexible tubing from the gas valve pressure tap and
tighten the pressure tap plug using the 3/32” (2.4 mm) Allen
wrench.
6. Turn the electrical and gas supplies back on, and with the burners
in operation, check for gas leakage around the gas valve pressure
port for leakage using an approved non-corrosive gas leak detec-
tion fluid, or other non-flammable leak detection methods.

Johnson Controls Unitary Products 33

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MANIFOLD PRESSURE “U” TUBE CONNECTION All direct-drive blowers have multi-speed motors. The blower motor
speed taps are located on the furnace control board in the blower com-
OUTLET partment. Refer to Figure 41, and the unit-wiring label to change the
PRESSURE TAP blower speed. To use the same speed tap for heating and cooling, the
GAS VALVE 1/4” TUBING heat terminal and cool terminal must be connected using a jumper wire
MAINIFOLD and connected to the desired motor lead. Place all unused motor leads
FLAME PIPE on Park terminals. One park terminal is provided.
SENSOR

! CAUTION
Do not energize more than one motor speed at a time or damage to
3.5 IN
WATER
the motor will result.
COLUMN
GAS GAS ADJUSTMENT OF FAN CONTROL SETTINGS
BURNERS U-TUBE PRESSURE
MANOMETER SHOWN This furnace is equipped with a time-on/time-off heating fan control. The
fan on delay is fixed at 30 seconds. The fan off delay has 4 settings (60,
90, 120 and 180 seconds). The fan off delay is factory set to 120 sec-
FIGURE 40: Reading Gas Pressure onds. The fan-off setting must be long enough to adequately cool the
furnace, but not so long that cold air is blown into the heated space.
ADJUSTMENT OF TEMPERATURE RISE The fan-off timing may be adjusted by positioning the jumper on two of

DANGER
the four pins as shown in Figure 41.
!
TAKING A FLUE GAS SAMPLE
The temperature rise, or temperature difference between the return
If it becomes necessary to obtain a flue gas sample for analysis, it is
air and the supply (heated) air from the furnace, must be within the
permissible to drill a small hole in the plastic flue pipe for a sample
range shown on the furnace rating plate and within the application
limitations shown in Table 7. probe, provided that the vent piping is PVC and the hole is properly
sealed afterwards. If using a polypropylene vent system, the vent sys-
The supply air temperature cannot exceed the “Maximum Supply
Air Temperature” specified in these instructions and on the furnace tems manufacturer test port fitting must be used. DONOT drill a test
rating plate. Under NO circumstances can the furnace be allowed to port hole in polypropylene piping. Use the following procedure:
operate above the Maximum Supply Air Temperature. Operating the 1. Drill a 11/32" hole in the side wall of the PVC vent pipe. If the hole is
furnace above the Maximum Supply Air Temperature will cause pre- in a horizontal section of the vent pipe, ensure that it is located
mature heat exchanger failure, high levels of Carbon Monoxide, a fire away from the bottom where condensation may be flowing back
hazard, personal injury, property damage, and/or death. toward the furnace.
2. Operate the furnace a minimum of (10 minutes) to ensure stable
After about 5 minutes of operation, determine the furnace temperature operation of the combustion process.
rise. Take readings of both the return air and the heated air in the ducts, 3. Sample the flue gas as necessary to obtain CO readings.
about six feet (1.83 m) from the furnace where they will not be affected
4. Using a 1/8" pipe tap, cut threads into the sampling hole of the PVC
by radiant heat. Increase the blower speed to decrease the temperature pipe.
rise; decrease the blower speed to increase the rise.
5. Use high temp RTV as a sealant on the threads of a 1/8" brass
MPT plug and insert it 3 turns into the hole to correctly seal it.

