UNIVERSITY OF PANGASINAN-PHINMA EDUCATION COLLEGE OF ENGINEERING AND ARCHITECTURE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS (MODULE 2)

1) In a pear or gears,________________is the plane perpendicular axial plane and tangent to the pitch surface.

A. Pitch
B. pitch plane (ans)
C. pitch point
D. pitch circle

2) The phenomenon of continuous stretching under load even if the stress is less than the yield point:

A. elasticity
B. ductility
C. Plasticity
D. creep (ans)

3) The machinery operation whereby done with the work accurately fastened has a reciprocating (forward and
backward) motion and the tool head is stationary.

A. Shaping
B. planing (ans)
C. turning
D. reaming

4) Finding the resultant of two or more forces is called:

A. coplanar forces
B. non-coplanar forces
C. Couple
D. composition (ans)

5) The capacity of metal to withstand load without breaking is:

A. strength (ans)
B. stress
C. elasticity
D. strain

6) Outstanding safety record contributes to:

A. high productivity and quality of work

B. outstanding performance that expects reward from management
C. confidence in foremen's ability to perform well
D. pride and enthusiasm to one-self (ans)

7) A type of coupling that allows slight amount of torsional/angular flexibl due to introduction with some elastic
material cylindrically wrappe around the bolts in the flange.
 A. simple elastic bonded coupling
B. elastic-material bushed coupling (ans)
C. elastic material bonded coupling
D. all of these

8) In a uniformly loaded beam, the maximum vertical shearing force occurs

A. at the center
B. at the section of maximum moment
C. at beam bottom fiber
D. at either end support (ans)
9) Copper and most of its alloys can be hardened by:
A. patenting
B. cold working (ans)
C. case hardening
D. soaking
10) What happens to a drill if the operating speed is too fast?
A. drill will crack
B. drill will become overheated and will bend
C. drill will become overheated and will be drawn from the steel (ans)
D. drill will become very dull and wear dust
11) Which of the following is not a structural steel class?
A. low carbon steel
B. stainless steel
C. medium carbon steel
D. tool and die steel (ans)
12) The section modulus of a rectangle of base "b" and height "h" about its base is:
A. bh2/6 (ans)
B. bh3/3
C. bh2/12
D. bh3/12
13) A material that should be avoided in constructing wood pattern:
A. sap wood (ans)
B. kiln dried wood
C. heart wood
D. core portion of wood
14) The gradual chemical reaction by other substance such that metal is converted to an oxide or other
compounds:
A. corrosion (ans)
B. cheaping
C. rusting
D. weathering
15) The center of gravity of a solid pyramid or cone with a total height of H is:
A. It 1/4 H (ans)
B. 3/5 H
C. 1/3 H
D. 1/2 H
16) Which do not belong to foundry or metal casting shop?
A. shake-out machine
B. molding machine
C. coremaking
D. forging machine (ans)
17) What is the property of a material which resists forces acting to pull the
material apart?
A. shear strength
B. tensile strength (ans)
C. torsional strength
D. compressive strength
18) The reciprocal of diametral pitch equivalent to the ratio of pitch diameter
to the number of teeth:
A. lead
B. clearance
C. module (ans)
D. involute
19) What is the difference between brass and bronze?
A. brass is composed of copper and zinc while bronze is composed of copper an tin (ans)
B. brass is composed of copper and zinc while bronze is basically copper and tin plus non-
ferrous alloy such as manganese, aluminum, chromium.
C. bronze is reddish in color while brass is a mixture of copper and
D. bronze Is mostly an alloy of copper and tin while brass is a
mixture of copper and antimony.
20) The first derivative with respect to velocity of kinetic energy is:
A. power
B. energy
C. momentum (ans)
D. none of these
21) The arbitrary modification by removing a small portion of a tooth material at the tip of the gear tooth is called:
A. tip removal
B. tip undercut
C. tip relief (ans)
D. pressure angle cut

