N7201A393E
N7201A393E
N7201A393E19 (V10.06)
201711
NPM-DGS
Original Instructions
“Use of this system:
This system is designed for the purpose of efficiently creating and managing the production data to be used for
placing electric and electronic components.
This system shall be used for this purpose only.
For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd.,
Sales company or Sales agent.”
Warning
Do not operate the machine without receiving special training
Risk of injury due to improper operation.
Prohibited
●About training, conduct in your company or contact us.
EJS9AE-BP-03N-09 Page 3
NPM-DGS
Product configuration
This product is configured by the following types of software.
1. Software independently developed by Panasonic Smart Factory Solutions Company of America
and Panasonic Smart Factory Solutions Co., Ltd.
2. SharpZipLib to which GNU General Public License applies.
Regarding software that a user license is agreed based on the above 2.
For conditions of software use, please see the URL below.
http://www.icsharpcode.net/opensource/sharpziplib/
For conditions of GNU General Public License use, see the URL below.
http://www.gnu.org/licenses/gpl.html
• This software is distributed in the hope that it will be useful by itself, but without warranty of any
kind, either express or implied, including but not limited to any warranties of “merchantability” or
“fitness for a particular purpose”.
• To acquire the source code if this software, access the URL below.
http://www.icsharpcode.net/OpenSource/SharpZipLib/Download.aspx
Page 4 EJS9AE-BP-03N-09
NPM-DGS
EJS9AE-BP-03N-09 Page 5
NPM-DGS
Organization of manuals
Programming manual This manual explains how to install and how to create the production data
(1/3), (2/3), (3/3) of this system.
Recognition optional data This manual explains how to create component recognition data.
This manual explains how to create the inspection data after printing by
Gerber converter using the gerber data.
SP data editor This manual explains how to create the data for a printer.
Offline Camera Unit The manual explains how to create the part recognition data and how to
(Option) perform the part recognition test using an offline camera unit.
Page 6 EJS9AE-BP-03N-09
NPM-DGS
Wording in context
2 3
1 2.4.1 PCB Information
1 Choose [Modify] [Edit Top Side
Panel Information] on the menu bar,
or double-click the PCB.
1
4 The <Edit Top Side Panel Information>
window opens.
Explanation
Title
Operation step number
Corresponds to the arrow number in a red
frame on the screen.
Actual operation
Describes the effect produced by the
operation.
Describes the supplementary explanation.
This shows the part to be double-clicked on. “Message” Shows a message on the screen.
EJS9AE-BP-03N-09 Page 7
NPM-DGS
System requirements
Hardware
Standards
Item Specifications Class
Main body IBM PC/AT-compatible machine Indispensable
A desktop PC is strongly recommended.
CPU Intel® Core™ 2 Duo E6700 equivalent or greater
(If it is Ver08.00.00 or later, Intel® Core™ i5-2430
equivalent or greater is recommended)
When AM-LNB is installed, Intel® Core™ i5-2430
equivalent or greater is necessary
Motherboard Fully compatible with IBM
Serial I/O Fully compatible with IBM
Graphics board SXGA or higher (Display color: 65536 or more)
Desktop area: 1280 x 1024 dots or higher
Memory 2 GB or more
(If it is Ver08.00.00 or later, 4 GB or higher is strongly
recommended.)
When AM-LNB is installed, 4 GB or higher is
necessary
Internal storage 20 GB or more of available space (NTFS file system)
(If it is Ver08.00.00 or later, an empty capacity of at
least 120 GB is strongly recommended.)
When AM-LNB is installed, an empty capacity of at
least 120 GB is necessary
Optical drive DVD drive 4x or faster
(Used for installation)
Card slot SD memory card reader (External device available) Recommended
(Necessary when loading production data with the
equipment.)
Keyboard Japanese version: 106 keyboard Indispensable
English version: 101 keyboard
Mouse Supported by your OS as standard
Monitor SXGA or higher ready
Printer Supported by your OS Recommended
PostScript-ready product recommended
Network card 100BASE-T network card Indispensable
A network card for 1000BASE-T is recommended
for transferring inspection images of the LWS
editor.
Uninterruptible power supply Supported by your OS as standard Recommended
(UPS)
Page 8 EJS9AE-BP-03N-09
NPM-DGS
Software
Standards
Item Specifications Class
OS Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Indispensable
Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version)
Microsoft® Windows® 8 Pro (32 bit / 64 bit version)
Microsoft® Windows® 7 Professional (32 bit / 64 bit version) SP1 or
later
Microsoft® Windows Vista® Business SP2 (32 bit version) or later
Microsoft® Windows Server® 2012 (32 bit / 64 bit version)
Microsoft® Windows Server® 2012 R2 (64 bit version)
Microsoft® Windows Server® 2008 R2 SP1 (32 bit / 64 bit version) or
later
Support Language English, Chinese, Japanese
Framework Microsoft® .Net Framework 3.5
DBMS Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version)
(Data Base Management Microsoft® SQL Server® 2012 SP1 (32 bit / 64 bit version)
System) Microsoft® SQL Server® 2008 R2 SP2 (32 bit / 64 bit version)
Java Runtime Environment Version 5 Updata 22 or later (32 bit / 64 bit version)
(JRE)
Virus check Virus Buster™ Recommended
Program version 7.0 or later
NOTICE
The hardware/OS should be prepared and installed on your own.