CONTINUOUS FAN
BLOWER OFF SPEED JUMPER
DELAY JUMPER

DIAGNOSTIC ERROR CODE

RETRIEVAL BUTTON

HUMIDIFIER
TERMINAL

ELECTRONIC AIR
CLEANER TERMINAL

FIGURE 41: Furnace Control Board

34 Johnson Controls Unitary Products

 1083286-UIM-H-0817

Table 19: Blower Performance CFM - Any Position (without filter)

Bottom Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
Models Speed
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
High 1492 1442 1378 1325 1243 1176 1075 966 849 655
Medium High 1236 1201 1161 1139 1082 1011 919 830 715 590
060B12MP11
Medium Low 986 950 961 916 872 831 757 703 600 510
Low 824 795 783 744 713 659 624 554 489 389
High 1597 1537 1484 1435 1370 1286 1230 1155 1075 925
Medium High 1338 1307 1273 1223 1179 1123 1065 998 928 812
080B12MP11
Medium Low 1113 1094 1077 1043 1008 972 924 868 803 798
Low 937 916 900 877 854 817 775 718 639 560
High 1919 1865 1802 1738 1671 1600 1517 1414 1322 1201
Medium High 1532 1533 1513 1499 1465 1416 1352 1283 1198 1084
080C16MP11
Medium Low 1232 1313 1291 1280 1250 1209 1207 1148 1055 937
Low 826 821 853 858 838 817 794 776 760 711
High 1909 1880 1823 1776 1706 1637 1562 1474 1375 1252
Medium High 1465 1463 1469 1485 1477 1416 1386 1324 1250 1114
100C16MP11
Medium 1190 1222 1216 1215 1224 1189 1158 1145 1087 996
Low 787 834 819 836 819 810 790 761 690 707
High 2284 2205 2114 2021 1934 1848 1752 1653 1505 1397
Medium High 1967 1905 1824 1763 1712 1628 1551 1473 1379 1213
100C20MP11
Medium Low 1610 1563 1513 1480 1430 1367 1319 1261 1101 1012
Low 1326 1304 1267 1232 1183 1143 1080 1003 871 798
High 2341 2245 2153 2072 1977 1876 1769 1642 1506 1306
Medium High 2002 1952 1878 1823 1739 1657 1563 1458 1322 1185
120D20MP11
Medium Low 1615 1579 1533 1473 1430 1368 1282 1186 1091 953
Low 1352 1295 1259 1245 1190 1141 1076 998 938 820
Left Side Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
Models Speed
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
High 1470 1406 1361 1309 1241 1155 1060 920 775 628
Medium High 1211 1186 1139 1101 1042 980 896 796 681 545
060B12MP11
Medium Low 970 957 927 889 853 796 745 660 568 450
Low 793 781 756 724 694 653 585 530 469 382
High 1605 1562 1514 1454 1393 1330 1251 1169 1073 940
Medium High 1372 1318 1280 1255 1205 1161 1093 1023 943 849
080B12MP11
Medium Low 1087 1073 1052 1003 993 953 897 843 775 709
Low 916 896 881 854 831 802 757 708 642 574
High 1956 1907 1846 1778 1717 1647 1573 1483 1353 1209
Medium High 1543 1543 1516 1504 1477 1446 1382 1309 1202 1099
080C16MP11
Medium Low 1238 1241 1243 1241 1252 1242 1201 1140 1074 967
Low 906 902 903 910 888 866 859 829 795 743
High 1828 1829 1789 1768 1727 1671 1601 1505 1390 1272
Medium High 1422 1444 1437 1424 1396 1326 1301 1253 1200 1100
100C16MP11
Medium 1224 1229 1243 1234 1219 1193 1168 1135 1088 977
Low 813 819 818 814 783 762 756 732 690 642
High 2391 2286 2165 2079 2004 1934 1839 1692 1560 1366
Medium High 1945 1878 1838 1782 1694 1642 1565 1451 1334 1163
100C20MP11
Medium Low 1549 1530 1495 1430 1431 1365 1284 1192 1097 1022
Low 1256 1229 1189 1159 1089 1033 1008 950 871 784
High 2343 2253 2167 2071 1979 1881 1785 1668 1473 1351
Medium High 1954 1892 1846 1781 1714 1637 1548 1429 1238 1171
120D20MP11
Medium Low 1596 1539 1511 1458 1399 1341 1254 1180 942 988
Low 1299 1261 1229 1177 1111 1053 993 937 882 782
NOTES:
1. Airflow expressed in standard cubic feet per minute (SCFM).
2. Return air is through side opposite motor (left side).
3. Motor voltage at 115 V.
4. Airflow through across motor side (right side) may be slightly less than the data shown above.

