ISO 9001 CERTIFIED
607 NW 27th Ave
Ocala, FL 34475
Phone: (352) 629-5020 or 800-533-3569
Fax: (352)-629-2902
OPERATION MANUAL
ES-Key
16 Output module (selectable polarity)
P/N 610-00031
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 1 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
1. REVISION LOG ........................................................................................................................................... 1
2. MODULE OVERVIEW ................................................................................................................................. 2
2.1. SCOPE .................................................................................................................................................... 2
2.2. PART NUMBERS........................................................................................................................................ 2
2.3. SETUP ..................................................................................................................................................... 2
3. ES-KEY OPERATION .................................................................................................................................. 3
3.1. SELECTABLE POLARITY OUTPUTS .............................................................................................................. 3
3.1.1. Output polarity selection .................................................................................................................... 3
3.2. MODULE TYPE AND ADDRESS .................................................................................................................... 4
3.2.1. Address selection .............................................................................................................................. 4
3.3. OUTPUT MEMORY SPACE .......................................................................................................................... 5
4. CONNECTOR DESCRIPTION..................................................................................................................... 6
4.1. CONNECTOR A (GRAY) ............................................................................................................................. 6
4.2. CONNECTOR B (BLACK) ............................................................................................................................ 6
4.2.1. Terminating resistor requirement (CAN communication) .................................................................. 7
4.3. SYSTEM COMPATIBILITY ............................................................................................................................ 7
5. MOUNTING .................................................................................................................................................. 8
6. DIAGNOSTICS ............................................................................................................................................ 9
7. GLOSSARY ............................................................................................................................................... 10
8. TECHNICAL DETAILS .............................................................................................................................. 10
8.1. WEEE (W ASTE OF ELECTRICAL AND ELECTRONIC EQUIPMENT) DIRECTIVE............................................... 10
1. Revision Log
Rev Date Approved Changes
1.00 9-05-2014 GMC Initial requirements
1.01 9-21-2015 MH Corrected module description in section 6
1.02 8-15-2017 AMS Corrected part number description text
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 2 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
2. Module Overview
2.1. Scope
TM TM
The ES-Key 16 output module is a Class 1 ES-Key network module designed for use in a ES-Key
electrical system network. This module has sixteen (16) configurable polarity outputs (positive or ground). The
outputs are controlled from the ES-Key network via J1939 CAN messages and can be tied to desired
functionality through the ES-Key database by using the ES-Key professional software.
2.2. Part numbers
Switch Output Module Hale – p/n 610-00031
2.3. Setup
When the module leaves the factory it is configured with the following default configurations.
Function Mode Position Function Mode Position Function Mode Position Function Mode Position
OUT 0 POS DOWN OUT 4 POS DOWN OUT 8 POS DOWN OUT 12 POS DOWN
OUT 1 POS DOWN OUT 5 POS DOWN OUT 9 POS DOWN OUT 13 POS DOWN
OUT 2 POS DOWN OUT 6 POS DOWN OUT 10 POS DOWN OUT 14 POS DOWN
OUT 3 POS DOWN OUT 7 POS DOWN OUT 11 POS DOWN OUT 15 POS DOWN
(Note: Selection switches are only read on power up).
Figure 1. Output polarity selection switches.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 3 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
3. Es-Key Operation
3.1. Selectable polarity outputs
The module has 16 outputs that can be configured for either positive or ground output polarity (see section 3.1.1).
These outputs are activated through associations within the ES-Key database and are designed to drive inductive,
capacitive, or resistive loads (relays, solenoids, indicators, etc). These outputs are overload and short circuit
protected. The maximum load tied to each output should be limited to 0.25 Amps (loads more than this may cause the
output to shutdown due to thermal overload). The outputs will report an over current condition to the Es-key network
and if any of the outputs are in an over current situation the COM LED on the module will be flashing at a fast rate to
give the user an indication that one of the outputs is in over current condition. When an output goes into an over
current situation the affected output will shut down and attempt to turn back on three times. If on the third try and the
over current situation is still present the output will shut down until the output is physically shut off to reset it.
3.1.1. Output polarity selection
The polarity of each output is selected by setting the output polarity selection switches (located inside of the case)
to the desired positions. The switches are labeled OUT 0 through OUT 15 and are directly related to the physical
outputs. Each output can be placed in the POS (positive) or NEG (ground) position. When the switch is down it is in
the positive position. When the switch is up it is in the negative position.
(Note: Selection switches are only read at power up).
Figure 2. Output polarity selection switches.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 4 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
3.2. Module type and address
The 16 output Module is recognized by the ES-Key Professional software as a switch output module (device type 3). The
module address is selected by the address switch (see section 3.2.1).
3.2.1. Address selection
.
The address is selected by rotating the address switch to the desired value (0-15). Use
an address selection tool (or a #1 Philips screwdriver) to set the position of the switch
to the desired address.
Figure 3. Address switch
Figure 4 Address selection tool.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 5 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
3.3. Output memory space
The 16 Output Module uses standard ES-Key defined output memory space. The polarity selectable outputs are
mapped into the output space.
