0% found this document useful (0 votes)
225 views36 pages

Manual HY1000Si HY2000Si

The document provides a comprehensive user manual for the HY1000Si and HY2000Si petrol inverter generators, detailing safety information, operational procedures, maintenance, and troubleshooting. Key sections include safety warnings, pre-operation checks, starting and stopping the engine, and guidelines for generator use, including AC and DC applications. It emphasizes the importance of following safety protocols to prevent accidents and ensure efficient operation of the generators.

Uploaded by

JOSE
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
225 views36 pages

Manual HY1000Si HY2000Si

The document provides a comprehensive user manual for the HY1000Si and HY2000Si petrol inverter generators, detailing safety information, operational procedures, maintenance, and troubleshooting. Key sections include safety warnings, pre-operation checks, starting and stopping the engine, and guidelines for generator use, including AC and DC applications. It emphasizes the importance of following safety protocols to prevent accidents and ensure efficient operation of the generators.

Uploaded by

JOSE
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PETROL INVERTER GENERATOR

Models HY1000Si - HY2000Si


CONTENTS

1.0 Safety Information 03


2.0 Safety Label Location 04
3.0 Component Identification 05
1 Control Panel 06
2 ECON Switch 06
3 Hour Meter 07
4.0 Pre-operation Checks 08
1 Oil Level Check 09
2 Fuel Level Check 10
3 Air Filter Check 10
5.0 Starting the Engine 11
6 .0 Generator Use 13
1 DC Applications 14
2 AC Applications 16
3 Output & Overload Indicator 16
4 Oil Alert System 17
7.0 Stopping the Engine 18
8.0 Maintenance 19
1 Oil Change 19
2 Air Cleaner Service 20
3 Spark Plug Service 22
4 Spark Arrester Maintenance 23
9.0 Transporting/Storage 25
10.0 Troubleshooting 27
11.0 Technical Specifications 28 - 29
12.0 Wiring Diagrams 30
13.0 Appendix 31
1 EC DEclarations of Conformity 31
2 Environmental Corrections 32
3 Noise & Access 33
14.0 Consumer Information 33

PAGE 2 Rev 2
1.0 Safety Information.

To protect yourself and your property, please carefully read the following instructions.

WARNING

● Read and understand the user manual before using the generator.
● DO NOT use in an enclosed area or a moving vehicle. The engine exhaust gas contains
poisonous carbon monoxide. Use the generator in a well ventilated area.
● DO NOT touch the hot exhaust. When the generator is running, or before cooling.
● Petrol is explosive and flammable. When refuelling, the generator needs to be stopped,
and fuel kept away from all ignition sources i.e. heaters, lamps, sparks from grinding or welding.
● DO NOT connect to the building’s electrical system or another generator, in order to avoid
electric shocks and fires.
● The generator must be kept one metre away from all other equipment and flammable materials.
● Place the generator on a the level surface, in order to avoid overturning or spilling fuel.
● Children and pets should be kept away from the generator at all times especially when in operation.
● DO NOT operate with wet hand/s.
● DO NOT let the generator to come into contact with rain, moisture or snow.
● All major repair work should be carried out by a professionally trained person.
● DO NOT use the generator for underground work.
● DO NOT use the generator in potentially explosive atmospheres.
● Always use personal protective equipment when you operate or maintain the generator, e.g. gloves,
mask, earplugs.

PAGE 3 Rev 2
2.0 Safety Label Locations.

ENGINE
SWITCH

INTERRUPTOR
DEL MOTOR

HOT SURFACE.
DO NOT TOUCH!

ATTENTION ATTENTION
• Do not efuel when in use. HY1000Si
s Voltage
• Do not efuel while smoking or near flames. AC Current 4.3A
Frequency
• Please clean up any spilt fuel
Nominal Power 900w
• Let the generator cool befo e storing. Max Power 1000w
Power Factor
• Pet ol is explosive and flammable. rain, moisture snow.
moisture or snow Charging Output
• Only use the generator outdoors Fire Protection
Net Weight
DO NOT USE inside a home or in an Year of Manufacture
unventilated area Serial Number
(exhaust fumes contain
Licensed by Hyundai Corporation, Korea.
carbon monoxide).

PAGE 4 Rev 2
3.0 Component Locations.

CHOKE LEVER
FUEL CAP VENT LEVER

FUEL CAP

LEFT SIDE
MAINTENANCE
COVER

STARTER GRIP

ENGINE SWITCH CONTROL


PANEL

SPARK PLUG
MAINTENANCE EXHAUST
COVER

PAGE 5 Rev 2
3.1 Control Panel.

