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Electrochemi Suzuki Swift 2007 Demo

The document provides detailed information about wiring systems, including wire and connector color symbols, various electrical components and their symbols, and descriptions of joint connectors and junction blocks. It also includes specifics on fuse descriptions and protected circuits, as well as circuit diagrams for the A/T control system. Overall, it serves as a comprehensive guide for understanding and working with wiring systems in vehicles.

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0% found this document useful (0 votes)
1K views15 pages

Electrochemi Suzuki Swift 2007 Demo

The document provides detailed information about wiring systems, including wire and connector color symbols, various electrical components and their symbols, and descriptions of joint connectors and junction blocks. It also includes specifics on fuse descriptions and protected circuits, as well as circuit diagrams for the A/T control system. Overall, it serves as a comprehensive guide for understanding and working with wiring systems in vehicles.

Uploaded by

VEX O
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Wiring Systems: 9A-3

Wire / Connector Color Symbols


S7N20A9101002
Symbol Wire / connector Color Symbol Wire / connector Color
BLK Black ORN Orange
BLU Blue RED Red
BRN Brown WHT White
GRN Green YEL Yellow
GRY Gray PNK Pink
LT BLU Light blue PPL Purple
LT GRN Light green N Natural

GRN (Base color)

GRN (Base color)


YEL (Stripe color)

GRN / YEL
I2RH01910941-01

Symbols and Marks


S7N20A9101003
Battery Ground Normal fuse Slow blow fuse

I2RH01910910-01 IYSQ01910915-01 IYSQ01910916-01


IYSQ01910917-01 IYSQ01910918-01

Circuit breaker Coil, Solenoid Heater Bulb

IYSQ01910922-01 IYSQ01910923-01
IYSQ01910919-01 IYSQ01910920-01 IYSQ01910921-01

Cigarette lighter Motor Pump Horn Speaker

H
IYSQ01910924-01
I5JB0B910995-02
IYSQ01910925-01 IYSQ01910926-01 I2RH01910911-01
Buzzer Chime Condenser Thermistor Reed switch

IYSQ01910929-01 IYSQ01910930-01
IYSQ01910931-01
IYSQ01910932-01 IYSQ01910933-01
Resistance Variable resistance Transistor

IYSQ01910934-01 IYSQ01910935-01 IYSQ01910936-01 IYSQ01910937-01 IYSQ01910938-01

NPN PNP
Wiring Systems: 9A-7

B15
B14 B16

B15 5 7 B14 5 B16 7

I2RH01910904-01

4) Joint connector (J/C)


• The joint connector (J/C) connects several different wires with the same wire color at one place instead of
connecting them by welding or caulking one by one. It is not an ordinary connector but a part of the continuous
wire in the harness.

Example Weld splice


J/C
WHT/BLK WHT/BLK ORN ORN
WHT/BLK WHT/BLK WHT/BLK ORN ORN ORN
C C C C C
Weld
WHT/BLK J/C splice
C
WHT/BLK ORN
RED/YEL
RED/YEL B
ORN
BLK BLK
A
A B Weld
Weld
BLK RED/YEL splice

A
BLK (in Connector list)
I4RS0A910902-01

5) Junction block (J/B)

Example
J/B inner circuit
Connector No. / Terminal No. J/B
J/B BCM E39 E40 E41 G32 G33 G34 K01 L04 L05 L06

IG1 IG1
2

IMMOBI IG
6

IG Coil
23
15A IG Coil, etc
5
BLK/WHT
BCM ;IG1
11
25
MTR 10A MTR Power, etc
6

30
A/B 15A A/B CONT
1

K-LINE
8

K-LINE
3

A/B SIGNAL
9

A/B SIGNAL
2

J/B A/B SIG


4 ORN
A/B SIG
13
MTA
11

IG Sig
29
10A EPS AT
12
J/B

GRN BLU

I4RS0A910903-01
Wiring Systems: 9A-23

G: Instrument panel harness (RHD)

Manual A/C
G10 G09 G11 G14 G55 G25 G28 G21 G23 G41
Auto A/C
G G52 G12 G13 G09 G15 G24 G59 G22 G56

