Smart Sensors (High-precision Contact Type)

ZX Series (ZX-T)

Ordering Information

■ Sensors
Sensor Heads
Size Type Sensing distance Resolution (See note.) Model
6 dia. Short type 1 mm 0.1 µm ZX-TDS01T
Standard type 4 mm ZX-TDS04T
Low measurement type ZX-TDS04T-L
8 dia. Standard type 10 mm 0.4 µm ZX-TDS10T
Ultra-low-load Type ZX-TDS10T-L
Air Lift Type ZX-TDS10T-V
Air Lift/Air Push Type ZX-TDS10T-VL
Note: The resolution refers to the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected.

■ Amplifier Units
Appearance Power supply Output type Model
DC NPN ZX-TDA11

PNP ZX-TDA41

■ Accessories (Order Separately)

Calculating Unit ZX-series Communications Interface
Appearance Model Unit
ZX-CAL2 Appearance Model
ZX-SF11

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 1

SmartMonitor Sensor Setup Tool for Cables with Connectors on Both Ends (for
Personal Computer Connection Extension)*
Appearance Name Model Cable length Model Quantity
ZX-series Communi- ZX-SF11 1m ZX-XC1A 1
cations Interface 4m ZX-XC4A
Unit
8m ZX-XC8A
* Robot Cable models are also available. The model numbers are
ZX-XC@R.

ZX-series Communi- ZX-SFW11EV3

cations Interface *1, *2
Preamplifier Mounting Brackets
Unit + ZX-series Appearance Model Remarks
Sensor Setup Soft-
+ ware Basic ZX-XBT1 Attached to each
CD-ROM Sensor Head
CD-ROM ZX-series Sensor ZX-SW11EV3
Setup Software *1 ZX-XBT2 For DIN track mount-
*1. When using the ZX-TDA11/41 with the SmartMonitor, either the ing
ZX-SFW11EV3 or the ZX-SW11EV3 SmartMonitor must be
used. Earlier versions cannot be used.
*2. The ZX-SFW11EV3 SmartMonitor can be used only to set
functions and monitor waveforms.

Specifications

■ Amplifier Units
Item ZX-TDA11 ZX-TDA41
Measurement period 1 ms
Possible average count set- 1, 16, 32, 64, 128, 256, 512, or 1,024
tings (See note 1.)
Linear output (See note 2.) Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Ω
Voltage output: ±4 V (±5 V, 1 to 5 V (See note 3.)), Output impedance: 100 Ω
Judgement outputs NPN open-collector outputs, 30 VDC, 30 mA max. PNP open-collector outputs, 30 VDC, 30 mA max.
(3 outputs: HIGH/PASS/ Residual voltage: 1.2 V max. Residual voltage: 2 V max.
LOW)
Zero reset input, timing in- ON: Short-circuited with 0-V terminal or 1.5 V or less ON: Supply voltage short-circuited or supply voltage of
put, reset input, judgement OFF: Open (leakage current: 0.1 mA max.) 1.5 V or less
output hold input
OFF: Open (leakage current: 0.1 mA max.)
Function - Measurement value display - Present value/set value/output value display
- Display reverse - ECO mode - Number of display digit changes
- Sample hold - Peak hold - Bottom hold, peak-to-peak hold
- Self-peak hold - Self-bottom hold - Zero reset
- Initial reset - Direct threshold value setting - Position teaching
- Hysteresis width setting - Timing inputs - Reset input
- Judgement output hold input - (A-B) calculations (See note 4.) - (A+B) calculations (See note 4.)
- Sensor disconnection detection - Zero reset memory - Function lock
- Non-measurement setting - Clamp value setting - Scale inversion
- Zero reset indicator - Span adjustment - Warming-up display
- Pressing force alarm
Indicators Judgement indicators: High (orange), pass (green), low (yellow), 7-segment main digital display (red), 7-segment
sub-digital display (yellow), power ON (green), zero reset (green), enable (green)
Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p): 10% max.
Current consumption 140 mA max. (with Sensor connected), For 24-VDC power supply voltage: 140 mA max. (with Sensor connected)
Ambient temperature Operating and storage: 0 to 50°C (with no icing or condensation)
Temperature characteristic 0.03% F.S./°C
Connection method Prewired (standard cable length: 2 m)
Weight (packed state) Approx. 350 g
Materials Case: PBT (polybutylene terephthalate), Cover: Polycarbonate
Note 1. The response speed of the linear output is calculated as the measurement period × (average count setting + 1).
The response speed of the judgement outputs is calculated as the measurement period × (average count setting + 1).
2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit.
3. Setting is possible via the monitor focus function.
4. A Calculating Unit (ZX-CAL2) is required.