Johnson Controls Unitary Products 35

1083286-UIM-H-0817

SECTION X: SAFETY CONTROLS Intermittent Blower - Cooling

CONTROL CIRCUIT FUSE Cooling/heating thermostats have a fan switch that has an ON and
AUTO position. In the AUTO position the thermostat circuit is completed
A 3-amp fuse is provided on the control circuit board to protect the 24-
between terminals R and G when there is a call for cooling. The motor
volt transformer from overload caused by control circuit wiring errors.
will operate on the speed tap wire that is connected to the “HI COOL”
This is an ATO 3, automotive type fuse and is located on the control
cooling terminal on the control board. The fan off setting is fixed at 60
board.
seconds to improve cooling efficiency.
BLOWER DOOR SAFETY SWITCH Heating Cycle

CAUTION
When the thermostat switch is set on HEAT and the fan is set on AUTO,
! and there is a call for heat, a circuit is completed between terminals R
Main power to the unit must still be interrupted at the main power dis- and W of the thermostat. When the proper amount of combustion air is
connect switch before any service or repair work is to be done to the being provided, the pressure switch will close, the ignition control pro-
unit. Do not rely upon the interlock switch as a main power discon- vides a 17-second ignitor warm-up period, the gas valve then opens,
nect. the gas starts to flow, ignition occurs and the flame sensor begins its
Blower and burner must never be operated without the blower panel sensing function. The blower motor will energize 30 seconds after the
in place. gas valve opens, if a flame is detected. Normal furnace operation will
continue until the thermostat circuit between R and W is opened, which
This unit is equipped with an electrical interlock switch mounted in the causes the ignition system and gas valve to de-energize and the burner
burner compartment. This switch interrupts all power at the unit when flames to be extinguished. The vent motor will operate for 15 seconds
the panel covering the blower compartment is removed. and the blower motor will operate for the amount of time set by the fan-
Electrical supply to this unit is dependent upon the panel that covers the off delay jumper located on the control board. See Figure 41. The heat-
blower compartment being in place and properly positioned. ing cycle is now complete, and ready for the start of the next heating
cycle.
ROLLOUT SWITCH CONTROLS If the flame is not detected within 7 seconds of the gas valve opening,
These controls are mounted on the burner assembly. If the temperature the gas valve is shut off and a retry operation begins. Also, if the flame
in the area surrounding burner exceeds its set point, the gas valve is is lost for 2 seconds during the 10-second stabilization period, the gas
de-energized. The operation of this control indicates a malfunction in valve is shut off and a retry operation begins. During a retry operation,
the combustion air blower, heat exchanger or a blocked vent pipe con- the vent motor starts a 15 second inter-purge and the ignitor warm-up
nection. Corrective action is required. These are manual reset controls time is extended to 27 seconds. If the flame is established for more than
that must be reset before operation can continue. 10 seconds after ignition during a retry, the control will clear the ignition
attempt (retry) counter. If three retries occur during a call for heat, the
PRESSURE SWITCHES furnace will shut down for one hour. If at the end of the one hour shut
This furnace is supplied with two pressure switches, which monitor the down there is a call for heat, the furnace will initiate a normal start cycle.
flow through the combustion air/vent piping and condensate drain sys- If the problem has not been corrected the furnace will again lockout
tem. These switches de-energize the gas valve if any of the following after three retries.
conditions are present. Refer to “CONDENSATE PIPING AND FUR- A momentary loss of gas supply, flame blowout, or a faulty flame probe
NACE VENTING CONFIGURATION” for tubing connections. circuit will result in a disruption in the flame and be sensed within 1.0
1. Blockage of vent piping or terminal. seconds. The gas valve will de-energize and the control will begin a
2. Failure of combustion air blower motor. recycle operation. A normal ignition sequence will begin after a 15 sec-
3. Blockage of combustion air piping or terminals. ond inter-purge. If during the five recycles the gas supply does not
4. Blockage of condensate drain piping. return, or the fault condition is not corrected the ignition control will lock-
out for 60 minutes.
LIMIT CONTROLS During burner operation, a momentary loss of power for 50 milliseconds
There is a high temperature limit control located on the furnace vesti- or longer will de-energize the gas valve. When the power is restored,
bule panel near the gas valve. This is an automatic reset control that the gas valve will remain de-energized and the ignition sequence will
provides over temperature protection due to reduced airflow. This may immediately restart.
be caused by:
TROUBLESHOOTING
1. A dirty filter.
The following visual checks should be made before troubleshooting:
2. If the indoor fan motor should fail.
3. Too many supply or return registers closed or blocked off. 1. Check to see that the power to the furnace and the ignition control
module is ON.
The control module will lockout if the limit trips 5 consecutive times. If
2. The manual shut-off valves in the gas line to the furnace must be
this occurs, control will reset & try ignition again after 1 hour.
open.
SECTION XI: NORMAL OPERATION AND 3. Make sure all wiring connections are secure.
DIAGNOSTICS 4. Review the sequence of operation. Start the system by setting the
thermostat above the room temperature. Observe the system’s
NORMAL OPERATION SEQUENCE response. Then use the troubleshooting section in this manual to
The following describes the sequence of operation of the furnace. Refer check the system’s operation.

