Date:: 14/01/2023
JOB SAFETY ANALYSIS Ref No.: HSE/JSA/005
Rev No.: 01
Cutting, welding and Electricity Page: 1 of 2
Site: NRM
Scope of work: Welding of Re-boiler to arrest the leak. (Hot work) workplace : GDU utility area (zone-2)
Prepared by: HSE Engineer Name: Mohamed Fazil
Step Control Measures/ Responsible
Description of Task Step Hazard
No. Preventive Measures Person
1 Work start-up & obtaining Unauthorized work Obtain a hot work permit before starting the job PTW Applicant.
PTW Get the permit validated for the specific day
Invalid permit Supervisor must ensure that all work activities are ‘PTW’
carried out by competent personnel (Permit to work)
Lack of competency Conduct Toolbox meeting; review the Job safety
analysis to all craftsmen involved in the work
Lack or poor communication activities.
Responsible person will conduct inspection,
Haste or shortcut monitor the work activities and have to ensure
safety standards and procedures are strictly
adhered to.
2 Welding
Before starting welding make sure the vessel is
Fire Hazard clearly flushed and drained of all types of Process
Burns. combustible materials Operator
Electrocution/ Spatter burns Site
Provide a fire blanket on site
Damage cable Supervisor
Make sure fire extinguishers are available on site
Hot tabs end pieces of welding Site safety
Wear proper PPE for welding ie., leather jackets, Officer
rods.
Sparking Gloves, welding goggles/welding mask,
Trained Fire Watch.
Gas Monitor correctly sited.
Make sure the vessel is wet and checked with
portable gas detector any presence of flammable
gases traped.
The MEG contained in the vessel should be
flushed and drained.
Date:: 14/01/2023
JOB SAFETY ANALYSIS Ref No.: HSE/JSA/005
Rev No.: 01
Cutting, welding and Electricity Page: 2 of 2
Step Control Measures/ Responsible
Description of Task Step Hazard
No. Preventive Measures Person
3 Cutting and grinding Make sure guards are fitted to all moving parts Process
Rotating equipment sparks. Ensure the proper use of guards Operator
Damaged grinding disc Inspect the grinding discs prior to starting work Site
(ring test) Supervisor
Electrocution.
Site safety
High Pressure air Make sure that disc is compatible with the
grinding machine Officer
Flying object/eye injuries
Check the RPM of disc & machine
Proper PPE (Gloves + Mask).
Correct installation of Grinder Wheel.
Gas monitor correctly sited.
Spark containment to be used.
5 Electrical work Ground Faults Ensure that workers know how to use the electrical Process
equipment safely. Operator
Make sure enough sockets are available. ... Site
Old Wiring.
Ensure there are no trailing cables that can cause Supervisor
people to trip or fall. Site safety
Exposed electrical parts
Switch off and unplug appliances before cleaning or Officer
adjusting them.
Faulty wiring
Make sure the wires are not damaged and organised
by the cable tray.
Inadequate wiring
Should make sure the wires are not exposed to wet
surfaces.
Wearing proper PPE like helmets, insulation gloves.