1 ECON Switch
2 Oil Alert Indicator Light RED
3 Overload Indicator Light RED
4 Output Indicator Light GREEN
5 DC Circuit Fuse
6 DC Output Socket
7 Ground/Earth Terminal
8 AC Output Socket
9 Hour Meter

9
1

8
3
4
7
6
5

3.2 ECON Switch (Economy Control Switch)

"ON" ( )
When the economy control switch is turned to "ON" ( ) the engine keeps running
at idle state automatically when the electrical appliance is disconnected, and will
return to the proper speed when the electrical load requires it.

The "ON" ( ) function is recommended to minimise fuel consumption, reduce noise and
prolong engine life.

ECON Switch

ON
OFF
OFF ON

PAGE 6 Rev 2
NOTE

When a high load electrical appliance is connected and in order to reduce voltage change, turn
the economy control switch to the “OFF”( ) position. This will allow the engine speed to
increase before the load is applied
In DC operation, turn the economy control switch to the “OFF”( )position.
Connect both AC load and DC load, turn the economy control switch to the “OFF”( ) position.
“OFF” ( )
When the economy control switch turns to the “OFF” ( ) the engine runs at high speed.

3.3 Hour Meter

When the generator goes into overload protection mode, the overload indicator light (RED) will
come on, by pressing the "RESET" button the output of the generator can be recovered. It will be
unnecessary to restart engine.
Press and hold the “RESET” button for one second, until the overload indicator light (RED) goes off,
and the output indicator light (GREEN) comes on.
Under non-overload condition the "RESET" button does not have any function.
When the "DISP" button is pressed the backlight will come on. Successive presses of the "DISP"
button will display in turn at each press the Voltage - Frequency - Engine Speed & Cumulative Run
Time.

NOTE

If the "DISP" button is not pressed for more than 10 seconds the backlight will turn off.

RESET DISP

BACKLIGHT

NOTE

When in protection condition, the output indicator light (GREEN) is off and the overload indicator
light (RED) is on.

When the generator is started the "RESET" function is available to recover from an overload
condition five times, after which time you will have to restart the engine.

PAGE 7 Rev 2
4.0 Pre-Operation Checks.

4.1 Oil Level Check.


WARNING

Make sure that the generator has been stopped and is on a level surface.

Remove the oil filler cap, and clean it with a clean cloth, reinsert the oil filler cap (do not
screw it in) remove and check the oil level on the dipstick.
If the level is low, fill to the upper limit of the oil filler neck with the recommended oil.

Oil Capacities HY1000Si - 0.25L


HY2000Si - 0.40L

OIL FILLER
CAP
UPPER LEVEL

DIPSTICK

OIL FILLER HOLE

NOTE

DO NOT use non-detergent or 2 stroke oil this could shorten the engines working life.
DO NOT mix different types of engine oil in this engine.
Use a 4 stroke engine oil, certified to meet or exceed API standards: SG, SF or SAE
rating.
Make sure that you carefully use and store the engine oil. Avoid getting dirt or dust into the
engine oil.

15W-40

10W-40

10W-30

5W-30

-30 -20 -10 0 10 20 30 40℃

-20 0 20 40 60 80 100F

PAGE 8 Rev 2
NOTE

If the engine oil falls below the safety margin the low oil alert system will automatically shut
off the engine. The oil alert indicator light (RED) will come on. To avoid this inconvenience it
is advisable to check the oil regularly

4.2 Fuel Level Check.

Unleaded petrol is the recommended fuel.

Never use stale or contaminated petrol or an oil/petrol mixture.


Avoid getting dirt or water into the fuel tank.
Do not use a mixture petrol containing ethanol or methanol. This will seriously damage
the engine.

FUEL CAP

OPEN UPPER LIMIT MARK

Fuel capacities: HY1000Si - 2.2L, HY2000Si 3.8L

WARNING

Petrol is extremely explosive and flammable.


DO NOT smoke or allow naked flames or sources of ignition in or around the fuelling area or in fuel
storage areas.
DO NOT overfill the fuel tank (DO NOT fuel above the RED upper limit mark). After refuelling make
sure that the fuel cap is closed and secure properly.
Avoid spilling fuel by using correct refuelling methods. ALWAYS clean up spilt fuel immediately
after it occurs.
Avoid breathing in petrol vapours and direct contact with the skin.
KEEP all fuels and oils away from and out of reach from children.

PAGE 9 Rev 2
4.3 Air Filter Check.