WARNING
to Owners Manual for component location.
Continuous Blower !
Cooling/heating thermostats have a fan switch that has an ON and Never bypass any safety control to allow furnace operation. To
AUTO position. In the ON position the thermostat circuit is completed do so will allow furnace to operate under potentially hazardous
between terminals R and G. The motor will operate continuously on the conditions.
speed tap wire that is selected with the BLOWER SPEED jumper on the Do not try to repair controls. Replace defective controls with
control board (HI COOL, LO COOL, HI HEAT, or LO HEAT). Johnson Controls Unitary Products Source1 parts.
Never adjust pressure switch to allow furnace operation.

36 Johnson Controls Unitary Products

 1083286-UIM-H-0817

FURNACE CONTROL DIAGNOSTICS 5 RED FLASHES: This fault is indicated if the limit circuit is open for
more than fifteen minutes, usually indicating that a manual-reset rollout
The furnace has built-in, self-diagnostic capability. A blinking LED light
switch has opened. Check for proper combustion air, proper inducer
on the control board can flash red, green or amber to indicate various
operation, and primary heat exchanger failure or burner problem. The
conditions. The control continuously monitors its own operation and the
control will enter a hard lockout and power will have to be cycled off and
operation of the system. If a failure occurs, the LED light will indicate
on to reset the control after the problem has been corrected.
the failure code.
6 RED FLASHES: This indicates that while the unit was operating, the
The SLOW flash speed is two seconds on and two seconds off.
pressure switch opened four times during the call for heat. Check for
The other flash codes listed below have the following timing: LED light faulty inducer, blocked vent pipe or faulty pressure switch. The furnace
will turn on for 1/3 second and off for 1/3 second. This pattern will be will lock out for one hour and then restart.
repeated the number of times equal to the code. There will be a two-
7 RED FLASHES: This fault code indicates that the flame could not be
second pause between codes. For example, the six red flash code will
established during three trials for ignition. Check that the gas valve
flash the LED light on and off six times, then will be off for two seconds.
switch is in the ON position. Check for low or no gas pressure, faulty
This pattern will repeat as long as the fault condition remains. The con-
gas valve, dirty or faulty flame sensor, faulty hot surface ignitor, loose
tinuous flash codes listed below will flash the LED light on and off con-
wires or a burner problem. The furnace will lock out for one hour and
tinuously, with no breaks or longer pauses.
then restart.
SLOW GREEN FLASH: Normal operation, no thermostat calls.
8 RED FLASHES: This fault is indicated if the flame is lost five times
SLOW AMBER FLASH: Normal operation with call for heat. (four recycles) during the heating cycle. Check for low gas pressure,
LED STEADY OFF – If the LED light does not flash at all, check for dirty or faulty flame sensor or faulty gas valve. The furnace will lock out
power to the board and check for a blown fuse on the board. If the for one hour and then restart.
board is properly powered and the fuse is not blown, the control board 9 RED FLASHES: Indicates reversed line voltage polarity, grounding
may need to be replaced. problem or reversed low voltage transformer wires. Both heating and
STEADY ON ANY COLOR: Control failure. Turn power to the furnace cooling operations will be affected. Check polarity at furnace and
off and back on. If the fault code returns, the control board must be branch. Check furnace grounding. Check that flame probe is not
replaced. The control board is not field-repairable. shorted to chassis. The furnace will not start the ignition sequence until
CONTINUOUS RED FLASH: Twinning error, incorrect 24V phasing or this problem is corrected.
no power to twinned unit. Check twinning wiring. Confirm that both 10 RED FLASHES: Gas valve energized with no call for heat. The main
twinned units have power. blower and inducer blower will run and no ignition sequence will be
CONTINUOUS AMBER FLASH: Flame sense current is below 1.5 started as long as this condition exists. Check gas valve and gas valve
microamps. Check and clean flame sensor. Check for proper gas flow. wiring.
Verify that current is greater than 1.5 microamps at flame current test 11 RED FLASHES: This indicates that the limit circuit has remained
pad. open for more than five minutes and less than fifteen minutes. This con-
1 RED FLASH: This indicates that flame was sensed when there was dition is usually caused by a failed blower motor or blower wheel. The
not a call for heat. The control will turn on both the inducer motor and control will enter a hard lockout and power will have to be cycled off and
supply air blower. Check for a leaking or slow-closing gas valve. on to reset the control after the problem has been corrected.