G29

G40

9
G01
G35
(TO E37)
G02
G36
(TO E38)
G42

G37
G43
(TO L51) G34
J/B
G33
Petrol G32
G54 G51 G06 G19 G58 G44 G17 G26 G50
Petrol
11 12 G03 G04 G53 G05 G18 G57 G45 G20 G16 G27 G31 10
(TO L33) (TO L32)
I7N20A910980-02
G: Instrument panel harness
No./Color Connective position No./Color Connective position
G01/GRN Air intake control actuator G28/GRY COMB meter
G02/N Keyless receiver G29/GRN Front fog light switch
G03/N Floor harness (To L33) G31/N J/C
G04/YEL Floor harness (To L32) G32/N J/B
G05/N Blower motor G33/N J/B
G06/N Blower motor resister G34/N J/B
G09/N Evaporator temperature sensor G35/GRY Main harness (To E37)
G10/BLK Passenger inflator G36/N Main harness (To E38)
G11/N Hazard switch G37/BLU BCM
G12/BLU Audio G40/N Headlight leveling switch
G41/GRY (IF
G13/N Navigation ILL cancel switch
EQPD)
G14/GRN Multi information display G42/N KLS control module
G15/GRY J/C G43/GRY Floor harness (To L51)
G16/BLU
J/C G44/BLK Cigar lighter
(Petrol)
G17/N (Petrol) J/C G45/BLK Cigar lighter ILL
G50/N (IF
G18/GRN HVAC control unit Steering angle sensor
EQPD)
G51/N (IF
G19/BRN Blower speed selector Blower motor controller
EQPD)
G52/BLK (IF
G20/BLK DLC Diode
EQPD)
G53/GRN (IF
G21/N IG switch Air flow control actuator
EQPD)
G54/N (IF
G22/N Main switch (Key switch) Temperature control actuator
EQPD)
G55/N (IF
G23/BLK COMB switch Inside air temperature sensor
EQPD)
9A-46 Wiring Systems:

No. Fuse Description on the cover Protected circuit


30 A HTR FAN Blower motor relay
15 A
(Petrol), 20 FI Main relay
A (DSL)
10 A A/C CPRSR A/C compressor relay
15 A AT A/T relay
15 A STOP LAMP Brake light switch
ABS control module
30 A ABS MOT
ESP® control module
30 A ST MOT Starting motor relay
50 A MTA Automated Manual Transaxle relay
50 A EPS Power steering control module
30 A IG ACC IG switch
Radiator fan relay #1
30 A RDTR FAN Radiator fan relay #2
Radiator fan relay #3
50 A (DSL) IG IG switch
ABS control module
30 A ABS SOL
ESP® control module
BLANK BLANK BLANK
15 A THR MOT Throttle actuator control relay
15 A FR FOG Front fog light relay
15 A H/L L Headlight (L)
15 A H/L R Headlight (R)
15 A FUEL PUMP Fuel pump relay
BLANK BLANK BLANK

“MTA” is shown on the fuse box cover for the Automated Manual Transaxle.

Individual Circuit Fuse Box No. 3 (DSL)


S7N20A910D008

55
USE THE DESIGNATED FUSES AND RELAYS ONLY.
56
57
58

Fuel heater Main relay


Relay Relay relay
"A-5"
"D-3" "A-5" "A-5"
E72
E34 E35 E71
I5RS0B910918-01

No. Fuse Description on the cover Protected circuit


BLANK BLANK BLANK
20 A FI ECM
10 A FI-2 ECM
EGR valve
10 A FI-3
Boost pressure control solenoid valve
9A-50 Wiring Systems:

Fuse side

Blower motor relay

K01
1 2
3 4 5 6

Relay 3
2 1 3
1 2 4 1 2
6 5 4 3 4
5 H

Relay
Relay 3 3 3
1 2 1 2 1 2
4 4 4

E39 E41
1 2 3 4 7 6 5 4 3 2 1 1 2 3 4 5 6 7
4 3 2 1
5 6 7 8 9 10 8 9 10 11 12 13 14 15 16
10 9 8 7 6 5 16 15 14 13 12 11 10 9 8