2 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type)

■ Sensor Heads
Item ZX-TDS01T ZX-TDS04T ZX-TDS04T-L
Measurement range 1 mm 4 mm
Maximum actuator travel distance Approx. 1.5 mm Approx. 5 mm
Resolution (See note 1.) 0.1 µm
Linearity (See note 2.) 0.3% F.S.
Operating force (See note 3.) Approx. 0.7 N Approx. 0.25 N
Degree of protection (Sensor Head) IEC60529, IP67 IEC60529, IP54
Mechanical durability 10,000,000 operations min.
Ambient temperature Operating: 0°C to 50°C (with no icing or condensation)
Storage: −15°C to 60°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no icing or condensation)
Temperature char- Sensor Head 0.03% F.S./°C
acteristic (See
note 4.) Preamplifier 0.01% F.S./°C

Weight (packed state) Approx. 100 g

Materials Sensor Head Stainless steel
Preamplifier Polycarbonate
Accessories Instruction manual, Preamplifier Mounting Brackets (ZX-XBT1)
Note 1. The resolution is given as the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected. This value is taken 15 minutes after
turning ON the power with the average number of operations set to 256.
2. The linearity is given as the error in an ideal straight line displacement output.
3. These figures are representative values that apply for the measurement mid-point, and are for when the provided actuator is used, with the actuator
moving downwards. If the actuator moves horizontally or upwards, the operating force will be reduced. Also, if an actuator other than the standard
one is used, the operating force will vary with the weight of the actuator itself.
4. These figures are representative values that apply for the mid-point of the measurement range.

■ Sensor (Long-range Type)

Item ZX-TDS10T ZX-TDS10T-V ZX-TDS10T-L ZX-TDS10T-VL
Vacuum retract (VR) and air push (AP) No VR No VR/AP
compatible
Measurement range 10 mm
Maximum actuator travel distance 10.5 mm
Resolution (See notes 1 and 5.) 0.4 µm
Linearity (See notes 2 and 5.) ±0.5% F.S.
Operating force (See note 3.) Approx. 0.7 N Approx. 0.6 N Approx. 0.065 N Approx. 0.09 to 1.41 N
Air pressure Vacuum retracting --- −0.55 to −0.70 (bar) --- −0.05 to −0.22 (bar)
Air push --- 0.125 to 2 (bar)
Degree of Sensor Head IP65 IP50
protection
Preamplifier IP40
Mechanical durability 10,000,000 operations min.
Ambient temperature Operating: 0 to 50°C (with no icing or condensation), Storage: −10 to 60°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no icing or condensation)
Temperature Sensor Head ±0.01% F.S./°C
characteristic
(See note 4.) Preamplifier ±0.01% F.S./°C

Vibration resistance 0.35-mm single amplitude at 10 to 55 Hz for 50 min each in the X, Y, and Z directions
Shock resistance 150 m/S2 3 times each in 6 directions (up/down, left/right, and forward/backward)
Connection method Prewired connector (2 m from the Sensor Head to the Preamplifier, 0.2 m from the Preamplifier to the connector)
Weight (packed state) Approx. 100 g
Materials Sensor Head Stainless steel
Rubber sleeve Viton None
Preamplifier Polycarbonate
Mounting Brackets Stainless steel
Accessories Instruction manual, Preamplifier Mounting Brackets (ZX-XBT1), Right-angle Adapter (See note 6.)
Note 1. The resolution indicates the variation (±3 σ) in the linear output (voltage output) when a ZX-TDA@1 Amplifier Unit is connected. This value is taken
30 minutes after turning ON the power with the average number of operations set to 1,024. The minimum value that can be read is 1 µm.
2. The linearity is given as the error in an ideal straight line displacement output.
3. These figures are representative values that apply for the mid-point of the measurement range when the Actuator provided is secured facing down-
ward.
- ZX-TDS10T and ZX-TDS10T-V: The operating force will be reduced if the Actuator is secured facing horizontally or upward.
- ZX-TDS10T-L and ZX-TDS10T-VL: The actuator can be installed only facing downward.
4. These figures are representative values that apply for the mid-point of the measurement range.
5. These values were measured at an ambient temperature of 23°C.
6. The ZX-TDS10T comes with a Right-angle Adapter.