Use the default settings of your OS for font, time, date, color, and others.
A sudden PC-power down may result in data losses. A proper shutdown is
necessary.
Software names in the descriptive texts of this document will be expressed as follows;
Expression in the text Software name
Windows 10 Microsoft® Windows® 10 Pro (32 bit / 64 bit version)
Windows 8.1 Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version)
Windows 8 Microsoft® Windows® 8 Pro (32 bit / 64 bit version)
Windows 7 Microsoft® Windows® 7 Professional (32 bit / 64 bit version)
SP1 or later
Windows Vista Microsoft® Windows Vista® Business SP2 or later
Windows Server 2012 Microsoft® Windows® Server® 2012 or later
Windows Server 2008 Microsoft® Windows® Server® 2008 R2 or later
.Net Framework 3.5 Microsoft® .Net Framework 3.5
SQL Server 2014 Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version)
SQL Server 2012 Microsoft® SQL Server® 2012 SP1 (32 bit / 64 bit version)
SQL Server 2008 Microsoft® SQL Server® 2008 R2 SP2 (32 bit / 64 bit version)
EJS9AE-BP-03N-09 Page 9
NPM-DGS
Specifications
Basic specifications
Number of machines Maximum: 1000 machines (Number of machines registered
in the system
Maximum: 30 machines per line
Parts library Maximum: 100000 data (number of data registered in the
system)
1
Placement points Maximum: 10000 points per PCB
Maximum: 100000 points per number of PCBs allowed for
optimization (Data creation job)
2
Number of patterns (blocks) Maximum: 1000 patterns per PCB
Number of marks being set Maximum: 1000 data (number of data registered in the
system)
Maximum: 1000 points per PCB (number of bad marks being
3
set)
Number of PCBs allowed for Maximum: 64 PCBs
optimization
1: It includes placement coordinates, recognition mark coordinates bad mark coordinates
and PCB warpage measurement points.
Please consult us for the mixed line with the CM / DT machines.
2: If PCB warpage measurement is included, the maximum shall be 100 patterns per
machines.
3: Master bad marks and group marks are excluded.
Page 10 EJS9AE-BP-03N-09
NPM-DGS
Recognition Option Data
TABLE OF CONTENTS
Safety precautions .................................................................................................. S-1
1.2 How to Open the Component Recognition Data Creation Screen ....................... 1-3
1.3 Component Shape List ......................................................................................... 1-5
1.3.1 Box-Type Component ......................................................................................................................... 1-5
1.3.2 Lead Component ................................................................................................................................. 1-6
1.3.3 Ball Component ................................................................................................................................... 1-7
1.3.4 Irregular-Shaped Component.............................................................................................................. 1-8
EJS9AE-CT-01X-06 Page 11
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Recognition Option Data
EJS9AE-CT-01X-06 Page 13
NPM-DGS
Recognition Option Data
= MEMO =
Page 14 EJS9AE-CT-01X-06
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Safety precautions
The precautions that shall be observed in order to prevent an injury to the user or the
other persons, and damage to property, are described as follows.
The degrees of danger or injury, resulting from incorrect usage owing to failure to read an
indication, are classified and described as follows.
The matters that shall be observed are classified by the symbols shown below, and
described.
(The following are the examples of the symbols.)
This kind of symbol indicates an action that must not be carried out.
NOTICE
This part describes the precautions in using NPM-DGS.
As for the personal computer, monitor, etc., observe the precautions described in
their respective manuals.
In addition, for machine operation, see ‘Safety precautions’ described in the machine
instruction manual.
WARNING
WARNING
Prohibited
CAUTION
Do not give a shock to
the electrical
equipment.
M27SC
Failure to comply could result in the leakage of user ID, password, and your production data to a
malicious outsider.
The information recorded in an SD card may not be completely deleted through the basic
function of the operating system. Therefore, you are recommended to use commercial software
for complete deletion.
For information about how to remove a hard disk from your computer or initialize a hard
disk, refer to its instruction manual or contact the manufacturer.
= MEMO =
1. OUTLINE OF PART
RECOGNITION DATA
This chapter describes the topics the users should be familiar with before creating the
parts recognition data.
a. [Tolerance] or
d. [Brightness Check] or
e. [Missing Pins] or
a You can specify missing leads or objects
b
between leads.
c
d
e f. [Missing Balls] or
f
You can specify missing balls in a grid.
g
h
i g. [All Ball Detection] or
j
You can recognize all the balls of BGA/CSP.