Check the air cleaner element to make sure that it is clean and in good condition.

a) Undo and remove the maintenance cover screws, and remove the cover.
b) Press the latch tab on the top of the air cleaner.
c) Remove the air cleaner cover.
d) Check the element, clean and replace as necessary.

MAINTENANCE COVER

COVER
SCREW
COVER
SCREW

MAINTENANCE COVER

HY1000Si HY2000Si

LATCH
AIR TAB
CLEANER
BODY

AIR CLEANER
ELEMENT AIR CLEANER
COVER AIR CLEANER
ELEMENT

AIR CLEANER
COVER

LOWER
TAB

HY1000Si HY2000Si

PAGE 10 Rev 2
5.0 Starting the Engine.

NOTE

Before starting the engine ALWAYS disconnect the load from the AC Socket.

When fuelling for the first time, or refuelling after long time storage, the engine switch should be
turned on wait for 20 seconds. You will then need to pull the recoil starter 10 to 20 times to
draw fuel into the carburettor.

5.1 Turn the fuel cap vent to the "ON" position. When transporting the generator, turn the
fuel cap vent lever to the "OFF" position.
FUEL CAP VENT LEVER

OFF

ON
ON

5.2 Turn the engine switch to the "ON" position.

ENGINE SWITCH

ON
ON
O
N
OFF
O
OF N
F

HY1000Si HY2000Si

5.3 HY1000Si - Move the choke lever to the "START" position. HY2000Si - Pull the
choke knob fully out.
CHOKE LEVER

START CHOKE KNOB


START

HY1000Si HY2000Si

PAGE 11 Rev 2
NOTE
DO NOT move the choke lever (HY1000Si) to the "START" position when the engine is hot
or ambient temperature is high.
DO NOT pull the choke knob (HY2000Si) to the fully out position when the engine is hot or
ambient temperature is high.
5.4 Pull the starter grip lightly until you feel resistance, then pull quickly toward the arrow as
shown below.

STARTER GRIP

STARTER GRIP

HY1000Si HY2000Si
NOTE

Return the starter grip slowly by hand. DO NOT let the starter grip spring back.
5.5 After starting and warming up the engine, turn the choke lever (HY1000Si) to the "RUN" position.
After starting and warming up the engine, push the choke knob (HY2000Si) to the normal position.

CHOKE LEVER

RUN

RUN
CHOKE KNOB

HY1000Si HY2000Si

NOTE

If the generator stops and cannot be restarted check the oil level first.

Carburettor Modification for High Altitude Operation.

At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will
decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug
and cause difficult starting. If the generator operates at high altitude, change the main-nozzle
or adjust the idling screw of carburetor.

PAGE 12 Rev 2
If the generator always operates at altitude above 1,000 meters, contact your dealer to modify
the carburetor.
Generator output power should be modified according to the altitude and ambient
temperature. The correction factor refers to 13-2.

WARNING

If the carburetor has been modified for high altitude operation, the air-fuel mixture will be too
lean for low altitude use. Operation at low altitude may cause the engine to overheat and
result in serious engine damage. The carburetor needs to be returned to its original
specification.

6.0 Generator Use.

WARNING

Make sure to ground/earth the generator when the connected appliance is grounded/earthed.
DO NOT connect to the buildings electrical system. Back feeding it is both illegal and highly
dangerous.

GROUND
TERMINAL
GROUND TERMINAL

EARTH MARK
(SYMBOL) EARTH MARK
(SYMBOL)

HY1000Si HY2000Si

PAGE 13 Rev 2
WARNING

For continuous operation, do not exceed the rated output power of the generator.

DO NOT make parallel connection with mains electrical installations or other generators.
DO NOT connect an extension to the exhaust pipe.
When an extension cable is required, make sure that you use a tough rubber sheathed
flexible cable (according to IEC245 or equivalent standards). The length of the extension
cable:
60m for cable of 1.5 mm
100m for cable of 2.5 mm

Keep away from other electric cables or wires.

NOTE
The AC socket outlet can be used while the DC power is in use. If using both at same time, be
sure not to exceed the total power for AC and DC. (HY1000Si AC - 0.9kVA, DC - 5A) (HY2000Si
AC - 1.6kVA, DC - 5A).
Most motor appliances require upto 3 times more than their rated wattage when starting.

6.1 DC Application.

The DC receptacle, 15-30V under no-load condition, may be used for charging a 12V battery only.