L05 L06
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1 8 9 10 11 12 13 14 15 16
10 11 12 13 14 15 16 17 18 18 17 16 15 14 13 12 11 10 16 15 14 13 12 11 10 9 8

E40 L04
1 2
1 2 2 1 3 4 3 2 1 1 2 3 4
4
5 6
7 8

Flasher relay

I7N20A910974-01
Wiring Systems: 9A-75

A-6 A/T Control System Circuit Diagram


S7N20A910E011

24 40
8 STOP Individual circuit J/B BACK RADIO
10A 15A
LAMP fuse box (No.1)
15A
E41 14 G33 5
RED/BLK
E24 19
C36
RED/BLK WHT/RED
7
C28 VSS
"A-5"
Transaxle P
range sensor P L
R N D 2

9 8 5 3 6 2
E24 C36
PNK/BLK RED
17
PNK PNK/BLK E24 C36
GRN/ORN GRN GRN/YEL LT GRN/BLK PPL
RED RED
PB R 20 R
Back-up light PNK/BLK
"D-8"
C35 20 1 8 7 19 18 25
E47 3 1

Brake TCM
light
switch

4 2 23
PPL/WHT
GRN/YEL
GRN/WHT C36 5
GY
E24
PW
E45 4
GW L02 E43 D
Brake light G17 B
switch GRN/YEL Lg J/C J/C
"D-7" J/C
L23 1 E42 E
3 PPL/WHT
9 B
E46
A/T shift A/T 3 position
lever shift lock switch LT GRN BCM
solenoid BCM
assy OFF ON WHT/RED
"A-8"
6 4 L01 8 G37 5 RB WB
BLK BLK/ORN
L24 B A
J/C G15 A WHT/BLK
G36 14
E38
B J/C
A
BLK PPL/WHT RED/BLK BLK/ORN BLK/ORN
A A (CAN)
G20 4 7 6 14 16 5 E24 15
BLK BLK/ORN
BLK
C36
BLK BLK/ORN
DLC

18 16 9 11 3
I7N20A910957-01
Wiring Systems: 9A-115

Individual
circuit 4 HTR 38 IG2 24
BACK
fuse box 30A FAN 10A SIG 10A
(No.1)
J/B 1 5
Blower
motor
relay
BLU 2 3

E39 7 G32 6 G34 8 9

BLK/YEL RED/BLK

BCM
Relay
BLK/YEL BLK/YEL "B-3" "B-3"
Blower BR B
motor G05 2 G52 2 G31 B
controller
B
Blower Diode J/C
motor M #1

G51 1 2 4 3 1 1 B

BLK GRY BLU/RED BLK/WHT BLK/WHT BLK/WHT RED/BLK RED/BLK BLK/RED BRN BLK

G57 9 8 G58 8 G57 10 20

12V 12V Auto


5V 5V 5V 12V
5V
5V unit

G58 6 3 4 G57 1 2 G58 14 1 G57 4 3 G58 13 16 17 15

PNK/BLK ORN WHT/BLK BRN/WHT WHT GRY/RED GRY/BLU


G16 B G15 A
B
J/C J/C

B A A

G55 2 G09 1
Inside air temperature

Evaporator temperature

BRN/YEL WHT/BLU WHT YEL WHT GRN/RED GRN RED BLK BLK

G53 6 5 1 G54 6 5 1 G01 5 3 1


sensor

1 2
sensor

M M
M
BLK ORN ORN
7 3 Air flow 7 3 Temperature 7 Air intake
control control control
actuator actuator actuator
G16 D D D
ORN ORN

J/C

12 11 9
I7N20A910972-02
9C-3 Instrumentation / Driver Info. / Horn:

Schematic and Routing Diagram


Combination Meter Circuit Diagram
S7N20A9302001
Petrol engine model

17

10 G28-10
8
9 G28-9
9 G28-7
15
12 LCD
10 G28-8

19 G28-13 7
11 G28-5
18 G28-30 14
6
18 G28-29

13 4

2 G28-31
[A]
1 G28-32

[B]