22) Types of V belts to use in a driving pulley with speed of 360 rpm and transmitting 5 hp
A. type C belts
B. type B belts (ans)
C. type A belts
D. type D belts
23) What type of gears that can transmit power at an angle?
A. helical gear
B. worm gear
C. bevel gear (ans)
D. herringbone gear
24) A liquid metal:
A. mercury (ans)
B. lead
C. zinc
D. aluminum
25) An object thrown upward will return to earth with the magnitude of the terminal velocity equal to:
A. zero
B. one-half initial velocity
C. twice the initial velocity
D. the initial velocity (ans)
26) Used in conjunction with circular cross sectional members to retain oil and prevent dirt, foreign particles,
moisture and to permit pressure differential between exterior and interior of the applied part:
A. seal (ans)
B. gasket
 C. safety shield
D. packing
27) Commonly used in parallel-shaft transmission especially when a smooth, continuous section is essential as in
high speed drives up to 12,000 fpm:
A. bevel gear
B. herringbone gear (ans)
C. spur gear
D. helical gear
28) The hardness of helical and herringbone gear teeth after heat treatment is
210 to 300 Brinell Hardness, for gear and pinion is at:
A. 360 Brinell min
B. 400 Brinell max
C. 340 - 350 normally (ans)
D. all of the above
29) The path of contact in involute gears where the force/power is actually transmitted. It is a straight imaginary
line passing through the pitch point and tangent to the base circle.
A. principal reference plane
B. pitch point
C. front angle
D. line of action (ans)
30) What is the difference between a shaper and a planer?
A. the tool of the shaper moves while on the planer is stationary (ans)
B. the shaper can perform slotting operation while the planer cannot
C. the shaper handles large pieces while the planer handles only small pieces
D. the tool of the shaper moves in reciprocating motion while the tool in the planer moves
in rotary motion.
31) What is the metal characteristic to withstand forces that cause twisting?
A. torsional strength (ans)
B. modulus of elasticity
C. twisting moment
D. Elasticity
32) In greater quantity this element is harmful to the ferrous metal:
A. sulfur (ans)
B. silicon
C. zinc
D. aluminum

33) To prevent leakage in dynamic seal:

A. gaskets
B. seals
C. felts
D. packings (ans)
34) It has molybdenum alloy except:
A. sae 43xx
B. sae 41xx
C. sae 6xxx (ans)
D. sae 5xxx (ans)
35) A type of gear tooth cut inside a cylinder or ring:
A. rack gear
B. ring gear
C. miter gear
D. internal gear (ans)
36) Flexible material used to seal pressurized fluids, normally under dynamic
 condition:
A. nylon
B. seal
C. teflon
D. packing (ans)
37) Cast alloy steel for very high temperature application:
A. manganese-nickel steel castings
B. high chrome steel casting
C. chrome-nickel steel casting (ans)
D. high manganese casting
38) What heat treatment process can cast steel materials of high chrome,
high manganese etc. type steel be subjected for the purpose of machining process?
A. annealing (ans)
B. tempering
C. normalizing
D. quenching
39) Galvanized steel plate is a plate coated with:
A. aluminum
B. B.tin
C. C.zinc (ans)
D. D.manganese
40) Major component of bronze casting:
A. copper
B. manganese
C. zinc (ans)
D. lead
41) Split pulley or pulley made of separate sections bolted together at the rim,
the maximum speed should be limited to about _____________% of the
maximum speed of solid pulley.
A. 65 to 75%
B. 45 to 50%
C. 55 to 60% (ans)
D. 80 to 90%
42) Fillet radius in machine parts is usually introduced to:
A. improve the look of the parts
B. reduce concentration of stress and extend life of the parts (ans)
C. to avoid obstruction
D. necessary to lessen casting weights

43) Type of bolt commonly used in the construction that is threaded in both
ends:
A. stud bolt (ans)
B. acme threaded bolts
C. square threaded bolts
D. hex bolts
44) Heating of the metal to a temperature above the critical temperature and
then cooling slowly usually in the furnace to reduce the hardness and
improve the machinability is called:
A. annealing (ans)
B. tempering
C. normalizing
D. quenching
45) A hydrostatic bearing is one which:
 A. the lube oil is supplied under pressure (ans)
B. tube oil is not pressurized
C. there is no lube oil
D. bearing is lightly loaded
46) One of the following materials is unsuitable as a bearing:
A. Teflon
B. Low carbon steel (ans)
C. Cast iron
D. Nylon
47) Safety features that must be placed and maintained at machine,
blacksmith, welding and foundry shop:
A. safety goggle
B. walkway guide
C. safety notices in markings (ans)
D. all of these
48) The angle, at the base cylinder of an involute gear, that the tooth makes
with the gear axis:
A. base helix angle (ans)
B. pressure angle
C. arc of recess
D. arc of approach
49) A kind of thread that is generally used:
A. UNEC
B. UNC (ans)
C. UNF
D. UNEF