NOTE
In DC operation, turn the ECON Switch to the "OFF" position ( )

6.1.1 Connect the DC receptacle to the battery terminals with the charging cable.

CHARGING CHARGING CABLE


CABLE

HY1000Si HY2000Si
BATTERY BATTERY
VENT CAPS VENT CAPS

PAGE 14 Rev 2
WARNING

To avoid producing the sparks at the terminals of battery, connect the charging cables firstly
to the battery terminals, and then to the generator. When disconnecting the cables do so first
at the generator.
Before connecting the charging cables to a battery that is installed in a vehicle, the grounded/
chassis cable of the battery should be disconnected first. This sequence will prevent sparks or
a short-circuit, if the cable accidentally contacts the vehicle’s frame or body.

NOTE

Do not start the car's engine when the generator is still connected to the battery, otherwise the
generator will be damaged.
Connect the positive battery terminal to the positive charging cable. Do not reverse the charging
cable, otherwise generator or battery will be damaged seriously.
WARNING

When charging the battery releases highly explosive oxygen/hydrogen gases. Keep the battery
away from sparks/fire and other sources of ignition. Always charge the battery in a well
ventilated area.
Battery electrolyte contains sulphuric acid which will cause severe burns if it comes into
contact with the skin and eyes. Therefore it is necessary to wear the protective clothing and
mask.
If battery electrolyte gets into eyes or onto skin, flush thoroughly with warm water for 15
minutes at least, and call a doctor immediately.
If you accidently swallow any battery electrolyte, call for medical/first aid assistance
immediately. If no medical/first aid assistance is available call or get someone else to dial 999.
Keep batteries and electrolyte OUT OF REACH OF CHILDREN.
NOTE

The DC receptacle can be used while the AC power is in use.


When DC circuit overload will trip the DC circuit protector, remove load firstly, and then reset the
protector after a few minutes.

ON OFF
ON OFF
DC CIRCUIT PROTECTOR
DC CIRCUIT PROTECTOR

HY1000Si HY2000Si

PAGE 15 Rev 2
6.2 AC Applications.

6.2.1 Start engine and make sure the output indicator light (GREEN) is on.
6.2.2 Confirm all electrical appliances are switched off, then connect the appliance plugs to
the generator AC socket.

NOTE

To obtain the best working and longest working life of the generator, you should make
sure that you run the generator for 20 hours at 50% rated load.

OVERLOAD
INDICATOR
LIGHT(RED)

OUTPUT
INDICATOR OVERLOAD OUTPUT
LIGHT (GREEN) INDICATOR INDICATOR
LIGHT(RED) LIGHT (GREEN) PLUG
PLUG

HY1000Si HY2000Si

NOTE

Confirm all electrical appliances are in good working condition before connecting them to the
generator. If an electrical appliance becomes abnormal, sluggish, or stops suddenly, shut off the
generator engine immediately, and disconnect the appliance.

6.3 Output and Overload Indicator

In normal operating conditions, the output indicator light (GREEN) will remain on.
If the generator is overloaded (HY1000Si - over 1000w, HY2000Si - 2000w), or the connected
appliance is short-circuited, the output indicator light (GREEN) will go out, and overload
indicator light (RED) will come on. The 230v output will be cut and the engine will remain
running.

PAGE 16 Rev 2
If the overload indicator light (RED) is on, disconnect the electrical appliances first, then press
and hold the reset button for 1 second. If the overload indicator light (RED) is off and the
output indicator light (GREEN) is on, reconnect the electrical appliances. Otherwise stop the
engine and check the generator.
OVERLOAD
INDICATOR
LIGHT (RED)

OUTPUT
INDICATOR
LIGHT (GREEN)

OVERLOAD OUTPUT
INDICATOR INDICATOR
LIGHT (RED) LIGHT (GREEN)

HY1000Si HY2000Si
NOTE

When you start the engine, it is normal for both the overload indicator light (RED) and output
indicator light (GREEN) to be ON simultaneously. The overload indicator light will go OFF after 5
seconds, otherwise contact your dealer.

6.4 Oil Alert System.

The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil
in the crankcase. Before the oil level in the crankcase falls below a safe limit, the oil alert system
will automatically shut down the engine (the engine switch remains in the “ON“ position).
If the oil alert system shuts down the engine, the oil alert indicator light (red) will be on. Check
the engine oil level.

OIL ALERT INDICATOR LIGHT


(RED)

OIL ALERT INDICATOR LIGHT (RED)

HY1000Si HY2000Si

PAGE 17 Rev 2
7.0 Stopping the Engine.

To stop the engine in an emergency, turn the engine switch to the “OFF” position.