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 3

Characteristic Data
Output Characteristics
Voltage/Current Output
ZX-TDS01T/-TDS04T-@/-TDS10T-@@
Measurement distance (F.S)
4V 20 mA
Voltage output

Current output
Voltage/current
Analog output

0V 12 mA

Displacement direction

− +

−4 V (Released) (Pushed) 4 mA
Center

−0.5 mm 0 mm +0.5 mm Displacement

(−2 mm)*1 (+2 mm)*1
(−5 mm)*2 (+5 mm)*2

ON
High/Low output
OFF

*1: Values for the ZX-TDS04T/-TDS04T-@.

*2: Values for the ZX-TDS10T/-TDS10T-@@.

I/O Circuit Diagrams

NPN Amplifier Unit: ZX-TDA11 PNP Amplifier Unit: ZX-TDA41
Brown 12 to 24 V DC Brown 12 to 24 V DC
HIGH
HIGH Load judgement
judgement White output
White output Load PASS judgement 12 to
Green output 24 V DC
PASS judgement 12 to Load
Load LOW judgement
Green output 24 V DC Gray output
LOW judgement Load
Gray output
Load
Blue GND (0V)
Blue GND (0V)
Judgement output
Judgement output Pink hold input
Internal circuit
Internal circuit

Pink hold input

Purple Timing input
Purple Timing input
Orange Zero reset input
Orange Zero reset input
Red Reset input
Red Reset input

Current
output
(4 to 20mA)
Current
output
Current/voltage Black Linear output
Current/voltage (4 to 20mA) Black Linear output output selector
output selector Voltage
Voltage 100 Ω output Load
Current output:
output Load
Current output:
±4V 300 Ω max.
100 Ω ±4V 300 Ω max. Shield Linear ground Voltage output:
Shield Linear ground Voltage output: 10 kΩ min.
10 kΩ min.

4 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type)

Connectors
Amplifier Unit Note 1. Use a stabilized power supply separate from other devices
and power systems for the Amplifier Unit, particularly when
Brown
12 to 24 VDC
high resolution is required.
Blue 2. Always wire correctly. Incorrect wiring may damage the Unit.
GND (0 V)
White
HIGH judgement output Use a different ground for the linear output from the normal
Green
PASS judgement output ground.
Gray
LOW judgement output 3. The blue line (0 V) is the 0 V power supply line. The shield
Black
Linear output
Shield wire (linear output GND) is used together with the black line
Linear output GND
Pink (linear output) to connect the linear output. Wire these lines
Judgement output hold input
Orange correctly. Always ground the linear output terminal even when
Zero reset input
Purple
Timing input
the linear output is not used.
Red
Reset input

Part Names
Sensor Heads Amplifier Unit
ZX-TDS01T ZX-TDA11
ZX-TDS04T-@ ZX-TDA41
ZX-TDS10T-@@
Output cable Controls
Sensor head Preamplifier (with connector)
Display area

Input cable
(with connector)

Output cable

Connector
(Cover opens and closes)

Calculating Unit
ZX-CAL2

Display area

Connector

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 5

Options (Actuators)
Model Type (material) Screw section Appearance Application Applicable
Sensor
(See note.)
ZX-TDS@T
D5SN- TB1 Ball type (steel) Female screw Measuring ordinary flat surfaces (stan-
dard actuator supplied with the ZX-TDS
M2.5 x 0.45
Series)

TB2 Ball type (carbide Female screw Measurements where abrasion resistance
steel) is critical
M2.5 x 0.45
Measured objects: Carbide (HR90) or
lower.
TB3 Ball type (ruby) Female screw Measurements where abrasion resistance
M2.5 x 0.45 is critical
Measured objects: Carbide (HR90) or
higher.
TN1 Needle type (car- Male screw Measuring the bottom of grooves and
bide steel) M2.5 x 0.45 holes

TF1 Flat (carbide steel) Male screw Measuring spherical objects

M2.5 x 0.45

TA Conversion Adapt- Through-hole fe- Mounting D5SN-TN1/-TF1 or commercial-

er (stainless steel) male screw ly available actuators on ZX-TDS-series
Sensors
M2.5 x 0.45

Note: Replacement possible Conversion Adapter required

■ Dimensions
D5SN-TB1/TB2/TB3 D5SN-TN1 D5SN-TF1 D5SN-TA

(15) (10) Two, C0.2 Grooves m0.2

10 5 5 5 dia.