16

G28-22 3

G28-25 20

3 G28-21

3 G28-1
G28-16
3 G28-26

I7N20A930003-03

[A]: M16A engine model 5. Speedometer 11. SDM 17. Combination meter
[B]: Other than M16A engine model 6. Fuel meter 12. CPU 18. Fuel level sensor
1. RADIO fuse 7. ECT meter 13. Power supply 19. Illumination cancel switch
(if equipped)
2. METER fuse 8. ODO, TRIP, Shift position (other 14. Interface circuit 20. P/S control module
than M/T model)
3. Combination switch 9. Keyless start control module 15. CAN driver
(if equipped)
4. Tachometer 10. Each control module 16. Stepper motor and LED
output driver
Glass / Windows / Mirrors: 9E-6

4) Clean contact surfaces of old adhesive (4), paint or 8) Using new brush, apply sufficient amount of primer
bare metal thoroughly. onto glass along glass edge.
If surfaces of paint or bare metal come out, apply
primer (2) for body with caution not to apply primer NOTE
(2) to surface of adhesive remaining on body. • Be sure to refer to maker’s instruction for
NOTE proper handling and drying time.
• Do not apply primer on outside of ceramic
• Be sure to refer to primer maker’s coated surface.
instruction for proper handling and drying
• Do not touch primer coated surface.
time.
• Do not touch body and old adhesive Width applied primer for windshield
surfaces where glass is to be adhered. “a”: 15 mm (0.59 in.)

“a”
1
2

“a”

“a” 3

I2RH01950046-01
I4RS0A950003-01
1. Do not apply primer 1. Molding
3. Apply primer 2. Windshield side garnish clip
3. 27.2 mm (1.07 in.)
5) Install new molding to glass.
6) Clean glass surface to be adhered to body with 9) Apply primer for molding along molding surface all
clean cloth. If cleaning solvent is used, let it dry for around.
10 minutes or more. 10) Apply adhesive (1) referring to figure.
Cleaning Area for windshield (distance from the NOTE
edge of glass or molding)
30 – 50 mm (1.18 – 1.97 in.) • Press glass (2) against fittings surface of
body panel quickly after adhesive (1) is
7) Install new spacers (1) to windshield (2).
applied.
• Use of rubber sucker grip is helpful to hold
2 and carry glass after adhesive (1) is
applied.
• Perform steps 8) to 9) within 10 min. to
ensure sufficient adhesion.
• Be sure to refer to adhesive maker’s
instruction for proper handling and drying
time.
1
I4RS0A950002-01
• Start from bottom side of glass (2).
• Be careful not to damage primer.
9J-3 Hood / Fenders / Doors:

Front Door Assembly Components


S7N20A9A06005

4 (a)
2 1

7 (b) 3

5 (c)

4 (a) 6

7 (b)

2
I4RS0A9A0004-01

1. Door panel 5. Door open stopper bolt : 23 N⋅m (2.3 kgf-m, 17.0 lbf-
ft)
2. Door hinge 6. Front door opening weather-strip : 21 N⋅m (2.1 kgf-m, 15.5 lbf-
: Apply lithium grease 99000-25010 to rotating part. ft)
: Apply sealant 99000-31110 to contact face.
3. Door open stopper 7. Front door hinge bolt (door side)
4. Front door hinge bolt (body side) : 27 N⋅m (2.7 kgf-m, 19.5 lbf-ft)

Front Door Assembly Removal and Installation


S7N20A9A06006

Removal
1) Remove front fender referring to “Front Fender
Removal and Installation”.
2) Disconnect door harness lead wires at each coupler.
3) Remove door open stopper (1).

I2RH019A0003-01

5) Remove door assembly (1) by loosening hinge


mounting bolts (2).

I4RS0A9A0005-01

4) Support door panel (1) using a jack (2) with rags (3)
and a piece of wood (4) placed between jack (2) and 2
panel (1) as shown.

I4RS0A9A0006-01

Installation
Reverse removal procedure to install door assembly
noting the following instructions.
9M-1 Exterior Trim:

Exterior Trim
Body, Cab and Accessories

Repair Instructions
Roof Molding Components
S7N20A9D06001

[A]

[C]
1

2
2

666 mm (26.22 in.)