7.1 Switch off the connected electrical appliances and remove their plugs from the AC sockets.

PLUG
PLUG

HY1000Si HY2000Si

7.2 Turn the engine switch to the “OFF” position.

ENGINE SWITCH

ON

ON
OFF

OFF

OFF

ENGINE OFF
SWITCH

HY1000Si HY2000Si

NOTE
Make sure the fuel cap vent lever and engine switch are in the “OFF” position, after stopping
and when transporting and storing the generator.

PAGE 18 Rev 2
8.0 Maintenance.

The purpose of the maintenance schedule is to keep the generator in the best operating
condition.
WARNING

Stop the engine before performing any maintenance. If the engine must run, be sure the area is
well ventilated. The exhaust contains poisonous carbon monoxide gas.

Only use genuine Hyundai spares to replace worn components.

Maintenance Schedule.

Regular Service First Every 3 Every 6 Every


Period (3) Each month 2 years
months months
use or or or or
10 hrs.
Item 50 hrs. 100 hrs. 300 hrs.

Engine Check level


oil Change

Air Check
cleaner Clean (1)

Spark plug Check-adjust

Spark plug Replace

Spark arrester
Valve clearance Check-adjust (2)
Combustion
Clean After every 300 hrs(2)
chamber
Fuel tank & filter Clean Every year(2)
Fuel line Check Every 2 years (Replace if necessary)(2)

NOTE

(1) Service more frequently when used in dusty areas.


(2) These items should be serviced by your servicing dealer, unless you have the proper tools and
are mechanically proficient. Refer to dealer for service procedures.
(3) For commercial use and/or long hours of operation you must maintain proper maintenance
intervals.
8.1 Oil Change.

Drain the oil whilst the engine is still warm.

8.1.1 Loosen the maintenance cover screw, and remove the cover. 8.1.2
Remove the oil filler cap.

PAGE 19 Rev 2
8.1.3 Drain dirty oil into a container thoroughly.
8.1.4 Refill the recommended oil and check the oil level.
8.1.5 Reinstall the oil filler cap.
8.1.6 Reinstall the maintenance cover and tighten the cover screw.

COVER SCREW

OIL POT

OIL FILLER
CAP
MAINTENANCE COVER
UPPER LEVEL

OIL FILLER HOLE

HY1000Si Oil Capacity: 0.25L


HY2000Si Oil Capacity: 0.40L

After oil change, wash your hands with soap.

NOTE

To conform with environmental requirements, the used oil should be put into a sealed
container and then be transported to an amenity recycling centre. Do not throw it into the
rubbish or pour it on the ground.

8.2 Air Cleaner - Service.

A dirty air cleaner will restrict air flow into the carburetor. Clean and maintain the air
cleaner regularly, especially in the extremely dusty areas.

PAGE 20 Rev 2
WARNING

Do not use petrol or low ignition paint solvents for cleaning. They are flammable and explosive
under certain conditions.

NOTE

Never run the generator without air cleaner or rapid engine wear may occur.

8.2.1 Loosen the two screws of the air cleaner maintenance cover, and remove the cover.

MAINTENANCE COVER

COVER SCREW

COVER
SCREW

MAINTENANCE COVER

HY1000Si HY2000Si

8.2.2 Press down the latch tab on the top of the air cleaner, and open the air cleaner cover.

LATCH TAB
AIR CLEANER BODY AIR CLEANER
ELEMENT

AIR CLEANER ELEMENT


AIR CLEANER
COVER

AIR CLEANER
COVER
LOWER TAB

HY1000Si HY2000Si

8.2.3 Take out the air cleaner element, and clean it with a non-flammable or high flash
point solvent, then dry it.
8.2.4 Soak the air cleaner element air filter in oil, and squeeze out the redundant oil.

ELEMENT
PAGE 21 Rev 2
8.2.5 Refit the air cleaner element and cover.
8.2.6 Refit the maintenance cover, and tighten the screws.

8.3 Spark Plug Service.

Recommended spark plug: A5RTC


Check the spark plug gap and clean the carbon deposition at the bottom of the spark plug.