2 RED FLASHES: This indicates that the pressure switch is closed 4 AMBER FLASHES: The control is receiving a “Y” signal from the
when it should be open. The control confirms that the pressure switch thermostat without a “G” signal. The furnace will operate normally in
contacts are open at the beginning of each heat cycle and will not let both heating and cooling, but this fault code will be displayed in order to
the ignition sequence continue if the pressure switch contacts are alert the user that there is a wiring problem. Verify that the “G” wire from
closed when they should be open. Check for a faulty pressure switch or the thermostat is connected properly.
miswiring. SOFT LOCKOUT: This control includes a soft lockout that will reset
3 RED FLASHES: This indicates the pressure switch contacts are open automatically after one hour. This provides protection to an unoccupied
when they should be closed. Check for faulty inducer, blocked vent structure if a temporary condition exists causing a furnace malfunction.
pipe, broken pressure switch hose, disconnected pressure switch or An example of this is a temporary interruption in gas supply that would
inducer wires or faulty pressure switch. prevent the furnace from lighting. The control will keep trying to light
each hour and will resume normal operation if the gas supply is
4 RED FLASHES: This indicates that the main limit switch has opened restored.
its normally closed contacts. The control will turn on the supply air
blower and inducer. Check for a dirty filter, improperly sized duct sys- HARD LOCKOUT: Some fault conditions result in a hard lockout, which
tem, incorrect blower speed setting, incorrect firing rate, loose limit requires power to the control to be turned off and then back on to reset
switch wiring or faulty blower motor. the control. The control will not automatically restart.

If the limit switch has not closed within five minutes, the control will IGNITION CONTROL FLAME SENSE LEVELS
assume that the blower is not functioning, will start a hard lockout and Normal flame sense current is approximately
will begin to flash the 11 Red Flashes error code. If, after fifteen min- 3.7 microamps DC (a)
utes, the main limit still has not closed, the control will assume that a Low flame signal warning starts at 1.5 microamps.
manual-reset rollout switch has opened and will begin to flash the 5 Red Low flame signal control lockout point is
Flash error code. See the description of “5 Red Flashes” and “11 Red 0.1 microamps DC (a)
Flashes” below.
If the main limit switch opens five times within a single call for heat, the
control will indicate 4 Red Flashes and will enter a one-hour soft lock-
out.

Johnson Controls Unitary Products 37

1083286-UIM-H-0817

DIAGNOSTIC FAULT CODE STORAGE AND To retrieve the error codes, push the LAST ERROR button. The LED on
RETRIEVAL the control will then flash the error codes that are in memory, starting
with the most recent. There will be a two-second pause between each
The control in this furnace is equipped with memory that will store up to
flash code. After the error codes have all been displayed, the LED will
five error codes to allow a service technician to diagnose problems
resume the normal slow green flash after a five second pause. To
more easily. This memory will be retained even if power to the furnace
repeat the series of error codes, push the button again.
is lost. This feature should only be used by a qualified service tech-
nician. If there are no error codes in memory, the LED will flash two green
flashes. To clear the memory, push the LAST ERROR button and hold it
If more than five error codes have occurred since the last reset, only the
for more than five seconds. The LED will flash three green flashes when
five most recent will be retained. The furnace control board has a but-
the memory has been cleared, then will resume the normal slow green
ton, labeled “LAST ERROR” that is used to retrieve error codes. This
flash after a five-second pause.
function will only work if there are no active thermostat signals. So any
call for heating, cooling or continuous fan must be terminated before
attempting to retrieve error codes.