Parts-R010200S-03E00
h. [Shape Options] or
i. [Vision Options] or
j. [Inspection Data] or
Lead pitch
Ball pitch X
Ball pitch Y
Outside dimension (width)
Ball diameter
1.4.2 Part Size, Lead Outer Size, Lead Size, Lead Count, and Lead
Pitch
A) Defining directions
Orientation is defined as up, down, left, or right for the state on the recognition monitor.
The recognition monitor displays the component looked down at from above the machine.
Taping Recognition result
image301
image301
Even if recognition is complete successfully, correct dimensions are not always set.
And also, the standard dimensions of components may differ slightly from the actual ones.
For the purpose of placing components with high accuracy, if the on-screen dimension guide
(dotted-line window or straight line) to be displayed in teaching does not correspond with the
captured component, modify the set data.
image303 image304
1.4.3 3D Sensor
The 3D sensor emits laser light to the measurement target, and measures the distance using the
scattered light.
Therefore, if the surface of electrodes or metals is almost like a mirror, most of scattered light is
replaced by direct reflected light, and the correct distance cannot be measured, resulting in
unstable recognition.
For the components such as connectors whose lead tips are not facing in one direction or are not
level, the state of scattered light is apt to change, so 3D lead recognition or lead float inspection
may not be possible.
If the lead or ball surface of components is actually like a mirror and recognition is unstable,
please contact us.
When you make an inquiry, we may ask you to send the actual ones. Component electrodes are
subject to oxidation when exposed to air and the state of reflected light can change; therefore,
the actual ones to be sent should be unopened as far as possible.
Check the brightness of the specified location, and configure the settings in such a manner that the brightness can
be judged by the level.
How to set
1 Choose [Brightness Check] from the
[Advanced] menu.
Recognition result
Recognition is complete An error occurs by
successfully. brightness check.
Check the brightness of the specified location, and configure the settings in such a manner that the brightness can
be judged by the level.
How to set
1 Choose [Brightness Check] from the
[Advanced] menu.
Recognition result
How to set
The leads outside the connector should be set in the same way as those of lead components. The
following describes how to set the inside leads.
a c
1 Choose [Shape Options] from the
[Advanced] menu, and choose [Add
b Primitive, Lead Group].
d
2 Set each item.
Set both leads as follows.
Parts-R030200S-01E01
Explanation
a) Lead information
Count: 8 pieces
Pitch: 1 mm
Width: 0.5 mm
Length: 2 mm
b) Angle: -90 degrees, 90 degrees
c) Position
Cx: 0 mm
Cy: 1 mm, -1 mm
d) Lead shape
Electrode type: ‘Gull wing’
Ground-plane shape: ‘Flat’
Recognition result
When only the outside leads are set, only When all the leads are set, all the
the outside leads are recognized. leads are recognized.
How to set
The leads outside the connector should be set in the same way as those of lead components. The
following describes how to set the inside leads.
Because is a left lower-side lead when viewed To specify the lower-side right of component
from the component center, select the upper side Target position: Check right
of reinforced leads. Separation distance: 2 mm
Recognition result
= MEMO =
This chapter describes the details of options that can be set for components.
For information about shape options and recognition options, see Chapter 3 and
Chapter 4.
Shape definition
This shows the settable shape definition for each item of the options.
Multiple setting
This shows whether a piece of recognition data can accept only one setting or multiple settings for each
item of the options.
3D Sensor
This shows whether the 3D sensor is used or not for each item of the options.
Offset Check for Dense Mounting You can check for nozzle overrun against components. 2.5
Brightness Check You can check the brightness of the specified area. 2.6
You can set missing leads or check the jutting objects between
Missing Pins 2.7
leads.
Missing Balls You can define missing ball positions in a grid. 2.8
2.3 Tolerance
2.3.1 Box Type, Irregular-shaped Components
You can change the criteria of dimension check for the box type and irregular-shaped
components.
Unless this option is specified, dimension check is made with the recommended values.
Description
Specify this option when wanting to change the tolerance for dimension.
The sizes used with the dimension check are the lead outline size (or component size) during teaching
data and the sizes on the image.
Generally, dimensions of components with chamfered or rounded edges displayed on the image become
smaller than the values measured by caliper etc. or the catalog values.
This must be taken into consideration when setting the tolerances in negative direction.
3 Click [OK].
You can change the criteria of dimension check for the lead component.
Unless this option is specified, dimension check is made with the recommended values.
Description
Specify this option when wanting to change the tolerance for dimension.
The sizes used with the dimension check are the lead outline size (or component size) during teaching
data and the sizes on the image.
Generally, dimensions of components with chamfered or rounded edges displayed on the image become
smaller than the values measured by calipers or the catalog values.
This must be taken into consideration when setting the tolerances in negative direction.
3 Click [OK].
Parts-R020102S-01E00 Accept the settings.