8.3.1 Remove the spark plug maintenance cover.

SPARK PLUG MAINTENANCE COVER

HY1000Si HY2000Si

8.3.2 Take off the spark plug cap.


8.3.3 Clean the carbon deposition at the bottom of the spark plug.

HANDLE BAR

SPARK PLUG CAP

8.3.4 Take off the spark plug with the spark plug spanner.
8.3.5 Visually inspect the spark plug. Change for a new one if its insulator is cracked or
chipped. Clean it with a wire brush if the spark plug is going to be re-used.
0.60-0.70mm

(0.024-0.028in)

PAGE 22 Rev 2
8.3.6 Measure the spark plug gap with a feeler gauge. The normal value: 0.6-0.7mm (0.024-
0.028in). Adjust the gap by bending the electrode carefully.
8.3.7 Refit the spark plug carefully, by hand, to avoid cross-threading. A new spark plug
should be tightened 1/2 turn with a spanner. A used spark plug should be tightened 1/8 to
1/4 turn with spanner.
8.3.8 Reinstall the spark plug cap.
8.3.9 Reinstall the spark plug maintenance cover.

NOTE

The spark plug must be securely tightened. If refitted incorrectly (i.e. cross
threaded) this will damage the cylinder head.
Never use a spark plug with an improper heat range.

8.4 Spark Arrester Maintenance.

WARNING

The spark arrester must be maintained every 100 hour service.

8.4.1 Remove the four/six screws, and remove the exhaust guard.

HY1000Si HY2000Si

PAGE 23 Rev 2
8.4.2 Once the engine cools down remove the spark arrester from the exhaust.

HY1000Si HY2000Si

8.4.3 Remove carbon deposits of the spark arrester using a wire brush. If the spark
arrester is worn, replace it.

HY1000Si HY2000Si
8.4.4 Refit the spark arrester and exhaust guard.

PAGE 24 Rev 2
9.0 Transporting/Storage.

Avoid fuel spillages during transportation or temporary storage, both the engine switch and
the fuel cap vent lever should be turned to “OFF’ position, and the generator should be turned
off. DO NOT move a running generator, turn it off then move to new location.

WARNING

Transporting the Generator.

DO NOT overfill the fuel tank.


DO NOT use the generator inside the transport vehicle. The generator should be used in an
open and well ventilated area.
Avoid exposure to direct sunlight when the generator is being transported in an enclosed
transport vehicle. High temperatures inside the transport vehicle could cause fuel to vaporise
resulting in a possible explosion.
Drain off the fuel, when the generator is transported on rough roads.

Storing for a long period:

9.1 Make sure the storage area is clean and dry.


9.2 Drain off the fuel.

WARNING

Petrol is highly explosive and flammable, keep away from naked flames and all other
sources of ignition.

a. Drain off the petrol in the fuel tank, and store in a suitable container.

PAGE 25 Rev 2
b. Turn the engine switch to “ON” position, and loosen the carburetor float bowl drain screw to discharge
from inside of carburetor float bowl.

SCREW DRIVER

HY1000Si HY2000Si

c. Take off the spark plug cap, pull the recoil starter grip three or four times, discharge the petrol from
the fuel pump and fuel lines.
d. Turn the engine switch to “OFF” position, and tighten the drain screw of carburetor.
e. Reinstall the spark plug cap.
STARTER GRIP

STARTER GRIP

HY1000Si HY2000Si

9.3 Change the engine oil.


9.4 Remove the spark plug, and pour a tablespoon of clean engine oil (10~20ml) into the
cylinder. Revolve the engine several times to distribute the oil, and reinstall the spark plug.
9.5 Pull the starter grip slowly until you feel resistance. At this point, the piston is coming up on
its compression stroke and both the intake and exhaust valves are closed. In this position, it
helps to protect the engine from internal corrosion.

PAGE 26 Rev 2
10.0 Troubleshooting.

HY1000Si - Troubleshooting Appliance does not operate:

When the engine cannot be started: Is the output indicator


light ON? NO

Is there fuel in the tank? Refill the fuel tank Is the overload indicator Contact an
NO YES light ON? authorised HYUNDAI
NO
YES YES
dealer

Check the electrical Contact an


Is the engine switch ON? Turn the engine switch on
NO appliance for any fault. NO authorised HYUNDAI
dealer
YES YES

Is the fuel cap vent lever ON? Turn the fuel cap vent lever on Stop engine and then replace or repair the appliance
NO

YES
Restart the engine
Is the choke lever OPEN? Turn the choke lever to OPEN
NO

YES
DC receptacle without any electricity:
Is there enough oil in the
engine? Add the recommended oil
NO Check the electrical appliance Change or replace the appliance
for any fault YES
YES
Clean, readjust gap and NO
Is the spark plug in good dry the spark plug
condition? NO replace it if necessary Is the DC circuit YES Push the DC circuit
YES protector ON? protector ON.