SECTION XII: REPLACEMENT PARTS LIST

DESCRIPTION DESCRIPTION
MOTOR FABRICATED PARTS Continued
BLOWER, COMBUSTION PANEL, TOP
MOTOR, DIRECT DRIVE BLOWER RAIL, BLOWER (2 Req’d)
ELECTRICAL RESTRICTOR, COMBUSTION BLOWER
CONTROL, FURNACE SHELF, BLOWER
CONTROL, TEMPERATURE MISCELLANEOUS
IGNITER BAG, PARTS
SENSOR, FLAME BRACKET, DOOR
SWITCH, DOOR DIAGRAM, WIRING
SWITCH, LIMIT FERRULE (3 Req’d)
SWITCHES, PRESSURE GASKET, FOAM (Door) (1.5 ft req’d)
TRANSFORMER GROMMET (3 Req’d)
VALVE, GAS HARNESS, WIRING
AIR MOVING HOSE, CONDENSATE
HOUSING, BLOWER HOSE, RAIN GUTTER
WHEEL, BLOWER KNOB, QUARTER TURN (4 Req’d)
FABRICATED PARTS MOTOR MOUNT
BRACKET, BLOWER TRACK (2 Req’d) ORIFICE, BURNER (Natural #45)
BRACKET, IGNITER PAN, CONDENSATE
BURNER, MAIN GAS PLUG, SEAL, 7/8”
HEAT EXCHANGER ASS’Y PLUG, SEAL, 2-3/8”
MANIFOLD, GAS PLUG, VENT PIPE
PANEL, BLOCKOFF SIGHT GLASS, OVAL (2 Req’d)
PAN, BOTTOM TUBING, SILICON
PANEL, DOOR (2 Req’d)

REPLACEMENT PART CONTACT INFORMATION

This is a generic parts list. To request a complete parts list, refer to the contact information below:
• Visit our website at www.source1parts.com for the following information:
1. Search for a part or browse the catalog.
2. Find a dealer or distributor.
3. Customer Service contact information.
a. Click on the “Brand Links” button
b. Click on the “Customer Service” button
• You can contact us by mail. Just send a written request to:
Johnson Controls Unitary Products
Consumer Relations
5005 York Drive
Norman, OK 73069

38 Johnson Controls Unitary Products

 1083286-UIM-H-0817

SECTION XIII: WIRING DIAGRAM

Wiring Diagram - 96% Two-Stage PSC Furnace

CAUTION PRECAUTION
OPEN ALL DISCONNECTS BEFORE OUVREZ LES DISJONCTEURS AVANT
SERVICING THIS UNIT DE PROCEDER AVEC LE SERVICE

RED - LOW
GRN
SEE NOTE 2 YEL - MED LOW
BLU - MED HI BRN
BLK - HI
MOT
BRN
GND
WHT Legend
CAP
HUM DS - Door switch
EAC
BLK
DS
BLK ROS - Rollout switch
NO C 115VAC LINE
YEL WHT
TST - Wall thermostat
115VAC NEUT.
M PS1 - Pressure switch 1 Stage
1 WHT

CONT
XFMR
HUM

EAC
WHT

LO COOL
NEUTRALS PS2 - Pressure switch 2 Stage

LO HEAT
LINE

HI COOL

HI HEAT
C HSI
GAS VALVE
2 WHT
HI BLK 5 GRY PS3 - Pressure switch Condensate
4 WHT WHT
1 RED
MOT - Circulating motor
PS2 3 RED GRN
NO C 2 BRN 2 IDM GND IDM - Inducer motor
BLK
ORN 3
1 GRY CAP - Capacitor
BLK HSI - Hot surface igniter
WHT
PS1
NO C C NO
LS ROS1 ROS2 1 4 7 10
BRN
LS - Limit switch
WHT PS3 RED RED/BLK RED RED/WHT 2 5 8 11
24V SEC HUM - Humidifier
3 9 12
BLU LOAD
6
XFMR - Transformer
RED/GRN 115V PRI BLK GV - Gas valve
LINE
XFMR
EAC - Electronic air cleaner
PRP
FLAME SENSOR