3
You can change the criteria of dimension check for the ball type.
Unless this option is specified, dimension check is made with the recommended values.
Description
Specify this option when wanting to change the tolerance for dimension.
The sizes used with the dimension check are the lead outline size (or component size) during teaching
data and the sizes on the image.
Generally, dimensions of components with chamfered or rounded edges
displayed on the image become smaller than the values measured by calipers or the catalog values.
This must be taken into consideration when setting the tolerances in negative direction.
1
2 1 Check off ‘Override Standard Setting’
of the desired item.
1
2 Set each item.
2
For the component size items, set the
maximum and the minimum length and width
that are tolerable. For the ball diameter, the
1 ball pitch, or the ball float inspection, enter the
2 tolerance.
(Unit: mm)
Parts-R020103S-01E00
3 Click [OK].
Description
These are the settings related to the lead shape and arrangement.
For the one-way leads, settings for the lead arrangement on the opposite side will be ignored.
Parts-R020201S-02E00
Parts-R020201S-01E00
Parts-R020201S-03E00
2 Click [OK].
Description
These are the settings related to the ball shape.
Parts-R020202S-02E00
Parts-R020202S-01E00
For the ground-plane shape, select ‘Flat’ or
‘Round.’
Parts-R020201S-03E00
2 Click [OK].
Description
If adjacent components to be placed are close to each other, depending on the positions where nozzles
pick them up, they may interfere with the placed adjacent components when placing.
When this option is enabled, such components will be discarded without being placed if there is a
possibility of interference.
3 Click [OK].
Description
This is used when there is a difference between normal brightness and abnormal brightness in
component reversing check or polarity check.
1 1 Click [Add].
3 Click [Apply].
3
4 Click [Close].
Parts-R010105S-03E03
Applicable component 50 %
No. of pixels
103 103
Dark Bright
Normal pickup Reverse Window setting
Histogram
If the area of white characters in the set window (enclosed by broken lines) is 20%, 80% of the darker
area should be black.
In cases like this, choose [Lighter than neighbouring area] in ‘Brightness of Defined Area,’ [Histogram] in
‘Brightness Measure Method,’ and set 50% (to be on the safe side) as a rate.
Example) For reversing check of 1068R, enter T = 0.00, Cx = 0.00, Cy = 0.00, Dx = 0.50, and Dy = 0.50,
choose [Average] in ‘Brightness Measure Method’ and [Lighter than neighbouring area] in ‘Brightness of
Defined Area.’
Setting window
You can set missing leads or check the jutting objects between leads.
Description
For missing leads, in principle, specify them in such a manner that the center of lead group lies on the
centerline of component.
You can separately specify the missing leads and the objects to be ignored such as a heatsink.
3 Click [OK].
Parts-R020700S-02J00
Description
Specify this when there are any missing balls.
Parts-R020800S-01E02
4 Click [OK].
Description
All the regularly arranged balls of BGA/CSP are recognized.
Also the ball float inspection is carried out when the 3D sensor is installed.
As for the ball float inspection, you can change the height tolerance if using the ball float inspection
tolerance options.
The all-ball inspection is not available to the LGA (land grid array).
a
2 Set each item.
Explanation
a) Lower-limit inspection tolerance
This can be set by choosing [Loose], [Std],
b or [Strict].
You can also set the value. The smaller set
value makes the inspection stricter, not
recognizing relatively darker balls.
b) Upper-limit inspection tolerance
This can be set by choosing [Loose], [Std],
c or [Strict].
You can also set the value. The smaller set
value makes the inspection stricter, not
recognizing relatively brighter balls.
c) Component positioning method
Parts-R020700S-01E01
Choose [Use Outside Balls Only] or [Use All
3 Balls Detected].
3 Click [OK].
3. SHAPE OPTION
Parts-R010104S-06E00
3 Click [Close].
Multiple Setting OK 3D
Change a mold of box type, lead component, ball type, irregular-shaped component.
Description
Change shape, size and position of the mold. You cannot neither add nor delete.
2 Click [Apply].
Multiple Setting OK 3D
You can add a lead group for a lead component or an irregular-shaped component.
Description
Specify a lead group as the recognition position of a lead component or an irregular-shaped component.
2 Click [Apply].
Multiple Setting3D
OK
You can add a ball group for a ball component or an irregular-shaped component.
Description
Specify a ball group as the recognition position of a ball type or an irregular-shaped component.
1
1 Set each item.
2
a c Explanation
a) Ball array pattern
Choose ‘Normal,’ ‘Check 1,’ or ‘Check 2.’
d b) Ball information
Enter the ball count in the X and the Y
b direction, and the pitch between balls in the
X and the Y direction.
e c) Position
Enter the center position of ball group when
the recognition center (the component
center) is assumed to be (0,0).
Parts-R030300S-01E02
d) Angle
Enter the inclination.
e) Ball shape
Enter the ball distance, the electrode type,
and the ground-plane shape.
