AREA OF IMPROVEMENT
KAIZEN IDEA SHEET
P-PRODUCTION M-MAINTENANCE
Q-QUALITY M-MORAL
C-COST /PRICE S-SAFETY
KAIZE NO. 7 D-DELIVARY
KAIZEN THEME: SECTION PRODUCTION KAIZEN START 03.01.2023
Quality & Identity, Time
CATEGORY INCOMING MATERIAL MIXING KAIZEN FINISH 04.02.2023
saving
PROBLEM / BEFORE STATUS : COUNTERMEASURE / AFTER IMPROVEMENTS TEAM MEMBERS
1.Meena
2.Nagaraj
1. There is no Rubber Bucket Conveyor in the machine 1. We can see the Rubber Bucket Conveyor in the machine 3.Govind
4.Mamatha
BEFORE: AFTER BENEFITS
1. Improve the Production
2. Operator fitigue
3. Time saving
We can't see the rubber bucket conveyor operator can lift the 25 We can see the rubber bucket conveyor, It is convey to mixing mill to
kgs rubber compound. mixing kneader without lifting the rubber compound it will
autometically come to mixing mill
ANALYSIS RESULT THIS KAIZEN IS
Without lifting the rubber compound 1. Increase the Production REVERSIABLE IR-REVERSIBLE
automatically come to mixing kneader to 2. Time Saving
mixing mill 3. Operator fitigue
IF REVERSIBLE UPDATED IN
CP / PROCESS SHEET / FIXTURE DRAWING / SOP
If it is POKA YOKE what type & Function
operator fitigue is not There.the rubber compound easily
come to mixing mill to mixing kneader and through time Prevention
saving production also we can increase
Detection
IDEA / SEGESSTION Shutdown
Warning
Scope & Plan for
Horrizontal
deployment:
Prepared ByJKRPL/PRD/18 Reviewed By Approved By
AREA OF IMPROVEMENT
KAIZEN IDEA SHEET
P-PRODUCTION M-MAINTENANCE
Q-QUALITY M-MORAL
C-COST /PRICE S-SAFETY
KAIZE NO. 8 D-DELIVARY
KAIZEN THEME: SECTION PRODUCTION KAIZEN START 04.03.2023
Quality & Identity, Time
CATEGORY INCOMING MATERIAL MIXING KAIZEN FINISH 09.03.2023
saving
PROBLEM / BEFORE STATUS : COUNTERMEASURE / AFTER IMPROVEMENTS TEAM MEMBERS
1.Meena
2.Nagaraj
1. There is no identification in tool storage area 1. Identification tags in tool storage area 3.Govind
4.Mamatha
5.Sandhya
BEFORE: AFTER BENEFITS
1. Operator can easily identifyed the which tool is for which company
2. Its fitigue
3. Time saving
We can't identify the which tool is which company We can identify the which tool is which company easily
ANALYSIS RESULT THIS KAIZEN IS
Operator can identyfyed the tools easily 1. Identifyed Easily 2. REVERSIABLE IR-REVERSIBLE
without any confusion Time Saving
IF REVERSIBLE UPDATED IN
CP / PROCESS SHEET / FIXTURE DRAWING / SOP
If it is POKA YOKE what type & Function
Tools are arranged as per company wise so it
is easy for operator to identify which tool is Prevention
for which company
Detection
IDEA / SEGESSTION Shutdown
Warning
Scope & Plan for
Horrizontal
deployment:
Prepared ByJKRPL/PRD/18 Reviewed By Approved By
AREA OF IMPROVEMENT
KAIZEN IDEA SHEET P-PRODUCTION M-MAINTENANCE
Doc No: MGMT/F/28 Q-QUALITY M-MORAL
C-COST /PRICE S-SAFETY
KAIZE NO. 9 D-DELIVARY
KAIZEN THEME: SECTION PRODUCTION KAIZEN START 02.04.2023
Manpower save, Time
CATEGORY INCOMING MATERIAL MIXING KAIZEN FINISH 03.04.2023
saving, cost saving, quality
PROBLEM / BEFORE STATUS : COUNTERMEASURE / AFTER IMPROVEMENTS TEAM MEMBERS
1.Meena
1. Mold cleaning with emery paper four persons time 1. Mold cleaning with bresh two persons time taking 1 hour
2.Nagaraj
taking 4 hours dust formation within 2 days dust formation takes time 4 days 3.Govind
4.Mamatha
5.Sandhya
BEFORE: AFTER BENEFITS
1. Man Power Saving 2.
Operator fitigue
3. Time saving
4. Cost Saving
5. More time taking for Dust formation
We can see using emery We can identify the which tool is which company easily
ANALYSIS RESULT THIS KAIZEN IS
Operator can identyfyed the tools easily 1. Easy to clean 2. Time REVERSIABLE IR-REVERSIBLE
without any confusion Saving 3. Man
power saving 4. Cost
IF REVERSIBLE UPDATED IN
Saving
CP / PROCESS SHEET / FIXTURE DRAWING / SOP
If it is POKA YOKE what type & Function
Tools are arranged as per company wise so it
is easy for operator to identify which tool is Prevention
for which company
Detection
IDEA / SEGESSTION Shutdown
Warning
Scope & Plan for
Horrizontal
deployment:
Prepared ByJKRPL/PRD/18 Reviewed By Approved By