423 mm (16.65 in.)
197 mm
3 3 (7.76 in.)
3

[B]

[C]
1

2 2

3
53 mm (2
.09 in.)

I6RS0B9D0001-04

[A]: 3 door model 2. Roof side weather-strip


[B]: 5 door model 3. Roof molding clip (Push-in type)
: Install roof molding clip to specified position on body with epoxy adhesive applied.
Body Electrical Control System: 10B-13

3) Turn ignition switch ON.


4) Read DTC according to instructions displayed on SUZUKI scan tool and print it or write it down.
Refer to SUZUKI scan tool operator’s manual for further details.
If communication between SUZUKI scan tool and BCM is not possible, check if SUZUKI scan tool is
communicable by connecting it to BCM in another vehicle. If communication is possible in this case, SUZUKI scan
tool is in good condition. Then check data link connector and serial data line (circuit) in the vehicle with which
communication was not possible.
5) After completing the check, turn ignition switch off and disconnect SUZUKI scan tool from data link connector.

Without Using SUZUKI Scan Tool


1) Turn ignition switch to OFF position.
2) Perform following Steps a) to d) within 10 seconds after ignition switch is turned ON and engine stops.
a) Turn headlight switch to “SMALL” position.
b) Turn headlight switch to “OFF” position.
c) Repeat Steps a) and b) 2 times.
d) Press and release driver side door switch 3 times.
3) Check DTC displayed on odometer of combination meter or read flashing pattern of alarm indicator lamp which
represents DTC as shown in the following example and write it down.
When more than 2 DTCs are stored in memory, flashing for each DTC starts with the smallest DTC number in
increasing order. Also, DTC is indicated repeatedly until the ignition switch is turned OFF.

[A]
0 0 0 0
A

B
T2 T2 T2 T2
1

[B]
1 1 3 3
A

B
T2 T2 T2

T1 T1 T1 T1

[C] 2
1 1 3 3 1 1 6 0
A

B
T2 T2 T2 T3 T2 T2 T2 T2

T1 T1 T1 T1 T1 T1 T1
I4RS0AA20007-02

[A]: No DTC (No. 0000) B: Indicator lamp turned OFF 1. Alarm indicator lamp
[B]: DTC B1133 (No. 1133) T1: 0.3 seconds 2. Odometer
[C]: When 2 DTCs are detected T2: 1.0 seconds
A: Indicator lamp turned ON T3: 3.0 seconds

4) After completing the check, turn ignition switch to OFF position.


Body Electrical Control System: 10B-33

Junction block connector “G32”


Terminal Circuit Normal voltage Condition
10 – 14 V Ignition switch is at ON position
G32-2 Power source (IG)
0V Ignition switch is at any position other than ON position
10 – 14 V Ignition switch is at ACC or ON position
G32-5 Power source (ACC) Ignition switch is at any position other than ACC or ON
0V
position

Junction block connector “G33”


Terminal Circuit Normal voltage Condition
G33-3 Ground for BCM 0V Ignition switch is at all positions
10 – 14 V Engine is running and defogger switch indication is lit up
Rear end door window
G33-7 Engine is running and defogger switch indication is not lit
defogger switch indication 0V
up

Junction block connector “G34”


Terminal Circuit Normal voltage Condition
10 – 14 V Horn switch is not pushed
G34-3 Horn switch
0V Horn switch is pushed
Engine is running (equipped with DRL) or lighting switch
10 – 14 V
G34-7 Lighting switch is at any position other than OFF position
0V Lighting switch is at OFF position
G34-9 Ground for BCM 0V Ignition switch is at all positions
Hazard switch is at ON position or lock or unlock button
0V of keyless entry transmitter (answer back control) is
G34-11 Hazard switch
pushed
10 – 14 V Hazard switch is at OFF position

Junction block connector “K01”


Terminal Circuit Normal voltage Condition
Interior light switch is at DOOR position and interior light
10 – 14 V
is not lit up
K01-5 Interior light
Interior light switch is at DOOR position and interior light
0V
is lit up

Junction block connector “L04”


Terminal Circuit Normal voltage Condition
*0 – 1 V
L04-2 Air bag communication line ↑↓ Refer to “Reference waveform No. 12: ”
4–6V
Serial communication line of
L04-3 8 – 12 V Ignition switch is at ON position
data link connector for SDM
Immobilizer Control System: Petrol Model 10C-11

Step Action Yes No


3 DTC check Go to DTC P1618 Go to DTC P1615
Check ECM for DTC. troubleshooting. troubleshooting.

Is DTC P1618 and/or P1615 detected other than P1616?