50) Which is not the generally used standard:

A. ASTM
B. SAE
C. IPS (ans)
D. AISI
51) Alloy steel known for its resistance to corrosion, abrasion and wear that is
usually ideal for mill grinding of ore in cement and concentrator
application. It is usually combined with molybdenum to increase the depth
hardening:
A. manganese chromium steel
B. chromium molybdenum steel (ans)
C. chrome-nickel-moly steel
D. manganese- moly steel
52) Commonly utilized/ cheapest shaft material available in the market with
carbon content of 0.28 to 0.34%C.
А. SAE 4132
B. SAE 4320
C. SAE 1030 (ans)
D. SAE 4130
53) Major component of bronze casting:
A. copper (ans)
B. manganese
C. zinc
D. lead
54) Accident prevention is:
A. an association of employers, organization and individuals
 B. a job of a safety director
C. the foreman's responsibility just as much as production (ans)
D. the responsibility of top management
55) Heating of metal above the critical temperature and then cooling slowly
usually in the furnace to reduce the harness and improve the
machinability is called:
A. normalizing
B. annealing (ans)
C. tempering
D. quenching
56. A type of welding whereby a wire or powder from the nozzle of a spray
gun is fused by a gas flame, arc or plasma jet and the molten particles are
projected in a from of a spray by means of compressed air or gas.
A. electro-slug welding
B. electro-beam welding
C. plasma-arc welding
D. metal spray welding (ans
57) Killed steel is very much associated with:
A. manganese
B. sulphur
C. phosphorous
D. silicon (ans)
58) Split pulley or made of separate section bolted together at the rim, the
maximum speed of solid pulley.
A. 65 to 75%
B. 45 to 50%
C. 55 to 60% (ans)
D. 80 to 90%
59. The length of arc between the two sides of a gear tooth on the pitch circle:
A. circular thickness (ans)
B. axial plane
C. helix angle
D. chordal angel
60) It is hardening treatment whereby a cast metal is being heated to a very
high temperature then suddenly subjected to rapid cooling to improve
hardenability or wear resistance is called:
A. normalizing
B. tempering
C. quenching (ans)
D. annealing
61) To reduce cost in the manufacturing of large worm gears the materials to
utilize:
A. alloyed aluminum rim with cast iron spider
B. bronze rim with cast steel spider (ans)
C. all of these
D. cast iron rim with bronze spider
62) The differential of the shear equation is which one of the following:
A. bending moment of the beam
B. load of the beam (ans)
C. tensile strength of the beam
D. slope of the elastic curve
63) SAE steel that responds to heat treatment:
A. SAE 1060
 B. SAE 1117 (ans)
C. SAE 1030
D. SAE 1020
64) A circle bounding the bottoms of the teeth:
A. addendum circle
B. addeundum cylinder
C. pitch circle
D. dedendum circle (ans)
65) A unit of deformation is called:
A. torsion
B. strain (ans)
C. stress
D. shear
66) An oil storage tank roof formed to approximately a spherical surface.
supported only at its periphery:
A. self-supporting umbrella roof (ans)
B. self-supporting cone roof
C. self-supporting
D. supporting cone roof
67) Test sometimes referred to as an upsetting test:
A. bend (ans)
B. flaring
C. flange
D. crush
68) An oil storage roof formed to approximately the surface of a right cone, supported only at its periphery:
A. self-supporting umbrella roof
B. self-supporting dome roof
C. supported cone roof
D. self-supporting cone roof (ans)
69) Have the same thermal and minimum film thickness limitation as sleeve bearing
A. ball bearing
B. roller bearing
C. thrust bearing (ans)
D. oil whip
70) Test is designed primarily for application to electric-welded tubing for
detection of lack of penetration or overlaps resulting from flash removal in
the weld:
A. butt weld
B. paste
C. lap weld (ans)
D. double butt weld
71) Is a from of correction that develop on a highly localized areas on a metal
surface:
A. crevice
B. erosion
C. galvanic
D. apitting (ans)
72) The deterioration of organic coating characterized as completely:
A. Chalking (ans)
B. rusting
C. checking
D. fritting
73) A gear is one which is 90 deg that is the pitch cone has become a plane:
 A. angular gear
B. crown gear (ans)
C. miter gear
D. spiral bevel gear
74) A machine used for the testing of very thin steel or surface layers:
A. charpy test
B. Izod test
C. Description
D. Rockwell superficial (ans)
75) A cone formed by elements which are perpendicular to the elements of
the pitch cone at the large end:
A. cone distance
B. back cone (ans)
C. root cone
D. cone center
76) The temperature above which the alloy is liquid and will run:
A. melting point (ans)
B. flow point
C. pour point
D. liquidus
77) A weld made to hold the parts of a weldment in proper alignment until the
final welds are made:
A. butt weld
B. tack weld (ans)
C. fillet weld
D. full-fillet weld
78) Is used to enable milling machine to take climb milling cuts:
A. hellcal driving mechanism (ans)
B. spindle
C. read out
D. backlash eliminator
79) The total amount of permanent extension of the gage length measured
after the specimen has fractured and is expressed as percentage
increase of the original gage length:
A. Elongation (ans)
B. strain
C. stress
D. elastic limit
80) It refers to any layer or deposit of extraneous material on a heat-transfer
surface:
A. low line
B. pressure drop
C. fouling (ans)
D. scaling
81) Steels containing large amounts of mild nickel and chromium:
A. carbon steel
B. stainless steel (ans)
C. alloy steel
D. cast steel
82) The corrosion of iron or iron-base-alloys:
A. Rusting (ans)
B. crazing
C. chalking
 D. fritting
83) The ratio of stress to the corresponding strain below the proportional limit:
A. stress-strain diagram
B. gage method
C. modulus of elasticity (ans)
D. tensile strength
84) A fillet weld whose size is equal to the thickness of the thinner joint
member:
A. butt weld
B. tack weld
C. Butt weld
D. Full-fillet weld (ans)
85) A bevel gear of the same size mounted on a shafts at 90 deg:
A. crown gears
B. spur gears
C. angular gears
D. mlter gears (ans)