If the engine still does not start,


contact an authorised HYUNDAI NO Contact an authorised
dealer HYUNDAI dealer

HY2000Si - Troubleshooting
Appliance does not operate:

When the engine cannot be started: Is the output indicator


light ON? NO

Is there fuel in the tank? Refill the fuel tank Is the overload indicator
NO YES light ON? Contact an authorised
NO HYUNDAI dealer
YES YES

Check the electrical


Is the engine switch ON? Turn the engine switch on Contact an authorised
NO appliance for any fault. NO
HYUNDAI dealer
YES YES

Is the fuel cap vent lever ON? Turn the fuel cap vent lever on Stop engine and then replace or repair the appliance
NO

YES

Pull the choke knob fully Restart the engine


Is the choke knob pull out? out
NO

YES
DC receptacle without any electricity:
Is there enough oil in the
engine? Add the recommended oil
NO Check the electrical appliance Change or replace the appliance
for any fault YES
YES
Clean, readjust gap and NO
Is the spark plug in good dry the spark plug
condition? NO replace it if necessary Is the DC circuit YES Push the DC circuit
YES protector OFF? protector ON.

If the engine still does not


start, contact an authorised NO
HYUNDAI dealer Contact an authorised
HYUNDAI dealer

PAGE 27 Rev 2
11.0 Technical Specifications

HY1000Si Technical Specifications


Specifications Parameters DC Output 12V/5A
Model HS1200i.1 Fuel Tank Volume 2.2L
4-stroke, overhead valve,
Type single cylinder, forced-air cooling Continuous Running Time 6.6h
Engine Displacement 53.2cm3 Fuel Consumption ≤500g/(kW.h)

GENERATOR SET
Bore*Stroke 43.5mm*35.8mm Working Ambient Temperature -20°C
~40~ 40°C
12V/5A
ENGINE

Compression Ratio 1.8:5 Max. Altitude 1000m

Rated Speed 5500min-1 ﹡Noise (dB/4m) L wA 90

Ignition System ﹡﹡ Noise (dB/7m) L pA 54~59

Start System Recoil starter Dimensions (L*W*H ) 451mm * 242mm * 379mm

Fuel Type Unleaded petrol Net Weight 14kg

Oil Capacity 0.25L


Noise level is measured when the ECON Switch is
Oil Model SE 15W-30 turned to ‘’ON‘’ ( )
Model HY 1000Si
﹡ : L wA shows the guaranteed sound power tested
Rated Frequency 50Hz by 2000/14/ EC.
GENERATOR

Rated Voltage 230V


﹡ ﹡ : The noise level in “dB/7m” is the
Rated Current 3.9A
arithmetic mean value of sound press level (L pA ) in
Rated Speed 5300min-1 four directions measured 7 meters away from the
Nominal Power 0.9kW generator.
Maximum Power 1.0kW The noise level may vary in different environments.

HY2000Si Technical Specifications


DC Output 12V/5A

Specifications Parameters Fuel Tank Volume 3.8L


OTHER SPECIFICATIONS

Model 149F Continuous Running Time 8.0h


4-stroke, overhead valve,
Type single cylinder, forced-air cooling Fuel Consumption ≤500g/(kW.h)

Engine Displacement 79cm3 Working Ambient Temperature -20 ~40


Bore*Stroke 48.6mm*43.0mm Max. Altitude 1000m
ENGINE

Compression Ratio 1.8:7 ﹡Noise L w A 90dB/4m


Rated Power 2.3kVA/4500min -1
﹡﹡ Noise L p A 54~59dB/7m

Ignition System Full transistor Dimensions (L*W*H ) 510mm*455mm*280mm

Start System Recoil starter Net Weight 20kg

Fuel Type Unleaded petrol

Oil Capacity 0.41L Noise level is measured when the ECON Switch is
Oil Model SE 15W-30 turned to ‘’ON‘’( )
Model HY 2000Si ﹡ : L wA shows the guaranteed sound power tested
GENERATOR

Rated Frequency 50Hz by 2000/14/ EC .


Rated Voltage 230V
﹡ ﹡ : The noise level in “dB/7m” is the
Rated Current 7.0A arithmetic mean value of sound press level (L pA ) in
Rated Speed 4500min-1 four directions measured 7 meters away from the
generator.
Nominal Power 1.6kW
Maximum Power 2.0kW The noise level may vary in different environments.