3.5 3 7 5 3.3

Crisscross pattern m0.2 M2.5

SR1.5 5.2 dia.
1 dia. 5 dia. 4.3 dia. M2.5
12
3.5 dia. (Through-hole)
Carbide steel
M2.5 × 0.45 Carbide steel M2.5 × 0.45
C0.3
5.5
4.5 dia.
6.5±0.2

Mounting Jigs
Recommended Mounting Jigs for ZX-TDS Sensors
For ZX-TDS01T/-TDS04T-@ For ZX-TDS10T-@@
10 18
4 dia.
8 dia.

1.5 A 6.5 dia. 3.5 dia. 3.5 2 M4 4.5

6 dia., H7 M3 A
H7
8 ia.,
8d
11

32
36

4 20 Two, 3.5 dia Two, 4.5 dia.

20

A
26 A 18 Cross-section
A-A View A-A
8
42 10 30
Mount the Sensor Head using M3 screws and a mounting torque
between 0.6 and 0.8 N·m. Mount the Sensor Head using M4 screws and a mounting torque
between 2 and 3 N·m.
Material: Aluminum
Material: Aluminum

6 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type)

Mounting Jigs for an 8-diameter Stand Mounting with 3-point Support
+0.01 Mounting jig
6 0 dia. Supported at
1 60° Mounting width:
3 points
0 8 mm min.
8 −0.03 dia. 1 12 dia.

5
Tightening force:
15 Sensor Head Base jig 100 N max.
cross-section
Material: Brass

Replacing Actuators
Be careful not to damage the rubber boot with pliers or other tools when replacing the actuator.

1. Remove the standard actuator.

• Hold the plunger’s D-cut section with radio pliers or a similar tool Width: 1 mm
while removing the actuator.
• If the replacement must be performed by holding the Sensor Head
itself, ensure that a torque exceeding 0.15 N·m is not applied.
Applying excessive torque may have an adverse affect on plunger
operation.

Rubber boot
D-cut section
Radio pliers or
a similar tool

2. Mount the commercial actuator to the Conversion Adapter.

• Tighten the actuator securely, and ensure that there is no loose-
ness.
• If necessary, apply a screw-locking agent.
(Recommended: Three-Bond 1401B)
Conversion Adapter Commercially available
(D5SN-TA) actuator
(e.g., one with a flat end)

Screw-locking agent required

3. Mount the Conversion Adapter to the plunger.

• Hold the plunger’s D-cut section with radio pliers or a similar tool
while mounting and securing the Conversion Adapter.
• If the replacement must be performed by holding the Sensor Head
itself, ensure that a torque exceeding 0.15 N·m is not applied.
Applying excessive torque may have an adverse affect on plunger
operation.

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 7

Precautions
Design Precautions Correct Use
• Conform to the specified ratings and performance. Refer to Specifi-
cations on page 2 for details. ● System Design
• Measurements may not be possible or may not be accurate for Warming Up
some materials and shapes.
After turning ON the power, allow the Smart Sensor to warm up for
• The Sensor will be destroyed if the Actuator is pressed too far. Do 15 minutes minimum prior to use.
not use the Actuator past the point where a pressing force alarm
(OVER) is displayed. Measurements
• Do not remove the rubber boot. Without the rubber boot, foreign Do not expose the plunger to forces exceeding the limits in the fol-
matter may enter the Sensor Head, possibly causing the Sensor lowing diagram. Doing so may damage the plunger.
Head to malfunction.
ZX-TDS-Series Sensors
• Use suitable torque and force when mounting the Sensor. Refer to
page 6 for details.
• The Sensor may be destroyed if excessive force is applied.

Environment 30 N 30 N 1N 0.15 N·m

• Do not operate the product in locations subject to flammable or

explosive gases.
• In order to ensure safe operation and maintenance, do not install
the product in the vicinity of high-voltage devices or power equip-
● Adjustments
ment. Settings
When setting the threshold value with the Smart Sensor connected
Wiring to an external device, turn ON the Amplifier Unit's judgement output
• Do not use the product at voltages exceeding the rated values. hold input to prevent the judgement from being output to the external
Doing so may result in damage. device.
• Do not connect the product to an AC power supply or connect the
power supply in reverse.
● Compatibility
Sensors and Amplifier Units are mutually compatible. Sensors can
• Do not short-circuit the load for open-collector output.
be added or replaced individually.