86) Gearing in which the motion or power that is transmitted depends upon
the friction between the surface in contact:
A. bevel cones
B. spur friction wheels
C. evans friction cones .
D. friction gearing (ans)
87) Wheels are sometimes used for the transmission of high power when an
approximately constant velocity ratio is desired:
A. bevel cones
B. friction gearing
C. spur friction wheels (ans)
D. evans friction cones
88) A corrosion occurs within the or adjacent to a crevice formed by contac
with another piece of the same or another metal:
A. pitting
B. galvanic (ans)
C. ercsion
D. crevice
89) A weld of approximately triangular cross-section that join two surface a
approximately right angles as in lap joint, tee-joint, corner joint:
A. single welded lap joint fillet weld (ans)
B. tact weld
C. butt weld
90) An alloy of tin, copper, antimony, or sometimes lead:
A. gold
B. Babbitt (ans)
C. Aluminum
D. Cast iron
91) A weld place in a groove between two abutting members:
A. full-fillet weld
B. tack we'd
C. butt weld (ans)
D. fillet weld
92) A test for pipe used for coiling in sizes 2 inches:
A. flaring
 B. crush
C. flange
D. bend (ans)
93) The follower reciprocates or oscillates in a plane parallel to the axis of rotation:

A. cam curves
B. cylindrical cam (ans)
C. tangential cam
D. radial cam

94) Strength of a material that is of a stress intensity determined by considering the maximum test load to act over
the original area of the test specimens:

A. yield point
B. ultimate strength (ans)
C. breaking strength
D. D.elastic limit

95) The follower reciprocates or oscillates in a plan perpendicular to the axis of rotation of the cam:

A. radial cam (ans)

B. cylindrical cam
C. cam curves
D. tangential cam

96) Impacts of reciprocating motion to a single-point cutting tool:

A. dividing head
B. slotting attachment (ans)
C. circular pitch
D. circular milling attachment

97) A joint between two overlapping members in which the overlapped edge of one member is welded with a fillet
weld:

A. a single welded lap joint (ans)

B. double-welded lap joint
C. a single-welded lap joint with backing
D. tack weld

98) Weld-metal impact specimen shall be taken across the weld face substantially parallel to and within:

A. 3/4 in
B. 1/32 in
C. 1/4 in (ans)
D. 1/16 in

99) The maximum stress which is reached during a tension test:

A. Stress
B. Elasticity
C. strain
 D. tensile strength (ans)

100. If gears cannot connect parallel shafts, they are called:

A. cycloidal gears (ans)

B. helical gears
C. spur gears
D. toothed gears
E. CS CamScanner