ORG/BLK
Y/Y2
FURNACE CONTROL
GND Legende
Y1 W1 W2 R G C DS - Commutateur de porte
ROS - Commutateur de roulement
XFMR - Transformeur
LS - Commutateur de limite
HSI - Ignition de surface chaud
PS1 - Commutateur de pression,
premier stage
PS2 - Commutateur de pression,
DS
Diagnostic Fault Codes deuxieme stage
POWER SUPPLY 115-1-60 PS3 - Commutateur de pression,
Flashes Fault Condition condensation
NO C

None Power Off or blown fuse MOT - Moteur soufflerie

GND

COOL
Slow Green Normal Operation IDM - D'induct moteur
HEAT MOT
Slow Amber Normal Operation with call for heat GV - Soupape de gaz
CAP Steady on Red Control Failure HUM - Humidificateur
EAC
Rapid Amber Low flame sense current TST - Thermostat
4 Amber Y signal with no G from thermostat CAP - Capaciteur
HUMIDIFIER
1 Red Flame present with gas off EAC - Filtre électrique
HIGH 2 Red Check pressure switch wiring
IDM 3 Red Vent, intake, OR termination problem
LOW
HS1 4 Red Airflow problem OR open fuse
115V COM
5 Red Flame Rollout OR open fuse
PRI
1T (40VA) 6 Red Repeated 3 Red
24V SEC
7 Red Failed to light burners
R R XFMR
PS1 PS3
LS ROS1 ROS2
8 Red Loss of flame during call for heat
W1 W1 M
NO C C NO
W W
PS2 C 9 Red Hot/Neutral reversed OR poor
1ST STAGE CONDENSATE
W2 W2 NO C HI ground/neutral OR Twinning error
GND

2-STAGE HEATING 2ND STAGE

G G 2-STAGE COOLING
GAS VALVE
10 Red Gas valve shorted "ON"
Y1 Y1
ROOM THERMOSTAT
11 Red Check blower motor/wiring
Y2 Y2 TO AIR CONDITIONER 13 Red Vent, intake, OR termination problem
Y Y CONTROLS
C C

COMMON T'STAT CONNECTION

NOTES:
1. If any of the original wire as supplied with the furnace must be replaced, Fault Code Retrieval
it must be replaced with wiring material having a temperature rating of
at least 221 degrees F (105 degrees C ). Notice - Only a qualified service technician should use this feature.
2. Blower motor speed connections shown are typical, but may vary by Fault code retrieval functions will work only if there are no active thermostat signals.
model and application.
To retrieve fault codes, push and release ERROR button on control board. The LED will flash the
last five error codes, beginning with the most recent. If there are no fault codes in memory, the LED
NOTES: will give two green flashes. To clear the fault code memory, push and hold the ERROR button for
1. Si l'un des fils d'origine fourni avec ce four doit être remplacé, il doit être at least five seconds. The LED will give three green flashes when the memory has been cleared.
remplacé avec le fil ayant un degré de température d'au moins
221 degrés F (105 degrés C ).
2. Les connexions à grande vitesse du moteur du ventilateur indiqués sont
typiques, mais peuvent varier selon le modèle et par application. 1042426-UWD-A-0413

FIGURE 42: Wiring Diagram

Johnson Controls Unitary Products 39

1083286-UIM-H-0817

NOTES

40 Johnson Controls Unitary Products

 1083286-UIM-H-0817

SECTION XIV: START UP SHEET

33" 96% AFUE Two Stage Gas Furnace Start Up Sheet
Proper furnace start up is critical to customer comfort and equipment longevity

Start-Up Date

Technician Performing Start-Up Installing Contractor Name

Owner Information
Name Address

City State or Province Zip or Postal Code

Equipment Data
Furnace Model Furnace Serial

Evaporator Coil Model Evaporator Coil Serial

Outdoor Unit Model Outdoor Unit Serial

Furnace Configuration
Upflow Downflow Horizontal Left Horizontal Right
Filter, Thermostat, Accessories
Filter Type Filter Size Filter Location(s)