For the electrode type, select ‘Embedded,’
‘Ball,’ or ‘Pole.’
For the ground-plane shape, select ‘Flat’ or
‘Round.’
2 Click [Apply].
Multiple Setting OK 3D
Description
Specify an insertion lead group as the recognition position of an irregular-shaped component.
2 Click [Apply].
Multiple Setting3D
OK
Description
This is set when the balls inside (except for the outer regions) are not arranged in a grid.
1 2
1 Set each item.
a b
Explanation
a) Ball information
Enter the ball count on each side in its outer
regions, the pitch between balls in the X and
c the Y direction, and the dimensions of
ball-arranged area.
b) Position
Enter the center position of non-grid array
Parts-R030500S-01E02 when the recognition center (the component
center) is assumed to be (0,0).
c) Ball shape
Enter the ball distance, the electrode type,
and the ground-plane shape.
For the electrode type, select ‘Embedded,’
‘Ball,’ or ‘Pole.’
For the ground-plane shape, select ‘Flat’ or
‘Round.’
2 Click [Apply].
Multiple Setting OK 3D
Description
This is set when no balls are arranged in a grid.
2 Click [Apply].
Multiple Setting OK 3D
You can specify a rectangle (four sides) to be recognized for an irregular-shaped component.
Description
Specify a rectangle as the recognition position of an irregular-shaped component.
1
1 Set each item.
2
a b Explanation
a) Size
Enter the rectangle length, width and
inclination.
c
b) Position
Enter the center position of rectangle when
the recognition center (the component
center) is assumed to be (0,0).
c) Attribute
Choose ‘Bright’ or ‘Dark’ on the basis of the
actual component recognition image.
Parts-R030700S-01E02
2 Click [Apply].
Multiple Setting OK 3D
Description
Specify a round as the recognition position of an irregular-shaped component. The round includes ellipses
and arcs.
2 Click [Apply].
Multiple Setting OK 3D
Description
Specify a line as the recognition position of an irregular-shaped component.
Parts-R030900S-01E02
2 Click [Apply].
Multiple Setting OK 3D
You can specify a corner (two sides) to be recognized for an irregular-shaped component.
Description
Specify a corner as the recognition position of an irregular-shaped component. The corner consists of two
sides forming an angle of 90°.
2 Click [Apply].
Parts-R031000S-02E02
= MEMO =
4. RECOGNITION OPTION
Lead Width Tolerance You can change the inspection tolerance of lead width. Low 4.4.14
Ball Diameter Tolerance You can change the inspection tolerance of ball diameter. High 4.4.18
Ball Pitch Tolerance You can change the inspection tolerance of ball pitch. Normal 4.4.19
Ball Float Inspection You can change the inspection tolerance of ball float
High 4.4.20
Tolerance inspection, in 3D recognition.
No-ball Portion Check You can specify the inspection method of no-ball check. Low 4.4.21
Solder Check Specifies this to check the solder paste condition. Low 4.4.25
Before/After POP
Specifies this to check the transfer solder paste condition. Low 4.4.26
Transfer Check
Ball Missing Used when a ball is missing in the ball group. High 4.5.3
Lead Shape Irregular Specify this when a lead shape varies widely. Low 4.6.5
Insertion Lead Detail You can specify detail action of insertion lead recognition. Low 4.6.7
Insertion Lead Master You can specify detail action of insertion lead recognition for
Low 4.6.8
Detail all components.
Others
Image Reverse Flag You can configure an image to capture. Low 4.9.5
Block Match Recognition You can configure the setting for block match recognition. Low 4.9.6
Parts-R010103S-06E00
3
4 Click [Close].
Parts-R010103S-07E00
This option permits you to perform a side pickup check of 2-terminal components.
Description
To perform this check, the width of leads or that of the component center need be changed considerably.
a b Explanation
a) Checking method
Select the item to be changed by side
standing of component, ‘Lead Width,’ ‘Body
2 Width’ or ‘Cavity.’
Enter the value in ‘Lead/Body Width when
Side Pickup’ according to the item selected
above.
Parts-R040101S-01E00
b) Judgment threshold value
Enter the threshold value.
2 Click [Apply].
Use this to perform five types of side pickup checks on square chips.
Description
This check is effective when the brightness of electrodes or body midsection varies considerably.
If the component shape varies widely, the setting should not be strict.
a b Explanation
a) The brightness check 1 of electrode
If the difference in brightness between the
electrodes and the background is smaller
2
than the set value, an error occurs.
c d e b) The brightness check 2 of electrode
If the difference in brightness between the
Parts-R040102S-01E01
electrode positions calculated from the
taught dimensions and the actually detected
electrodes is larger than the set value, an
error occurs.
2 Click [Apply].
Description
Set this when you want to improve the precision in non-pickup judgment, e.g. if a shiny portion is
extremely small.
[Apply].
Description
You can check for rotation when a cylindrical component is picked up.