OUTPUT MEMORY SPACE
Output DESCRIPTION
0 Physical Output 0
1 Physical Output 1
2 Physical Output 2
3 Physical Output 3
4 Physical Output 4
5 Physical Output 5
6 Physical Output 6
7 Physical Output 7
8 Physical Output 8
9 Physical Output 9
10 Physical Output 10
11 Physical Output 11
12 Physical Output 12
13 Physical Output 13
14 Physical Output 14
15 Physical Output 15
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 6 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
4. Connector Description
The module has two connectors and the following definitions apply:
4.1. Connector A (gray)
Mating connector: Deutsch DTM06-12SA (GRAY)
Mating sockets: 0462-201-20141
Wedge lock: WM12S Recommended wire gage: 18-24 AWG
PIN CIRCUIT DESCRIPTION
1 Supply + Module supply (+9VDC…+32VDC) [fused 750mA]
2 CAN High ES-Key CAN, SAE J1939 Proprietary, 250 kbits/S
3 CAN Shield ES-Key CAN, SAE J1939 Proprietary, 250 kbits/S
4
5 Output 12 Digital Output (polarity selectable – positive or ground)
6 Output 14 Digital Output (polarity selectable – positive or ground)
7 Output 15 Digital Output (polarity selectable – positive or ground)
8 Output 13 Digital Output (polarity selectable – positive or ground)
9
10
11 CAN Low ES-Key CAN, SAE J1939 Proprietary, 250 kbits/S
12 Supply - Module supply (vehicle ground)
4.2. Connector B (black)
Mating connector: Deutsch DTM06-12SB (BLACK)
Mating sockets: 0462-201-20141
Wedge lock: WM12S Recommended wire gage: 18-24 AWG
PIN CIRCUIT DESCRIPTION
1 Output 11 Digital Output (polarity selectable – positive or ground)
2 Output 9 Digital Output (polarity selectable – positive or ground)
3 Output 7 Digital Output (polarity selectable – positive or ground)
4 Output 5 Digital Output (polarity selectable – positive or ground)
5 Output 3 Digital Output (polarity selectable – positive or ground)
6 Output 1 Digital Output (polarity selectable – positive or ground)
7 Output 0 Digital Output (polarity selectable – positive or ground)
8 Output 2 Digital Output (polarity selectable – positive or ground)
9 Output 4 Digital Output (polarity selectable – positive or ground)
10 Output 6 Digital Output (polarity selectable – positive or ground)
11 Output 8 Digital Output (polarity selectable – positive or ground)
12 Output 10 Digital Output (polarity selectable – positive or ground)
Figure 5. Connector identification.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 7 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
4.2.1. Terminating resistor requirement (CAN communication)
Two terminating resistors (120 Ohm) are required on the CAN bus for proper operation (one at each end of the
CAN bus). Only two terminating resistors are allowed on a CAN bus.
Terminating resistor p/n DT06-3S-P006
CAN 3-way “Y” connector p/n DT04-3P-P007
4.3. System compatibility
The 16 Output Module is compatible with other Class 1 CAN devices.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 8 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
5. Mounting
Mounting and package dimensions – inches [millimeters].
NOTE: When mounting the module vertically, make certain the connectors are pointed down so as to
eliminate the possibility of standing water in the connector.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 9 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
6. Diagnostics
The 16 output module has 3 diagnostic LEDs which are viewable through the top of its amber enclosure.
PWR - +5VDC logic power
BUS - +9…+32VDC Module power
COM - Module status indicator
The COM LED indicates the module’s CAN
communication status.
On Solid
Module on-line
Flashing slow (2Hz)
CAN bus okay, but the module is not receiving
messages from the Universal System
Manager (USM).
Flashing fast (8Hz)
CAN bus error, no communications or not
connected.
Flashing fast (20Hz)
Output Over Current Indication
Double flash
CAN bus has an ACTIVE error, no communications.
FORM-ENG-0018 REV A 05-27-03
FOR EXTERNAL DISTRIBUTION PAGE 10 of 10
OPERATION MANUAL DATE 8/15/2017
607 NW 27th Ave PRODUCT GROUP ES-Key P/N FSG-MNL-00109 REV 1.02
Ocala, FL 34475
Phone : (352) 629-5020 PRODUCT 16 output module BY GMC
Fax : (352)-629-2902
7. Glossary
LED Light Emitting Diode. The lights on the display used to show tank level and information.
CAN Controller Area Network. SAE J1939 communication method.
EEPROM Electrically Erasable Programmable Read-Only Memory. The memory of the tank level display,
used to store the display information (tank level points, display type, dim value, etc).
OEM Original Equipment Manufacturer.
SAE Society of Automotive Engineers.
ESD ElectroStatic Discharge.
IP Ingress Protection (IP 67, etc).
p/n part number
8. Technical details
Product category ES-KEY
Voltage range +9VDC…+32VDC
Power consumption Logic supply+ input (pin 1)
(1)
@13.8VDC 62mA
(1)
@27.6VDC 83mA
Output current capability 25mA per output
Operational temperature range -40ºC…+85ºC
Environmental range IP 67
CAN specification SAE J1939 proprietary, 250 Kbits/second
Internal thermal fuse (750mA on pin 1)
Reverse voltage protection (pins 1 and 12)
CAN buses protected to 24V
Protection ESD voltage protected to SAE J1113 specification for heavy duty trucks (24V)
Transient voltage protected to SAE J1113 specification for heavy duty trucks (24V)
Load dump voltage protected to SAE J1113 specification for heavy duty trucks (24V)
Outputs protected for short circuit and thermal overload
Dimensions (W x L x H) in inches [mm] 4.680 [118.80] x 5.240 [133.10] x 1.420 [36.07]
(1)
Does not include current draw due to connected external loads on outputs 0, 1, and 2.
8.1. WEEE (Waste of Electrical and Electronic Equipment) directive
This symbol [crossed-out wheeled bin WEEE Annex IV] indicates separate collection of waste
electrical and electronic equipment in the European Union countries.
Please do not throw the equipment into the domestic refuse.
Each individual European Union member state has implemented the WEEE regulations into
national law in slightly different ways. Please follow your national law when you want to dispose of
any electrical or electronic products.
More details can be obtained from your national WEEE recycling agency.