Thermostat Type Other System Equipment and Accessories

Connections -- All Per Installation Instructions and Local Code

Unit is level or tilted slightly forward Gas piping is connected (including drip leg)
Vent system is connected Supply plenum and return air are connected
Condensate Management
Condensate tubing is correctly installed for the furnace position Condensate drain is connected
Venting
Exhaust Roof
Intake Size # of 90 Degree Ells # of 45 Degree Ells Length
Termination Sidewall

Exhaust Size # of 90 Degree Ells # of 45 Degree Ells Length

Roof
Intake
Venting system is the proper size, within the limitations of the chart in the installation Sidewall
Termination
instructions, properly connected to the furnace, and properly pitched Attic

Electrical: Line Voltage

Polarity is correct (black is L1 (hot), white is N (neutral) Ground wire is connected from the furnace to electrical panel

Line voltage value to furnace (volts AC)

Electrical: Low Voltage

Thermostat wiring is complete Thermostat heat anticipator set to .4 or (6 cycles per hour for electronic thermostats)

Low voltage value between "R" and "C" on furnace control board (volts AC)

Staging:
Thermostat Staging: OFF 10 MIN 15 MIN 20 MIN Continued on next Page

Johnson Controls Unitary Products 41

 Gas Side
Gas Type Natural Gas LP Gas (Requires LP conversion kit)

LP Gas Conversion Kit Part # Used LP Conversion Kit Installed By

Inlet Gas Pressure (in. w.c.") Low Fire Manifold Gas Pressure (in. w.c.") High Fire Manifold Gas Pressure (in. w.c.")

Calculated input in btuh - clock the gas meter in high fire (Nat Gas Only)
Burner flame inspected -- flames are blue and extending directly into the primary heat exchanger cells
Air Side: System External Static Pressure
Supply static before evaporator coil (in w.c.") Supply static after evaporator coil (in w.c.")

Return Static (in w.c.") before filter Return Static (in w.c.") after filter (furnace side)

Total External Static Pressure

Air Side: Heating (PSC)

Low Heat Blower Speed Selected Red (Low) Yel (Med Low) Blue (Med/Med High) Black (High)
High Heat Blower Speed Selected Red (Low) Yel (Med Low) Blue (Med/Med High) Black (High)
Temperature rise in degrees F measured in low fire

Temperature rise in degrees F measured in high fire

Air Side: Heating (Variable Speed ECM) Other Jumpers
Heat Speed Selected A B C D De-humidistat Yes No
Temperature rise in degrees F measured in Low fire Heat Pump Yes No
Temperature rise in degrees F measured in high fire
Air Side: Cooling (PSC)
Low Cool Blower Speed Selected Red (Low) Yel (Med Low) Blue (Med/Med High) Black (High)
High Cool Blower Speed Selected Red (Low) Yel (Med Low) Blue (Med/Med High) Black (High)
Cooling CFM delivery (use Blower Performance Data Chart) Hi Low
Air Side: Cooling (Variable Speed ECM)
COOL Speed Selected A B C D
ADJUST Setting A B C D
DELAY Setting A B C D
Air Side: Continuous Fan (PSC)
Blower Speed Selected Lo Heat HI Heat Lo Cool Hi Cool
Air Side: Continuous Fan (Variable Speed ECM)
Blower (5-Speed) Selected Lo Cool HI Cool Hi Heat Lo Heat VSG
Blower (3-Speed) Selected L (Low) M (Med) H (High)
Cycle Test
Operate the furnace through several heating cycles from the thermostat, noting and correcting any problems
Operate the furnace through continuous fan cycles from the thermostat, noting and correcting any problems
Operate the furnace through cooling cycles (as applicable), noting and correcting any problems
Clean Up
Installation debris disposed of and furnace area cleaned up?
Owner Education
Give owner the owner's manual provided
Explain operation of system to equipment owner
Explain the importance of regular filter replacement and equipment maintenance
Explain thermostat use and programming (if applicable) to owner

Subject to change without notice. Published in U.S.A. 1083286-UIM-H-0817

Copyright © 2017 by Johnson Controls, Inc. All rights reserved. Supersedes: 1083286-UIM-G-0717

York International Corp.

5005 York Drive
Norman, OK 73069