2 Click [Apply].
Parts-R040104S-01E00
Description
This is set to check the dimensions individually.
c) Threshold value
Parts-R040105S-01E02
Enter the threshold value.
2 Click [Apply].
Description
Use this to perform a detailed check for the inclination of components that serves as a recognition result.
2 Click [Apply].
Description
Use this to perform a detailed check for the center position of components that serves as a recognition
result.
Parts-R040107S-01E01
2 Click [Apply].
You can configure the settings for checking for overrun from the set range.
Description
This is set to check for overrun from the set range.
Parts-R040108S-01E00
2 Click [Apply].
Specify this to check positional relationship of each lead group when more than two lead groups
exist.
It cannot be specified if two or more lead groups do not exist.
It is not possible to specify it exceeding the number of lead groups.
Description
This is set to check the positions of individually registered shape data.
Set the displacement tolerance when the distance between two lead groups is judged.
2 Click [Apply].
Description
Checking adhesions around parts being picked up prevents them from dropping on a PCB.
2 Click [Add].
2 1
Part Surrounding Adhesion Check is added.
Parts-R040110S-02E00
Parts-R040110S-03E00
Description
Brightness difference check is selected to check the areas of brightness difference in the specified area of
a component.
c) Judge Criteria
Select one among from [Lighter than
neighboring area] / [Darker than
neighboring area] / [Within below range] /
[Outside of below range].
If you select a mode to refer ‘Lower limit
level’ or ‘Upper limit level’, type the value.
2 Click [Apply].
The multi recognition camera is used to check flip flop of leaded components.
Description
Specify this when using the multi recognition camera (type 2 / 3) to check flip flop of components which
have three or less leads per side.
1
1 Set each item.
Explanation
a a) Lead Flip Flop Check
Select whether to perform a flip flop check.
2
b b) Height Threshold (F)
Parts-R040111S-02E00
Enter a component height threshold.
2 Click [Apply].
Description
This is set to check the orientation of lead tip.
2 Click [Apply].
Parts-R040110S-01E00
Description
This is set to change the inspection tolerance of lead width.
Specify it to make the lead width check strict, and vice versa.
Parts-R040111S-01E00
2 Click [Apply].
Description
This is set to change the inspection tolerance of lead pitch (bend).
Specify it to make the lead pitch (bend) check strict, and vice versa.
You can change the inspection tolerance of lead float inspection, in 3D recognition.
(If this option is not specified, the recommended value will be applied to the lead float inspection
tolerance.)
When more than one lead group exists, it can be specified for each lead group.
Description
This is set to change the inspection tolerance of lead float inspection.
Specify it to make the lead float inspection strict, and vice versa.
This option is effective only in the case of 3D recognition.
Description
This is set when you want to judge no leads in the portion not registered as leads.
Parts-R040114S-01E00
2 Click [Apply].
Description
This is set to change the inspection tolerance of ball diameter.
Specify it to make the ball diameter check strict, and vice versa.
Parts-R040115S-01E00
2 Click [Apply].
Description
This is set to change the inspection tolerance of ball pitch.
Specify it to make the ball pitch check strict, and vice versa.
You can change the inspection tolerance of ball float inspection, in 3D recognition.
(If this option is not specified, the recommended value will be applied to the ball float inspection
tolerance.)
When more than one ball group exists, it can be specified for each ball group.
Description
This is set to change the inspection tolerance of ball float inspection.
Specify it to make the ball float inspection strict, and vice versa.
This option is effective only in the case of 3D recognition.
Description
This is set when you want to judge no balls in the portion not registered as balls.
Description
The ratio of the ball diameter and the size of a bridge that exceeds the specified brightness level between
bumps is obtained, and if the value exceeds the specified bridge size diameter ratio, it is determined that a
bridge has formed and it results in a recognition error.
2 Click [Apply].
Description
Specify three or more locations for measuring height to perform a float check with a camera capable of
height measurement.
2 Click [Apply].
Parts-R040910S-02E02
Description
If the flux shortage area (the area brighter than the upper limit of a brightness level) is larger than
threshold value of the ball area, it is judged as flux dispensing error.
It is enabled only if a ball group and an irregular arrangement ball are set. When solder check is also set
at the same time, this check will be ignored.
2 Click [Apply].
Description
If the solder shortage area (the area brighter than the upper limit of a brightness level) is larger than the
threshold value of the ball area, it is judged as solder dispensing error.
It is enabled only if a ball group and an irregular arrangement ball are set. When flux check is also set at
the same time, this check has priority over flux check.
1
2 Click [Apply].
Description
It is judged as an error using a selected reverse mode against the area of a material being transfer.
Judge Mode has an area ratio and an area ratio difference between before and after transfer.
2 Click [Apply].
Description
When no missing leads exist outside the leads but they (except for such objects as heatsinks) exist inside,
those between the detected leads are interpolated.
It is useful when there are too many missing leads to specify them.