● Influence of High-frequency Electromagnetic

Fields
Using the product in the vicinity of devices that generate high-fre-
quency electromagnetic fields, such as ultrasonic cleaning equip-
ment, high-frequency generators, transceivers, mobile phones, and
inverters, may result in malfunction.

Other Precautions
Do not attempt to disassemble, repair, or modify the product.
Dispose of the product using standard procedures for industrial
waste.
These Sensors are not compatible with the ZX-L@@ Smart Sensors
(laser type). Do not connect combinations of ZX-E@@ Smart Sen-
sors and ZX-T@@ Smart Sensors.

Wiring
● Wiring Check
After wiring is completed, before turning ON the power, confirm that
the power supply is connected correctly, that there are no faulty con-
nections, such as load short-circuits, and that the load current is cor-
rect. Incorrect wiring may result in failure.

● Cable Extension
Do not extend the cable for the Sensor and the Amplifier Unit to a
length exceeding 10 m. Use a ZX-XC@A Extension Cable (sold sep-
arately) to extend the Sensor’s cable. Extend the Amplifier Unit’s
cable using a shielded cable of the same type.

● Power Supply
When using a commercially available switching regulator, ground the
FG (frame ground) terminal.
If the power supply line is subject to surges, connect a surge
absorber that meets the conditions of the operating environment.

8 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type)

Dimensions
Sensors
ZX-TDS01T
Vinyl-insulated round cable
0 3.7 dia., standard length: 2 m Vinyl-insulated round cable
6 −0.1 dia. 5.2 dia., standard length: 200 mm
4.5 dia.
15 dia.
Measurement
SR1.5 range* 16 Connector
41.6 ±0.4 46
5.95 44.6 ±0.8
* Measurement range: 11.2 to 12.2 (TYP)
57.1 ±1
ZX-TDS04T
ZX-TDS04T-L
Vinyl-insulated round cable
3.7 dia., standard length: 2 m Vinyl-insulated round cable
0 dia.
4.5 dia. 6 −0.1 5.2 dia., standard length: 200 mm
15 dia.
Measurement
SR1.5 range* 16 Connector
63.4 ±0.4 46
13.1 66.4 ±0.8
* Measurement range: 14.9 to 18.9 (TYP)
86 ±1.5

ZX-TDS10T Right-angle Adapter

123 7.8

22 84.5 12.5
5.5
5 dia.

15.8
8 dia., H6

SR1.5

3.5

6.8 dia.
ZX-TDS10T-V
129.5
26 84.5
22.17 9.5 7.3
5 dia.

10
8 dia., H6

SR1.5

ZX-TDS10T-L
132.15

28.5 84.5

24.2 9.5 1.2

10
7.5 dia.

8 dia., H6

SR1.5

ZX-TDS10T-VL
124.5
21 84.5
15 9.5 7.3
7 dia.

10
5 dia.

8 dia., H6

1.8

SR1.5

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 9

Amplifier Unit
ZX-TDA11
ZX-TDA41

133
44 4.2 64.3 4.2
30 3

15.5 dia. 31.5

13.2 15.8

13 36.8 Vinyl-insulated round cable

Vinyl-insulated round cable 5.2 dia., 10 conductors,
5.1 dia., standard length: 100 mm (conductor cross-section:
0.09 mm2, insulator diameter: 0.7-mm dia.),
11.7 standard length: 2 m
11.7

2.2 Current/voltage switch

29 (Factory-set to voltage output)
Voltage output

■ Accessories (Order Separately)

Preamplifier Mounting Bracket (Supplied with Each Sensor)
ZX-XBT1 ZX-XBT2 (For DIN Track Mounting)
Four, 1.6R
4.8
3.2

M3 x 8 pan-head screw (with M3 spring washer)

27

(91.1)
(16.4) 75
29 (16.4)

(28.1)
11.8
(28.1)
(38)
10 6.2
(91.1)

Material: Stainless steel

1.8 1.8 10
Mounting Hole Cutout Dimensions 9.4
35.3 11.4
Two, M3 58
84.8
27±0.1
Material: Stainless steel

10 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type)

ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 11
 This document provides information mainly for selecting suitable models. Please read the doc-
ument E346 carefully for information that the user must understand and accept before pur-
chase, including information on warranty, limitations of liability, and precautions.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. E345-E1-03 In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company

Sensing Devices Division H.Q.

Application Sensors Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan Printed in Japan
Tel: (81)75-344-7068/Fax: (81)75-344-7107 0905-0.5M (1203) (M)