DTC P1618: CAN Communication Error (Reception Error for Keyless Start Control Module) (Vehicle
equipped with keyless start system only)
S7N20AA314011
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram: Petrol Model”.

Detecting Condition and Trouble Area


Detecting Condition Trouble Area
Reception error of communication data for keyless start • CAN communication circuit
control module is detected for longer than specified time • Steering angle sensor (if equipped)
continuously.
• Combination meter
• Keyless start control module
• TCM (for A/T model or automated manual transaxle
model)
• BCM
• ESP® control module (if equipped)
• ECM

Troubleshooting
Step Action Yes No
1 Was “Immobilizer Control System Check” performed? Go to Step 2. Go to “Immobilizer
Control System Check:
Petrol Model”.
2 DTC check for ECM Go to applicable DTC Go to Step 3.
diag. flow.
Is DTC other than P1618 detected?
3 Control module connector check Go to Step 4. Repair malfunction part
1) With the ignition switch at OFF position, check and recheck.
intermittent and poor connection of following each
connector referring to “Intermittent and Poor Connection
Inspection in Section 00”.
• ECM
• ABS / ESP® control module
• BCM
• TCM (for A/T model or automated manual transaxle
model)
• Keyless start control module
• Combination meter
• Steering angle sensor (if equipped)

Are all connectors in good condition?


4 CAN communication circuit check Go to Step 5. Repair circuit.
1) Check for open, short and high resistance in CAN
communication circuit between ECM and keyless start
control module.

Is each CAN communication circuit in good condition?


10E-8 Keyless Start System:

Schematic and Routing Diagram


Keyless Start System Electric Wiring Circuit Diagram
S7N20AA502001

WHT WHT
RED RED
20
RED RED 18
WHT WHT

WHT
RED
19

16
1 WHT
RED
BLU G42-2 G42-19 RED RED 17
6
ORN G42-1 G42-18 WHT WHT
WHT/RED
7 WHT/RED G42-24
BLK/YEL G42-23
WHT/GRN G42-4 5V
8 5V 2 5V 5V G22-6
RED/BLU G42-3 WHT/RED
WHT/BLK G42-6 G42-20 BRN G22-3
9 G42-29 BRN/YEL G22-7 3
GRN G42-5
G42-30 BLK/YEL G22-8
10 LT GRN G42-8
GRN/WHT G42-7 5
G42-14 BLU/YEL G22-1 G22-4 WHT/RED
12V
11 G42-34 ORN G22-2 G22-5 WHT/RED
4
PPL G42-16 5V 12V
12
BLU/RED G42-36 G42-10 WHT/RED
YEL G42-32
13 G42-11 BLU/WHT
5V
G42-15 RED/BLK
14 5V
GRY/BLU G42-33
G42-9 BLK/ORN
PNK/BLK G42-37
15

[A]

20 19 18 16 15 14 11 10 9 8 7 6 5 4 3 2 1
37 36 34 33 32 31 30 29 24 23

I7N20AA50002-01

[A]: Keyless start control module connector (viewed 7. Passenger side door antenna 14. Driver side door lock switch
from harness side)
1. Keyless start control model 8. Rear end door antenna 15. Passenger side door lock switch
2. Steering Lock unit 9. Center antenna 16. Combination meter
3. Steering lock solenoid 10. Luggage room antenna 17. Key indicator lamp
4. Ignition knob switch 11. Driver side door request switch 18. BCM
5. Key reminder switch 12. Passenger side door request switch 19. ECM
6. Driver side door antenna 13. Rear end door request switch 20. ABS / ESP® control module

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