2
Parts-R040201S-01E00
Click [Apply].
When more than one lead group exists, it can be specified for each lead group.
Description
This is used when a lead is missing or lead noise exists in the lead group.
2 Click [Apply].
Description
This is used when a ball is missing in the ball group.
1 Click [Edit].
Parts-R040908S-01E00
3
2 3 Click [Set as Missing] or [Set as
Parts-R040908S-02E00
Existing].
4
To specify the position with no ball, click [Set
as Missing]; to specify the position with a ball,
click [Set as Existing].
4 Click [OK].
5 Click [Apply].
Parts-R040908S-03E00
Accept the settings.
As for a box-type component such as square chip, the detection capability is improved by
specifying which side of the component is not suitable for positioning. Specify this when the outer
shape side of a box-type component is not linear.
(Unless this option is specified, the outer shape side of components is considered to be linear.)
Description
In principle, the box type is applied to the one whose outline is rectangular; however, if only one side is not
a straight line, it can be recognized on the basis of the other three sides.
If a pair of opposite sides is not a straight line, it is not a box-type component; therefore, it should be
selected as an irregular-shaped component.
Parts-R040301S-01E01
2 Click [Apply].
Description
This is set when there is a range of irregular-shaped side to be positioned on the basis of the mold.
2 Click [Apply].
Specify the lead tip shape for components that have three or less leads per side.
Specify this when a lead tip is not U-shaped.
(The default lead shape of lead type is U-shaped.)
When more than one lead group exists, it can be specified for each lead group.
Description
Recognition is carried out on the basis of the specified shape. If the shape is different, recognition may not
be stable.
b) Tip state
Select the tip closest to the actual one.
c) Tip shape
Select the tip closest to the actual one.
2 Click [Apply].
Description
Set this when the lead is greatly bent originally, such as aluminum electrolytic capacitors.
Parts-R040304S-01E01
2 Click [Apply].
Description
If it is not set, variations in lead shape will be compensated for e.g. by the mold’s dimensional tolerance
used in component manufacture; depending on the component, however, the lead shape may vary
widely.
In cases like this, configure this setting.
2 Click [Apply].
Specify this when there are reinforced leads, individual leads, or electrodes on both sides of
leads.
(If this option is not specified, it is assumed that nothing exists at the end of a line of leads.)
When more than one lead group exists, it can be specified for each lead group.
Description
By adding this option, the object at the end of a line of leads will not be targeted for recognition.
2 Click [Apply].
Description
Set this when detail settings of the specified insertion lead group is performed.
When insertion lead detail master is also set at the same time, this setting has priority for the specified
insertion lead group over insertion lead detail master.
2 Click [Apply].
You can specify a detail action of insertion lead recognition of all components.
Description
Set this when you want to perform details setting for insertion lead group for all components.
When insertion lead detail is also set at the same time, the insertion lead detail setting has priority for the
specified insertion lead group over this setting.
2 Click [Apply].
Limits the sides used for calculating the inclination of box-type components.
Description
This is set when you want to change the component inclination calculation method, though the calculation
is normally carried out on the basis of four sides.
2 Click [Apply].
Specify the position used for positioning to improve the positioning accuracy of box-type
components.
(If this option is not specified, positioning is conducted on the basis of all components.)
Description
This is set to completely ignore the influence of small protrusion or hollow on the component outline.
2 b) Detection position
In ‘Offset from Center,’ enter the portion to
use for positioning.
In ‘Process Window Size,’ enter the width
Parts-R040402S-01E03
for recognition.
2 Click [Apply].
Description
When a component extends off the image processing window that is displayed after it is captured, you
can enlarge that window.
If a component lies off the standard window, the nozzle will pick up its end and the component may be
placed unstably. Check the pickup position.
b Explanation
a a) Angle range
In ‘Base Rotation (A),’ enter the center
2 angle of component.
In ‘Tolerance (B),’ enter the variation range
of angle.
b) Center range
Parts-R040403S-01E00 Enter the variation range of center.
2 Click [Apply].
To improve inclination detection accuracy, specify the detection position for components that
have three or less leads per side.
Description
This is set to make the inclination calculation on the basis of the inclination of the specified two positions.
c) Detection point
Set the center position and width of window.
2 Click [Apply].
Use this to improve the detection accuracy of the lead tip of components that have four or more
leads per side.
When more than one lead group exists, it can be specified for each lead group.
Description
Set this when the lead stretch direction is poisoned individually.
Description
This is used to detect all balls.
2 Click [Apply].
This option adds positional or rotational offset to the result of recognition to shift mounting
position or orientation by a certain amount.
Description
This is set when the component position in CAD data (NC data) and that recognized actually are different
from each other.
In most cases, the center position of a component in CAD data is determined by the center of the circle
circumscribing the component, the center of the component body or the lead coordinates. If the center
position does not match the cross hairs displayed on the recognition result screen, use this option or
modify the NC data.