PAGE 28 Rev 2
HY2000Si-115 Technical Specifications
DC Output 12V/5A

Specifications Parameters Fuel Tank Volume 3.8L

OTHER SPECIFICATIONS
Model 149F Continuous Running Time 8.0h
4-stroke, overhead valve,
Type single cylinder, forced-air cooling Fuel Consumption ≤500g/(kW.h)

Engine Displacement 79cm 3


Working Ambient Temperature -20 ~40
Bore*Stroke 48.6mm*43.0mm Max. Altitude 1000m
ENGINE

Compression Ratio 1.8:7 ﹡Noise L w A 90dB/4m


Rated Power 2.3kVA/4500min -1
﹡﹡ Noise L p A 54~59dB/7m

Ignition System Full transistor Dimensions (L*W*H ) 510mm*455mm*280mm

Start System Recoil starter Net Weight 20kg

Fuel Type Unleaded petrol

Oil Capacity 0.41L Noise level is measured when the ECON Switch is
Oil Model SE 15W-30 turned to ‘’ON‘’( )
Model HY 2000Si ﹡ : L wA shows the guaranteed sound power tested
GENERATOR

Rated Frequency 50Hz by 2000/14/ EC .


Rated Voltage 115V
﹡ ﹡ : The noise level in “dB/7m” is the
Rated Current 17.4A arithmetic mean value of sound press level (L pA ) in
Rated Speed 4500min-1 four directions measured 7 meters away from the
generator.
Nominal Power 1.6kW
Maximum Power 2.0kW The noise level may vary in different environments.

PAGE 29 Rev 2
12.0 Wiring Diagrams.

HY1000Si

HY2000Si

PAGE 30 Rev 2
13.0 Appendix.

13.1 EC Declaration of Conformity


The generator complies with below the technical requirements:
2006/42/EC Machinery Safety. EN12601:2010 Reciprocating internal combustion
engine driven generating sets safety.
2006/95/EC Low Voltage Electrical Equipment.
2004/108/EC Electromagnetic Compatibility.
97/68/EC (with amendment 2010/26/EU) Engine Emission of Pollutants.
2000/14/EC Outdoor Noise Directive.

PAGE 31 Rev 2
13.2 Environmental Corrections.
The standard condition of rated power output;
Altitude; 0 metres
Ambient Temperature 25 ℃
Relative humidity; 1%

Ambient temperature℃
Altitude (m)
25 30 35 40 45

0 1 0.98 0.96 0.93 0.90

500 0.93 0.91 0.89 0.87 0.84

1000 0.87 0.85 0.82 0.80 0.78

2000 0.75 0.73 0.71 0.69 0.66

3000 0.64 0.62 0.60 0.58 0.56

4000 0.54 0.52 0.50 0.48 0.46

NOTE

Relative humidity 60% correction factor C- 0.01;


Relative humidity 80% correction factor C -0.02;
Relative humidity 90% correction factor C- 0.03;
Relative humidity 100% correction factor C- 0.04;

PAGE 32 Rev 2
Example:
Rated power (P) 1.6kVA generator (Altitude: 1000m) Ambient temperature: 35℃,
relative humidity: 80%

P=Pn *(C-0.02) = 1.6*(0.82-0.02) = 1.28kVA

13.3 Noise and Access.

Noise emission measure according to ISO 8528-10, EN ISO 3744, European Directive 2000/14/EC
with amendment 2005/88/EC
Model of Generator Set: HY1000Si HY2000Si
Guaranteed Sound Power Level: 90dB(A) 90dB(A)
Measurement Uncertainty K: 1.7 dB(A) 1.7 dB(A)

The quoted figures are emission levels and are not necessarily safe working levels. Whilst there is
a correlation between the emission and exposure levels, this cannot be used reliably to
determine whether or not further precautions are required. Factors that influence the actual
level of exposure of work-force include the characteristics of the work room, the other sources
of noise, etc. i.e. the number of machines and other adjacent processes, and the length of time
for which an operator is exposed to the noise. Also the permissible exposure level can vary from
county. This information, however, will enable the user of the machine to make a better
evaluation of the hazard and risk.

14.0 Consumer Information.

Consumer Service Information

Service dealers are trained professionally. They should be able to answer any questions you have.
If the dealer does not solve your problems, please discuss them with the manager of the dealer.
Most of your problems are solved in this way.
If you are dissatisfied with the decision of the manager of the dealer, contact the Customer
Relations Department of Genpower Ltd.

PAGE 33 Rev 2
NOTES

PAGE 34 Rev 2
NOTES

PAGE 35 Rev 2
GENPOWER LTD

Isaac Way, Pembroke Dock, Pembrokeshire, UK, SA72 4RW


T: +44 (0) 1646687880
F: +44 (0) 1646 686198
E: sales@[Link]

[Link]

PAGE 36 Rev 2

You might also like