2 b) Y
Enter the positional displacement when a
rightward CAD coordinate is positive.
Parts-R040501S-01E01
c) Theta
Enter the rotational offset (positive values
measured counterclockwise).
2 Click [Apply].
Description
This is set to always uniform the inclination value of recognition result.
2 Click [Apply].
Parts-R040502S-01E00
Description
This is set to always uniform the center value of recognition result.
For 1 side leaded components that have four or more leads per side, use this to change the
component center definition that serves as a recognition result.
(If this option is not specified, the component center will be regarded as an outline center.)
Description
This is set to change the component center definition of the one-way-multiple-lead component.
2 Click [Apply].
For components that have four or more leads per side, use this to change the method for
calculating the inclination of the components.
Description
This is set when you want to change the component inclination calculation method, though it is normally
set automatically.
2 Click [Apply].
For components that have four or more leads per side, use this to change the point for detecting
lead arrays.
When more than one lead group exists, it can be specified for each lead group.
Description
Although normally the position of each lead is detected around the lead tip, you can also change it to
inside.
This is set when the lead tip looks unclear or the precision is insufficient.
2 Click [Apply].
Description
For components that have four or more leads per side, use this to change the lead arrays detection width.
2 Click [Apply].
Parts-R040507S-01E03
You can change the position where the lead height is measured.
When more than one lead group exists, it can be specified for each lead group.
Description
For components that have four or more leads per side, use this to change the point for measuring the lead
height with the 3D sensor.
2 Click [Apply].
4.9 Others
4.9.1 Controlling 3D Sensor
Irregular-Shaped
Box Type Lead Component Ball Type
Component
You can set the laser power and threshold values (minimum light quantity) of 3D sensor.
Description
Setting laser power and threshold values (minimum light quantity) eliminates troubles on image such as
threading or filled up lead spaces which may occur with mirror-like leaded components or components
with lead for Pb-free solder.
Depending on the component (its surface condition or shape), noises may not be deleted.
b) 90/90
This is used to set new ‘Laser Power’ and
‘Threshold’ for the recognition of 90° and
90°.
c) PSD control
Choose ‘15°’ or ‘35°’.
2 Click [Apply].
These phenomena occur with components having mirror-like leads or leads for Pb-free solder, which have
higher laser reflectance.
Respond to the phenomena by setting the laser power to 128.
Image quality will be improved if the laser power is set to 128.
Laser power: Standard Laser power: 128 Laser power: Standard Laser power: 128
When the laser power is lowered, the threshold value (minimum light quantity) may need to be modified
for recognizing dark components. Decrease the threshold value (minimum light quantity) if the leads
appear to be hollowed or vermiculated, or increase it if some objects appear where no leads exist or if the
leads appear to be thicker.
The required threshold value (minimum light quantity) depends on the condition of the leads. Set the
appropriate value seeing the images below.
Increase Decrease
threshold values threshold values
(minimum light (minimum light
quantity). quantity).
Lead space filled up Proper image Inside of leads appear
to be missing
Description
This is set to receive simple supports such as the display of shape data.
c) Data transfer
To save a normal end image to the error
history image, check this off.
2 Click [Apply].
Description
This is set when you want to remove low-intensity noises around a component.
This option is available only when the line camera is installed.
2 Click [Apply].
Parts-R040603S-01E01
Accept the settings.
Description
This is set when you want to remove low noises around a component.
2 Click [Apply].
Parts-R040604S-01E00
Accept the settings.
Description
This is set when you want to choose either positive or negative image when capturing.
2 Click [Apply].
Parts-R040605S-01E01
Description
This is set when you wish the recognition by matching the registered image data.
For the block match recognition, the operation flow on the machine when teaching is carried out is as
follows:
1. Open the component recognition teaching screen.
2. Specify the center of component.
3. Set the points to recognize.
4. Set the area of the image to recognize.
5. Set the area to recognize, and change to the next block.
6. Configure the skip setting.
7. Set the skip value.
8. Check the image.
9. The recognition is carried out.
10. Teaching is complete.
Parts-R040606S-01E01
2 Click [Apply].
Description
When a component shape is rounded, its size is extended for judging nozzle pickup so that it does not
effect on picking up components of adjacent nozzles.
2 Click [Add].
Parts-R040907S-02E00
Parts-R040907S-03E00
Description
This is specified when only outline information is used for part positioning.
1
2 1 Set each item.
Explanation
a a) Recognition method
Select the part positioning method.
2 Click [Apply].
Parts-R040908S-00E02
Accept the settings.
You can set a corrected package angle for re-recognition during polarity check.
Description
When a recognition error is introduced by a polarity-checkable component, the package angle is adjusted
to a specified package angle and the component will be re-recognized at the specified package angle.
The component will be mounted at a corrected angle in the absence of a re-recognition error.
2 Click [Apply].
COMMOE-BC-17F-00
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